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R410A Cassette Inverter Control Manual

This technical manual provides specifications for cassette air conditioning units. It includes 1) model reference numbers for indoor and outdoor units with their capacities, 2) general specifications like dimensions, electrical information, and performance data, and 3) instructions for installing, testing, and operating the units. Sections cover topics like unit specs, installation guidance, electrical diagrams, air flow performance, and more.

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0% found this document useful (0 votes)

112 views108 pages

R410A Cassette Inverter Control Manual

Uploaded by

Técnico Electrónico

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

TM_CASSETTE(GA)_R410A_INV_CE_NA_2109

CASSETTE
R410A 3D INVERTER CONTROL
TECHNICAL MANUAL
Table of Contents Page

1. Specifications................................................................................................. 3
1. Model Reference
2. General Specifications
3. Dimensional Drawings
4. Electrical Wiring Diagrams
5 Refrigerant Cycle Diagrams
6 Air Velocity and Temperature Distributions
7. Capacity Tables
8. Capacity Correction Factor for Height Difference
9. Noise Criterion Curves
10. Electrical Characteristics

2. Product Features............................................................................................ 60
1. Operation Modes and Functions
2. Remote Controller Functions

3. Installation..................................................................................................... 93
1. Installation Overview
2. Location Selection
3. Indoor Unit Installation
4. Outdoor Unit Installation
5. Drainage Pipe Installation
6. Refrigerant Pipe Installation
7. Vacuum Drying and Leakage checking
8. Additional Refrigerant Charge
9. Engineering of Insulation
10. Engineering of Electrical Wiring
11. Panel Installation
12. Test Operation
Specifications

Contents
1. Model Reference.....................................................................................................4

2. General Specifications............................................................................................5

3. Dimensional Drawings...........................................................................................9

4. Electrical Wiring Diagrams...................................................................................13

5 Refrigerant Cycle Diagrams.................................................................................23

6 Air Velocity and Temperature Distributions.......................................................25

7. Capacity Tables.....................................................................................................41

8. Capacity Correction Factor for Height Difference..............................................53

9. Noise Criterion Curves..........................................................................................55

10. Electrical Characteristics.......................................................................................59

1. Model Reference
Refer to the following table to determine the specific indoor and outdoor unit model number of your purchased
equipment.

Indoor Unit Model Outdoor Unit Model Capacity (Btu/h) Power Supply

MCD1-24HRFNX-QRD0W(GA) MOX430-24HDN1-QW 24k 1Ph, 220-240V~, 50Hz

MCD1-36HRFN8-QRD0W(GA) MOD30U-36HDN1-RW(GA) 36k

Specifications

MCD-48HRDN1-QRD0W(GA) MOD30U-48HDN1-RW(GA) 48k 3Ph, 380-415V~, 50Hz

MCD1-55HRDN1-QW(GA) MOE30U-55HDN1-RW(GA) 55k

 Page 4 
2. General Specifications
Indoor model MCD1-24HRFNX-QRD0W(GA) MCD1-36HRFN8-QRD0W(GA)

Outdoor model MOX430-24HDN1-QW MOD30U-36HDN1-RW(GA)

Power supply (Indoor ) V- Ph-Hz 220-240-1-50 220-240-1-50

Power Supply (Outdoor) V-Ph-Hz 220-240-1-50 380-415-3-50

Rated Power Input W 3700 5000

Rated Current A 19 10

Model ZKFN-45-8-1 ZKFN-125-8-1

Qty 1 1

Specifications
Insulation class B(Dayang)/E(Tongda) B

Indoor fan motor IP rating IP20 IP20

Output W 45 125

Capacitor uF / /

Speed(Hi/Mi/Lo) r/min 608/552/496 700/630/570

Number of rows 2 3.0

Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37

Fin spacing mm 1.3 1.3

Indoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum

Tube outside dia.and type mm Φ7,Inner groove tube Φ7,Inner groove tube

Coil length x height x width mm 2155x168x26.74 213525240.11

Number of circuits 4 10

Indoor air flow (Hi/Mi/Lo) m3/h 1247/1118/992 1700/1530/1300

Indoor sound pressure level dB(A) 45/43/40 49.5/47.0/44.5

Dimension(WxDxH)(body) mm 830x830x205 830x830x245

Dimension(WxDxH)(panel) mm 950x950x55 950x950x55

Packing(WxDxH)(body) mm 910x910x250 910x910x290

Indoor unit
Packing(WxDxH)(panel) mm 1035x1035x90 1035x1035x90

Net/Gross weight(body) kg 21.6/25.4 27.2/31.2

Net/Gross weight(panel) kg 6/9 6/9

Drainage water pipe diameter mm ODΦ25mm ODΦ25mm

Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8”/5/8”) Φ9.52/Φ15.9(3/8"/5/8")

Controller Remote Control Remote Control

Operation temperature °C 16-30 16-30

Cooling °C 16-32 16-32

Room temperature
Heating °C 0~30 0~30

Qty’per 20’ /40’ /40’HQ Indoor unit 108/234/260 96/208/234

Model KTM240D57UMT KTF250D22UMT

Type Twin-ROTARY ROTARY

Brand GMCC GMCC

Compressor Capacity W 7740 8095

Input W 2085 2200

Rated current(RLA) A 9.45 10

Refrigerant oil/oil charge ml ESTER OIL VG74 670 ESTER OIL VG74 670

Model YKT-65-6-234-1 YKT-60-6-40-6

Qty 1 1

Insulation class B B

IP rating IP24 IPX4

Outdoor fan motor
Output W 65 60

Capacitor uF 5 5

Capacitor class S3 S3

Speed r/min 800/700/580 870/820

 Page 5 
Number of rows 1.6 2

Tube pitch(a)x row pitch(b) mm 21x22 25.4x22

Fin spacing mm 1.3 1.3

Outdoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum

Tube outside dia.and type mm Φ7,Inner groove tube Φ9.52,Inner groove tube

Coil length x height x width mm 900x609x44 995x762x44

Number of circuits 5 4

Outdoor air flow m3/h 3500 5000

Outdoor sound pressure level dB(A) 60 60.5

Throttle type Throttle valve Throttle valve

Specifications

Dimension(WDH) mm 890x342x673 946x410x810

Outdoor unit Packing (WDH) mm 995x398x740 1090x500x885

Net/Gross weight kg 44/47.3 77.9/82.7

Refrigerant type kg R410A/1.9 R410A/3

Design pressure MPa 4.2/1.5 4.2/1.5

Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8”/5/8”) Φ9.52/Φ15.9(3/8"/5/8")

Refrigerant piping Max. refrigerant pipe length m 25 30

Max. difference in level m 15 20

Cooling °C -15~50 -15~50

Ambient temperature
Heating °C -15~24 -15~24

Qty’per 20’ /40’ /40’HQ Outdoor unit 114/234/312 99/198/198

Notes:
1) Capacities are based on the following conditions:
Cooling(T1): - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB

-Outdoor Temperature 35 °C(95°F) DB /24 °C(75.2°F) WB -Outdoor Temperature 7°C(44.6°F) DB / 6°C(42.8°F) WB

-Interconnecting Piping Length 5m - Interconnecting Piping Length 5 m

- Level Difference of Zero. - Level Difference of Zero.

2) Capacities are Net Capacities.

3) Due to our policy of innovation some specifications may be changed without notification.

 Page 6 
Indoor model MCD-48HRDN1-QRD0W(GA) MCD1-55HRDN1-QW(GA)

Outdoor model MOD30U-48HDN1-RW(GA) MOE30U-55HDN1-RW(GA)

Power supply (Indoor ) V- Ph-Hz 220-240-1-50 220-240-1-50

Power Supply (Outdoor) V-Ph-Hz 380-415-3-50 380-415-3-50

Rated Power Input W 6700 7600

Rated Current A 14 14

Model YKT-80-6-6 YKT-80-6-6

Qty 1 1

Insulation class B B

Specifications
IP rating IP20 IP20
Indoor fan motor
Output W 125 125

Capacitor uF 4.5 5

Capacitor class

Speed(Hi/Mi/Lo) r/min 800/750/670 760/690/610

Number of rows 3.0 3.0

Tube pitch(a)x row pitch(b) mm 21x13.37 21x13.37

Fin spacing mm 1.3 1.3

Indoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum

Tube outside dia.and type mm Φ7,Inner groove tube Φ7,Inner groove tube

Coil length x height x width mm 213525240.11 98025240.11+98025240.11

Number of circuits 10 10

Indoor air flow (Hi/Mi/Lo) m3/h 1950/1800/1600 2170/1950/1730

Indoor sound pressure level dB(A) 53.5/51.5/48 54.5/52/49.5

Dimension(WxDxH)(body) mm 830x830x245 830x830x287

Dimension(WxDxH)(panel) mm 950x950x55 950x950x55

Packing(WxDxH)(body) mm 910x910x290 910x910x330

Indoor unit
Packing(WxDxH)(panel) mm 1035x1035x90 1035x1035x90

Net/Gross weight(body) kg 28.8/32.3 30.7/34.8

Net/Gross weight(panel) kg 6/9 6/9

Drainage water pipe diameter mm ODΦ25mm ODΦ25mm

Refrigerant piping Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8"/5/8") Φ9.52/Φ15.9(3/8"/5/8")

Controller Remote Control Remote Control

Operation temperature °C 16-30 16-30

Cooling °C 16-32 16-32

Room temperature
Heating °C 0~30 0~30

Qty’per 20’ /40’ /40’HQ Indoor unit 96/208/234 84/182/208

Model KTF310D43UMT KTQ420D1UMU

Type ROTARY ROTARY

Brand GMCC GMCC

Capacity W 10010 13700

Compressor Input W 2765 3700

Rated current(RLA) A 5.38 7.02

Thermal protector INT01L-4639 INT01L-4639

Thermal protector position EXTERNAL EXTERNAL

Refrigerant oil/oil charge ml VG74/1000 VG74/1400

Model YKS-190-6-21L YKT-90-6-10

Qty 1 2

Insulation class B B

IP rating IPX4 IPX4

Outdoor fan motor
Output W 190 90

Capacitor uF 10 5

Capacitor class P2 S3

Speed r/min 850 880/810

 Page 7 
Number of rows 2.6 1.6

Tube pitch(a)x row pitch(b) mm 25.4x22 25.4x22

Fin spacing mm 1.5 1.4

Outdoor coil Fin type (code) Hydrophilic aluminum Hydrophilic aluminum

Tube outside dia.and type mm Φ9.52,Inner groove tube Φ9.52,Inner groove tube

Coil length x height x width mm 995x762x22+960x762x22+580x762x22 990x1320x22+580x1320x22

Number of circuits 6 8

Outdoor air flow m3/h 5000 7650

Outdoor sound pressure level dB(A) 63.5 64

Throttle type Throttle valve Throttle valve

Specifications

Dimension(WDH) mm 946x410x810 952x415x1333

Outdoor unit Packing (WDH) mm 1090x500x885 1095x495x1480

Net/Gross weight kg 86.7/91.4 107.1/121.3

Refrigerant type Type - R410A/3.65 R410A/4

Design pressure MPa 4.2/1.5 4.2/1.5

Liquid side/ Gas side mm(inch) Φ9.52/Φ15.9(3/8"/5/8") Φ9.52/Φ15.9(3/8"/5/8")

Refrigerant piping Max. refrigerant pipe length m 50 50

Max. difference in level m 30 30

Cooling °C -15~50 -15~50

Ambient temperature
Heating °C -15~24 -15~24

Qty’per 20’ /40’ /40’HQ Outdoor unit 44/96/138 22/48/48

Notes:
1) Capacities are based on the following conditions:
Cooling(T1): - Indoor Temperature 27°C(80.6°F) DB /19 °C(66.2°F) WB Heating: - Indoor Temperature 20°C(68°F) DB / 15°C(59°F) WB

-Outdoor Temperature 35 °C(95°F) DB /24 °C(75.2°F) WB -Outdoor Temperature 7°C(44.6°F) DB / 6°C(42.8°F) WB

-Interconnecting Piping Length 5m - Interconnecting Piping Length 5 m

- Level Difference of Zero. - Level Difference of Zero.

2) Capacities are Net Capacities.

3) Due to our policy of innovation some specifications may be changed without notification.

 Page 8 
3. Dimensional Drawings
Indoor Unit
New 4-way Cassette(24k~55k)

Specifications

Model
Unit A B C D
(KBtu/h)
24 mm 165 80 205 50
36~48 mm 165 100 245 60

55 mm 165 100 287 60

 Page 9 
Outdoor Unit
MOX430-24HDN1-QW
Specifications

 Page 10 
MOD30U-36HDN1-RW(GA), MOD30U-48HDN1-RW(GA)

Specifications

 Page 11 
MOE30U-55HDN1-RW(GA)
Specifications

 Page 12 
4. Electrical Wiring Diagrams

4.1 Indoor unit

Abbreviation Paraphrase

Y/G Yellow-Green Conductor

CAP1 Indoor Fan Capacitor

Specifications
FAN1 Indoor Fan

L LIVE

N NEUTRAL

TO CCM Comm.Bus Central Controller

T1 Indoor Room Temperature

T2 Coil Temperature of Indoor Heat Exchanger

P3 Super High Speed

P2 High Speed

MCD1-24HRFNX-QRD0W(GA), MCD1-36HRFN8-QRD0W(GA), MCD-48HRDN1-QRD0W(GA), MCD1-55HRDN1-QW(GA)

 Page 13 
4.2 Some connectors introduce:
Specifications

A For ALARM terminal port CN33

1. Provide the terminal port to connect ALARM ,but no voltage of the terminal port , the power from
the ALARM system (not from the unit )
2. Although design voltage can support higher voltage ,but we strongly ask you connect the power
less than 24V, current less than 0.5A
3. When the unit occurs the problem , the relay would be closed , then ALARM works

 Page 14 
Specifications
B For remote control (ON-OFF) terminal port CN23 and short connector of JR6
1. Remove the short connector of JR6 when you use ON-OFF function;
2. When remote switch off (OPEN) ;the unit would be off;
3. When remote switch on (CLOSE) ;the unit would be on;
4. When close/open the remote switch, the unit would be responded the demand within 2 seconds;
5. When the remote switch on. you can use remote controller/ wire controller to select the mode
what you want ;when the remote switch off , the unit would not respond the demand from remote
controller/wire controller.
when the remote switch off , but the remote controller / wire controller are on, CP code would be
shown on the display board.
6.The voltage of the port is 12V DC , design Max.current is 5mA.

 Page 15 
Specifications

C. For new fresh motor terminal port CN8

1. Connect the fan motor to the port , no need care L/N of the motor ;
2. The output voltage is the power supply;
3. The fresh motor can not excess 200W or 1A , follow the smaller one ;
4. The new fresh motor will be worked when the indoor fan motor work ;when the indoor fan mo
tor stops , the new fresh motor would be stopped ;
5. When the unit enter force cooling mode or capacity testing mode , the fresh motor isn’t work .
+12V/3A

CN8
N
2 RY9
1
NEWFAN L_IN-1

 Page 16 
4.3 Micro-Switch introduce:

A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold

Specifications
wind action in heating mode.
Range: 24oC, 15oC, 8oC, According to EEROM setting (reserved for special customizing).

B.Micro-switch SW2/SW2-1 is for selection of indoor FAN ACTION if room temperature reaches the

setponit and the compressor stops.

Range: OFF (anti-cold wind is available in heating mode), Keep running (No anti-cold wind function).

 Page 17 
Specifications

C.Micro-switch SW2-2(for some models) is for selection of Breezeless function.

Range: OFF, ON.

D.Micro-switch SW3 is for selection of auto-restart function.

Range: Active, inactive

SW5 SWITCH FOR MODE-PRIOR SETTING

ON ON ON ON ON

STATE
1 2 1 2 1 2 1 2

MODE HEAT HEAT COOL COOL

Factory
Setting

E. Micro-switch SW5 is for setting mode priority of multi connection.

Range: Heat, cool.

F.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to

 Page 18 
reduce the real temperature difference between ceiling and floor so that the unit could run properly.
If the height of installation is lower, smaller value could be chosen.
Range: 6oC, 4oC, 2oC, E function (reserved for special customizing)

FOR COOLING & HEATING

SW7 SWITCH OR COOLING ONLY
SETTING

ON ON ON

Specifications
STATE

COOLING& COOLING
MODE HEATING ONLY
Factory
Setting

G.Micro-switch SW7 is for setting cooling &heating or cooling only.

Range: cooling &heating, cooling.

H.Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a

central controller.
Range: 00-63

F01 F01 F01 F01 F01 F01 F01 F01 F01 F01
23

23
CDE

CDE

CDE
4 56

4 56

4 56
AB

7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9 7 9
8 8 8 8 8 8 8 8 8 8

20 26 32~35 36~53 54~71 72~90 91~105 106~140 141~160 161~200

I. Dial-switch ENC1: The indoor PCB is universal designed for whole series units from 7K to 68K. This ENC1 setting will
tell the main program what size the unit is.
NOTE: Usually there is glue on it because the switch position cannot be changed at random unless you want to use this
PCB as a spare part to use in another unit. Then you have to select the right position to match the size of the unit.
“20” means 2kW (7K),“105” means 10.5kW(36K), and so on.

 Page 19 
4.4 Outdoor Unit

Abbreviation Paraphrase

CAP1, CAP2, CAP3,CAP4 Fan Motor Capacitor

FM1,FM2 Outdoor DC Fan

FAN1, FAN2 Outdoor AC Fan

Specifications

HEAT, HEAT_Y,HEAT_D CRANKCASE HEATING

CT1, CT2 AC Current Detector

COMP Compressor

L-PRO Low Pressure Switch

H-PRO High Pressure Switch

L PFC Inductor

SV 4-Way Valve

TRANS Power Transformer

TP Exhaust Temperature Sensor

T4 Outdoor Ambient Temperature Sensor

T3 Condenser Temperature Sensor

TH Heatsink Temperature Sensor

XT1 2-Way Terminal/4-Way Terminal

XT2 3-Way Terminal

XT4 Terminal

EEV Electronic Expansion Valve

D Diode Module

 Page 20 
MOX430-24HDN1-QW

Specifications

 Page 21 
MOD30U-36HDN1-RW(GA), MOD30U-48HDN1-RW(GA), MOE30U-55HDN1-RW(GA)
Specifications

 Page 22 
6. Refrigerant Cycle Diagrams

Specifications
Pipe Size (Diameter:ø)
Piping length (m/ft) Elevation (m/ft)
mm(inch)
Model Additional Refrigerant
Gas Liquid Rated Max. Rated Max.

24k 15.9(5/8) 9.52(3/8) 5/16.4 25/82 0 15/49.2 30g/m (0.32oz/ft)

 Page 23 
Specifications

Pipe Size (Diameter:ø)

Piping length (m/ft) Elevation (m/ft)
mm(inch)
Model Additional Refrigerant
Gas Liquid Rated Max. Rated Max.

36k 15.9(5/8) 9.52(3/8) 30/98.4 0 20/65.6

48k 15.9(5/8) 9.52(3/8) 5/16.4 30g/m (0.32oz/ft)

50/164 0 30/98.4
55k 15.9(5/8) 9.52(3/8)

 Page 24 
7. Air Velocity and Temperature Distributions
24K
Discharge Angle 30°
Cooling airflow velocity distributions