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Heat Exchanger Datasheet

This 3 page datasheet provides specifications for 4 LP heaters. It includes design parameters such as steam and condensate temperatures and flow rates, surface area, number of tubes, materials of construction, and safety features. Key details are listed for each heater such as heat duty, LMTD, fouling factors, nozzle sizes, weights, and reference drawings. The heaters are designed to ASME Section VIII standards and specifications include dimensions, pressures, temperatures and other attributes required for the design.

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220 views7 pages

Heat Exchanger Datasheet

This 3 page datasheet provides specifications for 4 LP heaters. It includes design parameters such as steam and condensate temperatures and flow rates, surface area, number of tubes, materials of construction, and safety features. Key details are listed for each heater such as heat duty, LMTD, fouling factors, nozzle sizes, weights, and reference drawings. The heaters are designed to ASME Section VIII standards and specifications include dimensions, pressures, temperatures and other attributes required for the design.

Uploaded by

proloy biswas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DATASHEET

(LP Heater s) 1 OF 3

DATASHEET FOR OF LP Heater -3

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)


STEAM ENTERING 1.35 121.50 68.87
DRAIN ENTERING 110.00 113.51
CONDENSATE ENTERING 73.40 1193.21
CONDENSATE LEAVING 104.80 1193.21
DRAIN LEAVING 107.60 182.37
TTD = 2.8 K fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0

0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE


HEAT DUTY KCAL/HR 37531094.0 NA
LMTD °C 12.66 NA

SURFACE AREA PROVIDED SQ.M 1187 SHELL ID x THK MM 1500 x 16


CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 1.66 DEG.C 258/153
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL.(without circumferential joint) STEAM INLET MM  825.0 x 16
TP304
PR DROP TUBE SIDE Kg/sq.cm 0.55 DRAIN INLET MM  273 x 12.7
SHELL DESIGN PR. Kg/sq.cm(g) 3.5 & FV DRAIN OUTLET MM  323.8 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 4.55 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 10700 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 27,500
SET PRESSURE Kg/sq.cm(g) 3.5 OPERATING KGS 35,900
RELIEVING QUANTITY KG/HR 270400 FLOODED KGS 48,000
HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT
HBD NO: 675-STE-TC-S0201
Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient 2773.22 kcal/hr-m2-0C (iv)Required surface area : 1069.299 Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date


HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
DATASHEET
(LP Heater s) 2 OF 3

DATASHEET FOR OF LP Heater -4

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)


STEAM ENTERING 3.02 195.90 59.63
DRAIN ENTERING 135.50 53.88
CONDENSATE ENTERING 105.20 1375.59
CONDENSATE LEAVING 130.70 1375.59
DRAIN LEAVING 110.00 113.51
TTD = 2.4 0K DCA = 4.8 0K
fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE


HEAT DUTY KCAL/HR 32865660 2661469
LMTD °C 9.87 12.58

SURFACE AREA PROVIDED SQ.M 1285.02 SHELL ID x THK MM 1500 x 16


CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 1.99 DEG.C 250/153
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL.(without circumferential joint) STEAM INLET MM  632.0 x 16
TP304
PR DROP TUBE SIDE KG/SQ.CM 0.73 DRAIN INLET MM  168.3 x 12.7
SHELL DESIGN PR. Kg/sq.cm(g) 3.5 & FV DRAIN OUTLET MM 273.0 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 4.55 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 11600 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 30,200
SET PRESSURE Kg/sq.cm(g) 3.5 OPERATING KGS 38,500
RELIEVING QUANTITY KG/HR 270400 FLOODED KGS 50,700

Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient :DC Zone ->2055.51 kcal/hr-m2-0C;Condensing zone: 3163.82
kcal/hr-m2-0C
(iv)Required surface area : 1155.4 Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date


HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
DATASHEET
(LP Heater s) 3 OF 3

DATASHEET FOR OF LP Heater -5

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)


STEAM ENTERING 5.50 257.80 53.88
DRAIN ENTERING
CONDENSATE ENTERING 130.70 1375.59
CONDENSATE LEAVING 152.70 1375.59
DRAIN LEAVING 135.50 53.88
TTD = 2.0 0K DCA = 4.8 0K
fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE


HEAT DUTY KCAL/HR 29900113.3 1059334.70
LMTD °C 8.72 11.73

SURFACE AREA PROVIDED SQ.M 1187.42 SHELL ID x THK MM 1400 x 16


CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 2.02 DEG.C 305/173
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL. (without circumferential joint) STEAM INLET MM  482.00 x 16
TP304
PR DROP TUBE SIDE KG/SQ.CM 0.67 DRAIN INLET MM
SHELL DESIGN PR. Kg/sq.cm(g) 6.5 & FV DRAIN OUTLET MM  168.3 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 8.45 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 10700 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 27,900
SET PRESSURE Kg/sq.cm(g) 6.50 OPERATING KGS 35,600
RELIEVING QUANTITY KG/HR 260909 FLOODED KGS 45,900

Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient :DC Zone -> 1772.33 kcal/hr-m2-0C;Condensing zone: 3354.23
kcal/hr-m2-0C
(iv)Required surface area : 1073.23Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date


HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-3

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT


HBD NO: 675-STE-TC-S0201
LP HEATER-3

CONDENSING ZONE:
Heat Duty: = 37531094.0 kcal/hr

LMTD = 12.66 0C

Overall Heat Transfer Coefficient = 2773.22 kcal/hr-m2-0C

Surface Area Required ≈ 1069 m2


Surface Area Required = π x do x Lreq x N +Bend surface area
= π x 0.01905 x 18.845 x 910 +42.98
≈ 1069.299 m2

Total Surface Area Required (COND.) ≈ 1069.299 m2

Total Surface Area Provided (COND.) = π x do x L x N + Bend surface area


= π x 0.01905 x 21.014 x 910 + 42.98
≈ 1187.425 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.

Total Surface area margin = { (1187.425-1069.299)*100/1069.299} % = 11.047 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.

PREPARED BY CHECKED BY APPROVED BY


HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK
REV01
18-Nov-2022
DT: DT: DT:
PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-4

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT


HBD NO: 675-STE-TC-S0201
LP HEATER-4
DRAIN COOLING ZONE :
Heat Duty: = 2661469 kcal/hr
LMTD = 12.58 0C
Overall Heat Transfer Coefficient = 2055.51 kcal/hr-m2-0C
Surface Area Required ≈ 102.92 m2
Surface Area Required = π x do x Lreq x N
= π x0.01905x1.89x910
≈ 102.92 m2

CONDENSING ZONE:
Heat Duty: = 32865660 kcal/hr

LMTD = 09.87 0C

Overall Heat Transfer Coefficient = 3163.82 kcal/hr-m2-0C

Surface Area Required ≈ 1052.48 m2


Surface Area Required = π x do x Lreq x N +Bend surface area
= π x0.01905x18.536x910 +42.98
≈ 1052.48 m2

Total Surface Area Required (DC + COND.) ≈ 1155.40 m2

Total Surface Area Provided (DC + COND.) = π x do x L x N+Bend surface area


= π x 0.01905 x 22.814 x 910 + 42.98
≈ 1285.45 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.

Total Surface area margin = { (1285.45-1155.40)*100/1155.40} % = 11.25 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.
PREPARED BY CHECKED BY APPROVED BY
HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK
REV01
18-Nov-2022
DT: DT: DT:
PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-5

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT


HBD NO: 675-STE-TC-S0201

LP HEATER-5

DRAIN COOLING ZONE :


Heat Duty: = 1059334.70 kcal/hr
LMTD = 11.73 0C
Overall Heat Transfer Coefficient = 1772.33 kcal/hr-m2-0C
Surface Area Required ≈ 50.96 m2
Surface Area Required = π x do x Lreq x N
= π x0.01905x0.9356x910
≈ 50.96 m2

CONDENSING ZONE:
Heat Duty: = 29900113.3 kcal/hr

LMTD = 08.72 0C

Overall Heat Transfer Coefficient = 3354.23 kcal/hr-m2-0C

Surface Area Required ≈ 1022.27 m2


Surface Area Required = π x do x Lreq x N +Bend surface area
= π x0.01905x17.981x910 +42.98
≈ 1022.27 m2

Total Surface Area Required (DC + COND.) ≈ 1073.23 m2

Total Surface Area Provided (DC + COND.) = π x do x L x N +Bend surface area


= π x 0.01905 x 21.014 x 910 + 42.98
≈ 1187.42 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.
Total Surface area margin = { (1187.42-1073.23)*100/1073.23} % = 10.64 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.
PREPARED BY CHECKED BY APPROVED BY
HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK

DT: DT: DT:

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