A6 Standard Lift Assembly m3 CAN Plasma System: Instruction Manual
A6 Standard Lift Assembly m3 CAN Plasma System: Instruction Manual
Instruction Manual
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caution
These INSTRUCTIONS are for experienced operators; if you are not fully familiar with the
principles of operation and safe practices for arc welding and cutting equipment, we urge
you to read booklet “Precautions and Safe Practices for Arc Welding, Cutting, and
Gouging” (Form 52-529). Do NOT permit untrained persons to install, operate, or maintain
this equipment. Do NOT attempt to install or operate this equipment until you have read
and fully understand these instructions. If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read Safety Precautions before
installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompa-
nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-
tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-
diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-
vice facility designated by the manufacturer.
Contents
Safety
Precautions������������������������������������������������������������������������������������������������������������������������������������������������������������������� 3
Enclosure Class������������������������������������������������������������������������������������������������������������������������������������������������������������� 4
Description
Introduction������������������������������������������������������������������������������������������������������������������������������������������������������������������ 7
Major Components������������������������������������������������������������������������������������������������������������������������������������������������������ 8
Technical Specifications�������������������������������������������������������������������������������������������������������������������������������������������� 10
Installation
Mounting ���������������������������������������������������������������������������������������������������������������������������������������������������������������������11
Electrical Interfacing������������������������������������������������������������������������������������������������������������������������������������������������� 13
Station Grounding����������������������������������������������������������������������������������������������������������������������������������������������������� 16
Maintenance
Daily������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 17
Weekly�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 18
Monthly������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 18
Semi-Annually������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 18
1
A6 Plasma Lift Assembly
Maintenance Procedures
Description������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������30
Function Description����������������������������������������������������������������������������������������������������������������������������������������������������������������� 31
Replacing / Adjusting the Omni® Sensor���������������������������������������������������������������������������������������������������������������������������� 32
Omni® Sensor Installation�������������������������������������������������������������������������������������������������������������������������������������������������������� 33
Omni® Mechanical Alignment������������������������������������������������������������������������������������������������������������������������������������������������36
Disassembly���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 37
Lubrication������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������38
Introduction����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������40
Encoder Station Constant ([Link]) Reference Chart���������������������������������������������������������������������������������������������������� 41
Setting Station Constants using distance calculations ������������������������������������������������������������������������������������������������� 41
2
A6 Plasma Lift Assembly
Safety Precautions
Users of ESAB welding and plasma cutting
equipment have ultimate responsibility for ensuring
that anyone who works on or near the equipment
observes all relevant safety precautions. Safety
precautions must meet requirements that apply to
this type of welding or plasma cutting equipment.
3
A6 Plasma Lift Assembly
5. General precautions:
……Make sure return cable is connected securely.
……Work performed on high voltage equipment
may only be carried out by a qualified
electrician.
…… Appropriate fire extinguishing equipment
must be clearly marked and close at hand.
……Lubrication and maintenance must not be
carried out on equipment during operation.
Enclosure Class
Maximum
The IP code indicates the enclosure class, i.e. the
Tilt Allowed
degree of protection against penetration by solid
objects or water. Protection is provided against
touch with a finger, penetration of solid objects
greater than 12mm and against spraying water up to
60 degrees from vertical. Equipment marked IP23S
15° may be stored, but is not intended to be used out-
side during precipitation unless sheltered.
CAUTION
more than 15°, toppling over may occur.
Personal injury and/or significant damage to
equipment is possible.
4
A6 Plasma Lift Assembly
General Safety
Recommendations
ELECTRIC SHOCK - Can kill.
• Ground welding or plasma cutting units in
accordance with applicable standards.
• Do not touch live electrical parts or electrodes
with bare skin, wet gloves, or wet clothing.
• Insulate yourself from earth ground and the
workpiece.
• Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health.
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to
take fumes and gases away from your breathing
zone and the general area.
CAUTION
MANUAL BEFORE INSTALLING OR OPERATING.
5
A6 Plasma Lift Assembly
CAUTION
age, lift using method and attachment points
shown below.
6
A6 Plasma Lift Assembly
Description Introduction
The A6 lift assembly provides vertical motion for the
PT-36 plasma torch, using a typical motor, screw, and
slide configuration. The motor turns an enclosed
spindle screw, which in turn raises/lowers the lifting
plate along linear rails. Directional commands given
from CNC determines direction of lift travel. Fixed
limit switches are included to prevent upper and
lower over travel.
7
A6 Plasma Lift Assembly
Major Components
8
A6 Plasma Lift Assembly
1 Input Power
2 ACON (CAN)
3 Motor
4 Encoder
5 Switch Interface
6 Crash Protection
7 Soft Touch Interconnection
8 Electrical Soft Touch
9 Torch Touch Wire
10 VDR
9
A6 Plasma Lift Assembly
Technical Specifications
• Lift Speed: 450 IPM [11.43m per minute]
• Approximate Vertical Travel: 8.1” [205.5 mm]
• Approximate Weight of Lift Assembly: 36 lbs.
[16.3 kg]
• Torch Barrel Size: 85.7 mm
• Component Tolerances
……IHS Accuracy: ± 0.5 mm
……Encoder Accuracy: ± 0.25 mm
……Voltage Accuracy: ± 1 volt
10
A6 Plasma Lift Assembly
Installation Mounting
Both the A6 lift and electronics enclosure come
complete with adaptor plates that enable mounting
to almost any vertical surface. See illustrations
below for spacing requirements and hole pattern
dimensions.
2.68
[68.00 mm]
[671.58 mm]
26.44
O 0.33
[8.38 mm]
x6 HOLES
[107.95 mm]
4.25
[107.95 mm]
[81.64 mm]
4.25
3.21
4.41
[112.01 mm]
9.98
8.10 [205.50 mm] [253.54 mm]
(VERTICAL TORCH TRAVEL)
11
A6 Plasma Lift Assembly
Torpedo Level
A6 electrical enclosure w/
adaptor plate
11.00
[279.4 mm]
0.34 THRU
x4 HOLES
4.87 5.87
[123.7 mm] [149.1 mm]
12.00
[304.8 mm]
12
A6 Plasma Lift Assembly
Electrical Interfacing
After lift assembly and electrical enclosure have
been mounted, make the following electrical
connections:
1. Lift Input Power (4 pin, male_female):
connection is from control interface box AHC
Power to lift electrical enclosure SB2.
2. ACON cable (M12, 8 pin, male_male):
connection is from control interface box CAN #
connector to lift electrical enclosure SB1.
13
A6 Plasma Lift Assembly
6 OR 7
2
1
4
A
3 5
1 SB2 - Input Power
2 SB1 - ACON
3 Motor Cable clamp
4 Encoder Cable clamp
5 SB4 - Switch Interface
6 SB3 - Crash Protection OR
7 SB3 - Soft Touch Interconnection
A SB5 - VDR cable from RAS box
14
A6 Plasma Lift Assembly
Electrical Soft Touch Enclosure 9. Torch Touch wire (14-16AWG, in-line terminal_
Connection Guide torch clamp): connection is from soft touch
board X4 to torch clamping ring. Attach this
clamping ring to metal portion of PT-36 torch
body.
9 8
Soft touch enclosure lid was made transparent to show box detail.
15
A6 Plasma Lift Assembly
Station Grounding
Before placing the plasma station into operation,
ensure that the following grounding points are
established:
• Lift Electrical Enclosure
• Soft Touch Electrical Enclosure
Grounding points should be fastened to bare,
unpainted metal and should measure less than 2Ω
(ohms) on a digital multimeter.
16
A6 Plasma Lift Assembly
Daily
• Wipe dust and fume buildup from lift assembly
and components.
• Check for worn or damaged cables on all lift
subassemblies.
• Ensure all mechanical fasteners and electrical
connections are correct; no stripping of
hardware, connections are tight, exposed wires,
etc.
• Check that both upper and lower limit switches
are functioning correctly.
• Use your CNC’s station travel buttons to ensure
lift assembly has proper, smooth movement.
• Replace worn PT-36 torch consumables.
• Test Omni® crash protection function; ensure
that when plasma torch is jarred in any direction
that a crash signal appears at the CNC.
17
A6 Plasma Lift Assembly
Weekly
• Check alignment of lift assembly.
• Check Omni® proximity sensor position and
adjust, if required.
• Check encoder IHS height.
• Clean and lubricate INA slide assembly (see
procedure on page 14).
Monthly
• Check alignment, clean and lubricate Omni®
crash assembly (see procedure on page 19).
Semi-Annually
• Inspect guide strip cover on INA slide assembly;
if cracks are present or surface begins to curl,
replace it and both endplates.
18
A6 Plasma Lift Assembly
19
A6 Plasma Lift Assembly
2
1 Wiper with teflon
3 2 End Plate
3 Cover Strip
4
4 End Plate Rollers
5 Magnetic Strip (Reference)
5
20
A6 Plasma Lift Assembly
Step 4
Step 5
21
A6 Plasma Lift Assembly
22
A6 Plasma Lift Assembly
Linear Bearing
Linear Rail
Ball Screw
Front
23
A6 Plasma Lift Assembly
2
5
3
4
24
A6 Plasma Lift Assembly
25
A6 Plasma Lift Assembly
1 Motor / Encoder
2 Motor adaptor plate
3 Upper actuator mount
4 Upper actuator front cover
26
A6 Plasma Lift Assembly
2 1
3
4
27
A6 Plasma Lift Assembly
28
A6 Plasma Lift Assembly
1 Motor / Encoder
2 Motor adaptor plate
3 Upper actuator mount
4 Upper actuator front cover
29
A6 Plasma Lift Assembly
1
Description
The Soft Touch Omni® unit is a patented crash
protection and plate sensing device.
8
5
1 To electrical enclosure
2 Sensor Cable
3 Proximity Sensor Body
4 Torch Handle Clamp (2)
5 Sensitivity gap
6 Sensor Contact Stud
7 Lock Nut
8 Bellows
30
A6 Plasma Lift Assembly
Function Description
Horizontal movement occurs when the torch runs
into the side of the cutting table. The horizontal
movement is transferred vertically through a unique
patented design using precision bearings. During
this vertical movement, the gap (1) between sensor
(2) and contact stud (3) widens causing a voltage
drop. This 15v drop allows the CNC to recognize an
operation fault. If the torch experiences a vertical
force such as a part flipping or torch driving into
plate, this gap will again widen and voltage drop
will occur, stopping all movement.
31
A6 Plasma Lift Assembly
Procedure:
1. Disconnect the cable from sensor by
unscrewing connector.
32
A6 Plasma Lift Assembly
11
33
A6 Plasma Lift Assembly
GREATER
Sensitivity
lesser
Sensitivity
Effectiveness of OMNI
Proximity Gap Size
34
A6 Plasma Lift Assembly
35
A6 Plasma Lift Assembly
36
A6 Plasma Lift Assembly
Disassembly
1. Remove (2) screws holding upper torch clamp
5
5 to torch and remove. Repeat for bottom clamp.
11 2. Remove front end of plasma torch
consumables; torch body/bundle can now be
pulled up through torch holder.
3. Remove (3) screws fastening Omni to support
22 bracket; these are on the underside of support
bracket.
33
11
44
1 Torch clamps
2 Bellows clamps
3 Bellows
4 Torch
5 Proximity Cable
37
A6 Plasma Lift Assembly
Lubrication
While unit is disassembled, inspect and lubricate
roller bearings.
1. Remove one of three bearing retainer plates.
1 Do not lose any roller bearings – they can fall
out of raceway when retainer plate is removed.
2. Clean bearings (if necessary) and lubricate well
with silicone grease.
3. Reassemble bearing retainer plate and move to
next set of bearings.
38
A6 Plasma Lift Assembly
39
A6 Plasma Lift Assembly
Piercing
Height
Cutting
Height
Initial
Height HF Pierce Travel AHC
Delay Delay Delay Delay
Encoder Height
40
A6 Plasma Lift Assembly
41
A6 Plasma Lift Assembly
Piercing
Height
Cutting
Height
Initial
Height HF Pierce Travel AHC
Delay Delay Delay Delay
Encoder Height
42
A6 Plasma Lift Assembly
43
A6 Plasma Lift Assembly
44
A6 Plasma Lift Assembly
1 Alarm Indicator 1
2 Alarm Indicator 2
3 Alarm Indicator 3
45
A6 Plasma Lift Assembly
Speed Error Power was turned ON. A servopack fault occurred. Replace the servopack.
46
A6 Plasma Lift Assembly
AL1 = Off
AL2 = On
AL3 = Off Overload Power was turned on. A servopack fault occurred. Replace the servopack.
47
A6 Plasma Lift Assembly
48
A6 Plasma Lift Assembly
All flash
on to off Power was turned on or Turn on main power again (operation of
at regular Reference during servomotor the servomotorcan continue during
intervals changed operation. N/A display of this alarm).
49
A6 Plasma Lift Assembly
50
A6 Plasma Lift Assembly
REPLACEMENT
PARTS 51
Replacement Parts
Table of Contents
Introduction
General Information��������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 3
Ordering Information������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 4
A6 Lift Assembly
0560946827 REV 06��������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 9
Replacement Parts
Replacement Parts
Replacement Parts
Replacement Parts
Replacement Parts
Replacement Parts
Ordering Information
When ordering replacement parts, order by part
number and complete part description as given in
the description column. Also, give machine model
number and serial number. Address all inquiries
to your local ESAB Distributor or to ESAB Cutting
Systems, P.O. Box 100545, Florence, South Carolina,
29501.
Replacement Parts
Replacement Parts
8 10 11 14 15 3
16
19
20
5
17
7
6
18
9
12
4
13
1
2
NOTE:
1. 0560947295 IS SELECTED FOR ELECTRICAL SOFT
TOUCH OPTION (QTY 1) AND INCLUDES SOFT TOUCH
BOX / BRACKET AND TOUCH WIRE KIT.
5
Replacement Parts
A6 CABLE INTERCONNECTION
BLOCK DIAGRAM
RAS
10
OEM
INTERFACE
1 SOFT
A6 LIFT
CNC 7 TOUCH
ELEC ENCL
ENCL
2
BOX 3 4 5 8
PLASMA
1 INPUT POWER 9
TORCH
2 ACON
3 MOTOR
4 ENCODER
5 SWITCH INTERFACE
6 CRASH PROTECTION
7 SOFT TOUCH INTERCONNECTION
8 SOFT TOUCH
REPLACEMENT
10 VDR
5m 0560947826
10m 0560947827
15m 0560947828
20m 0560947829
7
Replacement Parts
PARTS LIST
ITEM QTY PN DESCRIPTION
1 1 0560945596 ELEC ENCLOSURE, INA LIFT
2 1 0560946827 LIFT ASSY, A6 SA
3 1 0560947283 ADPT PLATE, ELEC ENCL
4 1 0560947284 COVER PLATE, ELEC ENCL
5 REF 0560947295 ELECTRIC SOFT TOUCH OPTION KIT
6 1 2081816 PLASMA WARNING LABEL
7 1 2132645 BRKT, PLASMA DANGER
8 4 ANSI B [Link] M - M8 x 1.25 Hex Nut
9 4 ANSI B18.3.4M - M6 x 1 x 16 Button SHCS - Metric
10 4 ANSI B18.3.4M - M8 x 1.25 x 25 Button SHCS - Metric
11 10 DIN 125 - A 8.4 Flat Washer
12 4 DIN 126 - 6.6 Flat Washer
13 4 DIN 128 - A6 Spring Washer
14 4 DIN 128 - A8 Spring Washer
15 4 DIN 7991 - M5x12 Countersunk Screw - Metric
16 1 ISO 4014 - M8 x 40 Hex-Head Bolt
17 4 ISO 4032 - M3.5 Hex Nut
18 4 ISO 4032 - M6 Hex Nut
19 1 ISO 4032 - M8 Hex Nut
20 4 ISO 7045 - M3.5 x 6 - 4.8 - Z Pan Head Screw - Metric
21 PICK SEE TABLE 1 CABLE, INPUT POWER
22 PICK SEE TABLE 2 CABLE, ACON
23 PICK SEE TABLE 3 CABLE, MOTOR
REPLACEMENT
A6 Lift Assembly
0560946827 REV 06
22
15
17 11 4
8 25
16
19 1
22 1 10
14 9
5
7 21 20 6 13
14
18
14 7 21 20 6 13
26
REPLACEMENT
PARTS
12
A6 Lift Assembly 9
REPLACEMENT PARTS
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 14 0006101002 HEXAGON SOCKET CAP SCREW M4X16
2 3 0006101008 [Link].-ISO4762-M4X10
3 4 0006101014 [Link].-ISO4762-M5X16-8.8
4 2 0006101023 [Link].-ISO4762-M6X10-
5 6 0006101112 [Link].-ISO4762-M8X30-
6 4 0006101120 [Link].-ISO4762-M3X16-8.8-
7 4 0006102002 [Link].-ISO1207-M2X6-
8 1 0006118113 HEX. S. BH SCR-ISO7380-M3X6-A2
9 6 0006130008 HEXAGON NUT GALVANIZED M 8
10 6 0006150006 WASHER GALVANIZED B8
11 2 0006157013 [Link]-DIN128-B6-
12 1 0558008301 PT-36 TORCH CAN VERSION (4.5’)
13 2 0560935261 MICRO SWITCH SR-3-E-SW
14 1 0560941537 ASSY OMNI SOFT TOUCH M3 PROX
15 1 0560943743 200W JUNMA MOTOR WITH BRAKE
16 1 0560943744 INA SLIDE, 217MM STROKE, 4MM LEAD
17 1 0560943754 HOSE SUPPORT - SMALL GANTRY
18 1 0560943761 SLIDE ADAPTER PLATE
19 1 0560943762 CAM LIMIT SWITCH
20 2 0560943763 SWITCH ADAPTER PLATE
21 2 0560943769 TEE NUT M2
22 1 BRKT SUPPORT OMNI CRASH JUNMA AHC-SA
23 1 0560946828 CONNECTOR M12 FEMALE 5 PIN
24 1 0560947830 OEM A6 LIFT ASSEMBLY SCHEMATIC
25 1 0560948448 NAMEPLATE A6 LIFT
26 1 0560949375 MAGNETIC SHIELD ASSY
27 620 0560950354 HEAT SHRINK 3/8” BLACK
28 220 0560950440 HEAT SHRINK 1/2” BLACK
REPLACEMENT
10 A6 Lift Assembly
Replacement Parts
NOTES:
REPLACEMENT
PARTS
11
Replacement Parts
1
1
5
5
6
6 3
2
2
NOTES:
12
REPLACEMENT PARTS
34 6 10
34 6 10
31
29
28
31
29
28
14 16
7
3
4 14
3416
15
7
3
4 34
15
36 6 10 33 REPLACEMENT
PARTS
2
2436 6 10 33
20
24 213
34
20
20 21 26
13
34
20 21 26
21 8 34
25
21 8 34 m3 INA Station Box Assembly 13
25
REPLACEMENT PARTS
12
35
32
REPLACEMENT
PARTS
PARTS LIST
ITEM QTY GIN DESCRIPTION
1 1 0004654140 END PLATE
2 1 0006100008 HEX. SCREW-ISO4017-M4X12-
3 2 0006101008 [Link].-ISO4762-M4X10
4 6 0006101318 CHEESE HEAD SCREW ISO7045 M5 X 10
5 4 0006118111 ISO7380-M6X10-A2 HEXAGON SOCK. BUTTON HEAD SCREW
6 7 0006130035 [Link]-S1-ISO4032-M4-
7 2 0006150003 WASHER GALVANIZED A4
8 4 0006150004 WASHER GALVANIZED A5
9 4 0006150005 WASHER GALVANIZED B6
10 6 0006157017 [Link]-DIN128-B4
11 1 0006159018 TOOTH LOCKED WASHER DIN6797 V4,3
12 1 0558954035 LABEL CE LOGO
13 1 0560941432 BUS BAR, COPPER
14 1 0560943507 MCU JUNMA INTERFACE
15 1 0560944331 SERVOPACK
16 1 0560944343 DIN RAIL MOUNTING 35MM X 7.5MM
17 1 0560944430 A6 M3 PLASMA BOX SCHEMATIC
18 1 0560945363 JUNMA ENCODER SPLICE CABLE
19 1 0560945373 JUNMA I/O SIGNAL CABLE
20 1 0560945374 CNA CONNECTOR
21 1 0560945375 CNA CONNECTOR
22 1 0560945584 ASSY, STATION CONTROL BOX
23 1 0560945597 FACE PANEL ASSEMBLY, M3, INA
24 1 0560945881 TRANSFORMER, 12/24 VSEC 80 VA
25 8 0560946204 QUICK WIRE TERMINAL CONNECTOR 90°
26 1 0560947161 FILTER, EMI, 250VAC 5A
27 1 0560948185 PLUG SET MCU JUNMA W/O L.
28 1 0560948408 CONTACT INSERT 12 PIN
29 1 0560948410 PLASTIC SLEEVE HOUSING REPLACEMENT
30 1 0560948411 HALF SCREW CONNECTION (7-14MM)
PARTS
Spacer Page
REPLACEMENT
PARTS
0560941537 Rev 00 13
7
11
34 6
B 10 B
9
14
5
19 8
31 4
15 31
25 3
18 22
2
17 1
33
32
35 23 A
21 22
31
12
REPLACEMENT
26
PARTS
25
22
SECTION B B A
17
Replacement Parts
BILL OF MATERIALS
QUANTITIES ARE IN U/M ESTIMATED BY INVENTORY
ITEM PART NO. QTY. DESCRIPTION
NO.
1 2238468 1 SLEEVE, TORCH HOLDER
2 2233370 2 CLAMP, TORCH
3 2238469 1 RING, TORCH MOUNTING
4 0560936077 1 COVER OMNI SOFT TOUCH W/PROX
5 2157761 3 SLEEVE, SPRING
6 2238471 1 BEARING HOUSING
7 2238478 1 BRACKET, TOP CLAMP
8 2209090 3 SPRING, COMPRESSION DIE
9 2233364 3 STUD, (METRIC)
10 05N00080 3 NUT, HEX ~ M5-0.8
11 -- REF LOCK NUT M8-1.0
12 05S24010 4 SCREW, SET,CONE PT. HEX SOC. ~ M5-0.8 X 10 MM LG.
13 04S12012 3 SCREW, HEX SOC HD. CAP ~ M4-0.7 X 12 MM LG.
14 0560935243 1 PROX M8 4W PNP QD
15 2238484 1 BLOCK
16
17 57000462 12 PIN, DOWEL ~ .250 DIA X .50 LG
18 23211302 2 SCREW, HEX SOC HD. CAP ~ M3-0.5 X 16 MM LG.
19 -- 1 SCREW,HEX HD. CAP ~ M5-0.8 X 45 MM LG.
20
21 2238473 2 PLATE, BEARING ADJUSTMENT
22 03S12006 7 SCREW, HEX SOC HD. CAP ~ M3-0.5 X 6 MM LG
23 2238472 2 RETAINER, BEARING PLATE
24
25 2238485 1 RETAINER, NON-ADJUSTMENT
26 06S26020 4 SCREW, HEX SOC HD. CAP S.S. ~ M6-1.0 X 20 MM LG.
27
28 03S12012 2 SCREW, HEX SOC HD. CAP ~ M3-0.5 X 12 MM LG.
29
30
31 05N01080 8 NUT, HEX JAM ~ M5-0.8
32 2231375 2 CLAMP, WORM 5" DIA.
33 2238860 1 BOOT
34 77500101 A/R GREASE, SILICONE
35 03S12008 12 SCREW, HEX SOC HD. CAP ~ M3-0.5 X 8 MM LG
REPLACEMENT
PARTS
18
Replacement Parts
4 5 6 7
PARTS LIST
ITEM QTY PN DESCRIPTION
1 1 0560946810 ASSY, SOFT TOUCH BOX
2 1 0560947291 SOFT TOUCH BRACKET
3 1 0560947293 WIRE KIT, SOFT TOUCH
4 8 DIN 125 - A 6.4 Flat Washer
5 4 M5x0.8 x 16 SHCS - Metric
6 4 DIN 127 - A 5 Spring Washer
7 4 M - M5 x 0.8 Hex Nut
REPLACEMENT
PARTS
19
Replacement Parts
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REPLACEMENT
PARTS
20
Replacement Parts
Consumable and Spare Part The following section was designed to assist
operators in identifying and ordering maintenance/
Reference List consumable parts. Items listed below are parts that
will need replacement at least on a yearly basis,
many with smaller maintenance intervals. Quantities
Part Numbers Vary suggested are estimated, based on normal machine
usage, product lead times and availability; end users
will need to best decide what quantities to purchase
based on their production schedule.
PARTS LIST
ITEM QTY PN DESCRIPTION
1 1 0560935261 MICROSWITCH SR-3-E-SW
2 1 0560942894 MOTOR COUPLING
3 1 0560942891 ADAPTOR
4 1 0560942893 COVER PLATE
5 1 0560942897 ENDPLATE (w/WIPERS)
6 1 0560947294 FLANGE BEARING REPLACEMENT KIT
7 1 0560935243 PROXIMITY SENSOR, M8 PNP
PARTS LIST
ITEM QTY PN DESCRIPTION
1 1 0560935261 MICROSWITCH SR-3-E-SW
2 1 0560942894 MOTOR COUPLING
REPLACEMENT
3 1 0560942891 ADAPTOR
4 1 0560942893 COVER PLATE
PARTS
21
Replacement Parts
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REPLACEMENT
PARTS
22
Revision History:’
• 04 - Updated vertical torch travel dimension on Page 11 and updated replacement parts.
• 05 - Updated schematic 0560947830_D03 per CN-124043.
Customer // Technical Support
(843) 664-4405
(800) ESAB-123 (372-2123)