Zero Motocycles

DS 2019 Exploded Views

ZEV0053 - Lighting
 ZEV0053 - Lighting

Qty. per
Callout Part Number Part Name
Motorcycle
1 20-05910 HEADLIGHT BRACKET 1
2 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 4
HEXAGON SOCKET BUTTON HEAD SCREWS ISO 7380
3 90-07281 1
M6X12-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
4 65-08016 TURN SIGNAL BULB 12v ry 10w 1
5 65-03462 TURN SIGNAL FR-RH RR-LH 1
6 24-08091 HEADLIGHT MOUNT RIGHT FOR ABS 1
7 27-08034 12V ACCESSORY COVER, SMALL 1
8 45-03679 HEADLIGHT ASSY, 60/55W, TRIOM 1
9 90-02072 HEXAGON THIN NUT DIN 439-B M10 1.5-04 ZM-F-01 2
TOOTHED LOCK WASHER WITH EXTERNAL TEETH DIN 6797
10 90-02043 2
A M10-B85 ZM-F-01
11 24-08092 HEADLIGHT MOUNT LEFT FOR ABS 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
12 90-04084 4
M5X16-8.8 ZM-F-11 REV 03
13 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 4
14 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 4
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
15 90-04084 4
M5X16-8.8 ZM-F-11 REV 03
16 65-03463 TURN SIGNAL FR-LH RR-RH 1
17 PA-338 HEADLAMP BULB SEAL 1
18 65-08002 SDS HEADLIGHT BULB 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
19 90-02109 2
M5X12-8.8 ZM-F-01
20 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 4
21 65-04459 LED TAIL LIGHT TRIOM 1
22 65-03463 TURN SIGNAL FR-LH RR-RH 1
TOOTHED LOCK WASHER WITH EXTERNAL TEETH DIN 6797
23 90-02043 2
A M10-B85 ZM-F-01
24 90-02072 HEXAGON THIN NUT DIN 439-B M10 1.5-04 ZM-F-01 2
SDS TAIL POD TOP
25 24-04439 1
NOTE: Top half only. Order bottom half PN: 24-05158
26 65-04460 LICENSE PLATE LIGHT 1
27 24-05159 REFLECTOR MOUNT BRACKET 1
PHILIPS FLAT HEAD SHEET METAL SCREW TYPE AB NO 10
28 90-08041 10
X 1/2 STEEL ZM-F-11 REV 02
29 20-03487 REFLECTOR, OVAL, ADH BACK, RED ECIE 1
HEXAGON SOCKET COUNTERSUNK HEAD SCREW ISO
30 90-05244 4
10642 M5X12-10.9 ZM-F-01 REV 03
31 20-05241 LICENSE PLATE BUMPER 1
 LICENSE PLATE BRACKET EXTENSION LOWER
32 24-05292 1
NOTE: ONLY USED IN EU/AUS REGION
33 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 10
HEXAGON SOCKET BUTTON HEAD SCREWS ISO 7380
34 90-07281 2
M6X12-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
35 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 4
PREVAILING TORQUE TYPE NUT DIN 985 M5-08 ZM-F-01
36 90-02053 8
REV 02
LICENSE PLATE BRACKET EXTENSIONS
37 24-05161 2
NOTE: ONLY USED IN EU/AUS REGIONS
SDS TAIL POD BOTTOM
38 24-05158 1
NOTE: Bottom half only. Order top half PN: 24-04439
39 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 4
PREVAILING TORQUE TYPE NUT DIN 985 M5-08 ZM-F-01
40 90-02053 8
REV 02
41 65-03462 TURN SIGNAL FR-RH RR-LH 1
42 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 10
43 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 4
44 20-04876 SDS TAIL FRAME 1
ZEV0055 - Wheel Assy
 ZEV0055 - Wheel Assy

Qty. per
Callout Part Number Part Name
Motorcycle
1 23-08066-4 2.50X19 DS FRONT CAST WHEEL ASSY SILVER BLACK 1
2 23-08002 TIRE, FRONT, 100/90-19 57H, PIRELLI MT-60 1
3 45-07496 MPI WHEEL SPEED SENSOR 1
4 25-08080 ABS MAGNET RING 1
5 23-07774 6204 BEARING DUST SEAL 2
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
6 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
7 23-07775 FRONT WHEEL BEARING TUBE 1
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
8 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
9 23-07774 6204 BEARING DUST SEAL 2
10 23-07491 HOLLOW AXLE FRONT 1
11 Not Applicable to this Bike Model
WHEEL 3.50X17 SDS REAR CAST WHEEL ASSY 16MY IMPL
12 23-08056-4 1
BLACK-SILVER C
13 23-08003 TIRE, REAR, 130/80-17 65H, PIRELLI MT-60 1
14 Not Applicable to this Bike Model
15 23-08032 REAR AXLE 20MM HOLLOW, ROUNDED END 1
16 23-07489 WHEEL SPACER DRIVE SIDE REAR 1
17 23-07774 6204 BEARING DUST SEAL 2
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
18 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
19 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
20 23-07776 REAR WHEEL BEARING TUBE 15MY 1
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
21 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
22 25-08080 ABS MAGNET RING 1
23 45-07496 MPI WHEEL SPEED SENSOR 1
U-NUT M20X1.5 FLANGE 27S 15H
24 90-05678 1
NOTE: Rear Axle Nut
ZEV0056 - Steering Systems
 ZEV0056 - Steering Systems

Qty. per
Callout Part Number Part Name
Motorcycle
HIGH RISE HANDLEBAR NO LOGO
1 27-08151 1
NOTE: Supersedes part number 27-08050.
2 90-08112 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X30-10.9 1
3 22-00687 S HANDLEBAR CLAMP 1
CUSTOM STEERING STEM NUT M27 X 1.5 X 14MM
4 90-08222 COUNTERBORED FLANGE 1
NOTE: does not require washer 20-06278
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X25-10.9
5 90-02094 1
ZM-F-01 REV 03
6 22-07622 SDS UPPER TRIPLE CLAMP 15MY IMP 1
7 22-06257 STEERING STEM LOCK NUT M 30 X1.5 MM 1
BEARING LIP SEAL OVERMOLDED 55MM OD
8 81-08045 1
NOTE: Supersedes part 20-06113
9 20-06068 STEERING HEAD BEARING KOYO SAC3055-1 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
10 90-02109 1
M5X12-8.8 ZM-F-01
11 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
12 20-06068 STEERING HEAD BEARING KOYO SAC3055-1 1
13 20-05910 HEADLIGHT BRACKET 1
BEARING LIP SEAL OVERMOLDED 55MM OD
14 81-08045 1
NOTE: Supersedes part 20-06113
SDS LOWER TRIPLE CLAMP ASSY
15 22-08092 1
NOTE: REPLACES 25-08082
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X25-10.9
16 90-02094 1
ZM-F-01 REV 03
17 24-08191 FRONT FENDER DIRT BRAKE LINE HOLE 1
WASHER ISO 7093-1 5-200HV ZM-F-01
18 90-02107 1
NOTE: Does not apply to S and SR
HEX FLANGE BOLT STAR DRIVE PER ZM 88-08813 M5X12 8.8
19 90-08123 1
ZM-F-01 ZM-L-02
20 22-08053 DS FORK 41MM LEFT, LONGBRICK 1
20 22-08061 DS FORK 41MM LEFT 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X30-10.9
21 90-07269 1
ZM-F-01 REV 03 ZM-L-01 REV 01
22 23-07491 HOLLOW AXLE FRONT 1
23 22-08052 DS FORK 41MM RIGHT, LONGBRICK 1
23 22-08060 DS FORK 41MM RIGHT 1
SHOWA FORK SEAL KIT
24 12-08037 1
NOTE: Kit for one fork
ZEV0057 - Body Trim
 ZEV0057 - Body Trim

Qty. per
Callout Part Number Part Name
Motorcycle
1 27-08002 HANDLEBAR END CAP 1
2 27-08057 MIRROR RH 1
3 27-08056 MIRROR LH 1
HAND GRIP NON-THROTTLE SIDE
NOTE: Grip does not have Zero logo. Order with 27-08082 if you
4 27-08083 1
want a matching pair.
NOTE: Supersedes p/n 27-08007.
5 27-08002 HANDLEBAR END CAP 1
SEAT BOLT M8X55
6 90-08005 1
NOTE: Supersedes 90-07009.
SDS SEAT ASSEMBLY MY15
7 27-08025 1
NOTE: replaces 24-04854
8 24-08132 SEAT GAP FILLER RIGHT 1
9 24-08133 SEAT GAP FILLER LEFT 1
10 90-04716 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X8-8.8 1
11 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
24-08098-17 Option #1: METALLIC BLACK 1
24-08098-19 Option #2: SATIN GREEN 1
24-08098-18 Option #3: PEARLESCENT WHITE 1
24-08098-14 Option #4: GRAPHITE 1
24-08098-16 Option #5: SATIN SILVER 1
24-08098-9 Option #6: RED 1
12 24-08098-13 Option #7: BLACK 1
24-08098-12 Option #8: ORANGE 1
24-08098-11 Option #9: WHITE 1
24-08098-10 Option #10: YELLOW 1
24-08098-25 Option #11: QUICKSAND 1
24-08098-24 Option #12: JET BLACK 1
24-08098-26 Option #13: METALLIC CHOCOLATE 1
24-08099-19 Option #1: SATIN GREEN 1
24-08099-14 Option #2: GRAPHITE 1
24-08099-12 Option #3: ORANGE 1
24-08099-9 Option #4: RED 1
24-08099-10 Option #5: YELLOW 1
24-08099-11 Option #6: WHITE 1
13 24-08099-18 Option #7: PEARLESCENT WHITE 1
24-08099-13 Option #8: BLACK 1
24-08099-16 Option #9: SATIN SILVER 1
24-08099-17 Option #10: METALLIC BLACK 1
24-08099-25 Option #11: QUICKSAND 1
24-08099-24 Option #12: JET BLACK 1
24-08099-26 Option #13: METALLIC CHOCOLATE 1
14 90-05885 PHILIPS HEAD SHEET METAL SCREW 6 X 1/2 1
15 24-08079 TRUNK PAN RIGHT COMPRESSION ADJUSTER TRIMMED 1
16 24-04435 TRUNK PAN LEFT 1
17 Not Applicable to this Bike Model
SDS TAIL POD TOP
18 24-04439 1
NOTE: Top half only. Order bottom half PN: 24-05158
19 90-02139 CLIP-ON U-NUT M5X11DP 1
20 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380
21 90-07124 1
M5X6-8.8
22 Not Applicable to this Bike Model
23 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD SCREWS ISO 7380
24 90-07281 1
M6X12-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
25 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
26 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
27 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
28 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
29 24-08251 TRIMMED REAR INNER FENDER 1
30 90-07125 HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X10 1
31 12-08065 SDS LONGBRICK STORAGE DOOR REPLACEMENT KIT 1
32 12-08071 KEYED PANEL LATCH 90 DEG TURN REPLACEMENT KIT 1
33 90-08058 LATCH CYLINDER NUT 1
34 26-08173 LONG BRICK STORAGE BOX STRIKER PLATE 1
SINGLE LONGBRICK STORAGE CONTAINER WITH STRIKE
35 24-08237 1
PLATE
36 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
37 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
SDS CHIN FAIRING LEFT
38 24-06684 NOTE: Please order 80-08012 DECAL/GRAPHIC/MEDALLION 1
GRAPHIC, CRAFTED IN CALIFORNIA JEWEL separately.
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
39 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
40 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
41 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
42 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X10-8.8
43 90-07130 1
ZM-F-01 REV 03 ZM-L-01 REV 01
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
44 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
45 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
46 90-08055 RIVET/TREE FASTENER 5MM OD PUSH SCREW TYPE 1
SKID PLATE DS
NOTE: Aluminum (5052-H32) skid plate used on Zero DS, Zero
DSR and other SDS motorcycles in the authority configuration.
47 26-08051 1
Also used with the consumer drop bars, it is compatible with the
Zero S and Zero SR.
NOTE: Supersedes part number 20-05126.
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
48 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
49 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
50 90-02140 CLIP-ON U-NUT M5X15.8DP 1
51 24-07674 SDS STUBBY CHIN CENTER 1
52 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
53 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
54 24-08070 FORK GUARD LEFT 1
55 24-08069 FORK GUARD RIGHT 1
56 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
57 90-07292 M5X16-8.8 ZM-F-11 REV 01 ZM-L-01 REV 01 1
NOTE: Does not apply to DS
58 24-08071 FORK GUARD CLAMP 1
PHILIPS HEAD SHEET METAL SCREW TYPE AB NO 8 X 1/2
59 90-05886 1
STEEL ZM-F-11
HEX FLANGE BOLT STAR DRIVE PER ZM 88-08813 M5X12 8.8
60 90-08123 1
ZM-F-01 ZM-L-02
WASHER ISO 7093-1 5-200HV ZM-F-01
61 90-02107 1
NOTE: Does not apply to S and SR
62 24-08191 FRONT FENDER DIRT BRAKE LINE HOLE 1
24-08093-10 Option #1: YELLOW 1
24-08093-11 Option #2: WHITE 1
63
24-08093-13 Option #3: BLACK 1
24-08093-9 Option #4: RED 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
64 90-04083 1
M5X6-8.8 ZM-F-11 REV 03
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
65 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
SDS CHIN FAIRING RIGHT
66 24-08235 NOTE: Please order 80-08012 DECAL/GRAPHIC/MEDALLION 1
GRAPHIC, CRAFTED IN CALIFORNIA JEWEL separately.
67 26-08165 LONGBRICK STORAGE FAIRING HINGE ASSEMBLY 1
REWORKED CHIN FAIRING RIGHT, CAM LOCK
68 24-08223 1
NOTE: NOTE: for Zero S/DS ZF6.5 and ZF7.2
69 27-08064 CAM LOCK WING STYLE KIT 1
PHILIPS HEAD SHEET METAL SCREW TYPE AB NO 10 X 3/4"
70 90-08095 1
STEEL
 RECESSED WASHER RUBBER BUMPER 3/4" OD 9/16" TALL
71 24-08238 1
3/16" COUNTERBORE
72 90-08058 LATCH CYLINDER NUT 1
73 26-08183 LONGBRICK STORAGE FAIRING TETHER ASSEMBLY 1
HEXAGON SOCKET THIN HEAD CAP SCREW DIN 7984
74 90-08103 1
M5X20-8.8
PHILIPS HEAD SHEET METAL SCREW TYPE AB NO 10 X 1/2
75 90-05887 1
STEEL ZM-F-11
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
76 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
77 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
24-08109-19 Option #1: SATIN GREEN 1
24-08109-11 Option #2: WHITE 1
24-08109-12 Option #3: ORANGE 1
78
24-08109-14 Option #4: GRAPHITE 1
24-08109-13 Option #5: BLACK 1
24-08109-17 Option #6: METALLIC BLACK 1
79 24-04428 SDS FAIRING FRONT CENTER BLACK#2 1
80 24-08092 HEADLIGHT MOUNT LEFT FOR ABS 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
81 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
82 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
83 24-08091 HEADLIGHT MOUNT RIGHT FOR ABS 1
84 27-08034 12V ACCESSORY COVER, SMALL 1
HAND GRIP THROTTLE SIDE
NOTE: Grip does not have Zero logo. Order with 27-08083 if you
85 27-08082 1
want a matching pair.
NOTE: Supersedes p/n 27-08006.
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X20-8.8
86 90-07265 1
ZM-F-01 REV 03 ZM-L-01 REV 01
87 24-02961 MIRROR MOUNT CLAMP 1
MIRROR LH MOUNT LOW PROFILE
88 26-08060 1
NOTE: Bottom part of the mirror mount LH
24-08298-17 Option #1: METALLIC BLACK 1
24-08298-14 Option #2: GRAPHITE 1
24-08298-13 Option #3: BLACK 1
89 24-08298-12 Option #4: ORANGE 1
24-08298-11 Option #5: WHITE 1
24-08298-19 Option #6: SATIN GREEN 1
24-08298-25 Option #7: QUICKSAND 1
90 90-08048 LATCH BOLT CYLINDER 1
91 24-08156 J1772 INLET COVER WITH BADGE ASSEMBLY 1
92 PA-339 J1772 INLET COVER BADGE 1
93 90-08083 LATCH BOLT SECURITY SCREW 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
M5X16-8.8 ZM-F-11 REV 01 ZM-L-01 REV 01
 94 90-07292 NOTE: Does not apply to DS 1
95 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
Option #1: METALLIC BLACK
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-17 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #2: WHITE
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-11 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #3: ORANGE
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-12 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #4: BLACK
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
96 24-08283-13 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #5: GRAPHITE
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-14 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #6: SATIN GREEN
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-19 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
Option #7: QUICKSAND
NOTE: Part is full assembly branded w/ Tank trunk lid, hinge and
24-08283-25 1
lock w/ key
NOTE: comes w/ call out#'s 99-108
97 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
98 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
99 90-08058 LATCH CYLINDER NUT 1
TANK TRUNK LID
NOTE: Tank Trunk Lid Only. Please order the complete service
kit 12-08072 if all parts are needed. Kit is not backward
100 24-08192 1
compatible with earlier model years.
NOTE: For older model years, please order the entire
replacement tank assembly with tank trunk.
101 12-08071 KEYED PANEL LATCH 90 DEG TURN REPLACEMENT KIT 1
102 81-08062 90 DEG TURN KEYLATCH CAP 1
TANK TRUNK LID REPLACEMENT KIT
103 12-08072 1
NOTE: Kit includes TANK TRUNK LID (24-08192).
Part Detail for #103. TANK TRUNK LID REPLACEMENT KIT
Qty. per
Callout Part Number Part Name
Motorcycle
 104 24-08214 ASYMMETRIC U-CHANNEL FOAM SEAL 3/16" WIDE 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M3X8-8.8
105 90-08009 1
ZM-F-01 ZM-L-02
106 90-02480 WASHER ISO 7089 3-200HV ZM-F-01 1
107 24-08220 TANK TRUNK HINGE CAP 1
108 90-08077 TORSION SPRING FOR LID 1

ZERO TANK BRAND GLOSS PEWTER 14MY IMPL - TANK

109 80-06734-1 1
EMBLEM
109 80-08049 DS MODEL DESIGNATOR - EMBLEM 1
109 80-08049 DS MODEL DESIGNATOR - EMBLEM 1
ZEV0058 - Rear Suspension
 ZEV0058 - Rear Suspension

Qty. per
Callout Part Number Part Name
Motorcycle
1 90-02050 PREVAILING TORQUE TYPE NUT DIN 985 M10-08 ZM-F-01 1
2 90-02100 WASHER ISO 7089 10-200 HV ZM-F-01 1
3 90-02050 PREVAILING TORQUE TYPE NUT DIN 985 M10-08 ZM-F-01 1
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
4 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
5 20-06130 STUB AXLE 1
6 20-06937 SDS STUB-PIVOT COVER 1
7 24-08251 TRIMMED REAR INNER FENDER 1
8 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
9 90-04084 1
M5X16-8.8 ZM-F-11 REV 03
HEXAGON FLANGE NUT DIN 6923 M8-1.25 ZM-F-01 REV 03
10 90-05088 1
NOTE: Axle adjusters jam nut
HEXAGON HEAD SCREW DIN 933 M8X40-10.9 ZM-F-01 REV
11 90-03030 1
03
U-NUT M20X1.5 FLANGE 27S 15H
12 90-05678 1
NOTE: Rear Axle Nut
13 26-08123 REAR AXLE ADJUSTER PUSH BLOCK NUT SIDE 1
14 45-07496 MPI WHEEL SPEED SENSOR 1
15 23-07489 WHEEL SPACER DRIVE SIDE REAR 1
16 26-08124 REAR AXLE ADJUSTER PUSH BLOCK HEAD SIDE 1
17 23-08032 REAR AXLE 20MM HOLLOW, ROUNDED END 1
HEXAGON HEAD SCREW DIN 933 M8X40-10.9 ZM-F-01 REV
18 90-03030 1
03
HEXAGON FLANGE NUT DIN 6923 M8-1.25 ZM-F-01 REV 03
19 90-05088 1
NOTE: Axle adjusters jam nut
20 26-08069 S SWINGARM EXTENDED REAR AXLE SLOT 1
BEARING 6204
NOTE: Bearing used as swing arm bearing in some models and
21 20-06138 as the wheel bearing (qty of 5; 2 in front and three in rear wheel) 2
in 2015 and later models.
NOTE: Manufacturer part number is 6204-2RS
22 20-06130 STUB AXLE 1
23 20-06937 SDS STUB-PIVOT COVER 1
24 90-05711 LOWER SHOCK EYE BOLT M10-1.5X60MM 1
25 90-05711 LOWER SHOCK EYE BOLT M10-1.5X60MM 1
26 22-05882 DS SHOCK 40MM 1
26 22-08054 DS SHOCK 40MM, LONGBRICK 1
27 90-02100 WASHER ISO 7089 10-200 HV ZM-F-01 1
ZEV0059 - Frame(Left)
 ZEV0059 - Frame(Left)

Qty. per
Callout Part Number Part Name
Motorcycle
1 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
2 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
3 21-06979 SDS SEAT FRAME WITH FUSEPANEL MOUNT 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X20-8.8
4 90-07265 1
ZM-F-01 REV 03 ZM-L-01 REV 01
5 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
6 90-08112 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X30-10.9 1
7 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
8 Not Applicable to this Bike Model
9 Not Applicable to this Bike Model
10 Not Applicable to this Bike Model
11 20-04876 SDS TAIL FRAME 1
SEAT BOLT M8X55
12 90-08005 1
NOTE: Supersedes 90-07009.
13 90-07284 HEX FLANGE BOLT M8X25 1
14 90-02725 CLEVIS PIN CUSTOM 10MM X 45L 1
15 45-04864 AC CHARGE INLET COVER 1
16 20-04285 SDS PASSENGER PEG BRKT L 1
17 90-02879 RETAINING RING 9MM SHAFT DIN 471 1
18 27-08039 PASSENGER FOOTPEG LEFT SIDE 1
19 20-04279 FOOTPEG DETENT PLATE 1
20 20-05404 FOOTPEG DETENT BALL MECHANISM 1
HEXAGON SOCKET THIN HEAD CAP SCREW DIN 7984
21 90-07277 1
M10X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
22 90-02800 BUSHING FLANGE 0.375 1
23 20-06590 KICKSTAND MOUNT 1
CLEVIS PIN CUSTOM
24 90-02799 1
NOTE: Used to attach kickstand leg to mount.
25 20-05661 MEDIUM KICKSTAND LEG W/MAGNET 1
26 90-02837 E CLIP 0.375 1
27 90-08219 SIDESTAND SPRING OUTER STAINLESS PASSIVATED 1
HEXAGON SOCKET COUNTERSUNK HEAD SCREW ISO
28 90-07261 1
10642 M8X20-10.9 ZM-F-01 REV 03 ZM-L-01 REV 01
29 90-02879 RETAINING RING 9MM SHAFT DIN 471 1
30 20-00709 S KS SPRING IN 1
31 90-02800 BUSHING FLANGE 0.375 1
HEXAGON SOCKET THIN HEAD CAP SCREW DIN 7984
32 90-07277 1
M10X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
33 20-02723 CLEVIS FOOT PEG UNIVERSAL LEFT 1
34 90-02725 CLEVIS PIN CUSTOM 10MM X 45L 1
35 20-02548 FOOTPEG, LEFT 1
36 20-02727 TORSION SPRING, .678 OD .078 WIRE, CCW 1
37 Not Applicable to this Bike Model
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
38 90-02109 1
M5X12-8.8 ZM-F-01
39 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
40 20-05307 SKID PAN BRACKET 1
41 20-07073 SDS FRAME MOUNTED HORN BRACKET 1
42 90-07435 HEX SOCKET BUTTON HEAD CAP SCREW M6X20-8.8 1
43 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
44 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
45 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
S MAIN FRAME
46 26-08127 1
NOTE: Also for DS Main frame
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X12-8.8
47 90-07288 1
ZM-F-01 REV 03 ZM-L-01 REV 01
48 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
49 26-08120 S ELECTRICAL PANEL 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X12-8.8
50 90-07288 1
ZM-F-01 REV 03 ZM-L-01 REV 01
51 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
ZEV0060 - Frame(Right)
 ZEV0060 - Frame(Right)

Qty. per
Callout Part Number Part Name
Motorcycle
1 90-02725 CLEVIS PIN CUSTOM 10MM X 45L 1
2 90-07284 HEX FLANGE BOLT M8X25 1
S MAIN FRAME
3 26-08127 1
NOTE: Also for DS Main frame
4 20-02548 FOOTPEG, LEFT 0
5 20-02727 TORSION SPRING, .678 OD .078 WIRE, CCW 1
FOOTPEG, RIGHT
6 20-02549 1
NOTE: Does not apply to S and SR
7 90-02879 RETAINING RING 9MM SHAFT DIN 471 1
HEXAGON SOCKET THIN HEAD CAP SCREW DIN 7984
8 90-07277 1
M10X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
9 20-02724 CLEVIS FOOT PEG UNIVERSAL RIGHT 1
10 90-02725 CLEVIS PIN CUSTOM 10MM X 45L 1
MASTER CYLINDER GUARD FOR J-JUAN MASTER
11 25-07457 1
CYLINDER
12 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
13 90-07323 1
M6X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
14 20-04279 FOOTPEG DETENT PLATE 1
15 20-05404 FOOTPEG DETENT BALL MECHANISM 1
16 27-08038 PASSENGER FOOTPEG RIGHT SIDE 1
17 90-02879 RETAINING RING 9MM SHAFT DIN 471 1
18 20-07604 SDS AND FX PASSENGER PEG BRKT R 1
ZEV0061 - Motor and Drive System
ZEV0061 - Motor and Drive System

Qty. per
Callout Part Number Part Name
Motorcycle
1 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
ZF75-7 IPM MOTOR SPLINED SHAFT
2 30-08099 1
NOTE: Motor used in 2016 through 2019 S/DS ZF13.0 & ZF14.4
ZF75-5 S IPM MOTOR SPLINED SHAFT
2 30-08107 1
NOTE: Motor used in 2016 through 2019 S/DS ZF6.5 & ZF7.2
3 90-04783 HEXAGON NUT ISO 4033 M14-2 ZM-F-01 REV 03 4
4 20-04774 MOTOR JACK SCREW INNER 4
5 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 4
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X60-8.8
6 90-05179 1
ZM-F-01 REV 03
WHEEL SPROCKET 90T 11MM PITCH 17MM WIDE BELT
7 30-08109 1
COATED
8 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 4
HEXALOBULAR SOCKET PAN HEAD ISO 14583 M8X30-10.9
9 90-08053 4
ZM-F-01 ZM-L-02
BELT 158T 11MM PITCH 17MM WIDE THIN WEB
10 30-08278 1
NOTE: Supersedes 30-08086
MOTOR SPROCKET 20T 11MM PITCH 17MM WIDE BELT
11 30-08116 1
ASSEMBLED
MOTOR SPROCKET 18T 11MM PITCH 17MM WIDE BELT
11 30-08117 1
ASSEMBLED
12 20-05453 LOW PROFILE BELT SPROCKET MOTOR SHAFT TOPHAT 1
HEXALOBULAR SOCKET COUNTERSUNK HEAD SCREW ISO
13 90-08108 14581 M10X25-10.9 ZM-F-01 REV 03 1
NOTE: Motor sprocket bolt
HEXALOBULAR (6 LOBE) SOCKET FLAT HEAD
14 90-08037 COUNTERSUNK SCREW ISO 14582 M8X30-10.9 ZM-F-01 REV 1
04
MOTOR MOUNTING LEFT FRONT TOP AND LEFT FRONT
15 90-02096 3
BOTTOM BOLT
ZEV0062 - Electronics ZF14.4 Power Pack
ZEV0062 - Electronics ZF14.4 Power Pack

Qty. per
Callout Part Number Part Name
Motorcycle
THROTTLE BITRON HALL EFFECT PCB
1 45-08039 1
NOTE: Supersedes 27-08000
2 40-06054 KILL MODE START SWITCH 1
3 60-07780 LEFT HAND SWITCHGEAR ECIE 1
4 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
5 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
6 24-08267 #4 CONTROLLER COVER TAILPOD INSERT 1
CONTROLLER FORMEX PAN HEAD PHILLIPS #6 SHEET
7 90-06250 1
METAL SCREW
8 90-07063 CONTROLLER LEAD BOLTS M8X16 1
9 20-03823 SDS SEVCON CONTROLLER MOUNT REAR BOLT SPACERS 1
10 60-07009 CONTROLLER, SIZE 4 GEN 4.5 SEVCON 1
11 90-07293 HEX SOCKET BUTTON HEAD CAP SCREW M8X60-8.8 1
12 20-06699 HEATSINK #4 CONTROLLER SDS 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X30-8.8
13 90-03251 1
ZM-F-01
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X25-10.9
14 90-07268 1
ZM-F-01 REV 03 ZM-L-01 REV 01
ELECTRICAL COMPONENT EVC135 CONTACTOR
15 45-08099 1
NOTE: Modular contactor
16 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380
17 90-07129 1
M5X30-8.8 ZM-F-01 ZM-L-02
18 45-08058 JUNCTION POST SMALL TRIMMED 1
19 90-07125 HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X10 1
20 45-05224 FUSE 300A 160VDC CLASS T 1
21 90-02100 WASHER ISO 7089 10-200 HV ZM-F-01 1
22 45-05240 FUSE NUT INTERNAL 1
23 PA-210 CONTACTOR COVER 1
24 PA-225 LV FUSE HOLDER 1
25 PA-226 BATTERY BOX SCREW 1
HEXAGON SOCKET BUTTON HEAD SCREWS ISO 7380
26 90-07281 1
M6X12-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
27 60-07190 DC-DC CONV 500W SEVCON 622-11211 ABS UNITS 1
28 26-08120 S ELECTRICAL PANEL 1
ASSY MBB POTTED GEN2 STEP E
NOTE: Please provide VIN, Case or Claim Number when
29 40-08145 1
ordering to ensure proper programming.
NOTE: Supersedes 40-08071.
ASSY MBB 11KW POTTED GEN2 STEP E
29 40-08146 NOTE: MBB FOR 11KW BIKES ONLY. PLEASE INCLUDE VIN 1
# OF BIKE AND CASE # IN THE SHIPPING NOTES.
 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X12-8.8
30 90-02515 1
ZM-F-01 REV 03
31 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
32 90-03236 PREVAILING TORQUE TYPE NUT DIN 985 M8-10 ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X40-8.8
33 90-02098 1
ZM-F-01 REV 02
34 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X8-8.8
35 90-07126 1
ZM-F-01 REV 03 ZM-L-02 REV 01
ONBOARD CHARGER 1300W
NOTE: Current design includes additional ferrite. Please contact
36 45-08253 Zero Motorcycles Service Team if you need additional guidance 1
on routing.
NOTE: Supersedes 45-08123 and 45-08234.
ASSEMBLY BATTERY MONOLITH ZF14.4
NOTE: Motorcycle VIN#, Case# or Claim# must be provided
when ordering
NOTE: 2014 - FOR INSTALLING IN 2014 MODELS, INCLUDE
37 46-08227 1
12-08080 IN THE ORDER. IN CASE OF THE BIKE HAVING A
POWER TANK, ALSO INCLUDE 12-08011
NOTE: 2013 -FOR INSTALLING IN 2013 MODELS, INCLUDE
TO ORDER 12-08057
BMS PCB ASSY LONG BRICK POTTED 17MY IMPL
38 40-08069 NOTE: PLEASE INCLUDE CASE#, VIN# OF BIKE AND 1
BATTERY SERIAL # FOR PROGRAMMING PURPOSES
39 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X5-8.8
40 90-07127 1
ZM-F-01 REV 03 ZM-L-02 REV 01
41 46-08097 MONOLITH BMS COVER 1
42 Not Applicable to this Bike Model
BMS COVER PLUG, 22MM PANEL HOLE SIZE, 0.8MM-2MM
43 81-08070 1
PANEL THICKNESS
44 45-08235 HORN 1
45 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
46 90-02128 1
M8X20-8.8 ZM-F-01 REV 03
47 90-07435 HEX SOCKET BUTTON HEAD CAP SCREW M6X20-8.8 1
48 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
49 20-07073 SDS FRAME MOUNTED HORN BRACKET 1
50 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
51 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
52 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
53 90-03236 PREVAILING TORQUE TYPE NUT DIN 985 M8-10 ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380
54 90-07124 1
M5X6-8.8
 M8X14MM BREAK AWAY HEX BOLT
55 90-02937 1
NOTE: One Time Use Bolt
KEYSWITCH LOCK ZADI, IGNITION SWITCH
NOTE: This part is the ignition switch and keys only. If you want
a matching helmet lock for 16MY motorcycles and older, please
56 45-02692 order p/n 20-05202. If you want the key switch and a lock for a 1
tank trunk, please order 27-08030. If you want a ignition and
matching locks for tank trunk and storage trunks, please order
part number 27-08044.
57 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
58 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
DASH LCD
59 40-08156 1
NOTE: Supersedes 40-08119
60 20-07062 SDS TRIPLE CLAMP HARNESS SUPPORT 1
HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380
61 90-07124 1
M5X6-8.8
HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380
62 90-07124 1
M5X6-8.8
63 46-08045 BATTERY CASE CONT COVER FRONT 15MY IMPL 1
64 46-08070 BATTERY CASE SDS FRONT MY17 IMPL 1
65 46-08097 MONOLITH BMS COVER 1
ZEV0063 - Electronics ZF7.2 Power Pack
ZEV0063 - Electronics ZF7.2 Power Pack

Qty. per
Callout Part Number Part Name
Motorcycle
1 60-07780 LEFT HAND SWITCHGEAR ECIE 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
2 90-04083 1
M5X6-8.8 ZM-F-11 REV 03
3 26-08144 S LONGBRICK SUPPORT B 1
4 PA-233 BOLT 1
5 90-02071 HEXAGON NUT ISO 4032 M6-8 ZM-F-01 REV 02 1
6 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
7 26-08119 S LONGBRICK SUPPORT A 1
8 90-07063 CONTROLLER LEAD BOLTS M8X16 1
9 90-07063 CONTROLLER LEAD BOLTS M8X16 1
10 24-08267 #4 CONTROLLER COVER TAILPOD INSERT 1
CONTROLLER FORMEX PAN HEAD PHILLIPS #6 SHEET
11 90-06250 1
METAL SCREW
12 20-03823 SDS SEVCON CONTROLLER MOUNT REAR BOLT SPACERS 1
13 60-07009 CONTROLLER, SIZE 4 GEN 4.5 SEVCON 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X60-8.8
14 90-05179 1
ZM-F-01 REV 03
15 20-06699 HEATSINK #4 CONTROLLER SDS 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X30-8.8
16 90-03251 1
ZM-F-01
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X25-10.9
17 90-07268 1
ZM-F-01 REV 03 ZM-L-01 REV 01
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X30-8.8
18 90-08047 1
ZM-F-01 REV 03 ZM-L-02 REV 01
19 46-08065 LONGBRICK FUSE COVER MY17 IMPL 1
20 90-02140 CLIP-ON U-NUT M5X15.8DP 1
21 3101-012 BATTERY LOW VOLTAGE FUSE HOLDER 1
22 45-05224 FUSE 300A 160VDC CLASS T 1
23 90-02052 PREVAILING TORQUE TYPE NUT DIN 985 M4-08 ZM-F-01 1
24 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
CONNECTOR CONNECTOR STRAIN RELIEF CLAMP TOP 1/0
25 45-08008 1
SB SMART
26 45-08110 CONNECTOR STRAIN RELIEF PLATE SB SMART LB 1
27 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
28 60-07190 DC-DC CONV 500W SEVCON 622-11211 ABS UNITS 1
29 26-08120 S ELECTRICAL PANEL 1
ASSY MBB POTTED GEN2 STEP E
NOTE: Please provide VIN, Case or Claim Number when
30 40-08145 1
ordering to ensure proper programming.
NOTE: Supersedes 40-08071.
 ASSY MBB 11KW POTTED GEN2 STEP E
30 40-08146 NOTE: MBB FOR 11KW BIKES ONLY. PLEASE INCLUDE VIN 1
# OF BIKE AND CASE # IN THE SHIPPING NOTES.
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X12-8.8
31 90-02515 1
ZM-F-01 REV 03
32 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
CONNECTOR STRAIN RELIEF CLAMP BOTTOM 1/0 SB
33 45-08007 1
SMART
34 90-02480 WASHER ISO 7089 3-200HV ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M3X12-8.8
35 90-08046 1
ZM-F-01 REV 03 ZM-L-02 REV 01
ASSEMBLY BATTERY LONG CELL BOX ZF7.2
36 46-08214 NOTE: Please supply VIN, Case or Claim Number when 1
ordering.
37 90-03236 PREVAILING TORQUE TYPE NUT DIN 985 M8-10 ZM-F-01 1
38 90-03236 PREVAILING TORQUE TYPE NUT DIN 985 M8-10 ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X30-10.9
39 90-07269 1
ZM-F-01 REV 03 ZM-L-01 REV 01
40 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M8X30-10.9
41 90-07269 1
ZM-F-01 REV 03 ZM-L-01 REV 01
42 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
43 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
44 90-02109 1
M5X12-8.8 ZM-F-01
ONBOARD CHARGER 1300W
NOTE: Current design includes additional ferrite. Please contact
45 45-08253 Zero Motorcycles Service Team if you need additional guidance 1
on routing.
NOTE: Supersedes 45-08123 and 45-08234.
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X10-8.8
46 90-07130 1
ZM-F-01 REV 03 ZM-L-01 REV 01
47 46-08072 LONG BRICK LOWER MOUNT 1
BMS PCB ASSY LONG BRICK POTTED 17MY IMPL
48 40-08069 NOTE: PLEASE INCLUDE CASE#, VIN# OF BIKE AND 1
BATTERY SERIAL # FOR PROGRAMMING PURPOSES
ELECTRICAL COMPONENT EVC135 CONTACTOR END MT
49 45-08104 1
NOTE: Longbrick
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X16-8.8
50 90-02512 1
ZM-F-01
51 46-08104 CURRENT SENSOR BUS BAR ASSEMBLY LONGBRICK 1
52 90-07125 HEXAGON SOCKET BUTTON HEAD SCREW ISO 7380 M5X10 1
53 90-02101 WASHER ISO 7089 5-200HV ZM-F-01 1
54 90-02052 PREVAILING TORQUE TYPE NUT DIN 985 M4-08 ZM-F-01 1
55 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
 HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X5-8.8
56 90-07127 1
ZM-F-01 REV 03 ZM-L-02 REV 01
57 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X8-8.8
58 90-07126 1
ZM-F-01 REV 03 ZM-L-02 REV 01
59 90-02102 WASHER ISO 7089 4-200HV ZM-F-01 1
60 46-08096 LONGBRICK BMS COVER 1
61 80-08003 BATTERY FRONT UPPER FILLER PLUG 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M4X8-8.8
62 90-07126 1
ZM-F-01 REV 03 ZM-L-02 REV 01
63 45-06774 DISC HORN K70/H12 V WITH BLACK ZINC 1
64 90-03236 PREVAILING TORQUE TYPE NUT DIN 985 M8-10 ZM-F-01 1
65 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
66 90-02104 WASHER ISO 7089 -8-200 HV ZM-F-01 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
67 90-02128 1
M8X20-8.8 ZM-F-01 REV 03
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X20-8.8
68 90-07265 1
ZM-F-01 REV 03 ZM-L-01 REV 01
69 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
70 20-07073 SDS FRAME MOUNTED HORN BRACKET 1
71 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
72 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
M8X14MM BREAK AWAY HEX BOLT
73 90-02937 1
NOTE: One Time Use Bolt
KEYSWITCH LOCK ZADI, IGNITION SWITCH
NOTE: This part is the ignition switch and keys only. If you want
a matching helmet lock for 16MY motorcycles and older, please
74 45-02692 order p/n 20-05202. If you want the key switch and a lock for a 1
tank trunk, please order 27-08030. If you want a ignition and
matching locks for tank trunk and storage trunks, please order
part number 27-08044.
KEYSWITCH AND 90 DEG TURN PANEL LATCH KEYED ALIKE
74 27-08030 1
SET
KEYSWITCH AND TWO 90 DEG TURN PANEL LATCH KEYED
74 27-08044 1
ALIKE SET
75 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 1
76 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 1
DASH LCD
77 40-08156 1
NOTE: Supersedes 40-08119
78 20-07062 SDS TRIPLE CLAMP HARNESS SUPPORT 1
THROTTLE BITRON HALL EFFECT PCB
79 45-08039 1
NOTE: Supersedes 27-08000
80 40-06054 KILL MODE START SWITCH 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M5X12-8.8
81 90-07288 1
ZM-F-01 REV 03 ZM-L-01 REV 01
82 46-08091 BATTERY LOW VOLTAGE FUSE COVER 1
83 26-08145 S LONGBRICK SUPPORT C 1
ZEV0064 - Braking
 ZEV0064 - Braking

Qty. per
Callout Part Number Part Name
Motorcycle
1 25-07682 JJUAN 12.7MM FRONT MASTER CYLINDER SDS/FXS 1
Part Detail for #1. JJUAN 12.7MM FRONT MASTER CYLINDER SDS/FXS
Qty. per
Callout Part Number Part Name
Motorcycle
2 PA-130 BRAKE LEVER PIVOT BOLT NUT 1
JJUAN FRONT BRAKE LEVER SDS
3 25-08199 1
NOTE: Supersedes 25-08032
4 PA-177 BRAKE LEVER PIVOT BOLT 1
5 25-08035 JJUAN FRONT MC RESERVOIR CAP SERVICE KIT SDS 1
JJUAN CALIPER/MASTER CYLINDER BLEED SCREW
5 25-08051 2
SDS/XMX
5 25-08061 JJUAN FRONT MASTER CYLINDER PISTON KIT SDS 1
5 25-08044 FRONT MASTER CYLINDER BRAKE LIGHT SWITCH SDS 1
5 25-07682 JJUAN 12.7MM FRONT MASTER CYLINDER SDS/FXS 1
5 25-08042 JJUAN FRONT MASTER CYLINDER CIRCLIP SDS/XMX 1
6 PA-178 MIRROR POST BOLT 6M X 20 1
FRONT MASTER CYLINDER CLAMP KIT
NOTE: SDS/XMX
7 25-08064 1
NOTE: Mount and Bolts
NOTE: Upper Mirror Mount RH

8 PA-128 BANJO GASKET 1

9 25-07824 SDS FRONT BRAKE LINE MC TO HCU 1
10 PA-128 BANJO GASKET 1
11 PA-237 MASTER CYLINDER BANJO BOLT 1
12 25-08023 BRAKE LINE/WHEEL SPEED SENSOR WIRE DOUBLE C CLIP 6
13 PA-180 BANJO BOLT 1
14 PA-128 BANJO GASKET 1
15 PA-128 BANJO GASKET 1
16 25-08096 DS FRONT BRAKE LINE HCU TO CALIPER 1
17 PA-181 BANJO BOLT 1
18 PA-128 BANJO GASKET 1
19 PA-128 BANJO GASKET 1
HEXAGON HEAD SCREW ISO 4762 M10-1.25X40-10.9
20 90-08029 2
ZM-F-01 REV03 ZM-L-01 REV01
21 25-07686 JJUAN 32/30MM FRONT CALIPER SDS 1
Part Detail for #21. JJUAN 32/30MM FRONT CALIPER SDS
Qty. per
Callout Part Number Part Name
Motorcycle
22 PA-182 BLEEDER VALVE 1
23 25-07686 JJUAN 32/30MM FRONT CALIPER SDS 1
 24 PA-183 ANTI RATTLE CLIP 1
25 25-08029 BRAKE PADS SET FRONT SDS 1
HEXAGON HEAD SCREW ISO 4762 M10-1.25X40-10.9
26 90-08029 2
ZM-F-01 REV03 ZM-L-01 REV01

27 25-08080 ABS MAGNET RING 2

28 45-07496 MPI WHEEL SPEED SENSOR 2
29 90-07833 CUSTOM ROTOR BOLT M8X23MM SHOULDER SCREW 5
BRAKE ROTOR 320MM FIXED
30 25-08169 1
NOTE: REPLACES 25-07702
31 PA-185 BANJO BOLT 1
32 PA-128 BANJO GASKET 1
SDS REAR BRAKE LINE HCU TO CALIPER
33 25-08093 1
NOTE: Supersedes part number 25-07821.
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
34 90-04084 20
M5X16-8.8 ZM-F-11 REV 03
35 PA-128 BANJO GASKET 1
36 90-04085 WASHER M5 X 11 X 1 NYLON 6/6 BLACK 14
37 20-01758 LOOP CLAMP NYLON 3/4" BLK 1
38 PA-128 BANJO GASKET 1
39 PA-186 BANJO BOLT AT REAR CALIPER 1
JJUAN 34MM REAR CALIPER
40 25-08099 1
NOTE: Old Part P/N: 25-08083
Part Detail for #40. JJUAN 34MM REAR CALIPER
Qty. per
Callout Part Number Part Name
Motorcycle
41 PA-187 CALIPER SLIDE BOLT 1
42 25-08030 BRAKE PAD SET SDS REAR 1
43 PA-189 ANTI RATTLE CLIP 1
44 PA-190 CALIPER SLIDE BOLT CLIP 1
JJUAN 34MM REAR CALIPER
45 25-08099 1
NOTE: Old Part P/N: 25-08083

46 PA-128 BANJO GASKET 1

REAR BRAKE ROTOR BOLT
47 90-07516 4
NOTE: Supersedes 90-08015.
48 25-08170 BRAKE ROTOR 240MM REAR 1
49 25-08080 ABS MAGNET RING 2
50 45-07496 MPI WHEEL SPEED SENSOR 2
51 PA-128 BANJO GASKET 1
52 PA-128 BANJO GASKET 1
53 25-07820 SDS REAR BRAKE LINE MC TO HCU 1
54 PA-128 BANJO GASKET 1
55 90-02133 1/4 X 3/4 CLEVIS PIN STEEL ZINC 1
56 90-02100 WASHER ISO 7089 10-200 HV ZM-F-01 8
 57 20-02465 IGLIDE BEARING GFM-1416-06 2
58 25-08070 BRAKE PEDAL SPRING 1
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
59 90-07323 2
M6X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
60 90-02054 PREVAILING TORQUE TYPE NUT DIN 985 M6-08 ZM-F-01 9
61 25-08072 BRAKE PEDAL OFF ROAD PEG 1
62 20-02455 X BRAKE PEDAL SPACER 1
HEXAGON SOCKET HEAD CAP SCREW ISO 4762 M6X20-8.8
63 90-07265 5
ZM-F-01 REV 03 ZM-L-01 REV 01
64 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 29
65 25-08073 BRAKE PEDAL STREET PEG 1
BRAKE PEDAL BASE
66 25-08071 NOTE: Brake Pedal Off Road Peg - 25-08072 - sold seperately 1
NOTE: Brake Pedal Street Peg - 25-08073 - sold seperately
67 90-02133 1/4 X 3/4 CLEVIS PIN STEEL ZINC 1
68 20-02455 X BRAKE PEDAL SPACER 1
69 20-02465 IGLIDE BEARING GFM-1416-06 2
HEXAGON FLANGE BOLT DIN 6921 M10X35 10.9 ZM-F-01
70 90-07318 1
REV 03 ZM-L-01 REV 01
71 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 29
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
72 90-07323 2
M6X25-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
MASTER CYLINDER GUARD FOR J-JUAN MASTER
73 25-07457 1
CYLINDER
74 25-08015 JJUAN 12MM REAR MASTER CYLINDER SDS 1
Part Detail for #74. JJUAN 12MM REAR MASTER CYLINDER SDS
Qty. per
Callout Part Number Part Name
Motorcycle
75 25-08039 REAR STOP LAMP SWITCH 1
76 25-08067 JJUAN REAR MASTER CYLINDER CIRCLIP SDS/XMX 1
76 25-08062 JJUAN REAR MASTER CYLINDER PISTON KIT SDS 1
76 25-08040 JJUAN REAR MC RESERVOIR HOSE SERVICE KIT SDS 1
76 25-08037 JJUAN REAR MC PUSHROD SERVICE KIT SDS/XMX 1
76 25-08015 JJUAN 12MM REAR MASTER CYLINDER SDS 1
77 25-08036 JJUAN REAR MC RESERVOIR CAP SERVICE KIT SDS/XMX 1

78 90-02103 WASHER ISO 7089 6-200HV ZM-F-01 29

HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
79 90-07273 3
M6X16-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
80 90-07273 3
M6X16-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
81 PA-128 BANJO GASKET 1
82 90-02105 WASHER ISO 7093-1 6-200 HV ZM-F-01 4
83 PA-191 BANJO BOLT AT HCU 1
84 90-08027 GROMMET VIBRATION ISOLATION M6 2
 BOSCH ABS HCU FLUID FILLED 6 PROFILE VARIANTS
85 25-08092 1
NOTE: Supersedes part number 25-08081 and 25-08082.
HEXAGON SOCKET BUTTON HEAD CAP SCREW ISO 7380
86 90-07273 3
M6X16-8.8 ZM-F-01 REV 03 ZM-L-01 REV 01
87 90-02105 WASHER ISO 7093-1 6-200 HV ZM-F-01 4
88 90-08027 GROMMET VIBRATION ISOLATION M6 2
89 PA-128 BANJO GASKET 1
90 PA-128 BANJO GASKET 1
91 PA-185 BANJO BOLT 1