FILE NO.

330-200601GR

SERVICE MANUAL

DLP DATA PROJECTOR

TDP-T9
TDP-T8
TDP-S8

The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.

© TOSHIBA CORPORATION Published in Japan, January 2006 GREEN

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 (*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product  especially
when soldering large components, through-hole pins, and on PCBs  as the level of heat
required to melt lead-free solder is high.

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 Preface
This manual is applied to S8 T8 T9 0.55” DMD SVGA (S8) and XGA (T8/T9) digital projection
system. It’s the mode of single Panel, 180 Watt Compact P-VIP Lamp and 800(H) x 600(V)
(S8) and 1024(H) x 768(V) (T8/T9) and resolution. The manual gives you a brief description
of basic technical information to help in service and maintaining the product.

Your customers will appreciate the quick response time when you immediately identify prob-
lems that occur with our products. We expect your customers will appreciate the service that
you offer them.

This manual is for technicians and people who have an electronic background. Send the
product back to the distributor for repairing and do not attempt to do anything that is complex
or is not mentioned in the troubleshooting.

NOTICE :
The information found in this manual is subject to change without prior notice. Any subsequent
changes made to the data herein will be incorporated in further edition.

Copyright 2005, December

All Rights Reserved
Manual Version 1.0

S8 T8 T9

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 Table of Contents
Chapter 1 Introduction 1-1
Highlight 1-1
Mechanical Specifications 1-2
Electrical Specifications 1-3
Optical Specifications 1-4
Environmental 1-5
Compatible Mode 1-6

Chapter 2 Disassembly Process 2-1

Equipment Needed 2-1
Disassemble Lamp, Keypad Board, Top Cover and Front Cover 2-2
Disassemble IR Sensor Board, Main Board, I/O Module, Speaker,
Back Cover and Lamp Driver 2-5
Disassemble Lamp Driver Module, LVPS, Thermal Sensor,
Fan Module, Photo Sensor and Color Wheel 2-9
Disassemble DMD Board, DMD Chip, Thermal Switch, Focus Ring,
Zoom Ring, Engine Module, Blower Fan and Elevator 2-13

Chapter 3 Troubleshooting 3-1

Equipment Needed 3-1
Adjustment Needed 3-1
LED Lighting Message 3-1
Main Procedure 3-2

Chapter 4 Function Test and Alignment Procedure 4-1

Test Equipment 4-1
Test Condition 4-1
Test Display Modes & Pattern 4-2
Inspection Procedure 4-5
Guide to Entering Factory Mode and Reset in OSD 4-7

Chapter 5 F i r m w ar e Up gr ad e Pr oc ed ur e 5-1
Equipment Needed 5-1
Installation Procedure 5-2
Firmware Upgrade Procedure 5-4

Chapter 6 Appendix A 6-1. 6-2

Chapter 7 Spare part 7-1. 7-2. 7-3

S8 T8 T

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 Chapter 1

Introduction
T9/T8/S8 main different parts
Parts \ Model T9 T8 S8
MAIN BOARD T9 F/W Same as T9 S8 F/W
DMD Chip 0.55 XGA 0.55 XGA(Same as 0.55SVGA
T9)
Top Cover T9 T8 S8
Bottom Cover T9 Same as T9 S8
Front Cover T9 T8 Same as T9
Rear Cover T9 Same as T9 S8
Lamp Cover T9 Same as T9 S8
KEYPAD CAP T9 Same as T9 S8
ELEVATOR BASE T9 Same as T9 S8
ELEVATOR PUSH T9 Same as T9 S8
BUTTON
Remove Controller Interlink (with SMK(Same as S8) SMK
mouse)
User’s Manual (CD) T9 T8 S8
User’s Manual (Pa- T9 T8 S8
per)
Spec label T9 T8 S8
Battery T9 #4 Same as S8 S8 #3

1-1 Highlight

No Item Description

One panel 0.55” DMD SVGA projection system (S8)

1 DMD
One panel 0.55” DMD XGA projection system (T8 / T9)

2 Lamp 200W Lamp dimmable to 180W

Cooling High efficiency cooling system with low system acoustic noise
3
System level

4 Weight Light weight < 4.5 lbs

5 Zoom lens Manual focus projection 1:1.10 zoom lens

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 No Item Description

True 800X600 resolution, 16.7M True colors (S8)

6 Resolution
True 1024 X 768 resolution, 16.7M True colors (T8/T9)

-With up, down, left, and right screen reverse

-Build-in full screen NTSC/PAL/SECAM video capability with
S-video / Composite / component through D-sub terminals
-SXGA/XGA/SVGA/VGA/MAC compatibility.
Video capabil- -Auto image re-sizing to 800x600 full screen (S8)
7
ity -Auto image re-sizing to 1024 x 768 full screen (T8/T9)
-Auto detection of computer signal input
-Auto Image synchronization (Auto-tracking /frequency /posi-
tion adjustment)
-Powerful enlarge and freeze function

8 Expandiability Automatically saves adjustments for future use

9 Language On-screen menu with 14 languages

10 Voltage Adaptive voltage control fan speed

11 Speaker Built-in one speaker with 2 Watt amplifier

1-2 Mechanical Specifications

No Item Description

Dimensions
1 239*107*207 mm
(WxHxD)

2 Weight < 4.5 lbs.

-Advanced air flow

-Two fans with low system acoustic noise level
Cooling
3 -Temperature control circuits with adaptive voltage control fan
System
speed
-Maximum touch temperature follows UL60950

Provides space for PCB boards, fan, optical engine, power sup-
4 Cabinet
ply Lamp

5 Tilt Angle 6 degree with elevator mechanism

Keystone
6 +/ -15 degree
correction

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 No Item Description

Lamp Door
7 Lamp power supply shut off automatically when door open
Protection

1-3 Electrical Specifications

No Item Description

-Universal AC 100--240V~ 50 / 60 Hz with PFC input

Power -200W Lamp @ normal operation
1
Supply -Variance FAN speed control ( Depend on temperature vari-
ance)

Power -250 Watt +/- 10% at normal operation

2
Consumption -Stand-by mode < 13W

-One D-Sub 15-pin female connector for analog RGB / HDTV

component video
-One D-Sub 15-pin female connector for monitor output
-One 3.5 mm phone jack for audio input
3 Terminals
-One 3.5 mm phone jack for audio output
-One Mini DIN 4-pin for S-Video Input
-One RCA Jack for Composite Video Input
-RS232 connector

-PC Signal
-Hsync Frequency 31.35~80 kHz
-Vsync Frequency 56 ~ 85 Hz
-Video Signal RGB (PC)
-Analog RGB 0.7Vp-p, 75 ohm
Input signal -Analog RGB 1Vp-p, 75 ohm, Sync. signal
4
spec. -Separate TTL H,V Sync.
-Composite TTL Sync.
-Video
-Composite video 1Vp-p,75 ohm
-S-video Luminance 75 ohm
-Chrominance 75 ohm

System Con-
5 TI DDP2000
troller

Standards :
NTSC: M (3.58MHz), 4.43 MHz
Video Com-
6 PAL: B, D, G, H, I, M, N
patibility
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i

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 No Item Description

14 languages selection:
On-Screen
English, François, German, Italiano, Espanol, Portuguese,
7 Display
Russian, Swedish, Turkism, Polish, Japanese, Simplify Chi-
Menu
nese, Traditional Chinese, Korea

1-4 Optical Specifications

No Item Description

F# 2.7 – 3.0 @2.4m, f = 21.8 ~23.8mm @2.4m.

Projection 1.10X Manual Zoom Lens. (S8)
1
lens - F# 2.7 – 3.0 @2.4m, f = 21.81 ~ 23.77 mm @2.4m.
1.10X Manual Zoom Lens. (T8/T9)

Projection
2 Adjustable from 34.67” to 254.22” (Diagonal)
Image Size

Throw Dis-
3 Suggested throw distance: 1.5~10m (Optical Performance)
tance

Throw
4 1.94 ~ 2.13; 100”/3.94m ~ 4.33m
Ratio

-1600 ANSI Lumens ( Typical ) (S8)

-1440 ANSI Lumens ( Minimum ) (S8)
5 Brightness
- 1800 ANSI Lumens (Typical) (T8/T9)
- 1600 ANSI Lumens (Minimum) (T8/T9)

-1800:1 Typical (Full on / full off)

6 Contrast
-1200:1 Minimum (Full on / full off)

-60% Typical ANSI

7 Uniformity
-50% Minimum ANSI

-Horizontal-Up: <= |+/-1%|

TV Distor-
8 -Horizontal-Down: <= |+/-1%|
tion
-Vertical: <= |+/-1%|

9 Lens Offset 115%+/-10%

10 Lamp Osram E17.5e 200W P-VIP Lamp

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 1-5 Environmental

No Item Description

- Operating: 5 - 35°C
Tempera-
1 - Storage: -20- - 60°C
ture
If the lamp temp is too high, the warning message will appear.

Maximum - Operating: 5 - 35°C, 80% RH (Max.), non-condensing

2
Humidity - Storage: -20- - 60°C, 80%RH (Max.), non-condensing

- Normal mode: 38 dB(A)(typical at 23 +/-2 degree C)

Acoustic - Dim mode: 35 dB(A) (typical at 23 +/-2 degree C)
3
noise level - Noise measurement follows ISO 7779, A-weighted sound pres-
sure level measurement, 7200 rpm color wheel rotational speed

3000 hours marketing at full power mode Up to 2000 hours

with 50% survival rate/ 50% maintenance to initial lumens at
full power mode (According to current lamp specification) 5000
4 Lamp life hours marketing at eco-mode
Up to 3000 hours with 50% survival rate/ 50% maintenance to
initial lumens at eco-mode (According to current lamp specifica-
tion)

- Operating 0~2,500 ft, for 5°C~35°C

2,500~5,000 ft, for 5°C~30°C
5 Altitude
5,000~10,000 ft, for 5°C~25°C
- Storage 40,000 ft

6 MTBF - Operating more than 12,000 hours ( 90% Confidence Level )

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 1-6 Compatible Mode
Analog (S8/T8/T9)
Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
VGA 640x350 70 31.5
640x350 85 37.9
640x400 85 37.9
640x480 60 31.5
640x480 72 37.9
640x480 75 37.5
640x480 85 43.3
720x400 70 31.5
720x400 85 37.9
SVGA 800x600 56 35.2
800x600 60 37.9
800x600 72 48.1
800x600 75 46.9
800x600 85 53.7
XGA 1024x768 60 48.4
1024x768 70 56.5
1024x768 75 60.0
1024x768 85 68.7
SXGA 1152x864 70 63.8
1152x864 75 67.5
1152x864 85 77.1
1280x960 60 60
1280x960 75 75
1280x1024 60 63.98
1280x1024 75 79.98
MAC 16” 832x624 74.55 49.725
MAC 19” 1024x768 75 60.24
MAC 1152x870 75.06 68.68
MAC G4 640x480 60 31.35
i Mac DV 1024x768 75 60
i Mac DV 1152x870 75 68.49
i Mac DV 1280x960 75 75

S8 T8 T9
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 Chapter 2

Disassembly Process

2-1 Equipment Needed

Item Photo Item Photo

Hex
Screw Bit
Sleeves
(+) :107
5mm

Screw Bit Screw Bit

(+) :102 (+) :101

Screw Bit
(-) :101

S8 T8 T9
2-1

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 2-2 Disassemble Lamp, Keypad Board, Top Cover and Front
Cover
No Procedure Photo

1 Loosen 2 screws to remove

the Lamp Cover

2 Loosen 2 screws to remove

Lamp Module

Lamp Lamp Cover

Unscrew 1 screw and press

the left tenon (A) on the
lower cover first and then
3
press the right one (B) on
the lower cover to pull the
bilateral sides to remove
Top Cover.

Pull
A B
Top Cover

S8 T8 T9
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 No Procedure Photo

Tear off the mylar first. Un-

plug the FFC cable and un-
4 screw 4 screws to remove
Keypad Button, Enter Key
and Keypad Board.

Keypad Button
Keypad Board FFC Cable

Enter Key Keypad Cap Top Cover

Unscrew 2 screws to re-

5
move Top Cover Shielding.

Top Cover Shielding

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 No Procedure Photo

Unscrew 2 screws to re-

6
move Lamp Plate.

Lamp Iron Plate

Unplug the red connector

from Main Board, unscrew 1
7 screw and pull Buttom Cov-
er outwards and pull forward
Front Cover to remove it.
Pull

Front Cover

S8 T8 T9
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 2-3 Disassemble IR Sensor Board, Main Board, I/O Module,
Speaker, Back Cover and Lamp Driver
No Procedure Photo

Take off the maylar first,

1 unscrew 1 screw to remove
IR Sensor Board.

IR Sensor Board IR Lens Hood Mylar

Push the three tenons to Push

2 remove IR Lens and Front
Cover.

IR Lens

Front Cover

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 No Procedure Photo

Unplug 8 connectors and

unscrew 2 screws to sepa-
3
rate Main Board and I/O
Module from the unit..

Main Board I/O Module

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 No Procedure Photo

Unscrew 2 screws and 4

4 hex screws to separate
Main Board and I/O Module.

Notice: Please re-attach EMI gasket to the

position shown in the red circle again after
replacing Main Board.

Unscrew 2 screws to re-

move Speaker Sponge and
5
Speaker from EMI Shielding
Back Cover.

Speaker

EMI Shielding Back Cover

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2-7

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 No Procedure Photo

Push the tenons (in yel-

low circle) to remove Back
6
Cover from EMI Shielding
Back Cover.

Back Cover

EMI Shielding Back Cover

Unscrew 2 screws and un-

7 plug 2 connectors to remove
Lamp Driver Module.

Lamp Driver Module

S8 T8 T9
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 2-4 Disassemble Lamp Driver Module, LVPS, Thermal
Sensor, Fan Module, Photo Sensor and Color Wheel
No Procedure Photo

Unscrew 4 screws and

unplug one connector to
1 separate Lamp Driver from
Lamp Driver Holder and the
connector.

Lamp Driver Module

Unscrew 5 screws and un-

2 plug 3 connectors to remove
LVPS and AC Socket.

LVPS AC Socket
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 No Procedure Photo

Unplug 2 connectors to
remove 2 pin connector
3
and 14 pin connector from
LVPS.

Unscrew 1 screw to remove

4
Thermal Sensor Board.

Thermal Sensor Board

Unscrew 2 screws to re-

5
move Fan Module.

Fan Module

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2-10

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 No Procedure Photo

Unscrew 4 screws to break

6
down Fan module.

Unscrew 4 screws to re-

7 move Lamp Cable and Limit
Switch.

Limit Switch
Lamp Driver Cable

Unscrew 1 screw to remove

8
Photo Sensor.

Photo Sensor

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 No Procedure Photo

Unscrew 1 screw to remove

Color Wheel.
9
Note: be careful not to scratch
Color Wheel while removing.

Color Wheel

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 2-5 Disassemble DMD Board, DMD Chip, Thermal Switch,
Focus Ring, Zoom Ring, Engine Module, Blower Fan and
Elevator
No Procedure Photo

Unscrew 4 screws to re-

1 move DMD Heatsink and
DMD Heatsink Spring.

Gasket

DMD Heatsink
Spring DMD Heatsink

Unscrew 4 hex screws to

2 remove DMD Module and
DMD Board.
DMD Board

Thermal Pad DMD Chip DMD Chip connector

S8 T8 T9
2-13

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 No Procedure Photo

Assembly Notice: 2
1. Check if DMD pins are broken
or tilted and if there is any rem-
nant or dirt.
2. Please stick Thermal Pad in the
2 middle of DMD socket (shown in
red circle) and the edge of tape
cannot touch DMD socket. 3
3. Protruding facet faces down
(towards the insulation Maylar)
4. Insulation Mylar gap face right
4

Remove DMD Seal Rubber

3
and DMD Mask Plate.

DMD Mask Plate

DMD Seal Rubber

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 No Procedure Photo

Unscrew 1 screw to remove

4
Thermal Switch.

Thermal Switch

Unscrew 3 screws to re-

5 move Focus Ring Lightcut
Mylar and Focus Ring.

Focus Ring Focus Ring

Lightcut Maylar

Unscrew 2 screws to re-

6 move Zoom Ring and Zoom
Ring Holder.

Zoom Ring Holder Zoom Ring

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 No Procedure Photo

Unscrew 3 screws to re-

7
move Projection Lens.

Projection Lens

Unscrew 1 screw to remove

8
Lamp Lightcut Top.

Lamp Lightcut Top

Unscrew 4 screws to re-

9
move Engine Frame.

Engine Frame

S8 T8 T9
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 No Procedure Photo

Unscrew 4 screws to re-

10 move Rod Fix Plate and
then Rod can be removed.
Rod Fix Plate

Rod

Unscrew 3 screws to re-

11
move Blower Fan Module.

Blower Fan

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 No Procedure Photo

Unscrew 1 screw to remove

12
Elevator Foot

Elevator Foot

Remove 2 screws to re-

13
move Elevator Module.

Elevator Module

Loosen 4 tenons (in yellow

14 circle) to remove Bottom
Cover Shielding.

Bottom Cover Shielding

Tear off EMI Bottom Gasket

15
from Bottom Cover.

Bottom Cover EMI Bottom

Gasket

S8 T8 T9
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 Chapter 3

Troubleshooting
Equipment Needed
- PC or pattern generator
- DVD player (Video, S-Video, Audio)
- Pattern generator: Quantum Data 802B or CHROMA 2327
- After changing parts, check the below information.

Adjustment Needed (after parts replacement & FW upgrade)

For example, after replacing Main Board, you need to do ADC and Video Calibration, and adjust Color Wheel
Index. For details, please see Chapter 4.

Reset Lamp
Charge Parts/Update Color Wheel Index ADC Calibration Video Calibration
Use Time

M/B v v v
FW v
Color Wheel v
Lamp Module v

LED Lighting Message

Normal Operation
Status \ Light TEMP POWER LAMP

Standby OFF ON(O) OFF

Normal(Power ON) OFF ON(O) OFF

Powering up OFF Blink(G) OFF

Cooling OFF Blink(O) OFF

FW Programming ON(R) Blink(O) ON(R)

mode.
(R) -- RED
(O) -- ORANGE
(G) -- GREEN
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 Error Status

Status \ Light TEMP POWER LAMP Remark Troubleshooting

Standby OFF ON(O) OFF After 5 sec. Check: 1. Lamp:

goto 2. Lamp Driver
Standby 3. M/B
Normal(Power ON) OFF ON(O) OFF Check: 1. Lamp
Door
2. Limit Switch.
Powering up OFF Blink(G) OFF Check: 1. Thermal
Switch: 2. Thermal
Sensor: 3. Fans
4. M/B.
Cooling OFF Blink(O) OFF Check: 1. Fans
2. M/B
FW Programming ON(R) Blink(O) ON(R) Check: 1. Color
Wheel : 2. M/B

Main Procedure

No Power (No LED is lit)

- Ensure that the power cord and AC power outlet are properly connected.
- Ensure that all connectors are securely connected and aren’t broken.
- Check Keypad Board
- Check Keypad Cable
- Check LVPS
- Check Main Board

Auto Shut Down

- Check LED Status : refer to LED Lighting Message
a. Check Color Wheel
- Check color wheel
- Photo sensor
b. No Power
- Refer to “No Power” troubleshooting

3-2 S8 T8 T9

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 No Image \ No Display (but some LED is lit)
- Ensure that the signal cable and source work well. (If you connect multiple
sources at the same time, use the “Input” button on the control panel to
switch.)
- Ensure that all connectors are securely connected and aren’t broken.
- Check Lamp Door (refer to LED Lighting Message)
- Check Limit Switch (refer to LED Lighting Message)
- Check Thermal Switch (refer to LED Lighting Message)
- Check Thermal Sensor (refer to LED Lighting Message)
- Check Fans (refer to LED Lighting Message)
- Check Color Wheel (refer to LED Lighting Message)
- Check Lamp (refer to LED Lighting Message)
- Check Lamp Driver (refer to LED Lighting Message)
- Check Main Board
- Check DMD Board

Mechanical Noise
- Check Color Wheel
- Check Fan Module

Line Bar/Line Defect

- Sometimes it’s because of DMD chip and DMD board did not assemble
properly
- Check DMD Board
- Check DMD Chip
- Check Main Board

Image Flicker
- Do “Reset” of the OSD Menu.
- Ensure that the signal cable and source work well.
- Check Lamp Module
- Check Photo Sensor
- Check Color Wheel
- Check DMD Board
- Check Main Board

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 Color Abnormal
- Do “Reset” of the OSD Menu.
- Adjust Color Wheel Index (See Chapter 4 for Color Wheel Index Adjusment)
- Do PC on Video Calibration (See Chapter 4 for Video Calibration)
- Check Main Board
- Check DMD Board
- Check Color Wheel

Poor Uniformity/Shadow
- Ensure the projection screen without dirt.
- Ensure the projection lens is clean.
- Ensure the Brightness is within spec.
(Replace the Lamp if the Brightness is less than spec.)
- Check Engine Module

Dead Pixel/Dust (Out of spec.)

- Ensure the projection screen without dirt
- Ensure the projection lens is clean
- Clean DMD Chip and Engine Module
- Check DMD Chip
- Check Engine Module

Garbage Image
- Ensure that the signal cable and source work well.
- Check Main Board
- Check DMD Board

Remote Controllor or Control Panel Failure

- Remote Control
a. Check Battery
b. Check Remote Controller
c. IR receiver
- Control Panel
a. Check FPC (Keypad Cable)
b. Check keypad
c. Check Main Board

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 Function Abnormal
- Do “ Reset” of the OSD menu
- Check Main Board
- Check DMD board

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 Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment
- IBM PC with XGA and SVGA resolution (Color Video Signal & Pattern
Generator)
- DVD player with Local Video System
- HDTV Tuner or Source (480i/p, 576 i/p, 720p, 1080i), equipped with “S-
Video”, “Component”, “Composite” interface.
- Minolta CL-100 (Luminator)
- Patern Generator: Quantum Data 802B or CHROMA2327 (Suggested)

4-2 Test Condition

- Circumstance Brightness : Dark room less than 2.5 lux.
- Inspection Distance : 1.5m~3m for functional inspection
- Screen Size : 60 inches diagonal
- After repairing each projector, the unit should be burn-in (Refer to the table
below).

Symptom Burn-in Time

Normal Repair 2 Hours

NFF 4 Hours

Auto Shutdown 6 Hours

- Note: Enter Factory Mode to execute “Burn In test.”

(See page 4-7 or Appendix for hot keys)

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 4-3 Test Display Modes & Pattern
Function Test Display Pattern

Item Test Content Pattern Specification Remark

Eliminate visual wavy noise by
1 Frequency & Tracking Fine Line Moire Rsync, Frequency or Tracking Figure 1
selection.
Gray level should be
2 Contrast/Brightness 64 RGBW scale distinguishable and without color Figure 2
abnormal.
Each R, G, B color should be
R, G, B and White Color R, G, B and White
3 normal without color abnormal Figure 3~6
Performance Color
issue.
Should be compliant with
4 Screen Uniformity Full White Figure 6
60%.(Minimum)
Dead Pixel (Bright pixel) Full Black Cannot accept any bright pixel Figure 7
5 The numbers of dead pixel should
Dead Pixel (Dark pixel) Full White Figure 8
be smaller or amount to 6 pixel.
The bright blemish cannot be
6 Blemish (Bright) Full Black / Gray 30 accepted if the problem appear Figure 7, 8
with Gary 30 pattern.
The dark blemish cannot be
7 Blemish (Dark) Full white / Blue 60 accepted if the problem appear Figure 6,9
with Blue 60 pattern.
The text in the corner should be
8 Focus Text Pattern Figure 10
clear after adjust the focus ring.
Horz. And Vert. position of video
9 Boundary Boundary Frame should be adjustable to be the Figure 11
screen frame.
10 Video Calibration 94% White No discolor Figure 12
ADC Calibration Calibration Pattern should be in full
11 Calibration Pattern Figure 13
(PC Calibration) screen mode

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 Figure 1. Fine Line Moire Figure 2. 64 RGBW Scale

Figure 3. Red Pattern Figure 4. Green Pattern

Figure 5. Blue Pattern Figure 6. Full White

Figure 7. Full Black Figure 8. Gary 30 Pattern

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 Figure 9. Blue 60 Pattern Figure 10. Text Pattern

Figure 11. Boundary Frame Figure 12. 94%white

Figure 13. Calibration Pattern

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 4-4 Inspection Procedure
Note: Do “Reset” in OSD menu before function test.
- Frequency and Tracking
Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Line Moire Pattern
* Check and see if image sharpness and focus are well performed.
* If not, readjust by following steps.
(1) Select “Frequency” function to adjust the total pixel number of pixel
clock in one line period.
(2) Then select “Phase” function and use right or left arrow key to adjust the
value to minimize video flicker.

- Boundary
Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Boundary Frame
* Adjust Resync or adjust Frequency/H. Position/V. Position to the inner of
the screen.

- Focus
Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Text Pattern
* Adjust the center clearly, meanwhile, one slightly vague corner in the image is
allowed

Calibration in Factory Mode

(See Page 4-7 or Appendix for hotkeys)
After Main Board is changed or firmware is upgrade, the calibration is needed to
ensure good color performance.

- Video Calibration
Test Signal : HDTV Signal (720p) (Plug in HDTV signal cable into VGA port)
Test Pattern : Calibration Pattern (Figure 12)
Get into Factory Mode to execute video calibration.

- ADC Calibration (PC Calibration)

Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Calibration Pattern (Figure 13)
* Enter Factory Mode to execute PC Calibration.

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 * Calibration Pattern should be in full screen mode, white above and black
below.

- DTV / HDTV
Equipment : CHROMA 2327 or DVD player
Test Signal : 480i, 480p, 720P, 1080i
Please ensure the projector can display DTV/HDTV signal without color or image
abnormal.
If the test result was discoloration or flickering, please return the unit back to the
repair area.

- Color Performance and contrast

Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : 64 RGBW scale Pattern
* Please check and ensure if each color is normal and distinguishable
* If not,please adjust color Wheel index in the Factory mode. (See Page 4-7 or
Appendix for hot keys.

- Blemish (Bright)
Test signal: 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern: Gray 30 pattern
* Please check and ensure the unit is within the spec.
(The bright blemish should not be seen under Gray 30 pattern.)
* If out of spec, please return the unit to repair area.

- Blemish (Dark)
Test signal: 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern: Blue 60 pattern
* Please check and ensure the unit is within the spec.
(The dark blemish should not be seen under Blue 60 pattern.)
* If out of spec, please return the unit to repair area.

- Video
Test signal: Composite video, S-Video and Component Video
Test Pattern: NTSC, PAL, SECAM
* Please check and ensure the unit can display the video signal without color
abnormal or image abnormal issue.
* If out of spec, please return the unit to repair area.

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 - Audio
* Please check and ensure the function of audio works well.
(Volume, Treble, Bass, Mute)
* If not, please return the unit to repair area.

- Screen Uniformity
Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Full White Pattern
* Please check and ensure the unit is under the spec.
* Please check and see if it’s in normal condition.If not, please return the unit to
repair area.
* The total numbers and distance of dead pixels should be complaint with the
spec.

- Dead Pixel (Bright/Dark pixel)

Test Signal : 1024x768@60Hz (T8/T9); 800x600@60Hz (S8)
Test Pattern : Full Black Pattern and Full White Pattern
(1) Bright Pixel :
Test Pattern : Full Black Pattern
-Please check and ensure that the unit cannot accept any
bright pixel. (Suggested)
-If not, please return the unit to repair area.
(2) Dark Pixel :
Test Pattern : Full White Pattern
-Please check and ensure that the pixel number should be less than 6 pixels
(Suggested)
-If not, please return the unit to repair area.

4-6 Guide to Entering Factory Mode and Reset in OSD

Only functions concerning repair are introduced. For functions not introduced are
reserved for engineering use.

How to enter Factory Mode:

1. Must be with signal input.
2. Hot key: press “ON/STANDBY” “VOL-” “VOL-” “MENU” sequentially to enter Fac
tory Mode. (See the below pic)

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 Reset in OSD
After final QC step, we have to erase all saved change again and restore the factory
defaults.
Please enter the OSD mode to do the “Reset” then choose “YES” and press enter to
see if it works.
This action will allow you to erase all end-user’s settings and restore the original setting.

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 Chapter 5

Firmware Upgrade Procedure

5-1 Equipment Needed
Software :

- DLP Composer Lite

- Firmware (S8/T8/T9) (*.img file)

Note: The FW upgrade procedure for T9/T8/S8 is the same. Here, we take S8 as an example.

Hardware :
Photo Item Photo
Item

Projector 8-pin RS232

(S8/T8/T9) Cable

Note: This cable is the same as T90 &

T90A/MT200/MT400 series.

Power Cord PC or Laptop

Connection:
Connect the serial port of your PC on laptop with the “Control” port of S8 by the 8-pin RS232
cable.

FW Upgrade Mode:
Press and hold “INPUT” and “MENU” buttons of S8 and plug in the power cord to S8. Release
“INPUT” and “MENU” buttons after TEMP, POWER & LAMP LEDs are all lit.

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 5-2 Installation Procedure
5-2.1 DLP Composer Lite Installation Procedure (Must use Ver. 4.1)
No Step Procedure Photo

1 DLP Choose "DLP Composer

Composer Lite Lite v4.1 Setup" program.
Installation file

2 Next Click "Next" button.

3 Next 1. Reading the "License

Agreement" rules.
2. Choose "I accept and
agree to be bound by all
the terms and conditions 1
of this License
Agreement" icon,
3. Click "Next" button.

4 Next Click ""Next"" button.

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 No Step Procedure Photo

5 Next 1. Click "Next" button.

6 Next Click "Next" button.

7 Finish Press "Finish" button.

8 Reboot Click "Yes" button to reboot.

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 5-3 Firmware Upgrade Procedure
3

Step Procedure Photo

No
1 Execute the "DLP
ComposerTM" file..

2 Click "Edit" and

"Preferences".
1

3 1. Select
"Edit\Preferences\
Communications" and
choose "Serial Port".
2. Click the serial port
connected. Here we
select COM1.
3. Press "Configure"
1

4 1. Make sure the setting is

same as the left picture
shows.
2. Press "OK"

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 No Step Procedure Photo

5 1. Choose "Flash Loader"

2. Click "Browse" to search
the S8 Firmware.
(*.img.file)
3. Select the item "Skip
Boot Loader Area (load
all but the first 16KB)."

1 2
3

6 1. If the firmware is ready,

click "Start Download" to
process the firmware
upgrade.
2. Click "Yes" to continue.

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 No Step Procedure Photo

7 "Download After the firmware is

Complete" successfully loaded, you will
Message see "Download Complete"
message and only the
Power LED is lit (Standby
Mode).
(The FW upgrade will take
about 6 minutes.)

Unplug and re-plug the

power cord of the projector.

8 Checking Power on the projector and

Firmware press "MENU" button to
Version launch OSD menu. Select
"Status display" to check 1
the firmware version

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 Chapter 6

Firmware Upgrade Procedure

I. Factory Mode Introduction

Only functions concerning repair are introduced. Functions not introduced are reserved for
engineering use.

How to enter Factory Mode:

1. Must be with signal input.
2. Hot key: press “ON/STANDBY” “VOL-” “VOL-” “MENU” sequentially to enter Factory
Mode. (See the below pic)

Burn In Mode
Select “Burn In Mode” and then press “Enter” key to enter Burn In Mode.

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 Test Pattern
Select “Test Pattern” and then press “Enter” key to activate “Test Pattern”for function test.

Color Wheel Index

Select “Color Setting” and then press “Enter” key to Enter “Color Setting.”
Choose “Color Wheel Index” and then the color wheel index can be adjusted by “Left” and
“Right”keys.

PC Calibration
Select “PC Calibration” and then press “Enter” to execute PC Calibration.

Video Calibration
Select “Video Calibration” and then press “Enter” to execute Video Calibration.

Failure Log
Select “Failure Log” and then press “Enter” key to enter Failure Log Menu. Use “Left” and
“Right” keys to choose the failure log category.

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 Chapter 7

Spare part
Location
No. Part No. Description S8 T8 T9
No.
1 E001 23587256 SOCKET, 0.55 SVGA DMD V V V
2 E002 23587877 LENS, PROJECTION T8 T9 V V
3 E003 23587878 LENS, PROJECTION S8 V
4 A001 23587879 LABEL, SERIAL NUMBER TDP-T90 V V V
5 A002 23587880 LABEL, LENS CAUTION TDP-T90 V V V
6 A003 23587881 LABEL, HOT CAUTION TDP-T90 V V V
7 A004 23587882 LABEL, LAMP BREAK CAUTION TDP-T9 V V V
8 A005 23587883 LABEL, BOTTOM CAUTION TDP-T9 V V
9 A006 23587884 LABEL, SPEC TDP-T9 V
10 A007 23587885 LABEL, SPEC TDP-T8 V
11 A008 23587886 LABEL, LAMP CAUTION TDP-T9 V V
12 A009 23587887 LABEL, LAMP BOTTOM CAUTION TDP-S8 V
13 A010 23587888 LABEL, LAMP CAUTION TDP-S8 V
14 A011 23587889 LABEL, SPEC TDP-S8 V
15 Y001 23587890 USER'S MANUAL, USA+EUR T9 V
16 Y002 23587891 USER'S MANUAL, JAPANESE T9 V
17 Y003 23587892 USER'S MANUAL, CHINA T9 V
18 Y004 23587893 USER'S MANUAL, USA+EUR T8 V
19 Y005 23587894 USER'S MANUAL, JAPANESE T8 V
20 Y006 23587895 USER'S MANUAL, CHINA T8 V
21 Y007 23587896 CD-ROM, USER'S CD GUIDE MULTILINGUAL T9 V
22 Y008 23587897 CD-ROM, USER'S CD GUIDE MULTILINGUAL T8 V
23 Y009 23587898 CD-ROM, USER'S CD GUIDE MULTILINGUAL S8 V
24 Y010 23587899 USER'S MANUAL, USA+EUR S8 V
25 Y011 23587900 USER'S MANUAL, JAPANESE S8 V
26 Y012 23587901 USER'S MANUAL, CHINA S8 V
27 W001 23587902 WIRE HARNESS, 210mm LVPS TO MB TDP-T90 V V V
28 Y013 23587319 POWER CORD, AC 3M EU TDP-T90 V V V
29 Y014 23587320 POWER CORD, AC 3M UK TDP-T90 V V V
30 Y015 23587322 POWER CORD, AC 3M CN TDP-T90 V V
31 W002 23587903 WIRE HARNESS, 2P 160mm LAPS/BALLAST V V V
32 W003 23587904 CABLE, FFC 14P 100mm EP719 V V V
33 W004 23587905 WIRE HARNESS, AC-IN TDP-T9 V V V
34 Y016 23587906 CABLE, RGB VGA 15P 3M TDP-T9 V V V
35 W005 23587907 WIRE HARNESS, 14P 130mm LVPS TO M/B 2200MP V V V
36 Y017 23587253 POWER CORD, AC 3M US V V V
37 E004 23587908 THERMAL SWITCH, WITH CORE V V V
38 Y018 23587909 REMOTE MOUSE CONTROLLER, LASER TDP-T9 V

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 39 Y019 23587910 RECEIVER, REMOTE MOUSE T9 V
40 Y020 23587911 REMOTE CONTROLLER, TDP-S8 V V
41 E005 23587734 DMD, 1024*768 PIXEL DDR FTP 0.55" XGA V V
42 E006 23587874 DMD, 800*600 PIXEL DDR FTP 0.55" SVGA V
43 E007 23587912 SPEAKER, 2W 4ohm 150mm EP732 V V V
44 E008 23587913 BLOWER, SUSON 4520 R TYP V V V
45 E009 23587914 FAN, 70x20 SYSTEM V V V
46 E010 23587915 INSULATOR, DMD MYLAR 0.435t T90 V V V
47 A012 23587916 ZOOM RING, PC+ABS-CA08 TDP-T9 V V V
48 B001 23587917 FOOT, ELEVATOR PC+ABS V V V
49 A013 23587918 COVER, TOP PC+ABS-CA07A TDP-T9 V
50 A014 23587919 COVER, TOP PC+ABS-CA08 TDP-S8 V
51 A015 23587920 COVER, TOP PC+ABS-CA07A TDP-T8 V
52 A016 23587921 COVER, BOTTOM PC+ABS-CA07 TDP-T9 V V
53 A017 23587922 COVER, BOTTOM PC+ABS-CA08 TDP-S8 V
54 A018 23587923 COVER, FRONT PC+ABS-CA08 TDP-T9 V V
55 A019 23587924 COVER, FRONT PC+ABS-CA08 TDP-T8 V
56 A020 23587925 COVER, BACK PC+ABS-CA07A TDP-T9 V V
57 A021 23587926 COVER, BACK PC+ABS-CA08 TDP-S8 V
58 A022 23587927 BUTTON, KEY PAD PC+ABS Cr TDP-T9 V V V
59 A023 23587928 LENS, IR FRONT PC TDP-T9 V V V
60 A024 23587929 FOCUS RING, PC+ABS-CA08 TDP-T9 V V V
61 A025 23587930 PAD, ENTER KEY PC+ABS-CA08 TDP-T9 V V V
62 A026 23587274 SPRING, ENTER KEY PE FORM 2.0t TDP-T90 V V V
63 B002 23587276 SPACER, ADJUST FOOT 3.0t RUBBER TDP-T90 V V V
64 Y021 23587931 SOFT CASE, CARRYING BAG TDP-T9 V V V
65 A027 23587932 CARTON, B-14 396*330*190mm TDP-T9 V V V
66 A028 23587933 PAPER CUSHION, B-14 390*175*112mm TDP-T9 V V V
67 E011 23587934 PLATE, DMD HEATSINK BACKER A6061 739 V V V
68 E012 23587935 HEATSINK, DMD AL 1070 DP718 V V V
69 E013 23587936 SPRING, DMD HEATSINK PLATE 0.4t Ivy10X V V V
70 E014 23587299 SCREW, DMD Ivy10X V V V
71 B003 23587937 ELEVATOR MODULE ASSY TDP-T9 V V
72 E015 23587938 OPTICAL BLOCK, TDP-T9 V V
73 B004 23587939 ROD MODULE, OPTICAL TDP-T9 V V V
74 B005 23587940 ADJUST FOOT ASSY TDP-T9 V V V
75 A029 23587941 COVER, LAMP MODULE T9 "GREEN" (RMA) V V
76 U001 23587942 PC BOARD ASSY, KEYPAD MODULE TDP-T9 V V V
77 E016 23587943 COLOR WHEEL, T9 "GREEN" (RMA) V V V
78 E017 23587944 OPTICAL BLOCK, SUB ASSY T9 V V V
79 A030 23587945 COVER, LAMP MODULE S8 V
80 B006 23587946 ELEVATOR MODULE ASSY TDP-S8 V
81 E018 23587947 OPTICAL BLOCK, TDP-S8 V
82 A031 23587948 COVER, EMI SHIELDING BACK TDP-T9 V V V

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 83 A032 23587949 CAP, KEY PAD TDP-T9 V V
84 A033 23587950 CAP, LENS TDP-T9 V V V
85 P001 23587951 PC BOARD ASSY, LVPS LITE ON 200W S8 V V V
86 P002 23587952 PC BOARD ASSY, LAMPDRIVER 230W/75% V V V
87 A034 23587953 CAP, KEY PAD TDP-S8 V
88 E019 23587954 SWITCH, LIMIT CHERRY DB3C A1LB-5A V V V
89 P003 23587955 WIRE HARNESS,LAMP DRIVER TO LAMP HD72 V V V
90 U002 23587956 PC BOARD ASSY, DMD EP719 V V V
91 U003 23587957 PC BOARD ASSY, PHOTO SENSOR EP719 V V V
92 U004 23587958 PC BOARD ASSY, THERMAL SENSOR PD120 V V V
93 U005 23587959 PC BOARD ASSY, MAIN T9 XGA V
94 U006 23587960 PC BOARD ASSY, MAIN TDP-T8 XGA V
95 U007 23587961 PC BOARD ASSY, IR SENSOR TDP-T9 V V V
96 U008 23587962 PC BOARD ASSY, MAIN TDP-S8 SVGA V

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 TOSHIBA CORPORATION
1--1, SHIBAURA 1-- CHOME, MINATO -- KU, TOKYO 105 -- 8001, JAPAN

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