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Caterpillar 966H Maintenance Checklist

This document is a maintenance checklist for a Caterpillar model 966H. It lists various maintenance jobs to be completed at the 1000 hour interval, including replacing engine and transmission filters, taking oil samples, lubricating components, and cleaning parts like the crankcase breather and fuel tank strainer. The checklist provides part numbers and quantities for any replacement parts needed.

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Ibrahim Awad
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© © All Rights Reserved
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0% found this document useful (0 votes)
233 views7 pages

Caterpillar 966H Maintenance Checklist

This document is a maintenance checklist for a Caterpillar model 966H. It lists various maintenance jobs to be completed at the 1000 hour interval, including replacing engine and transmission filters, taking oil samples, lubricating components, and cleaning parts like the crankcase breather and fuel tank strainer. The checklist provides part numbers and quantities for any replacement parts needed.

Uploaded by

Ibrahim Awad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Model: 966H Customer Name:

Serial Number (Prefix/Range): A6G Equipment Number:


PM 3 (1000 HOUR
Maintenance Interval: Work Order Number:
INTERVAL)
Last Updated Data Date: 9/9/2019 Equipment SMU:
Parts Manual Media Number: SEBP3847 Equipment Location:
OMM Media Number: Print Date: 11/29/2019
Employee:
NOTE: THIS PLANNED MAINTENANCE ("CHECKLIST") IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL ('"OMM")
APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

Work Job
Job Operation: Part Number: Part Qty: Part Description: Comp: Job: Mod: Qty: Job Loc: App: Cond: Cab Type:
CLEAN CRANKCASE
BREATHER ENGINE 1317 070 ENG
9Y-1758 1 GASKET
Additional Note:
Parts Note:
TAKE & ANALYZE S-O-S
FROM ENGINE OIL 1348 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note:

INSPECT V-BELT(S) 1357 040

Additional Note:
TAKE & ANALYZE S-O-S
Parts Note:
FROM ENGINE COOLANT
LEVEL ONE LEVEL 1 1395 008 L1
SOS COOL- COOLANT
1 1 CHECK
Additional Note:
Parts Note:

CLEAN BATTERY 1401 070

Additional Note:

Page 1 of 7 11/29/2019
Parts Note:
LUBRICATE DRIVE SHAFT
SPLINE 3253 086 SN
CARTRIDGE-
452-6006 1 GREASE
Additional Note: See OMM
Parts Note:
CHECK DIFFERENTIAL
FLUID LEVEL FRONT 3258 535 FLV FRT

Additional Note:
Parts Note:
CHECK DIFFERENTIAL
FLUID LEVEL REAR 3258 535 FLV RER

Additional Note:
Parts Note:

TEST SERVICE BRAKE 4251 081

Additional Note:
Parts Note:
CHECK BRAKE
ACCUMULATOR 4263 535

Additional Note:
Parts Note:

TEST PARKING BRAKE 4267 081

Additional Note:
Parts Note:
LUBRICATE QUICK
COUPLER 6129 086
CARTRIDGE-
452-6006 1 GREASE
Additional Note:
Parts Note:
REPLACE WITH NEW FUEL
FILTER SECONDARY 1261 511 SE
1R-0762 1 FILTER
Additional Note:
REPLACE WITH NEW
Parts Note:
WATER SEPARATOR
ELEMENT 1263 511 FQ

Page 2 of 7 11/29/2019
FILTER AS-
WATER SEP &
326-1644 1 FUE
Additional Note:
Parts Note:
INSPECT & MAINTAIN FUEL
TANK CAP(S) 1273 042 Z2

Additional Note:
Parts Note:
CLEAN FUEL TANK
STRAINER 1273 070 STR

Additional Note:
Parts Note:
TAKE & ANALYZE S-O-S
FROM TRANSMISSION 3030 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note:
REPLACE WITH NEW
ENGINE OIL & FILTER 1318 511
DIESEL
DEO 10 ENGINE OIL
Additional Note:
Parts Note:
FILTER
ELEMENT AS-
1R-1808 1 ENGINE
Additional Note:
TAKE & ANALYZE S-O-S
Parts Note:
FROM DIFFERENTIAL
FRONT 3258 008 FRT
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note: Differential & Final Drive Oil Sample - Front
TAKE & ANALYZE S-O-S
FROM DIFFERENTIAL REAR 3258 008 RER
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note: Differential & final Drive Oil Sample - Rear
TAKE & ANALYZE S-O-S
FROM HYDRAULIC SYSTEM 5050 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note:

Page 3 of 7 11/29/2019
REPLACE WITH NEW
TRANSMISSION OIL FILTER FILTER 3067 511
ELEMENT AS-
328-3655 1 OIL
Additional Note:
Parts Note:

130-0229 1 SEAL-O-RING
Additional Note:
Parts Note:
REPLACE WITH NEW
HYDRAULIC OIL FILTER 5068 511
144-0832 1 FILTER
Additional Note:
Parts Note: Hydraulic Case Drain Oil Filter
225-4118 1 FILTER - OIL
Additional Note:
Parts Note: Hydraulic Oil Cooler Filter
DRAIN & REFILL
TRANSMISSION OIL 3080 044
TRANS/DRIVE
TDTO 12 TRAIN OIL
Additional Note:
Parts Note:

8H-7521 1 SEAL-O-RING
Additional Note:
Parts Note: Magnetic Screen Filter Cover Seal
CLEAN TRANSMISSION OIL
BREATHER 3080 070 BRE

Additional Note:
Parts Note:
LUBRICATE UNIVERSAL
JOINT 3251 086
CARTRIDGE-
452-6006 1 GREASE
Additional Note:
Parts Note:
LUBRICATE DRIVE SHAFT
SUPPORT BEARING 3267 086 BD
CARTRIDGE-
452-6006 1 GREASE
Additional Note:
Parts Note:
CLEAN STEERING
LINES/HOSES SCREEN 4304 070 Z3

Page 4 of 7 11/29/2019
Additional Note:
Parts Note:
CLEAN HYDRAULIC
HOSES/LINES SCREEN 5057 070 Z3

Additional Note:
Parts Note:
LUBRICATE ARTICULATION
PIVOT PIN BEARING 7057 086 BD

Additional Note:
Parts Note:

LUBRICATE FENDER HINGE 7252 086 HNG


CARTRIDGE-
452-6006 1 GREASE
Additional Note: If equipped
Parts Note:
TIGHTEN BATTERY
BOX/SUPPORT 7257 527

Additional Note:
Parts Note:

INSPECT ROPS/FOPS CAB 7325 040

Additional Note:
Parts Note:

PERFORM PM 3 7503 540

Additional Note:
Parts Note:

Page 5 of 7 11/29/2019
Model: 966H Customer Name:
Serial Number (Prefix/Range): A6G Equipment Number:
PM 3 (1000 HOUR
Maintenance Interval: Work Order Number:
INTERVAL)
Last Updated Data Date: 9/9/2019 Equipment SMU:
Parts Manual Media Number: SEBP3847 Equipment Location:
OMM Media Number: Print Date: 11/29/2019
Employee:
NOTE: THIS PLANNED MAINTENANCE ("CHECKLIST") IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATOR AND MAINTENANCE MANUAL ("OMM")
APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.

Qty: Part Number: Part Description: Notes:

1 9Y-1758 GASKET
1 SOS SCHEDULED OIL SAMPLE
1 SOS COOL-1 LEVEL 1 COOLANT CHECK
1 452-6006 CARTRIDGE-GREASE
1 452-6006 CARTRIDGE-GREASE
1 1R-0762 FILTER
1 326-1644 FILTER AS-WATER SEP & FUE
1 SOS SCHEDULED OIL SAMPLE
10 DEO DIESEL ENGINE OIL
1 1R-1808 FILTER ELEMENT AS-ENGINE
1 SOS SCHEDULED OIL SAMPLE Differential & Final Drive Oil Sample - Front
1 SOS SCHEDULED OIL SAMPLE Differential & final Drive Oil Sample - Rear
1 SOS SCHEDULED OIL SAMPLE
1 328-3655 FILTER ELEMENT AS-OIL
1 130-0229 SEAL-O-RING
1 144-0832 FILTER Hydraulic Case Drain Oil Filter
1 225-4118 FILTER - OIL Hydraulic Oil Cooler Filter

Page 6 of 7 11/29/2019
12 TDTO TRANS/DRIVE TRAIN OIL
1 8H-7521 SEAL-O-RING Magnetic Screen Filter Cover Seal
1 452-6006 CARTRIDGE-GREASE
1 452-6006 CARTRIDGE-GREASE
1 452-6006 CARTRIDGE-GREASE

Page 7 of 7 11/29/2019

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