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Body Electrical

The document discusses various electrical systems in the body of a Toyota vehicle including multiplex communication, daytime running lights, the combination meter, air conditioning, navigation, parking assist, audio, power windows and door locks.

Uploaded by

oretuertoyanapa
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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100% found this document useful (1 vote)
315 views69 pages

Body Electrical

The document discusses various electrical systems in the body of a Toyota vehicle including multiplex communication, daytime running lights, the combination meter, air conditioning, navigation, parking assist, audio, power windows and door locks.

Uploaded by

oretuertoyanapa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Body Electrical

■ MPX (Multiplex Communication System)


■ Daytime Running Light System
■ Combination Meter
■ Air Conditioning
■ Navigation System
■ TOYOTA Parking Assist System
■ Audio System
■ Power Window System
■ Electronic Back Door Outside Handle System
■ Back Door Closer System
■ Wireless Door Lock Remote Control
■ Immobiliser System
■ Theft Deterrent System
■ SRS Airbag System
■ Accessories
-A -_
Body Electrical
■ MPX (Multiplex Communication System)
• Body ECU
– Body ECU and Back Door ECU control the
following systems
Daytime Running Light System
Automatic Light Control System
Door Lock Control system
Body ECU Wireless Door Lock Remote Control System
Interior Light Control
Warning Control
Customize
Back Door Lock Control
Back Door ECU Rear Power Window Control
Rear Wiper Control
-A -_
Body Electrical
■ MPX (Multiplex Communication System)
• Instrument Panel Bus
: BEAN

Theft
Deterrent
ECU*

Body Back Door


ECU ECU

*: STD: Limited
OPT: SR5
STD: Canada
-A
Body Electrical OPT: Others

■ Daytime Running Light System


• General
– Turn signal light is used as daytime running light

Turn Signal
Light
-A
Body Electrical
■ Daytime Running Light System
• System Diagram

Parking Brake Daytime Running


Switch Light Relay & Turn
Signal Flasher Relay
Alternator Body
ECU Turn
Signal
Combination
Light
Switch
-A -_
Body Electrical
■ Combination Meter
• General
– LEDs are used for illumination to save electrical
power

for U.S.A.
-A -_
Body Electrical
■ Combination Meter
• Step Motor
– Step motor type indicator movement is used on
all gauges to realize compact construction
Step Motor Cross Coil
Type Type

Level Sensor

Step Motor
Cross Coil
-A -_
Body Electrical
■ Combination Meter
• Level Sensor
– A level sensor is provided in the combination
meter to detect the inclination of the vehicle

Level
Sensor
Sender
Gage

Receiver Gage IC Vehicle Speed Signal


Engine Speed Signal

Combination meter
-A
Body Electrical U.S.A. only

■ Combination Meter
• Oil Maintenance Warning Light
– This warning light informs the engine oil change
timing to the driver
Distance of the oil maintenance

0 mile 5000 miles 7500 miles

OFF Blinking* ON

*: It blinks for 12 secs. whenever IG ON

Notes: The warning light turns ON for


3 secs. when IG switch ON (Bulb Check)
-A -_
Body Electrical
■ Combination Meter
• Oil Maintenance Warning Light
– System Diagram

Combination Meter
EEPROM

Speed Oil Maintenance


Skid Control Signal Warning Light
ECU Meter ECU

Reset the warning light


Odo/Trip
Reset Switch
-A -_
Service Point
■ Combination Meter
• Oil Maintenance Warning Light
– When engine oil is changed, reset the oil
maintenance warning light

Ignition
Switch

Odo/Trip
Reset Switch

Odo/Trip Odo OFF Odo Trip A


Meter
Bulb Check
Oil Maintenance
Warning Light OFF ON Blink ON OFF
3 sec.
1 sec.
5 sec.
-A -_
Body Electrical
■ Air Conditioning
• General
– An automatic air conditioning system is standard
equipment

For Limited grade except -_


(with left/right independent temperature control)
-A -_
Body Electrical
■ Air Conditioning
• Main Components
Sub-cool Condenser

Compact,
Lightweight,
Straight Flow Low-noise
Aluminum Heater Core Compressor

Engine

RS (Revolutionary
Slim) Evaporator
Semi-center
Unit
-A -_
Body Electrical
■ Air Conditioning
• Evaporator
– Compact, lightweight and high efficient
RS (Revolutionary Slim) Evaporator is used

Tube

Cooling Fin

38mm
-A
Body Electrical
■ Navigation System
• General
– 6.5 inch LCD screen with pressure sensitive
touch panel and DVD voice navigation
-A
Body Electrical
■ Navigation System
• System Diagram
– The navigation ECU is located at the rear deck
side
Combination Meter

GPS
Radio and Player
Antenna
With
Display

RGB Signal

DVD-ROM

Front Speaker
Navigation
(Driver Side)
ECU
-A
Body Electrical
■ TOYOTA Parking Assist System
• General
– This system is optional equipment for model
with navigation system

Television
Camera
Radio and Player with
Display
(Rearview of the vehicle)
-A
Body Electrical
■ TOYOTA Parking Assist System
• System Diagram and Operation
– When move the shift lever to reverse position,
rearview of vehicle is displayed on display panel

Reverse Position

Radio and Control


Park/Neutral Player with signal
Position Switch Display

Visual
Rearview
Signal Television
Camera

•This system does not have a self-diagnosis function


•There is no initialization
STD: Limited
-A
Body Electrical OPT: SR5

■ Audio System
• RSAS (Rear Seat Audio System)
– The rear seat occupants can listen to an audio
mode different from the one that is currently
selected in the front head unit
RSA Remote
Front Head Controller Controller
Unit

Wireless
Headphone
-A
Body Electrical
■ Audio System
• RSAS
– The mode that can be selected with this system
Rear Radio CD CD DVD
OFF Cassette
Front AM FM Player Changer Changer*
OFF ⚪ ⚪ ⚪ ⚪ ⚪ ⚪ ⚪
AM ⚪ △ 🞫 ⚪ ⚪ ⚪ ⚪
Radio
FM ⚪ 🞫 △ ⚪ ⚪ ⚪ ⚪
Cassette ⚪ ⚪ ⚪ △ ⚪ ⚪ ⚪
CD Player ⚪ ⚪ ⚪ ⚪ △ ⚪ ⚪
CD Changer ⚪ ⚪ ⚪ ⚪ ⚪ △ ⚪
DVD Changer ⚪ ⚪ ⚪ ⚪ ⚪ ⚪ △
⚪ : It can
△ : Itselect
can select the same contents as front head unit
🞫 : It cannot select
: Optional equipment
* : Audio only
-A
Body Electrical
■ Audio System
• RSAS
– System Diagram (with navigation system)
Front Head Unit

DVD Audio
Changer Amplifier

Speaker

RSA
Controller
Headphone
Remote : AVC-LAN
Controller : Sound Signal
Wireless
-A
Body Electrical
■ Audio System
• RSAS
– The RSA controller assembly receives signals
from the remote controller and outputs sound
signals to the wireless headphone
Control signal input
(from remote controller)

Sound signal output


(to wireless headphone)

Infrared
Signal
-A
Body Electrical
■ Audio System
• RSAS
– This system is controlled only by remote
controller
-A
Body Electrical
■ Audio System
• Speaker
– Center Speaker is used for 10 speakers model

Center
Speaker
-A
Body Electrical
■ Audio System
• DVD Changer
– 6-DVD changer is optional equipment

6-DVD Changer
-A -_
Body Electrical
■ Power Window System
• General
– Driver’s door and back door have one-touch auto
up/down with jam protection function
-A -_
Body Electrical
■ Power Window System
• Operation
– Two hall ICs are used for driver’s door and back
door power window (Limit switch is discontinued)

Magnet
Hall IC1

Worm Gear

Hall IC2

Power Window Motor (Driver’s Door)


-A -_
Body Electrical
■ Power Window System
• Operation
– Detects window position by pulse count
– Detects window movement direction by the
difference of pulse phase
Motor one rotation Hi and Low Hi and Hi

Hi Hi
Hall IC1 Hall IC1
Low Low

Hi Hi

Hall IC2 Hall IC2


Low Low

Window “Down” Window “Up”


-A -_
Service Point
■ Power Window System
• Initialize
– Initialize the window position of driver’s door
and back door when power supply of power
window switch is cut off
1. Ignition Switch “ON”
2. Operate the power window switch in auto-up position, and full
close the window
3. After closing window, maintain the auto-up position of power
window switch during 1 sec.
Confidential -A -_
Body Electrical
■ Power Window System
• Operation
– Jam-protection function operate threshold level
is 2-staged to cope with Europe regulation

Full Close 3 mm
Threshold Level: 90N

3 mm Full Open
Threshold Level: 80N
Confidential -A -_
Body Electrical
■ Power Window System
• Operation
– When running rough road, the threshold level of
jam-protection function is up to prevent in
correct operation
Threshold Level: 80N

Normal
Operation

Cycle is random Threshold Level: 90N

Rough Road
Operation
-A -_
Body Electrical
■ Electronic Back Door Outside Handle System
• General
– The back door is opened electrically by operating
the back door outside handle

Back Door Outside Handle


(Back Door Open Switch)
-A -_
Body Electrical
■ Electronic Back Door Outside Handle System
• System Diagram
– This system is controlled by back door ECU
Back Door Open
Switch Combination
Meter Wireless Door
Back Door Key Lock Receiver
Cylinder Back
Body Manual Door
Door ECU Lock Switch
Back Door Lock ECU
Assembly BEAN Key Lock
Closer Motor Switch

Back Door
Courtesy Switch
-A -_
Body Electrical
■ Electronic Back Door Outside Handle System
• Back Door
– The back door ECU is located at the back door

Back Back Door


Door ECU

Back Door
Lock Assembly
-A -_
Body Electrical
■ Electronic Back Door Outside Handle System
• Operating Conditions
It can open the
Turn to left the back door back door
key cylinder by the key
Vehicle stopped
(Below 5km/h)

All side doors is unlocked


Unlocked with Unlocked with manual Unlocked with drive’s
transmitter door lock switch door key cylinder
or
or
-A -_
Body Electrical
■ Back Door Closer System
• General
– This system Latches the back door electrically
when detecting the half latch at the back door
-A -_
Body Electrical
■ Back Door Closer System
• System Diagram
– This system is controlled by back door ECU

Back Door Lock Assembly

Back Door Lock


Motor
Back Half Latch
Back Door
Open Switch
Door Switch
ECU
Back Door
Courtesy Switch

Sector Switch
-A -_
Body Electrical
■ Back Door Closer System
• Location Back Door Lock Assembly
Motor

n t
o
Fr
Back Door Back Door
ECU Open Switch

Sector
Gear

Half Latch Switch


(Back Door Sector
Courtesy Switch) Switch

Latch
Body Electrical -A -_

■ Back Door Closer System


• Latch Switch
– The half latch switch detects the latch condition
– The back door courtesy switch is integrated
: Half Latch
h C lose
Switch Latc
Switch Latch Condition
*2
: Back Door ON *1
Courtesy :Not latched
Switch Half ON (Back door is open)
*2
Latch :Over stroke
Switch Half latched
OFF
(Back door is ajar)
O
N
*1

Back
ON Not fully latched
ON

Door
Latch
open
Courtesy
Switch OFF Fully latched
Half Latch Switch
-A -_
Body Electrical
■ Back Door Closer System
• Sector Switch
– The sector switch detects the sector gear neutral
position

Switch Condition
Sector gear is
ON ON neutral position
Sector (Initial Position)
Switch
Sector gear is not
OFF
Sector neutral position
gear
OFF
-A -_
Body Electrical
■ Back Door Closer System
• Operation

Detecting Sector gear is


half latch neutral position
(Initial Position)
Half Latch ON
Switch OFF

Sector ON
Switch OFF

Forward
Back Door
OFF
Lock Motor
Reverse

Back Door
Open Ajar Close
Condition

The operation to full The operation for return


close the back door to the initial position
-A -_
Body Electrical
■ Wireless Door Lock Remote Control System
• General
– This system controlled by body ECU

Hazard
Serial
Data Warning
Door Lock Link Light
Body
Control
Receiver
ECU
Wireless
Door Lock
Buzzer
Door Lock
Transmitter
Motor
(Each Door)
-A -_
Body Electrical
■ Immobiliser System
• General
– The transponder key ECU and engine ECU (ECM)
is separated
Spark
Transponder Key Cylinder Plug
DLC3
Chip Communication

Engine
Ignition Transponder
ECU
Key Key ECU
(ECM)
Transponder
Key Coil Transponder
Key Amplifier Indicator
Light Injector
STD: Limited
-A -_
Body Electrical OPT: SR5

■ Theft Deterrent System


• General
– This system is standard equipment

Ignition Switch
Door
Engine Hood Courtesy
Courtesy Switch
Headlight
Key unlock Theft etc.
Warning Switch BEAN
Deterrent Body ECU
ECU
Security Indicator
Door Lock
Vehicle Horn Motor
Security Horn
-A -_
Body Electrical
■ SRS Airbag System
• General
– Driver & passenger dual-stage airbag is standard
equipment
– Front side + curtain shield airbag is optional
equipment for -A

Dual-stage
for front and
rear No.1 seat
-A -_
Body Electrical
n
■ SRS Airbag System l lis
io
Co
• Front airbag sensor
– The previous mechanical
type is changed to an
electronic type

4Runner Conventional Model


Electrical type Mechanical type

Output
Output

Collision Intensity Collision Intensity

The extent of the initial collision can be detected in detail


-A -_
Body Electrical
■ SRS Airbag System
• Front Airbag Deployment

Airbag Sensor Assembly

Electric G ON
Sensor

Electric Safing
Sensor ON
Front Airbag

Impact of
Frontal Collision

Front Airbag
Sensor
-A -_
Body Electrical
■ SRS Airbag System
• Dual-stage SRS Airbag
– Full/staged inflation condition
Driver Side Deployment Condition

Impact of Frontal Seat Slide Seat Belt Wearing


Collision Position Condition

Passenger Side
Deployment Condition

Impact of Frontal Collision


-A
Body Electrical
■ SRS Airbag System
• Side & Curtain Shield Airbag Deployment

Side and Curtain Shield Side


Airbag Sensor Assembly Airbag
Electric G sensor
ON
Curtain
Electric Safing Sensor Shield
ON Airbag

Curtain Shield Airbag


Sensor Assembly

Electric G sensor
ON
Electric Safing Sensor
ON Curtain Shield Airbag
-A -_
Body Electrical
■ SRS Airbag System
• Controls
– Airbag sensor assembly transmits the airbag
deployment signal to engine ECU (ECM)

Airbag Engine Fuel Cut


Sensor ECU M
Assembly (ECM)
Fuel Pump

Airbag is deployed
-A -_
Body Electrical
■ SRS Airbag System
• SRS Warning Light
– An active circuit is used in the SRS warning light
circuit in order to illuminate the light when there
is an open or short circuit in the wiring harness
Combination Meter Airbag Sensor Assembly

Airbag
Warning +B
Light

CPU
-A -_
Body Electrical
■ SRS Airbag System
• Passenger Airbag Assembly
– Passenger airbag door is invisible

Passenger
Airbag Assembly
-A -_
Body Electrical
■ Accessories
• Cruise Control System
– This system is standard equipment

Cruise Control Switch

Stop Light Switch


Engine ECU Throttle
Vehicle Speed Control Motor
(Combination Meter) (ECM)

Park/Neutral Position (Cruise control


Cruise
Switch ECU integrated)
Indicator Light
Accelerator Pedal
Position Sensor
-A -_
Body Electrical
■ Accessories
• Power Seat
– The front power seat is standard equipment for
Limited grade

Power Seat Switch


(8-way)
-A
Body Electrical
■ Accessories
• Seat Heater
– The seat heater for front seats are standard
equipment for Limited grade of -A
Seat Heater
Switch
-A -_
Body Electrical
■ Accessories
• Sliding Roof
– This system is optional equipment

Power slide type with


jam protection function

Deflector
-A -_
Body Electrical
■ Accessories
• Sliding Roof
– System Diagram

Tilt & Slide


Switch
Sliding Roof Body
ECU ECU

Sliding Roof
Motor

Combination
Meter
-A -_
Body Electrical
■ Sliding Roof
• Operation
– Two hall ICs are used as position sensor
(same as power window motor)
Motor one rotation
Hi and Low Hi and Hi

Hi Hi
Hall IC1 Hall IC1
Low Low

Hi Hi

Hall IC2 Hall IC2


Low Low

Roof “Tilt-down” or “Slide open” Roof “Tilt-up” or “Slide close”


-A -_
Service Point
■ Sliding Roof
• Operation
– Initialize sliding roof position when power supply
of sliding roof motor assembly is cut off
1. Operate the tilt-up switch, and full close the sliding roof
2. After closing the sliding roof, maintain to press the tilt-up switch
for during 1 sec.
3. The sliding roof open automatically
-A -_
Body Electrical
■ Accessories
• Sliding Roof
– Manual operation

Slide Open Switch or Tilt Up Switch

Push Manual Automatic


Operation Operation

Time
0 sec. 300 ms
-A -_
Body Electrical
■ Accessories
• Sliding Roof
– The deflector height is controlled in order to
reduce the wind noise

Deflector

Deflector: Full-up Deflector: Half-up


-A -_
Body Electrical
■ Accessories
• Sliding Roof
– When sliding roof is full open, the deflector is
controlled in accordance with vehicle speed
Sliding roof is full open
Deflector Height

Full-up

Half-up

Approx. Approx.
70 km 90 km
Vehicle Speed
-A -_
Body Electrical
■ Accessories
• Sliding Roof
– Sliding roof motor drives sliding roof glass and
deflector
Driver Operation Sliding ECU Operation

Deflector Half-up

Deflector Full-up
Full Tilt-up

Full Close

Full Open
Tilt-down* Slide Open Deflector High

Tilt-up Slide Close* Deflector Low*

Motor operation
*: with jam-protection function
STD: Limited
-A -_
Body Electrical OPT: SR5

■ Accessories
• Inside Rearview Mirror
– EC Mirror with compass is used

Compass
STD: Limited
-A
Body Electrical OPT: SR5

■ Accessories
• Garage Door Opener
– This system is equipped for -A

Garage Door
Opener Switch
-A -_
Body Electrical
■ Accessories
• Multi-information Display
– Functions
Pressing the MODE switch
Ambient
Temp. Display Blank

Drivable Average Average Fuel


Distance Vehicle Speed Consumption
-A -_
Body Electrical
■ Accessories
• Outside Rearview Mirror
– Electrical remote control type mirror
– Mirror heater (STD: Limited, OPT: SR5)
STD: Limited
-A
Body Electrical OPT: SR5

■ Accessories
• Steering Pad Switch

Audio
Volume

Audio
Seek

Audio
Mode

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