Service Manuall
S FILE No
o: HMRSM
M‐002‐04
Deeep Temperaturre Freezer
DW
W-40W100•D
DW-40W255
5•DW-40W3
380
Haier Me
edical & LLaboratoryy Productts Co., Ltd.
Effective models
This service manual is effective for following models
Model name Product code Voltage(V) Frequency(Hz) Plug-type
DW-40W100 220 50 All
DW-40W255 220 50 All
DW-40W380 220 50 All
220 50 All
Content
Product Features .............................................................................................................. 4
Structure Drawing of Product Appearance ..................................................................... 5
Technical Data ................................................................................................................. 6
Circuit Diagram ............................................................................................................... 7
Task Control Principle & Parameters.............................................................................. 8
Temperature Controller Parameters .............................................................................. 11
Compressor Parameters................................................................................................. 13
Trouble shootings .......................................................................................................... 14
FAQ ............................................................................................................................... 17
Question & Answer ....................................................................................................... 18
Structure Schematic Diagram ....................................................................................... 19
Wiring Diagram............................................................................................................. 20
Product Features
1. Temperature range inside the freezer is -20~-40℃ (adjustable) (with the environmental
temperature of 10~25℃);
2. Microprocessor control with digital display of the temperature;
3. High-density insulation layer & low power consumption;
4. High/low temperature alarm controller, with certain temperature alarm point to be set as
needed;
5. With famous-brand Compressor, florid-free & environmentally friendly refrigerating medium
and two alarm modes (buzzer alarm & blinking indicator alarm);
6. Security door lock design to prevent arbitrary opening of the door;
7. Stepped anti-corrosion liner design for location of food baskets in different types
8. Wide voltage band, suitable to the 187~242V voltage.
Struc
cture Drawing
D g of Pro
oduct Appearrance
Door Handle
H
Do
oor
Hiinge
Fo
ood Basket
Te
emperature Co
ontroller
Technical Data
Model DW-40W100 DW-40W255 DW-40W380
Climate Type N N N
Protection type to
I I I
prevent electric shock
Usable Capacity (L) 100 255 380
Rated Power Supply AC220V/50Hz AC220V/50Hz AC220V/50Hz
Rated Power (W) 260 410 550
Power Consumption
(kW·h/24h)
Refrigerating medium
R600a (g)
Boxed Dimension
680*600*805 633*1243*838 633*1550*838
(WxDxH) (mm)
Net Weight/Gross
43/46 69/81 82/89
Weight (kg)
Compressor SC12CL SC18CL SC21CL
Circuit Diagram
1) Applied model: DW-40W100
Compressor Cooling blower Electronic temperature controller
Starter relay Starter capacitor Power plug
2) Applied model: DW-40W255/380
Compressor Cooling blower Electronic temperature controller
Starter relay Starter capacitor Power plug
Running capacitor
Task Control Principle & Parameters
1. Control Principle & Functions:
This freezer adopts an electronically temperature control system controlled by the Carel temperature
controller.
Temperature controller panel & wiring diagram
compressor
压机线
Power supply
电源 Probe
探 头
1 2 3 4 5 6 7 8 9
White
Black
`Brown
Black
`Brown
白 黑
Blue
棕 黑 棕 蓝
Temperature Controller Panel
Temperature Controller Wiring Diagram
Debug Methods of the temperature controller:
Serial Button Operation Display
No.
1 Press the button “Set” for about 2 seconds To display the initially set
temperature of -30
2 If “-30” is not displayed, press “Up▲” / “Down▼”for resetting. To display: -30
3 Press the button “Set” To display the current internal
temperature
4 After check of the set temperature, it is still necessary to check the setting of other parameters.
5 To display the current internal
temperature
6 Press the button “Set” for at least 5 seconds To display: a flashing “PS”
7 Press the button “Set” To display: 0
8 ▲By pressing the button “Up▲” To display: 22
9 Press the button “Set” To display: PS
10 By pressing the button “Up▲” To display: /C1
11 Press the button “Set” To display: 0
12 If “0” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 0
13 Press the button “Set” To display: /C1
14 By pressing the button “Up▲” To display: /4
15 Press the button “Set” To display: 1
16 If“1”it is not displayed, press “Up▲” / “Down▼”for resetting. To display: 1
17 Press the button “Set” To display: /4
18 By pressing the button “Up▲” To display: /5
19 Press the button “Set” To display: 0
20 If “0” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 0
21 Press the button “Set” To display: /5
22 By pressing the button “Up▲” To display: /6
23 Press the button “Set” To display: 1
24 If “1” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 1
25 Press the button “Set” To display: /6
26 By pressing the button “Up▲” To display: rd
27 Press the button “Set” To display: 2
28 If “2” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 2
29 Press the button “Set” To display: rd
30 By pressing the button “Up▲” To display: r1
31 Set Press the button “Set” To display: -40
32 If “-30” is not displayed, press “Up▲” / “Down▼”for resetting. To display: -40
33 Press the button “Set” To display: r1
34 By pressing the button “Up▲” To display: r2
35 Press the button “Set” To display: -20
36 If “-10” is not displayed, press “Up▲” / “Down▼”for resetting. To display: -20
37 Press the button “Set” To display: r2
38 By pressing the button “Up▲” To display: c4
39 Press the button “Set” To display: 100
40 If “100” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 100
41 Press the button “Set” To display: c4
42 By pressing the button “Up▲” To display: cc
43 按 Set Press the button “Set” To display: 0
44 If “0” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 0
45 Press the button “Set” To display: cc
46 By pressing the button “Up▲” To display: D1
47 Press the button “Set” To display: 8
48 By pressing the button “Down▼” To display: 0
49 Press the button “Set” To display: D1
50 By pressing the button “Up▲” To display: AL
51 Press the button “Set” To display: 5
52 If “5” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 5
53 Press the button “Set” To display: AL
54 By pressing the button “Up▲” To display: AH
55 SET Press the button “Set” To display: 5
56 If “5” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 5
57 Press the button “Set” To display: AH
58 By pressing the button “Up▲” To display: Ad
59 Press the button “Set” To display: 0
60 If “0” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 0
61 Press the button “Set” To display: Ad
62 By pressing the button “Up▲” To display: H1
63 Press the button “Set” To display: 0
64 If “0” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 0
65 Press the button “Set” To display: H1
66 By pressing the button “Up▲” To display: H2
67 Press the button “Set” To display: 1
68 If “1” is not displayed, press “Up▲” / “Down▼”for resetting. To display: 1
69 Press the button “Set” To display: H2
70 Press the button “Set” for over 5 seconds to save the set value To display the current internal
temperature value
Note: Error signals of this temperature controller are “E0” and “E1”. When there comes a short circuit,
breakage, fault or incorrect connection for the temperature sensor, the display screen shall show “E0”.
When there are wrong settings for the parameter /4 (default 1) or the parameter D0 (default 2), the display
screen shall show “E1” with the buzzer alarming and the alarm indicator blinking. If it is the case, it is
necessary to check the wiring and parameters’ setup.
Temperature Controller Parameters
Symbol Symbol Name Unit Set Value
DW-40W100/255/380 DW-25W198/300/388/518
Set Temperature ℃/℉ -30 -20
PS Password —— 22 22
/ Sensor Parameters
/C Temperature ℃/℉ 0 0
Calibration for the
Environmental
Sensor
/2 Stability ---- 4 4
Measurement
/4 Sensor Probe —— 0 0
Setup
/5 Choose ℃/℉ —— 0 0
(0=℃ 1=℉)
/6 Decimal Point —— 1 1
Forbidden
r Control Parameters
r1 Permitted Minimum ℃/℉ -40 -30
Temperature Set
Value
r2 Permitted ℃/℉ -20 -10
Maximum
Temperature Set
Value
rd Control Thermal ℃/℉ 2 2
Difference
A Alarm Parameters
A0 Alarm & Blower ℃/℉ 0 0
Control Difference
Ad Lag Time of Min. 0 0
Temperature Alarm
AL Offset of Low ℃/℉ 5 5
Temperature Alarm
Limit Value to the
Set Value
AH Offset of High ℃/℉ 5 5
Temperature Alarm
Limit Value to the
Set Value
c Compressor
Parameters
c0 Compressor Lag Time at Startup Min. 0 0
While the Controller is Working
C1 The Minimum Interval between Min. 0 0
the Adjacent Two Operations of
the Compressor
c2 Shortest Down Time of the Min. 0 0
Compressor
c3 Shortest Up Time of the Min. 0 0
Compressor
c4 “Duty setting” Function Valid or Min. 100 100
Not (0=off 100=constantly on)
cc Duration of Continuous Hour 0 0
Operation
c6 Alarm Lag Time after Continuous Hour 2 2
Operation
H Other Parameters
H1 Special Allocation (for Definition —— 0 0
of Defrosting or Not) 0=no 1=yes
H2 Button Lock Function (Locked or —— 1 1
Not) 0=yes 1=no
H4 Buzzer Valid or Not 0=yes —— 0 0
1=no
Compressor Parameters
Product Model DW-40W100
Compressor Model SC12CL Rated Frequency (Hz) 50
Refrigerating Ouput (W) 253 Motor Type CSIR
Input Power (W) 260 Refrigerating Mode Wind Cooling
Rated Voltage (V) 198~254 Oil Filling (cc) 550
Product Model DW-40W255
Compressor Model SC18CL Rated Frequency (Hz) 50
Refrigerating Ouput (W) 313 Motor Type CSR
Input Power (W) 410 Refrigerating Mode Wind Cooling
Rated Voltage (V) 198~254 Oil Filling (cc) 550
Product Model DW-40W380
Compressor Model SC21CL Rated Frequency (Hz) 50
Refrigerating Ouput (W) 378 Motor Type CSR
Input Power (W) 550 Refrigerating Mode Wind Cooling
Rated Voltage (V) 198~254 Oil Filling (cc) 600
Trouble shootings
Serial
Product Model Parts Details Specification or Model Private Part No.
No.
1 Compressor Zanuxi HVT86AA 0074090643
2 Temperature Carel Electronic
0074091216
Controller Temperature Controller
3 Power Cord Power Cord 0075180003
4 Bonding Wires for Electric
Bonding Wires 0074090759A
Connection
DW-40W100 5 Evaporator Evaporator Φ7.8*0.6 0070700258
6 Internal-Mounted
Condenser 0070700256
CondenserΦ4.56*0.6
7 Compartment
Compartment Shield 0070103022
Shield
8 Drier Filter of
Filter Single-Chamber Vacuum 0060702792
Pumping
Serial
Product Model Parts Details Specification or Model Private Part No.
No.
1 Compressor Jiaxipera ZBU1122CY 0060702534
2 Temperature Carrel Electronic
Controller Temperature Controller 0074091216
3 BD-219H (Nigerian)
Blower
Blower 220V/50HZ 0074091180
4 BD-319H
Domestic/European
Condenser
Internal-Mounted
Condenser with 7 Loops 0070701804
5 BD-319H Return Pipe
Return Pipe
Group 0070701809
6 Evaporator HBC-268 Evaporator 0270700031
7 Connecting Temperature Controller
Wires wire 1 0075180057
8 Power Cord Power Cord 0075180003
DW-40W255 9 Connecting Compressor & Junction
Wires Box Connection 0075180002
10 Connecting Temperature Controller
Wires wires 3RV1*0.75MM2 0075160026
11 Connecting Temperature Controller
Wires wires 3RV1*0.75MM2 0075160025
12 Connecting ROHS-BD-60GPB
Wires Compressor Earth Lead 0070401132
13 BD-379H (Nigerian) Fiber
Condenser Tube Condenser 0070803664B
14 (20G Molecular Sieve)
Common
Filter Double-Chamber Vacuum
Pumping Filter 0074180002A
15 Junction Box Junction Box 0072040045
Serial
Product Model Parts Details Specification or Model Private Part No.
No.
1 Compressor Jiaxipera ZBU1122CY 0060702534
2 Temperature Carrel Electronic Temperature
0074091216
Controller Controller
3 Condensate Fan 220V/50HZ 0074091180
4
6 SC-180 Power Cord
Power Cord 0070401234A
Assembly
7 SC-280 Temperature
Bonding Wires 0070401561C
Controller Wires (A)
8 SC-137SCP Lighting Tube
Lighting (11W Osram U-Type Lighting 0071400593
Tube)
9 BC-110 Lamp Shade with
DW-40W380 Lamp Shade 0070200919
transparent PS
10 Evaporator Clad Plate Evaporator 0074010035
11 SC-280 Compartment
Condenser 0070701642
Condenser
12 Compartment
SC-280 Compartment Shield 0070203048A
Shield
13 Common Double-Chamber
filter Vacuum Pumping Filter (20G 0074180002A
Molecular Sieve)
14 Shelf SC-280 Food Shelf 0070101179A
15 Shelf (bottom) SC-280 Food Shelf (bottom) 0070101179B
18 Door SC-280 Glass Door Assembly 0070810664
19 Lock BC-50G Lock Assembly 0070804947
FAQ
Main Problem Cause Analysis Maintenance Measures
1. Fuse burn-out Replace the fuse.
2.Connection Damage of the socket
Replace the socket connector(s).
connector(s) for the compartment wires
The compressor 3. Incorrect connection of wires Check and make correct installation.
cannot be started. 4. Fault in the controller Replace the temperature controller.
Replace the starter or the thermal
5. Damaged starter or thermal protector
protector.
6. Fault in the compressor Replace the compressor.
The temperature
controller displays Fault in the sensor. Replace the temperature controller or the temperature sensor.
“E0”.
1. Uneven position. Change the refrigerator’s position.
2. Resonance caused among the tubes or
Big noise from the among the refrigerator cabinets during the Sort out the tubes to avoid resonance.
refrigerator compressor’s operation.
3. Loosening of the compressor’s connecting
Tighten the connecting bolts
bolts
Check the leakage and refill the
Refrigerating 1. Serious leakage of refrigerating medium
refrigerating medium.
difference of the
refrigerator 2.Dirty block and oil block of capillary tubes Clean the capillary tubes or replace the
or of the system filter.
Check parameter setup of the
1. Wrong setup of the parameters
No alarm temperature controller.
2. Fault in the temperature controller Replace the temperature controller.
Question & Answer
Main Problem Answer to the problem
The internal It is a bit relevant to the surrounding environmental temperature. When the
temperature is too high internal temperature is too high or too low, we can solve this problem by
or too low. adjusting the controlling temperature.
There is a sweeper
phenomenon within the A little sweeper can be drained off periodically and be wiped off by a towel.
refrigerator after a If there is a lot more sweeper, we can check whether the drainpipe or
certain duration of the other drainage are blocked and may get it though with a piece of fine wire.
its operation.
Structure Schematic Diagram
Fiber Tube Condenser Internal-Mounted
丝管冷凝器 内藏冷凝器
Condenser
Drier
干燥过滤器 Filter
Compressor
毛
压缩机 细
Capillary
管
Evaporator
蒸发器
Wiring Diagram
Electronic Temperature Controller
Temperature Sensing Probes
Black
Electronic Temperature Controller
Blower
Blue
Yellow/Green
Junction Box
Brown
Blue
Yellow/Green
Power line
Inspired living
Haier Medical & Laboratory Products Co., Ltd.
Room 403D, Brand Building, Haier Industrial Park, No.1 Haier Road
Qingdao China
Website: www.haiermedical.com
