100% found this document useful (1 vote)
2K views96 pages

Balon Catalog PDF

Balon's new line of trunnion mounted Ball Valves include numerous patented features and improvements. Gear operators are a standard feature in 4" full port and larger ANSI 600 class valves. Swing check valves are available in ductile iron, carbon steel, and aluminum bronze, in sizes 1" and 2".
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
2K views96 pages

Balon Catalog PDF

Balon's new line of trunnion mounted Ball Valves include numerous patented features and improvements. Gear operators are a standard feature in 4" full port and larger ANSI 600 class valves. Swing check valves are available in ductile iron, carbon steel, and aluminum bronze, in sizes 1" and 2".
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Balon: The Company
  • The Balon Mission
  • Leading the Pack Through Innovation
  • Safety is No Accident: We Do it by Design
  • Customer Support Network
  • Balon Quality: Different by Philosophy - Better by Design
  • Why Balon is American Made
  • Floating Ball Valves
  • Freeze Resistant Uni-Directional Option
  • Gear Operator
  • Trunnion Ball Valves
  • Swing Check Valves
  • Needle Valves
  • Terms and Conditions
  • Commitment to Customer Satisfaction

START

ABC
Balon includes gear operators as a standard feature in 4" full port and larger ANSI 600 class valves and 6" full port and larger in ANSI 150 and 300 classes. This is the valve to specify when steel valves are required.

Ball Valves - Floating Series F Gear Operated

Balon's new line of trunnion mounted ball valves include numerous patented features and improvements. Now available in 8" full port ANSI 300 and 4", 6" and 8" ANSI 600 in carbon steel standard, carbon steel NACE and stainless steel NACE trim configurations. Additional sizes will be available soon.

Ball Valves - Trunnion Series T Trunnion Mounted

Gear Operator

Rugged locking device and ductile iron gearbox are standard. With a stainless steel shaft and directional indicator, this gear operator is suitable for both above ground and buried service.

Ball Valves - Floating Series US UTILI SEAL Ball Valve

Balon's weld x weld and weld x flange are designed for buried service and feature patented heat dissipating fins, heavy duty stops, and rugged forged steel components. It is available in sizes 2" through 6" in ANSI 150 and ANSI 300 classes. Locking devices and 2" square operating nut are standard.

Perfect for applications where better corrosion resistance is a must. Ease of maintenance with replaceable seat and disc modules. NACE and 316 stainless steel disc are standard. Available in sizes 2" through 3". This valve is available in carbon steel, ductile iron and aluminum bronze.

Swing Check Valves Series C

This top entry swing check valve is available in ductile iron, carbon steel, and aluminum bronze, in sizes 1" and 2". Stainless steel discs are standard. The Series D is improved by design making bonnet removal simpler. Expect an extended life made possible by this valves patented Hinge-Works feature.

Swing Check Valves Series D

This flanged end carbon steel valve is available in sizes 2" through 6" ANSI Class 150, 300, and 600 with a working pressure of 285, 740, and 1480 respectively. NACE and stainless steel are standard, and the seat and disc module are completely replaceable.

Swing Check Valves Series C Flanged End

Swing Check Valves Thin and Long Pattern Wafer

With sizes ranging from 2" through 6", Balon's long and thin pattern wafer check valves are available in "hard to find" larger port sizes. NACE and a replaceable stainless steel disc are standard. Sturdy, rugged forged steel body construction. Also available with stainless steel seats.

This 6,000 PSI needle valve is built with precision metering in mind. It features a bonnet locking shroud and an innovative split seat design with integral lugs to prevent rotation. This valve is available in both carbon steel and stainless steel. 316 stainless steel stems are standard.

Needle Valves Resilient Seated

This 10,000 PSI needle valve uses an indirect globe style flow path to allow for delicate adjustment at high pressures. It features a bonnet locking shroud. This valve is available in both carbon steel and stainless steel. 316 stainless steel stems are standard.

Needle Valves Metal Seated

ABC
Table of Contents
Balon: The Company The Balon Mission Leading the Pack Through Innovation Safety is No Accident: We Do it by Design Customer Support Network Balon Quality, Different by Philosophy - Better by Design Why Balon is American Made BALL VALVES - FLOATING FREEZE RESISTANT UNI-DIRECTIONAL OPTION GEAR OPERATOR BALL VALVES - TRUNNION SWING CHECK VALVES NEEDLE VALVES TERMS AND CONDITIONS

2 3 4 5 6 7 8
B-1 F-1 G-1 T-1 C-1 N-1 TC-1

Available in " through 1", this solid 316 stainless steel ball valve is the solution for corrosive applications. It is widely used in odorant applications. Pressures are up to 3000 PSI. Locking devices are standard on all Series LS.

Ball Valves - Floating Series LS

This carbon steel threaded end valve is available in sizes " through 1". Stainless steel ball and stems are standard. This is a very rugged valve for pressures up to 3000 PSI. As with other Balon valves, the Series LM is totally maintenance free.

Ball Valves - Floating Series LM

Available in threaded and grooved end sizes from 1" through 4", this valve is available in pressures up to 5000 PSI WP. Firesafe design and built in locking device are standard. Bolted body construction protects against end adapter blowout. This valve is available in carbon steel, aluminum bronze and ductile iron.

Ball Valves - Floating Series F Threaded / Grooved

A threaded / grooved end valve available in pressures up to 3000 PSI WP. This valve is available in carbon steel, ductile iron, aluminum bronze, and stainless steel. It replaces all threaded end plug valves at a competitive cost. Rugged locking device and fire-safe design are standard.

Ball Valves - Floating Series S Threaded / Grooved

Ball Valves - Floating Series F Flanged End

Available in sizes up to 6" and offered in ANSI 150, 300, 600, 900 and 1500 pressure classes. Because it is totally maintenance free, it eliminates the expense of lubrication and grease contamination in meters and other equipment. This valve is available in ductile iron and carbon steel.

ABC
Balon: The Company

Founded in 1965 by Domer Scaramucci, Balon is a family owned company that has expanded in its four decades of operation from an initial 4,000 square foot building to a modern manufacturing facility that encompasses nearly 400,000 square feet today. Mr. Scaramucci's product designs for the oil and gas industry had long been recognized as inherently superior. It was this experience and success that spurred Mr. Scaramucci to start and structure a valve company that would focus on the integrity of the product as a reflection of the integrity of the Company itself. He envisioned higher quality, safer valves, and valves that would embody the overall Company destiny: to be different by
2

philosophy and better by design. In the ensuing years, Balon has established a reputation for providing valves that have proven their superior quality and have become the standard by which all others are judged. Our skilled and committed workforce is our most valuable asset and their pride of craftsmanship sets Balon apart from its competition in our pursuit of uncompromised quality and total dedication to customer satisfaction and safety. Balon is poised for the future as we continue to meet the ever evolving needs of our customers. With twenty-five contiguous acres, Balon will continue its phased expansion that will add an additional 300,000 square feet to its facility.
Different by Philosophy, Better by Design

TOC

ABC
The Balon Mission

To assure growth for the Company and opportunity for all employees, it shall be our dedicated aim to:
n Produce valves with the safety of those n Respond promptly and courteously to who use them as our uppermost and all customer and distributor inquiries, defining goal. questions, and problems. n Provide our customers with valves that n Make certain that all Balon employees perform as promised, at a price reflective understand and implement our of their true value to the user. commitment to customer attention and customer satisfaction. n Meet the needs of our customers by maintaining a worldwide distributor n Treat our vendors, customers, distributors network and a full-time staff of factory and employees with equanimity and trained valve professionals in strategic honesty. geographical locations.

Leading the Pack Through Innovation

TOC

ABC
Leading the Pack Through Innovation

By the time Domer Scaramucci founded Balon Corporation in 1965, he had already set the standard for valve technology with his patented valve designs for the oil and gas industry. Driven by a spirit for innovation with an emphasis on safety, he laid the ground work for the company that Balon has become today. Balon's commitment to deliver the benefits of valve engineering and innovation to our customers is reflected through over two hundred patents that we have been issued throughout the United States and Canada. Our
4

founder's influence on our design engineers continues today as we increase our patent portfolio at an average rate of five patents per year. Balon has secured a distinguished reputation as an unprecedented innovator of design advances that have become industry standards in ball, check and needle valves. We were first to develop many of the design enhancements that are the features of high quality valves and will continue to "Lead the Pack" through innovative design and state of the art manufacturing methods.
Safety is No Accident, We Do It by Design.

TOC

ABC
Safety is No Accident: We do it by Design
At Balon, safety and quality are uppermost in our minds when we design and build valves. This commitment is reflected in the fact that Balon has produced and sold more than 15 million valves that have been installed and used throughout the world without any reports of bodily injury or property damage attributable to the design or manufacture of a Balon valve.

In our design and manufacture of valves, we will always remember that our exceptional safety record is the pinnacle of our success.

Founder - Domer Scaramucci

We didn't achieve this exceptional safety record by avoiding tough applications. Instead, our safety record is the intentional result of a concerted effort to address possible hazards in the way we design and manufacture valves with an inherent margin of safety that surpasses others on the market. A Balon valve should never be the cause of any accident. In each design change we pursue, we remain aware that our valves are integral to the safety of an operation, whether that operation is large or small. The fire safe features that are included in every Balon ball valve are a prime example of this philosophy.
We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

ABC
Customer Support Network

British Columbia


Saskatchewan Manitoba

Alberta


Washington

C a n a d a

Q u e b e c


Montana North Dakota Idaho

O n t a r i o New Brunswick Maine Minnesota South Dakota Wisconsin VT NH

Oregon

Nevada

Utah

U n i d t e
Wyoming

S t a t e s
Nebraska Iowa Illinois Kansas

Michigan

Massachusetts New York CT

Pennsylvania Ohio Indiana NJ MD DE

RI

California

Colorado

Arizona

Missouri

Kentucky Tennessee


Georgia

West Virginia

Virginia

New Mexico

Oklahoma Arkansas Mississippi Texas Louisiana

North Carolina South Carolina

Alabama

Florida

We understand that Balon products are expected to perform at the highest level in terms of safety and operation and to do so in a way that delivers maximum value to the end user. A key ingredient for our customers to achieve the lowest cost of ownership is the ability to communicate directly with factory representatives who are dedicated to complete customer satisfaction. Balon employs full time, non-commissioned valve specialists throughout North America
6

who concentrate on the development of long term manufacturerdistributorvalve owner relationships. Our distributors and product owners can rely on prompt, personalized service that Balon has become known for now and in the future. For information regarding the nearest Balon representative, simply contact the factory in Oklahoma City at (405) 677-3321 or by email at [email protected].

TOC

Different by Philosophy, Better by Design

ABC
Balon Quality Different by Philosophy Better by Design

Balon Corporation's 400,000 square feet of modern office and manufacturing capability is shown in this aerial view.

At Balon, our total commitment to excellence means that quality is our top priority. Balon's Quality Plan sets the benchmark for our proactive approach in exceeding standards in the valve industry and our diligent pursuit to identify improvements in design, development, manufacturing and quality control. The result has been that Balon valves have attained a reputation for excellence unequaled by any other valves on the market.

Many manufacturers have adopted the philosophy that valves are best made by machines that are incapable of exercising judgment as to the quality of the final product. Balon valves are manufactured by perfection minded craftsmen who employ specialized machines as tools to help them make a better valve. Our entire organization is committed to excellence and each employee takes ownership of the total valve making process.

It is with this philosophy in mind that we Balons improved design features, will continue to provide a superior valve, advanced manufacturing methods, and an advanced valve. And we will support practical common sense engineering have this product with a concerted program blended with a well-planned marketing of design, manufacturing, engineering, program that connects personally with quality control and marketing. Superior end users and supports distributors quality, total commitment. vigorously.

Leading the Pack Through Innovation

TOC

ABC
Why Balon is American Made

What about the Competition? We're not throwing stones. But we do know that a number of competitive firms are either reselling foreign made valves or using foreign components, that's their choice. However, choosing to weaken the American Industrial output will only add to our dependence on others and shift jobs Balon: American Made and economic power to those countries that Balon doesn't intend to bite the hand that invest in creating manufacturing capacity. feeds us. We never have - and we never Is that the future we want for our children will. We've always been proud of our and grandchildren? American heritage and supporting our home shore vendors has never gone out of style Specify Balon at Balon. Our vendors burn American fuels There are many good reasons to specify and provide high quality jobs for American Balon. One is the quality and safety you workers who consume the energy you have a right to expect. produce. Another equally important reason gets That's why every Balon valve is to the heart of this whole issue do we manufactured here in America, from help ourselves and our companies by components produced by home shore buying American-made products? Or, do companies. Every casting, ball, nut, and we compromise quality and safety and bolt is the product of an American worker, jeopardize the security of our future by drawing an American salary, consuming moving jobs and industry overseas? American goods, and paying American taxes. Balon knows that in these times, the choice can be hard. Balon offers the American solution. When you choose Balon, you Committed to Our Vendors Our vendors know that Balon demands and help to create quality jobs for American will only accept the highest quality. They workers, support our economy, contribute also know that Balon is willing to pay a fair to our national security and feed the price to ensure that level of quality. That's demand for the energy you produce. No why we deal only with American suppliers other alternative will accomplish these goals. Insist on Balon.

The Issue is Clear Companies that buy and resell foreign made valves or incorporate foreign components in their products are sending part of your money overseas and trimming the output of American Industry. American industry provides the foundation and infrastructure necessary to support our national security. Buying foreign materials also cuts U.S. demand for oil and gas because closed factories don't burn fuel.

who understand Balon's commitment to quality and who realize that our customers won't tolerate anything less.

TOC

Safety is No Accident, We Do It by Design.

FLOATING BALL VALVES


BALON FLOATING BALL VALVES
BALL VALVE IDENTIFICATION KEY INTRODUCTION
The Balon Valve: Totally Advanced Multi-Seal: The Heart of the Valve An Advanced Concept in Stem Design A More Complete Solution to Fire Safety Threaded End Connection Series LM, 3000 PSI WP (1/4 Through 1) Series S, To 5000 PSI WP (1 Through 2) Series F, To 5000 PSI WP (1 Through 4) Flanged End Connection Series F, ANSI 150, 285 PSI WP (2 Through 6) Series F, ANSI 150, 285 PSI WP (6 Through 10) Series F, ANSI 300, 740 PSI WP (2 Through 6) Series F, ANSI 300, 740 PSI WP (6 Through 8) Series F, ANSI 600, 1480 PSI WP (2 Through 4) Series F, ANSI 600, 1480 PSI WP (4 Through 8) Series F, ANSI 900, 2220 PSI WP (2) Series F, ANSI 1500, 3705 PSI WP (2) Weld x Flange Connection Series US, ANSI 150, 285 PSI WP (2 Through 4) Series US, ANSI 300, 740 PSI WP (2 Through 4) Weld x Weld Connection Series US, ANSI 150, 285 PSI WP (2 Through 6) Series US, ANSI 300, 740 PSI WP (2 Through 6) Threaded End Connection Series S, To 2000 PSI WP (1 Through 4) Series F, To 2000 PSI WP (1 Through 4) Grooved End Connection Series S, 750 PSI WP (2 Through 4) Flanged End Connection Series F, ANSI Class 300, 640 PSI WP (2 Through 4) Series F, ANSI Class 125, 150, To 250 PSI WP (2 Through 6) Series F, ANSI Class 150, 250 PSI WP (2 Through 4) Threaded End Connection Series S, To 1000 PSI WP (2 Through 4) Series F, To 3000 PSI WP (1 Through 2) Grooved End Connection Series S, 1000 PSI WP (2 Through 4) Series F, 2000 PSI WP (2) Threaded End Connection Series F, 2000 PSI WP (2) Series S, To 3000 PSI WP (2)

B-1 B-2 B-3 B-4 B-5 B-6

CARBON STEEL VALVES

B-7 B-8 B-9


B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17

B-18 B-19
B-20 B-21

DUCTILE IRON VALVES

B-22 B-23 B-24 B-25 B-26 B-27

ALUMINUM BRONZE VALVES

B-28 B-29 B-30 B-31

STAINLESS STEEL VALVES


B-32 B-33

TECHNICAL INFORMATION

Actuator Sizing / Standards and Specifications Application Guide Seat Pressure and Temperature Ratings Flow Co-Efficient Data Installation Photos

B-34 B-35 B-36 B-37 B-38

TOC
B-1

ABC

Floating Ball Valve Identification Key


Nominal Pipe Size R F Port Size Reduced Port Full Port S F Valve Series Threaded Body Bolted Body

Balon Threaded End / Grooved End Series F, S, UNI

2 R-F 9 2 N-S E
Valve Working Pressure 2 3 4 6 9 500 PSI WP 750 PSI WP 1000 PSI WP 1500 PSI WP 2000 PSI WP or 2500 PSI WP 2 Reduced Carbon Steel 2500 PSI WP or 3000 PSI WP 5000 PSI WP Valve Material 2 3 4 5 Ductile Iron Carbon Steel Aluminum Bronze Stainless Steel N Trim (Ball & Stem Material) Not Used if Carbon Steel Standard NACE Stainless Steel Ball & Stem S G End Connection E E Threaded End Grooved End
Note: For Threaded End Unidirectional valve substitute UNI for SE. For Grooved End Unidirectional valve specify UNI after GE.

0 5M

Balon Flanged End, Weld End Series F, US

Nominal Pipe Size R F

Port Size Reduced Port Full Port F US

Valve Series Bolted Body Weld X Weld Weld X Flange

2 R-F 1 3 N-R F
Valve Working Pressure 1 ANSI 150 285 WP Carbon Steel Ductile Iron RF 250 WP FF 200 WP ANSI 300 740 WP Carbon Steel Ductile Iron RF 640 WP ANSI 600 1480 WP ANSI 900 2220 WP ANSI 1500 3705 WP Valve Material 2 3 Ductile Iron Carbon Steel N Trim (Ball & Stem Material) Not Used if Carbon Steel Standard NACE Stainless Steel Ball & Stem R R B W F End Connection F J W F F Raised Face Ring Type Joint Butt Weld Weld X Flange Flat Face (Ductile Only) 3 6 9 0

Balon Threaded End Series L


Nominal Pipe Size 02 05 07 10 1/4 NPT 1/2 NPT 3/4 NPT 1 NPT

Valve Series M L Series S Carbon Steel Series Stainless Steel Series 3 5

Valve Material Carbon Steel Stainless Steel 6 9

Valve Working Pressure 3000 PSI WP Carbon Steel 2000 PSI WP Stainless Steel 3000 PSI WP Stainless Steel

L M - 02 3 6 2 - N
Port Size 1 2 Reduced Port Full Port N Trim (Ball & Stem Material) Not Used if Carbon Steel Carbon Steel NACE Trim

B-2 B-2

TOC

Note: For any valves not listed please consult factory.

TOC

Ball Valve Cut-A-Way


Rectangular Stem Wrench Area Lock Plate Protective Weather Guards Safety Shear Groove

ABC
Patented Internal Twin Stops

The Balon Valve: Totally Advanced


Selective Dual Stem Sealing

Ball Valve Cut-A-Way

Ultra Smooth High Sphericity Ball

Patented Multi-Seal Super Efficiency Sealing Backseated Blowout-Proof Stem Heavy Duty Bolted Construction Unique Sealing Approach The Balon Ball Valve is the culmination of many years of arduous design and development effort which has been focused on providing a better choice in ball valves. It is a refinement of features proven superior during the use of Balon Ball Valves in thousands of installations since 1965. The multi-seal seat design has given impetus to the development of an overall valve which embodies several design improvements. Backseated Stem Stems are backseated and blowout proof. And, they provide metal-to-metal backup sealing in the event of a fire. This secondary metal-to-metal sealing is also provided internally behind the seat area. Simplified Top Works Bolts and glands and complicated stem assemblies are totally absent in the Balon valve to assure a simpler, more trouble-free valve. Hazards associated with bolted stem retainer and packing adjustment screws or bolts have been eliminated. Even the stops are internal and give dual precise stopping support during opening and closing. The stem area is grease-packed and protected by dual plastic weather guards to shield this vital area from external elements thereby eliminating the need for maintenance in the field. Precise Manufacturing Control Balon uses only the highest quality materials to assure the strength and uniformity necessary for applications where valves are used. To further enhance the overall operational superiority of the valve, all balls are machined in-house by Balons spherical machining process which assures a consistently accurate spherical contour. They are superbly finished and polished. This high integrity finish, along with multiseals advanced sealing capability, provides the highest sealing efficiency and substantially reduced operating torque.

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

B-3

ABC
Notice the grooves. These grooves loosely receive any grit that might be present when the valve is closed. When the valve is opened, the foreign matter washes harmlessly away, where an ordinary valve seal could have been scored across its entire surface. Balons seal is good as new. Notice the seal rings. Not just one ring...a series. Thats where Multi-Seal gets another big sealing edge over plain seals. The rings assure a concentrated seal, providing a bubble tight seal at high and low pressures, the tighter the seal...the better the shut-off. Notice the tapered outer walls. These tapered walls on the Multi-Seal provide automatic seal-to-ball tensioning and self adjustment to wear. Much longer life and complete trouble-free performance is what you get. Thats why you dont need a repair kit. How long will the Balon Multi-Seal last? Our sales records of replacement seats indicate that most Balon valves sold have provided many years of trouble-free performance. It has been tested on water pumped at 1,000 psi operating pressure with shock loading on shutoff up to 1,800 psi. After a million shutoffs, it still sealed bubble tight.

Multi-Seal

Multi-Seal: The Heart of the Valve

Multi-Seal

Ordinary Seals are damaged during shutoff. As flow is squeezed through fine-line opening, foreign particles are trapped. Complete shutoff grinds them into the seal. Results: premature damage, leakage, valve failure.

Multi-Seal receives particles loosely in grooves, to be washed harmlessly away during next opening. Valve seals bubble tight again, through repeated shutoffs.

Multi-Seals series groove design features blunt-edge seal members for superior sealing efficiency. And the grooves form supertight fluid seal rings. Each seal member, working with the next one, creates exclusive staged differential pressure sealing, for the tightest shutoff possible at all pressures.

Multi-Seal adjusts itself to wear! Outer walls are tapered to permit selfcompensation to valve load and seal engagement demand. The design permits thrust loading to realign seat toward optimum sealing engagement.

The Multi-Seal design permits selection of seal material best suited to abrasive, high and low pressure applications in toughest services. And the relief pockets formed by the tapered walls, with the series grooving, provide selfcompensation for swell to permit easy turning, long-life operation. It takes a better seal to make a better valve...and the best ball valve is a Balon.

B-4

TOC

Different by Philosophy, Better by Design

Stem Design
Protective Weather Guard Keeps Moisture from Stem Area Locking Plate Standard

ABC
Rectangular Stem Wrench Area Facilitates Use of Standard Wrench

An Advanced Concept in Stem Design

Balon has eliminated the need for grease fittings, lube channels, and regular lubrication.

Stem Design

Body Keyed Stop Plate Contains Patented Internal Twin Stops Safety Shear Groove Prevents Stem Blowout Resulting from Excessive Torque

Extra Large Stem for Strength and Safety

Selective Dual Sealing with Thrust Washer for Higher Pressure and O-Ring for Lower Pressure Metal-to-Metal Backseating for Fire Safety and Blowout Prevention The absence of backseating in early designs opened Simple Design In keeping with Balons philosophy of design which the way for stem blowout in the event of failure of the envisions simplification and improvement instead of retaining assembly or as a result of forcible operation improvement by complication, the Balon stem design of the valve. solves many problems associated with the common In many former designs, double O-rings were stem design. The overall utility of the ball valve is incorporated on the theory that should one O-ring fail to related in no small way to the basic stem design. seal, then the second O-ring would perform the sealing Certain standard designs originated early and were job. However, higher pressures trapped between the followed through by ball valve manufacturers in the O-rings often caused high operating torque and other years following the advent of the ball valve itself during operating problems. World War II. A Combination of Improvements As shown here, the Balon design is simple, yet solves The Balon Stem: New Solutions For Old Problems The Balon design represents the result of a total attack these problems. The clean, functional design of the stem on specific problems associated with the outdated assembly represents dramatic improvement in many design. In the past, it has been a frequent practice to ways over conventional designs. As is true of the overall retain stems by use of external bolts or screws. Often Balon approach, the Balon stem does not present just these bolted arrangements also provided stem packing one special modification or design innovation. Rather, adjustment. The problem of leaking stems was amplified it represents the bringing together of interrelated because of the complexity of the assembly itself. improvements, resulting in total improvement and total superiority. Leading the Pack Through Innovation

TOC

B-5

ABC

Ball Valve Fire Safety

A More Complete Solution to Fire Safety

Ball Valve Fire Safety

Figure A: Valve closed and seals intact.

Figure B: Valve is closed, seals completely dissipated.

After many years of development and testing, Balon patented and introduced a ball valve that represented a dramatic turning point in valve safety. It was the first ball valve with the following: n Backseated stem to prevent stem blowout n Packless stem gland housing which eliminates stem adjustment mechanisms n Stem shear groove to assure controlled stem damage above the backseat n Full Metal spectrum fire safety for metal-to-metal secondary sealing at all potential leak points Balon then encased these safety improvements in a rugged bolted body assembly capable of withstanding violent thrust loading and line stresses so common in high-pressure line applications. Fire safety in ball valves has become a major consideration as more and more ball valves have been used in hazardous environments. The Balon Ball Valve has been designed to provide maximum backup sealing in the event resilient seals are destroyed by heat or fire. Controlled Spacing The interior components of the valve, with seals intact, can be seen in Figure A. In the closed position the ball is held off of the secondary metal seat position. The seat and seat pocket are made oversize in radial dimension, allowing close spacing of the ball and metal seat provision. In operation, with prime seals in place, this controlled spacing prevents damage to the surface finish of the ball. It can also be seen that the stem is backseated, and with seals in place the primary stem seal holds the stem off of the metal shoulder machined in the valve body.

Secondary Stem Seal In figure B, the seals have been fully dissipated, the ball has moved downstream onto the secondary metal seat, and the stem has been checked, metal-to-metal, against the inner shoulder. As can be seen, the stem is free to move upward when subjected to a slight amount of pressure, onto the machined metal inner shoulder, thus substantially restricting any flow past the stem into the atmosphere. Straight Ahead Ball Movement The stem tongue is keyed into a linear milled slot, straight and perpendicular to the bore of the valve. In the closed position, the ball is free to move downstream onto the secondary metal seating, functioning at that moment as a simple ball check valve. The ball itself is confined in the body with just enough vertical and horizontal clearance to assure free and easy operation. This keeps the ball in uniform alignment so that ball movement onto backseating - should it become necessary - is consistently on a straight course, without deflection up, down or sideways. The valve may be positioned in either vertical or horizontal installations, and retain its secondary metalto-metal sealing capability. These very simple provisions are intended to provide full operational safety in our valves. Every attempt has been made in our design to produce a valve that is safe and affordable. Balon Ball Valves have been successfully tested by an independent laboratory in accordance with API Standard 6FA Fire Test for Resilient Seated Ball Valves. Results of this testing are available on request from Balons headquarters. Safety is No Accident, We Do It by Design.

B-6

TOC

Threaded End Connection


Series LM Carbon Steel
n Lever Operated Ball Valve n 3000 PSI WP 1 n " Through 1" 2 n Bolted Body Construction 3
n n n n

ABC

Series LM Carbon Steel

Multi-Seal Seats 316 Stainless Steel Ball and Stem Standard 5 Locking Device Standard 6 Maintenance Free Sealing 8
7 9 10

Material Description
MATERIAL (STANDARD) Polyethylene Carbon Steel Carbon Steel Carbon Steel 12 11 13 Carbon Steel 12 Acetal Carbon Steel Buna-N TFE 316 Stainless Steel AISI 1215 Nylon (TFE Optional) 316 Stainless Steel Buna-N AISI 1215 ASTM A193 B7M MATERIAL (NACE) Polyethylene Carbon Steel Carbon Steel Carbon Steel Carbon Steel Acetal Carbon Steel Fluorocarbon TFE 316 Stainless Steel AISI 1018 Nylon (TFE Optional) 316 Stainless Steel Fluorocarbon AISI 1018 ASTM A193 B7M
8 9 B C 10

16

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME Weather Guard Stem Nut Spacer Lock Plate Handle* Stem Washer 14 15 Stop Pin Stem O-Ring Stem Seal Stem Body Ball Seat Ball Body Seal End Adapter Body Bolts

1 2 3 4 5 6 7

* Handle and lock device are standard on all Series LM Ball Valves.

D A E A F G 16 14 12 13 12 11

15

SIZE .25x.37x.25 .50x.37x.50 .75x.75x.75 1x.75x1

CATALOG NUMBER STANDARD TRIM NACE TRIM 316 SS 316 SS BALL & STEM BALL & STEM LM-02362 LM-02362-N LM-05361 LM-05361-N LM-07362 LM-07362-N LM-10361 LM-10361-N

Dimensional Data
PORT .37 .37 .75 .75 A 1.25 1.25 2 2 B C D E .62 .62 1 1 F 2.25 2.25 3.62 3.62 G .25 .25 .37 .37 LBS. 1 1 3.5 3.5 Cv 6 30 1.12 3.5 1.62 1.12 3.5 1.62 1.81 4.87 2.25 1.81 4.87 2.25

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

B-7

ABC Threaded End Connection


Series S Carbon Steel
n Lever Operated Ball Valve n To 5000 PSI WP n 1" Through 2" n Threaded Body Construction
1 4 9 10 11 7 2 3 5 6 8

Series S Carbon Steel

Material Description
MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene 16 Carbon Spring Steel 13 Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon-Acetal (TFE Optional) Buna-N ASTM A216 Grade WCB/A105 ASTM A216 Grade WCB/A105 MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon-Acetal (TFE Optional) Fluorocarbon ASTM A216 Grade WCB/A105 ASTM A216 Grade WCB/A105

Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealing
n n n

15

ITEM 1 14 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME 13 Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate 12 Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter** Body**

1 4 9 10 11 7

2 3 5 6 8

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional. ** Body and end adapter for material is AISI 4140 on 5000 PSI WP valve.

G H F E D B A

14 15

13

16 12 13

SIZE 1x1x1 2x1.5x2 2x1.5x2 2x1.5x2 2x2x2 2x2x2

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 1F-S03-SE 1F-S03N-SE 2R-S93-SE 2R-S93N-SE 2R-S03-SE 2R-S03N-SE 2R-S5M-SE 2R-S5MN-SE 2F-S93-SE 2F-S93N-SE 2F-S03-SE 2F-S03N-SE

Dimensional Data
PORT 1 1.5 1.5 1.5 2 2 WP 3000 2500 3000 5000 2500 3000 A 4 5.5 5.5 5.5 6 6 B 2 2.75 2.75 2.75 3.12 3.12 D 2.75 4.25 4.25 4.25 4.87 4.87 E 2.37 3.62 3.62 3.62 4.37 4.37 F .50 .75 .75 .75 .75 .75 G .340 .434 .434 .434 .497 .497 H .685 .873 .873 .873 .998 .998
G

LBS. 4.5 14 14 14 20 20

HANDLE

Cv

4.37 2 7.25 5 7.25 5 10.25 5.37 10.25 5.37 10.25 5.37


M

P-333-CS P-4128-DI 125 P-4128-DI 125 P-4125-DI 125 P-4129-DI P-4129-DI -

B-8

TOC

Different by Philosophy, Better by Design H


F

Threaded End Connection


Series F Carbon Steel
n Lever Operated Ball Valve n To 5000 PSI WP n 1" Through 4" n Bolted Body Construction
n n n n n n

ABC
1 2 3 5 6 7 8

9 10 11 15 14 13

Multi-Seal Seats Bolted Body Protects Against End Adapter Blowout Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

Series F Carbon Steel

1
17 12 13

2
16

9 10 11 15 14 13

4 6

3 5 7 8

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon-Acetal (TFE Optional) Buna-N ASTM A105 ASTM A105 ASTM A193 B7M MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon-Acetal (TFE Optional) Fluorocarbon ASTM A105 ASTM A105 ASTM A193 B7M
17

12

13 16

G M H F E D L L N

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

JG A

CATALOG NUMBER F STANDARD TRIM NACE TRIM PORT WP A SIZE B D E F G H J L CARBON STEEL 316 SS E BALL & STEM BALL & STEM 1x1x1 1F-F93-SE 1F-F93N-SE 1 2500 3.87 1.93 3.37 2.37 .50 .340 .685 1.12 1.87 D 1x1x1 1F-F03-SE 1F-F03N-SE 1 3000 3.87 1.93 3.37 2.37 .50 .340 .685 1.12 1.87 L 1.5x1.5x1.5 1.5F-F93-SE 1.5F-F93N-SE 1.5 2500 5.25 2.62 5.12 3.62 .75 .434 .873 1.62 2.50 2x1.5x2 2R-F93-SE 2R-F93N-SE 1.5 2500 5.50 2.75 5.12 3.62 .75 .434 .873 1.62 3 2x1.5x2 2R-F03-SE 2R-F03N-SE 1.5 3000 5.50 2.75 5.12 3.62 .75 .434 .873 1.62 3 2x1.5x2 2R-F5M-SE 2R-F5MN-SE 1.5 5000 6 3 6 3.62 .75 .434 .873 1.75 3.25 2x2x2 2F-F93-SE 2F-F93N-SE 2 2000 5.75 2.87 6.12 4.37 .87 .497 .998 2 3.12 2x2x2 2F-F03-SE 2F-F03N-SE 2 2500 5.75 2.87 6.12 4.37 .87 .497 .998 2 3.12 3x2x3 3R-F93-SE 3R-F93N-SE 2 2000 7.62 3.81 6.87 4.37 .87 .497 .998 2.06 4.25 3x3x3 3F-F63-SE 3F-F63N-SE 3 1500 8.37 4.18 8 5.75 1.06 .747 1.373 2.50 4.25 4x3x4 4R-F63-SE 4R-F63N-SE 3 1500 8.87 4.43 8 5.75 1.06 .747 1.375 2.43 5.25

Dimensional Data

LBS. HANDLE P-333-CS P-333-CS L P-4128-DI P-4128-DI P-4128-DI P-4125-DI P-4129-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI

Cv
N

4.37 2 4.3 4.37 2 4 7.25 5 12.8 7.25 5 13.5 7.25 5 13 10.25 5.37 20 10.25 5.37 20 J 10.25 5.37 20 10.25 5.37 B 32 20 6.75 46 A 20 6.75 47

125 125 125 180 500

Leading the Pack Through Innovation

TOC

B-9

ABC Flanged End Connection


Series F Carbon Steel
2 1 9 10 11 15 14 13
2 1 9 12 3

3 5 7 8

4 6

n Lever Operated Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 6" n Bolted Body Construction
Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealing
n n n
Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

Series F Carbon Steel

13

4 18 6

16

5 7 8

17

10 11

15

14

13

12 17

13

18

16

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
N

M G H

F D

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts

M G

B
F

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2HM ASTM A193 B7M

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM B A 2R-F13N 2R-F13 2F-F13 2F-F13N 3R-F13 3R-F13N 3F-F13 3F-F13N 4R-F13 4R-F13N 4F-F13 4F-F13N 6R-F13 6R-F13N

Dimensional Data
PORT 1.5 2 2 3 3 4 4 A 7 7 8 8 9 9 10.5 B D E F G H M N LBS. 21.5 28 40 54 70 80 102 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI Cv 125 200 525 800 3.25 5 3.62 .75 .434 2.75 6 4.37 .87 .497 3 6 4.37 .87 .497 3.56 7.50 5.75 1.06 .747 4.06 7.87 5.75 1.06 .747 4.06 9 6.37 1.06 .747 4.81 9.37 6.37 1.06 .747 .873 7.25 5 .998 10.25 5.37 .998 10.25 5.37 1.373 20 6.75 1.373 20 6.75 1.373 20 7.37 1.373 20 7.37

B-10

TOC

Safety is No Accident, We Do It by Design

Flanged End Connection


Series F Carbon Steel
n Gear Operated Ball Valve n ANSI Class 150 (285 PSI WP) n 6" Through 10" n Bolted Body Construction
3 Exclusive Balon Gearbox 2 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel1 Input Shaft and 7 10 Directional Indicator Standard 5 8 4 Integral Locking Device Standard 6 11 9 n Multi-Seal Seats 4 n Fire Safe Design 12 16 n13NACE Valves Include 316 Stainless Steel Ball and Stem n Maintenance Free Sealing

ABC

Series F Carbon Steel

Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

18
10 11 4 13 12

15

16

17
1 5 6

19

2 14

Material Description
7 8 9

16

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14 15 16 17 19

18

F E G D

PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts

MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

F E

SIZE

6x6x6 8x6x8 8x8x8 10x8x10

CATALOG NUMBER STANDARD TRIM NACE TRIM D CARBON STEEL 316 SS BALL & STEM BALL & STEM 6F-F13 6F-F13N 8R-F13 8R-F13N B 8F-F13 8F-F13N A 10R-F13 10R-F13N

Dimensional Data
PORT 6 6 8 8 A RF 10.5 11.5 18 21 B RF 4.50 5.12 8 9 C 4 4 5.25 5.25 D 9.75 9.75 12 12 E 13 13 20 20 F 9 9 11.5 11.5 G 11.19 11.19 13.75 13.75 LBS. 230 285 520 580 Cv 2200 4200

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

B-11

ABC Flanged End Connection


Series F Carbon Steel
2 1 9 10 11 15 14 13
1 9 10 4 6

3 5 7 8
2 3 5 7

4 6

n Lever Operated Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 6" n Bolted Body Construction
Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealing
n n n
Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

Series F Carbon Steel

1211 17 15
14

13

18

16

13

Material Description
12 17 13 18 16

M G H

F D
G H M

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts

F A D

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2HM ASTM A193 B7M

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-F33 2R-F33N 2F-F33 2F-F33N 3R-F33 3R-F33N 3F-F33 3F-F33N 4R-F33 4R-F33N 4F-F33 4F-F33N 6R-F33 6R-F33N

Dimensional Data
PORT 1.5 2 2 3 3 4 4 A 8.50 8.50 11.12 11.12 12 12 15.87 B D E F G H M N LBS. 29 36 60 76 98 128 196 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI Cv 125 200 525 800 4 5 3.62 .75 .434 .873 7.25 5 3.75 6.50 4.37 .87 .497 .998 10.25 5.37 4.56 6.50 4.37 .87 .497 .998 10.25 5.37 5.12 8 5.75 1.06 .747 1.373 20 6.75 5.56 8 5.75 1.06 .747 1.373 20 6.75 5.50 9.37 6.37 1.06 .747 1.373 20 7.37 7.44 10 6.37 1.06 .747 1.373 20 7.37

B-12

TOC

Different by Philosophy, Better by Design

Flanged End Connection


Series F Carbon Steel
n Gear Operated Ball Valve n ANSI Class 300 (740 PSI WP) n 6" Through 8" n Bolted Body Construction
n

ABC

Series F Carbon Steel

n n n n

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft and Directional Indicator Standard 3 2 4 Integral Locking Device Standard Multi-Seal Seats 1 Fire Safe Design 5 7 10 8 NACE Valves Include 316 Stainless Steel Ball and Stem 6 11 9 Maintenance Free Sealing 4 Note: Most Series F flanged end valves are available for low temperature service.
13 12 16

Consult factory for price and availability.

1 10 11 18 4 13 12 15 5 6 17 16 19 7 8 9 14

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7 MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

16

14 15 16 17 19

18

F E G D

F E G D

SIZE 6x6x6 8x6x8

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM B 6F-F33 A 6F-F33N 8R-F33 8R-F33N

Dimensional Data
PORT 6 6 A RF 15.87 16.50 B RF 7.38 7.69 C 4 4 D 9.75 9.75 E 13 13 F 9 9 G 11.19 11.19 LBS. 307 409 Cv 2200

Leading the Pack Through Innovation

TOC

B-13

ABC Flanged End Connection


Series F Carbon Steel
6 n Lever Operated10Ball Valve n ANSI Class 60011 (1480 PSI WP) 15 n 2" Through 4"14 13 n Bolted Body Construction
2 1 9 10 11 15 14 13 4 6 3 5 7 8

2 3 5 7 8

1 4

Series F Carbon Steel

13 Multi-Seal Seats 18 16 12 Fire Safe Design 17 NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealing

n n n

12 17

13

18

16

Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring G Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts
E F

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel M Buna-N TFE H Carbon Steel Carbon Steel Nickel Chrome Plated N Nylon (TFE Optional) D Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7
A

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2HM ASTM A193 B7M

M G H

F D

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

CATALOG NUMBER STANDARD TRIM NACE TRIM PORT CARBON STEEL 316 SS BALL & STEM BALL & STEM 2x1.5x2 2R-F63 2R-F63N 1.5 2x2x2 2F-F63 2F-F63N 2 3x2x3 3R-F63 3R-F63N 2 3x3x3 3F-F63 3F-F63N 3 4x3x4 4R-F63 4R-F63N 3 SIZE

Dimensional Data
A RF 11.5 11.5 14 14 17 RTJ 11.62 11.62 14.12 14.12 17.12 RF 5.06 4.75 5.75 5.50 6.87 B RTJ 5.12 4.81 5.81 5.56 6.93 D 5.37 6.50 6.62 8 8.62 E F G H M N LBS. 37 48 69 90 154 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI Cv 125 200 525 3.62 .75 .434 .873 7.25 5 4.37 .87 .497 .998 10.25 5.37 4.37 .87 .497 .998 10.25 6.75 5.75 1.06 .747 1.373 20 6.75 5.75 1.06 .747 1.373 20 6.75

B-14

TOC

Safety is No Accident, We Do It by Design

Flanged End Connection


Series F Carbon Steel
n Gear Operated Ball Valve n ANSI Class 600 (1480 PSI WP) n 4" Through 8" n Bolted Body Construction
n

ABC

Series F Carbon Steel

n n n n

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft and Directional Indicator Standard 4 Integral Locking Device Standard 3 2 Multi-Seal Seats Fire Safe Design 1 7 10 5 NACE Valves Include 316 Stainless Steel Ball and Stem 11 Maintenance Free 6Sealing 8 Note: Most Series F flanged end valves are available for low temperature service.
4 9

Consult factory for price and availability.

13

12

16
1

Material Description
14

10 11 4 13 12

5 6

18

15

16
16

17

19

8 9

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14 15 16 17 19

18

F E G D

PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts

MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

F E G D

SIZE 4x4x4 6x4x6 6x6x6 8x6x8

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS B A BALL & STEM BALL & STEM 4F-F63 4F-F63N 6R-F63 6R-F63N 6F-F63 6F-F63N 8R-F63 8R-F63N

Dimensional Data
PORT 4 4 6 6 A RF 17 22 22 26 RTJ 17.12 22.12 22.12 26.12 RF 7.37 9.88 8.62 10.62 B RTJ 7.43 9.25 8.68 10.68 C 3 3 4 4 D 8.19 8.19 9.75 9.75 E 13 13 20 20 F 9 9 11 11 G 9.69 9.69 11.19 11.19 LBS. 238 340 440 570 Cv 800 2200

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

B-15

ABC Flanged End Connection


Series F Carbon Steel
n Lever Operated Ball Valve 4 9 n ANSI Class 900 (2220 PSI WP) 6 10 n 2" 11 15 n Bolted Body Construction 13 14
2 1 9 10 11 15 14 13 4 6 3 5 7 8

2 3 5 7 8

Series F Carbon Steel

Multi-Seal Seats Fire Safe Design 13 18 NACE Valves Include 316 Stainless Steel Ball 16 12 and Stem 17 n Rugged Locking Device Standard n Maintenance Free Sealing
n n n
Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

12 17

13

18

16

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal G Stem Ball Ball Seat Body E O-Ring End Adapter Body Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N M TFE Carbon Steel H Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) F N Buna-N ASTM A216 GR WCB/A105 D ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7
B

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2HM ASTM A193 B7M

M G H

F D

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.
A

CATALOG NUMBER A B STANDARD TRIM NACE TRIM PORT D E CARBON STEEL 316 SS RF RTJ RF RTJ BALL & STEM BALL & STEM 2x1.5x2 2R-F93 2R-F93N 1.5 14.50 14.62 6.31 6.37 6.25 3.62 2x2x2 2F-F93 2F-F93N 2 14.50 14.62 6 6.06 7 4.37 SIZE

Dimensional Data
F .75 .87 G .434 .497 H M N LBS. 75 81 HANDLE P-1104-DI P-1105-DI Cv 125 .873 7.25 5 .998 10.25 5.37

B-16

TOC

Different by Philosophy, Better by Design

Flanged End Connection


Series F Carbon Steel
n Lever Operated Ball 2Valve 1 n ANSI Class 1500 (3705 PSI WP) 3 4 5 n 2" 9 6 7 10 n Bolted Body Construction
11 15 14 13 8

ABC

Series F Carbon Steel

2 1 9 10 11 14 13 4 6 3 5 7 8

n n n n n

Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard 13 18 16 12 Maintenance Free Sealing 17
15

Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

12 17

13

18

16

Material Description
M G H

F D

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel G Carbon Steel H Nickel Chrome Plated Acetal Buna-N F E ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE M 316 Stainless Steel 316 Stainless Steel Acetal Fluorocarbon N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 D ASTM A194 2HM ASTM A193 B7M

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

CATALOG NUMBER A B STANDARD TRIM NACE TRIM PORT D E CARBON STEEL 316 SS RF RTJ RF RTJ BALL & STEM BALL & STEM 2x1.5x2 2R-F03 2R-F03N 1.5 14.5 14.62 6.31 6.37 6.25 3.62 SIZE

Dimensional Data
F .75 G .434

H .873

M 7.25

N 5

LBS. 75

HANDLE P-1104-DI

Cv 125

Leading the Pack Through Innovation

TOC

B-17

ABC Weld X Flange Connection


Series US Weld X Flange Carbon Steel
n Weld X Flange Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 4"

Series US Carbon Steel

n n n n n n n
13 11 10 7 1 8 5 6
6 2

13

11 10

7 8 5 6 12

Multi-Seal Seats True Full Port for Hot Tap Service Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard

9 12

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

6 3 4 1

* Note: Valve is seal welded and is not field repairable.

G
A E C B

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4


F

CATALOG 2R-US13-WF 2F-US13-WF 3R-US13-WF 3F-US13-WF 4R-US13-WF 4F-US13-WF

Dimensional Data
PORT/A 1.5 2 2.5 3 3 4 B 9.4 10 9.9 11.3 10.9 12.1 C 5.9 5.9 5.9 5.9 6.4 6.4 D 5 5.50 6.12 6.75 6.75 7.50 E 6 6 7.5 7.5 9 9

F 2 2 2 2 2 2

G 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 20 28 40 53 60 81

Cv 148 550 662 -

B-18

TOC
D

Safety is No Accident, We Do It by Design

Weld X Flange Connection


n Weld X Flange Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 4"
n n n n n n n

ABC

Series US Weld X Flange Carbon Steel

Multi-Seal Seats True Full Port for Hot Tap Service Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard
6

Series US Carbon Steel

13

11 10

7 8 5 12

13

11 10

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron
6

8 5

12

6 3 4 1

* Note: Valve is seal welded and is not field repairable.

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4

CATALOG 2R-US33-WF 2F-US33-WF 3R-US33-WF 3F-US33-WF 4R-US33-WF 4F-US33-WF

Dimensional Data
PORT/A B 1.5 10.15 2 10.2 2.5 11.46 3 11.5 3 12.4 4 12.4 C 5.9 5.9 5.9 5.9 6.4 6.4 D 5 5.50 6.12 6.75 6.75 7.50 E 6.50 6.50 8.25 8.25 10 10

F 2 2 2 2 2 2

G 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 23 28 48 56 70 91

Cv 148 550 662 -

A E C B

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC
D

B-19

ABC Weld X Weld Connection


Series US Weld X Weld Carbon Steel
n Weld End Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 6"

Series US Carbon Steel

n n
13 11 10 7 8 5 6 9 12

n n n n
13 2 11 10 9 12

Multi-Seal Seats Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard

6 7 3 8 5 6 4 1

Material Description
2

6 3 4 1

* Note: Valve is seal welded and is not field repairable.

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square

MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

F C

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG 2R-US13-BW 2F-US13-BW 3R-US13-BW 3F-US13-BW 4R-US13-BW 4F-US13-BW 6R-US13-BW

Dimensional Data
PORT/A 1.5 2 2.5 3 3 4 4 B 11.8 11.8 11.8 11.8 12.8 12.8 13.8 C 5 5.50 6.12 6.75 6.75 7.50 7.50 D 3.62 4.50 5.25 6.25 6.25 6.87 6.87 E 2 2 2 2 2 2 2

F 4.5 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 17 23 31 44 45 69 71

Cv 148 550 662 800

B-20

TOC
D A

Different by Philosophy, Better by Design

Weld X Weld Connection


n Weld End Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 6"
n n n n n n

ABC

Series US Weld X Weld Carbon Steel

Multi-Seal Seats Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard
7 8 5 6 13

Series US Carbon Steel

13

11 10 9 12

11 10

7 8 4 3 4

9 6 12

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

5 6

2 6 3 4 1

* Note: Valve is seal welded and is not field repairable.

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG 2R-US33-BW 2F-US33-BW 3R-US33-BW 3F-US33-BW 4R-US33-BW 4F-US33-BW 6R-US33-BW

Dimensional Data
PORT/A 1.5 2 2.5 3 3 4 4 B 11.8 11.8 11.8 11.8 12.8 12.8 13.8 C 5 5.50 6.12 6.75 6.75 7.50 7.50 D 3.62 4.50 5.25 6.25 6.25 6.87 6.87 E 2 2 2 2 2 2 2

F 4.5 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 17 23 31 44 45 69 71

Cv 148 550 662 800

E
B

Leading the Pack Through Innovation


D A

TOC
C

B-21

ABC Threaded End Connection


Series S Ductile Iron
1 4 9 10 11 7

n2 Lever Operated Ball Valve 3 n To 2000 PSI WP n 5 Through 4" 1" 6 n Threaded Body Construction
n High Grade Ductile Iron with Better Corrosion n Multi-Seal Seats n NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard
16 8

Series S Ductile Iron

Resistance and Greater Yield Strength

14 n Fire Safe Design 15 n Maintenance Free Sealing

13

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

1 4 9 10 11 7

12

13
3 5 6 8

14 15

13

16 12 13

G H F E D
G H F E D N M

B A

SIZE 1x1x1 1x1x1 1x1x1 2x1.5x2 2x1.5x2 2x1.5x2 2x1.5x2 2x2x2 2x2x2 2x2x2 2x2x2 3x2x3 3x2x3 3x2.5x3* 3x3x3 3x3x3 4x3x4 4x3x4 4x4x4

CATALOG NUMBER B STANDARD TRIM NACE TRIM A CARBON STEEL 316 SS BALL & STEM BALL & STEM 1F-S42-SE 1F-S42N-SE 1F-S62-SE 1F-S62N-SE 1F-S92-SE 1F-S92N-SE 2R-S32-SE 2R-S32N-SE 2R-S42-SE 2R-S42N-SE 2R-S62-SE 2R-S62N-SE 2R-S92-SE 2R-S92N-SE 2F-S32-SE 2F-S32N-SE 2F-S42-SE 2F-S42N-SE 2F-S62-SE 2F-S62N-SE 2F-S92-SE 2F-S92N-SE 3R-S32-SE 3R-S32N-SE 3R-S62-SE 3R-S62N-SE 3R-S42-SE 3R-S42N-SE 3F-S32-SE 3F-S32N-SE 3F-S42-SE 3F-S42N-SE 4R-S32-SE 4R-S32N-SE 4R-S42-SE 4R-S42N-SE 4F-S22-SE 4F-S22N-SE

Dimensional Data
PORT 1 1 1 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2.5 3 3 3 3 4 WP 1000 1500 2000 750 1000 1500 2000 750 1000 1500 2000 750 1500 1000 750 1000 750 1000 500 A 3.87 3.87 4 5.25 5.25 5.25 5.50 5.75 5.75 6 6 7.25 7.25 7.62 8 8.75 8.75 8.75 9.37 B 1.93 1.93 2 2.62 2.62 2.62 2.75 2.87 2.87 3 3 3.50 3.62 3.93 4 4.37 4.37 4.37 4.68 D 2.25 2.25 2.50 3.37 3.37 3.37 3.75 4.25 4.25 4.75 4.75 4.50 5 5.25 6 6 6 6 7.50 E F

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

M 4.37 4.37 4.37 7.25 7.25 7.25 7.25 10.25 10.25 10.25 10.25 10.25 10.25 16 20 20 20 20 20

N 2 2 2 5 5 5 5 5.37 5.37 5.37 5.37 5.37 5.37 5.75 6.75 6.75 6.75 6.75 7.37

LBS. 3 3 4 8 8 8.5 10 12 13 15 16 17.8 22 24 33 33 36 35 49

HANDLE P-333-CS P-333-CS P-333-CS P-4128-DI P-4128-DI P-4128-DI P-4128-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4126-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI

Cv 125 125 125 125 180 180 400 525 525 -

2.37 .50 .340 .685 2.37 .50 .340 .685 2.37 .50 .340 .685 3.62 .62 .434 .873 3.62 .75 .434 .873 3.62 .75 .434 .873 3.62 .75 .434 .873 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 5.25 1.06 .622 1.248 5.75 .87 .747 1.373 5.75 .87 .747 1.373 5.75 .87 .747 1.373 5.75 .87 .747 1.373 6.37 1.06 .747 1.373

* This reduced port valve has a 2.5" bore for increased flow.

B-22

TOC

Safety is No Accident, We Do It by Design.

Threaded End Connection


Series F Ductile Iron
n Lever Operated Ball Valve n To 2000 PSI WP n 1" Through 4" n Bolted Body Construction
n High Grade Ductile Iron with Better n n n n n n

ABC

1 9 10 11 15 14 13 1 9 17 10 11 15 14 13 12 4 13 6 16 2 3 5 7 8 4 6

2 3 5 7 8

Series F Ductile Iron

Corrosion Resistance and Greater Yield Strength Multi-Seal Seats Bolted Body Protects Against End Adapter Blowout Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel AISI 1018 Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A-193 B7M MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A193 B7M
E 17

12

13 16

G M H F E D G M H F B A D N N

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 1x1x1 1F-F92-SE 1F-F92N-SE 2x1.5x2 2R-F92-SE 2R-F92N-SE 2x2x2 2F-F62-SE 2F-F62N-SE 2x2x2 2F-F92-SE 2F-F92N-SE 2.5x2.5x2.5 2.5F-F62-SE 2.5F-F62N-SE 3x2x3 3R-F62-SE 3R-F62N-SE 3x2x3 3R-F92-SE 3R-F92N-SE 3x3x3 3F-F42-SE 3F-F42N-SE 4x3x4 4R-F42-SE 4R-F42N-SE 4x4x4 4F-F32-SE 4F-F32N-SE SIZE

Dimensional Data
WP 2000 2000 1500 2000 1500 1500 2000 1000 1000 750 A 3.87 5.50 5.75 5.75 7 7.25 7.25 8.12 8.62 9.37 B 1.93 2.75 2.87 2.87 3.50 3.62 3.62 4.06 4.31 4.68 D 3.37 4.87 6.12 6.12 6.87 6.75 6.75 7.75 7.75 9.25 E 2.37 3.62 4.37 4.37 5.25 4.37 4.37 5.75 5.75 6.37 F .50 .75 .87 .87 1.06 .87 .87 1.06 1.06 1.06 1 1.5 2 2 2.5 2 2 3 3 4

PORT

G .340 .434 .497 .497 .622 .497 .497 .747 .747 .747

H .685 .873 .998 .998 1.248 .998 .998 1.373 1.375 1.375

M 4.37 7.25 10.25 10.25 16 10.25 10.25 20 20 20

LBS. HANDLE

Cv

2 4 P-333-CS B 5 12.4 P-4128-DI 125 A 5.37 19 P-4129-DI 5.37 19 P-4129-DI 5.75 27 P-4126-DI 5.37 26 P-4129-DI 180 5.37 26 P-4129-DI 180 6.75 40 P-4127-DI 6.75 42 P-4127-DI 500 7.37 69 P-4127-DI -

Different by Philosophy, Better by Design

TOC

B-23

ABC Grooved End Connection


Series S Ductile Iron
1 4 2 3 5 7 6 8

n Lever Operated Ball Valve n 750 PSI WP n 2" Through 4" n Threaded Body Construction
n High Grade Ductile Iron with Better Corrosion n Multi-Seal Seats n Fire Safe Design n NACE Valves Include

Series S Ductile Iron

9 10 11

Resistance and Greater Yield Strength

15

14

13
4

2 3 5

9 10 11

n Rugged Locking Device Standard n Maintenance Free Sealing

316 Stainless Steel Ball and Stem

16 12 13

15

14

13

Material Description
16 12 13

G G H F E E D
G G H F E E D

N
M

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body

B B A

16

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.
B B A

SIZE 2x1.5x2 3x2x3 4x3x4

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-S32-GE 2R-S32N-GE 3R-S32-GE 3R-S32N-GE 4R-S32-GE 4R-S32N-GE

Dimensional Data
PORT 1.5 2 3 A 5.12 7.25 8.87 B 2.68 3.50 4.50 D 3.37 4.50 6 E 3.62 4.37 5.75 F .62 .75 .87 G H M N LBS. 7.5 17 34 HANDLE P-4128-DI P-4128-DI P-4128-DI Cv 140 200 550 .434 .873 7.25 5 .497 .998 10.25 5.37 .747 1.373 20 6.75

B-24

TOC

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

Flanged End Connection


Series F Ductile Iron
n Lever Operated Ball Valve n ANSI Class 300* Raised Face (640 PSI WP) n 2" Through 4"
* Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42

ABC

1 3 9 10 11 13
1 3 9 10 11 15 13 5

2 4 6 7

5 8

Series F Ductile Iron

n High Grade Ductile Iron with Better Corrosion n n n n n n

Resistance and Greater Yield Strength Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing Improvement Over Lubricated Ball Valves and Cast Iron Plug Valves Eliminates High Maintenance of Lubricated Valves

14

2 4

16

6 7

12

13 8

14

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed
15

16 12 13

G F E

M H N

G F E

H N

Optimum Flow Direction

End Adapter Cv Flow


B A

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

Optimum Flow Direction

SIZE 2x1.5x2 3x2x3 4x3x4

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-F32 2R-F32N 3R-F32 3R-F32N 4R-F32 4R-F32N

Dimensional Data
PORT 1.5 2 3 A 8.5 11.12 12 B 2.75 3 3.37 E 3.62 4.37 5.75 F .75 .75 .87 G

End Adapter Cv Flow

N 5 5.37 6.75

LBS. 21.6 40 72

HANDLE P-4128-DI P-4129-DI P-4127-DI

Cv 125 200 525

.434 .873 7.25 .497 .998 10.25 .747 1.373 20

Different by Philosophy, Better by Design

TOC

B-25

ABC Flanged End Connection


Series F Ductile Iron
n Lever Operated Ball Valve n ANSI Class 125* Flat Face (200 PSI WP) 2 n ANSI Class 150* Raised Face 1(250 PSI WP) 4 3 n 2" Through 6" 6
5 9 * Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42 7 10 8 11

Series F Ductile Iron

n High Grade Ductile Iron with Better Corrosion n n n n n n

Resistance and Greater Yield Strength Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing Improvement Over Lubricated Ball Valves and Cast Iron Plug Valves Eliminates High Maintenance of Lubricated Valves

14

13
1 3 9 10 11 13 2 4

16

12

13
8 7

15

14

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed
12 15 13

16

G F E

M H N

B A

M H

Optimum Flow Direction F


E N

End Adapter Cv Flow


B A Optimum Flow Direction

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

CATALOG NUMBER STANDARD TRIM NACE TRIM PORT CARBON STEEL 316 SS BALL & STEM BALL & STEM 2x1.5x2 2R-F12 2R-F12N 1.5 3x2x3 3R-F12 3R-F12N 2 4x3x4 4R-F12 4R-F12N 3 6x4x6 6R-F12 6R-F12N 4 SIZE

Dimensional Data
WP
CLASS 125 FLAT FACE CLASS 150 RAISED FACE

End Adapter

LBS. HANDLE

Cv 125 200 525 800

Cv Flow

FF200 FF200 FF200 FF200

RF250 RF250 RF250 RF250

7 2.75 3.62 .75 .434 8 3 4.37 .75 .497 9 3.37 5.75 .87 .747 10.50 3.81 6.37 .87 .747

.873 7.25 5 18 P-4128-DI .998 10.25 5.37 30 P-4129-DI 1.373 20 6.75 53.5 P-4127-DI 1.373 20 7.37 75 P-4127-DI

B-26

TOC

Safety is No Accident, We Do It by Design

Flanged End Connection


Series F Ductile Iron
n Lever Operated Ball Valve n ANSI Class 150* Raised Face (250 PSI WP) n 2" Through 4" n Bolted Body Construction
* Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42

ABC
2 1 9 10 11 4 6 3 5 7 8 13
2 1 9 10 4 3 5

Series F Ductile Iron

n High Grade Ductile Iron with Better Corrosion n n n n n n

15

14

Resistance and Greater Yield Strength Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing Improvement Over Lubricated Ball Valves and Cast Iron Plug Valves Eliminates High Maintenance of Lubricated Valves

12

13 6 18

16

7 8

17
15 14

11 13

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A194 2H ASTM A193 B7 MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A194 2HM ASTM A193 B7M
17

12

13

18

16

M G H

F D M
G H

B F

A
D

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

SIZE 2x2x2 3x3x3 4x4x4

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2F-F12 2F-F12N 3F-F12 3F-F12N 4F-F12 4F-F12N

Dimensional Data
PORT 2 3 4 A 7 8 9 B D E F G H

LBS. 28 54 80

HANDLE P-4129-DI P-4127-DI P-4127-DI

Cv -

2.75 6 4.37 .87 .497 .998 10.25 5.37 3.56 7.50 5.75 1.06 .747 1.373 20 6.75 4.06 9 6.37 1.06 .747 1.373 20 7.37

Leading the Pack Through Innovation

TOC

B-27

ABC Threaded End Connection


Series S Aluminum Bronze
n Lever Operated Ball Valve n To 1000 PSI WP n 2" Through 4" n Threaded Body Construction
1 4 6 8 2 3 5 7 9 10

Series S Aluminum Bronze

n n n n n n n n

11 Material Description

ITEM PART NAME 1 Handle* 13 14 15 2 Handle Bolt 3 Weather Guard 4 Lock Plate Retainer 5 Lock Plate 6 Dust Cover 7 Stop Plate Retainer 8 Stop Plate 9 Stem O-Ring 12 10 Stem Seal 11 Stem 12 Ball 13 Ball Seat 14 Body O-Ring 15 End Adapter 16 Body

MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel 16 13 Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955)

Enhanced Protection Against CO and Saltwater Corrosion NACE Standard Multi-Seal Seats Fire Safe Design Minimizes Risk of Galling Associated with Stainless Steel 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

1 4 6 8 11

2 3 5 7

9 10

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

G M H F E N 16 15 14 13

13 12 B A

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4

CATALOG 2R-S44N-SE 2F-S44N-SE 3R-S44N-SE 3F-S44N-SE 4R-S44N-SE 4F-S34N-SE

PORT 1.5 2 2 3 3 4

WP 1000 1000 1000 1000 1000 750

Dimensional Data
A 5.25 5.75 7.25 8.75 8.75 9.38 B 2.66 2.88 3.50 4.38 4.38 4.69 D 3.38 4.25 4.50 6 6 7 E 3.66 4.38 4.38 5.75 5.75 6.38 F .75 .75 .75 .88 .88 1.06

G H M .434 .873 7.25 .497 .998 10.25 .497 .998 10.25 .747 1.373 20 .747 1.373 20 .747 1.373 20
G

N 5 5.38 5.38 6.75 6.75 7.38

LBS. 7.5 12 17 31 36 52
M

HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI

Cv 125 180 525 -

B-28

TOC

Safety is No F Accident, We Do It by Design.


E N

Threaded End Connection


Series F Aluminum Bronze
n Lever Operated Ball Valve n To 3000 PSI WP n 1" Through 2" n Bolted Body Construction
n n n n n n n

ABC

Series F Aluminum Bronze

Enhanced Protection Against CO and Saltwater Corrosion NACE Standard Minimizes Risk of Galling Associated with Stainless Steel Multi-Seal Seats Fire Safe Design Rugged Locking Device Standard Maintenance Free Sealing
17

1 4

2 3

1 4

2 3

9 10 11 15

5 6 7 8

ITEM PART NAME 11 1 Handle* 2 15 Handle Bolt 13 14 3 Weather Guard 4 Lock Plate Retainer 5 Lock Plate 6 Dust Cover 7 Stop Plate Retainer 8 Stop Plate 12 9 Stem O-Ring 10 Stem Seal 11 Stem 12 Ball 13 Ball Seat 14 Body O-Ring 15 End Adapter 16 Body 17 Body Stud Bolts

5 Material Description 10 6

7 MATERIAL NACE (STANDARD) Ductile Iron 8 Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel 13 Stainless Steel 16 Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955) ASTM A193 B7M

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.
G M H F E N D

14

13

17 12 13 16

J B A

SIZE 1x1x1 2x1.5x2 2x2x2

CATALOG 1F-F04N-SE 2R-F04N-SE 2F-F94N-SE

PORT 1 1.5 2

WP* 3000 3000 2000

A 3.87 5.50 5.75

Dimensional Data
B 1.93 2.75 2.87 D 3.37 4.87 6.12 E 2.37 3.62 4.37 F .50 .75 .87 G .340 .434 .497 H .685 .873 .998

J 1.12 1.62 2

L M N 1.87 4.37 2 3 7.25 5 3.12 10.25 5.37

LBS. 4 11.5 19

HANDLE P-333-CS P-4128-DI P-4129-DI

Cv 125 -

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.
H F

TOC

B-29

ABC Grooved End Connection


Series S Aluminum Bronze
n Lever Operated Ball Valve n 1000 PSI WP n 2" Through 4" n Threaded Body Construction
n n n n n n

1 4 9 10 11 7

2 3 5 6 8

Series S Aluminum Bronze

Material Description
14 ITEM 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover 13 Stop Plate Retainer 12 Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel 16 Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955)

Enhanced Protection Against CO and Saltwater Corrosion Multi-Seal Seats Fire Safe Design NACE Standard Rugged Locking Device Standard Maintenance Free Sealing

15

1 4 9 10 11 7

2 3 5 6 8

* Balon valves are designed to be operated with a standard openend wrench. Handle is optional.

G H F E D

15

14

13

N 12 13

16

B A CATALOG NUMBER NACE TRIM 316 SS BALL & STEM 2R-S44N-GE 3R-S44N-GE 4R-S44N-GE

Dimensional Data
PORT 1.5 2 3 A 5.12 7.25 8.87 B 2.68 3.50 4.50 D 3.37 4.50 6 E 3.62 4.37 5.75 F .62 .75 .87 G .434 .497 .747 H .873 .998 1.373 M 7.25 10.25 20 G N 5 5.37 6.75 LBS. 7.5 16 34 M H HANDLE P-4128-DI P-4129-DI P-4127-DI Cv 140 200 550

SIZE 2x1.5x2 3x2x3 4x3x4

B-30

TOC
E

Different by Philosophy, Better by Design F


N

Grooved End Connection


Series F Aluminum Bronze
n Lever Operated Ball Valve n 2000 PSI WP n 2" n Bolted Body Construction
n n n n n n

ABC

Series F Aluminum Bronze

Enhanced Protection Against CO and Saltwater Corrosion Multi-Seal Seats Fire Safe Design NACE Standard Rugged Locking Device Standard Maintenance Free Sealing

1 4

2 3

9 10 11 15

5 6 7 8

14

13

1 4
12 13

2 3

9
17

5 6
16

10 11 15

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955) ASTM A193 B7M
14

7 8

13

17

12

13 16

M G H F E D L L N

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

M G F
J A

SIZE 2x1.5x2

CATALOG 2R-F94N-GE

PORT 1.5

A 5.5

B 2.75

Dimensional Data D
D 4.87 E 3.62 F .75 G .497 H .873 J 1.62

LL 2.37

M 7.25

N 5

LBS. 11.5

L HANDLE P-4128-DI

Cv 140

Leading the Pack Through Innovation

J B A

TOC

B-31

ABC Threaded End Connection


Series LS Threaded End Stainless Steel
1 2 3 4 5 6 8 9 14 10 7

n Lever Operated Ball Valve n To 3000 PSI WP n " Through 1" n Threaded Body Construction
Multi-Seal Seats NACE Standard Exclusive Patented Design Inhibits Loosening of End Adapter n All Metal Components Made of Stainless Steel n Maintenance Free Sealing
n n n

Series LS Stainless Steel


15

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NAME MATERIAL (STANDARD) 12 Polyethylene Weather Guard 13 12 Stem Nut Stainless Steel Spacer Stainless Steel Lock Plate Stainless Steel Handle* Stainless Steel Stem Washer Acetal Stop Pin Stainless Steel Stem O-Ring Fluorocarbon Stem Seal TFE Stem 316 Stainless Steel Body 316 Stainless Steel Ball Seat Nylon (TFE Optional) Ball 316 Stainless Steel Body Seal Fluorocarbon Adapter 316 Stainless Steel

Material Description 11

1 2 3 4 5 6 8 9 14 10 7

* Handle and locking device standard on all Series LS Ball Valves.

15

11
D A

12

13

12

SIZE .25x.37x.25 .50x.37x.50 .50x.37x.50 .75x.75x.75 1x.75x1 1x.75x1

CATALOG LS-02592 LS-05561 LS-05591 LS-07592 LS-10561 LS-10591

PORT .37 .37 .37 .75 .75 .75

Dimensional Data
WP* 3000 2000 3000 3000 2000 3000 A 1.37 1.37 1.37 2.12 2.12 2.12 B 1.12 1.12 1.43 1.75 1.87 2

C 3.50 3.50 3.50 4.87 4.87 4.87

D 1.62 1.62 1.62 2.25 2.25 2.25

E 2.62 2.50 3 3.75 3.75 4.12

LBS. .91 .75 1 2.5 2 2.5

Cv 6 6 30 30

B-32

TOC

Safety is No Accident, We Do It by Design.


C B

Threaded End Connection


n Lever Operated Ball Valve n 3000 PSI WP n 2" 2 1 n Threaded Body Construction 3
4 9 10 11

ABC

Series S Threaded End Stainless Steel

Series S Stainless Steel

n n n n n

Multi-Seal Seats 6 7 Fire Safe Design 316 Stainless Steel Ball and Stem Standard 8 Rugged Locking Device Standard Maintenance Free Sealing

15

14

13

Material Description
MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt 16 Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon 316 Stainless Steel 316 Stainless Steel
14

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer13 12 Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body

1 4 9 10 11 7

2 3 5 6 8

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

13

G H F E D B A

15

M M
16

12

13

SIZE 2x1.5x2 2x2x2

CATALOG NUMBER NACE TRIM 316 SS BALL & STEM 2R-S05N-SE 2F-S05N-SE

Dimensional Data
PORT 1.5 2 A 5.5 6 B 2.75 3.12 D 4.25 4.87 E 3.62 4.37 F .75 .75 G .434 .497 H .873 .998
G

LBS. 14 20

HANDLE P-4128-DI P-4129-DI

Cv 125 -

7.25 5 10.25 5.37

M M We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them. H F

TOC

B-33

ABC
Because the actuator sizing is so critical to the proper operation and life of a ball valve, we have chosen not to publish torque values. Misinterpretation of manual torque data can lead to undersizing, while misinterpretation of factored torque values can mislead as to ease of manual operation.

Actuator Sizing
Actuator Sizing
Furthermore, types of service conditions can significantly alter standard torque requirements. Balon valves facilitate ease of use, and we will be glad to provide sizing information upon request through one of our field representatives or from our Oklahoma City headquarters.

Standards & Specifications

Standards and Specifications


Balon utilizes the following standards in the The user therefore, should specify a given standard manufacture of ball valves. It should be noted that if there is a need to assure total compliance with a not all styles, configurations and materials used in given standard. Balon valves meet all of these standards in their entirety.
API. . . . . . . . . . . . . (American Petroleum Institute) API-6FA . . . . . . . . . Fire Test For Resilient-Seated Valves API 5B . . . . . . . . . . Inspection Of Threads API-6D. . . . . . . . . . Pipeline Valves, End Closures, Connectors And Swivels. API-Q1. . . . . . . . . . Quality Programs API-594 . . . . . . . . . Wafer Check Valves ANSI . . . . . . . . . . . (American National Standard Institute) ANSI-B. . . . . . . . . . 16.5 - Pipe Flanges And Flanged Fittings ANSI-B. . . . . . . . . . 16.10 - Face-To-Face End-To-End Dimensions ANSI-B. . . . . . . . . . 16.42 Ductile Iron Pipe Flanges And Flanged Fittings ANSI-B. . . . . . . . . . 16.34 - Valves - Flanged End, . . . . . . . . . . . . . . . . Threaded And Butt Weld ANSI-B. . . . . . . . . . (B1.20.1) - Pipe Threads General Purpose (Inch) MSS . . . . . . . . . . . . (Manufacturers Standardization Society) MSS-SP6 . . . . . . . . Standard Finishes For Contact Faces Of Pipe Flanges And Connection End Flanges Of Valves And Fittings MSS-SP25. . . . . . . Standard Marking System For Valves, Fittings, Flanges And Fittings MSS-SP72. . . . . . . Ball Valves With Flanged Or Butt Welding Ends For General Service MSS-SP82. . . . . . . Valve Pressure Test Methods MSS-SP84. . . . . . . Steel Valves - Socket Welding And Threaded Ends NACE MR-01-75. . .Sulfide Stress Cracking, Resistant Metallic Material For Oil Field Equipment (NACE Materials Are Optional And Must Be Specified On Purchase Orders)

B-34

TOC

Different by Philosophy, Better by Design

Application Guide
Application Guide

ABC

This Balon Media and Application Guide provides assistance to the engineer in selecting the best material for a particular service. The final selection of materials however, requires the judgement of the user because it may be necessary to sacrifice certain physical properties of a material to take better advantage of others. Information contained in the following chart is believed to be reliable and is intended to be used by trained personnel at their own discretion and risk. Due to many factors which affect the rate of corrosion, we suggest that final acceptability be established by test under actual operating conditions. Ratings are based on media at ambient temperatures except as noted.
E - Excellent
VALVE MATERIAL
Media *
Air Alcohols Amines (conc.) Ammonia, Anhydrous - Aqueous - Solutions Benzene or Benzol Brines Bunker Oils (Fuels) Butane Carbolic Acid (Phenol) Carbon Dioxide, Dry Carbonic Acid Carbon Tetrachloride, Dry -Wet Carbonated Water Crude Oil, Sweet - Sour Diethylamine (DEA) Diesel Fuels Dowtherm A and E Drilling Mud Ethane Ethylene Ethylene Glycol Fuel Oil Gas, Manufactured - Natural - Odorizers - Sour Gasoline, Leaded - Unleaded - Aviation - Motor Glycols Heptane Hexane Hydraulic Oil - Petroleum Base - Phosphate Base Hydrocloric Acid -Air Free Hydrofloric Acid Hydrogen Gas Hydrogen Sulfide, Dry(Conc.) Wet(Conc.) Illuminating Gas Iso-Octane Carbon Ductile Steel Iron E E G G E E E G E E G G G G F F G G E E U U E F U U F F U U G G E E G G E E E E G G G G E E E E G G G G G G G G G G G G E G E G E G E G G G E E E E E E U U G G F E E E E U U G G U E G 316 SS E E E E E E E G E E G E G E G E E E E E E E E E G E G E E E E E E E G E E E E U U E E G E E

Application Guide

G - Good

F - Fair
SEAT AND SEAL MATERIAL
Buna-N E E U F F F U E E E U G G U U E E F U E U E E U E E E E U F G F G F E E E E U F U E F U E E Viton E E U U U U E E E E G G E E E E E G U E E E E E E E E E E E E E E E E E E E E E U E F F E E

U - Unsatisfactory

BLANK - Insufficient Data


SEAT AND SEAL MATERIAL
316 SS G E E E E E G E E E U E E E E E G E E E E E E E E G E E E E G E G G G G G E G E G F U U E E E E E E E Buna-N G G E E E E E E F E G G U E E E E E E E E E E G U E E E E E G G G F U U U U E U F U U U U E E E E E U Viton E U E E E E E E E E E E E E E E E E E E E E E E E E E E E E U G G F F F F U E U E E E E E G E E E E E Nylon TFE G E E E E E E E G E U E E E E E E E E E E E E E E E E F E G E G F U U G F G U U U E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E F F F U E E E E E E E E E E E E E E

VALVE MATERIAL
Media *
Isopropyl Alcohol - Ether JP-4 Fuel JP-5 Fuel JP-6 Fuel Kerosene Liquified Pet. Gas (LPG) Lubricating Oil Mercaptan (Conc.) Methane Muratic Acid Naphtha Naphthalene Natural Gas Nitrogen Oil, Animal - Cottonseed - Fish - Fuel - Lube - Mineral - Petroleum, Refined Oil-Water Mixtures Parafin Pentane Producer Gas Propane Propyl Alcohol Propylene Glycol Sea Water Sodium Acetate - Hydroxide, Cold, 20% - Hydroxide, Hot, 20% - Hydroxide, Cold, 50% - Hydroxide, Hot, 50% - Hydroxide, Cold, 70% - Hydroxide, Hot, 70% Steam (212 F) Stoddard Solvent Sulfur Dioxide (Dry) Sulfuric Acid, 0-7% - 20% - 50% - 100% Toluene or Toluol Water, Distilled, Aerated - Fresh - Sea Wax Emulsions Waxes Xylene, Dry Carbon Ductile Steel Iron G G E G E E E E E E G G G G E E G G E E U U G G E G E E E E E E F F G G G G E E G G E G E E G G G G G G E E E E E E U U G G E E F F G G G G F F G F E E G G G G F F U U U U U U E E U U F F U U E G E E E E

Nylon TFE E F E E G G E E E E U G E E E G E G E E E E E E G E E E G E E E E E G E E E E U U E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E F E E E E E

* Consult Oklahoma City office for compatibility of Aluminum Bronze Material

Leading the Pack Through Innovation

TOC

B-35

ABC
4000 ACETAL 3000 2000 1800 PRESSURE DIFFERENTIAL PSI - VALVE CLOSED 1600 1400 1200 1000 800 600 400 200 0 100 NYLON

Seat Pressure Ratings

Seat Pressure & Temperature Ratings


NYLON / ACETAL / PEEK

Seat Pressure & Temperature Ratings

PEEK

2200 2000 1800 1600 PRESSURE DIFFERENTIAL PSI - VALVE CLOSED 1400 1200 1000 800 600 400 200 0

TEFLON*

200 220 TEMP. F

300

350

400

500

1/4" Full - 2" Reduced

2" Full - 3" Reduced

3" Full - 4" Reduced 4" Full - 6" Reduced

6" Full - 8" Reduced

100

200

250 TEMP. F

300

400

500 * Reg. DuPont

B-36

TOC

Safety Is No Accident, We Do It by Design.

Flow Coefficient Data

ABC

Flow Coefficient Data


Cv Ratings of Full Bore Valve Depending upon pipe schedule with which they extremely high velocities are required to generate are used, Balon full bore valves have bore sizes that pressure drop. exceeding or nearly equaling the pipe inside At these high velocities (which are well beyond diameter. The best method of computing system those used in industry), other effects such as pressure losses is to consider the valve an vibration and pulsation are then created by super equivalent length of pipe. turbulent flow. The net results are Cv ratings which Using the Cv method of rating full bore valves are lower than would be derived if pressure losses does not provide good accuracy. The reason for could be consistently measured at velocities in the this is that Cv tests do not provide valid data until usable range. the measured pressure drop equals at least 2 psi. Cv data for reduced port valves are listed on the In the relatively short length involved in a valve, product pages.

Flow Coefficient Data

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

B-37

ABC

We Make Them

We Don't Import Valves


B-38

TOC

ABC
FREEZE RESISTANT UNI-DIRECTIONAL OPTION

Flow Indicator for UNI-Directional Valves Only

UNI-Directional Valve

UNI-Directional Modification for Freeze Resistance While no design can prevent a valve from freezing, Balon offers a UNIDirectional option that reduces the likelihood of a temporary freeze resulting in permanent damage to the valve. This design modification incorporates a relief hole in the upstream side of the closed ball. When water trapped inside the ball cavity freezes and expands, the relief hole allows dissipation of the increased internal pressure.

As shown in the photographs, the addition of the relief hole renders the valve uni-directional with the body side of the valve positioned upstream for proper sealing and operation. Balons freeze-resistant, UNI-Directional option is available on nearly every ball valve Balon offers. Please call the factory for pricing and availability when requesting the freeze resistant, UNI-Directional option.

Relief Hole, Upstream when Valve is Closed

TOC

FR-1

ABC

Better By Design

Different By Philosophy
FR-2

TOC

ABC
GEAR OPERATOR
BALON GEAR OPERATORS
Manufacturing Photos Why We Make Our Own Gear Operators Gear Operator Features
G-1 G-2 G-3 G-4

TOC

G-1

ABC ABC

Gear Operator

Why We Make Our Own Gear Operators


We manufacture our own Balon gear operators because our customers expect and deserve gear operators that measure up to the proven safety, sealability, and durability of Balon ball valves. Balon has seized an opportunity to advance gearbox safety and performance where commodity gearbox manufacturers have fallen short. By incorporating rugged features and upgraded materials, the Balon gear operator extends service life and enhances both safety and ease of operation. And, as with every component of our valves, the Balon gear operator is 100% made in America by Balon Corporation. Please consult the chart below for sizes and pressure classes on which Balon gear operators are standard.
Balon Gear Operator Models and their corresponding Valves *
B44 4F-F63-RF(RJ) 4F-F63N-RF(RJ) 4F-T63-RF(RJ) 4F-T63CN-RF (RJ) 4F-T63SN-RF (RJ) 6R-F63-RF(RJ) 6R-F63N-RF(RJ) B64 6F-F13-RF 6F-F13N-RF 6F-F13-RF15.5 6F-F13N-RF15.5 6F-F33-RF 6F-F33N-RF 6F-F63-RF(RJ) 6F-F63N-RF(RJ) 6F-T63-RF(RJ) 6F-T63CN-RF(RJ) 6F-T63SN-RF(RJ) 8R-F13-RF 8R-F13N-RF 8R-F33-RF 8R-F33N-RF 8R-F63-RF(RJ) 8R-F63N-RF(RJ) B88 8F-F13-RF 8F-F13N-RF 8F-T33-RF 8F-T33CN-RF 8F-T33SN-RF 8F-T63-RF(RJ) 8F-T63CN-RF(RJ) 8F-T63SN-RF(RJ) 10R-F13-RF 10R-F13N-RF

* Gear operator models are also applicable on equivalent low-temp, high-temp, and uni-directional valves.

G-2 G-2

TOC TOC

Gear Operator Features


2. Ductile Iron Gearbox Housing 1. Rugged Locking Device

ABC
3. Stainless Steel Directional Indicator

Gear Operator

4. Stainless Steel Shaft

5. Hardened Steel Gear Worm

6. O-Ring Sealed Shaft

7. Second Shaft Exit Point Eliminated 8. Internals Loaded from Underside

Shaft with Gear Worm and Seals

Gearbox Underside

1. Rugged Locking Device Standard A rugged locking device is standard with every Balon gearbox. 2. Ductile Iron Gearbox Housing For all gearbox housings, Balon uses highstrength ductile iron, a more malleable material with a yield strength comparable to carbon steel. 3. Stainless Steel Directional Indicator The Balon gearbox includes a low-profile stainless steel directional indicator. The indicator seal protects the stem journal from external contaminants. 4. Stainless Steel Shaft All Balon gear operators are equipped with stainless steel shafts as standard, thus reducing corrosion concerns and assuring smoother gearbox operation.

5. Hardened Steel Gear Worm Gear worms are often susceptible to galling and wear. Balon takes the additional step of hardening our steel gear worms, making them highly resistant to galling and premature failure. 6-8. Suitable for Above Ground and Buried Service The Balon gearbox is designed to prevent water and external contaminants from invading the box and causing corrosion and operating problems. 6) The shaft is completely O-ring sealed. 7) Balon has eliminated the second shaft exit point, a common entry point for external contaminants in more ordinary gearboxes. 8) The internal components of Balons gearbox are loaded from the underside, not from the top, and are sealed against the encroachment of external contaminants.

Leading the Pack Through Innovation

TOC

G-3

G-4

Innovate Rather Than Imitate

ABC

TOC

Leading The Pack

ABC
TRUNNION BALL VALVES
TRUNNION BALL VALVES
Trunnion Ball Valve Features

TRUNNION VALVE IDENTIFICATION KEY SERIES T BALL VALVES


Carbon Steel, ANSI 300, 740 PSI WP (8) Carbon Steel, ANSI 600, 1480 PSI WP (4 Through 8)

T-1 T-2 T-3

T-4, T-5 T-6, T-7

TECHNICAL INFORMATION
Actuator Sizing / Standards and Specifications
T-8

TOC

T-1

ABC

Trunnion Ball Valve Identification Key

Balon Trunnion Ball Valves


Nominal Pipe Size F R Port Size Full Port Reduced Port T Valve Series Trunnion 3 6 Working Pressure ANSI 300 740 PSI ANSI 600 1480 PSI

4 F - T 6 3 CNL - RF
Material 3 Carbon Steel CN CNL SN SNL Trim (Ball & Stem Material) Not Used if Carbon Steel Standard NACE (Carbon Steel Ball & Stem) Low Temperature NACE (Carbon Steel Ball & Stem) NACE (Stainless Steel Ball & Stem) Low Temperature NACE (Stainless Steel Ball & Stem) End Connection RF RJ Raised Face Ring Type Joint

Note: For any valves not listed please consult factory.

T-2

TOC

Trunnion Valve Features

ABC

Trunnion Ball Valve Special Features

Trunnion Valve Features

FULL-RANGE SEALING WITH MULTI-SEAL Most trunnion-mounted ball valves seal poorly at low pressure. By contrast, Balons Multi-Seal seats provide multiple sealing surfaces for fullrange sealing: Nylon for low-pressure sealing, Acetal for high-pressure sealing. Multi-Seal is standard in every valve. BLOWOUT-PROOF STEM WITH SAFETY SHEAR GROOVE To prevent hazardous blowout, the Balon Series T stem is internally loaded and back-seated. And, as an added precaution each stem includes Balons safety shear groove. If the stem should be inadvertently sheared, breakage occurs at a point located a safe distance from the pressure zone. LOAD-BEARING BLOCKS Balon has done away with the externally inserted lower trunnion, a hazardous leak path, a maintenance nuisance, and a blowout point. The Balon Series T incorporates load-bearing blocks. Even at maximum pressure, the blocks bear the load uniformly and reduce lateral stress,

keeping the ball centered. Balon has eliminated the premature bearing failure associated with traditional trunnion valve designs. DOUBLE-BLOCK-AND-BLEED AND SECONDARY SEALING Every Balon Series T includes a bleed fitting for double-block-and-bleed, and every valve allows grease injection for secondary sealing. LOCKING DEVICE ON EVERY VALVE Balon Series T valves, like all Balon gear operated valves, feature standard locking devices in all sizes. FIRE-TESTED AS STANDARD With Balon, there is no need to ask for fire safe. Every Balon Series T ball valve is fire-safe and fire-testedas standard. 100% AMERICAN-MADE Like all Balon valves, the Series T comprises 100% domestic raw materials. All machining work is performed in our Oklahoma City plant by Balon employees.

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

T-3

ABC Series T Trunnion Valves


Series T Carbon Steel
n Gear Operated Trunnion Ball Valve n ANSI Class 300 (740 PSI WP) n 8" n Bolted Body Construction

Series T Carbon Steel

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft Indicator Standard 4 Integral Locking Device Standard n Multi-Seal Seats n Fire Safe Design
n

CATALOG NUMBER SIZE STANDARD TRIM NACE TRIM CARBON STEEL CARBON STEEL BALL & STEM BALL & STEM 8F-T33-RF 8F-T33CN-RF

Dimensional Data
LOW-TEMP NACE TRIM 316 SS BALL & STEM 8F-T33SNL-RF PORT A B C D E F G LBS.

NACE TRIM 316 SS BALL & STEM 8F-T33SN-RF

8x8x8

19.75

9.37

5.25

11.75

20 11.56 13.68

684

T-4

TOC

Different by Philosophy, Better by Design

Series T Trunnion Valves


Series T Carbon Steel

ABC

Series T Carbon Steel

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NAME Body Adapter Ball Seat Carrier Seat Insert Stem Stem O-Ring Stem Thrust Washer Snap Ring Stem Key Seat O-Ring Fireseal Fireseal Support Ring Spring Body O-Ring Bearing Block Trunnion Bearing Bleed Fitting Grease Fitting Internal Check Fitting Nuts Studs Stem Bearing Adapter Plate Capscrews Gear Operator Handwheel STANDARD TRIM ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Carbon Steel Nickel Chrome Plated Carbon Steel Nickel Chrome Plated Nylon/Acetal Carbon Steel Buna-N TFE Carbon Spring Steel Steel Key Stock Buna-N Graphite Stainless Steel Inconel X-750 Buna-N Carbon Steel 316 SS/TFE 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2H ASTM A193 B7 Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel CARBON STEEL NACE ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Carbon Steel Nickel Chrome Plated Carbon Steel Nickel Chrome Plated Nylon/Acetal Carbon Steel Fluorocarbon TFE Carbon Spring Steel Steel Key Stock Fluorocarbon Graphite Stainless Steel Inconel X-750 Fluorocarbon Carbon Steel 316 SS/TFE 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel STAINLESS STEEL NACE ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 316 Stainless Steel 316 Stainless Steel Nylon/Acetal 316 Stainless Steel Fluorocarbon TFE Carbon Spring Steel Steel Key Stock Fluorocarbon Graphite Stainless Steel Inconel X-750 Fluorocarbon Stainless Steel 316 SS/TFE 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel

Leading the Pack Through Innovation

TOC

T-5

ABC Series T Trunnion Valves


Series T Carbon Steel
n Gear Operated Trunnion Ball Valve n ANSI Class 600 (1480 PSI WP) n 4" Through 8" n Bolted Body Construction

Series T Carbon Steel

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft Indicator Standard 4 Integral Locking Device Standard n Multi-Seal Seats n Fire Safe Design
n

CATALOG NUMBER SIZE STANDARD TRIM NACE TRIM CARBON STEEL CARBON STEEL BALL & STEM BALL & STEM 4F-T63-RF 6F-T63-RF 8F-T63-RF 4F-T63CN-RF 6F-T63CN-RF 8F-T63CN-RF

Dimensional Data
LOW-TEMP NACE TRIM 316 SS BALL & STEM 4F-T63SNL-RF 6F-T63SNL-RF 8F-T63SNL-RF PORT A B C D E F G LBS.

NACE TRIM 316 SS BALL & STEM 4F-T63SN-RF 6F-T63SN-RF 8F-T63SN-RF

4x4x4 6x6x6 8x8x8

4 6 8

17 22 26

8.5 11 13

3.04 4.06 5.25

8.06 9.69 11.75

13 8.75 9.68 20 11.19 11.31 20 11.56 13.68

282 560 998

T-6

TOC

Safety is No Accident, We Do It by Design.

Series T Trunnion Valves


Series T Carbon Steel

ABC

Series T Carbon Steel

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NAME Body Adapter Ball Seat Carrier Seat Insert Stem Stem O-Ring Stem Thrust Washer Snap Ring Stem Key Seat O-Ring Fireseal Fireseal Support Ring Spring Body O-Ring Bearing Block Trunnion Bearing Spacer Block Bleed Fitting Grease Fitting Internal Check Fitting Nuts Studs Stem Bearing Adapter Plate Capscrews Gear Operator Handwheel STANDARD TRIM ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Carbon Steel Nickel Chrome Plated Carbon Steel Nickel Chrome Plated Nylon/Acetal Carbon Steel Buna-N TFE Carbon Spring Steel Steel Key Stock Buna-N Graphite Stainless Steel Inconel X-750 Buna-N Carbon Steel 316 SS/TFE Stainless Steel 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2H ASTM A193 B7 Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel CARBON STEEL NACE ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Carbon Steel Nickel Chrome Plated Carbon Steel Nickel Chrome Plated Nylon/Acetal Carbon Steel Fluorocarbon TFE Carbon Spring Steel Steel Key Stock Fluorocarbon Graphite Stainless Steel Inconel X-750 Fluorocarbon Carbon Steel 316 SS/TFE Stainless Steel 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel STAINLESS STEEL NACE ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 316 Stainless Steel 316 Stainless Steel Nylon/Acetal 316 Stainless Steel Fluorocarbon TFE Carbon Spring Steel Steel Key Stock Fluorocarbon Graphite Stainless Steel Inconel X-750 Fluorocarbon Stainless Steel 316 SS/TFE Stainless Steel 316 Stainless Steel Alloy Steel 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M Glass/TFE Ductile Iron Alloy Steel Ductile Iron Carbon Steel

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

T-7

ABC
Because the actuator sizing is so critical to the proper operation and life of a ball valve, we have chosen not to publish torque values. Misinterpretation of manual torque data can lead to undersizing, while misinterpretation of factored torque values can mislead as to ease of manual operation.

Actuator Sizing
Actuator Sizing
Furthermore, types of service conditions can significantly alter standard torque requirements. Balon valves have been recognized for years as a very easy to operate valve. We will be glad to provide sizing information upon request through one of our field representatives or from our Oklahoma City headquarters.

Standards & Specifications

Standards and Specifications


Balon utilizes the following standards in the The user therefore, should specify a given standard manufacture of ball valves. It should be noted that if there is a need to assure total compliance with a not all styles, configurations and materials used in given standard. Balon valves meet all of these standards in their entirety.
API. . . . . . . . . . . . . (American Petroleum Institute) API-6FA . . . . . . . . . Fire Test For Resilient-Seated Valves API 5B . . . . . . . . . . Inspection Of Threads API-6D. . . . . . . . . . Pipeline Valves, End Closures, Connectors And Swivels. API-Q1. . . . . . . . . . Quality Programs API-594 . . . . . . . . . Wafer Check Valves ANSI . . . . . . . . . . . (American National Standard Institute) ANSI-B. . . . . . . . . . 16.5 - Pipe Flanges And Flanged Fittings ANSI-B. . . . . . . . . . 16.10 - Face-To-Face End-To-End Dimensions ANSI-B. . . . . . . . . . 16.42 Ductile Iron Pipe Flanges And Flanged Fittings ANSI-B. . . . . . . . . . 16.34 - Valves - Flanged End, . . . . . . . . . . . . . . . . Threaded And Butt Weld ANSI-B. . . . . . . . . . (B1.20.1) - Pipe Threads General Purpose (Inch) MSS . . . . . . . . . . . . (Manufacturers Standardization Society) MSS-SP6 . . . . . . . . Standard Finishes For Contact Faces Of Pipe Flanges And Connection End Flanges Of Valves And Fittings MSS-SP25. . . . . . . Standard Marking System For Valves, Fittings, Flanges And Fittings MSS-SP72. . . . . . . Ball Valves With Flanged Or Butt Welding Ends For General Service MSS-SP82. . . . . . . Valve Pressure Test Methods MSS-SP84. . . . . . . Steel Valves - Socket Welding And Threaded Ends NACE MR-01-75. . .Sulfide Stress Cracking, Resistant Metallic Material For Oil Field Equipment (NACE Materials Are Optional And Must Be Specified On Purchase Orders)

T-8

TOC

We dont import valves, we make them. We dont export jobs, we create them.

ABC
SWING CHECK VALVES
BALON SWING CHECK VALVES
Balon Check Valve Features

CHECK VALVE IDENTIFICATION KEY SERIES D CHECK VALVES


Carbon Steel, To 2500 PSI WP, Threaded End (1 Through 2) Ductile Iron, To 2000 PSI WP, Threaded End (1 Through 2) Aluminum Bronze, To 2000 PSI WP, Threaded End (1 Through 2)

C-1 C-2

C-3

C-4 C-5 C-6

SERIES C CHECK VALVES


Aluminum Bronze, 3000 PSI WP, Threaded End (2) Ductile Iron, To 750 PSI WP, Threaded End (2 Through 3) Ductile Iron, To 1000 PSI WP, Threaded End (2 Through 3) Ductile Iron, 2000 PSI WP, Threaded End (2 Through 3) Carbon Steel, To 3000 PSI WP, Threaded End (1 Through 2) Carbon Steel, To 1000 PSI WP, Grooved End (2 Through 3) Carbon Steel, 3000 PSI WP, Threaded End (2) Wafer ANSI 150, 285 PSI WP Thin Pattern (2 Through 6) Wafer ANSI 150, 285 PSI WP Long Pattern (2 Through 6) Wafer ANSI 300, 740 PSI WP Thin Pattern (2 Through 6) Wafer ANSI 300, 740 PSI WP Long Pattern (2 Through 6) Wafer ANSI 600, 1480 PSI WP Thin Pattern (2 Through 6) Wafer ANSI 600, 1480 PSI WP Long Pattern (2 Through 6) Carbon Steel, Flanged End, ANSI 150, 285 PSI WP (2 Through 6) Carbon Steel, Flanged End, ANSI 300, 740 PSI WP (2 Through 6) Carbon Steel, Flanged End, ANSI 600, 1480 PSI WP (2 Through 6) Manufacturing Photos Installation Photos

C-7 C-8 C-8 C-9 C-10 C-10 C-11 C-12 C-13 C-14 C-15 C-16 C-17
C-18 C-19 C-20
C-21 C-22

TOC

C-1

ABC
Balon Threaded End \ Grooved End Check Valves

Check Valve Identification Key


Nominal Pipe Size R F Port Size Reduced Port Full Port C D Valve Series End Entry Top Entry

2 R - C 9 3 S - SE
Valve Working Pressure 2 3 4 6 9 500 PSI WP 750 PSI WP 1000 PSI WP 1500 PSI WP 2000 PSI WP or 2500 PSI WP 2 Reduced Carbon Steel 3000 PSI WP 2 3 4 Valve Material Ductile Iron Carbon Steel Aluminum Bronze S Trim Not Used in Series D or Series C with Carbon Steel Seat Stainless Steel Replaceable Seat End Connection SE GE Threaded End Grooved End

Balon Flanged End Check Valves

Nominal Pipe Size R F

Port Size Reduced Port Full Port C

Valve Series End Entry

2 F - C 6 3 S - RF
Valve Working Pressure 1 3 6 ANSI 150 - 285 WP ANSI 300 - 740 WP ANSI 600 - 1480 WP 3 Valve Material Carbon Steel S Trim Stainless Steel Replaceable Seat RF RJ End Connection Raised Face Ring Type Joint *
* Ring Joint available only in ANSI 600 class.

Balon Thin and Long Pattern Wafer Check Valves

Nominal Pipe Size N

Trim (Ball & Stem Material) Not Used if Carbon Steel Carbon Steel NACE Trim

API Pattern Size T L API Thin Pattern API Long Pattern

6 T - 600 - N

ANSI Class 150 300 600 ANSI 150 - 285 WP ANSI 300 - 740 WP ANSI 600 - 1480 WP

Note: For any valves not listed please consult factory.

C-2

TOC

Check Valve Features

ABC

Series D Check Valves


The Balon Series D is a top-entry check valve which is available in carbon steel, ductile iron and aluminum bronze. All series D are full port to allow for uninterrupted flow through the valve. As is the case with all of Balons other check valves, all series D meet NACE and include 316 stainless steel discs as standard components. All Series D feature a specially designed, patented hingeworks consisting of a hinge pin and bearing block. As with the disc, the hinge and bearing block are also made of stainless steel. This special hinge-works supports the disc and encases the hinge in a stainless steel bearing that is fixed in place to prevent the hinge from rubbing against the dissimilar metal of the valve body. In competitive check valves, this rubbing of dissimilar metals causes erosion and wear and can greatly shorten the useful life of the valve. Balons exclusive, patented hinge-works is yet another example of how Balon solves problems by raising the threshold of quality and lowering the cost of ownership.

Check Valve Features


C-3

Series C Check Valves


Balon has breathed new life into check valve art by providing a fresh approach that conquers common swing check valve problems of the past. Check valves often are subjected to damaging service requiring periodic replacement of internal components. Yet the design of most check valves prevents replacement of one of the most important components in a check valve; the seat, which can lead to premature valve failure. Balons Series C Check Valves solve this problem by using an innovative cartridge assembly that affords the user an economical and easy way to replace the entire checking mechanism (the disc, seal and seat) in the field, thereby extending the life of the valve. 1. Notice the Seat...it is an integral part of the replaceable module and not cast into the body as in other check valves. 2. Notice the Resilient Seal...it is firmly anchored into the seat rather than the disc, protecting it from the destructive abrading and blasting effect of the flow. 3. Notice the Disc...it has an integral pivot pin. No problem with wear prone pins and bushings. A positive solution to early mechanical failure. 4. Notice the Pivot Bearing...it is part of the seat module and not the valve body. It is a replaceable part, allowing complete valve renewal. We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

ABC Threaded End Connection


Series D Carbon Steel
6

n Top Entry Swing Check Valve n To 2500 PSI WP n 1" Through 2" n Threaded Body Construction

Series D Carbon Steel

3 5 4C 4B 6

n n n

4A Patented Hinge-Works for Extended Life Stainless Steel Disc Standard Improved by Design for Easier Bonnet Removal 1

3 5 4C 4B 4A

Material Description
ITEM 1 2 3 4A 4B 4C 5 6* PART NAME Body Bonnet Bonnet Seal Disc Pin Pivot Bearing Disc Seal Pipe Plug DESCRIPTION ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N (Fluorocarbon Optional) Replaceable 316 Stainless Steel Stainless Steel Stainless Steel Buna-N (Fluorocarbon Optional) Carbon Steel

* Not available in 1".

B SIZE 1 1 2 2

C A

CATALOG 1F-D63-SE 1F-D93-SE 2F-D63-SE 2F-D93-SE

Dimensional Data
PORT 1 1 2 2 WP 1500 2500 1500 2500 A 2.87 2.87 6 6

B 2.87 2.87 3.75 3.75

C 1.12 1.12 1.81 1.81

LBS. 4.5 4.5 12 12

C-4

TOC

Different by Philosophy, Better by Design

Threaded End Connection


Series D Ductile Iron
n Top Entry Swing Check Valve n To 2000 PSI WP n 1" Through 2" n Threaded Body Construction

ABC

Series D Ductile Iron

2 6 3 2 5 4C

3 5 4C 4B 4A

High Grade Ductile Iron for Better Corrosion 4B Resistance and Greater Yield Strength n Patented Hinge-Works for Extended Life 4A n Stainless Steel Disc Standard n Improved by Design for Easier Bonnet Removal
n

1 ITEM 1 2 3 4A 4B 4C 5 6*

Material Description
PART NAME Body Bonnet Bonnet Seal Disc Pin Pivot Bearing Disc Seal Pipe Plug DESCRIPTION ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed Buna-N (Fluorocarbon Optional) Replaceable 316 Stainless Steel Stainless Steel Stainless Steel Buna-N (Fluorocarbon Optional) Carbon Steel

* Not available in 1".

SIZE 1 1 2 2 2 2 2

CATALOG 1F-D42-SE 1F-D92-SE 2F-D12-SE 2F-D32-SE 2F-D42-SE 2F-D62-SE 2F-D92-SE

Dimensional Data
PORT 1 1 2 2 2 2 B 2 WP 1000 2000 300 750 1000 1500 2000 A 4.25 4.25 6 6 6 6 6

B 2.87 2.87 3.75 3.75 3.75 3.75 3.75

C 1.12 1.12 1.81 1.81 1.81 1.87 1.87

LBS. 4 4 10 10 10 11 11 A

Leading the Pack Through Innovation


A

TOC

C-5

ABC Threaded End Connection


Series D Aluminum Bronze
n Top Entry Swing Check Valve n To 2000 PSI WP n 1" Through 2" n Threaded Body Construction
6

Series D Aluminum Bronze

n n n n n n
2

Enhanced Protection Against CO and 2 Saltwater Corrosion Replaceable Disc 3 NACE Standard 316 Stainless Steel Disc Standard 4C 5 Improved by Design for Easier Bonnet Removal 4B Minimizes Risk of Galling Associated with Stainless Steel
4A

3 5 4C 4B 4A ITEM 1 2 3 4A 4B 4C 5 6*

Material Description
PART NAME Body Bonnet Bonnet Seal Disc Pin Pivot Bearing Disc Seal Pipe Plug STAINLESS STEEL SEAT ASTM B148 9D (955) ASTM B148 9D (955) Fluorocarbon Replaceable 316 Stainless Steel Stainless Steel Stainless Steel Fluorocarbon 316 Stainless Steel

* Not available in 1".

SIZE 1 2 2

STAINLESS STEEL SEAT 1F-D44-SE 2F-D44-SE 2F-D94-SE

Dimensional Data
PORT 1 2 2 WP 1000 1000 2000 A 4.25 6 6

B B 2.87 3.75 3.75 C 1.12 1.87 1.87 LBS. 4 9.8 11

C A

C-6

TOC

Safety is No Accident, We Do It by Design

Threaded End Connection


Series C Aluminum Bronze
n Swing Check Valve n 3000 PSI WP n 2" n Bolted Body Construction
n n n n n n

ABC

Series C Aluminum Bronze

Enhanced Protection Against CO and Saltwater Corrosion Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard Minimizes Risk of Galling Associated with Stainless Steel

6 4

Material Description
ITEM 1 2 3 4 5 6 7 8 PART STAINLESS STEEL NAME SEAT Body ASTM B148 9D (955) 1 Adapter ASTM B148 9D (955) 5 Seat 3 Replaceable 316 Stainless Steel Disc Replaceable 316 Stainless Steel O-Ring Seat Seal: Fluorocarbon O-Ring Assembly Seal: Fluorocarbon O-Ring Body Seal: Fluorocarbon Bolts ASTM A193 B7M
2 8 7 6

2 8

SIZE 2

STAINLESS STEEL SEAT 2R-C04S-SE

Dimensional Data
PORT 1.5

D 4.88

L 5.37

LBS. 10.9

D L

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.
L

TOC

C-7

ABC Threaded End Connection


Series C Ductile Iron
3 1

n Swing Check Valve n 750 PSI WP n 2" Through 3" n One Piece Body
DESCRIPTION ASTM A536-A395 Class 60-40-18 Fully Annealed Replaceable Carbon Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Body Seal: Buna-N 316 Stainless Steel
5 2 4 6

Series C Ductile Iron

Material Description
ITEM 1 2 3 4 5 6 PART NAME Body Seat Disc O-Ring O-Ring Retaining Ring

3 1

SIZE 2 3

CATALOG 2R-C32-SE 3R-C32-SE

Dimensional Data
PORT 1.25 2 D 3 4.25

L 3.62 4.50

LBS. 3.3 7.3

High Grade Ductile Iron for Better Corrosion Resistance and Greater Yield Strength n Replaceable Seat Disc Cartridge n Stainless Steel Disc Standard
n

Seal Located in Seat, Thus Protected From Flow n NACE Standard


n
D
4

n Swing Check Valve n 1000 PSI WP n 2" n Threaded Body Construction Material Description
4

L
1 6 3 5

ITEM 1 2 3 4 5 6 7

1 6 3 5

PART NAME Body Adapter Seat Disc O-Ring O-Ring O-Ring

CARBON STEEL SEAT ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed Replaceable Carbon Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Buna-N Body Seal: Buna-N

STAINLESS STEEL SEAT ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon

Dimensional Data
CATALOG NUMBER SIZE 2 CARBON STEEL SEAT 2R-C42-SE STAINLESS STEEL SEAT 2R-C42S-SE PORT 1.5 D 3.37 L 5.37 LBS. 6
L D

C-8

TOC
D

Different by Philosophy, Better by Design

Threaded End Connection


Series C Ductile Iron
n Swing Check Valve n 2000 PSI WP n 2" Through 3" n Bolted Body Construction

ABC

Series C Ductile Iron

n n

n n
4

n n

Bolted Body Protects Against End Adapter Blowout High Grade Ductile Iron for Better Corrosion Resistance and Greater Yield Strength Replaceable Seat Disc Cartridge 5 Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard

3 2 8
7 1 Material Description

ITEM
2 8

1 2 3 4 5 6 7 8

PART NAME Body Adapter Seat Disc O-Ring O-Ring O-Ring Bolts

CARBON STEEL SEAT ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed Replaceable AISI 1018 Carbon Steel Replaceable 316 Stainless Steel Body Seal: Buna-N Assembly Seal: Buna-N Seat Seal: Fluorocarbon ASTM A193 B7M

STAINLESS STEEL SEAT ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Body Seal: Fluorocarbon Assembly Seal: Fluorocarbon Seat Seal: Fluorocarbon ASTM A193 B7M

Dimensional Data
CATALOG NUMBER
D

SIZE 2 3

CARBON STEEL SEAT 2R-C92-SE 3R-C92-SE

STAINLESS STEEL SEAT 2R-C92S-SE 3R-C92S-SE

PORT 1.5 2

D 4.87 6.75

L 5.50 7.25

LBS. 10 24.3

Leading the Pack Through Innovation

TOC

C-9

ABC
D L

Threaded \ Grooved End


Series C Carbon Steel
n Swing Check Valve n To 3000 PSI WP n 1" Through 2" n Threaded Body Construction
PART ITEM NAME 1 Body 2 Adapter 3 Seat 4 Disc 5 O-Ring 6 O-Ring 7 O-Ring

Series C Carbon Steel

4 6

Material Description
CARBON STEEL SEAT AISI 1018 Carbon Steel AISI 1018 Carbon Steel Replaceable Carbon Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Buna-N Body Seal: Buna-N

1 3 2 5

STAINLESS STEEL SEAT AISI 1018 Carbon Steel AISI 1018 Carbon Steel Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon

Dimensional Data
CATALOG NUMBER SIZE 1 1 2 CARBON STEEL SEAT 1F-C63-SE 1F-C03-SE 2F-C43-SE STAINLESS STEEL SEAT 1F-C63S-SE 1F-C03S-SE 2F-C43S-SE PORT 1 1 2 WP D L LBS.
D

1500 2.375 3.75 3000 2.500 3.75 1000 4 5.75

2.5 3.2 10.5

n n

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow
7 6 3 5 1

n n

NACE Standard 316 Stainless Steel Disc Standard

n Swing Check Valve n 1000 PSI WP n 2" Through 3" n Threaded Body Construction
2

4 6

7
4

1 3
1

7 2

CATALOG NUMBER

Dimensional Data
STAINLESS STEEL SEAT 2R-C43S-GE 3R-C43S-GE PORT 1.5 2 D 3.12 4 L 5.87 6.50 LBS. 5.3 9.8

SIZE 2 3

CARBON STEEL SEAT 2R-C43-GE 3R-C43-GE

C-10

TOC

Safety is No Accident, We Do It by Design.

Threaded End Connection


Series C Carbon Steel
n Swing Check Valve n 3000 PSI WP n 2" n Bolted Body Construction
n n n n n

ABC

Series C Carbon Steel

Bolted Body Protects Against End Adapter Blowout Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard

Material Description
PART CARBON STEEL ITEM NAME SEAT 1 Body ASTM A216 Grade WCB/A105 2 Adapter ASTM A216 Grade WCB/A105 3 Seat Replaceable Carbon Steel 4 Disc Replaceable 316 Stainless Steel 5 O-Ring Seat Seal: Fluorocarbon 6 O-Ring Assembly Seal: Buna-N 7 O-Ring Body Seal: Buna-N 8 Bolts ASTM A193 B7M STAINLESS STEEL SEAT ASTM A216 Grade WCB/A105 ASTM A216 Grade WCB/A105 Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon ASTM A193 B7M
7

3 2 8 2 8

15

CATALOG NUMBER SIZE 2 CARBON STEEL SEAT 2R-C03-SE

Dimensional Data
STAINLESS STEEL SEAT 2R-C03S-SE PORT 1.5 D 4.87 L 5.37 LBS. 10.3
D D

L L

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

C-11

ABC

Wafer Check Valves


Wafer Check Valves Carbon Steel

Carbon Steel Wafer Check

n Thin Pattern Swing Check Valve n ANSI 150 (285 PSI WP) n 2" Through 6" n Forged Steel Body Construction
n n n n n

4 1 ITEM 1 2 3 4 5 6 7 5 2

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard Generally Larger Port Sizes Than Other Brands

Material Description
STAINLESS STEEL SEAT ASTM A105 Replaceable 316 Or 17-PH Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Stainless Steel Stainless Steel

PART NAME Body Seat

CARBON STEEL SEAT ASTM A105 Replaceable Carbon Steel Disc Replaceable 316 Stainless Steel O-Ring Seat Seal: Fluorocarbon O-Ring Assembly Seal: Buna-N Retainer Stainless Steel Set Screw Stainless Steel

4 1 5 2

Dimensional Data
PORT D CATALOG NUMBER SIZE 2 3 4 6 CARBON STEEL SEAT 2T-150 3T-150 4T-150 6T-150 STAINLESS STEEL SEAT 2T-150S 3T-150S 4T-150S 6T-150S PORT 1.25 2 2.81 4.50 D 4.12 5.37 6.87 8.75 T .75 .75 .75 .87 STUD LENGTH 4.25 4.50 4.50 5 LBS. 2.5 4.3 7.5 13

C-12

TOC

Different by Philosophy, Better by Design.

Wafer Check Valves


Wafer Check Valves Carbon Steel
n Long Pattern Swing Check Valve n ANSI 150 (285 PSI WP) n 2" Through 6" Port D n Forged Steel Body Construction
n n n n n

ABC

Carbon Steel Wafer Check

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel L Disc Standard Generally Larger Port Sizes Material Description Than Other Brands PART CARBON STEEL STAINLESS STEEL
ITEM 1 2 3 4 5 6 7 NAME Body Seat SEAT ASTM A105 Replaceable Carbon Steel

SEAT ASTM A105 Replaceable 316 Or 17-PH Stainless Steel Disc Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel O-Ring Seat Seal: Fluorocarbon Seat Seal: Fluorocarbon O-Ring Assembly Seal: Buna-N Assembly Seal: Fluorocarbon Retainer Stainless Steel Stainless Steel Set Screw Stainless Steel Stainless Steel

4 1 5 2

Dimensional Data
CATALOG NUMBER SIZE 2 3 4 6 CARBON STEEL SEAT 2L-150 3L-150 4L-150 6L-150 STAINLESS STEEL SEAT 2L-150S 3L-150S 4L-150S 6L-150S PORT 1.25 2 3 4.75 D 4.12 5.37 6.87 8.75 L 2.37 2.87 2.87 3.87 STUD LENGTH 5.75 6.50 6.50 8 LBS. 4.9 11.8 15 34 Port D

Leading the Pack Through Innovation

TOC

C-13

ABC

Wafer Check Valves


Wafer Check Valves Carbon Steel

Carbon Steel Wafer Check

n Thin Pattern Swing Check Valve n ANSI 300 (740 PSI WP) n 2" Through 6" n Forged Steel Body Construction
n n n n n

4 1 5 2

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard Generally Larger Port Sizes Than Other Brands

Material Description
STAINLESS STEEL SEAT ASTM 105 Replaceable 316 Or 17-4PH Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Stainless Steel Stainless Steel

PART ITEM NAME 1 Body 2 Seat 3 4 5 6 7

CARBON STEEL SEAT ASTM 105 Replaceable Carbon Steel Disc Replaceable Stainless Steel O-Ring Seat Seal: Fluorocarbon O-Ring Assembly Seal: Buna-N Retainer Stainless Steel Set Screw Stainless Steel

4 1 5 2

Dimensional Data
CATALOG NUMBER PORT D SIZE 2 3 4 6 CARBON STEEL SEAT 2T-300 3T-300 4T-300 6T-300 STAINLESS STEEL SEAT 2T-300S 3T-300S 4T-300S 6T-300S PORT 1.25 2 2.81 4.50 D 4.37 5.87 7.12 9.87 T .75 .75 .75 .87 STUD LENGTH 4.50 5.25 5.50 5.75 LBS. 2.8 5.3 8 18

C-14

TOC

Safety is No Accident, We Do It by Design.

Wafer Check Valves


Wafer Check Valves Carbon Steel
n Long Pattern Swing Check Valve n ANSI 300 (740 PSI WP) n 2" Through 6" Port D n Forged Steel Body Construction
n n n n n

ABC

Carbon Steel Wafer Check

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow L NACE Standard 316 Stainless Steel Disc Standard Material Description Generally Larger Port Sizes PART CARBON STEEL STAINLESS STEEL Than Other Brands ITEM
1 2 3 4 5 6 7 NAME Body Seat SEAT ASTM A105 Replaceable Carbon Steel

Disc O-Ring O-Ring Retainer Set Screw

Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Buna-N Stainless Steel Stainless Steel

SEAT ASTM A105 Replaceable 316 Or 17-4PH Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Stainless Steel Stainless Steel

4 1 5 2

Dimensional Data
CATALOG NUMBER SIZE 2 3 4 6 CARBON STEEL SEAT 2L-300 3L-300 4L-300 6L-300 STAINLESS STEEL SEAT 2L-300S 3L-300S 4L-300S 6L-300S PORT 1.5 2 3 4.75 D 4.37 5.87 7.12 9.87 L 2.37 2.87 2.87 3.87 STUD LENGTH 6.25 7.25 7.75 9 LBS. 4.9 11.8 15 34.8 Port D

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

C-15

ABC

Wafer Check Valves


Wafer Check Valves Carbon Steel

Carbon Steel Wafer Check

n Thin Pattern Swing Check Valve n ANSI 600 (1480 PSI WP) n 2" Through 6" n Forged Steel Body Construction
n n n n n

4 1 5 2

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard Generally Larger Port Sizes Than Other Brands

Material Description
PART ITEM NAME 1 Body 2 Seat 3 4 5 6 7 CARBON STEEL SEAT ASTM A105 Replaceable Carbon Steel Disc Replaceable 316 Stainless Steel O-Ring Seat Seal: Fluorocarbon O-Ring Assembly Seal: Buna-N Retainer Stainless Steel Set Screw Stainless Steel STAINLESS STEEL SEAT ASTM A105 Replaceable 316 Or 17-4PH Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Stainless Steel Stainless Steel 3

4 1 5 2

Dimensional Data
CATALOG NUMBER PORT D SIZE 2 3 4 6 CARBON STEEL SEAT 2T-600 3T-600 4T-600 6T-600 STAINLESS STEEL SEAT 2T-600S 3T-600S 4T-600S 6T-600S PORT 1.25 2 2.62 4 D 4.37 5.87 7.62 10.50 T .75 .75 .87 1.12 STUD LENGTH 5.25 6 7 8 LBS. 2.5 5.3 10.8 19

C-16

TOC

Different by Philosophy, Better by Design

Wafer Check Valves


Wafer Check Valves Carbon Steel
n Long Pattern Swing Check Valve n ANSI 600 (1480 PSI WP) Port D n 2" Through 6" n Forged Steel Body Construction
n n n n n

ABC

Carbon Steel Wafer Check

Replaceable Seat Disc Cartridge Seal Located in Seat,LThus Protected From Flow NACE Standard 316 Stainless Steel Disc Standard Generally Larger Port Sizes Material Description Than Other Brands PART CARBON STEEL STAINLESS STEEL
ITEM 1 2 3 4 5 6 7 NAME Body Seat SEAT ASTM A105 Replaceable Carbon Steel

SEAT ASTM A105 Replaceable 316 Or 17-4PH Stainless Steel Disc Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel O-Ring Seat Seal: Fluorocarbon Seat Seal: Fluorocarbon O-Ring Assembly Seal: Buna-N Assembly Seal: Fluorocarbon Retainer Stainless Steel Stainless Steel Set Screw Stainless Steel Stainless Steel

4 1 5 2

Dimensional Data
CATALOG NUMBER SIZE 2 3 4 6 CARBON STEEL SEAT 2L-600 3L-600 4L-600 6L-600 STAINLESS STEEL SEAT 2L-600S 3L-600S 4L-600S 6L-600S PORT 1.5 2 3 4.75 D 4.37 5.87 7.87 10.50 L 2.37 2.87 3.12 5.37 STUD LENGTH 6.75 8 9.25 12.50 LBS. 4.9 11.8 15.9 48 Port D

Leading the Pack Through Innovation

TOC

C-17

ABC

Flanged End Connection


Series C Carbon Steel
n Swing Check Valve n ANSI Class 150 (285 PSI WP) n 2" Through 6" n Bolted Body Construction
5 7

Series C Carbon Steel

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow n NACE Standard 5 4 Stainless Steel Disc and n 7 Seat Standard
n n
2

1 6 8 3 9

Material Description
ITEM PART NAME 9 1 Body 3 6 Adapter 2 Seat 83 4 Disc 5 O-Ring 6 O-Ring 7 O-Ring 8 Nuts 9 Body Bolts 1 DESCRIPTION ASTM A216 Grade WCB ASTM A216 Grade WCB Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon ASTM A194 2HM ASTM A193 B7M

SIZE 2 3 4 6

CATALOG 2F-C13S-RF 3F-C13S-RF 4F-C13S-RF 6F-C13S-RF

Dimensional Data
PORT 2 3 4 6 L D 6 7.50 9 12.75

L 8 9.5 11.5 14

LBS. 27 48 74 162

C-18

TOC

Safety is No Accident, We Do It by Design.

Flanged End Connection


Series C Carbon Steel
n Swing Check Valve n ANSI Class 300 (740 PSI WP) n 2" Through 6" n Bolted Body Construction
n n n n

ABC

Series C Carbon Steel

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow NACE Standard Stainless Steel Disc and Seat Standard
5 7 4 7 5

1 6 2 8 3 9

ITEM 1 2 3 4 5 6 7 8 9

PART NAME Body 2 Adapter Seat Disc O-Ring O-Ring O-Ring Nuts Body Bolts

Material Description 9
8

3 DESCRIPTION 6 ASTM A216 Grade WCB ASTM A216 Grade WCB Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon ASTM A194 2HM ASTM A193 B7M

SIZE 2 3 4 6

CATALOG D 2F-C33S-RF 3F-C33S-RF 4F-C33S-RF 6F-C33S-RF

Dimensional Data
PORT 2 3 4 6 D 6.50 8 9.37 13.25

L 10.5 12.5 14 17.5

LBS. 37 74 111 268

L L

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

C-19

ABC

Flanged End Connection


Series C Carbon Steel
n Swing Check Valve n ANSI Class 600 (1480 PSI WP) n 2" Through 6" n Bolted Body Construction

Series C Carbon Steel

4 7

Replaceable Seat Disc Cartridge Seal Located in Seat, Thus Protected From Flow n NACE Standard n Stainless Steel Disc and 5 Seat Standard
n n

4 7

1 6 2 8 3 9

9 ITEM 3 PART NAME 6 Body 1 82 Adapter 3 Seat 4 Disc 5 O-Ring 6 O-Ring 7 O-Ring 8 Nuts 9 Body Bolts

Material1 Description
DESCRIPTION ASTM A216 Grade WCB ASTM A216 Grade WCB Replaceable 316 Stainless Steel Replaceable 316 Stainless Steel Seat Seal: Fluorocarbon Assembly Seal: Fluorocarbon Body Seal: Fluorocarbon ASTM A194 2HM ASTM A193 B7M

Dimensional Data
D SIZE 2 3 4 6 CATALOG RAISED FACE RING JOINT 2F-C63S-RF 2F-C63S-RJ 3F-C63S-RF 3F-C63S-RJ 4F-C63S-RF 4F-C63S-RJ 6F-C63S-RF 6F-C63S-RJ PORT 2 3 4 6 D 6.50 L 8 10.75 13.75 RF 11.5 14 17 22

L RJ 11.62 14.12 17.12 22.12

LBS. 42 80 188 384

C-20

TOC

Different by Philosophy, Better by Design

People Make Valves

ABC

Customers Own Valves


TOC
C-21

ABC

We Do It by Design

Safety is No Accident
C-22

TOC

ABC
NEEDLE VALVES
BALON NEEDLE VALVES
NEEDLE VALVE IDENTIFICATION KEY
Balon Needle Valve Features

N-1 N-2

N-3

CARBON STEEL NEEDLE VALVES


6,000 PSI WP Resilient Seated Male x Female ( and ) Female x Female ( and ) Male x 90 Angle Female ( x ) 10,000 PSI WP Metal Seated Male x Female ( and ) Female x Female ( x )

N-4 N-4 N-4


N-5 N-5

316 STAINLESS STEEL SEATED NEEDLE VALVES


6,000 PSI WP Resilient Seated Male x Female ( and ) Female x Female ( x ) 10,000 PSI WP Metal Seated Male x Female ( and ) Female x Female ( x ) Manufacturing Photos
N-6 N-6

N-7 N-7
N-8

TOC

N-1

ABC

Needle Valve Identification Key

Balon Carbon Steel \ Stainless Steel Needle Valves


End Connection MF Working Pressure Valve Series N Needle Valve 6 0 6,000 PSI 10,000 PSI FF MRF A Male x Female Female x Female 1/2 Male x 1/4 Female Male x Female 90 Angle

N 4 6 3 - MF - N
Nominal Pipe Size 2 4 1/4 1/2 3 5 Material Carbon Steel 316 Stainless Steel N NACE Trim Meets NACE
Note: Available only on 316 Stainless Steel Valves

Note: For any valves not listed please consult factory.

N-2

TOC

Needle Valve Features

ABC

Balon: The Benchmark for Needle Valves


Metal seated valve has a 10 taper on sealing plug, facilitating a more precise metering control. Color coded plastic stem protector keeps out external contamination and monitors downward stem travel. All stems are 316 stainless steel. Stem threads are rolled for smoother operation and long life. O-Ring seal above non-tapered threads for protection from inadvertant removal under pressure. Integral lugs on bottom of each seat locks into matching body slots to prohibit seat rotation and assure alignment.

Large stem and bonnet bearing area for easier operation, and more consistent alignment. Stainless steel bonnet shroud secures bonnet from loosening. Stem area is permanently lubricated. Lubricant washout is prevented by threads at upper section and stem seal at lower section.

Needle Valve Features

Two-piece seat design self-compensates for wear and negates abuse. Two independent seats eliminate fracturing tendency of one piece designs. A much lower torque is required for tight seal.

Stem O-Ring seal and backup ring are below stem threads, protecting threads from flow contamination.
All Balon Needle Valves are made under on or more U.S. & CANADIAN PATENTS: 4,431,021, 4,452,428, 4,607,422, and 4,811,929 Canadian 1987, 1993.

The stem and bonnet assembly presents a number of balanced features integrated in such a way as to provide a general improvement in stem operation, service life, and overall safety. All stems are 316 stainless steel for almost universal corrosion resistance and therefore much longer life. Stem threads are located above the stem sealing area so that they are protected against contamination from the flow, again contributing to smoother operation and longer life. The thread area is lubricated at the factory, and the stem seal prevents washout of the lubricant, making for a permanently lubricated valve. The stem threads are rolled for smoother operation and longer life. Note also that the stem and bonnet bearing area is larger than normally encountered. This makes for more precise stem alignment and gives a superb quality feel of operation, and it enhances overall sealability. An O-ring provides the primary stem sealing with a back-up ring providing lower friction, longer seal life, and a permanently adjusted stem seal arrangement. The color coded plastic stem protector keeps external contamination out of the thread area. Thick cross sectional area limits and cushions downward handle movement, thus helping to prevent overtightening of stem. The stainless steel bonnet shroud fits over the hex wrench flats of the bonnet and secures it into position to impede loosening by vibration or other undetected causes. The bonnet also contains an O-ring seal above the threads. Because

INTEGRATED STEM AND BONNET DESIGN

these threads are not tapered, forcible removal of the bonnet would result in early blow-out of the O-ring and immediate leakage, warning against further removal of the bonnet. Conventional designs with tapered threads and no O-ring would not give warning of an impending blowout. No other needle valve on the market today provides such a complete and rational approach to solving existing operational and safety concerns. Balons exclusive seat design is a split two-piece design consisting of two counterpositioned conical sections. This arrangement provides independent bi-directional sealing. On closing, downward movement of sealing plug transmits force radially. Each seat section floats laterally, slightly promoting self-compensation for wear, as well as resistance to distortion, scoring, binding and permanent set, all common maladies of needle valves in general. Since each seat section responds to the cleaving effect of the sealing plug, bubble tight sealing occurs early, with less stem torque required than in other designs. The split seat configuration preempts seat fracturing, a common cause of valve leakage. Two seats acting separately but also in concert, offer higher integrity sealing and extended service life. Integral lugs on bottom of each seat section lock into matching recesses in the valve body. Seat rotation is denied. Alignment is assured and consistently maintained. The Balon concept is not merely an answer to needle valve sealing problems, it constitutes a continued effort to, raise the threshold of quality and lower the cost of ownership.

ADVANCE SEALING CONCEPT

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

N-3

ABC
Diagram A (M x F) E B A C D A D E B

Threaded Needle Valves


6000 PSI / Resilient Seated
Diagram C (M x F) Angle E F F C (Orifice) B

6000 PSI / Resilient Seated / Carbon Steel

Diagram B (F x F)

fice)

n 316 Stainless Steel Stem F (Orifice) A Standard A G G n Non-Rotating Seats D C n Bonnet Locking Shroud n Precise Metering n Split Seat Design n Maximum Temp 200 Material Description
ITEM PART NAME Body (MxF) (90 ) Body (FxF) Body (MxF) Handle Handle Bolt Bonnet Cover Bonnet Bonnet O-Ring Stem Stem Back-up Ring Stem O-Ring Resilient Seat (2 Piece) Bonnet Locking Shroud 1 2 3 4 5 6 7 8 9 10 11 12 13 CARBON STEEL VALVE A216 WCB (Investment Casting) 1215 CRS 1215 CRS 12L14 CRS SHCS Zinc Plated Polyethylene 12L14 CRS Buna-N 316 Stainless Steel Buna-N Buna-N Acetal 304 Stainless Steel

4 6 5 7 8 9 13 10

11 12 3

1 13 2

Diagram A (M x(M x x F) Diagram AA F) F) Diagram (M E EE

Diagram B (F B (F x x F) Diagram B x F) F) Diagram (F E EE B BB

Diagram C (M x(M x x F) Angle Diagram CC F) Angle Diagram (M F) Angle E EE B BB A AA G GG G GG D DD C CC A AA

B BB A AA C CC D DD

F FF F FF (Orifice) (Orifice) (Orifice)

F FF (Orifice) (Orifice) (Orifice)

(Orifice) (Orifice) (Orifice) F FF

A AA

D DD C CC

Dimensional Data
SIZE .25 .25 .50 .50x.25 .50 .50 CATALOG NUMBER CARBON STEEL N263-MF N263-FF N463-MF N463-MRF N463-FF N463-A SEAT Resilient Resilient Resilient Resilient Resilient Resilient DIAGRAM A B A A B C A 1.25 1.25 1.25 1.25 1.25 1.25 B 3.87 3.87 3.87 3.87 3.87 4.87
4 44

C 3.25 2.75 3.37 3.37 2.75 2.12

D 1.37 1.37 1.37 1.37 1.37 1.37

E 2.62 2.62 2.62 2.62 2.62 2.62

F .219 .219 .219 .219 .219 .219

G N/A N/A N/A N/A N/A 2.25

LBS. 1.5 1.5 1.5 1.5 1.5 1.5

N-4

TOC
5 55

6 66 Different by Philosophy, Better by Design 7 77

Threaded Needle Valves


10000 PSI / Metal Seated
n 316 Stainless Steel Stem Standard n Bonnet Locking Shroud n Precise Metering n Maximum Temp 200

ABC

10000 PSI / Metal Seated / Carbon Steel

3 5 4 6 7 8
ITEM 1 2 3 4 5 6 7 8 9 10 11

Material Description
PART NAME Body (FxF) Body (MxF) Handle Handle Bolt Bonnet Cover Bonnet Bonnet O-Ring Stem Stem Back-up Ring Stem O-Ring Bonnet Locking Shroud CARBON STEEL VALVE 1215 CRS 1215 CRS 12L14 CRS SHCS Zinc Plated Polyethylene 12L14 CRS Buna-N 316 Stainless Steel Buna-N Buna-N 304 Stainless Steel

10

11 2

Diagram (M F) Diagram AA (M x x F) E E

Diagram (F F) Diagram BB (F x x F) E E BB AA AA DD FF CC

D Dia

BB (Orifice) (Orifice) FF CC DD

FF (Orifice) (Orifice)

BB

G G

Dimensional Data
SIZE .25 .50 .50 CATALOG NUMBER CARBON STEEL N203-MF N403-MF N403-FF SEAT Metal Metal Metal DIAGRAM A A B A 1.25 1.25 1.25 B 3.87 3.37 2.75 C 3.25 2.75 3.37 D 1.37 1.37 1.37 E 2.62 2.62 2.62 F .219 .219 .219 G N/A N/A N/A LBS. 1.5 1.5 1.5
44

Leading the Pack Through Innovation

TOC

N-5

66

ABC
(Orifice)

Threaded Needle Valves


Diagram A (M x F) E Diagram B (M x F) E

6000 PSI / Resilient Seated / Stainless Steel

6000 PSI / Resilient Seated


B F C D

n Non-Rotating Seats F A A (Orifice) F n Bonnet Locking Shroud D n Precise Metering C n Split Seat Design n Maximum Temp 200

3 5 4 6 7 8

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 PART NAME Body (FxF) Body (MxF) Handle Handle Bolt Bonnet Cover Bonnet Bonnet O-Ring Stem Stem Back-up Ring Stem O-Ring Resilient Seat (2 Piece) Bonnet Locking Shroud STAINLESS STEEL 316 Stainless Steel 316 Stainless Steel 303 Stainless Steel 18-8 Stainless Steel Polyethylene 316 Stainless Steel Buna-N (NACE Fluorocarbon) 316 Stainless Steel Buna-N (NACE Fluorocarbon) Buna-N (NACE Fluorocarbon) Acetal 304 Stainless Steel

10 11 2

Diagram Diagramx F) (M x F) A (M A E E B A F C D C D A

Diagram Diagram F)B (F x F) B (F x E B A D A E

Diagram Diagramx F) Angle F) Angle C (M C (M x

12 E
F F (Orifice) (Orifice) F G G C C B A G G D B AA

1
B B F A F (Orifice) (Orifice)

(Orifice) (Orifice) F

F C D

D C

Dimensional Data
SIZE .25 .50 .50 CATALOG NUMBER STAINLESS STEEL NACE N265-MF N265-MFN N465-MF N465-MFN N465-FF N465-FFN SEAT Resilient Resilient Resilient DIAGRAM A A B A 1.25 1.25 1.25 B 3.87 3.87 3.87 C 3.25 3.37 2.75 D 1.37 1.37 1.37 E 2.62 2.62 2.62 F .219 .219 .219 G N/A N/A N/A LBS. 1.5 1.5 1.5

N-6

TOC

Safety is No Accident, We Do It by Design.


6 6

Threaded Needle Valves


10000 PSI / Metal Seated
n Bonnet Locking Shroud n Precise Metering n Maximum Temp 200

ABC

10000 PSI / Metal Seated / Stainless Steel

Material Description
ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NAME Body (FxF) Body (MxF) Handle Handle Bolt Bonnet Cover Bonnet Bonnet O-Ring Stem Stem Back-up Ring Stem O-Ring Bonnet Locking Shroud CARBON STEEL VALVE 316 Stainless Steel 316 Stainless Steel 303 Stainless Steel 18-8 Stainless Steel Polyethylene 316 Stainless Steel Buna-N (NACE Fluorocarbon) 316 Stainless Steel Buna-N (NACE Fluorocarbon) Buna-N (NACE Fluorocarbon) 304 Stainless Steel

5 4 6 7 8

10

Diagram Diagram F) A (M x F) A (M x E E B A F C D C D A

Diagram Diagram B (F x F) B (F x F) E B A D A E

Diagram Diagram F) C (M x F) Angle C (M x Angle 1

11

2
B (Orifice) (Orifice) F B F F C D F (Orifice) (Orifice) F G G C C B A G G D C D B A A F F

A (Orifice) (Orifice)

Dimensional Data
SIZE .25 .50 .50 CATALOG NUMBER STAINLESS STEEL NACE N205-MF N205-MFN N405-MF N405-MFN N405-FF N405-FFN SEAT Metal Metal Metal DIAGRAM A A B A 1.25 1.25 1.25 B 3.87 3.87 3.87 C 3.25 3.37 2.75 D 1.37 1.37 1.37 E 2.62 2.62 2.62 F .219 .219 .219 G N/A N/A N/A LBS. 1.5 1.5 1.5

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.
6 6

TOC

N-7

ABC

We Create Them

We Don't Export Jobs


N-8

TOC

ABC
TERMS AND CONDITIONS

TOC

TC-1

ABC
Terms and Conditions
Order Acceptance: Any written or oral purchase order received from Buyer by Balon Corporation (Balon or Seller) shall be construed as a written acceptance of Balons offer to sell and shall be filled in accordance with the terms and conditions of sale set forth herein. Balons acceptance of Buyers order is expressly conditioned on buyers assent to the terms and conditions set forth below. The terms and conditions of Balons proposal and acknowledgment (if any), including without limitation the terms and conditions set forth below, shall prevail over any conflicting or different terms in Buyers order. Buyers terms of purchase will not be considered a counteroffer to Balons terms and conditions of sale. The failure of Buyer to object to any provision in conflict with Balons terms and conditions of sale, whether contained in Buyers purchase order or otherwise, shall not be construed as a waiver of any of the provisions of Balons terms and conditions of sale nor as an acceptance of any provision of Buyers terms of purchase. Quotations, Prices and Discounts: Any product, service capability or manufacturing capability which may be available at the time a quotation is made is subject to prior sale. Prices quoted are valid for thirty (30) days, unless specifically stated otherwise on the quotation, and are subject to change without notice. The price in effect at the time of shipment including any escalation formula will apply, unless a valid quotation or written agreement to the contrary exists between Buyer and Balon. Unless otherwise expressly stated in writing and acknowledged by an authorized officer of Balon Corporation, all prices set forth in any of Balons correspondence, printed material, quotations, acknowledgments, other documents or verbal communications are in U.S. dollars and reflect F.O.B. Balons shipping point. Any documentation pertaining to traceability requirements for raw materials or products or documentation required for any routine or special processes must be identified by the Buyer at the time of quotation (if any) or at the time of order placement, whichever is earlier. All published prices and discounts are subject to change without notice. While Balon Corporation strives to provide accurate product and pricing information, pricing or typographical errors may occur. In the event that an item is listed at an incorrect price or with incorrect information due to an error in pricing or product information, Balon Corporation shall have the right, at its sole discretion, to refuse or cancel any orders placed for that item. In the event that an item is mispriced, Balon Corporation may, at its sole discretion, either contact Buyer for instructions or cancel the order and notify Buyer of such cancellation. Invoice Terms: Payment for all materials, products and services at the full Invoice stated net price must be received in hand, in good funds at Balon Corporation during normal business hours within thirty (30) calendar days from the date of Invoice (the Due Date). The amount of each Invoice for which Balon has not received payment in hand, in good funds at Balon Corporation during normal business hours within thirty (30) calendar days from the date of Invoice shall be subject to the maximum legal interest rate per annum, or such lesser rate as Balon may determine in its sole discretion, computed daily commencing on the Due Date and continuing until Balon has received in hand, in good funds all amounts due in connection with such Invoice, including without limitation all interest accrued thereon. Balon reserves the right to impose a minimum billing charge on all sales, change orders or order supplements. Buyer agrees that title and risk of loss shall pass to Buyer on the date of Balons Invoice. Taxes, Duties and Exports: Any tax or other charge imposed by law on the sale or production of goods or the performance of services shall be paid by the Buyer, unless the law specifically provides that such payment must be made by Balon, in which case Buyer shall reimburse Balon for such payment as part of the purchase price. Custom duties, consular fees, insurance charges and other comparable charges will be borne solely by Buyer. Consular fees for legalizing invoices, stamping bills of lading, or other documents required by the laws of any country or destination are not included in quotations or selling prices. Balon assumes no responsibility for any fines or other charges imposed due to errors or incorrect declarations. Literature: Published information such as catalogs, brochures, or other literature is subject to change without notice. Freight Charges, Allowances and Claims: All shipments are F.O.B. at Balons plant in Oklahoma City, Oklahoma. Freight charges will be allowed on orders of 1,000 pounds or more for shipment to one (1) destination within the continental United States or Canada (excluding Alaska). Freight allowances are via least expensive way. If Buyer designates a more costly transportation route or carrier, Balon shall have the right to assess a charge upon Buyer for the difference between the cost of Buyers designated transportation route or carrier and the least expensive transportation method available to Balon. Buyer assumes risk of loss upon delivery to the carrier, regardless of who pays shipping costs. Unless requested in writing by the Buyer, no shipments are insured by Balon against damage or loss in transit. Balon will place insurance as nearly as possible in accordance with Buyers written instructions but in such case Balon acts only as agent between the insurance company and the Buyer and assumes no liability whatsoever. Any claims for shipping loss, breakage or damage (obvious or concealed) are Buyers responsibility and should be made to the carrier. All claims regarding shortages must be made to Balon in writing within thirty (30) days from receipt of shipment and must be accompanied by the packing list(s) covering the shipment. Shipping Schedules: Shipment schedules are given as accurately as conditions permit and effort will be made to make shipments as scheduled. Balon will not be responsible for deviations in meeting shipping schedules nor for any losses or damages (including but not limited to any consequential, exemplary, indirect, incidental, punitive or special damages) incurred or suffered by Buyer or any third party arising out of or in connection with any deviations in the scheduled shipping of Buyers Order. Balon shall have additional time within which to perform as may be reasonably necessary under the circumstances and shall have the right to apportion its production among its customers in such a manner as Balon deems equitable in its sole discretion.

TC-2

TOC

Cancellation: Firm orders which have been accepted and entered by Balon shall not be subject to cancellation except by permission of and on the terms prescribed by Balon Corporation. Return Policy: Unused products of current manufacturing design may be returned only upon written consent of Balons Oklahoma City office. Credit will be issued only on products which are received by Balon within one year after the date of original purchase and returned by prepaid freight at Buyers expense together with a copy of Balons Return Authorization Form and documents which verify the original purchase order number and original invoice number. A deduction will be made for any cost incurred by Balon in restoring products to saleable condition. Credit may be used only for the purchase of merchandise and is not subject to cash reimbursement or cash payment. Limited Warranty: Balon warrants its products against defects in material and workmanship for one (1) year from the original date of shipment. If Balon receives written notice from Buyer of any alleged defect in or nonconformance of any product within one (1) year from the original date of shipment of such product. Then, upon Balons request, Buyer shall return the product F.O.B. to Balons designated plant or service location at Buyers sole cost and expense. Balon shall have no liability for removal or reinstallation of products. If, in Balons sole judgment, the product does not conform or is found to be defective in material or workmanship, then Balon, at its sole option, shall either repair the product, replace the product or repay to Buyer the full price paid by Buyer for such product, without interest. If any stipulated remedy shall fail in its essential purpose, Balon shall refund the purchase price of such product, without interest, as the sole and exclusive remedy for any and all claims whether in contract, strict liability, tort or otherwise. THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY OR NONINFRINGEMENT. IN NO EVENT SHALL BALON BE LIABLE FOR ANY DAMAGES OF ANY KIND OR NATURE IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT(S) ALLEGED TO BE DEFECTIVE, INCLUDING BUT NOT LIMITED TO ANY CONSEQUENTIAL, EXEMPLARY, INDIRECT, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES, LOSS OF ANTICIPATED PROFITS, LOSS OF USE OF EQUIPMENT OR OF ANY INSTALLATION, SYSTEM OR FACILITY INTO OR AT WHICH BALONS PRODUCT(S) MAY BE USED OR INSTALLED. PROVIDED, HOWEVER, BALON SHALL NOT BE RESPONSIBLE FOR ANY LOSS OR DAMAGE OF ANY KIND OR NATURE INCLUDING BUT NOT LIMITED TO ANY CONSEQUENTIAL, EXEMPLARY, INDIRECT, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES IF THE PRODUCT IS: USED IN A SERVICE FOR WHICH IT WAS NOT MANUFACTURED; SUBJECTED TO PRESSURE IN EXCESS OF THE MAXIMUM OPERATING PRESSURE FOR SUCH PRODUCT AS DETERMINED BY BALON IN ITS SOLE DISCRETION; TAMPERED WITH OR ALTERED BY ANYONE OTHER THAN AN AUTHORIZED REPRESENTATIVE OF BALON; OR, NOT MAINTAINED IN STRICT ACCORDANCE WITH BALONS RECOMMENDED MAINTENANCE PROCEDURES. This Limited Warranty may only be altered, amended, expanded, modified, rescinded or terminated in writing signed by an authorized officer of Balon. Not Intended for Nuclear Use: The products sold hereunder are not designed or manufactured for use in or with any atomic installation or activity.

Design Changes: Balon, in its sole discretion, shall have the right to manufacture the products provided hereunder as far in advance of its estimated shipping schedule as it deems appropriate. Balon expressly reserves the right to change or modify the design and construction of any product in the course of its manufacturing process without incurring any obligation or liability to furnish or install such changes, modifications or improvements to products previously or subsequently sold. Indemnification: Buyer agrees to hold Balon and its affiliates and their respective agents, directors, employees, officers and shareholders harmless from any and all attorneys fees, claims, damages, expert witness fees, fines, litigation costs, losses and remediation expenses to real or personal property, arising in whole or in part from the discharge, escape, loss or spill of hydrocarbons, hazardous waste or other pollutants, regardless of whether such discharge, escape, loss or spill either results from or arises out of the negligence or sole negligence of Balon, its affiliates or their respective agents, directors, employees, officers and shareholders or results from or arises out of any defect in the design or manufacture of Balons products or results from or arises out of a failure by Balon to warn against any foreseeable danger. Buyer acknowledges and agrees that this indemnity shall apply both to property owned or controlled by Buyer and property owned or controlled by any third party. Modification, Rescission and Waiver: Balons Terms and Conditions of Sale herein may only be amended, modified or rescinded by a written instrument signed by an authorized officer of Balon at its office in Oklahoma City, Oklahoma that expressly states as its purpose to amend, modify or rescind these Terms and Conditions of Sale in whole or in part. Failure by Balon to insist in any one or more instances upon the performance of any of these Terms and Conditions of Sale or the failure of Balon to exercise any of its rights hereunder shall not be construed as a waiver or relinquishment of any such term, condition, or right hereunder and shall not affect Balons right to insist upon strict performance and compliance with regard to any unexecuted portions of this contract or future performance of these terms and conditions. In the event an ambiguity or question of intent or interpretation arises, this Agreement shall be construed as if drafted jointly by the Parties and no presumption or burden of proof shall arise favoring or disfavoring any Party by virtue of the authorship of any of the provisions of this Agreement. Choice of Law, Forum and Venue: These Terms and Conditions of Sales shall for all purposes be governed by and interpreted and enforced in accordance with the laws of the State of Oklahoma, without reference to or application of any conflict of laws provision which would direct the application of the law of any other jurisdiction. Buyer agrees (i) not to file or institute any action, lawsuit or proceeding asserting any claim, defense, offset or right against Balon or any of its affiliates or any of their respective agents, directors, employees, officers or shareholders that relates in any way to any product sold or service supplied by Balon or to these Terms and Conditions of Sale (an Action) before any court, tribunal forum or venue other than the state or federal district courts located within Oklahoma County, Oklahoma (collectively, the Oklahoma Courts) and (ii) to submit, without objection, in any Action to the in personal jurisdiction of the Oklahoma Courts.

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

TOC

TC-3

ABC People Make the Difference


Commitment to Customer Satisfaction
TC-4

TOC

Common questions

Powered by AI

Balon's approach to customer service is deeply aligned with their mission, focusing on complete satisfaction through direct communication with factory representatives, and maintaining long-term relationships with distributors and valve owners. This dedication reflects their mission to treat customers with equanimity and honesty, ensuring valves perform as promised, thus achieving the lowest cost of ownership for users .

Balon's strategy of producing all valves domestically aligns with their values of creating jobs in the U.S. and ensuring quality control. This practice underscores their commitment to integrity, as reflected in their motto, 'We Don’t Import Valves, We Make Them. We Don’t Export Jobs, We Create Them,' which reinforces their dedication to community welfare and product reliability .

Balon's continual expansion of their patent portfolio, with an average of five new patents per year, underscores their industry leadership in innovation. These patents represent advances that have become industry standards, affirming Balon's capacity to set benchmarks in valve design and manufacturing, which in turn enhances their market reputation as a pioneering company .

Balon valves incorporate features like the metal-to-metal backseating for fire safety and blowout prevention and the Multi-Seal system, which enhances their fire safety by providing a secondary sealing barrier. These features are significant as they ensure operational safety even under extreme conditions, reinforcing Balon's commitment to safety by design .

Balon's core philosophy is centered on 'Different by Philosophy, Better by Design,' emphasizing innovation in simplicity and uncompromised product integrity. This approach is integral to their focus on safety, which is reflected in their exceptional safety record; no reports of injury or damage attributable to the design or manufacture of Balon valves .

Balon's product innovations, which frequently become industry standards, play a crucial role in addressing and anticipating evolving industry requirements and customer expectations. By leading advancements in valve technology, Balon not only sets but also consistently meets high-quality benchmarks, ensuring their products remain relevant and competitive in the market .

Balon's customer support network is distinguished by its provision of non-commissioned valve specialists who offer direct communication and personalized service. This ensures prompt responses and the development of enduring relationships, which significantly enhance customer satisfaction by guaranteeing reliable and tailored support .

Balon's philosophy of simplifying design rather than complicating it ensures low maintenance and high reliability. Features like the absence of grease fittings, the use of multi-seal seats, and the streamlined stem design reduce the need for maintenance while enhancing performance and durability, thus providing dependable and cost-effective solutions for users .

Balon's commitment to safety in design fundamentally ensures operational integrity by embedding a margin of safety in their valve designs. This approach prevents accidents and performance failures, thereby maintaining high operational standards and client trust, which are crucial for long-term sustainability and reputation in the competitive oil and gas industry .

Balon's Multi-Seal technology enhances quality and longevity by permitting self-compensation to valve load and seal engagement demand. This system adjusts itself to wear, ensuring optimal sealing engagement, which prevents leaks and extends the life of the valves .

You might also like