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Lecture 5 Plasticity

The document discusses various aspects of plasticity and mechanical behavior of materials including: 1) Different types of stress-strain curves for materials and the parameters that can be determined from them including yield strength and ultimate tensile strength. 2) Factors that influence plastic deformation such as sample size, strain rate, temperature, and necking. 3) Various yield criteria for determining when plastic deformation begins under different stress states including the von Mises and Tresca criteria.

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0% found this document useful (0 votes)
40 views18 pages

Lecture 5 Plasticity

The document discusses various aspects of plasticity and mechanical behavior of materials including: 1) Different types of stress-strain curves for materials and the parameters that can be determined from them including yield strength and ultimate tensile strength. 2) Factors that influence plastic deformation such as sample size, strain rate, temperature, and necking. 3) Various yield criteria for determining when plastic deformation begins under different stress states including the von Mises and Tresca criteria.

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dvenu2541
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INDIAN INSTITUTE OF TECHNOLOGY ROORKEE

MTN 205 Mechanical behavior of Materials

K.S. SURESH
DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING
INDIAN INSTITUTE OF TECHNOLOGY ROORKEE, INDIA

[email protected]

Plasticity Lecture 5
Plasticity

σ σ σ

σ0 σ0

ε ε ε
Rigid ideal plastic Ideal elastic – plastic Strain hardening
material region material

• In a uniaxial deformation , plastic deformation begins, when the


flow stress σ = σ0 (the yield stress).
• When does yielding occur in an arbitrary state of stress.

2
Effect of sample size

https://www.nrc.gov/docs/ML0932/ML093220116.pdf

3
ASTM sample dimension for tensile tests

4
ASTM sample dimension for tensile tests

5
Stress –Strain Curve
• Parameters :
UTS
P σy
- Stress , s =
Ao Engg
stress
ΔL
- Strain , e =
Lo
en Engg strain
- Yield strength : Stress value with an offset 0.2%
- Ultimate Tensile strength : (UTS)
- Total elongation : la
- Reduction in cross-sectional area (RA)
• True stress σ = s(1+e) True
• True strain ε = ln(1+e) stress
lnσ Corrected for
• Strain hardening exponent, n = necking
lnε
σ = kεn
k – strengthening coefficient True strain
6
Strain hardening exponent

Material n

Stainless steel 0.45-0.55

70/30 Brass 0.49

Cu(annealed) 0.3-0.54

Al(cold worked) 0.15-0.25

Iron 0.05-0.15

0.05%C Steel 0.26

7
Necking

8
Necking
• Volume is conserved during plastic deformation: AL = A0L0
• Strain hardening compensates for reduction in cross-sectional area.
- Engg. Stress continues to increase with Engg. Strain.
• At a critical point – Decrease in C.S. Area > Increase in deformation
due to strain hardening.
- Deformation gets localized – Non uniform decrease in area
- Stress decreases rapidly than the increase due to strain
hardening
• Considere’s criterion-
- Necking begins when the increase in stress due to decrease in
cross-sectional area is greater than the increase in load bearing
capacity of the specimen due to work hardening.
• dP = 0 = σdA +Adσ ; dσ/σ = -dA/A = dL/L =dε ; dσ/dε = σ
Necking begins at a point where rate of strain hardening is equal to
the stress.
9
Strain rate dependence of flow stress

Journal of Materials Processing Technology


Volume 242, April 2017, Pages 246-259

10
Temperature dependence of flow stress

11
12
Yield Point

13
Yield Criteria

• Metals do not undergo plastic deformation under pure


hydrostatic pressure.
• Only the deviatoric stress σ’ij , which represents the shear
stresses causer plastic flow.
• For an isotropic solid, yield criterion is independent of
choices of coordinate axes.
• Yield criterion is a function of second invariant of
deviatoric stress

14
Yield Criteria – von-Mises

• J2 = k2
1
• J2 = [(σ1 - σ2)2 + (σ2 - σ3)2 + (σ3 - σ1)2 ]
6
σ0
• =k
3
1
• σ0 = [(σ1 - σ2)2 + (σ2 - σ3)2 + (σ3 - σ1)2]1/2
2
1
• σ0 = [(σx - σy)2 + (σy - σz)2 + (σz - σx)2
2
+6(τ2xy+τ2yz+τ2xz)] ½

• Yielding in uniaxial tension : σ0 = σ1 ; σ2 = σ3 = 0


• In pure shear → σ1 = -σ3 ; σ2 = 0; yelding occurs when
σ21 + σ21 + 4 σ21 = 6k2 i.e, τ = k
• Yield in pure tension is higher → σ0/τ = 3
15
Yield criteria

• Henky (1924) showed through energy equivalence that


- Yielding occurs when the distortion energy reaches
a critical value
• Elastic strain energy per unit volume,
1 ν 1 2
U0 = (σ2x +σ2y +σ2z ) – (σxσy + σxσy + σxσy) + (τ xy+ τ2yz+ τ2zx )
2E E 2G
• In terms of principal stresses,
1
U0 = (σ21 +σ22 +σ23 - 2ν (σ1σ2 + σ2σ3 + σ3σ1))
2E
• In terms of invariants of the tress tensors:
1 2
U0 = [ I 1 – I2(1+ν)]
2E
• This is equivalent to Von-Mises criterion.

16
Maximum Shear Stress (or) Tresca Criterion

• Yielding occurs when the maximum shear stress reaches the value
of shear yield stress in the uniaxial deformation.
• Maximum shear stress , τmax = (σ1 – σ3)/2
• In uniaxial deformation , τ0 = σ0 /2
• Tresca criterion : (σ1 – σ3) = σ0
• Under pure shear : σ1 = – σ3 = k; σ2 = 0
(σ1 – σ3) = 2k = σ0 → k = σ0 /2
• Predicts the same stress for yielding in uniaxial tension and in pure
shear.
• Doesn’t depend on σ2
• Need to know the σmax & σmin
• Mathematically less complicated than von-mises criterion.
• General form: 4J32 – 27J23 – 36k2J22 + 96k4J2 – 64k6 = 0

17
Yield Laws

1
• σ0 = [(σ1 - σ2)2 + (σ2 - σ3)2 + (σ3 - σ1)2]1/2
2
• Von-Mises and Tresca criterion predict the same yield stress
value for uniaxial and biaxial stress states.
• A maximum difference of 15.5% observed for pure shear case.

18

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