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Working Air Compressor

Air Compressor

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Vijay Singh
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100% found this document useful (3 votes)
2K views55 pages

Working Air Compressor

Air Compressor

Uploaded by

Vijay Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
  • Specification: Outlines the technical data for the air compressor including type, pressure levels, and motor specifics.
  • Construction and Function: Explains the airflow and oil flow within the compressor with detailed diagrams of components and mechanisms.
  • Trial Operation: Describes the preparatory steps for initial operation of the compressor, with safety checks and startup procedures.
  • Daily Operation: Provides steps for regular maintenance tasks to ensure efficient compressor operation.
  • Alarm Device: Lists alarm conditions and troubleshooting steps for temperature, overcurrent, and oil separator issues.
  • Capacity Control System: Describes the system controlling compressor load and unload functions to optimize efficiency.
  • Maintenance: Covers routine maintenance tasks including oil replacement and parts servicing.
  • Guide to Periodical Check: Offers a detailed checklist for daily and periodic inspection schedules.
  • Cause of Trouble and Remedy: Defines potential operational issues with corresponding causes and corrective measures.
ostima siipauR ANG 0 1890/1 OORT War DRAWINGS FOR WORKING AIR COMPRESSOR FINISHED PLAN funcxe | M3-02 ‘OSH SMIFALILDING co, FOR FISHING — caro no, | P4187 _] ‘TANABE PHEUWATIC MACHINERY 0D.,LTD, OGAKA. NAGOYA JAPAN RPROVED 7 CHECKED BY tea 5. MIKI ATE oF team | Aprata.2oi2 | DATE OF 1SSUE A\nov.162012 CLASSIFICATION an No of Sheet( 14) RA Pt SPECIFICATION one, TASK ISA5I—Y Te SOREN TYPE COMPRESSORBY AR COOLED —_—_| SUOTION AR PRESSURE ‘ATMOSPHERE « [suonow an tow. | o~ 48 © oven an rere | we ore & [am camsomTy =n 26000 A st i = eon 2. [reve weTHo0 BET OnE | 2 | coms nen AS GOwhow mY Pee EH aD A] © [ue ox carey ® DELNERY A PBC “5 19 alam TOTAL B08 Fa-GoOLED ROUOTIN KOTOR © [oureur w 6 9 | oveues: | o 3 | vourace v “0 z [pours * << [swcaTion CUASS F 3 | starrme weTH00 ‘oRecT Te TOTALLY ENOLOSED FAV-GOLED RBUGTION HOTOR | oor zi a & [ereuss He © : = |vouTAce v : #0 = [Poues T os < [sua case [starTWG METHOD 7 RECT | ou cooLER 7 — ‘AR COOLED-CONSMED AWHRMATS RADIATORS TYPE /AR AFTER COOLER TOTAL Hass i HENSON ‘00% B60) > TAB CAP ROCAVENTLATES CAPA | ain 0 PANT COLOR MRNSELL No. 75807 P2 geapoaei| #9 28M P3 ouoanaeL [| sossawanos wiv wos Z1S9OVEL a VA on smn — _rws| a “09 AaaNIHoWM otuMnaNd SevNvE [PREF AIR COMPRESSOR SIDE fecre = co [or yt “ oy ln [ae cae fa] oR on Z, ce. 3| ewenceney evar Lae [el i” | a [as 80uR6 La 7 = fz] eo & a2_| UNLOAD STOP Le ey 1 fa cut RUNING La A [ wT 83-0 | For ei Bbasron use WY__| MAGNETIC UNLOADER VALVE: TRESS, SNTTOR I EN soe ver far 68 | THERMOMETER WITH GOITACT wer eo B TR _ | TeNSroRNER ny of Fal ise] wera | ADRILIARY RELAY ta [ale Sa Rae are — ra Se Setar sarer fale Se ror aeTren rs alee 2173) TIMELIMITING RELAY o=i2 | THERINL RELAY EEET ea _| NO FUSE BREAKER we | FAN MOTOR mi_[ soToR: feel) NAME (FOR REFERENCE) Tall SOG] ven eee 4 | | | | i | vous were | | | | | | | | | | CABLE GLAND (JIS F e801) ina on @ om Ae ETE TSE] Tanase PREWWATIEWAGHINEREO LTD rl cei TASK-1545J-Y ae SEQUENCE DIAGRAM FOR T3EO6514 ‘AIR COMPRESSOR 7 svepciep sy Tanase STi foo wT ete ata ROTI Roa ful fete SL see T 1 7 | See free 7 pe, se ee eae Che] 7 [sce ae sce 1 ean —] 8 [sco sre 1 fesse] St esas ev on [EDEL Ts (eee ee sere re nm a Sine uve ea oT Su SEA Relea 2s [wore lwioe 3 uneven mar ea esr OO 2 [eure man sea ene iT psaieer [fia ur se foros 2 sss aa si suns se TT scan al ines 1 Tier [iets sabes Tiers [alsa sane sc Thuara. sf (Gare rer isco wal (ete soar omer sae 7 [3 Josie cover fest on |ecane_ |v ebreraisonse Si ost ree 7 3 [eens snes? Wor [rea [+ 1 rater cine [ast ian ee [ es re oF fants aenia lo] aeranes maps] TANABE PNEUMAT IC HACHINERYCO . LTO LD Tera aa SEMRIORA O5Hh Japan cF-9004 or /|— Scrionie view of — [12502073 SCREW_END. Pr g1ezoveL ‘aeey waOvOINN WaLTIa NOTLONS 30 11¥L30 B6Ev 3 41 “0a AMaNIKOWN OTuYRNANA BEvNVE [RET ee) fefelleleicicie EAWvA Sunssaua WONINTN TOSOOWEL 40 TIVGEC 7 ‘see gaze TAgW A wr wn oa EZ arr'oo MENON SuvanaNs save, — PEPE P10 ¥aLTId 110 20 TIVEEG sesooves | a : KZ ‘ure anetin aoe awn Peeeieaes oe Pit Eavwaowwane 70 a LeSOOvEL go 11vEaa Val -arteo sigmyn ouwmana son, FRESH | > SET TEMP, 100 °C MAKER: JUMO ____(WEST_GERMANY) ase Gramir~wios71Z.sexa| TANABE PNEUMATIC MACHINERY CO.,LTD. (aoe ae eee Seman aie curine onawins of — [T4EOO353 |} THERMOMETER WITH CONTACT Sa Oshime Shipbul Iding Co.,Ltd ie 10591 ie ett TASI-1545-Y TEST RECORD OF WORKING ‘AIR COMPRESSOR CHRD Wo. 20028 307 SERIAL No ‘awe Peri WUE 0. 0 sata waar DEPT MER ever seer cHECKED BE insrecron ar | __ TAKA DATE OF oeaww] TM 2010, DATE OF SSE [ass vex REPORT Wo. ra-zetat Naot Sheet (4) PI FAIR COMPRE: ROW TAUBE PREATIC MACHINERY CO, LTO. MAGOYA FACTORY Doteof tet 27March 2018 tustoesr: Oshina Shipbuilding Co.Ltd Destlation: 10681 WORKING AIR Moot Tesi: cao 250028 Moje: TASK-15451-¥ Tome: SCREW TPE BY A1R_cDOLING Groreted i? at i8lee |e ioressed ait I mater eation Ut = Atonsohere [Torpersture— bets Soewinal (Te auantity. see etectlea} Ra Moasursnant [Input Povey is si ae 5 el HT : Tesalt = cod periti Te eear TeTs Te om 959 lthermo low: 100 fers aes mith cc bog iran [a bs Report No 131-22121 a set roe 7 esa 0 Sunthes/s Result Good corer Tila eae WATER 67H P2 RECORD OF SOUND, LEVEL & VIBRATI N use: Oshiaa Shiohul ding Co. Lea Destinatis 069, ING. AIR COME. [voestton Place meer’ tm Model: USISI5 sui to 2507 _Issctr cms assure: 8 Wa Qatiy: EA) a0 om Soret: 00 _ ni Outen: 45 Sound Level we uct Teasrarag PAT Gio tm Distance fam atchioe 1 > Aeae@ W 1 ean at 2 [aan | 3 82 82) + 4 ae (80) ex ca I ‘Moise a : (Dat Unload Vibrato feaitd Troe: e101 stn - Teasrereg Pant eo Pea ma 7 Fair | salads (#9 1 ¢ 2 3 3 2 ‘COMPRESSOR a 2 3 uu 6 a [2 0 iia) “TWMIBE PREWATIC MACHINERY CO.,LTD. 3 TOTAL auoaewene ‘SATISFACTORY — wane ae ofa pret We hereby cory atte above tet coat are in contrmly wh the rguramente PROMRRR. RRERELTOSEEREMELEY. 08.Ho 250028 wanes xen somnousD wy SuPEROMTENDET on senoven av ousTomen's mePeoToR ance neal ‘aza8e an ya ppeesosteb HO 250028 Fh BASE T BOB TLEMURA gap. APPROVED Y CUETOMEH'E mEPECTOR [2s TASK-1546-y INSTRUCTION MANUAL FOR AIR COMPRESSOR TANABE PNEUMATIC MACHINERY CO.,LTD. SENRIOKA near OSAKA, JAPAN INST. No. 847-8 PREFACE, ‘Thank you very much for your purchase of Tanabe Screw Compressor "TASK", Its a package type alr compressor device, with litle nolse and bration, whlch has a pale “male” end “omale™ scremahape rotors on the compressor body. ‘This instruction Manual contain a detalle description about the constuction, handling and maintenance ofthe compressor Betas pulling it into use, please sad this Instruction Manual to fully TASK" and how to use it in a corect way. Koop this Insttion Manuel within eaey reach ¢0 that you can refer toi TASK ls named ftom TANABE-Schrauben- Kompressoren. Noe) In this Instruction Manuel, compressor devise i refereed to a compressor ‘and compressor body aa sewed. [swore | a (Aswaenrn SAFETY PRECAUTIONS WARNING FOR ELECTRIC SHOCK lecricel equipments such as terminal box of electric source, ‘operesion gauge board, control panel, magnetic valve, motor, pressure switch and ete, oan be soure of electri shock, Be eure to disconnect mein power supply duving your checking the above pars o working there Do not work with the wet hand WARNING AGAINST GETTING CAUGHT BY MACHINE Serious asident willbe caused ifhand is entansled into roteting parte euch ae motor pulley elt, fan, and 0 on. When you chook o replase the rotating parts and work there be sure to stop the air compressor, Aiaconnest main power supply and confirm all operation has stopped. (Axwaenzns] (Aswaanine ® (Avcnvtiow WARNING FOR EPRUTION (1 ting plug, oil iter, oil sparator element, safety valvo, drain ol valv, oil and potential source for eruption due to inner pressure the ol, be sure to check the fllowings points before starting the work ‘When you remove these parte or dra 1, Stop the compressor operation and disconnect main power supply, release the remsining ressure entirely 2 Looren the filling plug lowly. 4. Open the dain vale for air piping WARNIG AGAINST SUFFOCATION Operation in oom or tunnel with insufficient ‘ventilation could reaal n & al accdant, ‘Be pure 0 operation with sufficient ventilation sbsclutey. not ues this compreated air for respiration CAUTION FOR FIRE. In aso of insuiient room ventilation, neglecting periodical check up and replacement of oi cil iter, il separator slements, motor, relay, in contra panel ‘and magnotic valve, could result in fie. Be sure to make periodical checkup and. replacement of above rontioned pars

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