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Passat No. 99 / 1: 1.8 l/110 KW - Motronic, Engine Code AWT

This document provides a current flow diagram for a 1.8 l/110 kW Motronic engine with the following key components: 1) The battery, starter, alternator, voltage regulator, ignition switch, and starter inhibitor relay. 2) The Motronic control unit, ignition coils, spark plug connectors and spark plugs. 3) The Motronic control unit connected to the oil level and temperature sender, secondary air pump motor and relay. 4) The Motronic control unit connected to the secondary air inlet valve, activated charcoal filter and charge pressure control solenoid valves, recirculated air valve and Lambda probe. 5) The Motronic control unit connected to

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100% found this document useful (1 vote)
3K views15 pages

Passat No. 99 / 1: 1.8 l/110 KW - Motronic, Engine Code AWT

This document provides a current flow diagram for a 1.8 l/110 kW Motronic engine with the following key components: 1) The battery, starter, alternator, voltage regulator, ignition switch, and starter inhibitor relay. 2) The Motronic control unit, ignition coils, spark plug connectors and spark plugs. 3) The Motronic control unit connected to the oil level and temperature sender, secondary air pump motor and relay. 4) The Motronic control unit connected to the secondary air inlet valve, activated charcoal filter and charge pressure control solenoid valves, recirculated air valve and Lambda probe. 5) The Motronic control unit connected to

Uploaded by

riho09
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction
  • Battery, Starter, Alternator
  • Control Unit and Ignition System
  • Oil Temperature Sender and Pump Relay
  • Intake Valves and Pressure Control
  • Lambda Probe and Air Mass Meter
  • Fuel Injectors and Air Temperature Sender
  • Pressure Sender and Speed Sensors
  • Knock Sensors and Coolant Temperature
  • Throttle Valve and Current Supply Relay
  • Cruise Control and Brake Light Switch
  • Accelerator and Brake Systems
  • Fuel Pump and Speedometer Senders
  • Dashboard Indicators and Control Unit
  • Electronic Convenience System

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Passat Current Flow Diagram No. 99 / 1


Edition 05.2007

1.8 l/110 kW - Motronic, engine code AWT


From May 2002

Notes:

For information concerning

Relay and fuse assignment


Multi-pin connectors
Control units and relays
Earth connections

→ List of Fitting Locations!

For information concerning

Fault Finding Programs

→ Guided Fault Finding


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Passat Current Flow Diagram No. 99 / 2


Battery, starter, alternator, voltage regulator
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
J207 - Starter inhibitor relay
T1c - 1-pin connector, black
T2a - 2-pin connector, black
T9 - 9-pin connector, black, on starter inhibitor relay
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
1
- Earth strap, battery body

500
- Screw connection 1 (30), on relay plate

501
- Screw connection 2 (30), on relay plate

A17
- Connection (61), in dash panel wiring harness
ws = white A52
- Positive connection 2 (30), in dash panel wiring harness
sw = black
ro = red
--- - Only models with automatic gearbox
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 3


Motronic control unit, ignition system, spark plug connectors,
spark plugs
J220 - Motronic control unit
N70 - Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
N292 - Ignition coil 4 with output stage
P - Spark plug connector
Q - Spark plug
T4i - 4-pin connector, black, on ignition coil
T4j - 4-pin connector, black, on ignition coil
T4k - 4-pin connector, black, on ignition coil
T4l - 4-pin connector, black, on ignition coil
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
16
- Earth point 1, on cylinder head cover

85
- Earth connection 1, in engine compartment wiring harness

D52
- Positive connection (15a), in engine compartment wiring
ws = white harness
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 4


Motronic control unit, oil level and oil temperature sender,
secondary air pump motor and relay
G266 - Oil level and oil temperature sender
J220 - Motronic control unit
J299 - Secondary air pump relay
S5 - Fuse in fuse holder
S130 - Secondary air pump fuse
T3a - 3-pin connector, white, on protective housing for control
units on left in engine compartment
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
V101 - Secondary air pump motor
28
- Earth point, on left on plenum chamber

85
- Earth connection 1, in engine compartment wiring harness

A74
- Connection (15a, fuse 5), in dash panel wiring harness

D22
- Connection (via fuse 234), in front right wiring harness
--- - Only models with automatic gearbox
ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 5


Motronic control unit, secondary air inlet valve, solenoid valves
for activated charcoal filter system and charge pressure control,
recirculated air valve, Lambda probe
G39 - Lambda probe
J220 - Motronic control unit
N75 - Charge pressure control solenoid valve
N80 - Activated charcoal filter system solenoid valve 1 (pulsed)
N112 - Secondary air inlet valve
N249 - Turbocharger air recirculation valve
T6 - 6-pin connector, black
T121 - 121-pin connector, on Motronic control unit
241
- Earth connection 2 engine earth, in engine wiring harness

D22
- Connection (via fuse 234), in front right wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 6


Motronic control unit, Lambda probe after catalytic converter,
air mass meter
G70 - Air mass meter
G130 - Lambda probe after catalytic converter
J220 - Motronic control unit
S234 - Fuse in fuse holder
T4c - 4-pin connector, brown
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
241
- Earth connection 2, in engine wiring harness

D22
- Connection (via fuse 234), in front right wiring harness

D107
- Connection 5, in engine wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 7


Motronic control unit, fuel pump relay, injectors 1-4, intake air
temperature sender
D - Ignition/starter switch
4
G42 - Intake air temperature sender
J17 - Fuel pump relay
J220 - Motronic control unit
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
S232 - Fuse in fuse holder
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
220
- Earth connection (sender earth), in engine wiring harness

504
- Screw connection 1 (87), on relay plate

A2
- Positive connection (15), in dash panel wiring harness
ws = white
sw = black A20
- Positive connection (15a), in dash panel wiring harness
ro = red - Connection (injectors), in engine compartment wiring
rt = red D95
br = brown harness
gn = green --- - Only models with automatic gearbox
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 8


Motronic control unit, charge air pressure sender, Hall sender,
engine speed sender, brake servo pressure sensor
G28 - Engine speed sender
G31 - Charge air pressure sender
G40 - Hall sender
G294 - Brake servo pressure sensor
J220 - Motronic control unit
T3b - 3-pin connector, grey, on left on bulkhead
T4h - 4-pin connector
T4v - 4-pin connector, black, on brake servo pressure sensor
T121 - 121-pin connector, on Motronic control unit
220
- Earth connection (sender earth), in engine wiring harness

D106
- Connection 4, in engine compartment wiring harness
--- - Only models with automatic gearbox

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 9


Motronic control unit, knock sensors, coolant temperature
sender
G2 - Coolant temperature sender
G61 - Knock sensor 1
G62 - Coolant temperature sender
G66 - Knock sensor 2
J220 - Motronic control unit
T3b - 3-pin connector, green, on left on bulkhead
T3c - 3-pin connector, blue, on left on bulkhead
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
220
- Earth connection (sender earth), in engine wiring harness

D102
- Connection 2, in engine compartment wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 10


Motronic control unit, throttle valve module, Motronic current
supply relay, variable camshaft timing valve 1
G186 - Throttle valve drive (electric power control)
G187 - Throttle valve drive angle sender 1 (electric power control)
G188 - Throttle valve drive angle sender 2 (electric power control)
J220 - Motronic control unit
J271 - Motronic current supply relay
J338 - Throttle valve module
N205 - Inlet camshaft control valve 1
S132 - Fuse 2
S229 - Fuse in fuse holder
T3a - 3-pin connector, white, on left on bulkhead
T6a - 6-pin connector, black, on throttle valve control module
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
D10
- Positive connection (30) in front right wiring harness

D23
- Connection (via fuse 229), in front right wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 11


Motronic control unit, cruise control system (CCS) switch, brake
light switch, brake pedal switch for CCS, clutch pedal switch
E45 - Cruise control system switch, position 0 = OFF in detent,
position 1 = OFF with button, position 2 = ON, position 3 =
RES
E227 - Cruise control system (CCS) SET button
F - Brake light switch
F36 - Clutch pedal switch
F47 - Cruise control system brake pedal switch
J220 - Motronic control unit
S7 - Fuse in relay plate fuse holder
S13 - Fuse in fuse holder
T10 - 10-pin connector, black, next to steering column
T10e - 10-pin connector, orange, on protective housing for control
units on left in engine compartment
T15a - 15-pin connector, white, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
A89
- Connection 2 (54), in dash panel wiring harness

ws = white A104
- Positive connection 2 (15), in dash panel wiring harness
sw = black
A154
- Connection (brake pedal switch), in dash panel wiring
ro = red
rt = red harness
br = brown
A130
- Connection (cruise control system), in dash panel wiring
gn = green harness
bl = blue
gr = grey --- - Only models with cruise control system (CCS)
li = purple * - Only models with manual gearbox
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 12


Motronic control unit, accelerator position sender, brake servo
relay, vacuum pump for brakes
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J220 - Motronic control unit
J569 - Brake servo relay
S131 - Fuse 1
T3s - 3-pin connector, red, on protective housing for control
units on left in engine compartment
T6b - 6-pin connector, on accelerator position sender
T10d - 10-pin connector, brown, on protective housing for control
units on left in engine compartment
T15a - 15-pin connector, white, on protective housing for control
units on left in engine compartment
T15s - 15-pin connector, red, on protective housing for control
units on left in engine compartment
T121 - 121-pin connector, on Motronic control unit
V192 - Vacuum pump for brakes
A60
- Connection (speed signal), in dash panel wiring harness

A121
- Connection (high bus), in dash panel wiring harness
ws = white
sw = black - Connection (low bus), in dash panel wiring harness
ro = red A122
rt = red --- - Only models with automatic gearbox
10
10 br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 13


Fuel pump, fuel gauge sender, speedometer sender, coolant
shortage indicator sender, oil pressure switch, anti-theft alarm
system contact switch
F1 - Oil pressure switch
F120 - Anti-theft alarm and vermin repellent system contact
switch
G - Fuel gauge sender
G6 - Fuel pump (pressurisation pump)
G22 - Speedometer sender, inductive sender on left of gearbox
G32 - Coolant shortage indicator sender
S228 - Fuse in fuse holder
T3d - 3-pin connector, front left in engine compartment
T6c - 6-pin connector, blue, left A-pillar coupling station
T10a - 10-pin connector, brown, left A-pillar coupling station
T10b - 10-pin connector, black, on protective housing for control
units on left in engine compartment
T15k - 15-pin connector, grey
44
- Earth point, lower part of left A-pillar

78
- Earth point, lower part of right B-pillar
ws = white 86
- Earth connection 1, in rear wiring harness
sw = black
ro = red 197
- Earth connection 4, in rear wiring harness
rt = red
br = brown 269
- Earth connection (sender earth) 1, in dash panel wiring
gn = green harness
bl = blue - Earth connection (sender earth 2), in engine wiring
gr = grey 316
li = purple
harness
vi = purple A91
- Connection (signal for dash panel insert), in dash panel
ge = yellow wiring harness
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 14


Control unit with display in dash panel insert, optical and
acoustic oil pressure warning, odometer display, coolant
shortage and coolant temperature indicators, fuel gauge
G1 - Fuel gauge
G3 - Coolant temperature gauge
H11 - Oil pressure warning buzzer
J285 - Display control unit in dash panel insert
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp
K28 - Coolant temperature/coolant shortage warning lamp
K31 - Cruise control system warning lamp
K38 - Oil level warning lamp
L75 - Digital display illumination bulb
T32a - 32-pin connector, blue, on dash panel insert
T32b - 32-pin connector, green, on dash panel insert
Y4 - Odometer display

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Passat Current Flow Diagram No. 99 / 15


Control unit with display in dash panel insert, data bus
diagnostic interface, exhaust emissions warning lamp,
electronic power control fault lamp
J285 - Display control unit in dash panel insert
J533 - Data bus diagnostic interface
K83 - Exhaust emissions warning lamp
K132 - Electronic power control fault lamp
T32a - 32-pin connector, blue, on dash panel insert
T32b - 32-pin connector, green, on dash panel insert
A60
- Connection (speed signal), in dash panel wiring harness

A121
- Connection (high bus), in dash panel wiring harness

A122
- Connection (low bus), in dash panel wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink

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