9/7/23, 7:43 AM SIS 2.

2016/02/18 Diesel Exhaust Fluid Module - Disassemble (UENR0183-05)

SMCS - 108H, 108K i06601367

Disassembly Procedure
PPW
202 -000
NOTICE
Care must be taken to ensure that fluids are contained during

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05: 09/0 B775
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performance of inspection, maintenance, testing, adjusting, and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or

4
disassembling any component containing fluids.

UE 3:19+ 7
Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain

N
© 2 R01 02:00
fluids on Cat® products.

Dispose of all fluids according to local regulations and

023 83
mandates.

Cat
erp
1. Drain diesel exhaust fluid into a suitable container for storage or disposal.

illa
r In
c.

Illustration 1 g03365452
Note: Refer to Special Instruction, REHS8231 , "Removal Procedures for Diesel Exhaust Fluid (DEF) Connectors" for
the correct removal procedure of hose assemblies (4).

2. Remove clips (1) and (5). Disconnect harness assemblies (2). Remove hose assemblies (4) and hoses (3).

Illustration 2 g03365463

3. Remove cable straps (6) and disconnect harness assembly (7).

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Illustration 3 g03365465
4. Remove bolts (8), plate (9), manifold (10), and the gasket (not shown).

Illustration 4 g03365468

5. Remove bolts (11).

Illustration 5 g03365475

6. Remove bolt (12).

Illustration 6 g03365477

7. Remove bolts (13) and pump assembly (14).

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Illustration 7 g03365493
8. Remove bolts (15) and bracket (16) from the tank .

Illustration 8 g03365514

9. Remove bolt (18) and cap (17). Remove bolts (19) and manifold (20).

Illustration 9 g03365521

10. Remove O-ring seals (23) from cap (21). Remove plug (24) and plug (25) from manifold (21).

Illustration 10 g03365528

11. Disconnect harness assembly (26) and remove solenoid assembly (27).

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Illustration 11 g03365540
12. Remove relays (28).

Illustration 12 g03365547

13. Remove bolts (29). Remove control module (30).

Illustration 13 g03365554

14. Disconnect harness assembly (33). Remove cable straps (32). Remove electronic control (31).

Illustration 14 g03383608

15. Remove cover (34).

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Illustration 15 g03383609
16. Remove expansion device (35).

Illustration 16 g03383610

17. Remove filter (36).

Illustration 17 g03366015

18. Remove cable straps (38), bolts (39), and bracket (37).

Illustration 18 g03366035

19. Disconnect harness assembly (40).

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Illustration 19 g03366046
20. Remove bolts (41). Separate support assembly (42) from pump (43).

Illustration 20 g03366053

21. Remove cable straps (45) and harness assembly (44).

Illustration 21 g06003622
Note: Place identification marks on DEF pump coolant connectors (46) and DEF pump connectors (47) for installation
purposes. DEF pump coolant connectors (46) and DEF pump connectors (47) are not interchangeable.

22. Remove DEF pump coolant connectors (46) and DEF pump connectors (47) . Remove the O-ring seals.

Illustration 22 g06040542

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23. Remove bracket (48). Remove hose assembly (49).

Illustration 23 g06040545

24. Remove nuts (53). Remove straps (52). Remove tank (50) from support assembly (51).

PPW-0003B775
2023/09/07
05:42:47+02:00
i05300574
© 2023 Caterpillar Inc.

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