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Product Service Manual - Level Ii: Service Manual For Benq: G702Ad P/N: TBD Applicable For All Regions

Service_Manual_g702ad
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0% found this document useful (0 votes)
109 views68 pages

Product Service Manual - Level Ii: Service Manual For Benq: G702Ad P/N: TBD Applicable For All Regions

Service_Manual_g702ad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Product Service Manual – Level II

Service Manual for BenQ:


G702AD

P/N: TBD

Applicable for All Regions

Version: 001
Date:2009/08/05

Notice:
- For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and liability
statements.

- Please check BenQ’s eSupport web site, http://esupport.benq.com, to ensure that you have the most
recent version of this manual.

First Edition (August, 2009)


© Copyright BenQ Corporation 2009. All Right Reserved.

-1-
Content Index

Abbreviations & Acronyms............................................................................. 3


1 About This Manual ....................................................................................... 3
1.1. Trademark............................................................................................................ 3

2 Introduction .................................................................................................. 4
2.1. RoHS (2002/95/EC) Requirements...................................................................... 4
2.2. Safety Notice........................................................................................................ 4
2.3. Compliance Statement......................................................................................... 4
2.4. General Descriptions ........................................................................................... 4
2.5. Related Service Information................................................................................. 4

3 Product Overview......................................................................................... 5
3.1. Specification......................................................................................................... 5
3.2. Customer Acceptance ........................................................................................ 17

4 Level 1 Cosmetic / Appearance / Alignment Service ............................... 23


4.1. Software / Firmware Upgrade Process .............................................................. 23
4.2. Alignment procedure (for function adjustment)................................................... 31

5 Level 2 Disassembly /Assembly Circuit Board and Standard Parts


Replacement .................................................................................................. 44
5.1. Exploded View ................................................................................................... 44
5.2. Disassembly /Assembly ..................................................................................... 46
5.3. Main-Shielding Position...................................................................................... 49
5.4. Packing .............................................................................................................. 50
5.5. Block diagram .................................................................................................... 51
5.6. Trouble Shooting Guide ..................................................................................... 52
5.7. Circuit Operation Theory .................................................................................... 57

Appendix 1 – Screw List / Torque................................................................. 65


Appendix 2--Physical Dimension Front View and Side view ....................... 67

-2-
Abbreviations & Acronyms

1 About This Manual

This manual contains information about maintenance and service of BenQ products. Use this
manual to perform diagnostics tests, troubleshoot problems, and align the BenQ product.

1.1. Trademark
The following terms are trademarks of BenQ Corporation:

BenQ

Importance

Only trained service personnel who are familiar with this BenQ Product shall perform
service or maintenance to it. Before performing any maintenance or service, the
engineer MUST read the “Safety Note”.

-3-
2 Introduction

This section contains general service information, please read through carefully. It should be
stored for easy access place for quick reference.

2.1. RoHS (2002/95/EC) Requirements


– Applied to all countries require RoHS.
The RoHS (Restriction of Hazardous Substance in Electrical and Electronic Equipment Directive)
is a legal requirement by EU (European Union) for the global electronics industry which sold in EU
and some counties also require this requirement. Any electrical and electronics products
launched in the market after June 2006 should meet this RoHS requirements. Products launched
in the market before June 2006 are not required to compliant with RoHS parts. If the original
parts are not RoHS complaints, the replacement parts can be non ROHS complaints, but if the
original parts are RoHS compliant, the replacement parts MUST be RoHS complaints.
If the product service or maintenance require replacing any parts, please confirming the RoHS
requirement before replace them.

2.2. Safety Notice


1. Make sure your working environment is dry and clean, and meets all government safety
requirements.
2. Ensure that other persons are safe while you are servicing the product. DO NOT perform any
action that may cause a hazard to the customer or make the product unsafe.
3. Use proper safety devices to ensure your personal safety.
4. Always use approved tools and test equipment for servicing.
5. Never assume the product’s power is disconnected from the mains power supply. Check that
it is disconnected before opening the product’s cabinet.
6. Modules containing electrical components are sensitive to electrostatic discharge (ESD).
Follow ESD safety procedures while handling these parts.
7. Some products contain more than one battery. Do not disassemble any battery, or expose it to
high temperatures such as throwing into fire, or it may explode.
8. Refer to government requirements for battery recycling or disposal.

2.3. Compliance Statement


Caution: This Optical Storage Product contains a Laser device. Refer to the product specifications
and your local Laser Safety Compliance Requirements.

2.4. General Descriptions


This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards

2.5. Related Service Information


BenQ Global Service Website: http://www.benq.com/support/
eSupport Website: http://esupport.benq.com/v2

-4-
3 Product Overview

3.1. Specification
3.1.1 Introduction

This specification describes G702AD, which is a 17” analog interface color TFT LCD monitor. The
monitor supports up to 1280*1024 pixel resolution and refresh rate of 75 Hz. The independent 6
bits R, G, B colors are capable of displaying 16M colors. The features summary is shown below,

*All panel spec. in service manual definition depends on the variance of panel source.
Feature items Specifications Remark
Panel supplier & module name AUO M170EG01 V.G
Screen diagonal 17” 337.920*270.366(mm)
Display Format SXGA(1280x1024)
Pixel Pitch 0.264*0.264
Viewing Angle (@ Contrast Ratio = 10) 85/85/80/80 (L/R/U/D) Typical
Analog interface with Scaling supported Yes
DVI interface with Scaling supported No
Video interface with Scaling supported No
Number of Display Colors supported 16.2M(with Hi-FRC)
1000 (typ.) 600(min)
Contrast Ratio 10000(type DCR)
Luminance 250 (typ.) 200(min)
AC power input Yes 90-264 V, 47~63Hz
DC power input (with AC power adapter) No
≤ 1W (off state)
DPMS supported Yes ≤ 2W (sleep state)

LED indicator for power status showed Yes Green/Amber/None


OSD for control & information supported Yes
Multi-language supported for OSD Yes 8 languages/14 languages
Buttons control supported Yes 6 buttons
Flywheel control supported No
Scaling function supported Yes RTD 2025L
Auto adjustment function supported Yes “i-key” function
DDC function supported (EDID ver. 1.3) Yes DDC2B
DDC-CI support version 1.1 or later Yes DDC-CI
Audio speakers supported No
Audio Jack (input connector) supported No
Earphone Jack (input connector)
supported No
Microphone function supported No
VESA wall mounting design Yes
Mechanical Tilt design No Tilt 2-22 degrees
Mechanical Lift base design No
Mechanical Rotate design No
Kensington compatible lock design Yes

-5-
3.1.2 Operational Specification

3.1.2.1 Power supply


Item Condition Spec OK N.A Remark
Universal input full
Input Voltage range 90~264VAC/47~63Hz √
range
Input Current range 90 ~ 264VAC √
Power Consumption Normal “On” operation < 35 W √
DPMS “Off” state ≤ 0.5W
DPMS √
“Sleep” state ≤ 1W
110 VAC < 30 A(peak)
Inrush Current √ Cold start
220 VAC <60 A(peak)
Earth Leakage Current 264 VAC/50Hz < 3.5mA √
1. 1500VAC, 1 sec
Without damage
Hi-Pot 2. Ground test: 30A, √
< 0.1 ohm
1sec
Power Line Transient IEC1000-4-4 1KV √
IEC1000-4-5 Common: 2KV

(Surge) Differential: 1KV
CCFL operation range 90 ~ 264VAC 3mA~8mA √
CCFL Frequency 90 ~ 264VAC 40kHz~80kHz √
Power cord √
Length: 1500mm

3.1.2.2 Signal interface


Item Condition Spec OK N.A Remark
Color: Black
15-pin D-Sub Length: 1500 +/- 30 √
Signal Cable mm
24-pin DVI-D √
15-pin D-sub

connector
Pin assignment
24-pin DVI-D √
connector
Signal type Separate analog R,G,B √
Video input Level 700mV (peak to peak) √
Impedance 75 Ohm +/- 1.5Ohm √
Separate H/V-sync
Signal type Composite H/V-sync √ SOG
(Positive/Negative)
Logic High: 2.4~5.5V
Level Logic Low: 0V~0.5V √
Sync input (TTL level)
Minimum 2.2KΩ(pull
Impedance √
down)
Sync Pulse Width 0.7µs<H-SPW

(SPW) 1H<V-SPW

-6-
Note-1: The pin assignment of 15-pin D-sub connector is as below,
1 5

6 10

11 15

Pin Signal Assignment Pin Signal Assignment


1 Red video 9 PC5V (+5 volt power)
2 Green video 10 Sync Ground
3 Blue video 11 Ground
4 Ground 12 SDA
5 Cable Detected 13 H-Sync (or H+V)
6 Red Ground 14 V-sync
7 Green Ground 15 SCL
8 Blue Ground

3.1.2.3 Video performance


Item Condition Spec OK N.A Remark
Max. support Pixel rate 140M √
1280x1024 1280x1024@ 75Hz
Max. Resolution √ (max. support
timing)
< 6.25ns
Rise time + Fall time (50% of minimum pixel √
clock period)
Settling Time after <5% final full-scale

overshoot /undershoot value
<12% of step function
Overshoot/Undershoot voltage level over the √
full voltage range

3.1.2.4 Scan range


Item Condition Spec OK N.A Remark
Horizontal 31K~83KHz √
Vertical 55~76Hz √

3.1.2.5 Plug & Play DDC2B DDC-CI Support


Item Condition Spec OK N.A Remark
DDC channel type DDC2B √
Version 1.3 Refer to G702AD
EDID √
SW Spec
Version 1.1 or Later Refer to G702AD
DDC-CI √
SW Spec

-7-
3.1.2.6 Support Timings
Input Timing Actual Output
Horizontal Dot Clock Actual display OK N.A Remark
Vertical
Resolution Frequency Frequency Resolution
Frequency (Hz)
(KHz) (MHz)
640x350 31.47(P) 70.08(N) 25.17 1280x943 √ DOS
720x400 31.47(N) 70.08(P) 28.32 1280x1024 √ DOS
640x480 31.47(N) 60.00(N) 25.18 1280x1024 √ DOS
640x480 35.00(N) 67.00(N) 30.24 1280x1024 √ Macintosh
640x480 37.86(N) 72.80(N) 31.5 1280x1024 √ VESA
640x480 37.50(N) 75.00(N) 31.5 1280x1024 √ VESA
800x600 37.88(P) 60.32(P) 40.00 1280x1024 √ VESA
800x600 48.08(P) 72.19(P) 50.00 1280x1024 √ VESA
*800x600 46.86(P) 75.00(P) 49.50 1280x1024 √ VESA
832X624 49.72(N) 74.55(N) 57.29 1280x1024 √ Macintosh
1024x768 48.36(N) 60.00(N) 65.00 1280x1024 √ VESA
1024x768 56.48(N) 70.10(N) 75.00 1280x1024 √ VESA
1024x768 60.02(P) 75.00(P) 78.75 1280x1024 √ VESA
1024X768 60.24(N) 74.93(N) 80.00 1280x1024 √ Macintosh
1152x864 67.50(P) 75.00(P) 108.00 1280x1024 √ VESA
1152x870 68.68(N) 75.06(N) 100.00 1280x1024 √ Macintosh
1152x900 61.80(N) 66.00(N) 94.50 1280x1024 √ SUN 66
1152x900 71.81(N) 76.14(N) 108.00 1280x1024 √ SUN
√ CVT 0.83MA
1152x720 44.86(N) 60.00(P) 66.75 1280x1024
DVT 16:10
1280x768 47.396(P) 60.0(N) 68.25 1280x1024 √ CVT 0.98M9
R
1280x960 60.0 60 108 1280x1024 √ VESA
1280x1024 64.00(P) 60.00(P) 108.00 1280x1024 √ VESA
1280x1024 75.83(N) 71.53(N) 128.00 1280x1024 √ IBM1
1280x1024 80.00(P) 75.00(P) 135.00 1280x1024 √ VESA
1280x1024 81.18(N) 76.16(N) 135.09 1280x1024 √ SPARC2
Note-3: “P”, “N” stands for “Positive”, “Negative” polarity of incoming H-sync/V-sync (input timing).

-8-
3.1.3 Operational & Functional Specification

3.1.3.1 Video performance


*All spec. of monitor need to warm up at least 1hr.
Item Condition Spec OK NA Remark
Any input resolution 1280x1024
Resolution modes which are under √
1280 x 1024
1000(typ.)
Contrast ratio √
10000(DCR typ.)
At R/G/B saturated 250 cd/m2 (typ.)
Brightness √
condition 200 cd/ m2(min.)
Response time Rising + Falling time 5ms(type.) √
At Contrast ratio = 10 R/L: 85 degrees(typ.) √
Viewing angle
At Contrast ratio = 10 U/D: 80 degrees(typ.) √
CIE coordinate of White (0.31,0.33)+/-(0.03,0.03) √
Display colors 16.7M √

3.1.3.2 Brightness Adjustable Range


Item Condition Spec OK NA Remark
At default contrast level >=100cd/m2
Brightness adjustable
(saturate point) & Full-
range
white color pattern

3.1.3.3 Acoustical Noise


Item Condition Spec OK NA Remark
At 4cm distance
Acoustical Noise ≦ 28 dB/A √

3.1.3.4 Environment
Item Condition Spec OK NA Remark
Operating 0 ~ +40 ℃ √
Temperature
Non-operating -20 ~ +60 ℃ √
Non-
Operating 10 ~ 90% √
condensing
Humidity
Non-
Non-operating 10 ~ 90% √
condensing
Without
Operating 0~3048m(10000ft) √
Altitude packing
Non-operating 0~12,192m (40,000ft) √ With packing

-9-
3.1.3.5 Transportation
Item Condition Spec OK NA Remark
(1) Sine wave
5~200Hz 1.5G, 1
octave/min, 15 min dwell
on each resonant
frequency, all primary
axis, one sweep (30 min
minimum) per
orientation, total of 90+
min.
(2) Random
5 ~100 Hz, 0 dB/Oct.
0.015 g2/Hz
100 ~200 Hz, -6 dB/Oct.
200 Hz, 0.0038 g2/Hz
(1) Vibration Package, Non-Operating Equivalent to 1.47 Grms, √
All primary axis, 20 min
per- orientation, total is
60 min.
(3) Procedure:
Confirmed sample with
appearance and function
ready
before testing then
compare with after test
record as brightness,
uniformity and contrast
ratio. Perform random
vibration after sine-wave
vibration test.
Test Spectrum:
20 Hz 0.0185(g2/Hz)
200Hz 0.0185(g2/Hz)
Unpackaged, Non-
(2) Unpackaged Vibration Duration : 5 Minutes √
Operating Axis : 3 axis
( Horizontal and Vertical
axis ,Z axis)
91 cm Height (MP stage)
(3) Drop Package, Non-Operating (1 corner, 3 edges, 6 √
faces)
Waveform: half sine
Faces: 6 sides/ per
Wooden package, Non- orientation
(4) Shock Operating 3 shocks. √
Duration: <3ms
Velocity accelerate: 75g

- 10 -
3.1.3.6 Electrostatic Discharge Requirements
Item Condition Spec OK NA Remark
Contact: 8KV
Electrostatic Discharge IEC801-2 standard
Air: 15KV

3.1.3.7 EMC
Item Condition Spec OK NA Remark
Band 1 < 10 V/m
Electric √
Band 2 < 1 V/m
TCO03
Band 1 < 200nT
Magnetic √
Band 2 < 25nT
FCC part 15J class B After Mass production
under 1dBuv for constant
EMI measure. Besides DNSF √
EN55022 class B and VCCI class-2 are
optional.

3.1.3.8 Reliability
Item Condition Spec OK NA Remark
MTBF Prediction 60,000 hr
CCFL Life time 50,000 Hours

3.1.4 LCD Characteristics

3.1.4.1 The Physical definition & Technology summary of LCD panel


Item Condition Spec OK NA Remark
LCD Panel Supplier AUO √
Panel type of Supplier M170EG01 √
Screen Diagonal 432(17.0”) √
Display area 337.920(H)x270.336(V) √
Physical Size 358.5(W)x296.5(H)x15.8(D) √
Weight 2100(MAX) √ gram
Technology TN without Film √
Pixel pitch 0.264(per one triad)x0.264 √
Pixel arrangement R.G.B Vertical Stripe √
Display mode Normally White √
Support color 16.7M colors √

3.1.4.2 Optical characteristics of LCD panel


Item Unit Conditions Min. Typ. Max. Remark
[degree] Horizontal (Right) 70 85 -
[degree] CR = 10 (Left) 70 85 -
Viewing Angle
[degree] Vertical (Up) 70 80 -
[degree] CR = 10 (Down) 70 80 -
Contrast ratio Normal Direction 600 1000
Response Time [msec] Rising Time - 3.5 6
[msec] Falling Time - 1.5 3

- 11 -
[msec] Rising + Falling - 5 9
Red x 0.61 0.64 0.67
Red y 0.31 0.34 0.37
Color / Chromaticity Green x 0.26 0.29 0.32
Coordinates (CIE) Green y 0.58 0.61 0.64
Blue x 0.11 0.14 0.17
Blue y 0.04 0.07 0.10
Color Coordinates (CIE) White x 0.28 0.31 0.34
White White y 0.3 0.33 0.36
[%] 9 points
Luminance Uniformity 75 80
measurement
White Luminance @ [cd/m2]
200 250 -
CCFL 7.5mA (center)
Crosstalk (in 75Hz) [%] 1.5
* The test methods for the above items definition, please refer to the relative panel specification.

3.1.5 User Controls

3.1.5.1 User’s hardware control definition


Item Condition Spec OK NA Remark
Power button √
Enter button √
Right/Inc. button √
Left/Dec. button(Mode) √
Menu(Exit) √
Mode button √
Input Select button √
iKey button √
Mute button √

3.1.5.2 OSD control function definition


Item Condition Spec OK NA Remark
Auto Adjust Auto-Geometry √
Brightness √
Contrast √
Horizontal Position √
Vertical Position √
Pixel Clock √

- 12 -
Phase √
Bluish
Reddish
Color Normal √
User: Separate R/G/B
adjustment
OSD Lock √
OSD Horizontal position
OSD Position √
OSD Vertical position
OSD Time From 5 sec to 30sec √
8 languages /14
Language √
languages
Recall Recall All √
Standard / Dynamic /
Mode √
Movie / Photo/sRGB
D-sub
Input Select √
DVI
Sharpness √
Display Information For input timing √
Volume √
Mute √
Hot key for Brightness √
Hot key for Contrast √
Hot key for Volume √
Hot key for Input Select √
Hot key for Mode √
The detailed firmware functions’ specification, please refer to C212 S/W spec. document.

3.1.6 Mechanical Characteristics

3.1.6.1 Dimension
Item Condition Spec OK N.A Remark
Bezel opening 339.81x272.24 mm √
Monitor without Stand W x H x D mm 369.75x322.7x60.5mm √
Monitor with Stand W x H x D mm 369.8x370.25x137.8m √
Carton Box (outside) L x W x H mm 452(L)*450(W)*128(H) √
Tilt: -5 ~ +20 degree
Tilt and Swivel range √
Swivel: 0 degree
- 13 -
3.1.6.2 Weight
Item Condition Spec OK N.A Remark
Monitor (Net) 3.4 Kg √
Monitor with packing
4.5Kg √
(Gross)

3.1.6.3 Plastic
Item Condition Spec OK N.A Remark
Flammability >ABS<,94-HB √
Heat deflection To ABS 65 ℃ √
UV stability ABS Delta E < 8.0 √
Resin MPRII: ABS √
Bezel texture MT-
Texture MT-11010 √ 11000
Button painting
Color BCS-Y7054A √
T8110C

3.1.6.4 Carton
Item Condition Spec OK N.A Remark
Color Kraft √
Material C Flute √
Compression strength 200 KGF √
Burst Strength 16 KGF/cm2 √
Stacked quantity 16Layers √

3.1.7 Pallet & Shipment

3.1.7.1 Container Specification


Quantity of products Quantity of Products Quantity of pallet
Stowing Type Container (sets) (sets) (sets)
(Every container) (Every Pallet) (Every Container)
20' 1092 Pallet A: 98 Pallet A: 6
Pallet B: 76 Pallet B: 6
With pallet
40' 2310 Pallet A: 90 Pallet A: 14
Pallet B: 72 Pallet B: 14
20' X X
X X
Without pallet
40' X X
X X

- 14 -
3.1.7.2 Carton Specification

Product:
Dimension w/o Base Dimension w/ Base
Net Weight (Kg) Gross Weight (Kg)
W*H*D (mm) W*H*D (mm)
3.8Kg 5.7Kg 369.81x322.7x60.5mm 369x370.3x137.31 mm

Package:
Carton Interior Dimension (mm) Carton External Dimension (mm)
L*W*H L*W*H
448(L)x415(W)x100(H) 456(L)x423(W)x114(H)

3.1.8 Certification
Item Condition Spec OK N.A Remark
ISO14000
Green design API Doc. 715-C49 √ Requirement
Blue Angel German Standard √
E-2000 Switzerland √
Environment EPA USA Standard √
TCO’99 √
TCO’03 √
Green Mark √
Microsoft Windows PC98/99 √
DPMS VESA √
PC-Monitor
DDC 2B Version 1.3 √
USB External √
rd
UL (USA) UL60950 3 edition √
CAN/CSA-C22.2 No.
CSA (Canada) √
60950
Nordic / D.N.S.F EN60950 √
FIMKO EN60950 √
CE Mark 73/23/EEC √
Safety CB IEC60950 √
CB EN60950 √
EN60950 /
TUV/GS √
EK1-ITB 2000:2003
CCC (China) CB4943 √
GOST EN60950 √
SASO IEC60950 √
EMC CE Mark 89/336/EEC √
- 15 -
FCC (USA) FCC Part 15 B √
EN55022 Class B √
CISPR 22 Class B √
VCCI (Japan) VCCI Class B √
BSMI (Taiwan) CNS 13438 √
C-Tick (Australia) AS/ NZS CISPR22 √
DHHS (21 CFR) USA X- Ray Standard √
DNHW √
X- Ray Requirement
German X- Ray
PTB √
standard
TUV / Ergo √
Ergonomics ISO 13406-2 √
prEN50279 √

- 16 -
3.2. Customer Acceptance
3.2.1. SCOPE
This document establishes the general workmanship standards and functional
acceptance criteria for LCD color monitor model G702AD Produced by BenQ
Corporation.
.
3.2.2. PURPOSE
The purpose of this publication is to define a procedure for inspection of the LCD
monitor by means of a customer acceptance test, the method of evaluation of defects
and rules for specifying acceptance levels.

3.2.3. APPLICATION
The "Customer Acceptance Criteria" is applicable to the inspection of the LCD monitor,
completely packed and ready for dispatch to customers. Unless otherwise specified, the
customer acceptance inspection should be conducted at manufacturer's site.

3.2.4. DEFINITION
The "Customer Acceptance Criteria" is the document defining the process of examining,
testing or otherwise comparing the product with a given set of specified technical,
esthetic and workmanship requirements leading to an evaluation of the "degree of
fitness for use", including possible personal injury or property damage for the user of
the product.

3.2.5. CLASSIFICATION OF DEFECTS


The defects are grouped into the following classes:

Critical defect

A critical defect is a defect that judgment and experience indicate is likely to result in
hazardous or unsafe conditions for individuals using, maintaining or depending upon the
product.

Major defect

A major defect is a defect, other than critical, that is likely to result in failure, or to reduce
materially the usability of the product for its intended purpose.

Minor defect

A minor defect is a defect that is not likely to reduce materially the usability of the
product for its intended purpose, or is a departure from established standards having
little bearing on the effective use of operation of the product.

- 17 -
3.2.6. CLASSIFICATION OF DEFECTIVES
A defective is a product which contains one or more defects. The defective will be
classified into following classes.

Critical defective

A critical defective contains one or more critical and may also contain major and/or minor
defects.

Major defective

A major defective contains one or more defects and may also contain minor defects but
contains no critical defect.

Minor defective

A minor defective contains one or more minor defects but contains no critical and major
defects.

3.2.7. EXPRESSION OF DEFECTIVES


Number of defects
Percent of defects = ------------------------------------------ X 100%
Number of products inspected

3.2.8. INSPECTION STANDARD


Unless otherwise specified, the inspection standard will be defined by MIL- STD-
105E(ISO-2859), SINGLE SAMPLING PLAN. level II is in use all the time , inspection
levels are normal ,reduce and tighten .

Acceptance Quality Level

When a critical defect is found, this must be reported immediately upon detection, the lot
or batch shall be rejected and further shipments shall be held up pending instructions
from the responsible person in relevant organization.

Major Defective: 0.4 AQL


Minor Defective: 1.50 AQL

3.2.9. GENERAL RULES


The inspection must be carried out by trained inspectors having good knowledge of the
meaning of "fitness for use". The inspection must be based upon the documents
concerning the completely assembled and packed product when more defects appear
with the same cause only the most serious defect must be taken into account. Defects
found in accessories packed with the product as connecting cables, plugs, adapters and
the like, and being inspected as a part of the complete product, must be included in the
evaluation.

The evaluation must be within the limits of the product specification and, for not specified
characteristics, be related to the design model, limit samples or judgment of a jury of
experts. Faults must be demonstrable.

- 18 -
3.2.10. TEST CONDITIONS
Unless otherwise prescribed, the test conditions are as follows:

. Nominal mains voltage


Temperature: +5~+35℃
. Warm up time : 30minutes minimum .
. Visual inspection shall be down with the distance from eyes to the sample 35-50 cm .
. Display mode: Primary mode 1280*1024

3.2.11. TEST EQUIPMENTS


11.1 PCs with display adapter or other specific display adapter which is agreed
upon by both parties
11.2 Test program by BenQ
11.3 Ruler
11.4 Power saving test tool
11.5 Minolta color analyzer ( CA-110 or BM – 7 )

3.2.12. VISUAL INSPECTION CRITERIA


1. PACKING
2. ACCESSORIES
3. APPEARANCE
4. AC POWER AND SIGNAL CABLE
5. INTERIOR OF THE PRODUCT

No Description Class
1 Packing
1.1 Wrong packing material Major
1.2 Carton damaged(over 6cm dia).wet, badly taped or stapled, product will not arrive Minor
in good condition at customer
1.3 Carton damaged(3cm to 6cm dia), badly taped or stapled , product will arrive in Minor
good condition at customer
1.4 Wrong marking of trade mark Major
1.5 Wrong marking of model number Major
1.6 Wrong serial # marking on carton Major
1.7 Product wrongly placed in box ( upside down ) Major
1.8 Broken polyfoam or PU foam Major
1.9 Broken packing bag Major
1.10 Wrong size or poor printing for artwork/character Major
1.11 Bar-code wrong, missing, or damaged Major
1.12 Label on box missing or damaged Major
1.13 Strange object in the box Major
1.14 Unit not corresponding to model stated on external label Major
1.15 Superficial breaking 5 ~ 10 cm dia Minor
2 Accessories
2.1 Missing accessory parts Major
2.2 Wrong Accessory parts Major
3 Appearance of product
3.1 Incorrect color of cabinet Major
3.2 Incorrect color of tilt/swivel base Major
3.3 Wrong logo or name plate Major
3.4 Poor print of logo or name plate Major

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No Description Class
3.5 Label on product Wrong or missing Major
3.6 Scratched or dirty but legible spec. label Minor
3.7 GAP between LCD and front bezel is over 2.0 mm Major
3.8 Dot/area discolor over 1mm dia. in front or over 2mm dia. in other areas Major
3.9 Cabinet warped, sagged or bulging >0.5% of surface length Major
3.10 Cabinet warped, sagged or bulging noticeable but <0.5% of surface length Minor
3.11 Sharp stud or edge, which can cause damage not safe Major
3.12 Finishing of piece parts will not arrived in good condition at the customer Major
3.13 Cabinet step ( between housing and bezel ) >1.0mm , < 1.5mm Minor
3.14 Cabinet step ( between housing and bezel ) >1.5mm Major
3.15 Wiring or fixing cord comes out of cabinet or jammed Major
3.16 Auxiliary material used during production not removed Major
3.17 Cabinet parts come loose during normal handling, not safe Critical
3.18 Cabinet parts come loose during normal handling, but safe Major
3.19 Tilt/swivel too flexible/not working Major
3.20 Tilt/swivel stiff Minor
3.21 Dirty front bezel and housing can’t remove Major
3.22 Dirty front bezel and housing removable easily Minor
3.20 Sticker or loose user control switch which will not function correctly Major
3.21 Missing knob or switch, not safe Critical
3.23 Missing knob or switch, but safe Major
3.24 Poor functional user controls in mechanical Major
3.25 Unreadable printing of user controls label Major
3.26 Rubber foot missing Major
3.27 LED wrong material or missing Major
3.28 LED sagged >1.0mm or bulging>0.5mm Minor
3.29 Wrong S/N between spec. label and monitor display Major
4 AC power and signal cable
4.1 AC power or connector not correct or damaged, not safe Critical
4.2 AC power or connector not correct or damaged, but safe Major
4.3 Signal cable contact pin dirty Minor
4.4 Signal cable plug dirty or surface damaged, but safe Minor
4.5 Cable crack Major
4.6 Cable scratch ( wire not exposed ), or dirty Major
No Description Class
4.7 AC-DC adapter no function Minor
4.8 Signal cable contact pin dirty Major
5 Interior of the product
5.1 Use Non-QVL ( Qualify vendor list )component Major
5.2 Wrong parts, broken component, but safe Major
5.3 Foreign material
Conductive (Has potential to short circuit) Major
Non-conductive (Moveable) Minor
5.4 Missing hardware, component or screw, stripped screw Major
5.5 Loose hardware/screw or insufficient torque Major
5.6 Poor wire routing, which is no concerned on EMI Minor
5.7 Cold soldering/loose connections (Electrical) Major
5.8 Wires and mechanical structure do not meet UL/CSA or TUV Critical
5.9 Wrong parts, broken component, not safe Critical
- 20 -
5.10 Component burn Critical

3.2.13. OPERATIONAL INSPECTION CRITERIA

1. TEST PATTERN
2. SPECIFICATIONS
3. OPERATIONAL INSPECTION CRITERIA

3.2.13.1. List of test pattern

KEY PATTERN TEST ITEM


A FULL WHITE H - Size , V – Size
.Viewing Angle
Light Output
Impurity, Spot check
Contrast Ratio
Brightness adjust Range
E DARK Background, Spot check

F FULL W , R , G , B Impurity, Spot check


.CIE Coordinate check

G 256 COLORS Color Check

H 16 GREY Gray Check

H Black/White stripe pattern Electric characteristics

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3.2.13.2. Video performance
Item Condition Spec OK N.A Remark
Max. support Pixel rate 140M √
1280x1024 1280x1024@ 75Hz
Max. Resolution √ (max. support
timing)
< 6.25ns
Rise time + Fall time (50% of minimum pixel √
clock period)
Settling Time after <5% final full-scale

overshoot /undershoot value
<12% of step function
Overshoot/Undershoot voltage level over the √
full voltage range

3.2.14. PANEL INSPECTION CRITERIA


Inspection Item Specification
Line defect Can’t be seen
Bright Dot <=2 dots
Green bright dots <=2 dots
Dark dots <=3 dots
Total dots defect <=5 dots
Continuous Two continuous bright dots(vertical ,horizontal,
Defect oblique):<=1 pair
Exclude continuous green-green bright dots
Three or more continuous bright dots (vertical,
horizontal ,oblique):Not allowed
Two continuous dark dots(vertical ,horizontal,
oblique):<=2 pairs
Three or more continuous dark dots(vertical,
horizontal, oblique):Not allowed
Distance between 2B dots:>=15mm
Distance between 2Ddots:>=15mm
Distance between B and D dot :>=10mm
Note:
This Panel Specification is subject to change. Please check it on eSupport system for latest update.

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4 Level 1 Cosmetic / Appearance / Alignment Service

4.1. Software / Firmware Upgrade Process

4.1.1 Hardware Requirement:


1. ISP board x 1

VGA signal input from 15pin D-sub Connect to target monitor


cable of PC or NB.

Check the Jumpers on the


ISP Circuit Board (make
sure J5, J6, J7, J8 are set at
ping 1,2 )

Connect ISP board and PC


with printer port cable

2. DSUB VGA cables x 2


3. Printer cable (with one male connector and another female connector) x 1.
4. PC or Notebook with parallel (printer) port x1.

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4.1.2 Firmware Upgrade Procedure

Step 1:
Un-zip Port95nt and install into your computer.

Step 2:
Un-zip ISP application tool (RTDTool)

Step 3:
Select “IIC”and “RTD2122”, press “ISP” button to execute firmware program application.

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Step 4:
Press “64K” button to load *H00* file, press “64~128” button to load *H01* file and press “128~160”
button to load *.hex* file from your computer.

- 25 -
Step 5:
Select red frame ( total 5 points) option and execute lightning button to start upgrade firmware
to the monitor.

- 26 -
Note: you can change program speed bar to meet your equipment speed if program firmware fail.

- 27 -
4.1.3 EDID Upgrade Procedure

Step 1: Run the program “Q-EDID-V016.exe”, when the UI popped up

Note: If “VGA” choose 128bytes, and “HDMI” choose 256bytes

- 28 -
Step 2: Click “Open File” and select “VGA” or “HDMI” EDID file

Step 3: If load file is successful, it shows “Open EDID Table OK.”


And then, Click “Write EDID” button to update EDID

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Step 4: If write EDID is successful, it shows ”Write EDID OK …”
And then, click “Read EDID” button to check if successful or not.

Step 5: If read EDID is successful, it shows” Read EDID OK …”

- 30 -
4.2. Alignment procedure (for function adjustment)

A. Preparation:
1. Setup input timing to any preset modes or patterns.
2. Enter factory mode (press “Menu” & “Auto” & “Power” buttons at the same time to turn
on monitor).
3. Move cursor into “Burn-in Mode” tag and select “On” to enable burn-in mode.
4. Power off the monitor, remove the input source and then power on again.
5. Setup unit and keep it warm up for at least 30 minutes.
6. Setup input timing ICL-605(1280x1024@75Hz), 32-Grays pattern.
7. Setup unit and keep it warm up at least 30 minutes.

B. Timing adjustment:
1. Enter factory setting area (press “ENTER”, “MENU” and then press “SOFTPOWER”).
2. Check the settings to following values:
Contrast = 50
Brightness = 90
Color = Normal
Language = English
Then, turn off the monitor power.
3. Turn on power enter user area.

Figure-1: Preset Timing modes list


Input Actual Output
Timing
Horizontal Vertical Dot Clock Actual display OK N.A Remark
Resolution
Frequency Frequency (Hz) Frequency Resolution
720x400 (KHz)
31.47(N) 70.08(P) (MHz)
28.32 1280x1024 √ DOS
640x480 31.47(N) 60.00(N) 25.18 1280x1024 √ DOS
640x480 37.86(N) 72.80(N) 31.5 1280x1024 √ VESA
640x480 37.50(N) 75.00(N) 31.5 1280x1024 √ VESA
800x600 35.16(N) 56.25(N) 36.0 1280x1024 √ VESA
800x600 37.88(P) 60.32(P) 40.00 1280x1024 √ VESA
800x600 48.08(P) 72.19(P) 50.00 1280x1024 √ VESA
800x600 46.86(P) 75.00(P) 49.50 1280x1024 √ VESA
1024x768 48.36(N) 60.00(N) 65.00 1280x1024 √ VESA
1024x768 56.48(N) 70.10(N) 75.00 1280x1024 √ VESA
1024x768 60.02(P) 75.00(P) 78.75 1280x1024 √ VESA
1024X768 60.24(N) 74.93(N) 80.00 1280x1024 √ Macintosh
1152x864 67.50(P) 75.00(P) 108.00 1280x1024 √ VESA
Note-3: “P”, “N” stands for “Positive”, “Negative” polarity of incoming H-sync/V-sync (input timing).

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C. ADC calibration (Auto color balance adjustment)
~~Analog only, it is not required for DVI-D input source
1. Setup input timing ICL-605( 1280x1024@75Hz ), pattern 42(5-Mosaic pattern with white
color block) with Analog signals from Chroma video pattern generator. (it depends on Scaler
IC supplier’s recommendation)
2. Enter factory mode (press “Menu” & “Auto” & “Power” buttons at the same time to turn on
monitor).
3. Move cursor into “Burn-in Mode” tag and select “On” to enable burn-in mode.
4. Close OSD menu then press “+” button for auto color adjustment. (This procedure will get
optimal gain/offset(clamp) values)
5. Checking if the picture is ok, or reject this monitor and check its circuit board or wire/cable
connection.

D. Color temperature adjustment


1. Setup input timing to any preset modes, pattern 41(full white color pattern) with Analog
signals from Chroma video pattern generator.
2. Enter factory mode (press “Menu” & “Auto” & “Power” buttons at the same time to turn on
monitor).
3. Move cursor into “Burn-in Mode” tag and select “On” to enable burn-in mode.
4. Make sure ADC calibration (auto color balance adjustment) had already been done.
5. Measure color temperature by Minolta CA-110 (or equivalent equipment).
6. Adjust the color temperature ~~ Two methods can be used to adjust RED, GREEN, BLUE
value of each color temperature, C1/Normal, C2/Blue & C3/Red to meet following spec
requirement, the 1st method is by using external PC and IIC alignment protocol to do
automatic adjustment, and the 2nd method is by manually and must be in factory mode.

Note* Color temperature specification

Color mode Color temperature x y


Normal 6500k 0.313±0.015 0.329±0.015 Min 220 cd/m2
Bluish 9300k 0.283±0.015 0.297±0.015 Min 180 cd/m2
Reddish 5800k 0.326±0.015 0.342±0.015 Min 220 cd/m2
User Mode Panel default color Min 250 cd/m2
temp.
sRGB 6500k 0.313±0.01 0.329±0.01 200+/-20 cd/m2
(Gamma=2.2±0.2)

Note** Picture mode definition: BenQ Senseye color definition V1.04


7. Move cursor into “Burn-in Mode” tag and select “No” to disable burn-in mode.
Turns off the monitor power.

- 32 -
E. Writing EDID file:
1. Setup a PC with DDC card.
2. Connect PC to monitor with a D-sub signal cable.
3. Please refer to the C212 for the correct EDID file.
4. Runs the writing program to write the analog EDID data into EEPROM for analog input (ie. 15-
pin D-sub).
5. Repeat step 4 and write the digital EDID data into EEPROM for DVI-D input (ie. 24-pin DVI-D).
6. Read both EEPROM data and confirm it to match with the C212 definition.
(Note: The DVI-D input may not operation correctly if the digital EDID data do not exist.)

F. Command definition:

PC Host will send 0x7C IIC slave address and then following 4 bytes command
Byte Byte
I2C Send Command 1 2 Byte3 Byte4 OK N.A. Note
Write Contrast to MCU RAM CA 55 Data cksum √ Write data to MCU RAM
Write Brightness to MCU RAM CA 56 Data cksum √ and update the related
register to refresh the
Write Red Gain to MCU RAM CA 57 Data cksum √
screen immediately.
Write Green Gain to MCU RAM CA 58 Data cksum √ Don’t store data to
Write Blue Gain to MCU RAM CA 59 Data cksum √ EEPROM.
Set brightness default of
PWM( may not match
OSD)
Write Brightness default CA 9C Data cksum √ <Note H>
Read Contrast from MCU RAM C3 55 XX cksum √
Read Brightness from MCU RAM C3 56 XX cksum √
Read Red Gain from MCU RAM by
color index C3 57 XX cksum √
Read Green Gain from MCU RAM by
color index C3 58 XX cksum √ Base on current color
Read Blue Gain from MCU RAM by index to read back the
color index C3 59 XX cksum √ right gain value.
Read F/W version from MCU’s Please see <Note F> for
constant definition C3 5A XX cksum √ detail implementation
Read panel vender from MCU’s Please see <Note G> for
constant definition C3 5B XX cksum √ detail implementation
Reply EDID(analog if
Read Product ID C3 5C XX cksum √ dual inputs) address 0A
Set brightness default of
PWM( may not match
OSD)
Read Brightness default C3 9C XX cksum √ <Note H>
Write C1 (Bluish) R-Gain Data to
EEPROM AA 3C Data cksum √
Write C1 (Bluish) G-Gain Data to
EEPROM AA 3D Data cksum √
Write C1 (Bluish) B-Gain Data to
EEPROM AA 3E Data cksum √

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Write C2 (sRGB) R-Gain Data to
EEPROM AA 4C Data cksum √
Write C2 (sRGB) G-Gain Data to
EEPROM AA 4D Data cksum √
Write C2 (sRGB) B-Gain Data to
EEPROM AA 4E Data cksum √
Write C3 (Reddish) R-Gain Data to
EEPROM AA 5C Data cksum √
Write C3 (Reddish) G-Gain Data to
EEPROM AA 5D Data cksum √
Write C3 (Reddish) B-Gain Data to
EEPROM AA 5E Data cksum √
Write User R-Gain Data to EEPROM AA 6C Data cksum √
Write User G-Gain Data to EEPROM AA 6D Data cksum √
Write User B-Gain Data to EEPROM AA 6E Data cksum √
Write sRGB R-Gain Data to EEPROM AA 7C Data cksum √ Reserved for some
Write sRGB G-Gain Data to EEPROM AA 7D Data cksum √ model have extra color
Write sRGB B-Gain Data to EEPROM AA 7E Data cksum √ temperature
Write Contrast to EEPROM AA 92 Data cksum √
Write Brightness to EEPROM AA 93 Data cksum √
1=C1/9300/Bluish,
2=C2/6500/sRGB/,
3=C3/5800/Reddish,
Write C/T index to EEPROM AA 94 1~4 cksum √ 4=User, 5=sRGB
Write OSD-Hpos to EEPROM AA 95 Data cksum √
Write OSD-Vpos to EEPROM AA 96 Data cksum √
0=EN, 1=ES, 2=FR,
3=DE,
For excluding BenQ model 4=簡中, 5=繁中
Write Language to EEPROM AA 97 0~7 cksum √ (Also Update MCU RAM)
0=DE, 1=EN, 2=ES,
For BenQ model 3=FR, 4=IT, 5=JA, 6=繁
Write Language to EEPROM (For 中, 7=簡中
Asia) AA 97 0~7 cksum √
(Change Language type
first)
0=EN, 6=French,
7=Deutsch, 8=Italian,
9=Spanish,
0A=Hungarian,
0B=Serbian,
0C=Russian, 0D=Dutch,
0E=Polish, 0F=Czech,
10=Swedish,
For BenQ model 11=Portugese,
Write Language to EEPROM (For 12=Romanian
Europe) AA 97 6~12 cksum √ (Also Update MCU RAM)

For BenQ model


Change Language type to Asia D1 AA XX cksum √
- 34 -
For BenQ model
Change Language Type to Europe D1 XX* XX cksum √ XX* = Non “AA” value
Write EEPROM OSD Timer AA 98 Data cksum √
Write EEPROM Volume AA 99 Data cksum √
For model with Gamma
curve selection function
0: By-pass
1: Enable
Write EEPROM Gamma index AA 9A Data cksum √ Others: Impermissible
Set brightness default of
PWM( may not match
OSD)
Write EEPROM brightness default AA 9C Data cksum √ <Note H>
Write OSD Transparency to EEPROM AA 9E Data cksum √
Write OSD Rotation to EEPROM AA 9F Data cksum √
Range: 0~2
Write URL setting to EEPROM AA A0 Data cksum √ Others: Impermissible
0: OSD
1: OSM
Write OSD/OSM setting to EEPROM AA A1 Data cksum √ Others: Impermissible
0: Disable first auto
1: Enable first auto
Write First Auto setting to EEPROM AA A2 Data cksum √ Others: Impermissible
0: English
Write “Factory Page Language” 5: Japanese
setting to EEPROM AA A3 Data cksum √ Others: Impermissible
Read C1 (Bluish) R-Gain data from
EEPROM A3 3C XX cksum √
Read C1 (Bluish) G-Gain data from
EEPROM A3 3D XX cksum √
Read C1 (Bluish) B-Gain data from
EEPROM A3 3E XX cksum √
Read C2 (sRGB) R-Gain data from
EEPROM A3 4C XX cksum √
Read C2 (sRGB) G-Gain data from
EEPROM A3 4D XX cksum √
Read C2 (sRGB) B-Gain data from
EEPROM A3 4E XX cksum √
Read C3 (Reddish) R-Gain data from
EEPROM A3 5C XX cksum √
Read C3 (Reddish) G-Gain data from
EEPROM A3 5D XX cksum √
Read C3 (Reddish) B-Gain data from
EEPROM A3 5E XX cksum √
Read User R-Gain data from
EEPROM A3 6C XX cksum √
Read User G-Gain data from
EEPROM A3 6D XX cksum √
Read User B-Gain data from
EEPROM A3 6E XX cksum √

- 35 -
Read sRGB R-Gain data from
EEPROM A3 7C XX cksum √
Read sRGB G-Gain data from
EEPROM A3 7D XX cksum √ Reserved for some
Read sRGB B-Gain data from model have extra color
EEPROM A3 7E XX cksum √ temperature
Read Contrast from EEPROM A3 92 XX cksum √
Read Brightness from EEPROM A3 93 XX cksum √
1=C1/9300/Bluish,
2=C2/6500/Normal/,
3=C3/5800/Reddish,
Read C/T index from EEPROM A3 94 XX cksum √ 4=User, 5=SRGB
Read OSD-Hpos EEPROM A3 95 XX cksum √
Read OSD-Vpos from EEPROM A3 96 XX cksum √
0=DE, 1=EN, 2=ES,
3=FR, 4=IT, 5=JA, 6=繁
中, 7=簡中
For excluding BenQ model
Read Language from EEPROM A3 97 XX cksum √ (Also Update MCU RAM)
0=DE, 1=EN, 2=ES,
For BenQ model 3=FR, 4=IT, 5=JA, 6=繁
Read Language to EEPROM (For 中, 7=簡中
Asia) A3 97 0~7 cksum √
0=EN, 6=French,
7=Deutsch, 8=Italian,
9=Spanish,
0A=Hungarian,
0B=Serbian,
0C=Russian, 0D=Dutch,
0E=Polish, 0F=Czech,
For BenQ model 10=Swedish,
Read Language to EEPROM (For 11=Portugese,
Europe) A3 97 6~12 cksum √ 12=Romanian
Read OSD Timer from EEPROM A3 98 XX cksum √
Read Volume from EEPROM A3 99 XX cksum √
For model with Gamma
curve selection function
0: By-pass
1: Enable
Read Gamma index from EEPROM A3 9A XX cksum √
Set brightness default of
PWM( may not match
OSD)
Read EEPROM brightness default A3 9C XX cksum √ <Note H>
Read OSD Transparency from
EEPROM A3 9E XX cksum √
Read OSD Rotation from EEPROM A3 9F XX cksum √
Read URL setting from EEPROM A3 A0 XX cksum √ Range: 0~2
Read OSD/OSM setting from 0: OSD
EEPROM A3 A1 XX cksum √ 1: OSM
- 36 -
Read First Auto setting from 0: Disable first auto
EEPROM A3 A2 XX cksum √ 1: Enable first auto
Read “Factory Page Language” 0: English
setting from EEPROM A3 A3 XX cksum √ 5: Japanese
Change Color Temp. to
C1/9300K/Bluish CC 01 XX cksum √
Change Color Temp. to
C2/6500K/sRGB CC 02 XX cksum √
Change Color Temp. to Change C/T immediately.
C3/5800K/Reddish CC 03 XX cksum √ And store C/T index to
Change Color Temp. to User CC 04 XX cksum √ EEPROM.
Change Color Temp. to sRGB CC 05 XX cksum √ Reserved
Change Input Source to D-Sub CD 01 XX cksum √
Change Input Source to DVI CD 02 XX cksum √
On burn in mode CE 01 XX cksum √ Store data to EEPROM
XX* = Non “1” value
Off burn in mode CE XX* XX cksum √ Store data to EEPROM
Monitor is forced power saving CF 01 XX cksum √
Monitor wake up from power saving CF XX* XX cksum √ XX* = Non “1” value
Change Sense-Eye mode to Standard C0 00 XX cksum √
Change Sense-Eye
Change Sense-Eye mode to Movie1 C0 01 XX cksum √ mode immediately. And
Change Sense-Eye mode to Movie2 C0 02 XX cksum √ store the index to
Change Sense-Eye mode to Photo C0 03 XX cksum √ EEPROM.
Set luminance sensor mode to Off C1 00 XX cksum √
Set luminance sensor mode to Bright C1 01 XX cksum √ Change luminance
Set luminance sensor mode to sensor mode
Moderate C1 02 XX cksum √ immediately. And store
Set luminance sensor mode to Dim C1 03 XX cksum √ the index to EEPROM.
User mode to factory mode 1A 5A XX cksum √
Auto Color (Offset1, Offset2, Gain) 1B 5A XX cksum √
Copy EDID Serial number to For specified “Industry
EEPROM 1C 5A XX cksum √ Customer” model.
Factory mode to User mode 1E 5A XX cksum √
Clear user mode and factory recall 1F 5A XX cksum √ Store data to EEPROM
Write EDID data to MCU DDC RAM 55 NA NA NA √ For MTV312 MCU type
Copy DDC RAM data to EEPROM BB NA NA NA √ For MTV312 MCU type
Drive WP pin to low to enable write
DDC IC 55 NA NA NA √ For stand alone DDC IC
Drive WP pin to high to disenable
write function BB NA NA NA √ For stand alone DDC IC
For input signal with
Switch DDC bus to DVI-A DDC IC 44 NA NA NA √ multi-input source
For input signal with
Switch DDC bus to DVI-D DDC IC 33 NA NA NA √ multi-input source
Read ADC R-Offset1-Low byte AE 13 Data cksum √ For debug only
Read ADC G-Offset1-Low byte AE 14 Data cksum √ For debug only
Read ADC B-Offset1-Low byte AE 15 Data cksum √ For debug only
Read ADC R-Offset1-High byte AE 16 Data cksum √ For debug only
- 37 -
Read ADC G-Offset1-High byte AE 17 Data cksum √ For debug only
Read ADC B-Offset1-High byte AE 18 Data cksum √ For debug only
Read ADC R-Offset2-Low byte AE 23 Data cksum √ For debug only
Read ADC G-Offset2-Low byte AE 24 Data cksum √ For debug only
Read ADC B-Offset2-Low byte AE 25 Data cksum √ For debug only
Read ADC R-Offset2-High byte AE 26 Data cksum √ For debug only
Read ADC G-Offset2-High byte AE 27 Data cksum √ For debug only
Read ADC B-Offset2-High byte AE 28 Data cksum √ For debug only
Read ADC R-Gain-Low byte AE 33 Data cksum √ For debug only
Read ADC G-Gain-Low byte AE 34 Data cksum √ For debug only
Read ADC B-Gain-Low byte AE 35 Data cksum √ For debug only
Read ADC R-Gain-High byte AE 36 Data cksum √ For debug only
Read ADC G-Gain-High byte AE 37 Data cksum √ For debug only
Read ADC B-Gain-High byte AE 38 Data cksum √ For debug only
Write ADC R-Offset2-Low byte AF 13 XX cksum √ For debug only
Write ADC G-Offset2-Low byte AF 14 XX cksum √ For debug only
Write ADC B-Offset2-Low byte AF 15 XX cksum √ For debug only
Write ADC R-Offset2-High byte AF 16 XX cksum √ For debug only
Write ADC G-Offset2-High byte AF 17 XX cksum √ For debug only
Write ADC B-Offset2-High byte AF 18 XX cksum √ For debug only
Write ADC R-Offset2-Low byte AF 23 XX cksum √ For debug only
Write ADC G-Offset2-Low byte AF 24 XX cksum √ For debug only
Write ADC B-Offset2-Low byte AF 25 XX cksum √ For debug only
Write ADC R-Offset2-High byte AF 26 XX cksum √ For debug only
Write ADC G-Offset2-High byte AF 27 XX cksum √ For debug only
Write ADC B-Offset2-High byte AF 28 XX cksum √ For debug only
Write ADC R-Gain-Low byte AF 33 XX cksum √ For debug only
Write ADC G-Gain-Low byte AF 34 XX cksum √ For debug only
Write ADC B-Gain-Low byte AF 35 XX cksum √ For debug only
Write ADC R-Gain-High byte AF 36 XX cksum √ For debug only
Write ADC G-Gain-High byte AF 37 XX cksum √ For debug only
Write ADC B-Gain-High byte AF 38 XX cksum √ For debug only
8 bytes command—(6E,
51, 84, 03, FF, 00, 00, For DDC/CI capability
IIC Slave address 6E  7C command cksum) √ model
EEPROM Bank R/W (For Debug using only, not for Production Line Write EEPROM directly)
Addr
Read EEPROM Bank 0 B0 ess XX cksum √
Addr
Read EEPROM Bank 1 B1 ess XX cksum √
Addr (For 24C08 type)
Read EEPROM Bank 2 B2 ess XX cksum √ HDCP key area
Addr (For 24C08 type)
Read EEPROM Bank 3 B3 ess XX cksum √ HDCP key area
Addr
Read EEPROM Bank 4 B4 ess XX cksum √ (For 24C16 type)

- 38 -
Addr
Read EEPROM Bank 5 B5 ess XX cksum √ (For 24C16 type)
Addr (For 24C16 type)
Read EEPROM Bank 6 B6 ess XX cksum √
Addr (For 24C16 type)
Read EEPROM Bank 7 B7 ess XX cksum √ HDCP key area
Addr
Write EEPROM Bank 0 B8 ess Data cksum √
Addr
Write EEPROM Bank 1 B9 ess Data cksum √
Addr (For 24C08 type)
Write EEPROM Bank 2 BA ess Data cksum √ HDCP key area
Addr (For 24C08 type)
Write EEPROM Bank 3 BB ess Data cksum √ HDCP key area
Addr
Write EEPROM Bank 4 BC ess Data cksum √ (For 24C16 type)
Addr
Write EEPROM Bank 5 BD ess Data cksum √ (For 24C16 type)
Addr (For 24C16 type)
Write EEPROM Bank 6 BE ess Data cksum √ HDCP key area
Addr (For 24C16 type)
Write EEPROM Bank 7 BF ess Data cksum √ HDCP key area

<Note A> Byte4 (cksum) = Byte1 + Byte2 + Byte3


<Note B> Data = The value write to MCU or EEPROM
<Note C> XX = don't care, any value (<=0xFF).
<Note D>
When PC Host sends 0x7D command to MCU, MCU must return as following (2 bytes)
Return Code R-Byte1 R-Byte2
Checksum error code FC AA
Normal return code the above Byte3 (/data) FC
If normal return code is exact FCh FC CF

<Note E>
DDC/CI command  IIC command
Command code for DDC/CI mode change to IIC alignment mode
Byte1 Byte2 Byte3 Byte4 Byte5 Byte6 Byte7 Byte8
0x6E 0x51 0x84 0x03 0xff 0x00 0x00 checksum

Description:
1. For DDC/CI supported model, its default IIC slave address is set to 0x6E, not 0x7C. So the above
command words must be issued before doing IIC alignment procedure. It is to inform MCU that
change IIC slave address from 0x6E to 0x7C.

2. Where Byte8 (checksum) = Byte1 xor Byte2 xor … xor Byte7

- 39 -
G. Wire Dressing - Assembly note

Step 1: connect power board and interface board and insert LVDS

Step 2: place power board and interface board into the main-shielding.

Step 3: Sort LVDS wire and add 7 screws

- 40 -
Step 4: take one front-bezel and place the keypad on the bezel

Step 5: highlight the place of label that used to place main-shielding

Step 6: place main-shielding on the panel and connect LVDS into the panel

- 41 -
Step 7: place 4 pcs of AL-tapes on the four sides of main-shielding to protect EMI and add 2 pcs
of tapes to fix the wires

-Add 90x40mm AL-tape to top_left of BKT -Add 90x25mm AL-tape to Top_right of BKT

-Add 90x25mm AL-tape to left BKT -Add 90x25mm AL-tape to right BKT

Add two metal springs and one gasket between bottom side of main bracket for EMI
solution.

- 42 -
Step 8 : connect the wire of keypad into the interface board and fix the wire using tape.

Step 9 : assembly front-bezel and rear cover

Step 10 : lock the interface board using “六角” screws.

Step 11: insert hinge and add 2 screws

Step 12: finally, attached photos are the final front and back views of G702AD

- 43 -
5 Level 2 Disassembly /Assembly Circuit Board and Standard Parts
Replacement
5.1. Exploded View
5 8 20 9 10 11 12

23
22

24

17 18
21 25
13 14 15

16
19

7
1 2 3 4 6

- 44 -
Item P/N Description Q'TY
1 6K.0BV01.021 ASSY BEZEL AUO Y7054A G700 1
2 3D.09401.001 SPG JACK BD SUS301 0.1T V907 1
3 5E.0BV03.001 PCBA CTRL BD G700 MI 1
4 5F.LU7B0.021 LCDM17 M170EG01-VG0D/0E Z/GAUO 1
5 3H.04054.071 TAPE ADHESIVE 35*25 BLK 7651F 3
6 3H.04054.321 TAPE ADHESIVE 35*12*0.21 BLK 1
7 4G.0BP03.001 TAPE AL+MYLAR 275*40*0.08 1
8 5K.0BV02.001 LVDS FFC 208MM ANALOG G700 1
9 5E.0BV02.004 PCBA SPS BD G702AD MI AUO V7 1
10 5E.0BV01.011 PCBA IF BD MI G702AD AUO V7 1
11 4G.0BH09.001 TAPE AL RIGHT 90*25*0.08 G900W 3
12 4G.L0G07.001 FOIL AL 90*40 Q9T3 1
13 4B.L2H12.012 CVR AC-SOCKET ABS V0 2007FPB 1
14 6K.0BV09.003 ASSY SHD AUO ANALOG G700 1
15 6K.0BV03.051 ASSY RC AUO DSUB 7054A G702AD 1
16 4B.0BV03.011 COLUMN FRONT ABS 7054A G700 1
17 6K.0BV10.001 ASSY HINGE-2 G700 1
18 4B.0BV02.011 COLUMN REAR ABS 7054A G700 1
19 6K.0BV06.011 ASSY BASE W/P 7054A G700 1
20 8F.00273.6R0 SCRW TAP PH W/FL M3*6L C-ZN 5
21 8F.205B4.019 #SCRW MACH STEEL HEX #4-40 NI 4
22 8F.5A356.8R0 SCRW MACH FH M4*8L B-ZN NYL 2
23 8F.EA524.6R0 SCRW TAP FH M3*6L NI 1
24 8F.WA314.8R0 SCRW TAP CAP M3*1.34P*8L B-ZN 1
25 8F.XA326.100 SCRW TAP FLAT M4*10L B-ZN 4

* This Service BOM is subject to change. Please check it on eSupport and SPO system before
service parts order release.

- 45 -
5.2. Disassembly /Assembly

5.2.1 Disassembly SOP


Preparation before disassemble
1. Clean the room for disassemble
2. Identify the area for monitor
3. Check the position that the monitors be placed and the quantity of the monitor; prepare the
area for material flow; according to the actual condition plan the disassemble layout
4. Prepare the implement, equipments, material as bellow:
1) Press-fixture
2) Working table
3) Screw-driver
4) Knife*1
5) Glove
6) Cleaning cloth
7) ESD protection
Item Operation Tool Picture Notes

The static-free
Put the monitor on the static-free
1 pad must be
working table. pad
cleanned.

electronic
Disassembling the Signal Torque:1.2±0.3k
2 screwdriver
Cable. g
("+")

electronic
Unscrew the screws of the Torque:6.0±1.0k
4 screwdriver
backboard (1) g
("+")

- 46 -
electronic
Unscrew the screws of the
5 screwdriver Torque:5±1.0kg
backboard (2)
("+")

unclose the BZL from the


6 screwdriver
monitor with screwdriver

Disassembling the
7
backboard from BZL.

Disassembling the control-


board from BZL.
①:Pull out the wire from I/F
8 BD
①:Take off the control-
board from BZL.
①:Take off the BZL

Pull out the lighting wire


9
from Power BD

10 Take off four AL tapes

- 47 -
Torque:5±0.6kg
Remark:MODEL
ASE/SBA must be
electronic
unscrew four
11 Unscrew the screw screwdriver
("+") screws,MODEL
A4E/S4E must be
unscrew two
screws

Torque:6-8kg
Remark:MODEL
ASE/ASE must be
electronic
unscrew two
12 Unscrew the screw screwdriver
("+") screws,MODEL
SBA/S4E must be
unscrew three
screws

Take off the big AL tape


13
from panel

Take off the Ace Tape


14
from panel

- 48 -
5.3. Main-Shielding Position

機種名稱 測點A尺寸 測點B尺寸 測點C尺寸


BenQ G900HD 56.69mm 40mm 40mm
BenQ G2220HD 84mm 44.5mm 44.5mm
BenQ G2020HD 69mm 42mm 42mm
BenQ G2410HD AUO 78.65mm 57.2mm 57.2mm
BenQ G2410HD CMO 72.65mm 55.85mm 55.85mm
BenQ T2200 56.69mm 40mm 40mm
BenQ G2420HD/G2420HDB 78.65mm 57.2mm 57.2mm
BenQ E910 43.2mm 58mm 58mm
BenQ G702 35.25mm 58.8mm 58.8mm

- 49 -
5.4. Packing

- 50 -
5.5. Block diagram

I. Introduction:
The G702AD is a 17” SXGA (1280x1024) , 16.7M colors(R, G, B 6-bit data+HiFRC data) TFT
LCD monitor. It’s a D-SUB interface LCD monitor with a 15 pins D-sub signal cable. It’s compliant
with VESA specification to offer a smart power management and power saving function. It also
offers OSD menu for users to control the adjustable items and get some information about this
monitor, and the best function is to offer users an easy method to set all adjustable items well just
by pressing one key, we called it “Auto key” which can auto adjusting all controlled items.
G702AD also offer DDC2 function to meet VESA standard.

II. Block diagram


The G702AD consists of a LCD module with 2 CCFL, an power board, a control board, a
interface board. The block diagram is shown as below.

LCD module with 2 lamps (backlight)

Inverter

Power
Interface board

Control board

AC power in D-Sub

- 51 -
5.6. Trouble Shooting Guide
5.6.1 No Display or display is unstable:

No picture or picture unstable

Y
Power off Turn on power

N
N Check all of wire, then
Does cable plugs in connector?
turn on power switch
again
Y
N
Does power stable? Check Power Board

N
Is LED light green/orange? Check control BD

Y
N
Is LED status normal? Check RTD2120L (U5)
or replace it
Y

N Check crystal Y1 CKT


Does crystal work correctly?
or replace it
Y
N
Is interface BD normally? Replace interface BD

Replace panel

- 52 -
5.6.2 BUTTON Function:

OSD is not working

Yes
No
Is control BD connecting? Plug control BD then retry

Yes
Yes
Is button switch normally? Replace control BD then retry

No

Replace Control BD
Is OSD working??

No

Check Interface BD

5.6.3 OSD Function:

OSD doesn’t work

N
Is control BD working? Replace control BD
Y

Check interface BD

- 53 -
5.6.4 Power no work troubleshooting

5.6.4.1 DC/DC converter

- 54 -
5.6.4.2 AC/DC converter

- 55 -
5.6.4.3 Inverter

Panel lamp
no work

Check V-INVERTER AC/DC converter


No
OK?

Yes

Check IC801 VDDA AC/DC converter


No
OK?

Yes

Check BL_ON,
BRT_ADJ No Check wires, I/F BD
OK?

Yes

Check IC801
Replace IC801
frequency, output No
components
OK?

Yes

Check T801 Q808,


Q810

Replace components

- 56 -
5.7. Circuit Operation Theory

A-1) Interface board diagram:

Realtek Clock
2120 Generator

SXGA
1280×1024
165MHz Reltek LCM
D-SUB ADC RTD 2025LH

IIC Keypad

A-2) Circuit operation theory:

(a) Circuit operation theory


A basic operation theory for this interface board is to convert analog signals of Red, Green
and Blue to digital signals of Red, Green and Blue, and to provide HDMI port equipped with
HDCP key, for receiving HDMI signal to generate high quality image. The scaling IC has
internal A/D converter, internal OSD and auto detect input timing functions. A/D converter is
convert analog signal to digital data. OSD is offering adjustable functions to end-user. Detect
timing is for detect change mode. Scalar generates the pixel clock to the TCON. Finally output
the digital RGB data, the Hsync, Vsync and pixel clock to LCD panel driver IC.MCU offers
H/W DDC2BI function & controls system processing. EEPROM is stored DDC data, OSD
common data and user mode data.

(b) IC introduction:
1.) DDC (Display Data Channel) function: We use DDC IC to support DDC/2B function. DDC
data is stored in 24C02(EEPROM). Those data related to LCD monitor specification. PC
can read them by “SDA” and “SCL” serial communication for I²C communication for
DDC2B.
2.) RTD2025LH IC: There are triple ADC, LVDS transmitter, TMDS receiver, Scaling, and
OSD functions in the RTD2025LH IC. Scaling IC is revolutionary scaling engine, capable
of expanding any source resolution to a highly uniform and sharp image, combined with
the critically proven integrated 8 bit triple-ADC and patented Rapid-lock digital clock
recovery system. It also support detect mode and DPMS control.
3.) Realtek 2120: To stored the source code which is accessed by MCU to run program.
4.) EEPROM: We use 24C04 to store all the adjustable data and user settings and use
24C02 to store D-SUB EDID data.

- 57 -
A-3) Control board introduction:
There are 6 keys for user's control which includes “Power”, “Enter”, “Up/Plus”, “Down/Minus” ,
“Menu/Exit”, and “iKey” . The following descriptions are the introduction of these keys.

(1) Power key: to turn/off power of monitor


(2) “Enter” key: to enter sub-menus or select items.
(3) “Up/Plus key: to select previous and to increase adjustment
(4) “Down/Minus” key: to select next and to decrease adjustment
(5) “Menu/Exit” key: to open Main menu or back to previous menu or exit
(6) “iKey”: to perform auto adjustment
(7) LED: It indicates the DPMS status of this LCD monitor; green light means DPMS on
(Normal operating condition). Amber light means DPMS off (Power Saving).

A-4) Power board diagram:

EMI Rectifier Isolation power Rectifier Inverter


Filter and filter transformer and filter circuit

PWM Switching Rectifier LDO


controller element and filter regulator

Feedback
Isolation

Fig.1

- 58 -
#1 EMI Filter
This circuit (fig. 2) is designed to inhibit electrical and magnetic interference for meeting FCC, VDE,
VCCI standard requirements.
L4

C603
1000P M

C604
1000P M

1
L601
20MH

C601
0.1U M
L3 N1

R602
680K

R601 R603
680K 680K
2

NTC 8OHM
TR601

t
1

L2

F601
250V 2A

L1 TP601 TP602

Fig. 2

- 59 -
#2 Rectifier and filter
AC Voltage (90-264V) is rectified and filtered by BD601, C605 (See Fig 3) and the DC Output
voltage is 1.4*(AC input). (See Fig.3)
BD601

2
2KBP06M-LF
~

E6
4 - + 1

1
3
+ C605
N2 100U 450V

2
Fig. 3

#3 Switching element and Isolation power transformer


When the IC601 turns on, energy is stored in the transformer. During IC601 turn-off period,
the stored energy is delivered to the secondary of transformer. (See Fig.4)
C615
1000P M

T601
2000uH
1 10

R607 C609
68K 0.001U J
D601
A K 3

UF4007-LF
7

6
Va D602
K A 5

UF4007-LF
1

C611
+ 10U 50V
2

4 8
IC601
TOP258PN 筿筿GND
5 4
S D

6
S

7 2
S C

8 1
S M

R605
12.1K F

Fig. 4

- 60 -
#4 Rectifier and filter
D702 and C701are to produce DC output (See Fig.5)

T601 D705
2000uH +17VSW UG4D-E3/73
1 10 A K

K
D706 ZD701
UG4D-E3/73 BZV55C15
A K R721
100 J

A
3
R713
C704 C705 R702 330
1000P K 1000P K 10 D701
7

C
2 D702
SB360-LF
Q701
2SC1213A
B +5VS L701
2.7U
6 A K

E
5 D701
N.A
A K

1
+ C701 + C702
1000U 1000U
16V 16V
2

2
9

4 8

筿筿GND

Fig. 5

- 61 -
#5 PWM Controller
The PWM controller TOP258PN implements a standard current mode architecture. With an
internal structure operating at a fixed 40KHz. Where the switch time is dictated by the peak
current set-point. When the current set-point falls below a given value. The output power
demand diminishes, the IC automatically enters the so-called skip cycle mode and provides
excellent efficiency.
C615
1000P M

BD601

2
2KBP06M-LF
~
T601
E6 2000uH +17VSW
4 - + 1 1 10

R607 C609
~ 68K 0.001U J
D601

1
E7
3

+ C605 A K 3
N2 100U 450V
2 R612
100 UF4007-LF
7

E8 2

6
Va D602
K A 5

UF4007-LF

1
C611
+ 10U 50V
2

4 8
IC601
TOP258PN 筿筿GND
5 4
S D JR1
4

6 IC602 R705
S PC123FY 1J00F 1K F
3

7 2
S C

P05
8 1 R704
S M
68

Fig. 6

- 62 -
#6 Feedback circuit
PC123 is a photo-coupler and KA431 is a shunt regulation. They are used to detect the
output voltage change and be the primary and secondary isolation. When output voltage
changes, the feedback voltage will be compared and duty cycle will be decided to control the
correct output voltage. (See Fig.7)
JR1

1
IC602 R705
PC123FY1J00F 1K F
R711

2
2.2
R703
R704 0 R712
68 11K F
C714
4700P K
R606
4.7 J R706 R707
3.3K F 10K F

K
C713 IC703 R
C711 N.A KA431AZTA_NL
K

1
0.1U K

A
C607 BZV55-C9V1 C608 + + C710
0.1U M ZD601 47U 50V 47U 50V R R714
R708 10K F

2
IC702 10K F
A

A
KA431AZT A_NL

Fig. 7

A-5) Inverter Circuit Operation Theory

An Intelligent CCFL Inverter Controller --- OZ9933


The OZ9933 is a high-performance CCFL (Cold Cathode Fluorescent Lamp) controller designed
for driving large-size Liquid Crystal Display (LCD) applications requiring 2 to 6 CCFLs.
The OZ9933 provides two drive signals for most power conversion topologies while maintaining
high-efficiency operation. The PWM controller provides a soft-start operation, current and voltage
regulation, over-voltage and over-current protection, high drive capability.
The controller converts unregulated DC voltages into a nearly sinusoidal lamp voltage and
current waveforms.
The control logic provides a regulated ignition voltage and appropriate protection features for over-
voltage or over-current conditions. The proprietary design technique provides a simple, low-cost
system solution.

Pin Assignment of OZ9933

- 63 -
FULL BRIDGE Configuration
R835
5.1K F

Q808

3
4

C805 5
0.1U M 6
8
7

2
C827 C828
2.2U K 2.2U K
R837

1
10K

T801

. 7

4
5
6
.
R838
1

10K C817
10PF J
2 1
2
7 3
C806 8
0.1U M 6 8
5
R833
5.1K F
4
3

Q810

+17V
Fig. 1

Fig. 1 the Q808, Q810 and T801 form a full-bridge configuration.


T801 primary coil has an AC square waveform.
Certainly, the secondary of T801 will produce high voltage AC square waveform.
Through C817 filter capacitor, will output sin waveform.

Feed-back Circuit
R846
1K F

ISEN1 R846
ISEN R802 ISEN1
J

10 F
K A

D802
C830 R825 R827 BAV99
0.033U K 365 F 10K

Fig. 2
Fig. 2 shows the feedback circuit consists of a lamp, C846, D802, R825, R827 and C830.
With the lamp current through D809, a half sin-waveform voltage signal is produced. We
may get the Maximum value through R825/R827/C837.

After OZ9933 gets the feedback voltage signal from PIN14, the duty of the PWM driver
outputs is decided.
- 64 -
Appendix 1 – Screw List / Torque

STANDARD SCREW TORQUE SPEC.


MOUNTING TORQUE HOLE SIZE Screw
ITEM P/N DESCRIPTION
MATERIAL (KG-CM) (MM) Head
1 8F.205B4.019 SCRW MACH HEX #4-40*0.3" NI METAL 5.0±0.6 #4-40 X

2 8F.5A224.5R0 SCRW MACH FLAT M3*5L ZN METAL Side mount:3±0.6 M3*0.5 #2


Other: 4±0.6
3 8F.XA356.6R0 SCRW TAP FLAT M4*6L B-ZN NYL METAL 9.0±1.0 M4*0.7 #2

4 8F.8A356.100 SCREW MACH FPH M4*10L B-ZN METAL 11.0±1.0 M4*0.7 #2


NYL
5 8F.5A356.8R0 SCRW MACH FH M4*8L B-ZN NYL METAL 9.0±1.0 M4*0.7 #2

6 6K.L7204.001 ASSY SCREW M4*10L FP527 METAL 11.0±1.0 M4*0.7 #2

7 6K.L8810.001 ASSY SCREW M4*8L FP726A NLK METAL 9.0±1.0 M4*0.7 #2


ISU
9 6K.L8811.001 ASSY SCREW M4*6 FP726A NLK METAL 9.0±1.0 M4*0.7 #2
ISU
(8F.5A456.6R0+4B.L7212.001)
9 8F.5A422.2R4 SCRW MACH FLAT-P M2*2.4L ZN Plastic 1.0±0.1 ∅1.4±0.05 #1

10 8F.VA512.4R0 SCRW TAP PH M2*4L NI Plastic 1.0±0.2 ∅1.6±0.05 #1


11 8F.XA213.8R0 SCRW TAP FLAT/PT M2.5*8L ZN Plastic 4.0±0.5 ∅2.0±0.05 #1

12 8F.WA314.8R0 SCRW TAP CAP M3*1.34P*8L B-ZN PLASTIC 5.0±1.0 ∅2.35±0.05 #2

13 8F.XA524.6R0 SCRW TAP FLT M3*6L NI PLASTIC 4.5±0.5 ∅2.35±0.05 #2


14 8F.XA314.8R0 SCRW TAP FLAT M3*1.34P*8L B-ZN PLASTIC 4.5±0.5 ∅2.35±0.05 #2

15 8F.XA326.100 SCRW TAP FLAT M4*10L B-ZN Plastic 7.5±0.5 ∅3.4±0.05 #2

16 8F.MA224.5R5 SCRW TAP FLAT-P M3*5.5L ZN Metal None tread:8~ ∅2.68±0.03 #2


10
Have tread:6~8
Aluminum:4~5
17 8F.MA324.5R5 SCRW TAP FLAT-P M3*5.5L B-ZN Metal None tread:8~ ∅2.68±0.03 #2
10
Have tread:6~8
Aluminum:4~5
18 8F.00273.6R0 SCRW TAP PH F/10WSH M3*6L C- Metal None tread:8~ ∅2.68±0.03 #2
ZN 10
Have tread:6~8
Aluminum:4~5
19 8F.VZ526.6R0 SCRW TAP FLAT+EXTM4*6L ZN-W Metal 10±1.0 M4*0.7 #2

20 8F.00007.144 SCREW TAP CAP #4-40*10 ZN Aluminum 3.3±0.3 ∅2.6±0.03 #2

- 65 -
SPECIAL SCREW TORQUE SPEC.
MOUNTING TORQUE HOLE SIZE Screw
ITEM P/N DESCRIPTION
MATERIAL (KG-CM) (MM) Head
1 8F.00274.8R0 SCREW FPH TAP M3*8L NI Plastic 5.0±1.0 ∅2.35±0.05 #2
2 8F.00003.143 SCRW TAP PAN #4-40*3/8 Aluminum 3.3±0.3 ∅2.6±0.03 #2
3 8F.VG434.4R0 SCRW TAP PAN F/WSH M3*4L C-ZN METAL No thread:8~10
Have thread:6~8 ∅2.68±0.03 #2
Aluminum:4~5
4 8F.1A356.100 SCRW MACH PAN M4*10L B-ZN NYLO Metal
11.0±1.0 M4*0.7 #2

5 6K.L1G06.001 ASSY SCRW M4*12L L1740 METAL 11.0±1.0 M4*0.7 #2


6 8F.5A356.120 SCRW MACH FHM4*12L B-ZN NYL METAL 11.0±1.0 M4*0.7 #2

7 8F.PA526.8R0 SCREW TAP PAN M4*8L NI PLASTIC 7.5±0.5 ∅3.4±0.05 #2

8 8F.5A554.5R0 SCRW MACH FLAT M3*0.5P*5L NI N METAL Side mount:3±0.6 M3*0.5 #2


Other: 4±0.6
9 8F.EA524.6R0 SCRW TAP FH M3*6L NI METAL 6.0±1.0 M3*0.5 #2

*SCREW Q’TYPE AND POSITION D-SUB Connector


REFERRED TO C328. SCREW TORQUE SPEC.
*NOTES:
1. (A)STANDARD SCREW TORQUE SPEC.
2. (B)SPECIAL SCREW TORQUE SPEC.
3. T: TAPPING SCREW.
4. M: MACHING SCREW.

SCREW D-SUB

SCREW TORQUE: 1.2±0.3 (KG-CM)

- 66 -
Appendix 2--Physical Dimension Front View and Side view
Fig. 1 Physical Dimension Front View and Side view

- 67 -
Fig. 2 Appearance Description

- 68 -

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