FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 OUTPUT 3 WARNING ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN TAN 165 ORANGE WHITE BLUE PINK WHITE YELLOW ORANGE 105 124 164 150 113 104 145
NON-RETARDER
MODELS EXCEPT 7 SPEED MODELS
ALLISON RECOMMENDATIONS WIRE NO. COLOR YELLOW + 12B YELLOW lOB GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW CAN 2 CAN 2.0B U2284 ~~~~----~ DATA LINK 127 GREEN 167 166 YELLOW l+:__--+'---'--='--'---'-'<F-ITERM) ICAN+I ICAN-I ISHIELD) ICAN+ 1 ICAN- ) ITERM) ICAN+ ) (CAN- ) ISHIELD) (CAN+I ICAN-I SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A. SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATALINK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6
OPTION 2
VIEW A: OPTIONAL CONFIGURATIONS CAN 1 AND CAN 2 INTERFACES
FOR
BASE (A4U TCM
CAN 2.0B UI939 ~~~~----~ CAN 1 DATA LINK
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS-THRU)
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
,'-------------1 TRANSM ISS ION ---"'0'=L~S'_____ ISEE SHEET 6 1 ___11 6
I I
NEUTRAL
START 1
TAN 141 WHITE GRAY GRAY PINK PINK YELLOW BLUE
2
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
OUTPUT
130 169 109 170 110 163 143 102 123
I
~MAIN TRANSMISSION CONNECTOR SEE SHEET 6 58 GREEN SIGNAL RETURN TPS INTERFACE SHEET 6
OPTION :3
MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR
116 BLUE 1154 TAN 1176 YELLOW
,
OLS
D~~~
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR TCM CAN 1 OR CAN 2 OPTION 3 DETAIL U 2284
+
YELLOW GREEN
12v
~~--~IN~P~U~T~9~--------------~Y~E=L=L~0~W~I~6~2+_--~ ~~--~IN~P~U~T~5~----------------~W~H~I~T=E~I~4=2+_--~ ~~--~IN~P~U~T~6~-----------------=B~L~U~E~I=0~1~--n SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES. REFER TO 1/0 WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED ~~--~IN~P~U~T~7~---------------=0~R~A~N~G~E~I~6~1~--n ~~~A~B=S=---------------------=G~R=E=E~N~I=2~1~--n ~~--~IN~P~U~T~4~--------------~Y~E=L=L~0~W~I~2=2~--n ~~~I~N~P~U~T~I~2~--------------W~H~IT~E~I~5~7~--~
_j
1177 GREEN 'Ill ORANGE
, , , , , , f, ,
'155 WHI TE ~--------------~ w
~
LL
r----------------Hffi
'174 BLUE '171 YELLOW '136 ORANGE
OPTION 3 DETAIL I U -1939 ICAN 11 I
+
~------~------~ Z
(CAN 21
~~--~IN~P~U~T~~I~I----------------~P~I~N~K~I~7~9~--n ~~--~IN~P~U~T~~10~----------------~B~L~U~E~I~I~7+_--~ SIGNAL RETURN YELLOW 103 173
L_
-<
f-
'152 GREEN
, , ,
REQUIRES + UUMPER
REOUIRES + UUMPER
~---------------1~
'133 YELLOW o SPEED INTERFACE '151 WHITE '131 YELLOW
138 YELLOW SPEEDOMETER
----=------------------------------------~
137 WHITE
134 -+-+-+ ONLY
I I
TAN 125
1CUSTOMER
L~~_~~~~~~~_~~~~~_!~~______________ _
IBO ORANGE 120 BLUE 160 YELLOW TWISTED PAIRS. SEE NOTE ON SHEET 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED 12 PLACES - 3000 MODELS, 3 PLACES - 4000 MODELS). REFER TO TECHNICAL DOCUMENT 173 ITD-1731.
FURN ISHED
-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 TRANSMISSION CONTROL MODULE ITCM) TOP VIEW TRANSMISSION CONTROL SEE DRAWING AS07-412 MODULE DETAILS
ALL [SON 4t"h GENERAT[ON CONTROLS
REDRAWN WITH CHANGE ~ 1) REMOVED OPT I ONAL ~2)REMOVED OPTIONAL 13-41SEE SHEET 2 ~5-6)SEE SHEET 3 ~7-8)SEE SHEET 4 ~9-10)SEE SHEET 5 ~ 1 I I SEE SHEET 6
CONNECT I ON CONNECTION
FROM WIRE FROM WIRE
I 12 116
FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6. --(f' OPTIONAL CONNECTION
TIlE ItI'OIllo'.TIOM [;ONTAI~D HEREIN IS fHH11U,'J1Y MU TIlE
,------rr;;:;;;,,----;;-;;,,-------------"""",,-rl
:~~Ig;~5[:~~I~~~~~n~I~~~c:~~:_ ~~~~
,',HVFUlf'05EOTf£RTHANAOOQTATlctlTOORClIOROER~CIITHE IILLI!Dl TRNlSM1S510N DIVISIaN nlTIllUT HE SPECIfiC MJTrt'RIUTI(JIrKTHE~11ISONTRh~[SSI(JIDIY[510N. IRITTEN
FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE OUTPUT 4 OUTPUT OUTPUT 6 OUTPUT OUTPUT B OUTPUT 2 7 5 WARNING ALLISON RECOMMENDATIONS COLOR WIRE NO, GREEN TAN ORANGE WHITE BLUE PINK WHITE YELLOW ORANGE DIAGNOSTIC TOOL/ ENGINE INTERFACE IJ170BI WHITE BLUE TWISTED PAIR. SEE NOTE ON SHEET NEUTRAL START 1 6, TAN WHITE GRAY GRAY PINK PINK YELLOW BLUE YELLOW 12v ~~ ~~ ~~ SIGNAL RETJRN OR GROUND PATH VARI ES WITH FUNCTIONAL USE OF INPUT WIRES. REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED ~~ ~~ ~~ ~~ ~~ ~~ __ ~I~NLP~U~T~9~ __ ~IN~P~U~T~5~ __ ~I~N~P~U~T~5~ __ ~I~NLP~U~T~7 __ A~B~S~ __ ~IN~P~U~T~4~ __ ~I~NLP~U~T~I=2 __ ~IN~P~U=T~~I~I __ ~IN~P~U~T~~10~ SIGNAL RETURN GREEN 141 130 159 109 170 110 163 143 102 123 165 105 124 164 150 113 104 145 132 172
NON-RETARDER
EXPANDED
MODELS EXCEPT 7 SPEED MODELS
(A421 TCM
ALLISON RECOMMENDATIONS WIRE NO, COLOR ,---,I07 YELLOW 12B YELLOW ITERMI ICAN+ I ICAN- I ISHIELDI ICAN+ I ICAN- I ITERMI (CAN+I (CAN- I (SHIELDI ICAN+I ICAN- I SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A. SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 5
OPTION 2
VIEW
CAN
A:
OPTIONAL CONFIGURATIONS 1 AND CAN 2 INTERFACES
FOR
CAN
CAN 2,OB J1939 ~~-+------~ 1 DATA LINK
lOB GREEN 149 14B YELLOW 15B GREEN 125 YELLOW 105 YELLOW 127 GREEN 167
,
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS-THRUI
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
166 YELLOW
'147 GREEN
l-t-__ -+
11--------------
-.-
:: TRANSMISSION O=L"'Sc_ --H I6 : ISEE SHEET 5 I
OUTPUT
i
,, ,, ,,
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
" MAIN TRANSMISSION " CONNECTOR :: SEE SHEET 6 SIGNAL RETURN TPS INTERFACE SHEET 6
OPTION 3
MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR
BLUE TAN '176 YELLOW
,
OLS MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
~YE==LL~0~W~~16~2=+ __ -H ~W~H~I~T~E~I~4~2+__ ~ ~B~L~U~E~~10~1~ -H __ ~OR~A~N~G~E~~16~1+__ ~ ~G~R~E~E~N~lb2~1+__ ~ Y~E~L~L~0~W~I~2~2~ __ ~ W~H~IT~E=-~15~7+__ ~ ~P~IN~K~~17~9~ ~ __ ~B~L~U~E~~1~17~ ~ __ YELLOW 103 173
:177 GREEN 'Ill ORANGE
, , , , , , , , , , ,
TERMINATION RESISTOR TCM CAN 1 OR CAN 2
'155 WHITE OPTION 3 DETAIL J-1939 ICAN II REQUIRES + JUMPER OPTION
'174 BLUE '171 YELLOW '136 ORANGE
3 DETAIL J-2284
+
ICAN 21
~----------------H
c====:::j ;;!
r
(9
'152 GREEN '133 YELLOW '151 WHI TE SPEED INTERFACE '131 YELLOW
REOUIRES + JUMPER
TO ALLISON STRIP JI939-BASED SHIFT SHIFT SELECTOR SELECTOR INTERFACE ISEE SHEET 51 SIGNAL SPEEDOMETER
153 ~I~I4~ ~ __ 13B YELLOW TAN 134 125
137 WHITE
-+-+-+
--::------------------------------------~
, ,
,CUSTOMER FURNISHED l~_?_N_N_E_~~~~_~f:'~':"_:_!~_-_1_7_~I _ 180 ORANGE BO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 120 BLUE TWISTED PAIRS. SEE NOTE ON SHEET 150 YELLOW 140 GREEN MODULE DETAILS 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE 12 PLACES - 3000 MODELS, 3 PLACES 4000 MODELSI. REFER TO TECHNICAL DOCUMENT 173 ITD-1731. WITH SPEED
TI-I
ALLISON 4th GENERATION CONTROLS
TRANSMISSION CONTROL MODULE ITCMI TOP VIEW TRANSMISSION SEE DRAWING AS07 CONTROL 412
FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6, --(f0
[~~TIQN~OOT
OPTIONAL
CONNECTION
,--------cclliC----;:;n--------------,;TCiTri-ri
~~~~
~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE
ALll5O>l TRA~~IS510N 01V1Slc:tI rlTlIll1T 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 mYI51~N,
FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE WARNING OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 ALLISON RECOMMENDATIONS COLOR WIRE NO, GREEN 129,---, TAN 165, ORANGE WHITE BLUE WHITE YELLOW ORANGE lOS, 1241
, , ,
NON-RETARDER
MAX-FEATURE
MODELS EXCEPT 7 SPEED MODELS
(A431 TCM
ALLISON RECOMMENDATIONS WIRE NO, COLOR ,---,I07 YELLOW 128 YELLOW CAN 2,OB ~1939 ~~-+------~ CAN I DATA LINK 108 GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW 127 GREEN 167 166 YELLOW [TERM) ICAN+) ICAN- ) [SHIELD) ICAN+) [CAN- ) [TERM) (CAN+) (CAN- ) (SHIELD) ICAN+) [CAN-) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 DATALINK VIEW A, SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A, FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6
OPTION 2
VIEW
A: OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES
FOR
164'
,
PINK ISO, 113 104 145
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR [TCM PASS-THRU)
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
NEUTRAL START OUTPUT I
TWISTED PAIR, SEE NOTE ON SHEET 6 TAN 141 WHITE 130
, , ,
f+-_-+
t-
-=0ccLccS'-- --I16 1 ISEE SHEET __
,, ,,
fT-------------II TRANSMISSION
6)
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
GRAY 169' GRAY PINK PINK YELLOW INPUT 3
2
:t-MAIN TRANSMISSION " CONNECTOR, II SEE SHEET 6,
,, ,, ,,
OPTION 3
109' 170'
, , , ,
SIGNAL RETURN
TPS INTERFACE, SHEET 6,
MODULE X OR DIAGNOSTIC TOOL CONNECTOR TERMINATION RESISTOR
110' 163' 143' 102'
,
BLUE YELLOW GREEN
BLUE TAN '176 YELLOW
,
OLS MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
I2v OR 24v
123'
, ,
_____.--;~--~I~N~P~U~T~9----------------~Y~E~L~L~0~W~I~6~2~'--_H /' BLUE ------ INPUT 6 .o--~~~~--------~~~~,:----H SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES, -----I REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED, _____.--;~-~I~N~P~U~T~5--------~W~H~I~T~E~I~4~2~'-~ 101'
1177 GREEN 'III ORANGE
, , , , , ,
TERMINATION RESISTOR TCM CAN I OR CAN 2
'155 WHITE OPTION 3 DETAIL 1~-1939 [CAN I) REQUIRES + ~UMPER
_____.--;~-~I~N~P~U~T~7--------~0~R~A~N~G~E~I~6~1+'-_H , _____.--;~--~A~B~S--------------------~G~R~E~EdN~I~2~1~:---H /' INPUT 4 ______ .o---~~~~-------~~~~~,--H _____.--;o--_~I~N~P~U~T~I~2~ /' INPUT II ______ .o--~~~~~-------~~~~~,-~ SIGNAL RETURN TO ALLISON ~1939-BASED SHIFT SELECTOR YELLOW 122' ~W~H~I~T~E~I~5~7+:---H PINK I79'
, ,
'174 BLUE
, ,
OPTION 3 DETAIL ~-2284 ICAN2JI
+
'171 YELLOW '136 ORANGE '152 GREEN
, , ,
~o--~I~N~P~U~T~I~0--------~B~L~U~E~I~I~7~'-~ YELLOW
c====:::j ;;!
~r
(9
REQUIRES ~UMPER
'133 YELLOW 'lSI WHI TE '131 YELLOW
103' 173'
SPEED INTERFACE
137 WHITE
,
TAN 125' SPEEDOMETER
--::------------------------------------~
, , , , , , , , ,
-+
l__________________________________
180 ORANGE 80-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405 120 BLUE TWISTED PAIRS, SEE NOTE ON SHEET 160 YELLOW 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED [2 PLACES - 3000 MODELS, 3 PLACES-4000 MODELS), REFER TO TECHNICAL DOCUMENT 173 [TD-173)
ALLISON 4th GENERATION CONTROLS
TRANSMISSION CONTROL MODULE [TCM) TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING AS07-412
MODULE DETAILS
FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6, --(f0
TI-I
[~~TIQN~OOT
OPTIONAL
CONNECTION
r----,--rni7C'''',---------lT"i'i'>T7',-rl
~~~~
~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE
ALll5O>l TRA~~15510N 01V1Slc:tI rlTlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 OIVI510N,
FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE WARNING OUTPUT 4 OUTPUT 5 OUTPUT 6 OUTPUT 7 OUTPUT 8 OUTPUT 2 ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN 129,---, TAN 165, ORANGE WHITE BLUE WHITE YELLOW ORANGE DIAGNOSTIC TOOL/ ENGINE INTERFACE 1~1708) WHITE 105, 1241
, , ,
RETARDER
MODELS EXCEPT 7 SPEED MODELS
(A421 TCM
ALLISON RECOMMENDATIONS WIRE NO. COLOR ,---,I07 YELLOW 128 YELLOW CAN 2.0B ~1939 ~~-+------~ CAN I DATA LINK 108 GREEN 149 148 YELLOW 168 GREEN 126 YELLOW 106 YELLOW 127 GREEN 167 166 YELLOW ICAN+) [CAN- ) [TERM) (CAN+) (CAN- ) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 2 OATALINK VIEW A. [TERM) ICAN+) ICAN- ) SEVERAL INTERFACES ARE POSSIBLE FOR CAN 1 DATAL INK SEE VIEW A. FOR SHIFT SELECTOR INTERFACE, SEE SHEET 6
VIEW
A: OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES
FOR
EXPANDED
164'
,
PINK 150, 1131 1041 1451 , 132'
,
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR OPTION 2 [TCM PASS-THRU)
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
BLUE 172' TWISTED PAIR. SEE NOTE ON SHEET 6 TAN 141
1'-------------1
, ,
ITSRlENSSMHIESESTI °6N)
NEUTRAL START OUTPUT 1
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
, , , , , ,
WHITE
130'
GRAY 169' GRAY PINK PINK YELLOW INPUT 3
2
ik-MAIN TRANSMISSION , CONNECTOR, 1 SEE SHEET 6.
,
OPTION 3
109' 170' 110' 163'
, , , ,
FOR TPS AND RMR INTERFACES SEE SHEET 6
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
'135 BLUE
,
TERMINATION RESISTOR
'175 ORANGE
, ,
BLUE YELLOW GREEN
143' 102'
,
,116 BLUE '154 TAN '176 YELLOW
,
12v OR 24v _____'--;~ __ I~N~P~U~T~9L_ _____'--;~ __ I~N=P~U~T~5~ SIGNAL RETURN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES.--------~ REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED. _____'--;~ __ I~N~P~U~T~7~ _____'--;~ __ A~BS~
123'
, ,
FOR WATER TEMP AND RETARDER TEMP INTERFACES. SEE SHEET 6
~Y~E~L~L~0~W~I~6~2~' __ -H ~W~H~I~T~E~I~4~2~' __ ~ 101'
1177 GREEN 'Ill ORANGE
, , , , , , ,
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
TERMINATION RESISTOR TCM CAN I OR CAN 2
/' BLUE ------ INPUT 6 .o--~~~~--------~~~~,:----H
'155 WHITE OPTION 3 DETAIL
~0~R~A~N~G~E~I~6~1+' __ _H , ~G~R~E~EdN~I~2~1~: __ -H
'174 BLUE
OPTION 3 DETAIL ~-2284
+
/' YELLOW 122' ______ INPUT 4 .o----~~~~--------------~~~~~,---H
'171 YELLOW
I ~- 1939
[CAN I1 REQUIRES + ~UMPER
_____.--;o-- __
~o-__
~I~N~P~U~T~1~2~
~W~H~I~T~E~I~5~7+'--__H
,
'136 ORANGE
,
/' PINK ______ INPUT 1I .o--~~~~~--------------~~~~~,--~ I79' ~IN~P~U~T~~10~ SIGNAL RETURN ~B~L~U~E~I~I~7~' __ ~
,
c====:::j ;;!
~r
(9
'152 GREEN
, ,
ICAN 21 I REQUIRES + ~UMPER
'133 YELLOW '151 WHI TE SPEED INTERFACE 131 YELLOW RETARDER AIR ACCUMMLATOR SOLENOID 155 2)
YELLOW
103'
,
173' TO ALLI SON STR IP 1 ~1939-BASED SHIFT [ 153, SH IFT SELECTOR , SELECTOR INTERF ACE ----------~I~I-4'+,----H [SEE SHEET 6) 138'
, ,
SIGNAL SPEEDOMETER
-
YELLOW
134'
, , , , , , , , ,
TAN 125'
-+
--::------------------------------------~
CUSTOMER-FURNISHED CONNECTOR TO INTERFACE WITH TWO-PIN RETARDER SOLENOID CONNECTOR SEE SHEET 6 REF. TD-173.
l__________________________________
_
180 ORANGE
ALLISON 4th GENERATION CONTROLS
TRANSMISSION CONTROL MODULE ITCM) TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING AS07-412
SO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-405
120 BLUE TWISTED PAIRS. SEE NOTE ON SHEET 160 YELLOW 140 GREEN 159 TAN 139 ORANGE CUSTOMER FURNISHED CONNECTOR AND WIRING TO INTERFACE WITH SPEED SENSOR (2 PLACES 3000 MODELS, 3 PLACES 4000 MODELS). REFER TO TECHNICAL DOCUMENT 173 [TD-173)
[71 REMOVED (81 REMOVED
OPT I ONAl OPT I ONAl
CONNECT I ON FROM WIRE CONNECT I ON FROM WIRE
MODULE DETAILS
METRIC
THI RD ANGLE
TI-I [~~TIQN~OOT
FOR ADDITIONAL INSTALLATION REQUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6. --(f0
OPTIONAL
CONNECTION
r------,--rni7C'''',--------------lT"i'i'>T7',-rl
~~~~
~~~~~~~;~~~wi~:~~;5:~~~~
...I~DHEilEINI5PAF1l1ETARYAlIlrnE
ALll5O>l TRA~~15510N 01V1Slc:tI rlTlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 OIVI510N,
FOR 3000/4000
SWITCHED POWER CHECK TRANS REVERSE OJTPUT tt- __ tt- __ tL_
RETARDER
MODELS EXCEPT 7 SPEED MODELS
(A431 TCM
jr---"\/\v/\/'--<
VIEW A, OPTIONAL CONFIGURATIONS CAN I AND CAN 2 INTERFACES
FOR
ALLISON RECOMMENDATIONS COLOR WIRE NO. GREEN I29 ~---' ~WARNING TAN ORANGE 16S,
,
MAX-FEATURE
~_
r-~
~~_
'-'=-
+ CAN I
lOS,
'5~-
---""'''''o'''u'-'T-'-P-''u'-'T----=s'-----J1rnlr0-"'0"'U_._T._P'"U_._T---"'6 _J>nTr~0~U~T~P~U_._T__._7 ---J1rrnr0-=0=U_._T._P=U_._T-=B
--'w'''H-'-'._~ T,-,E~I,-,2~4-'-l:_-----H~ ~_ --'B"_'L~U"_'E~I'_'6"_4"_i:----i-1~ ~_ --'P_LI~N~K~I=S~OT:---H~ ~._~-, ~W._H_._I~T~E~I~I~3~--H~~_ ~
CAN [Link] -.J 1939 f---<M---------1 DATA LINK CAN I SHIELD
~
~
ALLISON RECOMMENDATIONS WIRE NO. COLOR ,---, I07 YELLOW 12B YELLOW IDB GREEN 149 14B YELLOW 16B GREEN 126 YELLOW
[TERM) ICAN+) ICAN- ) [SHIELD) ICAN+) ICAN- )
~ ' ~ ~ ~
c-8~~ ~O~~+~~TN~OR
SEE VIEW
SEVERAL
INTERFACES
FOR SHIFT SELECTOR INTERFACE, SEE SHEET
-
6
OPTION 2
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR ITCM PASS THRUI
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
ITERM) -
---""'~0~U'-'T-'-P~U'-'T----=2~--------------Y'-'E~L~L~0~W~I~0~4~--H~ _fno~~0~U~T-'-P~U'-'T~3~----------------------------------~0~R~A~N~G~E~~14_._5~ __ -H~
01
Jc
0 IAGNOST IC TOOL/ WH ITE 132 ~ AGNOST IC ENG INE INTERF ACE TOOL/ IJI70BI '~B~L~U~E~I~7~2~ __ _H~72 ENGINE ~ I INTERFACE ~~==================~~~~-------------------lT6AUNLJIJ4164_---H~ 1509141 ~TWISTED PAIR. SEE NOTE ON SHEET 6 ~ NEUTRAL START TAN 141 r-r-r~+T~nrr~~~~~----------------------~~~--Hdl
WXX
~_
+ CAN 2 '-S-A-E-/-A-T-A---;I DR IVER IJI70BI ,---, 1509141 (I IDATA LINK
~
~+_
CAN [Link] -.J22B4 f---<~~l~--------1 DATA CAN 2 ~H---~1~6~7----------------------~(=S~H~I~E~L~D~1 LINK SHIELD ~H---~1~6~6~Y~E~L~L~0~W~--------------~IC~A~N~+~) __ '------------I ~ :::: :~::N ~~:N- 1 _
(CAN+) ~ 106 YELLOW f-----"'.J ~H---~1~2~7~G~R~E~E~N~--------------~(C~A~N~-~) __
r-8~~~o~~+~~TN~OR
SEE VIEW
SEVERAL
INTERFACES
SENSOR
SUPPLY
-r--!
iT-~~t:N~:M:I:i~I-~~1
1L_
_J>nTr~0~U~T~P~U~T~~I
W_._H~I_._T~E~I~3~0~,----H~ ~G~R~A_._Y~~16~9~' __ __H'El!9
,
,--------r---~__.__T__
POW ER SUPPLY
,t-------~~~~~~----------------------------------------~~~~~,----H~
~
r-=-'
!144 BLUE
:
=: y~
.I
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
T~S." PWM
THROTTLE
'--..._ ~\l16~MAIN
GRAY
109'
,----n
-------r--___j
:156
10~~IS-A--------~~-----------------------------P~I~N~K~I_._7~0~:----H[ZQ PINK I 10' L_----------------------------~~~~~,----HLlQ ~~--+~.T-~----------------------------Y~E~L~L=0~W~~1~6=3~:--~~ lOA OR ISA
»: INPUT
r-t-x
YELLOW
I 1'""1
~I'----
<,
TRANSMISSION ,CONNECTOR, : SEE SHEET 6.
I
OPTION :3
+
12v OR 24v
IGNITION
-
~.
143' '43 , ~ /' INPUT 2 YELLOW 102' --H~ r-= .~llC~~---------'-~~~~~, 3 BLUE I GREEN 123: ~
-.
j '"1
~ t-=n=l ~
58 GREEN , '13S BLUE :17S ORANGE :116 BLUE
f\-,
TEMP
-t'L
WATER
h
TEMP_~
~FOR
TPS AND RMR 6 TERMINATION RESISTOR
8::[
~~~E~~~~~S
MODULE X OR DIAGNOSTIC TOOL CONNECTOR
RETARDJR oLS
__./.1NPUT
~FOR WATER TEMP ~ AND RETARDER TEMP f-'-"'-J : 154 TAN cl5_, INTERFACES. ~H---~~~~--------------------------~IB SEE SHEET 6 i-=-=--, , I76 YELLOW 1'f-Zill7i6'D-c-------,C'-'-'='-----'-"~=~--------------------------1 20 ,
C"=;=;,
~~-LIN~P~U~T~9£-----------'Y~E~L~L~0~W~I~6~2~:--H~ ~~--~IN~P~U~T~S~----------------~W~H~I~T~E~I~4~2~'--__H"42 ~ INPUT 6 BLUE 101' ~ ~--~~u-~------------------~~~~~,----HL-l ~ ~ ~ ~ ~ ~ INPUT ABS INPUT 1NPUT INPUT INPUT 4 12 II 10 7 ORANGE GREEN YELLOW 161: 121: 122'
,
:177 GREEN ~H---~~~~~--------------------------~ 3, r,---;--, 'III ORANGE ~H_--~, ~~~~~--------------------------L_~,
C;=;=-,
ri
2
MODULE Y OR DIAGNOSTIC TOOL CONNECTOR
TERMINATION RESISTOR TCM CAN I OR CAN 2
SIGNAL RETJRN OR GROUND PATH VARIES WITH FUNCTIONAL USE OF INPUT WIRES.--------__1 REFER TO I/O WIRING SCHEMATICS FOR THE SPECIFIC FUNCTIONS SELECTED.
~ ~
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'-'=-'=-
~------~~
w u
0:
HIGH SIDE DRIVERS HSD I
~H---~, 'ISS WH I TE ~~~~~--------------------------~~,
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WH ITE IS7: PINK BLUE 179'
,
,
[]22 r=r=
'-'--'--
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c-------------------~~ _______ ~S~IG~N~A=L~R~E~T~U~R~N~ Y~E~L~L~o~W__'_I~0=3~:---H~ o r~1_._7~3~'--__H~ ~ '---------1 TO ALLISON STRIP IS3: JI939-BASED SHIFT [ r-----~~~,----H~ SHIFT SELECTOR I 14' ,,--;;SELECTOR INTERFACE ----------~~,----H~ ISEE SHEET 6) 13B' '38 ___/ DIRECT ION SIGNAL ~~~~~~~~~ IGN : ~ _._YbEbLbL~o~W~I~3~44,--~~ ~
117'
'T7
IL:::::===~
~
;;!
SPEED INTERFACE
€ '-------_-~1~20~B~LU~E~ 160 YELLOW 140 GREEN IS9 TAN
~H---~17.-4~B~L~U~E=---------------------------~~ ~ , ~ ~H---~, '171 YELLOW ~~~~~------------------------___1 ~H---~'~15~2~G~R~E~E~N~------------------------__1
CZJ ,.-----=iB'
~i
,
OPTION
3 DETAIL
OPTION 1) REQUIRES + JUMPER
3 DETAIL -.J-22B4 ICAN 2) I REQUIRES + -.JUMPER
6'
I J- 1939
ICAN
~H---~:1~3~6~0~R~A~N~G~E=---------------------------14'
S'
~ ~H---~, '133 YELLOW ~~~~~------------------------~ 'lSI WHI TE ~H---~~~~~~---------------------------1 ~ 131 YELLOW ~H---~~--====~~~~-------------------1
C;=-;-,
10' I I' : :
f-;--;=-,
I IS WH ITE
RETARDER AIR/I: ACCUMULA TOR SOLENOID ISS 21
r::===-------_
~ ~ ~
~H---~1~3~7~W~H~I~T~E=t--t--t------------------~12' ~ + -+
-+
I 19 BLUE ,-~~~--/
3000
MODELS
ONLY
ITZi
13' CUSTOMER-FURNISHED CONNECTOR TO INTERFACE WITH TWO-PIN RETARDER SOLENOID CONNECTOR SEE SHEET 6 REF. TD-173.
,
~~==~~~~------------T~A~N~~1~2~S~'---~:~ SPEEDOMETER :
,
I~-----=:------------------------------------~
1/
L_
~----~14
B,
, ,
: CUSTOMER
FURNISHED INTERFACE l_c_:~~~~~_:9~I_R_E_F_:__::~::_~~~~ __
TRANSMISSION CONTROL MODULE (TCMI TOP VIEW FOR TRANSMISSION CONTROL SEE DRAWING ASo7-412 MODULE
BO-PIN CONNECTOR IS PART OF TCM ASSEMBLY SEE DRAWING AS07-40S
TWISTED PAIRS. SEE NOTE ON SHEET
DETAILS
~~~'---<
_ ~~'~
- f-------
-------
/v
L_-------------1A 4000 MODELS ONLY
'
'---~IB~O~O~R~A~N~G~E
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~
NT HIGH NT LOW No HIGH NE HIGH NE A
A ,: B': ,
ALLISON 4th GENERATION CONTROLS
r--
I '"
No LOW
139 ORANGE WITH SPEED
Lo~!
A
~r-~" ~r-~"
B' : ,
METRIC
FOR ADDITIONAL INSTALLATION REOUIREMENTS, SEE INSTALLATION NOTES ON SHEET 6.
--If-
OPTIONAL
CONNECTION
CUSTOMER FJRNISHED CONNECTOR AND WIRING TO INTERFACE 12 PLACES - 3000 MODELS, 3 PLACES - 4000 MODELS) . REFER TO TECHNICAL DOCUMENT 173 ITo-173)
SENSOR~
ll
THIRD ANGLE
TI-I [~~TIQN~OOT
,-----l""nCi7C'''',--------------lT"i'i'>T7',-rl
~~~~
~~~~~~~;~~~wi~:~~;5:~~~~
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ALLI5O>I TRA~~IS510N OIVISlc:tI 'ITlIlllT 1H': Sf'£ClrIC WRtiTEM AlJIlmlU!THIIOf THE Ml.l5!lN TIMNSMI55I00 mYI51~N,
INSTALLATION
NOTES
INTERNAL
DETAILS
- TRANSMISSION
ASSEMBLY
ALLISON SHIFT
J1939-BASED INTERFACES
SELECTOR
I6-PIN CONNECTOR IS PART OF SHIFT SELECTOR ASSEMBLY, SEE DRAWING AS07-405 15B~ 1 1 2 -------[_[§:
1 16-------!I5:
ANALOG I------+'__=, ~OIL
RETURN LEVEL ALLISON PUSHBUTTON OR LEVER SHIFT SELECTOR
TCM MUST RECEIVE IGNITION POWER WHEN ENGINE CONTROL MODULE RECEIVES POWER IF SENSORS ARE SHARED BETWEEN THE TWO MODULES OR IF COMMUNICATION BETWEEN THE TWO MODULES IS NECESSARY, WIRE SIZE O,7S mm2 [IB AWG) EXCEPT WHERE NOTED, WHERE TWISTED PAIRS OF WIRES REQUIRED TWIST RATE IS 16 ± 4 TWISTS PER 300 mm, ALL LIGHTS, SWITCHES, ALARM ELECTRONIC SPEEDOMETER, ELECTRONIC ENGINE CONTROLS, AND ILLUMINATION CONTROL ARE CUSTOMER SUPPLIED, ARE ILLUSTRATED,
~AA.j-~E~M-P---~--~ 154------[j]l: I76~ 177~ III----D
1 55-------C:Z: r
-NOT
USED
r--- TRANS ~.~P~S~I~
101
+-) __ ~
J]]
I
1 HSD
~L-- __
~D~I~M~M~E~R~I~N~P~U~T __
PCS4 MAIN MOD
'---
TII-----=B"-A'--'T--'T-'=E"-'R_cY---"-V~O=.L T.!cA,",G="E~ JZ~~I~G~N~I_cT_cI~O~N_S~E~N~S="E~ CAN DRIVER
___J
INDICATORS,
D
174-------c:Jl: 17 1-------c:Jl: I36-------[Link] 1 52-------c::3 1 33-------[Link]
,.
r--+~
-
--1~r-- __~C~A~N~I~[_+~)~U~I~9~3~9~
..l2J
-,-;=]
} CONNECT TO JI939 DATAL INK
HSD 2 PCSI PCS2 PCS3 SSI HSD 3 TCC
CAN CAN
I [-) JI939 I SH IELD
FOR UI939 INTERFACE CONSIDERATIONS REFER TO THE DATALINK COMMUNICATION TECH DATA FOR OPERATING SEE "CONTROLS SPECIFICATIONS, SPECIFICATION" SECTION,
TERMINATION RESISTOR
>[
L_
~ ~---lr-JUMPER PIN 7 TO PIN --1~ f SELECTOR TERMINATION ~ ~ ~ DIRECTION [REQUIRED BATTERY SIGNAL WITH ALLISON GROUND
J4l ~
16 IF INTERNAL RESISTOR IS OESIRED CONNECT TO TCM PIN 34
15 1--------[IQ
13 I
REFER TO ALLISON TECHNICAL DOCUMENT NO, 173 FOR INFORMATION ON WIRING HARNESSES INSERT CAVITY PLUGS IN ALL OPEN CAVITIES OF SPECIFIED CONNECTORS, QUANTITY WILL VARY ACCORDING TO INSTALLATION INTERFACE REQUIREMENTS, THE PLUG IS TO BE INSERTED UNTIL THE LARGER DIAMETER IS FLUSH WITH THE CONNECTOR GROMMET, WHEN FEATURES ARE NOT USED, ALL LEAD WIRES TO THOSE FEATURES TO BE OMITTED, ARE
-------o::I ill
SELECTOR)
137~
~gg~~
1 80-------C:U:
ONLY -~ "120-------IT'[ MAIN TRANSMISSION CONNECTOR IS PART OF TRANSMISSION ASSY, SEE DRAWING AS07-405
f------0
~o
-----_j
I
----"J
TURBINE SPEED
-- ::::§]-~l:U_f_T __S_E;J=.I;.c;.rQB_?_lQ~~~~~~~~~--O-~:~ FOR SELECTOR
2 OF
1------------------1
I
RETARDER{ ~~E?LS 1 15 131 A B PCS5
DUAL SELECTOR INSTALLATIONS, REFER TO ALLISON 4TH GENERATION CONTROLS INSTALLATION MANUAL, SECTION C, FOR ADDITIONAL DETAILS,
J SOLENO ID RETARDER
I
STRIP SHIFT SELECTOR INSTALLATION
WATER
TEMP SENSOR INTERFACE
RETARDER TEMP SENSOR INTERFACE
114000~ IBO MODELs-.. 120 ONLY
A B
I
I I
160 140
A B
135 ----cfll
I75----cfll
:~:
L_
0 0
OTURBINE1 SPEED 1 OUTPUT SPEED
--",
~
B'
--"'--J
SS-I SS-2 SS-4 SS-P LAMP GROUND GROUND POWER
ORANGE GREEN BLUE TAN TAN YELLOW
173 153 114 138 150 103
'73-~
'53 '='='
ESN~E[ENDE
I _j
£
STRIP SHIFT SELECTOR
--'=--J
~ ""'" ~ ~
'38 TCM
E'
15B~
IS8~
CONNECTORS ARE PART OF SPEED SENSOR ASSEMBLY 13 PLACES) SEE DRAWING AS07-40S TRANSMISSION [EXTERNAL)
::c
E
DIGITAL SW ITCHED
__::ill-
--
--
THROTTLE
POSITION
SENSOR
tTPS)
RETARDER
MODULATION INTERFACE
REQUEST
IRMR)
N N
INTERFACE
ALLISON GENERATION CONTROLS
,-,I ""8=----_--j=:t:: 5 ,-,I ""8=-------1=:t:: 5
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"
I'-
Ul ~E~(~(~l~)O~(~L~L~E~VE=L~WA~S~O=PT~(~O~NA~L~O~(L~LE=V~E~L-----'~lO~M
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REV I SED NOTES I N THE '" I NST ALLAT I ON NOTES" BLOCK
ONLY"
CALLOUT
OlMROS RH WF
il
O.... TE D'~CHK
.!...I 4c_4'!___-1'6
'-='-
TPS CONNECTOR
RMR '-015""6"---_--1'6 '-='CONNECTOR
.!...I .!..!I2=-------1=:E
.!...I 2=-------j=:E .!..!I
DATE
llMY04 K. 5CHNABEL
Af'F'ROVEO
METRIC
THIRD ANGLE
DATE llMY04 PRO,,). EN3R. [Link] DATE I\FF'L. DATE llMY04 EI>R3R. [Link] llMY04
I~
4TH
SIZEI
INSTALLATION DRAWING SYSTEM SCHEMATIC, GENERATION CONTROLS PRODUCT F AM IL Y
C....GE CODE
IDI'{G
MODEL 3000/4000
NO
73342
AS07 -422
SHEET B
SC.... LE NONE
UNIGRAPHICS
