®

APPROVAL CERTIFICATE No. LRC 160047

3 MASTER STAR & 1 SUPER STAR

FORGED STEEL BALL VALVES

PED 97/23 EC ATEX 94/9 CE

0038 P10228 MAC/10699/3/TO/99

Certificate N°: RPS 0160304/01 Tech. File N° ST01 ATEX P10227 MAC/10699/1/TO/99 6D-0233
 ®
MASTER STAR
CONSTRUCTION - MATERIAL

Body Shape for:

1/4” to 3/4” Full Bore
1/2” to 1” Reduced Bore
Number of Bolts: 4 + 4

Body Shape for:

1” to 1.1/2” Full Bore
1.1/4” to 2” Reduced Bore
Number of Bolts: 4 + 4

• Suggested materials after 2 years service •• Suggested materials after 5 years service
• Empfohlene ersatzteile für 2 Jahres betrieb •• Empfohlene ersatzteile für 5 Jahres betrieb
• Pièces de rechange conseillées pour 2 ans de service •• Pièces de rechange conseillées pour 5 ans de service
• Recambios aconsejados para 2 años de servico •• Recambios aconsejados para 5 años de servico

ITEM Q.TY Part name - Bezeichnung Designation - Componentes A105/F316 LF2/F316 F316/F316
1 1 Handle - Handhebel Levier - Maneta C.S. Galvanized - Plastic cover C.S. Galvanized - Plastic cover C.S. Galvanized - Plastic cover
A 2
•• 2 B Nut - Mutter Ecrou - Tuerca C.S. Cadmium -Plated C.S. Cadmium -Plated S.S. 316
• 3 1 Packing ring - Stopfbuchsenpackung Garniture - Junta eje Graphite Graphite Graphite
•• 4 2 Spring washer - Tellerfedem Rondelle ressort - Arandela Special S.S. Special S.S. Special S.S.
•• 5 1 Antistatic stem - Antistatische spindel Tige antistatique - Eje antiestatico S.S. 316 S.S. 316 S.S. 316
6 1 Gland packing - Druck ring Fouloir - Estopada S.S. 316 S.S. 316 S.S. 316
• 7 1 Thrust washer - Spindeldichtung Rondelle butée - Junta eje Reinf. PTFE Reinf. PTFE Reinf. PTFE
• 8 1 «O» Ring stem - «O» Ring spindel Joint torique - Torica eje VITON VITON VITON
•• 9 1 Ball - Kugel Sphère - Espera S.S. 316 S.S. 316 S.S. 316
• 10 2 Seats - Sitzring Sièges - Asientos T-R-S-B-U T-R-S-B-U T-R-S-B-U
• 11 2 Body seal - Gehäusedichtung Joint de corps - Junta cuerpo T-S-V-G T-S-V-G T-S-V-G
12 1 Body - Gehäuse Corps - Cuerpo ASTM A105N A350 LF2 A182 F316
13 2 End connections - Anschlubstutzen Embout - Terminales ASTM A105N A350 LF2 A182 F316L
14 1 Stop-pin - Anschlag Butée - Tope S.S. 304 S.S. 304 S.S. 304
16 8 Bolts - Gehäuseschrauße Vis - Goujon ASTM A193 - B7 Galvanized ASTM A193 - B8 ASTM A193 B8
••17 1 Stop washer - Sicherungsscheiße Rondelle-frein - Arandela de seguridad S.S. 304 S.S. 304 S.S. 304
• 18 2 Body seal - Gehäusedichtung Joint de corps - Junta de cuerpo Graphite Graphite Graphite

DESCRIPTION
CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION - SOLID BALL - ANTI BLOW OUT PROOF DESIGN : ASME B16.34 - ASME B31.1 - BS5351 - API 6D - P.E.D. 97/23/EC - ATEX 94/9 CE
STEM DESIGN - SOFT SEATS - ANTISTATIC DEVICE - ISO 5211 ON THE TOP FOR MARKING : MSS SP25
EASY AUTOMATION - FIRE TEST APPROVED. CE 0038 : ACCORDING TO DIRECTIVE 97/23/CE - MODULE H CATEGORY III -
SIZE : DN 8 ÷ 40 FULL BORE -- DN 15 ÷ 50 REDUCED BORE NOTIFIED BODY LLOYD’S REGISTERED CERTIFICATE NR. RPS 01060304/01
1/4” ÷ 1.1/2” FULL BORE -- 1/2” ÷ 2” REDUCED BORE Ex IM2/II 2GD : ACCORDING TO ATEX 94/9 CE - TECHNICAL FILE NR. ST01 ATEX
CLASS : PN 16 ÷ 100 or ASME 150 ÷ 800 LBS TEST CERTIFICATE : UNI EN 10204 TYPE 3.1B UNLESS OTHERWISE REQUIRED
TEMPERATURE : -200°C UP TO + 260°C SERVICES : FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS AND ALLIED INDUSTRIES

HOW TO ORDER
BASE MATERIAL
PORT DESIGN TYPE OF VALVE INSERT SEAT MATERIAL STEM PACKING FIRST BODY SEAL
BODY/TRIM
1 Full Bore 3 - Master Star 1 321/316 T Virgin PTFE G Graphite T Virgin PTFE
2 Reduced Bore 2 A105/MONEL R PTFE + 15% Fiberglass T Virgin PTFE S PTFE + 25% Carbographite
3 A105/316 S PTFE + 25% Carbographite R PTFE + 15% Fiberglass V O-Ring Viton
4 F44/F44 B PTFE + 60% Bronze S PTFE + 25% Carbographite G Graphite
5 LF2/316 U UHMWPE Polyetylene
6 316/316
7 316L/316L
8 MONEL/MONEL
9 F51/F51
0 All different materials

NOTES: EXAMPLE:
The above codifications are punched on the nameplate. 1/2" threaded NPT 800 LBS reduced bore body A105 trim 316 with PTFE seals.
Size, rating and connectoins are not in code and must be clearly shown on all orders. ON THE ORDER MUST BE DESCRIBED :
1/2" NPT 800 LBS 233-TGT.G

PAGE 2
 ®
MASTER STAR
DIMENSION

THREADED ENDS WELDED ENDS FLANGED ENDS

BSP Parallel: S.W.: INTEGRAL NIPPLES WELDED NIPPLES: FLANGES to ASME / ANSI B 16.5
BS21 - DIN 259 - ISO R/228 - UNI 338 ASME / ANSI B16.11 - BS 5351 S.W.: ASME / ANSI B3610 B.W. - P.E. FACE to FACE to ASME / ANSI B16.10
BSP Taper: B.W. - P.E.: ASME / ANSI B16.11 - BS 5351 Sch. 10-40-80-XS Note: when flanges are RF type of finish
BS21 - DIN 2999 - ISO R/7 - UNI 339 ASME / ANSI B16.25 Sch. 5S-10S-40-80-XS B.W. - P.E.: Instruction for welding the valve on the line: must be stated on the order.
NPT: Note: other overall lenghts are available on ASME / ANSI B16.25 Sch. 5S-10S-40-80-XS With the valve in open position tack-weld in
ANSI B1 20.1 request. Note: other overall lenghts are available on four points on both ends and then complete FLANGES to DIN
Instruction for welding the valve on the line: request. the welding without desmantling the valve. DIN 2633 PN16 - DIN 2634 PN25
With the valve in open position tack-weld in DIN 2635 PN40
four points on both ends. Lift-out the center FACE to FACE to EN 558-1 Basic Seried 1
piece and complete the welding. Insert the (DIN 3202 F1)
center piece and control for easy operation.

FULL BORE
DIMENSIONS mm / Inch
WEIGHT KG/LBS
VALVE A
ISO
NIPPLES FLANGED
NPT - BSP B C D 5211 NPT - BSP NIPPLES FLANGED
SIZE B.W. - S.W.
INTEGRAL WELDED PN 150 300
B.W. - S.W.
B.W. - S.W. B.W. - P.E. 16 - 25 - 40 RF RJ RF RJ INTEGRAL WELDED PN 150 300
DN 8 75 236 275 - - - - - 67 152 11.1 1.1 1.5 1.2 - - -
F03
Inch 1/4” 2.9 9.3 10.8 - - - - - 2.6 6 0.44 2.4 3.3 2.6 - - -
DN 10 75 236 275 - - - - - 67 152 11.1 1 1.5 1.2 - - -
F03
Inch 3/8” 2.9 9.3 10.8 - - - - - 2.6 6 0.44 2.2 3.3 2.6 - - -
DN 15 80 239 280 130 140 - 140 151.5 70 152 14.2 1.3 1.7 1.6 3.2 3 3.4
F03
Inch 1/2” 3.2 9.4 11 5.1 5.5 - 5.5 6 2.7 6 0.56 2.8 3.7 3.5 7 6.6 7.5
DN 20 100 250 300 150 152 - 152 165 80 193 20.5 2.3 3 2.7 4.7 4.4 5.2
F04
Inch 3/4” 3.9 9.8 11.8 5.9 6 - 6 6.5 3.2 7.5 0.83 5 6.6 5.9 10.4 9.7 11.5
DN 25 110 261 310 160 165 178 165 178 92 193 25.4 3.2 4.3 3.9 6 5.5 7
F04
Inch 1” 4.3 10.3 12.2 6.3 6.5 7 6.5 7 3.6 7.5 1 7 9.4 8.6 13.2 12.1 15.4
DN 32 120 272 320 180 178 191 178 191 108 225 31.7 4.3 5.5 5.1 8.4 7.2 10
F05
Inch 1.1/4” 4.7 10.7 12.6 7.1 7 7.5 7 7.5 4.2 9 1.25 9.5 12.1 11.2 18.5 15.8 22
DN 40 140 279 340 200 191 203.5 191 203 113 225 38 5.8 7.2 6.8 10.5 9.5 13
F05
Inch 1.1/2” 5.5 11 13.4 7.9 7.5 8 7.5 8 4.4 9 1.5 12.8 15.8 15 23.1 21 28.6

REDUCED BORE
DIMENSIONS mm / Inch
WEIGHT KG/LBS
VALVE A
ISO
NIPPLES FLANGED NPT
NPT - BSP B C D 5211 NIPPLES FLANGED
SIZE B.W. - S.W.
INTEGRAL WELDED PN 150 300 BSPP
B.W. - S.W. B.W. - P.E. 16 - 25 - 40 RF RJ RF RJ BSPT INTEGRAL WELDED PN 150 300
DN 15 75 236 275 130 108 - 140 151.5 67 152 11.1 1 1.4 1.3 2,8 2.6 3
F03
Inch 1/2” 2.9 9.3 10.8 5.1 4.2 - 5.5 6 2.6 6 0.44 2.2 3.1 2.8 6.2 5.7 6.6
DN 20 80 239 280 150 117.5 - 152 165 70 152 14.2 1.2 1.7 1.6 3.5 3.2 4
F03
Inch 3/4” 3.2 9.4 11 5.9 4.6 - 6 6.5 2.7 6 0.56 2.6 3.7 3.5 7.7 7 8.8
DN 25 100 250 300 160 127 140 165 178 80 193 20.5 2.2 3 2.8 5 4.4 5.8
F04
Inch 1” 3.9 9.8 11.8 6.3 5 5.5 6.5 7 3.2 7.5 0.83 4.8 6.6 6.2 11 9.7 12.8
DN 32 110 261 310 180 140 152.5 178 191 92 193 25.4 3.1 4.3 4 7 6 8.5
F04
Inch 1.1/4” 4.3 10.3 12.2 7.1 5.5 6 7 7.5 3.6 7.5 1 6.8 9.4 8.8 15.4 13.2 18.7
DN 40 120 272 320 200 165 178 191 203 108 225 31.7 4.2 5.5 5.2 9 8 11.5
F05
Inch 1.1/2” 4.7 10.7 12.6 7.9 6.5 7 7.5 8 4.2 9 1.25 9.2 12.1 11.4 19.8 17.6 25.3
DN 50 140 279 340 230 178 191 216 232 113 225 38 5.5 7.2 6.8 11.5 11 14
F05
Inch 2” 5.5 11 13.4 9.1 7 7.5 8.5 9 4.4 9 1.5 12.1 15.8 15 25.3 24.2 30.8

DIFFERENT CONFIGURATIONS FOR MASTER STAR & SUPER STAR

OVAL HANDLE “T” HANDLE LOCKING DEVICE
Valve Size Dimension Type of
Full B. Red. B. C D Extention
1/4” - 140 115
3/8” 1/2” 140 115 OH1
1/2” 3/4” 140 115
Valve Size Dimension Type of 3/4” 1” 150 125
Handle OH2
Full B. Red. B. A B 1” 1.1/4” 150 125
1/4” - 100 100 1.1/4” 1.1/2” 220 132
3/8” 1/2” 100 100 OH1 1.1/2” 2” 220 132 TH3
1/2” 3/4” 100 103 2” 2.1/2” 220 132
3/4” 1” 100 108 2.1/2” 3” 300 152 TH4
OH2
1” 1.1/4” 100 112 3” 4” 450 168 TH5

PAGE 3
 ®
SUPER STAR
CONSTRUCTION - MATERIAL

Body Shape for:

1/4” to 3/4” Full Bore
1/2” to 1” Reduced Bore
Number of Bolts: 4 + 4

Body Shape for:

1” to 1.1/2” Full Bore
1.1/4” to 2” Reduced Bore
Number of Bolts: 4 + 4

Body Shape for:

2” to 2.1/2” Full Bore
2.1/2” to 3” Reduced Bore
Number of Bolts: 6 + 6

Body Shape for:

3” Full Bore
4” Reduced Bore
Number of Bolts: 8 + 8

• Suggested materials after 2 years service •• Suggested materials after 5 years service
• Empfohlene ersatzteile für 2 Jahres betrieb •• Empfohlene ersatzteile für 5 Jahres betrieb For size 1/4” to 1.1/2” Full Bore; 1/2” to 2” Reduced Bore n° 4 Bolts for Side
• Pièces de rechange conseillées pour 2 ans de service •• Pièces de rechange conseillées pour 5 ans de service For size 2” Full Bore; 2.1/2” Reduced Bore n°6 Bolts for Side
• Recambios aconsejados para 2 años de servico •• Recambios aconsejados para 5 años de servico For size 2.1/2” Full Bore; 3” Reduced Bore n°8 Bolts for Side

ITEM Q.TY Part name - Bezeichnung Designation - Componentes A105/F316 LF2/F316 F316/F316
1 1 Handle - Handhebel Levier - Maneta C.S. Galvanized - Plastic cover C.S. Galvanized - Plastic cover C.S. Galvanized - Plastic cover
A 2
•• 2 B Nut - Mutter Ecrou - Tuerca C.S. Cadmium -Plated C.S. Cadmium -Plated S.S. 316
• 3 1 Packing ring - Stopfbuchsenpackung Garniture - Junta eje Graphite Graphite Graphite
•• 4 2 Spring washer - Tellerfedem Rondelle ressort - Arandela Special S.S. Special S.S. Special S.S.
•• 5 1 Antistatic stem - Antistatische spindel Tige antistatique - Eje antiestatico S.S. 316 S.S. 316 S.S. 316
6 1 Gland packing - Druck ring Fouloir - Estopada S.S. 316 S.S. 316 S.S. 316
• 7 1 Thrust washer - Spindeldichtung Rondelle butée - Junta eje Reinf. PTFE Reinf. PTFE PTFE
• 8 1 «O» Ring stem - «O» Ring spindel Joint torique - Torica eje VITON VITON VITON
•• 9 1 Ball - Kugel Sphère - Espera S.S. 316 S.S. 316 S.S. 316
• 10 2 Seats - Sitzring Sièges - Asientos T-R-S-B-U-N-P-E-Z T-R-S-B-U-N-P-E-Z T-R-S-B-U-N-P-E-Z
• 11 2 Body seal - Gehäusedichtung Joint de corps - Junta cuerpo T-S-V-G T-S-V-G T-S-V-G
12 1 Body - Gehäuse Corps - Cuerpo ASTM A105N A350 LF2 A182 F316
13 2 End connections - Anschlubstutzen Embout - Terminales ASTM A105N A350 LF2 A182 F316L
14 1 Stop-pin - Anschlag Butée - Tope S.S. 304 S.S. 304 S.S. 304
16 8-12-16 Bolts - Gehäuseschrauße Vis - Goujon ASTM A193 - B7 Galvanized ASTM A193 - B8 ASTM A193 B8
••17 1 Stop washer - Sicherungsscheiße Rondelle-frein - Arandela de seguridad S.S. 304 S.S. 304 S.S. 304
• 18 2 Body seal - Gehäusedichtung Joint de corps - Junta de cuerpo Graphite Graphite Graphite
19 2 Seat Seal - Sitzdichtung Joints de siège - Junta asientos Graphite - Virgin PTFE Graphite - Virgin PTFE Graphite - Virgin PTFE
20 2 Ring Seal- Ring auchtung Bague de joint - Anillo de junta Graphite - T - S Graphite - T - S Graphite - T - S
10A 2 Ring Seat - Ring Sitering Bague de siège - Anillo de asiento ASMA 105N A 350 LF2 A 182 F316

DESCRIPTION
CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION - SOLID BALL - ANTI BLOW OUT PROOF DESIGN : ASME B16.34 - ASME B31.1 - BS5351 - API 6D - P.E.D. 97/23/EC - ATEX 94/9 CE
STEM DESIGN - ENCAPSULATED - SOFT SEATS - ANTISTATIC DEVICE - ISO 5211 MARKING : MSS SP25
ON THE TOP FOR EASY AUTOMATION - FIRE TEST APPROVED. CE 0038 : ACCORDING TO DIRECTIVE 97/23/CE - MODULE H CATEGORY III -
SIZE : DN 8 ÷ 80 FULL BORE -- DN 15 ÷ 100 REDUCED BORE NOTIFIED BODY LLOYD’S REGISTERED CERTIFICATE NR. RPS 01060304/01
1/4” ÷ 3” FULL BORE -- 1/2” ÷ 4” REDUCED BORE Ex IM2/II 2GD : ACCORDING TO ATEX 94/9 CE - TECHNICAL FILE NR. ST01 ATEX
CLASS : PN 16 ÷ 150 or ASME 150 ÷ 900 LBS
TEMPERATURE : -200°C UP TO + 450°C TEST CERTIFICATE : UNI EN 10204 TYPE 3.1B UNLESS OTHERWISE REQUIRED
MATERIAL : ASTM A 105 - LF2 - 316 - 316L AND SPECIAL MATERIALS SERVICES : FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS AND ALLIED INDUSTRIES

HOW TO ORDER
3 = BASE MATERIAL
1 = PORT DESIGN 2 = TYPE OF VALVE 4 = INSERT SEAT MATERIAL 5 = STEM PACKING 6 = FIRST BODY SEAL
BODY/TRIM
1 Full Bore 1 - Super Star 1 321/316 T Virgin PTFE G Graphite T Virgin PTFE
2 Reduced Bore 2 A105/MONEL R PTFE + 15% Fiberglass T Virgin PTFE S PTFE + 25% Carbographite
3 A105/316 S PTFE + 25% Carbographite R PTFE + 15% Fiberglass V O-Ring Viton
4 F44/F44 B PTFE + 60% Bronze S PTFE + 25% Carbographite G Graphite
5 LF2/316 U UHMWPE Polyetylene
6 316/316 N DEVLON - V Polyamide-Nylon
7 316L/316L P PEEK Polyther Ketone
8 MONEL/MONEL E VESPEL SP 21 Polyimide
9 F51/F51 Z TEFZEL ETFE (704-25)
0 All different materials

NOTES: EXAMPLE:
The above codifications are punched on the nameplate. Size, 2.1/2" butt welding 600 LBS reduced bore body A105 trim 316 with reinforced PTFE seals.
rating and connectoins are not in code and must be clearly shown on all orders. ON THE ORDER MUST BE DESCRIBED :
2.1/2" BW 600 LBS 213-SGS.G

PAGE 4
 ®
SUPER STAR
DIMENSION

THREADED ENDS WELDED ENDS FLANGED ENDS

BSP Parallel: INTEGRAL NIPPLES WELDED NIPPLES: FLANGES to ASME / ANSI B 16.5
BS21 - DIN 259 - ISO R/228 - UNI 338 S.W.: ASME / ANSI B16.11 - BS 5351 ASME / ANSI B3610 B.W. - P.E. FACE to FACE to ASME / ANSI B16.10
BSP Taper: B.W. - P.E.: ASME / ANSI B16.25 Sch. Sch. 10-40-80-XS Note: when flanges are RF type of finish must
BS21 - DIN 2999 - ISO R/7 - UNI 339 5S-10S-40-80-XS be stated on the order.
NPT: Note: other overall lenghts are available on request. Instruction for welding the valve on the line:
ANSI B1 20.1 With the valve in open position tack-weld in FLANGES to DIN
four points on both ends and then complete the DIN 2633 PN16 - DIN 2634 PN25
welding without desmantling the valve. DIN 2635 PN40
FACE to FACE to EN 558-1 Basic Seried 1
(DIN 3202 F1)

FULL BORE
DIMENSIONS mm / Inch
WEIGHT KG/LBS
VALVE A
ISO
NIPPLES FLANGED
B C D 5211 NIPPLES FLANGED
SIZE NPT - BSP INTEGRAL WELDED PN 150 300 600 NPT - BSP
B.W. - S.W. B.W. - P.E. 16 - 25 - 40 RF RJ RF RJ RF RJ INTEGRAL WELDED PN 150 300 600
DN 8 75 236 275 - - - - - - - 67 152 11.1 1.1 1.5 1.2 - - - -
F03
Inch 1/4” 2.9 9.3 10.8 - - - - - - - 2.6 6 0.44 2.4 3.3 2.6 - - - -
DN 10 75 236 275 - - - - - - - 67 152 11.1 1 1.5 1.2 - - - -
F03
Inch 3/8” 2.9 9.3 10.8 - - - - - - - 2.6 6 0.44 2.2 3.3 2.6 - - - -
DN 15 80 239 280 130 140 - 140 151.5 165 163.5 70 152 14.2 1.3 1.7 1.6 3.2 3 3.4 4.1
F03
Inch 1/2” 3.2 9.4 11 5.1 5.5 - 5.5 6 6.5 6.4 2.7 6 0.56 2.8 3.7 3.5 7 6.6 7.5 9
DN 20 100 250 300 150 152 - 152 165 191 191 80 193 20.5 2.3 3 2.7 4.7 4.4 5.2 5.9
F04
Inch 3/4” 3.9 9.8 11.8 5.9 6 - 6 6.5 7.5 7.5 3.2 7.5 0.83 5 6.6 5.9 10.4 9.7 11.5 13
DN 25 110 261 310 160 165 178 165 178 216 216 92 193 25.4 3.2 4.3 3.9 6 5.5 7 7.8
F04
Inch 1” 4.3 10.3 12.2 6.3 6.5 7 6.5 7 8.5 8.5 3.6 7.5 1 7 9.4 8.6 13.2 12.1 15.4 17.2
DN 32 120 272 320 180 178 191 178 191 229 229 108 225 31.7 4.3 5.5 5.1 8.4 7.2 10 10.8
F05
Inch 1.1/4” 4.7 10.7 12.6 7.1 7 7.5 7 7.5 9 9 4.2 9 1.25 9.5 12.1 11.2 18.5 15.8 22 23.8
DN 40 140 279 340 200 191 203.5 191 203 241 241 113 225 38 5.8 7.2 6.8 10.5 9.5 13 15
F05
Inch 1.1/2” 5.5 11 13.4 7.9 7.5 8 7.5 8 9.5 9.5 4.4 9 1.5 12.8 15.8 15 23.1 21 28.6 33
DN 50 141 191 - 230 216 229 216 229 292 295 118 225 49 10 10 - 17.5 16.5 19 21
F05
Inch 2” 5.6 7.5 - 9.1 8.5 9 8.5 9 11.5 11.6 4.6 9 1.93 22 22 - 48.3 36.3 42 46
DN 65 170 210 - 290 241 254 241 254 333 349 136 450 62 13.5 13.5 - 23 22.5 25 28
F07
Inch 2.1/2” 6.7 8.3 - 11.4 9.5 10 9.5 10 13.1 13.7 5.4 17.7 2.5 29.7 29.7 - 53.8 49.5 55 62
DN 80 305 305 - 310 283 296 283 296 - - 150 450 76 26 26 - 28.5 35 38 -
F07
Inch 3” 12 12 - 12.2 11.1 11.7 11.1 11.7 - - 5.9 17.7 3 58 58 - 59.3 77 84 -

REDUCED BORE
DIMENSIONS mm / Inch
WEIGHT KG/LBS
VALVE A
ISO
NIPPLES FLANGED
B C D 5211 NIPPLES FLANGED
SIZE NPT - BSP INTEGRAL WELDED PN 150 300 600 NPT - BSP
B.W. - S.W. B.W. - P.E. 16 - 25 - 40 RF RJ RF RJ RF RJ INTEGRAL WELDED PN 150 300 600
DN 15 75 236 275 130 108 - 140 151.5 165 163.5 67 152 11.1 1 1.4 1.3 2.8 2.6 3 3.8
F03
Inch 1/2” 2.9 9.3 10.8 5.1 4.2 - 5.5 6 6.5 6.4 2.6 6 0.44 2.2 3.1 2.8 6.2 5.7 6.6 8.4
DN 20 80 239 280 150 117.5 - 152 165 191 191 70 152 14.2 1.2 1.7 1.6 3.5 3.2 4 4.8
F03
Inch 3/4” 3.2 9.4 11 5.9 4.6 - 6 6.5 7.5 7.5 2.7 6 0.56 2.6 3.7 3.5 7.7 7 8.8 10.6
DN 25 100 250 300 160 127 140 165 178 216 216 80 193 20.5 2.2 3 2.8 5 4.4 5.8 6.8
F04
Inch 1” 3.9 9.8 11.8 6.3 5 5.5 6.5 7 8.5 8.5 3.2 7.5 0.83 4.8 6.6 6.2 11 9.7 12.8 15
DN 32 110 261 310 180 140 152.5 178 191 229 229 92 193 25.4 3.1 4.3 4 7 6 8.5 9.5
F04
Inch 1.1/4” 4.3 10.3 12.2 7.1 5.5 6 7 7.5 9 9 3.6 7.5 1 6.8 9.4 8.8 15.4 13.2 18.7 20.9
DN 40 120 272 320 200 165 178 191 203 241 241 108 225 31.7 4.2 5.5 5.2 9 8 11.5 13.5
F05
Inch 1.1/2” 4.7 10.7 12.6 7.9 6.5 7 7.5 8 9.5 9.5 4.2 9 1.25 9.2 12.1 11.4 19.8 17.6 25.3 29.7
DN 50 140 279 340 230 178 191 216 232 292 295 113 225 38 5.5 7.2 6.8 11.5 11 14 17
F05
Inch 2” 5.5 11 13.4 9.1 7 7.5 8.5 9 11.5 11.6 4.4 9 1.5 12.1 15.8 15 25.3 24.2 30.8 37.4
DN 65 141 191 - 290 191 203 241 254 333 349 118 225 49 9 9 - 14 15.5 18 20
F05
Inch 2.1/2” 5.6 7.5 - 11.4 7.5 8 9.5 10 13.1 13.7 4.6 9 1.93 19.8 19.8 - 31.8 34.1 39.6 44
DN 80 170 210 - 310 203 216 283 296 356 372 136 450 62 12 12 - 20 21 24 26.5
F07
Inch 3” 6.7 8.3 - 12.2 8 8.5 11.1 11.7 14 14.6 5.4 17.7 2.5 26.4 26.4 - 50.8 46.2 52.8 58.3
DN 100 229 305 - 350 229 241 305 318 - - 150 450 76 20 28 - 24.5 26 29 -
F07
Inch 4” 12 12 - 13.8 9 9.5 12 12,5 - - 5.9 17.7 3 44 62 - 55.3 57.2 63.8 -

PAGE 5
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TECNICAL DATA

PRESSURE/TEMPERATURE LIMITATIONS OF SEAT SEAL

PSI BAR
N. 1 SUPERSTAR "S" TFE + 25% C. GRAPHITE
"R" TFE + 15% FIBERGLASS F.B.= FULL BORE
PSI BAR
N. 3 MASTER STAR "S" TFE + 25% C. GRAPHITE
"R" TFE + 15% FIBERGLASS F.B.= FULL BORE
"T" PTFE R.B.= REGULAR BORE "T" PTFE R.B.= REGULAR BORE
2900 200 2900 200

2755 190 S 1/4" to 1/2" F.B. 1/2" to 3/4" R.B. 2755 190 S-B 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
2610 180 R 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
2610 180
T 1/4" to 1/2" F.B. 1/2" to 3/4" R.B. R 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
2465 170 S 3/4" to 1" F.B. 1" to 1.1/4 R.B. 2465 170
T 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
2320 160 R 3/4" to 1" F.B. 1" to 1.1/4 R.B.
2320 160
T 3/4" to 1" F.B. 1" to 1.1/4" R.B.
S-B 3/4" to 1" F.B. 1" to 1.1/4 R.B.
2175 150 S 1.1/4" to 1.1/2" F.B. 1.1/2 to 2" R.B. 2175 150
R 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B. R 3/4" to 1" F.B. 1" to 1.1/4 R.B.
2030 140 2030 140
T 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
1885 130 S 2" to 2.1/2" F.B. 2.1/2" to 3" R.B. 1885 130 T 3/4" to 1" F.B. 1" to 1.1/4" R.B.
R 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
1740 120 1740 120 S-B 1.1/4" to 1.1/2" F.B. 1.1/2 to 2" R.B.
T 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
1595 110 S 3" F.B. 4" R.B. 1595 110
R 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
R 3" F.B. 4" R.B.
1450 100 1450 100
T 3" F.B. 4" R.B. T 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
1305 90 1305 90

1160 80 1160 80

1015 70 1015 70

870 60 870 60

725 50 725 50

580 40 580 40

435 30 435 30

290 20 290 20

145 10 145 10

0 0 0 0

-0+ -0+
°C 250 200 150 100 50 50 100 150 200 250 300 350 400 450 500 °C 250 200 150 100 50 50 100 150 200 250 300 350 400 450 500

°F 418 328 238 148 58 32 122 212 302 392 482 572 662 752 842 932 °F 418 328 238 148 58 32 122 212 302 392 482 572 662 752 842 932
-0+ -0+
D DELRIN®
PSI BAR K KEL’F®
N. 1 SUPERSTAR N NYLON (DEVLON V)
G GRAPHITE
F.B.= FULL BORE The pressure-temperature rating of soft-seated ball valves bolted - construction is
R.B.= REGULAR BORE
4495 310 determined by:
4278 295
N 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
1 Type of material group N° used for valve body
D 1/4" to 1/2" F.B. 1/2" to 3/4" R.B.
2 Type of material group N° used for body bolts
4060 280
K 1/4" to 1/2" F.B. 1/2" to 3/4" R.B. 3 Type of sealing material used for seal and seats
3842 265 N 3/4" to 1" F.B. 1" to 1.1/4 R.B. Where:
3480 240 D 3/4" to 1" F.B. 1" to 1.1/4 R.B. A For material group N° we refer to ASME/ANSI B16.34 (stress-dimensions - thick-
K 3/4" to 1" F.B. 1" to 1.1/4" R.B. ness -etc.)
3262 225 N 1.1/4" to 1.1/2" F.B. 1.1/2 to 2" R.B. B For seats material we have prepared general pressure-temperature chart (at full dif-
D 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
3045 210 ferential pressure) based upon our experiences both in the field and in our laboratory.
K 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
2828 195 N 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
D 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
2610 180
K 2" to 2.1/2" F.B. 2.1/2" to 3" R.B. SOME SPECIAL SERVICE BALL VALVES
2392 165 N 3" F.B. 4" R.B. 1 OXYGEN GAS - Valves tested using dry nitrogen gas. All valves are solvent cleaned and
D 3" F.B. 4" R.B. individually sealed in a polyethylene bag to prevent contamination:. 316 TT.
2175 150
K 3" F.B. 4" R.B. 2 DRY, LIQUUID AND GASEOUS CHLORINE - Valves tested using dry nitrogen gas.
1958 135 G 1/4" to 3/4”F.B. 1/2" to 1” R.B.
All valves are specially cleaned and individually sealed in a polyethylene bag.
G 1.1/4" to 1.1/2”F.B. 1.1/2" to 2” R.B.
1740 120 A supplementary venting hole on the ball.
G 2" to 3”F.B. 2.1/2" to 4” R.B.
1522 105 3 CRYOGENIC SERVICE - HELIUM LEAK TEST - Valves are dry tested. All valves are
cleaned and individually sealed in a polyethylene bag. Extended stem and supplementary
1305 90
venting hole on the ball. For low class use T seats, medium class S seats, for class 900
1088 75 and up K seats.
870 60 4 VACUUM - Until 10-4 torr can use all type of starling valves. For high vacuum consult
factory.
652 45
5 Phenol at low temperature - Liquid asphall - Steam jacket valves.
435 30 6 ALIMENTARY - FOOD SERVICE - Valve cleaned, polished and cavity filled.
217 15
7 SLURRY SERVICE - Cavity filled.
8 ABRASIVE MEEDIA - Metal to metal seats.
0 0
9 HIGH TEMPERATURE - Metal to metal seats.
-0+ 10 NACE (sour oil and gas) H2S. All Starline FIRE SAFE valves types mmeet the require-
°C 250 200 150 100 50 50 100 150 200 250 300 350 400 450 500
ments as a standard class 3. For class 2 and 1 must be selected proper bolts like B7M -
L7M - B8M.
°F 418 328 238 148 58 32 122 212 302 392 482 572 662 752 842 932 11 HYDROGEN PEROXIDE - NITROGEN LEAK TEST - Valves are dry tested. All valves are
-0+
cleaned. Supplementary venting hole.

FLOW DATA
The following flow rates were determined for ball valves in fully open position and a water temperature of 60°F (15°C).
Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m3/h) with a pressure drop of 1 bar.
Cv value is the full capacity flow rate through the ball valve in gallons/min. of water at 60°F with a pressure drop of 1 psi.
REGULAR BORE FULL BORE
VALVE - 1/2” 3/4” 1” 1.1/4” 1.1/2” 2” 2.1/2” 3” 4” VALVE 1/4” 3/8” 1/2” 3/4” 1” 1.1/4” 1.1/2” 2” 2.1/2” 3”
SIZE - 15 20 25 32 40 50 65 80 100 SIZE 8 10 15 20 25 32 40 50 65 80
Cv 8 13 32 48 82 120 275 460 700 Cv 8 8 12 30 45 78 115 265 445 680
KV 6,8 11 27,5 41 70 103 236 394 600 KV 6,8 6,8 10 26 38 67 99 227 381 583

PAGE 6
 ®

AUTOMATION

HOW TO TRANSFORM A MANUAL OPERATED VALVE IN AUTOMATED VALVES

1) Take out the handle nut TABLE FOR AUTOMATION
2) Take out the handle VALVE SIZE & TOP ISO DOUBLE ACTING ACTUATOR
3) For size: 1/4” - 3/8” - 1/2” F.B. or 1/2” - 3/4” R.B. handle nut is not to be fitted For bigger FULL BORE RED. BOR ISO DIMENSIONS (mm) ACTUATOR Bracket Adaptor
sizes the handle nut has to be fitted Inch DN Inch DN 5211 A B C D E F TYPE Type Type
AT 051 DA
1/4” 8 - - F03 140.5 65 69 20 29 41.5 ISO F04-CH14 ST1 A1/E
AT 051 DA
3/8” 10 1/2” 15 F03 140.5 65 69 20 29 41.5 ISO F04-CH14 ST1 A1/E
AT 101 DA
1/2” 15 3/4” 20 F03 158.5 67 85 20 36 47 ISO F05-CH14 ST1 A1/A
AT 101 DA
3/4” 20 1” 25 F04 158.5 73 85 20 36 47 ISO F05-CH14 ST2 A2/A
AT 201 DA
1” 25 1.1/4” 32 F04 210.5 73 102 20 42.5 52 ISO F05/F07-CH14 ST2 A2/B
AT 201 DA
1.1/4” 32 1.1/2” 40 F05 210.5 82 102 20 42.5 52 ISO F05/F07-CH14 ST3 A3/E
AT 201 DA
1.1/2” 40 2” 50 F05 210.5 86 102 20 42.5 52 ISO F05/F07-CH14 ST3 A3/E
AT 251 DA
2” 50 2.1/2” 65 F05 247.5 97 115 20 49.5 56.8 ISO F05/F07-CH17 ST3 A3/B
AT 301 DA
2.1/2” 65 3” 80 F07 268.5 115 127 20 56 67 ISO F05/F07-CH17 ST4 A4/G
AT 301 DA
3” 80 4” 100 F07 268.5 132 127 20 56 67 ISO F05/F07-CH17 ST4 A5/E

VALVE SIZE & TOP ISO SPRING RETURN ACTUATOR (S10)

FULL BORE RED. BOR ISO DIMENSIONS (mm) ACTUATOR Bracket Adaptor
Inch DN Inch DN 5211 A B C D E F TYPE Type Type
AT 101 S10
1/4” 8 - - F03 158.5 65 85 20 36 47 ISO F05-CH14 ST1 A1/A
AT 101 S10
3/8” 10 1/2” 15 F03 158.5 65 85 20 36 47 ST1 A1/A
DIMENSIONS AND TORQUE TO SELECT ACTUATOR SUITABLE FOR STARLINE BALL VALVES ISO F05-CH14
AT 201 S10
1/2” 15 3/4” 20 F03 210.5 67 102 20 42.5 52 ISO F05/F07-CH14 ST1 A1/A
VALVE SIZE TOP MOUNTING BREAK AT 201 DA
AWAY 3/4” 20 1” 25 F04 210.5 73 102 20 42.5 52 ISO F05/F07-CH14 ST2 A2/A
FULL BORE RED. BORE DIMENSION TORQUE 1” 25 1.1/4” 32 F04 247.5 73 115 20 49.5 56.8 AT 251 S10
ST2 A2/E
ISO F05/F07-CH17
Inch DN Inch DN A B C D ØE F ØG ØH I Nm AT 301 S10
1.1/4” 32 1.1/2” 40 F05 268.5 82 127 20 56 67 ISO F05/F07-CH17 ST3 A3/A
AT 301 S10
1/4” 8 - - M10x1 5.5 9 3.6 36 M5x8 25 21 1.5 12 1.1/2” 40 2” 50 F05 268.5 86 127 20 56 67 ISO F05/F07-CH17 ST3 A3/A
AT 301 S10
2” 50 2.1/2” 65 F05 268.5 97 127 20 56 67 ISO F05/F07-CH17 ST3 A3/B
3/8” 10 1/2” 15 M10x1 5.5 9 3.6 36 M5x8 25 21 1.5 12 AT 401 S10
2.1/2” 65 3” 80 F07 345 115 157 30 69.5 82 ISO F07/F10-CH22 ST4 A4/A
1/2” 15 3/4” 20 M10x1 5.5 9.5 3.6 36 M5x8 25 21 1.5 16 AT 401 S10
3” 80 4” 100 F07 345 132 157 30 68.5 82 ISO F07/F10-CH22 ST4 A5/A

3/4” 20 1” 25 M12x1.25 7.5 14 9 42 M5x8 30 25 1.5 22

General Remarks:
1” 25 1.1/4” 32 M12x1.25 7.5 20 10 42 M5x8 30 25 1.5 30
1) The above actuators have been selected considering an air supply of 80 psi or 5,6 bar.
1.1/4” 32 1.1/2” 40 M15x1.5 8.9 27 13 50 M6x10 35 30 1.5 38

1.1/2” 40 2” 50 M15x1.5 8.9 28 14 50 M6x10 35 30 1.5 46

2) On spring return actuators the N. of spring per side is 5.
2” 50 2.1/2” 65 M15x1.5 8.9 25 12.5 50 M6x10 35 30 1.5 90
3) For different air supply please see Air Torque Catalogue.
2.1/2” 65 3” 80 M22x1.5 16 35 17 70 M8x12 55 48 1.5 110
4) Bracket and adaptor are dimensioned to fit Air Torque actuators.
3” 80 4” 100 M24x2 18 37.5 15 70 M8x12 55 48 1.5 125 5) When air supply for actuator is lower than 5,6 bar bigger actuator must be selected and
- BREAK AWAY TORQUE AT MAX. WORKING PRESSURE WITH SEATS TYPE PTFE + 25% C. GRAPHITE bracket plus adaptor become special
“S” FOR SEATS IN VIRGIN PTFE ‘T’ -5%.
-CONVERSION FACTORS: 1Nm= 0,7376 Lb-in / 1 Ib.ft.= 1.365 Nm / 1 Nm= 8,86 Lb-in

It must be understood that many factors can influence the torque of ball valves in field service. For this reason to SELECT PROPER ACTUATOR it must be used the
“TORQUE ADJUSTMENT FACTORS” table no. A003/94.
NET BREAK AWAY PROCESS FREQUENCE OF PROCESS VALVE SEATING SUGGESTED TORQUE TO SELECT
+ + + + + =
TORQUE OF VALVES MEDIA OPERATION TEMPERATURE MATERIAL SAFETY FACTOR ACTUATOR OR GEAR IN NM
“STARLINE” BRACKETS ISO 5211 IN STAINLESS STEEL
TYPE OF DIMENSIONS (mm) ISO
BRACKET A B C D D1 d d1 5211

F03/
ST1 35 48.5 36.5 42-50 36 6-7 6
F04-F05
ST2 35 48.5 40 50 42 7 6 F04/F05

ST3 39 48.5 48.5 50 50 7 7 F05/F05

ST35 45 65.5 48.5 70 50 9 7 F05/F07

ST4 45 65.5 65.5 70 70 9 9 F07/F07

ST5 56 92 92 102 102 11 11 F10/F10

PAGE 7