DEEP HOLE DRILLING
Information and solutions
by SOMEX
Januartagung 2006 -- deep hole drilling -- page 1
DEEP DRILLING HOLE
We call deep drilling the operations
achieved with tools to one lip of cut called
“Tools 3/4 “ .
These tools have an eccentric tip and
require a guidance during the machining.
The feed is continuous ( no peck feed ).
The high pressure coolant arrives by the
center of the tool and driven chips toward
the outside, canalized by the longitudinal
groove in V.
Januartagung 2006 -- deep hole drilling -- page 2
Deep Hole Drilling : For whom? For what?
The deep drilling process with tools ¾
was developed for the manufacturing
of firearms.
.
With the performances 10 times
superior to the usual helical drill ,
this process is also named :
"Drilling of precision“
Januartagung 2006 -- deep hole drilling -- page 3
Examples of deep drillings:
Transformation of plastic materials
Hydraulic pieces & air
Examples
of applications
Axes and rollers for printing
Molds & toolings Medical prostheses Automotive and aeronautic pieces Pieces for gas
and surgical tools
Januartagung 2006 -- deep hole drilling -- page 4
Standards profiles of heads:
The P ,La and α values are variable
according to material to manufacture
Cast Iron and aluminuim
Januartagung 2006 -- deep hole drilling -- page 5
Standards profiles of heads:
Various materials; for very Various materials but very Gray cast iron and
high precision deep holes assimilated
Steel and aluminum;
Plastic materials Soft materials
clearing holes
Note :
According to materials, the sectors in contact with the boring are not the same,
in order to limit the friction of the tool.
They form a sliding block.
Most heads are sometimes coated. (TIAN; TICN;TIN;)
Januartagung 2006 -- deep hole drilling -- page 6
Methods of deep drilling:
The drill 3/4 is not a tool "auto centering",
it needs a guide to respect the point of
entry of the piece.
Two cases:
- Use of a guide bushing to the level of the
hole to drill.
It is the case for the machines of deep
drilling using some units for example.
- Presence of one pre-started hole with
a depth of 1,5 to 2 times the diameter.
It is the case of the machining Centers.
The tool being "in air", its deflection due
to the gravity, limits its length between
35 and 40 times its diameter.
A reversed rotation will be better
L Maxi = 40 X D
( about 60 Rpm and 1mm/tour feed ).
Januartagung 2006 -- deep hole drilling -- page 7
The rotations:
Tool 3/4 in rotation
Stationary working piece
Tool 3/4 in rotation
Working piece reversed rotation
NOTA : The reversed rotation of the piece is the order of 100 in 200 Rpm.
( whatever the machining )
Stationary tool ¾.
Working piece in rotation
Januartagung 2006 -- deep hole drilling -- page 8
Deviation and rectitude:
Deviation and rectitude:
Tool 3/4 in rotation
Working piece reversed
rotation
Values of deviation Depth of
depth of the
the boring
boring
The reversed rotation of the piece
permits to divide by two the value
of deviation of the drill 3/4.
It is however the solution the less
used because of the shapes and
measurements of the pieces
Realizable rectitudes Depth of the boring
Januartagung 2006 -- deep hole drilling -- page 9
Coolant system of a deep drilling machine:
Unit
Working piece Chips box Rotating union
Piece
Holder
Pump High Pressure
Chips basket
Falling in drop: Tank
Fine filtration Clarification and
Segregation of mixture
Coolant and chips cooling
Januartagung 2006 -- deep hole drilling -- page 10
Chips box of ECPP4 :
AIR Two versions are available:
- With stationary cannon
-With mobile cannon ( see picture )
The mobile cannon is moved pneumatically and
exercise a pressure of contact on the working
piece of about 10 Kg.
The fact to be in contact against the piece allows
chips and lubricant to be canalized, via chips box,
toward their treatments and recuperations.
Stroke = 10 mm
Januartagung 2006 -- deep hole drilling -- page 11
Operating method to change the tool:
The spindle unit must be in 3 Unscrew the tool of the tool holder
1 the complete rear position and move it ( about 45mm )
2 Unscrew the screws and
remove the superior cover
4 Take away case of tightness
and the tool both
Outside, take the tool out of the
case.
Remove the seal from tightness.
Januartagung 2006 -- deep hole drilling -- page 12
The ECPP 4 : yesterday, today and of tomorrow:
Old Generation: ECPP 4
Spindle unit MAX 4 on UA 3 CN
bases (160 or 320) with special wagon
== > stroke 200 or 360 mm
Now : ECPP 4 EVO. 1“
Spindle MAX 30 B - ISO40 - S on UA3 CN
bases (160 or 320) or on UA basis 3 SP
mechanic welded
== > Standard stroke 200 / 360 mm
and until 500mm maxi in SP.
Future: ECPP 4 EVO. 2“
Spindle MAX 30 B ISO 40-S on future generation
of UA 3 CN
== > Stroke until 560mm with Std basis
NOTE : The stroke is not the depth of drilling
Januartagung 2006 -- deep hole drilling -- page 13
Questions ?
Many thanks to :
Notes :
A complete exposition on the
OUTILTEC
deep drilling will be given you
F-67620
on a format CD Rom. SOUFFLENHEIM
+33 (0)3 88 05 74 20
www.outiltec.fr
[email protected]
Thanks for your attention.
Januartagung 2006 -- deep hole drilling -- page 14
