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FT-H Riser System - Mistral

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100% found this document useful (1 vote)
2K views283 pages

FT-H Riser System - Mistral

Uploaded by

Gerson Viana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User’s Manual

Type FT-H Riser System


Rig: Pacific Mistral

Customer Name
Reference Reference Description
NOV Norway Type FT-H Riser System
Rig Name
This document contains proprietary and confidential information which
Pacific Mistral belongs to National Oilwell Varco; it is loaned for limited purposes only
National Oilwell Varco
and remains the property of National Oilwell Varco. Reproduction, in
Sales Order Number 12950 West Little York
whole or in part; or use of this design or distribution of this information to
822399C others is not permitted without the express written consent of National Houston, TX 77041
Oilwell Varco. This document is to be returned to National Oilwell Varco Phone: 713-937-5000
upon request and in any event upon completion of the use for which it
was loaned. Fax: 713-856-4138
© National Oilwell Varco
Document Number Rev.

29101708 A

www.nov.com
Revision History

A 22.06.2011 Issued for implementation BB

Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

Change Description
Revision Change Description
A First issue
Type FT-H Riser System
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Table of Contents

Chapter 1: General Information


Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Pneumatic Circuit Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Hydraulic Circuit Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Cable and Hose Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Welding and Cutting Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Work Area Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Correct Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Correspondence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Mailing Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Shipping Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
National Oilwell Varco Repair Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
NOV Technical Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Chapter 2: Introduction
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Riser Buoyancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Riser Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
FT-H Marine Drilling Riser Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Chapter 3: Installation and Operation


Handling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
External Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
External Line Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Riser Adapter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Riser Adapter Choke/Kill, Booster, and Hydraulic Kickouts . . . . . . . . . . . . . . . . . 3-6
Test/Lift Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
External Line Test Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Storm Loop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Pre-Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Riser Bolt Torque Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Running Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

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Table of Contents

Chapter 4: Maintenance
Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Riser Adapter Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
FT-H Riser Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Riser Joint Short Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Riser Joint Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Chapter 5: Riser Running Tool


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Handling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Installation and Pre-Commissioning Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Running Procedure – Hydraulic Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Running Procedure – Manual Lock Modification . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Maintenance - Between Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Maintenance - 4 Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Running Tool Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Chapter 6: Spider/Gimbal Assembly


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Handling Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Installation and Pre-Commissioning Checkouts . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Riser Spider with Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Gimbal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
FT-H Spider/Gimbal Remote Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Spider/Gimbal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Maintenance - Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Maintenance - Between Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Maintenance - 4 Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Riser Spider Long Term Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Spider Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Spider/Gimbal Control Panel Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
1/2" MKR Pressure Reducing and Regulating Valve (P/N 1000225) . . . . . . . . . 6-9
Maintenance – 4-Way Hydraulic Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Chapter 7: 1750 Ton Rotating Tension Ring


Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Handling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Installation and Pre-Commissioning Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tension Ring Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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Table of Contents

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Mounting the Tension (Support) Ring to the Diverter Housing . . . . . . . . . . . . . . . 7-6
Connecting Tension Ring to the Telescopic Slip Joint . . . . . . . . . . . . . . . . . . . . . 7-7
Removing the Tension Ring from the Diverter Housing . . . . . . . . . . . . . . . . . . . . 7-8
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Maintenance - Between Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Maintenance - 4 Years . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Tension Ring Long Term Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
1/2" MKR Pressure Reducing and Regulating Valve (P/N 1000100) . . . . . . . . . 7-12
4-Way Hydraulic Control Valve (P/N 1100274) . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Chapter 8: Telescopic Joint


Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Handling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Installation and Pre-Commissioning Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Riser Bolt Torque Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Automatic Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Locking Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Packer Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Maintenance - Between Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Maintenance - 4 Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Telescopic Joint Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
External Line Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Field Replacement Procedures of Telescopic Joint Packers . . . . . . . . . . . . . . . 8-22

Chapter 9: Parts Lists


Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Chapter 10: Drawings and Bills of Materials


Engineering Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

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General Information

Conventions
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. National Oilwell Varco, Inc., will not be held liable for errors in this
material, or for consequences arising from misuse of this material.

Notes, Cautions, and Warnings


Notes, cautions, and warnings provide readers with additional information, and to advise
the reader to take specific action to protect personnel from potential injury or lethal
conditions. They may also inform the reader of actions necessary to prevent equipment
damage. Please pay close attention to these advisories.
Note:

ii
The note symbol indicates that additional information is
provided about the current topics.

Caution:

The caution symbol indicates that potential damage to


equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

Warning:

in g
Wa r n

The warning symbol indicates a definite risk of


equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.

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Illustrations
Illustrations (figures) provide a typical and graphical representation of equipment, its
components or screen snapshots for use in identifying parts, establishing nomenclature or
calling out notes and procedures. Illustrations may or may not show all current aspects of
the equipment nor be drawn to scale. Illustrations will not reflect any changes made after
publication.
For component information specific to the product purchased, see the technical drawings
included with your National Oilwell Varco documentation.

Weights and Dimensions


Some weights and dimensions of the equipment and components within the manual are
typical and subject to change. Refer to the Engineering drawings and Bills of Material
when provided for more specific data.

Safety Requirements
Your equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in your manuals are the recommended methods of performing
operations and maintenance.

CAUTION: To avoid injury to personnel or equipment


damage, carefully observe requirements outlined in this
section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

CAUTION: Personnel should wear protective gear during


installation, maintenance, and certain operations.

Contact the National Oilwell Varco training department for more information about
equipment operation and maintenance training.

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1

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. The equipment supplier recommends that only those tools specified be used
when stated. Ensure that personnel and equipment safety are not jeopardized when
following service procedures or using tools not specifically recommended by the supplier.

General System Safety Practices


Operation of the this equipment may present certain hazards that require the attention and
caution of operators and technicians. Normally, many hazards are avoided by observing
and exercising standard safety practices.
The equipment discussed in this manual may require or contain one or more utilities, such
as electrical, hydraulic, pneumatic, or cooling water.

CAUTION: Read and follow the guidelines below before


installing equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

 Isolate energy sources before beginning work.


 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or
repair.

Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with original equipment manufacturer’s
(OEM’s) certified parts. Failure to do so could result in equipment damage or injury
to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See product-specific service manual
for maintenance recommendations.

CAUTION: Failure to conduct routine maintenance could


result in equipment damage or injury to personnel.

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Proper Use of Equipment


National Oilwell Varco equipment is designed for specific functions and applications, and
should be used only for its intended purpose.

Pneumatic Circuit Safety Precautions


Pneumatic source power is supplied to the control units at pressures and volumes high
enough to warrant precautionary measures. Observing the precautions listed below will
prevent damage to equipment and injury to personnel that might result from pneumatic
power.
 Supply pneumatic source power at the proper pressure and volume to enable
proper operation of the equipment.
 Filter air to prevent any dirt or debris from entering the pneumatic circuit.
 Dry and lubricate air before it is used to pilot or operate any motor. Moisture can
damage components and cause unit failure.
 Avoid contact with the escaping jet stream of air if a rupture or break occurs in a
pressurized pneumatic circuit.
 Verify that pneumatic source power is cut off and that all pneumatic pressure is
completely vented before attempting any corrective action on the pneumatic circuit.
All pneumatic pressure gauges must read 0 psi.

Hydraulic Circuit Safety Precautions


Hydraulic source power is produced by the control units at pressures and volumes high
enough to warrant precautionary measures. Observing the precautions listed below will
prevent damage to equipment and injury to personnel that might result from hydraulic
power.
 Supply the proper hydraulic fluid to ensure proper operation of the control system
units.
 Filter hydraulic fluid to prevent any dirt or debris from entering the hydraulic circuit.
 Remove spilled hydraulic fluid immediately. Investigate and correct the cause of any
leakage of hydraulic fluid.
 Change immediately to dry clothing if clothing becomes drenched with hydraulic
fluid. Prolonged contact with hydraulic fluid is injurious to health.
 Ensure that the pressure relief valves are in working condition and are set to relieve
at their designated pressure levels.
 Avoid contact with the escaping jet stream of hydraulic fluid if a rupture or break
occur in a pressurized hydraulic circuit.
 Never torque leaking connections or fittings while lines are pressurized. Application
of torque to fittings or connections while lines are pressurized may rupture lines and
result in injury to personnel.
 Verify that the electric and pneumatic source power is turned off and all hydraulic
pressure is completely vented before attempting any corrective action on the
hydraulic circuit. All hydraulic pressure gauges must read 0 psi.
 Use only nitrogen gas when precharging accumulators. Using another gas may
cause unit failure or explosion.

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1

Cable and Hose Safety Precautions


Observing the precautions listed below will prevent damage to equipment and injury to
personnel that might result from damage to cables and/or hoses.
 Protect electrical cables, pneumatic hoses, and hydraulic hoses from cutting,
scraping, pinching, abrasion or other physical damage.
 Route cables and hoses outside of the crew’s traffic patterns and away from
mechanical equipment.
 Observe the prescribed minimum bend radius for cables and hoses. Twisting or
bending cables or hoses beyond the minimum bend radius can rupture the
insulation and damage the conductors.

Welding and Cutting Safety Precautions


Observing the precautions listed below will prevent damage to equipment and injury to
personnel that might result from improper welding or cutting procedures.
 Do not weld or operate acetylene cutting torches near unprotected electrical cable,
flexible hose, or hose bundles. Weld spatter can seriously damage the hose or
cable.
 Prevent weld slag or spatter from entering the hydraulic system.

Work Area Safety Precautions


Work should be performed in an area free of any dangerous obstructions, chemicals or
hazards of any kind in order to prevent or reduce the severity of an injury. The precautions
listed below should be observed in order to maintain a safe working environment.
 Remove any dangerous obstruction located overhead, to the side, or on the
surrounding floor of the work area as safely and quickly as possible utilizing the
appropriate personnel.
 Remove any flammable materials located or spilled within or near the work area.
Flammable materials include, but are not limited to, the following:
 Oily rags, paper products, or any combustible solid
 Kerosene, gasoline, or any combustible liquid
 Oxygen tanks, acetylene tanks, or any combustible gas
 Correct or remove any condition, situation, or circumstance that may pose serious
hazard(s) to the work area.

Correct Replacement Parts


Many of NOV’s system components are manufactured to system design specifications. To
avoid possible hazardous equipment failures, use only NOV replacement parts,
components, and assemblies.

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Correspondence
Direct all correspondence to the appropriate address listed below.

Mailing Address
National Oilwell Varco
P.O. Box 1473
Houston, Texas 77251, U.S.A.

Shipping Address
12950 West Little York
Houston, Texas 77041
Tel. (713) 937-5000
Fax (713) 937-5779

National Oilwell Varco Repair Center


5100 North Sam Houston Pkwy. West
Houston, Texas 77086
Tel. (281) 569-3000

NOV Technical Support Services


Tel. (281)-569-3050, (Houston TX)
E-mail: [email protected]

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Introduction

Description
The FT-H Marine Drilling Riser Joint is designed as an American Petroleum Institute (API),
Class H riser. The riser serves as a conduit between the drilling vessel and the subsea
well head. The riser incorporates auxiliary lines that are used for well control as well as a
supply line for the subsea BOP control system. The riser is also the deployment vehicle for
the subsea BOP Stack.
The marine riser is a flange type riser with an outside diameter of 21 inches (23.34 cm).
The external lines consist of one 15,000 psi (1,034 bar) Choke line, one 15,000 psi
(1,034 bar) Kill line, two 5,000 psi (345 bar) hydraulic supply lines and one 7,500 psi
(524 bar) booster line. The C/K lines have an outside diameter of 6.5 inches (165 mm) and
an inside diameter of 4.5 inches (114 mm). The hydraulic lines have an outside diameter
of 2.88 inches (73 mm) and an inside diameter of 2.32 inches (59 mm) and the booster
line has an outside diameter of 5 inches (127 mm) and an inside diameter of 4 inches
(102 mm). The riser flange also has a hole for the installation of a glycol line.
The FT-H marine riser is run with the seal sub-up and flange-down (see Figure 2-1 for Seal
Sub/Flange to Flange Connection and Figure 2-2 on page 2-2 for External Line
Orientation).

Flange Bolts (x8)

Choke Line
Box

Riser Flange

Choke Line Seal Sub


Pin

Riser Flange

Figure 2-1. Seal Sub/Flange To Flange Connection

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Glycol Hole
Choke/Kill Line

Hydraulic
Line (2x)

Booster Line

Choke/Kill Line

Figure 2-2. External Line Orientation

The primary method of attaching one riser joint to the next riser joint is through the bolt
flange to seal sub flange assemblies. The FT-H type riser is equipped with eight acme
thread bolts, which secure the upper riser flange to the lower riser seal sub flange. Both
the bolt flange and the seal sub flange are equipped with replaceable acme thread stud
nuts. Two socket head cap screws retain each acme thread bolt nut in place (see Figure 2-
4 on page 2-4). The acme bolt is undercut below the threaded area to allow the bolt to be
retained in the bolt flange. The bolt can be rotated counterclockwise into the acme thread
stud nut in the bolt flange to protect the bolt thread and also prevent it from being lost
overboard. To retain the flanges together the bolt is rotated clockwise from the bolt flange
into the acme thread stud nut on the seal sub flange. The eight bolts are tightened to a
torque value of 12,600 to 12,800 ft-lb (17,083 to 17,354 Nm).
When the riser flanges are disconnected, the eight bolts do not need to be removed for
storage because the acme thread washers retain the bolts in the stored position on the
flange.
A seal sub with O-rings prevents the riser fluid from leaking between the flange-to-flange
connections. The seal sub is retained in the seal sub flange by two dowel pins (see Figure
2-3 on page 2-3).

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Pin

Threaded Sleeve

Dowel
Pin

Jam Nut

Figure 2-3. FT-H Riser Seal Sub and Dowel Pins

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Bolt

Washer

Nut
Flange

Figure 2-4. Bolt, Nut and Capscrews

All external lines are terminated with male/female stab subs (see Figure 2-5 on page 2-5).

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Line
Boxes

Line
Pins

Hydraulic Line Booster Line Choke/Kill Line

Figure 2-5. External Line Stabs

The FT-H marine riser system supplied by NOV consists of the following:
 Two Telescopic Joints, 70 ft Stroke, FT-H Riser Joint Assemblies
 Sixty-eight 90 ft FT-H Riser Joint Assemblies with Buoyancy, 78
 Nine 90 ft FT-H Riser Joint Assemblies, 1516
 One 90 ft FT-H Riser Landing Joint, 1516
 Two 55 ft FT-H Riser Joint Assemblies, 1516
 One 40 ft FT-H Riser Joint Assembly, 1516
 One 25 ft FT-H Riser Joint Assembly, 1516
 Two 20 ft FT-H Riser Joint Assemblies, 1516
 Two 15 ft FT-H Riser Joint Assemblies, 1516
 One 10 ft FT-H Riser Joint Assembly, 1516
 One 5 ft FT-H Riser Joint Assembly, 1516
 Two FT-H 1,000 Ton Test/Running Tool Assembly with Lockout
 One FT-H Riser Spider Assembly
 One FT-H Riser Adapter Assembly

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 One 1,750 Ton Rotating Riser Tension Ring Assembly


 One 1,000 Ton Gimbal Assembly
 One FT-H Riser Test/Lift Flange Assembly

The marine riser is used to run the BOP Stack subsea; flex hoses connect the C/K lines,
booster line and hydraulic line to the marine riser and BOP Stack. The FT-H Riser Running
Tools and the FT-H Riser Spider Assembly are used to run and retrieve the FT-H marine
riser and BOP Stack (see Figure 2-6 and Figure 2-7 on page 2-7).

Figure 2-6. FT-H Running Tool

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Figure 2-7. Spider Assembly

The 90 ft marine riser joints and 5 ft through 55 ft marine riser pup joints are used to space
out the distance between the BOP Stack on the sea floor and the drilling vessel.
Recommended spare parts are located in the Specifications and Parts List section of this
manual.

Riser Buoyancy
Sixty eight 90 ft marine riser joints are provided with buoyancy. These sixty eight joints of
buoyancy-equipped riser are made up of:
 18 joints rated for 2,000 ft water depth (P/N 20084721)
 22 joints rated for 4,000 ft water depth (P/N 20084722)
 22 joints rated for 6,000 ft water depth (P/N 20084723)
 6 joints rated for 8,000 ft water depth (P/N 20084724)
Each of these joints is provided with 12 buoyancy modules; six “Side A” and six “Side B”.
Each module has the following specifications:
Buoyancy Module Specifications

2,000 ft Buoyancy Modules (P/N 20084709 and P/N 20084710)

Module Volume 77.2 ft3 2.186 m3

Module OD 54 in 1.372 mm

Module Length 166.5 in 4,229 mm

Depth Rating 2,000 ft 610 M

Module Weight in Air 1,862 lb 844 Kg

Nominal Uplift Per Module 3,078 lb 1,396 Kg

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Buoyancy Module Specifications (Continued)

4,000 ft Buoyancy Modules (P/N 20084711 and P/N 20084712)

Module Volume 77.2 ft3 2.186 m3

Module OD 54 in 1.372 mm

Module Length 166.5 in 4,229 mm

Depth Rating 4,000 ft 1,219 M

Module Weight in Air 2,054 lb 932 Kg

Nominal Uplift Per Module 2,886 lb 1,309 Kg

6,000 ft Buoyancy Modules (P/N 20084713 and P/N 20084714)

Module Volume 77.2 ft3 2.186 m3

Module OD 54 in 1.372 mm

Module Length 166.5 in 4,229 mm

Depth Rating 6,000 ft 1,829 M

Module Weight in Air 2,417 lb 1,096 Kg

Nominal Uplift Per Module 2,523 lb 1,145 Kg

8,000 ft Buoyancy Modules (P/N 20084715 and P/N 20084716)

Module Volume 77.2 ft3 2.186 m3

Module OD 54 in 1.372 mm

Module Length 166.5 in 4,229 mm

Depth Rating 8,000 ft 2,438 M

Module Weight in Air 2,672 lb 1,212 Kg

Nominal Uplift Per Module 2,266 lb 1,028 Kg

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Riser Tension
The riser requires an over-pull, otherwise the riser will fatigue and riser failure will result.
There are many variables that effect the riser, the following is a general list that effect the
riser performance:
 Climatic weather conditions
 Sea state and under-currents
 Water depth
 Weight of the riser in water
 Drilling fluid (mud) weight in the riser
The above information is required before the proper over-pull by the riser tensioner system
can be applied. An independent riser analysis is required to determine the required riser
over-pull.

FT-H Marine Drilling Riser Rating


The FT-H Marine Drilling Riser Connector is rated as the following:

Main Tube 3,500,000 lb equivalent tension or 3,000 psi


maximum working pressure

Choke Line 6.5 O.D. X 1 wall, 15,000 psi maximum working


pressure

Kill Line 6.5 O.D. X 1 wall, 15,000 psi maximum working


pressure

Booster Line 5 O.D x 12 wall, 7,500 psi maximum working


pressure

Hydraulic Line 2.875 O.D. X 0.276 wall, 5,000 psi maximum


working pressure

The FT-H Marine Drilling Riser main tube is rated as defined by the American Petroleum
Institute API 2R and 16R at 3,500,000 lb (1,587,573 Kg) force maximum equivalent
tension and 207 bar (3,000 psi) internal bore pressure not to be concurrent with maximum
equivalent tensile load.

These loads are not to be applied simultaneously. The


operating envelope is determined by a Global Riser
Analysis. This analysis is site and situation specific. The
rating of the connector and the riser joint does not
guarantee the riser is acceptable in all situations. The
limitations of the riser system must be determined for the
design environment on a case-by-case basis. For further
information, API RP16 Q should be referenced.

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Installation and Operation

Handling Procedures
The FT-H marine riser should be handled in accordance to established rig procedures.
However, the following guidelines should be considered when moving the riser joints:
 The pin and seal sub protectors should always be used when moving marine riser
joints.
 Never lift the marine riser joints by use of the external lines.
 Never lift the marine riser by use of slings around the buoyancy modules.
 When picking up marine riser joints always use slings with the proper weight rating
(see table "FT-H Marine Riser Component Weight (in air)").
 Always pick up the marine riser joints with slings attached to the riser flanges.
 Always use two tag lines when moving the marine riser.
 To prevent damage to riser bolt threads, lift the eight riser bolts and screw into the
threaded washers.

FT-H Marine Riser Component Weight (in air)

Description Drawing Number Estimated Weight

FT-H Telescopic Joint D-20083192D 80,685 lb 36,598 Kg

FT-H 90 ft Riser Joint Assembly D-20082881D 37,277 lb 16,909 Kg

FT-H 90 ft Riser Joint Assembly D-20084721D 60,364 lb 27,381 Kg

FT-H 90 ft Riser Joint Assembly D-20084721D 62,674 lb 29,114 Kg

FT-H 90 ft Riser Joint Assembly D-20084721D 67,042 lb 30,410 Kg

FT-H 90 ft Riser Joint Assembly D-20084721D 70,126 lb 31,809 Kg

FT-H 90 ft Riser Joint Assembly D-20088674D 22,704 lb 10,298 Kg

FT-H 55 ft Riser Joint Assembly D-20086586D 24,710 lb 11,208 Kg

FT-H 40 ft Riser Joint Assembly D-20082433D 19,327 lb 8,767 Kg

FT-H 25 ft Riser Joint Assembly D-20082437D 13,931 lb 6,319 Kg

FT-H 20 ft Riser Joint Assembly D-20082438D 12,142 lb 5,508 Kg

FT-H 15 ft Riser Joint Assembly D-20082439D 10,352 lb 4,696 Kg

FT-H 10 ft Riser Joint Assembly D-20082440D 8,549 lb 3,878 Kg

FT-H 5 ft Riser Joint Assembly D-20082441D 6,760 lb 3,066 Kg

FT-H Spider Assembly D-20072498D 29,382 lb 13,327 Kg

FT-H Running Tool Assembly D-20084718D 6,988 lb 3,170 Kg

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FT-H Marine Riser Component Weight (in air) (Continued)

Description Drawing Number Estimated Weight

Rotating Tension Ring D-20034040D 36,360 lb 16,493 Kg

FT-H Riser Adapter Assembly D-20079755D 11,961 lb 5,425 Kg

1,000 Ton Gimbal D-20074277D 28,508 lb 12,931 Kg

FT-H Test/Lift Flange Assembly D-20075460D 9,050 lb 4,105 Kg

External Lines
All external line pin and box ends should be inspected for damage. Any damaged pin or
box end will require the line to be replaced or returned to a NOV service facility for repair
(for line part number see the table titled "External Line Tools" on page 3-3).
All external lines have threaded sleeves and jam nuts (see Figure 3-1 on page 3-3). The
threaded sleeve is used to remove any slack/gap in the choke and kill external lines by
tightening the jam nut to 400 - 450 ft-lb (542 - 610 Nm) torque value. However, the
hydraulic line and booster line require to have 12 (12.7 mm) end-float. To obtain the 12
(12.7 mm) end-float, tighten (rotate clockwise) the threaded sleeve to remove any slack/
gap in the line; then back off (rotate counterclockwise) the sleeve 12 (12.7 mm) and
tighten the jam nut to 400 - 450 ft-lb (542 - 610 Nm) torque value.

ii
If the riser is horizontal when adjusting the external lines,
the external lines may require to be supported in order to
achieve proper adjustment.

Special tools are required to tighten the sleeve and jam nut (see the table titled "External
Line Tools" on page 3-3).

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Pin

Threaded Sleeve

Dowel
Pin

Jam Nut

Figure 3-1. Threaded Sleeve and Jam Nut

External Line Tools

Line Description Line Eng.


Drawing Sleeve Wrench Jam Nut Wrench

Choke & Kill Line D-733417D 733631 733630

Booster Line D-20012935D 733671 733849

Hydraulic Line D-733423D 733672 733850

Prior to running the riser, verify the flange to pin height (see Figure 3-2 on page 3-4) are
within the limits shown in the below Table and all sleeve jam nuts are properly tightened.

Flange to End of Pin Range

Choke & Kill Line 5.15 to 5.91 (131 - 150 mm)

Booster Line 4.37 to 5.63 (111 - 143 mm)

Hydraulic Line 3.90 to 5.16 (99 - 131 mm)

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Flange to Pin

Figure 3-2. Pin Height

In a diametrical opposed make-up sequence (see Figure 3-3 below), tighten the eight riser
bolts to 12,600 to 12,800 ft-lb (17,083 to 17,354 Nm) torque.

Glycol Hole

Choke/Kill Line
Hydraulic
Line (2x) 4
1

7
6

5
8

2
Choke/Kill Line
3
Booster Line

Figure 3-3. External Line Orientation and Make-up Sequence

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External Line Clamps


There are seven line clamps on the 90 ft slick riser joint, and seven on each of the four
types of 90 ft risers joints with buoyancy. There are four line clamps on the 55 ft riser joint.
There are three line clamps on the 40 ft riser joint. There is one line clamp on the 25 ft, 20
ft, and 15 ft riser joints. There are no line clamps on the 5 ft riser joint or the 90 ft landing
joint. The purpose of the line clamps are to support the external lines while under pressure
(see Figure 3-4). Prior to running the riser, the external line clamp spacing should be
verified as specified on the engineering drawings located in the Chapter 10, titled
"Drawings and Bills of Materials.

Figure 3-4. Clamp Assemblies

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Riser Adapter Assembly


The riser adapter assembly P/N 20079755 is used as a cross-over between the first joint
of the riser string and the BOP Stack (see Figure 3-5). The riser adapter assembly kickout
pins have flex loops that connect the choke, kill and hydraulic lines to the Stack. When
lifting the riser adapter assembly, use properly sized slings capable of safely lifting the
estimated 11,961 lb (5,425 Kg) weight of the adapter assembly.
The choke/kill and hydraulic kickouts on the riser adapter assembly have a locator dowel
pin that is used to provide the needed orientation at installation. The hydraulic kickouts can
be rotated up to 67.5°. The choke/kill kickouts can be rotated up to ±45°. Refer to
Engineering Drawing D-20079755D for the location of the dowel pins.
The riser adapter assembly also contains a Type HB valve on the booster line. Refer to the
NOV Mission Gate Valve User’s Manual for valve details.

Seal Sub
Choke/
Kill Line
Hydraulic Line (x2)
Booster Line

Type HB
Valve

Choke/
Kill Line

Figure 3-5. FT-H Riser Adapter Assembly

Riser Adapter Choke/Kill, Booster, and


Hydraulic Kickouts
The choke/kill, booster, and hydraulic kickouts on the riser adapter assembly are
removable.
The kickouts are installed and removed by use of a spanner wrench. Care should be
exercised when installing or removing the kickouts to prevent damage to the surface of the
pins. When replacing these kickouts, apply 65% molybdenum disulfide lube on all threads,
and tighten the sleeve to 400 - 450 ft-lb (542 - 610 Nm) torque. Always replace the
protective caps on the kickout pins when the riser is removed from the riser adapter.

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Test/Lift Flange Assembly


The test/lift flange assembly is used to lift and to pressure test the external lines as the
riser is deployed subsea (see Figure 3-6).

Choke/Kill Line
Test Caps &
Keeper Rings

Lifting
Pad Eyes (x2)
Booster Line
Test Cap &
Keeper Ring

Hydraulic Line
Test Caps &
Keeper Rings

Figure 3-6. Ft-H Riser Test/Lift Flange Assembly

External Line Test Flange Assembly


All items in parenthesis refer to the Riser Test/Lift Flange Assembly BOM (P/N 20075460)
at the end of this manual.
The FT-H Riser Test/Lift Flange Assembly (see Figure 3-7 on page 3-8) is used to
pressure test the choke/kill lines, the booster line and the hydraulic lines. The test/lift tool
comprises of the lifting/test flange (1) which is a little different design profile from the riser
flange. Inserted into the lifting/test flange (1) are two test caps for the choke/kill lines (2),
one test cap for the booster line (3) and two test caps for the hydraulic lines (4). Each test
cap is complete with keeper rings (5, 6, 7) and polypak seals (10, 11, 12) and is provided
with connections to the high-pressure test pump line.

When installing or removing the riser test/lift flange, care


should be taken not to damage the riser nose pin.

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Choke/Kill
Test Cap

Polypak Seal

Choke/Kill Line
Test Caps &
Keeper Rings

Lifting
Pad Eyes (x2)
Booster Line
Test Cap &
Keeper Ring

Hydraulic Line
Test Caps &
Keeper Rings

Figure 3-7. FT-H Riser Test/Lift Flange Assembly

The lifting/test flange (1) has two pad eyes, each rated for safe working load of 250 tons.
The lifting/test flange frame itself is rated for safe working load of 500 tons. It is lifted onto
the riser joint adapter to test the riser string. The test cap assemblies (2,3,4) are secured
to the lifting/test flange (1) by keeper rings (5, 6, 7) which slide into cut grooves on each
test cap. The keeper rings (5, 6, 7) are fastened to the main plate (1) by capscrews (8)
(see Figure 3-7). Prior to installing the test/lift flange assembly, fill the external lines with
water and pressure test each line to its rated working pressure. The eight riser bolts

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secure the lifting/test flange (1) to the riser joint adapter. The eight riser bolts are to be
tighten to 9,500 ft-lb (12,880 Nm) torque.
When the external line tests are completed and all test pressure is vented to atmosphere,
disconnect the test line and unscrew the eight riser bolts. Lift the test flange from the riser
joint adapter.
Clean the test flange with fresh water, lubricate the eight bolt threads with 65%
molybdenum disulfide paste. Make sure not to damage the riser bolt threads, when
installing and uninstalling the test/lift flange. Clean and inspect all test cap polypak seals,
and replace any damaged seals. Apply a liberal coating of grease into each test cap seal
area. Store the test flange in a dry area.

Storm Loop Assembly


The storm loop assemblies (P/N 20088708) mount to the top of the gooseneck assemblies
on the telescopic joint. The MUX and hotline cables pass up through one cable clamp,
over the storm loop frame, and down through the other cable clamp. The storm loops
create slack in the hoses between the sheaves and the riser to compensate for vessel
heave.

Clamp (2x)

Figure 3-8. Storm Loop Assembly

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Pre-Installation Inspection
Prior to the installation of the riser a preliminary inspection should be made. The
inspection should be performed in accordance to established procedures defined by the
rig operator. Prior to inspection of the riser remove all flange and external line protectors
and thoroughly clean. It is recommended that a fresh water hydro-blast or steam cleaning
method be used. The following guidelines should be considered when establishing an
inspection procedure
1. Check the riser joint for external damage e.g., buoyancy material, external lines, and
clamps.
2. Remove the riser and external line pin and box protectors and inspect all surfaces
for damage.
3. Check all seals for damage and replace as necessary.
4. Check the bore of the riser and all external piping to ensure there are no
obstructions.
5. If the riser and external line connectors were cleaned for inspection reapply a film of
65% molybdenum disulfide grease.
6. Reinstall the protectors after the inspection. Do not remove the protectors until the
riser is ready to be installed in the spider.

Riser Bolt Torque Procedures


Prior to running the riser coat the bolt threads and bolt washers with 65% molybdenum
disulfide grease.
After the riser bolts have been hand tightened there are several acceptable ways of
applying torque to the bolts.
Procedure 1 — Using a torque wrench torque the riser bolts to 12,600 to 12,800 ft-lb
(17,083 to 17,354 Nm).
Procedure 2 — Preload the riser bolts per the make up sequences (See Figure 3-3 on
page 3-4) to approximately 1,000 ft-lb (1,356 Nm) using an air impact wrench; then torque
the bolts to 12,600 to 12,800 ft-lb (17,083 to 17,354 Nm). By first preloading the riser bolts
using an air impact wrench the bolts can be torqued to 12,600 to 12,800 ft-lb (17,083 to
17,354 Nm) in any order.
Procedure 3 — If two torque wrenches are available the bolts can be made up by placing
the torque wrenches directly across from each other then torquing to 12,600 to 12,800 ft-lb
(17,083 to 17,354 Nm).

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Running Procedure

ii
Use the recommended procedure as defined by the rig
operator. The following procedure is a typical procedure for
running marine riser.

Stack/Riser Deployment
1. Install the riser adapter with the flex joint on the LMRP.
2. Position the gimbal on the rotary table.
3. Position the spider on the gimbal and connect the hydraulic connections to the
spider.
4. Place the handling tool on the rig floor.
5. Place the first riser joint in the riser handling system using the riser slings and lifting
tool.
6. Install the riser handling tool in the first joint of riser and pick up. Do not remove the
riser pin protector until the riser is ready for make up.
7. Make sure that the riser bolts are fully retracted in the riser flange.
8. After the riser has been stabbed, hand tighten the riser bolts and then torque
according to the procedures outlined in the section titled "Riser Bolt Torque
Procedures" on page 3-10.
9. Pick up the BOP stack and lower.

ii
It is recommended that the choke and kill lines are
pressure tested after running 3 to 5 riser joints.

10. After the last joint of riser is set on the spider, pick up the telescopic joint and make
up.
11. Make up a riser joint for use as the landing joint.
12. As the telescopic joint is lowered under the rig floor stop and attach the riser
tensioner support ring on the telescopic joint outer barrel.

in g
Wa r n

Prior to unlocking the riser tensioner support ring


from the diverter housing verify all tensioner support
ring dogs are engaged in the lock position in the outer
barrel groove.

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Activate the tensioner by slowly opening the “Tensioner


Activate” valve.

13. Activate tensioner by slowly opening the “Activate Tensioner” valve. Set the tension
level at 200,000 lb (90,718 Kg) less than the total system net weight.
14. Unlock the tensioner support ring from the diverter housing.
15. Land the BOP stack and lock the stack connector to the wellhead.

ii
It is recommended that a pull test be performed after the
stack is connected to the wellhead.

16. Set tensioner to the normal operating load.


17. Unlock the outer barrel from the inner barrel.
18. Pull the inner barrel up until the upper flange can be supported by the spider.
19. Remove the landing joint, lay down, and make up the upper ball joint and diverter
adapter.
20. Lower the diverter into the diverter housing and lock.

3-12
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Type FT-H Riser System
Page 4-1 of 10

Maintenance

Preventative Maintenance
Under normal operating conditions the riser should be inspected periodically according to
an inspection checklist developed by the rig operator. A routine inspection should include
the following:
 Inspect the general condition of all painted surfaces. Check for paint cracking and
flaking and repaint as needed. Contact the NOV Repair Department for the proper
paint specification to be used when repainting riser.
 Remove the tab holding the seal sub in the box connection, remove the seal sub,
and inspect the condition of the four lip seals. Visually inspect the seal sub for any
marks.
 Check the seal sub grooves for wear.

Do not use pipe dope on pins, boxes and seal subs.

ii
If the main connectors or auxiliary line connectors need to
be cleaned when making inspections use fresh water and
not sea water. Reapply a light film of high quality grease
such as AP-5 or equivalent to all seals and sealing
surfaces after inspections.

 Inspect the seals on all external lines. Check grooves for wear.
 Develop a schedule to reposition riser joints in the riser string to redistribute the
wear over the entire riser string.
 Check the main riser tube for any damage.
 Check the buoyancy clamps and modules for damage and ensure that they are
securely fastened.
 Ensure the serial number is readable and record the number.
A log of the riser joints should be maintained showing location of the riser joint, “rig” or
“beach”. In addition the log should indicate the riser usage, number of wells, depth of
water and average tension if possible.

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Type FT-H Riser System
4 Maintenance Page 4-2 of 10

Corrective Maintenance
 Remove the bolts, clean and inspect threads for damage.
 Remove the socket head cap screws that hold the riser nuts in the flange and
inspect for damage.
 Remove the seal subs.

ii
The seal subs are removed by first rotating 90° and lifting
out. Some mechanical assistance may be needed to turn
the subs.

There are “Alignment” marks on the seal sub that line up


with a groove on the flange.

 Remove the four lip seals.

ii
Remove any nicks found on the seal subs by using a fine
grit emery cloth (150 grit).

ii
Inspect the following areas using a nondestructive test
method (U.T. or wet magnetic particle).

 Inspect the entire I.D. area of the riser connector.


 Inspect the main tube weld and an area two inches toward the flange and a two foot
area opposite the flange on the outside diameter of the riser connector.
 Inspect the external line connector welds and an area 2 on either side of the welds.
 Inspect the entire I.D. area of the seal sub.

ii
If indications are found contact the NOV repair department
for corrective action. Do not attempt to make weld repairs
on the riser without first contacting a NOV repair specialist.

 Visually check the O.D. profile area of the seal sub.

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Page 4-3 of 10 Maintenance
4

 Replace the four lip seals and reinstall the seal subs into the riser connector.

ii
To install seal sub, align the dowel pin with the groove
opening on the flange, push the sub in and rotate 90°.

Riser Adapter Corrective Maintenance

ii
The numbers in parenthesis below refer to Figure 4-1 on
page 4-4 and to the riser adapter assembly drawing found
in Chapter 10, titled "Drawings and Bills of Materials.

The ring gasket (6) on the bottom of the riser adapter is a standard API 18-10M ring
gasket that seats into a groove in the retainer ring (4). Inspect this ring gasket prior to use
and replace it as needed.
The wear busing should also be inspected before use and replaced as needed. To replace
the wear bushing, follow the steps below:
1. Remove the ring gasket (6) from the retainer ring.
2. Remove the four socket head cap screws (5) that hold the retainer ring (4) in place.
3. Remove the retainer ring (4) and the two O-rings (7) behind it.

The wear bushing (2) can fall out of the riser adapter body
(1) once the retainer ring (4) is removed. Failure to use
caution when removing the retainer ring (4) can result in
injury to rig personnel.

4. Remove the wear bushing (2)


5. Inspect the wear bushing (2) and replace it as needed.

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Type FT-H Riser System
4 Maintenance Page 4-4 of 10

2
4

Figure 4-1. Riser Adapter Maintenance

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Type FT-H Riser System
Page 4-5 of 10 Maintenance
4

FT-H Riser Inspection


The purpose of this inspection is to ensure the structural integrity and performance of the
riser from year to year. As a good preventative maintenance program will ultimately lead to
lower total cost of operation and less downtime, the riser should be inspected on an
ongoing basis to ensure its fit for purpose.
The inspection shall encompass cleaning and polishing of the sealing and load bearing
areas. Surface (NDE) and visual inspection of these items, wall thickness measurement
on main riser and auxiliary line pipes. Ensuring fit for purpose to recognized codes
standards and good engineering practices.
The intention is for the riser to have various levels of inspection throughout its working life.
The interval is based on "In Service Operation" and not by calendar year. The intervals
have been set as:
 Pre-Well
 Post-Well
 Annual
 2 Years
 4 Years
 As required
The Pre and Post well inspection involves visual inspection on the critical sealing and load
carrying components.
The Annual survey includes the activities from the pre and post well inspection and some
limited surface NDE ensuring the structural integrity and critical sealing areas of the riser
and auxiliary lines meets good engineering standards and practices.
The 2 Years inspection interval is intended to perform an expanded surface NDE to ensure
the structural integrity of the critical welds and the high stress areas of the connector.
The intention of the 4-Year Inspection is for the riser to be returned to approved vendor,
workshop for the work to be carried out, as the work involves complete disassembly of the
joint, which would not be practical on the rig. To accomplish the 4 yearly program 25% of
the riser should be returned to the shore without impeding drilling activities.
The company carrying out the inspection shall record all the results and compile a data
book with the information. Also included in the data book shall be Certificates of
Conformance (COC) for each riser joint inspected.

4-5
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Type FT-H Riser System
4 Maintenance Page 4-6 of 10

FT-H Riser Inspection Plan

Item Activity Pre-Well Post- Annual 2 Years 4 Years As


No Well Required

1 Main Riser

Clean riser joint and visually


Inspect for damage, loose
A X
hardware, and general
condition.

Inspect auxiliary line pins and


boxes for burrs, gouges,
chipped Colmonoy, and
B general condition. Polish to X
remove gouges and sharp
edges. Install protective caps
and plugs.

Inspect nuts/bolts for damage,


cracks, corrosion, and general
C condition. Re-grease with X
65% molybdenum disulfide
thread lubricant.

Visually inspect main riser


flanges. Check for signs of key
D seating. Coat bare metal on X
flanges with corrosion
preventative.

Inspect seal sub and seals for


E damage and general X
condition.

Remove main nuts and bolts


F X X X
from flanges.

Remove seal sub. Replace


seals. Buff out burrs and
G X X X
sharp edges. Re-coat with
grease prior to re-assembly.

Remove auxiliary line sleeves.


H X X X
Inspect threads.

MPI main riser nuts, bolts, and


I X X X
sleeves.

Remove buoyancy and thrust


J X X
collars (if applicable).

MPI caps of all butt welds on


K main riser (blast localized X X
area).

Check main riser tube wall


L X X
thickness at 5' intervals.

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Type FT-H Riser System
Page 4-7 of 10 Maintenance
4

FT-H Riser Inspection Plan (Continued)

Item Activity Pre-Well Post- Annual 2 Years 4 Years As


No Well Required

M UT Circumferential Welds. X

N MPI main flanges. X

Replace seal sub and


O X
auxiliary line seals and wipers.

Blast & paint with suitable 3


P coat epoxy paint scheme X
suitable for subsea use.

Assemble riser as per


Q manufacturers drawings & X
specifications.

Re-coat threaded components


R with 65% molybdenum X
disulfide paste.

2 Choke & Kill Lines

Visually inspect pin & box for


A damage, galling, flaking, and X
general condition.

B Replace seals & wipers. X

Polish pins and boxes to


C remove galling, burrs, and X
corrosion.

Dye penetrant inspect


D X X X
Colmonoy surface of pin.

Verify line adjustment per


E manufacturer's drawings and X X X X
specification.

F MPI welds (blast local area). X X

Check line wall thickness at 5'


G X X
intervals.

H MPI line nuts. X X

I MPI pin and box. X X

J UT welds. X

Blast & paint with suitable 3


K coat epoxy paint scheme X X
suitable for subsea use.

4-7
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Type FT-H Riser System
4 Maintenance Page 4-8 of 10

FT-H Riser Inspection Plan (Continued)

Item Activity Pre-Well Post- Annual 2 Years 4 Years As


No Well Required

3 Booster Lines

Visually inspect pin & box for


A damage, galling, flaking, and X
general condition.

B Replace seals & wipers. X

Polish pins and boxes to


C remove galling, burrs, and X
corrosion.

Dye penetrant inspect


D X X X
Colmonoy surface of pin.

Verify line adjustment per


E manufacturer's drawings and X X X X
specifications.

F MPI welds. X X

Check line wall thickness at 5'


G X X
intervals.

H MPI Line Nuts. X X

I MPI pin and box. X X

J UT welds. X

Blast & paint with suitable 3


K coat epoxy paint scheme X X
suitable for subsea use.

4 Hydraulic Lines

Visually inspect pin & box for


A damage, galling, flaking, and X
general condition.

B Replace seals & wipers. X

Polish pins and boxes to


C X
remove galling, burrs.

Dye penetrant inspect


D Colmonoy surface of pin (blast X X X
local area).

Verify line adjustment per


E manufacturer's drawings and X X X X
specifications.

F PT welds. X X

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Type FT-H Riser System
Page 4-9 of 10 Maintenance
4

FT-H Riser Inspection Plan (Continued)

Item Activity Pre-Well Post- Annual 2 Years 4 Years As


No Well Required

G PT pin and box. X X

H MPI line nuts. X X

Check line wall thickness at 5'


I X X
intervals.

J UT welds. X

5 Buoyancy

Visually inspect modules for


cracks, missing sections,
A X
implosions, and general
condition.

Check module hardware for


B X
condition and security.

Check thrust collar for


C X
condition and security.

Remove buoyancy and


inspect for cracks, missing
D X
sections, implosions, and
general condition.

Replace rubber, hardware,


E X
and thrust collars.

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Type FT-H Riser System
4 Maintenance Page 4-10 of 10

Riser Joint Short Term Storage


Before the riser is shipped to the customer or put in short term storage, it is prepared y the
following procedure. Short term storage is considered 6 months or less. Anything longer
than 6 months, then see long term storage above.
 Seals are installed prior to shipment.
 All pin and box connections are sprayed inside and out, front and back with a heavy
duty rust preventer that dries to a coating.
 All protectors are installed and safety wired on.
 For the removal of the rust inhibitor, varsol is recommended.

Riser Joint Long Term Storage


Riser Joints should be supported free from direct contact with the ground (support riser by
flanges on wooden or plastic 6x6 or equivalent). A center support is recommended. If
possible the pin end of the riser should be elevated with respect to the box end.

Chock riser to prevent rolling.

 Remove all seals and wipers from riser main pin, box and auxiliary lines.
 Remove seal sub from riser and store separately.
 Remove seals from seal sub.
 Remove main flange bolts and store separately.
 Clean bolts and coat with water-proof and heat-proof preservative.
 Ensure that riser assembly is clean and free from moisture; interior and exterior
surfaces.
 Coat internal surfaces of main bore and auxiliary lines with water-proof and heat-
proof and heat-proof preservative.
 Coat exposed metal on main pin with water-proof and heat-proof preservative.
 Coat external sealing surfaces of auxiliary line pins with water-proof and heat-proof
preservative.
 Install auxiliary line pin and box urethane caps and plugs.
 Install main flange protectors.
 Touch up chipped paint with 3-part offshore quality paint.

4-10
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Page 5-1 of 12

Riser Running Tool

Description
The FT-H Riser Test/Running Tool is used to run riser and test the external lines. The riser
test/running tool for the FT-H riser hydraulically locks into the box connection of the riser
joint. As closing pressure is applied to the close side hydraulic circuit the piston moves to
the locked position engaging the lock dog into the mating profile in the riser box
connection. Four indicator pins attached to the piston indicate the movement of the piston.
The running tool is fully engaged when the tops of the pins are flush with the top of the
running tool. (See Figure 5-1).

Anti-Rotation
& Indicator Pin

Lock Dog
Engaged

Figure 5-1. FT-H Running Tool Assembly

5-1
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Type FT-H Riser System
5 Riser Running Tool Page 5-2 of 12

Running Tool Specifications

Safe Working Load 1,000 Tons (907 Tonne)

Estimated Weight 6,988 lb (3,170 Kg)

Hydraulic Lock/Unlock 1,500 psi WP (103 bar)

Operating Fluid BOP Fluid or Hydraulic Oil

Handling Procedure
The FT-H marine riser running tool should be handled in accordance to established rig
procedures. However, the following guidelines should be considered when moving them:
 The riser running tool is to be moved in a vertical position. The running tool is
supplied with a lifting eye on the stem along with a shackle.
 Verify the test caps are properly locked in place prior to the movement of the
equipment.

Installation and Pre-Commissioning


Checkout
 Check the running tool for external damage.
 Verify the running tool is clean and a coat of grease is applied to the OD of the tool.
 Install the running tool in a set elevators.
 Verify the control circuit pressure does not exceed 1,500 psi.
 Lock and unlock the tool 10 times to remove any air in the circuit.
 Verify that the visual indicator is in the correct position for lock and unlock.
 Verify the dogs operate smoothly during the locking and unlocking.
 Check the test caps for damage. Check the polypak type seals for damage. Replace
as required. If test caps have been cleaned for inspection or seals replaced, reapply
a light film of 65% molybdenum disulfide to all seals and sealing surfaces after
inspection.

5-2
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Type FT-H Riser System
Page 5-3 of 12 Riser Running Tool
5

Operation
Running Procedure – Hydraulic Lock
The running and test tool hydraulic circuit is equipped with a pilot operated check valve
(See Figure 5-2). This allows the operator to first activate the pilot operated check valve
before functioning the tool to the unlock position. This procedure prevents the running tool
from being inadvertently unlocked.
1. Stab the test tool pin into the riser box connection.
2. Apply 1,500 psi hydraulic pressure to the lock side.

1/2” NPT Quick


Disconnect
Nipple
“Unlock”

1/4” NPT Quick


Disconnect
Nipple
“Pilot”
3/8” NPT Quick
Disconnect Pilot Operated
Nipple Check Valve
“Lock”
Lock

Unlock
Pilot
Lock
Unlock

Lock/Unlock Hyd. Schematic


1500 PSI WP
Service with BOP Fluid or Hydrauli Oil

Figure 5-2. FT-H Running Tool Hydraulic Circuit

5-3
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Type FT-H Riser System
5 Riser Running Tool Page 5-4 of 12

in g
Wa r n

Ensure the running tool is locked properly to the riser


joint before picking up.

ii
As locking pressure is applied the piston moves downward
to radially extend the lock dogs into the groove profile of
the riser box connection.

3. Check the position of the indicator pins. The tool is fully engaged when the pins are
flush with the top of the handling tool.
4. After the riser string is landed in the spider unlock the running tool by piloting the
check valve then applying 1,500 psi (103 bar) to the unlock side.

Running Procedure – Manual Lock Modification


The running and test tool hydraulic circuit is equipped with a lockout modification and a
pilot operated check valve (See Figure 5-2 on page 5-3). Both safety features prevent
accidental unlocking of the tool.
The operator must first manually rotate the lockout modification inner ring tab to the unlock
position (See Figure 5-3 on page 5-5), then activate the pilot operated check valve before
functioning the tool to the unlock position. Four lockout rods (indicator pins) attached to the
piston indicate the movement of the piston. The running tool is fully engaged when the
tops of the rods are flush with the top of the running tool. (See Figure 5-1 on page 5-1).
1. Stab the test tool pin into the riser box connection.
2. Apply 1,500 psi hydraulic pressure to the lock side.

in g
Wa r n

Ensure the running tool is locked properly to the riser


joint before picking up. Failure to heed this warning
may cause injury or death to personnel.

ii
As locking pressure is applied, the piston moves downward
to radially extend the lock dogs into the groove profile of
the riser box connection.

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Page 5-5 of 12 Riser Running Tool
5

Lockout Mod
Inner Ring

Lockout Mod Inner Ring Lockout Mod Inner Ring


Rotated to Unlock Position Rotated to Lock Position

Lockout Mod
Lockout Rod Inner Ring Lockout Rod
(Indicator Pin) (Indicator Pin)
Lockout Mod
Inner Ring

Main
Main Flange
Flange

Lockout Rod (Indicator Pin)


Lockout Rod (Indicator Pin) Flush with Main Flange Of
Extended Above Main Flange Of Running Tool In Locked Positon
Running Tool In Unlocked Position

Figure 5-3. FT-GB Running Tool Lockout Rod Visibility

3. Check the position of the lockout inner ring tab and lockout rods (indicator pins). The
tool is fully engaged when the rods are flush with the top of the main flange of the
running tool (See Figure 5-4 on page 5-6 below).

5-5
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5 Riser Running Tool Page 5-6 of 12

4. Rotate the lockout ring to the locked position.

Lockout Mod
Inner Ring

Lockout Rod
(Indicator Pin)

Main Flange

Lockout Rod (Indicator Pin)


Lockout Mod Inner Ring
Flush with Main Flange Of
Rotated to Lock Position
Running Tool In Locked Positon

Figure 5-4. Running Tool Fully Engaged

5. After the riser string is landed in the spider, unlock the running tool by unlocking the
lockout mod inner ring tab, then piloting the check valve and applying 1,500 psi
(103 bar) to unlock pressure.
It is recommended that at the operator’s discretion, or after every three to four riser joint
runs, the external lines are pressure tested to their rated working pressure utilizing the
Test/Running tool (see "Test Procedure” below).

Test Procedure
When the riser string is setting on the spider, test the choke, kill lines and other external
lines. When engaging the test caps the following procedures should be followed:
1. Before stabbing the test caps make sure the caps are not damaged. Remove any
nicks with a 120 grit emery cloth.
2. Position the notch on the test tool handle on the lug for that test caps and then push
down. This will engage the test cap onto the line pin.

3. After engaging the test cap, rotate the handle clockwise until shoulder on the test
cap is locked under the shoulder of the running tool and the spring loaded locking
pin engages the running tool body (see Figure 5-5 on page 5-7).

in g
Wa r n

Failure to lock the test caps before applying test


pressure could result in the caps becoming
disengaged causing injury to personnel and
equipment damage.

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Page 5-7 of 12 Riser Running Tool
5

Booster Test Cap


Shown in Locked
Postion

Choke/Kill Test Cap


Shown in Unlocked
Position

Hydraulic Test Cap


Shown in Locked
Position

Hydraulic Test Cap


Shown in Unlocked
Position

Locking Pin
Cross-Section

Polypak Seal

Figure 5-5. Test Cap Locked and Unlocked

4. Screw a test assembly into the Autoclave test port for the choke and kill line and
NPT test port for the booster and hydraulic line. The test assembly should be
outfitted to block, gauge, then bleed down the test pressure after the test
completion.
5. After the test is completed and all test pressure has been vented to atmosphere.
Disengage the test cap by pulling the spring loaded locking pin (to disengage from
the running tool body), rotate the handle counterclockwise. Lift up the handle to pull
the test cap from the line pin.

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5 Riser Running Tool Page 5-8 of 12

To prevent the test cap handles from being damaged


between riser joints turn the handles against the test tool
body (the lock down position) before moving or completely
remove the test caps from the test tool.

ii
At the operator’s discretion the test caps may be removed
from the running tool. This will allow more efficient running
of the riser. The test caps being installed when required.

Maintenance
General Maintenance

ii
Thoroughly clean the running tool using fresh water and
not seawater.

Before operating the running tool, coat the face of all six lock dogs with Standard
Multipurpose EP2 grease. Check the grease coating on the lock dogs between each riser
joint.

ii
Clean the locking segments on each riser joint after
recovery. This will ensure cleanliness for future use and
facilitate smooth operation of the running tool.

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Page 5-9 of 12 Riser Running Tool
5

Maintenance - Between Wells


It is recommended that the following maintenance procedure be carried out on the riser
running tool assembly between wells.

ii
Thoroughly clean the running tool using fresh water and
not seawater.

 Visually inspect the running tool for signs of hydraulic leakage.


 Inspect the hydraulic tubing for damage.
 Clean the I.D. of the main box with fresh water.
 Clean the I.D. of the test caps with fresh water.
 Inspect the condition of all seals and sealing surfaces for excessive wear or
damage.
 Visually inspect the locking dogs.
 Apply a thin coat of Moly-Lube paste to all I.D. surfaces.
 Function test the running tool checking the general operation and visually checking
for hydraulic leakage.

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5 Riser Running Tool Page 5-10 of 12

Maintenance - 4 Year
The following maintenance procedures should be carried out on the running tool every
four years. Item numbers in parenthesis refer to Figure 5-6 and to running/test tool
assembly drawings located in Chapter 10, titled "Drawings and Bills of Materials.

26

1
67
18

25

27

14

15

13
18 11

12

10 6

5 7 3

Figure 5-6. FT-H Running Tool Components

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5

ii
Before disassembly thoroughly clean the running tool
using fresh water and not seawater.

ii
Place the running tool in a suitable work area with a level
foundation and overhead crane or chain fall.

ii
Use AP-5 or equivalent grease when installing new seals.

1. Remove the indicator protector (28),screws (29), washers (30), set screw retaining
collar (18), load ring (25), lockout mod ring (79) and tubing.
2. Remove the stem (26) from the housing (1).
3. Remove all exterior coating on stem (26), and using a nondestructive test method
(such as dye penetrate or magnetic particle inspect), check the stem for cracks.
4. Remove the main flange (18).
5. Remove the screw (13) from the cylinder (11).

Do Not Remove the adjustment stops (20). If these stops


are removed, re-adjustment will be needed in order to
locate the lock dogs (9) accurately in the riser.

6. Lift the cylinder (11) vertically off the housing and remove the O-ring (10), this will
allow the six lock dogs (9) to be removed.
7. Using a nondestructive test method (such as dye penetrate or magnetic particle
inspect), check the lock dogs for cracks.
8. Lift the piston (6) vertically from the housing.

ii
It is not necessary to remove the four indicator pins (27),
however if removed they must be reinstalled with 'Loctite'
or commercial brand of thread lock.

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9. Replace the polypak seals (5, 7, 8, and 12) and O-ring (10).
10. Remove the four set screws (4) from the end shoe (3) unscrew the end shoe
counterclockwise and remove from the housing.
11. Reassemble the running tool using 65% molybdenum disulfide paste on threads.
12. Tighten the end shoe (3) to 800-825 ft-lb (1,085-1,119 Nm) torque, install the four
set screws and torque to 25 - 30 ft-lb (34 - 41 Nm) torque.
13. Install the screw (13) back into the cylinder (11).
14. Tighten the stem (26) into the housing to 23,000 ft-lb (31,184 Nm) torque.

Running Tool Long Term Storage


 Store tool free from direct contact with the ground.
 Flush hydraulic system with fresh clean water.
 Fill hydraulic system with preservation fluid.
 Store tool in the LOCKED condition.
 Ensure tool is clean and dry.
 Touch-up chipped paint with 3-part offshore quality paint.
 Store tool in a covered, well-ventilated area.

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Page 6-1 of 22

Spider/Gimbal Assembly

Description
The spider/gimbal supports the suspended riser string and avoids the stress loading when
the drill string contacts the support dogs as riser joints are made-up on the rig floor. The
riser is supported on the spider/gimbal by four locking dogs. (See Figure 6-1 and Figure 6-
2) below.

Support Dog
Support Dog Engaged (x4)
Retracted Dog Operating
Cylinder (x4)

Figure 6-1. FT-H Riser Spider Assembly (Typical)

Figure 6-2. Gimbal Assembly 1,000 Ton

Spider/Gimbal Specifications

Weight (Spider & Gimbal) 57,890 lb (26,258 Kg)

Safe Working Load 2,000,000 lb (907,185 Kg)

I.D. with dogs engaged 32.375 (822.3 mm)

I.D. with dogs retracted 63.625 (1,616 mm)

Spider Hydraulic Service


Maximum Working Pressure 2,500 psi (103 bar)

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6 Spider/Gimbal Assembly Page 6-2 of 22

Handling Procedures
The FT-H marine riser spider and gimbal should be handled in accordance to established
rig procedures. However, the following guidelines should be considered when moving
them:
 The spider and gimbal are to be moved with the base in a horizontal plane, to avoid
tipping.
 Use a four-part sling and the supplied lifting eyes for moving the spider and gimbal.

Installation and Pre-Commissioning


Checkouts
Riser Spider with Control Panel
 Check the riser spider and the control panel for external damage.
 Install the riser spider on the gimbal.
 Connect the jumper hose from the control panel to the riser spider.

ii
The riser spider shall be controlled from the flow control
pilot operator check valve located on the riser spider.
There is also a flow control valve on the spider control
panel.

 Cycle the spider dog (Extend/Retract) five times. Operation speed can be adjusted
using the flow control valve located on the spider control panel. Verify the dogs
operate freely. Verify the locking pins will engage when the dogs are in the extended
position.

Gimbal
 Check the gimbal for external damage.
 Install the gimbal in the rotary table.

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Operation
1. Establish the spider/gimbal assemblies on the rig floor.
2. Install the gimbal assembly into the rotary table and install the spider assembly into
the gimbal.

ii
The spider assembly is equipped with a bottom lip that fits
into the gimbal. The gimbal also has a bottom lip which fits
into the rotary table. The entire assembly must be lifted
from all four lifting points.

3. Hook up the hydraulic hoses from Hydraulic Control Panel to the hydraulic ports on
the spider assembly (seeFigure 6-3).

HYDRAULIC SCHEMATIC
SERVICE WITH PREMIX FLUID

PCCM

LIFT DOGS o
1/2” - 37 JIC

1/2” - 37o JIC


LOWER DOGS

Hydraulic
PCCM
Ports

Figure 6-3. Spider Hydraulic Ports

4. Function the spider support dogs several times (3 to 4 times) to make sure they are
functioning properly and to remove any air from the hydraulic circuit.
5. Retract the spider support dogs.
6. Lower the riser assembly until the riser connector is just above the spider.

Before the spider dogs are engaged ensure that the


external lines on the riser are clear of the dogs.

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7. Engage the spider locking dogs.

ii
After the spider locking dogs are engaged, the locking
dogs will extend slightly toward the riser. It is not necessary
that the spider locking dogs be fully extended to land the
riser flange on the spider.

8. Lower the riser string onto the spider.

FT-H Spider/Gimbal Remote Control


Panel
The Spider/Gimbal assembly support dogs are functioned on the Spider/Gimbal remote
control panel (see Figure 6-4). The panel is located on the drill floor and allows rig
personnel to manually function the spider support dogs (engage/retract) (see Figure 6-5
on page 6-5).

SUPPLY MANIFOLD
PRESSURE PRESSURE

DECREASE INCREASE DECREASE INCREASE


FLOW CONTROL MANIFOLD
VALVE REGULATOR

ENGAGE RETRACT

SPIDER
SUPPORT DOGS

ENGAGE RETRACT

Figure 6-4. Spider/Gimbal Remote Control Panel

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RETRACT DOGS

ENGAGE DOGS Shear


Seal
SPIDER Valve
SUPPORT DOGS
M M

ENGAGE RETRACT

HYDRAULIC RETURN N59


Needle
Filter Gauge
Gauge Valve
(0-3000 psi)
(0-6000 psi)

HYDRAULIC SUPPLY N60


3,000 PSI MAX

Ball
Adjustable Regulator
N99
Valve Check
N100 N101 N102 Orifice
Valve
RISER TORQUE RISER TORQUE
TOOL #1 TOOL #2

Figure 6-5. Spider/Gimbal Remote Control Panel Schematic

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Spider/Gimbal Maintenance
Maintenance - Weekly
 Grease the locking dogs liberally with standard machine grease at the four grease
ports. There is one grease port on each lock dog pin (see Figure 6-6).
 Visually check for hydraulic leakage.

ii
See Spider Assembly drawing for hydraulic circuit notes.

Lock Dog

Grease Port
(x4)

Figure 6-6. Spider Lock Dog Grease Ports

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Maintenance - Between Wells


 Grease the spider dogs liberally with standard machine grease.
 Periodically check the hydraulic hoses for chafing.
 Function test the spider while visually checking for hydraulic leaks.
 Periodically remove the pipe plugs from the top and bottom gimbal bearing brackets
and install grease fittings (see Figure 6-7). Grease liberally.

Install Grease
Fittings

Figure 6-7. Gimbal - Install Grease Ports

Maintenance - 4 Year
It is recommended the following maintenance procedures be carried out on the spider
every four years:
1. Remove the four locking dogs from the spider.
2. Check the locking dogs for cracks using a nondestructive test method (such as dye
penetrate or magnetic particle inspection). Check for general condition and wear.
3. Check the hydraulic operating cylinders for signs of leakage and damage. Rebuild
cylinders or replace as necessary.
4. Reinstall the four locking dogs and liberally coat with machine grease.

Riser Spider Long Term Storage Instructions


1. Store Spider free from direct contact with the ground.
2. Flush hydraulic system with fresh clean water.
3. Fill hydraulic system with preservation fluid.
4. Store spider in the RETRACTED condition.
5. Touch up chipped paint with 3-part offshore quality paint.
6. Store spider in a covered, well ventilated area.
7. Keep rubber products (hoses) from direct sunlight (UV).

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Riser Gimbal Long Term Storage Instructions


1. Store gimbal free from direct contact with the ground.
2. Wash the gimbal with fresh clean water.
3. Remove pipe plugs from the top and bottom gimbal bearing brackets and install
grease fittings (see Figure 6-7 on page 6-7). Grease liberally.
4. Touch up chipped paint with three-part offshore quality paint.
5. Store gimbal in a covered, well ventilated area.
6. Keep rubber products from direct sunlight (UV).

Spider Corrective Maintenance


Flow Control Valve Replacement
If the pressure compensated flow control valve (PCCM) must be replaced, the valve must
be installed correctly to insure the proper flow of fluid. The valve is a Parker Hannifin
Model PCCM600S (NOV P/N 20092957).
The purpose of the flow control valve in the spider is to restrict the flow coming from the
retract port on the hydraulic cylinder that lifts and lowers the spider dogs. As the dogs are
lowered, the heavy weight of the dog tries to lower the dog faster than fluid is being
supplied to the extend port of the cylinder. This can cause the cylinder to pull a vacuum
inside the piston, resulting in the dog crashing down onto the spider in an unsafe manner.
It is important that this valve is installed in the correct direction so that the high pressure
flow coming from the retract port is checked from free flowing through the valve and forced
to go through the restrictor portion of the valve. This will ensure that the user has the
ability to dial the valve to their desired speed when lowering the spider dogs.

Before installing the valve, verify that the model number


stamped on the side of the valve states “PCCM,” not
“PCM. If the valve reads “PCM,” do not use it.

ii
Only one valve is to be used per spider assembly.

1. Remove the old valve.


2. Install the valve in the direction shown in Figure 6-8 on page 6-9.
3. Turn the adjustable flow dial clockwise until it bottoms out, then turn the flow dial
counter-clockwise one full turn.
4. Use an Allen wrench on the set screw in the dial to lock the valve dial in this position
for service.

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To Cylinder To Bulkhead

To Cylinder To Bulkhead

Figure 6-8. Proper Installation Direction of PCCM Valve

Spider/Gimbal Control Panel


Maintenance
1
/2" MKR Pressure Reducing and Regulating
Valve (P/N 1000225)
This section outlines the disassembly and reassembly procedures for the 12 manual
Koomey regulator (MKR) valve. These procedures are provided for field depot repair
operations and involve the total replacement of all valve O-rings, backup rings, seals, and
certain other components. The valve must be removed from the system equipment for this
total overhaul procedure.
The numbers in parentheses correspond to the item numbers shown in Figure 6-9 on
page 6-10 and the table following it. For assembly and kit part numbers, refer to the table
titled "Parts List – 1/2" MKR Valve" on page 6-11.
Do not attempt to disassemble this regulator valve without the correct repair kit or seal kit.
Use the proper tools and work in a clean, dry atmosphere.

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3 11
13

14
15
16
4 20
5 18 19 18 15
17

6
21
7 23 22

12 26 34

8 27

26
27

32
24 25
33 28
29
32

7
29
28 30
9 24
25
34

10

31

Figure 6-9. 1/2" MKR Valve, Exploded View

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Parts List – 1/2" MKR Valve

Item # In Repair Kit In Seal Kit Description P/N Qty.

Assembly 1
2 MKR Valve 1000225

Kit  Seal Kit 9911091

Kit Repair Kit 9911092

1 Adjusting Handle 1000679 1

2 Set Screw 1000701 2

3 Adjusting Screw 1000697 1

4 Locking Handle 1000678 1

5 Sealing Plug 1000694 1

6 Ball 1000695 1

7 Spring Gland 1000671 2

8 Spring 1000673 1

9 Spring Housing 1000702 1

Socket Head Cap


10 1000700 4
Screw

11 Gland 1000672 1

12 Slide 1000670 1

13  Backup Ring 1000691 1

14  O-ring 1000686 1

15  Backup Ring 1000690 2

16  O-ring 1000685 1

17  Pressure Seal 1000675 2

18  Backup Ring 1000688 4

19  O-ring 1000682 2

20  Spring Washer 1000677 2

21  Pressure Seal 1000674 2

22  Backup Ring 1000689 2

23  O-ring 1000683 2

24  O-ring 1000684 2

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Parts List – 1/2" MKR Valve (Continued)

Item # In Repair Kit In Seal Kit Description P/N Qty.

25 Flange 1000680 2

26  Backup Ring 1000692 2

27  O-ring 1000687 2

28  Wear Plate 1000676 2

29  Button Head Screw 1000698 8

30 Body 1000669 1

31 Flush Plug 1000693 1

32 Thrust Washer 1000667 2

33 Thrust Bearing 1000668 1

Socket Head Cap


34 1000699 12
Screw

Disassembly Procedure

in g
Wa r n

Isolate the MKR valve from all system pressure before


performing any disassembly procedures or removing
the valve from the panel.

1. Place the valve on a clean area, free from dust, sand, grease, grit, etc.
2. Relieve the pressure on the spring (8) by releasing the locking handle (4) and
rotating the adjusting handle (1) counterclockwise until it moves freely.
3. Loosen and remove the four socket head capscrews (10). Remove the spring
housing assembly (9) from the valve body (30). Be careful when removing, that the
spring (8) and gland bearing assembly (32 & 33) do not fall out of the spring
housing.
4. Loosen the six socket head capscrews (34) on the inlet and outlet flanges (25).
Slowly remove the flanges by rotating them slowly back and forth being careful not
to damage the O-rings (27) and back up rings (26). Should these prove difficult to
remove, use the threaded holes in the flanges to jack the flanges from the body.
5. Remove the eight button headed screws (29) and wear plates (28) from the flanges.
6. Push the inlet pressure seals (21), spring washer (20), O-rings (23) and back up
rings (22) out of the slide (12). Repeat the procedures to remove the vent pressure
seals (17).
7. Remove the gland (11) and slide (12) from the valve body (30). Pull the gland from
the slide.

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6

Reassembly Procedure
Prior to reassembly wash all metal parts with a cleaning solvent. Thoroughly wash inside
the valve body (30). Check all valve parts for scaring and washout. Replace parts which
are badly scarred or damaged by washout. Remove and discard all O-rings.
1. Replace the following items in the slide (12).
Into the upper bore through the slide, replace these items:
 two pressure seals (17)
 two O-rings (19)
 four backup rings (18)
 one spring washer (20)
Into the lower bore through the slide, replace these items:
 two pressure seals (21)
 two O-rings (23)
 two backup rings (22)
 one spring washer (20)
2. Apply a generous amount of Dow Corning #44 or other lubricant to the O-rings and
other items prior to replacement. Install the pressure seals with beveled edges
facing outward, toward surface of the slide. (See caution below.)

Do not use any metal object to push the seal rings into the
seal container. The seal rings are manufactured to very
specific tolerances and would be damaged by contact with
metal tools. Use fingers, preferably protected with clean
gloves. Avoid contacting the beveled edges of the seal
rings directly with the fingers. The beveled edges are
sealing surfaces which will corrode if contacted by the
natural acids on fingers. If it is necessary to push the seal
rings in with the fingers, apply a sufficient coating of oil to
the seal rings. The oil acts as a barrier between the acids
and the metal.

3. Remove and discard the old O-ring and back up rings from the upper section of the
slide. Install a new O-ring (16) with new back up rings (15) on either side of the O-
ring.
4. Gently replace the slide assembly back into the body (30) with the pressure seal
cages facing toward both flow plate flanges (25).
5. Remove and discard the old O-ring and back up rings from the gland (11). Install a
new gland O-ring (14) with new back up ring (13) above the O-ring.
6. Install the gland (11) over the upper part of the slide (12) into the body (30). Be
careful not to cut the O-ring as it enters the body, tap the gland gently down until it
seats in the body.

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7. Remove and discard the old O-ring and back up ring from the OD of the flanges
(25). Install a new O-ring (27) with new backup ring (26). The O-ring to face the
internal valve body with the backup ring toward the flange socket head capscrews.
8. Replace the wear plate O-rings (24) in the flanges (25). Install the wear plates (28)
by aligning the wear plate orifice with the orifice of the flanges and torque the eight
button head screws (29) 35-40 in-lb.
9. Install the flanges into the body. The inlet flange should be installed with the
stamped letter “I” upwards. The vent flange should be installed with the stamped
letter “V” upwards. When viewed through the inlet port, the offset hole must be
visible at the bottom. When viewed through the vent port, the offset hole must be
visible at the top (see Figure 6-10 below). Install the six socket head capscrews (34)
into each flange and torque to 200 – 220 in-lb.
10. Clean and inspect all items in the spring housing assembly, replace any worn or
damaged items. Lubricate the thrust washer (32), thrust bearing (33) and ball (6)
with a good quality bearing grease.
11. Install the spring housing assembly (9) onto the body (30) and torque the four socket
head capscrews (10) 200 – 220 in-lb.
12. Rotate the adjusting handle (1) clockwise to its original position and set the locking
handle (4). The regulator is now ready for operation.

Figure 6-10. Correct Installation of Valve Flanges

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Maintenance – 4-Way Hydraulic Control Valve


This section outlines the disassembly and reassembly procedures for the 4-way hydraulic
control valve found on the control panel assembly. Note that manipulator-type valves are
not interchangeable with the outwardly similar selector-type valves.

ii
Differences in reassembling the manipulator-type valves
and the selector-type valves are pointed out in the
procedures below. In all other steps, both types of valves
and valves of all sizes use the same procedures.

ii
The numbers in parentheses correspond to the item
numbers shown in Figure 6-13 on page 6-20 and the parts
lists following it. For assembly and kit part numbers, see
these parts lists.

Recommended Tools and Supplies – 4-Way Hydraulic Control Valve

Description Purpose

Torque wrench with 50 ft-lb range Tightening Valve Components

Torque wrench with 150 in-lb range Tightening Valve Components

12 adjustable wrench Installing Valve Components


7/ 
16 Box Wrench, Open End Installing 3/8-16 Hex Nut
9/ 
16 Box Wrench, Open End Installing 1/4-20 Hex Nut

Latex gloves (optional) Pushing seal rings into seal container

Clean, dry compressed air Removing loose grit and dirt

Ultrasonic cleaner tank Cleaning Valve Components

Cavi-clean liquid detergent and additive Cleaning Valve Components

Lubriplate grease (P/N 20026730) Lubricating components during assembly

Sweeney 503 Moly Paste Lube (P/N 7403582) or


Lubricating threads
Fastorq A/G s.s. Anti-Seize Compound

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Disassembly
1. Disconnect all fittings from the valve body (4).

in g
Wa r n

Isolate the 4-way valves from all system pressure


before performing any disassembly procedures. Also,
place the valve handles fully in the left and right
position before disassembly or removal from the
system equipment. This action releases any pressure
that may be trapped in the valve body.

2. Remove the shaft nut (19), shaft washer (18), handle (21), and spacer (17) from the
front of the control panel.
3. Remove the four body screws (1), nuts (2), and washers (3).
4. Lift the valve out of the bracket and move the valve to a clean work area, free of dirt,
dust, grit, etc.
5. Carefully remove the housing (25) from the body (4). Exercise caution so that the
rotor does not fall out of the housing.
6. Remove the housing O-ring (10) and the rotor (11) from the housing (25).
7. Remove the ball bearings (29), ball bearing retainer (28), and thrust washers (27)
from the housing (25).
8. Remove the three shear seal seats (9) from the three cavities in the body (4).

ii
The O-ring (8) and backup rings (7) are assembled on the
shear seal seats (9).

9. Remove the shear seal seat spring washers (6) from the body (4).
10. Remove the retainer ring (14) from the front of the shaft (12).
11. Reinstall the nut (19) on the shaft (12). Using a nonmetallic mallet or a block of wood
between the nut and the mallet, drive the shaft sufficiently out the back of the
housing (25) to make complete removal easy (see Figure 6-11 on page 6-17).

Do not strike the nut with a metal hammer because this


could strip the threads on the nut and/or shaft.

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Figure 6-11. Drive Shaft out of Housing

12. Remove the nut (19) and pull the shaft (12) completely out the back of the housing.
13. Remove the O-rings (26, 13) from the shaft (12).
14. Remove disc detent (22), detent ball (16), detent ring (23), and the stop pin (15).

Cleaning and Inspection


1. Thoroughly clean and inspect the body (4). Pay particular attention to the areas
around the three ports for signs of washout. If washout in these areas is severe, the
entire valve assembly should be replaced.
2. Thoroughly clean the body (4), rotor (11), and shaft (12).
3. Clean the disc detent (22).
Reassembly
Prior to reassembly of the valve, discard the following parts removed during disassembly:
 All shear seal seats with all O-rings and backup rings
 Shear seal seat spring washers
 O-rings
 Ball bearings
 Ball bearing retainer
 Thrust washers
 Retainer ring
 Rotor
The reassembly procedure is as follows:
1. Install the new shear seal seat spring washers (6) into the body (4).
2. Grease the area around the ports on the body (4).
3. Thoroughly grease and install the new shear seal seats (9). Use a good quality
bearing grease. New O-rings (8) and backup rings (7) are assembled on the new

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shear seal seats (9) from the repair kit. Install the shear seal seats with the beveled
edges facing outward, toward the surface of the body.

Do not use any metal object to push the seal ring into the
seal container. The seal rings are manufactured to a very
specific tolerance. These tolerances would be damaged by
contact with metal tools. Use fingers, preferably protected
with clean gloves. Avoid contacting the beveled edges of
the seal rings directly with the fingers. The beveled edges
of the seal rings are sealing surfaces, which will corrode if
contacted by the natural acids on fingers. If it is necessary
to push the seal rings in with the fingers apply a sufficient
coating of oil to the seal rings. The oil acts as a barrier
between the acids and the metal.

4. Install a new dirt seal O-ring (13) and shaft O-ring (26) on the shaft (12).
5. Thoroughly grease the inside of the housing (25).
6. Lightly grease the shaft (12) and install it into the housing (25).
7. Install the retainer ring (14) on the threads of the shaft.
8. Grease the first thrust washer (27) and install it into the housing. Install the washer
with the groove facing away from the shaft.
9. Apply a generous amount of grease into the groove of the first thrust washer. Set the
ball bearings (29) down into the groove of the washer. The grease helps keep the
ball bearings in place while the housing is installed onto the body.
10. Install the second thrust washer into the housing with the groove facing toward the
ball bearings.
11. Lightly grease the new rotor (11). Do not touch the face of the rotor with the fingers
because the natural acidity of fingers can corrode the sealing surface of the rotor.
12. Install the rotor into the housing. The rotor must be installed so that the vent hole in
the rotor will match the vent port in the valve body when the housing is made up to
the body (see Figure 6-12 on page 6-19).
13. When the rotor is in position, rotate the shaft (12) until the two alignment pins in the
shaft engage to two alignment holes in the back of the rotor.
14. Lightly grease and install the housing O-ring (10) into the housing (25).
15. Assemble the housing assembly onto the body. Check to confirm that the vent hole
in the rotor is aligned with the vent port in the valve body. The housing and body can
be installed in only one position due to special alignment pins and holes (see Figure
6-12 on page 6-19).
16. Install the detent spring (23), detent ball (16) and the stop pin (15).
17. Lightly grease and install the detent disc (22).
18. Install the handle spacer (17) onto the threads of the shaft (12).
19. Set the valve back into the bracket in the unit.
20. Install the four body screws (24), nuts (2), and washers (3).

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21. Install the handle (21), shaft washer (18), and shaft nut (19) on the front of the
control panel.

Manipulator Selector
Rotor Rotor
Body Body Housing

Housing
Alignment pins Alignment pins

Manipulator-Type Valve Selector-Type Valve


(Hydraulic Control Manifold) (Hydraulic Control Manifold)

Figure 6-12. Install Rotor

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1
2
6
7
8
7
9
10

3 11

5 12

13
14

29

28 15
27 26
23

25 18
19
24
22 17
16

21

20

Figure 6-13. 4-Way Control Valve, Exploded View

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Parts List – 4-Way Selector Control Valve (P/N 1100207)

Selector
Item # In Repair Kit In Seal Kit Description 1 Qty.
/2" Valve P/N

4-Way Selector Control Valve


Assy. (Made from P/N 1100168 [valve] and 1100207 –
P/N 1101274 [stud]

Kit Repair Kit 9911031 –

Kit  Seal Kit 9911052 –

1 Stud (Panel Mounting Only) 1101271 4

2 Nut, Body Screw 8020137 4

3 Lock Washer, Body Screw 1101280 4

4 Body 1101221 1

5 Dowel Pin 8150225 2

6  Washer, Shear Seal Seat Spring 1101193 3

7  Backup Ring, Shear Seal Seat 5020129 6

8  O-ring, Shear Seal Seat 5001145 3

9  Shear Seal Seat 1101163 3

10  O-ring, Housing Rotor 5003184 1

11  Rotor 1101145 1

12 Shaft 1101117 1

13  O-ring, Shaft (Dirt Seal) 5001063 1

14 Retainer Ring 1101102 1

15 Pin, Stop 8150278 1

16 Ball, Detent 8310016 1

17 Handle Spacer 1101021 1

18 Washer, Shaft 8020504 1

19 Nut, Shaft 8020029 1

20 Rubber Grip 5300008 1

21 Handle 1101003 1

22 Disc, Detent 1101031 1

23 Spring, Detent 1101041 1

24 Screw, Body, Panel-Mounting 8000277 4

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Parts List – 4-Way Selector Control Valve (P/N 1100207) (Continued)

Selector
Item # In Repair Kit In Seal Kit Description 1 Qty.
/2" Valve P/N

24 Screw, Body, Regular Mount 8000277 4

25 Housing 1101052 1

26  O-ring, Shaft 5001138 1

27  Thrust Washer 1101075 1

28  Retainer, Ball Bearing Not Used —

29  Bearing, Ball 8310020 22

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Page 7-1 of 26

1,750 Ton Rotating Tension Ring

Description
The riser tensioner wire lines connect to the Telescopic Slip Joint outer barrel via the
Rotating Tension (Support) Ring (see Figure 7-1). The Rotating Tension (Support) Ring is
rated to 1,750 Tons (1,587.5 tonnes). The Rotating Tension (Support) Ring contains two
hydraulic circuits. The hydraulic circuits control the following functions.
 Lock/Unlock the tension (support) ring to the diverter housing
 Lock/Unlock the lock dogs that connect the tension (support) ring to the telescopic
joint outer barrel.
Features of the Rotating Tension (Support) Ring are:
 One (1) cylinder provided for additional force rotating the ring (see Figure 7-1).
 One (1) pilot operated check valve to properly function Extend (Lock) and Retract
(Unlock) functions of the lock dogs (see Figure 7-2 on page 7-2).
 Two (2) lubricating points on each locking dog.

Diverter latch
Assembly (x6)

Pilot Operated
Check Valve

Slipjoint Lock
Dogs (x6)

Actuation Ring
Cylinder w/cover

Actuation Ring

Figure 7-1. 1750 Ton Rotating Tension Ring

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7 Tension Ring Page 7-2 of 26

The Tension (Support) Ring is supported by the load ring with 16 padeyes with the safe
working load of 1,750 tons (3.5M lb) equally distributed between them. Each pad eye has
a safe working load of 218,750 lb (99,223 Kg).
The function of the Pilot Operated Check Valve (POCV) is to maintain the tension
(support) ring in the Extend (Lock) position in the event of hydraulic pressure is lost.

ii
In the event that you can’t Unlock (Retract) the Pilot
Operated Check Valve (POCV) (P/N 1505049), it must
then be replaced with a new one by contacting a NOV
customer representative.

EXTEND TO CUSTOMER SUPPLY

RETRACT TO CUSTOMER SUPPLY

DIVERTER LATCH SCHEMATIC


2000 PSI MAX.

RETRACT
TO CUSTOMER SUPPLY
DOGS

EXTEND
TO CUSTOMER SUPPLY
DOGS

TENSION RING/SLIP JOINT LOCK SCHEMATIC


2000 PSI MAX.

Figure 7-2. Tension Ring Diverter Latch Schematic

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Type FT-H Riser System
Page 7-3 of 26 Tension Ring
7

Handling Procedure
The FT-H marine riser rotating tension ring should be handled in accordance to
established rig procedures. However, the following guidelines should be considered when
moving the unit:
 The tension ring is to be moved with the base in a horizontal plane, to avoid tipping.
Use a four-part sling and shackles attached to the tensioner lug pads.

Installation and Pre-Commissioning


Checkout
 Check the tension ring for external damage.
 Install each of the riser tensioner wire lines to the appropriate lug on the tension
ring.
 Install the control hose bundle to the tension ring.

ii
The control hose bundle includes additional hoses for the
control of the slip joint.

 Remove the tension ring actuator locking pin from the telescopic joint locking dog
lock pin. Operate the tensioning ring lock to diverter housing dogs 10 times to
remove any air in the circuit. The controls will be located on the tension ring panel
(see Figure 7-3 on page 7-4).
 Verify that the telescopic joint lock dogs operate smoothly.
 Verify the telescopic joint lock locking pins can be inserted in the locked position.
 Remove the diverter housing locking dogs locking pins from the diverter housing
locking dogs. Operate the diverter housing lock dogs 10 times to remove any air in
the circuits. The controls are located on the tension ring panel (see Figure 7-3 on
page 7-4).
 Verify the diverter housing locking dog pins can be engaged in the locked position.

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Type FT-H Riser System
7 Tension Ring Page 7-4 of 26

Tension Ring Panel


The Tensioning Ring Lock to Diverter Housing and Tensioning Ring Lock to Telescopic
Joint are functioned on the Tension Ring Panel (see Figure 7-3). The panel is located on
the drill floor and allows rig personnel to manually operate both functions while monitoring
hydraulic and air pressure of the localized system (see Figure 7-4 on page 7-5).

PANEL HYDRAULIC PANEL AIR


SUPPLY SUPPLY

INNER/OUTER BARREL REGULATED MANIFOLD


LOCK AIR PRESSURE PANEL AIR PRESSURE
HIDRAULIC PRESSURE

DECREASE INCREASE
INNER/OUTER BARREL PANEL HYDRAULIC
BARREL LOCK MANIFOLD PRESSURE
PULL TO UNLOCK SUPPLY PRESSURE REGULATOR

UNLOCK LOCK UNLOCK LOCK

TR LOCK TO TR LOCK TO
DIVETER HOUSING DIVETER HOUSING
UNLOCK LOCK
TENSIONING RING LOCK TENSIONING RING LOCK
DECREASE INCREASE TO DIVERTER HOUSING TO TELESCOPIC JOINT
INNER/OUTER BARREL
INNER/OUTER
LOCK PNEUMATIC
TR LOCK TJ TR LOCK TJ PANEL HYDRAULIC WARNING REMOVE LOCKING PIN ON
UNLOCK LOCK BARREL LOCK RETURN PRESSURE REGULATOR RING BEFORE UNLOCKING TENSION
RING FROM DIVERTER HOUSING

Figure 7-3. Tension Ring Panel

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Page 7-5 of 26 Tension Ring
7

UNLOCK
Gauge
Gauge Regulator (0-200 psi)
Ball Valve
(0-200 psi) Pneumatic
Valve

M
INNER/ OUTER
INSTRUMENT BARREL LOCK

M
AIR

LOCK
SET AT SET AT
Gauge 100 PSI
85 PSI
(0-6000 psi) Gauge
(0-3000 psi) Relief
Valve
HYDRAULIC
INLET
SET AT
1500 PSI
Ball Valve Regulator RETURN
TO TANK

M M M M

UNLOCK LOCK UNLOCK LOCK

Manipulator Manipulator
Valve Valve

TENSIONING RING LOCK TENSIONING RING LOCK


TO DIVERTER HOUSING TO TELESCOPIC JOINT

Figure 7-4. Tension Ring Panel Schematic

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Type FT-H Riser System
7 Tension Ring Page 7-6 of 26

Operation
Mounting the Tension (Support) Ring to the
Diverter Housing

ii
Use established rig procedures when mounting the
Tension Ring to the diverter housing.

The following is a recommended procedure for mounting the Tension Ring to the diverter
housing.
1. Locate the Tension (Support) Ring below the diverter housing in the moon pool
area.
2. Position the Tension (Support) Ring with the mating profile on diverter housing.

ii
The estimated weight of the Tension (Support) Ring is
36,360 lb (16,493 Kg).

3. Connect the hydraulic lines to the Tension (Support) Ring.


4. Lift the Tension (Support) Ring to the diverter housing.

5. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Lock (Extend)
position.

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Failure to install the hitch pins while the Tension


(support) Ring is locked into the diverter housing, can
allow the Tension Ring to be inadvertently unlocked.
This will cause the Tension Ring to fall until supported
by the riser tensioner wires. Failure to heed this
warning can damage equipment and cause injury or
death to personnel.

6. Insert the six hitch pins through the cylinder heads and pistons. Secure the hitch
pins with the safety clips and chains (see Figure 7-5 on page 7-7).

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7

Cylinder

Hitch Pin

Safety Pin
and Chain

Figure 7-5. Hitch Pin and Safety Clip

Connecting Tension Ring to the Telescopic Slip


Joint

ii
Use established rig procedures when connecting the
Tension (Support) Ring to the slip joint.

1. Stop the slip joint at the Tension Ring receiver profile.

2. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Slip Joint Dogs to the Lock (Extend) position.

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Type FT-H Riser System
7 Tension Ring Page 7-8 of 26

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Failure to install the safety pin into the actuation ring


while the Tension Ring is locked into the telescopic
slip joint, can allow the Tension Ring to be
inadvertently unlocked. Failure to heed this warning
will cause the Tension Ring to be rapidly raised by the
tensioner wires and the riser string to be dropped.

3. At the BOP/Diverter hydraulic control manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Unlock position.
This will release the Tension (support) Ring from the diverter housing and allow the
Tension Ring to support the telescopic slip joint.

Removing the Tension Ring from the Diverter


Housing

ii
Use established rig procedures when removing the
Tension Ring from the diverter housing.

The following is a recommended procedure for removing the Tension Ring from the
diverter housing.
1. Pick up on the Tension Ring.
 Run drill pipe through the rotary table.
 Connect the drill pipe with a section of I-beam or other lifting device.
 Pick up the I-beam until it contacts the Tension Ring.
2. At the BOP/Diverter Hydraulic Control Manifold panel, move the valve handle
designated Support Ring to Diverter Housing Lock Dogs to the Unlock (Retract)
position. This will release the Tension Ring from the diverter housing.
3. Lower the Tension Ring and I-beam to the deck.

Maintenance
Maintenance - Between Wells
 Visually inspect the Tension Ring for evidence of hydraulic leakage.
 Visually inspect the pad eyes for wear or damage.
 Grease the six latch assemblies. (See Figure 7-6 on page 7-9).
 Grease the six Slipjoint locking dogs. (See Figure 7-7 on page 7-9). Use a
quality anti-seize grease.

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7

Polypak
Seal O-ring PSP Seals
Wiper Seal

Latch Assembly
Grease Fitting

Hitch Pin Dowel Pin

Figure 7-6. Latch Assembly

Slipjoint Locking Dogs


Top and Bottom
Surfaces

Lock Dog
Lubrication Points

Actuating Ring
Surface

Figure 7-7. Lubricating the Slipjoint Lock dogs

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7 Tension Ring Page 7-10 of 26

Maintenance - 4 Years
Remove the Tension Ring from the diverter housing (seethe section titled "Removing the
Tension Ring from the Diverter Housing" on page 7-8). Secure in a suitable work area to
dissemble the Tension Ring.

ii
When maintenance is required on the FT-H Tension Ring
assembly, refer to the engineering drawing D-20085021D,
D-20085016D and C-733920D for all torque values.

1. Perform a nondestructive test method to check for indications of damage on all pad
eyes.
2. Remove the diverter latch pistons.
3. Perform a nondestructive test method on the six latch pistons.
4. Replace all elastomers on the pistons. Refer to Figure 7-6 on page 7-9.
5. Reinstall the latch pistons in the Tension Ring.

ii
Reference Drawing D-20085016D for torque values.

6. Pull the safety pin from the Tension Ring Actuation Ring.
7. Remove the shoulder screws from the locking dogs.
8. Pull the locking dogs out.

The locking dogs each weigh 160 lb (73 Kg). Exercise care
when removing from tension ring. Failure to heed this
caution can injure personnel.

9. Perform a nondestructive test method on the locking dogs.


10. Reinstall the locking dogs in the tension ring.

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Page 7-11 of 26 Tension Ring
7

Tension Ring Long Term Storage Instructions


1. Store tension ring free from direct contact with the ground.
2. Flush hydraulic system with fresh clean water.
3. Fill hydraulic system with preservation fluid.
4. Store tension ring with cylinders retracted.
5. Coat exposed metal (cylinder rod ends) with water-proof and heat-proof
preservative.
6. Touch up chipped paint with 3-part offshore quality paint.
7. Store tension ring in a covered, well-ventilated area.
8. Keep rubber products (hoses) from direct sunlight (UV).

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7 Tension Ring Page 7-12 of 26

Corrective Maintenance
The Tension Ring Control Panel contains the following repairable components:
1
 /2" MKR Pressure Reducing and Regulating Valve (P/N 1000100).
 4-Way Hydraulic Control Valve (P/N 1100274).

1
/2" MKR Pressure Reducing and Regulating
Valve (P/N 1000100)
This section provides disassembly and reassembly procedures for the 12 MKR valve
(P/N 1000100), which is used for Tensioner Ring Manifold pressure. These procedures
are for field depot repair operations, and involve the total replacement of all valve O-rings,
backup rings, seals, and certain other components. The valve must be removed from the
system equipment for this total overhaul procedure.

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Isolate the MKR valve from all system pressure before


performing any disassembly procedures or removing
the valve from the panel.

Do not attempt to disassemble this regulator valve without


the correct repair kit or seal kit. Use the proper tools and
work in a clean, dry atmosphere. For a list of
recommended tools and supplies, see the the table titled
"Recommended Tools/Supplies – 1/2" MKR Valve" on
page 7-13.

ii
Numbers in parentheses correspond to the callouts in
Figure 7-11 on page 7-17 and item numbers in the the
table titled "Parts List – 1/2" MKR Valve" on page 7-18.
See this table for assembly and kit part numbers.

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7

Recommended Tools/Supplies – 1/2" MKR Valve

Description Purpose

Torque wrench with 50 ft-lb range Tightening valve components

Torque wrench with 150 in-lb range Tightening valve components

12 adjustable wrench Installing valve components


5
16 allen wrench Installing 38-16 socket head cap screw
3
16 allen wrench Installing 14-20 socket head cap screw

Latex gloves (optional) Pushing seal ring into seal container

Clean, dry compressed air Removing loose dirt and grit

Ultrasonic cleaner tank Cleaning valve components

Cavi-clean liquid detergent and additive or Cleaning valve components


Varisol cleaner and Safety clean rinse

Lubriplate grease (P/N 20026730) Lubricating components during reassembly

Sweeney 503 Moly Paste Lube (P/N 7403582) Lubricating threads


or Fastorq A/G s.s. Anti-seize Compound

Disassembly
1. Place the valve on a clean area, free of dust, sand, grease, grit, etc.
2. Relieve the pressure on the compression springs (8, 9) by releasing the lock nut (4)
and rotating the ball handle (1) counterclockwise until it moves freely.
3. Loosen and remove the four socket-head cap screws (12) using a 516 (7 mm) allen
wrench. Remove the adjustment head (11) from the body.
4. Slowly tighten down on the ball handle (1) until both compression springs force the
plunger guide (22), the adapter (21), and the spring plate (10) out the lower end of
the adjustment head.
5. Loosen and remove the six socket-head cap screws (12) on the outlet flange (32).
Slowly remove the flange so as not to damage the O-ring (33).
6. Loosen and remove the six socket-head cap screws (12) on both flow plate flanges
(29). Remove the flow plate flanges by rotating them slowly back and forth.
7. Remove the two socket-head cap screws (27) from each of the flow seal plates (30).
Remove the two flow seal plates from the flow plate flanges (29).
8. Loosen and remove the six socket-head cap screws (12) from the bottom flange
(35). Remove the flange. The seal container (20) is now exposed.
9. Push downward on the seal container (20) until the seal container and its
components fall out the lower end of the valve body (36).

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Reassembly
For torque values used in this procedure, see the following table:

Torque Values – 1/2" MKR Valve

Torque Value *

Valve P/N Item # Qty. Description ft-lb in-lb

12 28 SHCS 38-16 – 112 18 (24 Nm)


1000100
27 4 SHCS 10-24 – 34 25 (2.8 Nm)

* Torque values are based on using Fastorq RS anti-seize. The factor for Fastorq RS 18 is: K=0.18.

Prior to reassembly, wash all metal parts with a cleaning solvent. Thoroughly wash inside
the valve body (36). Check all valve parts for scarring and washout. Replace parts which
are badly scarred or damaged by washout. Remove and discard all O-rings.
1. Replace the items in the seal container (20).
a. Into the upper bore through the seal container, replace these items:
 one O-ring (19)
 outlet seal cage (18)
 one compression spring (17)
 two O-rings (16)
 two hydro seals (15)

b. Into the lower bore through the seal container replace these items:
 one O-ring (19)
 the inlet seal cage (37)
 one compression spring (17)
 two O-rings (13)
 two backup rings (14)
 two hydro seals (26)

ii
Apply a generous amount of Dow Corning #44 or other
equivalent lubricant to the O-rings and other items prior to
the replacement. Install the hydro seals with the beveled
edges facing outward, toward the surface of the seal
cartridge. See Figure 7-8 on page 7-15 for the correct
installation of the seal container components.

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7

Compression
Spring Outlet Seal Cage

Hydro Seal - Vent

Hydro Seal - Supply

Inlet Seal Cage Compression


Spring

Figure 7-8. Correct Installation of Seal Container Components

2. Remove and discard the old O-rings (25) and backup rings (24) from the upper
section of the seal container. Install new backup rings and an O-ring.
3. Gently replace the seal container assembly into the body (36) with the seal cages
facing toward both flow plate flanges (29).
4. Install a new O-ring (34) onto the bottom flange (35). Mount the bottom flange onto
the body (36). Install and tighten the six socket-head cap screws (12).
5. Replace the O-ring (33) on the outlet flange (32). Mount the outlet flange onto the
body. Install and tighten the six socket-head cap screws (12).
6. Replace the small O-rings (16) into the undersides of the two flow plate flanges (29).
Replace the larger O-rings (28) in the grooves around the flow seal plates (30).
7. Install the spring pins (31) into the flow plate flanges (30). Install the flow seal plates
over the pins and onto the flow plate flanges. Secure with the six socket-head cap
screws (12).
8. Mount the flow plate flange assemblies onto the body (36). It may be necessary to
lubricate the outside diameters of the flanges with a lightweight lubricant prior to
reassembly. Mount the two assemblies in the following manner:
a. Set the valve body on the workbench with the outlet flange (32) (installed in step
5) facing toward you. In this position, the dump port is on the left side of the
valve body, and the high pressure port is on the right side of the valve body (see
Figure 7-9 on page 7-16 and Figure 7-10 on page 7-16).
b. Install the flow plate flange assembly marked “X” onto the dump port. Rotate the
flow plate flange assembly so the off-center hole is positioned at the top of the
flange, and the “X” on the flange is aligned with the “X” on the back of the body
(see Figure 7-9 on page 7-16).

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c. Install the six socket-head cap screws (12) into the flange on the dump port.
d. Install the second flow plate flange assembly onto the high pressure pot on the
right side of the valve body. Rotate the second flow plate flange so the off-center
hole is positioned at the bottom of the flange, and the “Z” on the flange is
aligned with the “Z” on the back of the body (see Figure 7-9).
e. Install the six socket-head cap screws (12) into the flange on the high pressure
pot.

XX
Z Z

Figure 7-9. Alignment of Valve Flanges and Body

9. Install a new O-ring (23) around the plunger guide (22). Set the plunger guide into
the top of the body (36) and around the upper end of the seal container.
10. Install the adapter (21) onto the plunger guide (22).
11. Set the spring plate (10) onto the adapter.
12. Set the adjustment head assembly (11) down over the adapter and into the top of
the body. Align the four holes for the socket-head cap screws (12). Install and tighten
the screws.
13. Move the ball handle (1) down to its original position and set the lock nut (4). The
valve is now ready for operation.

Figure 7-10. Correct Installation of Valve Flanges

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7

4
21

22 23
6
7 24

19 20 25

8 17 18
16
15 26
14 15
13 16 13 14

9 37 28 12
29
17 19
16
26 28
27

30 27
31
10 31
32

12
36 33
11 16

12 35 34

12

Figure 7-11. 1/2" MKR Pressure Reducing and Regulating Valve – Exploded View

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Parts List – 1/2" MKR Valve

In In
Repair Seal
Item # Kit Kit Description P/N Qty.

Assy Hydraulic Pressure Reducing and 1000100


Regulating Valve

Kit  Seal Kit 9910051

Kit Repair Kit 9910002

1 Ball Handle 1000114 1

2 Set Screw 8006277 2

3 Adjusting Screw 1000124 1

4 Lock Nut 1000115 1

5 Sealing Plug 1000116 1

6 Steel Ball 1000117 1

7 Spring Guide 1000118 1

8 Compression Spring 1000119 1

9 Compression Spring 1000120 1

10 Spring Plate 1000122 1

11 Adjustment Head 1000121 1

12 Socket Head Cap Screw 8002559 28

13  O-ring 5001009 6

14  Backup Ring, 38 x 14 (10 mm x 6 mm) 5020404 2

15  Hydro Seal 1000107 2

16  O-ring 5001011 4

17  Compression Spring 1000108 2

18  Outlet Seal Cage 1000112 1

19  O-ring 5001012 2

20  Seal Container 1000110 1

21 Adapter 1000123 1

22 Plunger Guide 1000106 1

23  O-ring 5001025 1

24  Backup Ring, 1 x 78(25 mm x 22 mm) 5020020 2

25  O-ring 5001019 1

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7

Parts List – 1/2" MKR Valve (Continued)

In In
Repair Seal
Item # Kit Kit Description P/N Qty.

26  Hydro Seal 1000109 2

27 Socket Head Cap Screw 8002513 4

28  O-ring 5001023 2

29 Flow Plate Range 1000101 2

30  Flow Seal Plate 8052005 2

31 Spring Pin 8152005 2

32 Outlet Flange 1000111 1

33  O-ring 5001013 1

34  O-ring 5003140 1

35 Bottom Flange 1000105 1

36 Valve Body 1000104 1

37  Inlet Seal Cage 1000113 1

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4-Way Hydraulic Control Valve (P/N 1100274)


This section outlines the disassembly and reassembly procedures for the 4-way hydraulic
control valves. These valves are typically found on the hydraulic control panels.

ii
Differences in reassembling the manipulator-type valves
and the selector-type valves are pointed out in the
procedures below. In all other steps, both types of valves
and valves of all sizes use the same procedures.

ii
The numbers in parentheses correspond to the item
numbers shown in Figure 7-14 on page 7-25 and the parts
lists following it. For assembly and kit part numbers, see
these parts lists.

Recommended Tools/Supplies – 4-Way Hydraulic Control Valve

Description Purpose

Torque wrench with 50 ft-lb range Tightening Valve Components

Torque wrench with 150 in-lb range Tightening Valve Components

12 adjustable wrench Installing Valve Components


7 
16 Box Wrench, Open End Installing 38-16 Hex Nut
9 
16 Box Wrench, Open End Installing 14 -20 Hex Nut

Latex gloves (optional) Pushing seal rings into seal container

Clean, dry compressed air Removing loose grit and dirt

Ultrasonic cleaner tank Cleaning Valve Components

Cavi-clean liquid detergent and additive Cleaning Valve Components

Lubriplate grease (P/N 20026730) Lubricating components during assembly

Sweeney 503 Moly Paste Lube (P/N 7403582) or


Lubricating threads
Fastorq A/G s.s. Anti-Seize Compound

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7

Recommended Torque Value – 4-Way Hydraulic Control Valve

*Torque Value

Valve P/N Item Qty. Description ft-lb in-lb

1 -20
2 4 4 Hex Nut — 59 (612 Nm)
1100274
19 1 3
8-16 Hex Nut 18 (24 Nm) —

2 4 1
4-20 Hex Nut — 59 (612 Nm)
1100193
19 1 3
8-16 Hex Nut 18 (24 Nm) —

* The torque values are based on using Fastorq RS 18 anti-seize, whose factor is K= 0.18.

Disassembly

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Isolate the 4-way valves from all system pressure


before performing any disassembly procedures.
Also, place the valve handles fully in the left and
right position before disassembly or removal from
the system equipment. This action releases any
pressure which may be trapped in the valve body.

1. Disconnect all fittings from the valve body (4).


2. Remove the shaft nut (19), shaft washer (18), handle (21), and spacer (17) from the
front of the control panel.
3. Remove the four body screws (1), nuts (2) and washers (3).
4. Lift the valve out of the bracket and move the valve to a clean work area, free of dirt,
dust, grit, etc.
5. Carefully remove the housing (25) from the body (4). Exercise caution so that the
rotor does not fall out of the housing.
6. Remove the housing O-ring (10) and the rotor (11) from the housing (25).
7. Remove the ball bearings (29), ball bearing retainer (28), and thrust washers (27)
from the housing (25).
8. Remove the three shear seal seats (9) from the three cavities in the body (4).

ii
The O-ring (8) and backup rings (7) are assembled on the
shear seal seats (9).

9. Remove the shear seal seat spring washers (6) from the body (4).
10. Remove the retainer ring (14) from the front of the shaft (12).

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11. Reinstall the nut (19) on the shaft (12). Using a nonmetallic mallet or a block of wood
between the nut and the mallet, drive the shaft sufficiently out the back of the
housing (25) to make complete removal easy (see Figure 7-12).

Figure 7-12. Drive Shaft out of Housing

12. Remove the nut (19) and pull the shaft (12) completely out the back of the housing.

Do not strike the nut with a metal hammer because this


could strip threads on the nut and/or shaft.

13. Remove the O-rings (26, 13) from the shaft (12).
14. Remove disc detent (22), detent ball (16), detent spring (23), and the stop pin (15).

Cleaning and Inspecting


1. Thoroughly clean and inspect the body (4). Pay particular attention to the areas
around the three ports for signs of washout. If washout in these areas is severe, the
entire valve assembly should be replaced.
2. Thoroughly clean the body (4), rotor (11), and shaft (12).
3. Clean the disc detent (22).

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7

Reassembly
1. Prior to reassembly of the valve, discard the following parts removed during
disassembly:
 all shear seal seats with all O-rings and backup rings
 shear seal seat spring washers
 O-rings
 ball bearings
 ball bearing retainer
 thrust washers
 retainer ring
 rotor
2. Install the new shear seal seat spring washers (6) into the body (4).
3. Grease the area around the ports on the body (4).
4. Thoroughly grease and install the new shear seal seats (9). Use a good quality
bearing grease. New O-rings (8) and backup rings (7) are assembled on the new
shear seal seats (9) from the repair kit. Install the shear seal seats with the beveled
edges facing outward, toward the surface of the body.

Do not use any metal object to push the seal ring into the
seal container. The seal rings are manufactured to a very
specific tolerance. These tolerances would be damaged by
contact with metal tools. Use fingers, preferably protected
with clean gloves. Avoid contacting the beveled edges of
the seal rings directly with the fingers. The beveled edges
of the seal rings are sealing surfaces which will corrode if
contacted by the natural acids on fingers. If it is necessary
to push the seal rings in with the fingers, apply a sufficient
coating of oil to the seal rings. The oil acts as a barrier
between the acids and the metal.

5. Install a new dirt seal O-ring (13) and shaft O-ring (26) on the shaft (12).
6. Thoroughly grease the inside of the housing (25).
7. Lightly grease the shaft (12) and install it into the housing (25).
8. Install the retainer ring (14) on the threads of the shaft.
9. Grease the first thrust washer (27) and install it into the housing. Install the washer
with the groove facing away from the shaft.
10. Apply a generous amount of grease into the groove of the first thrust washer. Set the
ball bearings (29) down into the groove of the washer. The grease helps keep the
ball bearings in place while the housing is installed onto the body.
11. Install the second thrust washer into the housing with the groove facing toward the
ball bearings.

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12. Lightly grease the new rotor (11). Do not touch the face of the rotor with the fingers
because the natural acidity of fingers can corrode the sealing surface of the rotor.
13. Install the rotor into the housing. The rotor must be installed so that the vent hole in
the rotor will match the vent port in the valve body when the housing is made up to
the body (see Figure 7-13).

Manipulator Selector
Rotor Rotor
Body Body Housing

Housing
Alignment pins Alignment pins

Manipulator-Type Valve Selector-Type Valve


(Hydraulic Control Manifold) (Hydraulic Control Manifold)

Figure 7-13. Installing the Rotor

14. When the rotor is in position, rotate the shaft (12) until the two alignment pins in the
shaft engage to two alignment holes in the back of the rotor.
15. Lightly grease and install the housing O-ring (10) into the housing (25).
16. Assemble the housing assembly onto the body. Check to confirm that the vent hole
in the rotor is aligned with the vent port in the valve body. The housing and body can
be installed in only one position due to special alignment pins and holes (see Figure
7-13).
17. Install the detent spring (23), detent ball (16), and the stop pin (15).
18. Lightly grease and install the detent disc (22)
19. Install the handle spacer (17) onto the threads of the shaft (12).
20. Set the valve back into the bracket in the unit.
21. Install the four body screws (24), nuts (2), and washers (3).
22. Install the handle (21), shaft washer (18), and shaft nut (19) on the front of the
control panel.

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Page 7-25 of 26 Tension Ring
7

1
2
6
7
8
7
9
10

3 11

5 12

13
14

29

28 15
27 26
23

25 18
19
24
22 17
16

21

20

Figure 7-14. 4-way Hydraulic Control Valve

Parts List – 4-Way Control Valve (P/N 1100274)

In In
Repair Seal Manipulator 1/4
Item # Kit Kit Description Valve P/N Qty.

Assy. 4-Way Control Valve 1100274 –

Kit Repair Kit 9911026 –

Kit  Seal Kit 9911062 –

1 Stud (Panel Mounting Only) 1101274 4

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Parts List – 4-Way Control Valve (P/N 1100274) (Continued)

In In
Repair Seal Manipulator 1/4
Item # Kit Kit Description Valve P/N Qty.

2 Nut, Body Screw 8020134 4

3 Lock Washer, Body Screw 1101280 4

4 Body 1101232 1

5 Dowel Pin 8150202 2

6  Washer, Shear Seal Seat Spring 1101191 3

7  Backup Ring, Shear Seal Seat 5020011 3

8  O-ring, Shear Seal Seat 5001010 3

9  Shear Seal Seat 1101167 3

10  O-ring, Housing Rotor 5003150 1

11  Rotor 1101151 1

12 Shaft 1101119 1

13  O-ring, Shaft (Dirt Seal) Not Used –

14 Retainer Ring 1101100 1

15 Pin, Stop 8150225 1

16 Ball, Detent 8310010 1

17 Handle Spacer 1101022 1

18 Washer, Shaft 8020501 1

19 Nut, Shaft 8020026 1

20 Rubber Grip 5300001 1

21 Handle 1101010 1

22 Disc, Detent 1101032 1

23 Spring, Detent 1101042 1

24 Screw, Body, Panel-Mounting 8001158 4

24 Screw, Body, Regular Mount 8000759 4

25 Housing 1101058 1

26  O-ring, Shaft 5001060 1

27  Thrust Washer 1101071 1

28  Retainer, Ball Bearing 1101093 1

29  Bearing, Ball 8310008 17

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Page 8-1 of 24

Telescopic Joint

Description
The FT-H Telescopic (slip) Joint assembly has an overall length of 86.76 ft (26.44 meters)
when retracted and a total weight of 89,425 lb (40,562.5 Kg). (See Figure 8-1 below.) The
FT-H Telescopic Joint utilizes a flange type connection with an outside diameter of
46.5 inches (118.11 cm) and has a diameter of 58.5 inches (148.59 cm) at the tension ring
profile. Other assembly characteristics include the following:

Upper Flange
w/ Seal Sub

Inner
Outer Barrel
Barrel

Goosenecks
Upper
Packer

Lower
Packer

Tension Ring
Mounting
Area

Figure 8-1. FT-H Telescopic Joint

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 A 70 Stroke (21.3 meters).


 An automatic hydraulic latching mechanism that latches the outer barrel to the inner
barrel.
 The slip joint is equipped with an upper and lower packing elements which permit
the drilling operation to continue using the reserve packing element until the primary
element can be replaced.
 The external lines - choke and kill lines, hydraulic lines, and the booster line are
terminated at the swivel gooseneck assemblies on the outer barrel.

Choke/Kill and Booster Line Hydraulic Line


Gooseneck Design Gooseneck Design

Grease Port Grease Port

Figure 8-2. Gooseneck Assembly Designs

 The slip joint is equipped with fresh water flow-by ports which permits fresh water
cooling of the inner barrel/packers.
 Flex hoses connect the telescopic joint choke, kill, booster, and hydraulic
goosenecks to the drilling vessel.
The FT-H marine riser system is run with the seal sub-up and flange-down (see Figure 8-3
on page 8-3 for Seal Sub/Flange to Flange Connection and Figure 8-4 on page 8-4 for
External Line Orientation).

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8

Line
Boxes

Line
Pins

Hydraulic Line Booster Line Choke/Kill Line

Figure 8-3. Flange to Flange Connection

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Glycol Hole
Choke/Kill Line

Hydraulic
Line (2x)

Booster Line

Choke/Kill Line

Figure 8-4. FT-H Riser External Line Orientation

The primary method of attaching the telescopic joint to the next riser joint is through the
bolt flange to seal sub flange assemblies. The FT-H type telescopic joint is equipped with
eight acme thread bolts and bolt nuts, which secure the telescopic joint flange to the lower
riser seal sub flange. The seal sub flange is equipped with eight replaceable acme thread
bolt nuts. A socket head cap screw and anti-rotation dowel pins retain each acme thread
bolt nut in place (see Figure 8-3 on page 8-3). The eight bolts are tightened to a torque
value of 12,600 to 12,800 ft-lb (17,083 to 17,354 Nm). When the telescopic joint flange is
disconnected, the eight bolts do not require to be removed for storage, because the acme
thread bolts retain the bolts in the stored position on the flange.

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Page 8-5 of 24 Telescopic Joint
8

Handling Procedures
The FT-H telescopic joint should be handled in accordance to established rig procedures.
However, the following guidelines should be considered when moving the telescopic joint:
 The pin and seal sub protectors should always be used when moving the telescopic
joint.
 Never lift the telescopic joint by use of the external lines.
 When picking up the telescopic joint always use slings with the proper weight rating
(see "FT-H Telescopic Joint Weight (In air)").
 Pick up the Telescopic joint with slings attached to the riser flanges.
 Always use two tag lines when moving the telescopic joint.

FT-H Telescopic Joint Weight (In air)

Description Drawing Number Estimated Weight

FT-H Telescopic Joint Assembly D-20083192D 80,685 lb 36,589.5 Kg

Installation and Pre-Commissioning


Checkout
 Check the telescopic joint for external damage e.g., clamps and external lines.
 Check the main pin and box for sealing surfaces for damage. Inspect the O-ring
seals on the main pin and box connectors for cuts, cracks or loss of elasticity.
 Check the external line pin and boxes for damage. Check the polypak type seals for
damage. Replace as required. If external line pin and box connections have been
cleaned for inspection or seals replaced, reapply 65% molybdenum disulfide lube to
all seals and sealing surfaces after inspection.
 Check the bore of the riser and external piping to ensure there are no obstructions.
 Prior to running the riser, coat the bolt threads and bolt collars with 65%
molybdenum disulfide grease. After the riser bolts have been hand tightened there
are several acceptable ways of applying torque to the bolts (see the section titled
"Riser Bolt Torque Procedures" on page 8-6).
 Verify the Inner Barrel lock is locked via inspection.
 Latch the riser running tool to the telescopic joint and set the tension ring receiver
housing in the riser spider.
 With the weight of the telescopic joint set on the riser spider, attach a temporary air
supply line to inner barrel lock. Apply air source, regulated to approximately
75-80 psi, not to exceed 100 psi, and unlock the inner barrel lock. Verify the inner
barrel lock is disengaged.
 Stroke the inner barrel out (the bottom shoe will prevent the removal of the inner
barrel from the outer barrel).
 Inspect the inner barrel for damage and coat the outside of the inner with grease.
 Continue picking up the inner/outer barrel and retract the riser spider dogs.
 Lower the telescopic joint receiver housing into the tension ring. Lock the telescopic
joint lock dogs via the tension ring panel.

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 Pickup the telescopic joint/tension ring and remove the load from diverter support
lock dogs and unlock the dogs via the tension ring control panel.
 Continue lowering the slip joint until the weight is transferred to the riser tensioner
wire lines.
 Via the tension ring control panel operate the inner barrel lock.

ii
The Inner Barrel is still extended.

 Via the diverter control panel operate the upper and lower packers through the
pressure range allowed at the diverter control panel.
 Via a water control circuit (by others), verify that water flows from the packer
assemblies.
 Remove the telescopic joint from the tension ring and riser spider.

Riser Bolt Torque Procedures


Prior to running the joint, coat the bolt threads and bolt washers with 65% molybdenum
disulfide grease.
After the flange bolts have been hand tightened there are several acceptable ways of
applying torque to the bolts.
Procedure 1 — Using a torque wrench torque the riser bolts to 12,600 to 12,800 ft-lb
(17,083 to 17,354 Nm).
Procedure 2 — Preload the riser bolts to approximately 1,000 ft-lb (1,356 Nm) using an
air impact wrench; then torque the bolts to 12,600 to 12,800 ft-lb (17,083 to 17,354 Nm).
By first preloading the riser bolts using an air impact wrench the bolts can be torqued to
12,600 to 12,800 ft-lb (17,083 to 17,354 Nm) in any order.
Procedure 3 — If two torque wrenches are available the bolts can be made up by placing
the torque wrenches directly across from each other then torquing to 12,600 to 12,800 ft-lb
(17,083 to 17,354 Nm).

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8

Operation
Automatic Latch
The automatic latch comprises of six lock dogs equally spaced around a groove located at
the top of the inner barrel. Each lock dog has two springs, which radially extend the lock
dogs outward to latch (lock) the inner barrel into the outer barrel (see Figure 8-5).

Bellows Deflated
Bellows Inflated

Locked
(Lock dog engaged)
Unlocked
(Lock dog disengaged)

Inner Barrel

Figure 8-5. Dogs Locked and Unlocked

Each lock dog requires a latch/unlatch mechanism to unlatch (unlock) the inner barrel from
the outer barrel. Each latch/unlatch mechanism consists of a pivot arm, pivot pin and air
bellows attached to the inner barrel by a mounting adapter plate (see Figure 8-6 on page
8-8).

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If the lock mechanism is improperly positioned, it is


possible for the slip joint to extend unexpectedly,
resulting in a possibility of injury, equipment damage,
and possible environmental impact. Refer to the
Shaffer® Riser Slip Joints - Locking Mechanism Safety
Alert RS-06-002-SA in the Specifications and Parts
Lists Section of this manual.

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Air Line Connection


Air Bellows

Adapter
Plate

Pivot Arm

Pivot Pin

Figure 8-6. Latch Mechanism

All six air bellows are interconnected and an airline supplies the bellows with 5 to 5.75 bar
(75 to 80 psi) air pressure (see Figure 8-7 on page 8-9).

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8

Air Line Connection


Figure 8-7. Interconnected Air Bellows

When the bellows expand they move the top of the pivot arms (above the pivot pin)
outwards, this in turn moves the pivot arm (below the pivot pin) inwards, to unlatch the
spring biased lock dogs (see Figure 8-5 on page 8-7).
The control of the inner barrel lock dogs is designated Inner Slip Joint Barrel Dogs,
Lock—Unlock.
Once the Slip joint inner barrel is unlocked from the outer barrel and the inner barrel is
scoped out. The control lever should be place in the Lock position. This will vent all
pressure from the air bellows allowing the spring biased lock dogs to move outwards. This
action sets the Slip joint in the ‘Automatic Lock’ position. When in the lock position and the
riser is disconnected, the telescopic joint will automatically latch onto and lock the inner
barrel to the telescopic joint, to create approximately 20 to 30 ft (6 to 9 meters) safety
clearance between the connector and the wellhead.

Locking Indicators
The poppet style indicator system (See Figure 8-8 on page 8-10) is to facilitate a visual
indicator that the slip joint is in the locked position. It consists of six each poppets that align
up with the internal dogs of the locking system. Additionally an external flag or area of
alignment of the poppets to the dogs are installed.

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Indicator Pin
Visible Locked Dogs

Figure 8-8. Indicator Pins

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8

Installed on the slip joint are six poppets to correspond to the six locking dogs. The
poppets are basically spring-loaded plungers that move in and out as the dogs move in
and out. The poppets are a visual indicator for the lock/unlock status of the slip joint.
Along with the poppets, an external alignment bracket is attached to the outer barrel
adapter spool (see Figure 8-9). This bracket aligns with a notch in the air bellows protector
to ensure that the inner and outer barrel are aligned. Aligning the inner and outer barrel
will ensure that the dogs and poppets are aligned, thus providing an accurate lock/unlock
indication (see Figure 8-10 on page 8-12). The inner and outer barrel may turn slightly
during normal operation, and the alignment bracket should be visually aligned before
attempting to latch the inner and outer barrel.

Air Bellows
Outer Barrel
Protector
Adapter Spool

Alignment
Alignment
Bracket
Notch

Figure 8-9. Inner/Outer Barrel Alignment Bracket

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Poppet
Poppet Aligned
Assembly
with Dog
(Accurate Lock
Indication)

Lock Dogs
Outer Barrel
Adapter Spool

Figure 8-10. Dogs and Poppets Aligned.

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Do not forcibly try to close the telescopic joint if the


alignment bracket and notch are not aligned. Doing so
will result in damage to the telescopic joint.

If the slip joint is closed and the bracket and notch are
not aligned, do not rotate the inner barrel with the
dogs energized. Damage could occur to the indicator
poppet assembly.

ii
When closing the slip joint, verify that the alignment
bracket is aligned with the alignment notch in the bellows
protector. Then close the slip joint and visually inspect the
external poppets to obtain an accurate indication that the
slip joint is locked.

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8

Mandatory Inspection
A mandatory inspection of the locking mechanism must be performed prior to loading the
lock assembly. Additionally, the earlier versions of the slip joint design with the air bag
locking mechanism should be modified to add the visual ports to the bowl.
Due to the critical nature of the lock, this inspection must be performed every time prior to
the slip joint being collapsed, locked and loaded.

Inspection Procedure
1. Suspend the slip joint in the rotary table. If the slip joint is deployed, the inspection
must be conducted prior to retrieving the riser.
2. Unlock the inner/outer barrel lock using a maximum of 75-80 psi air pressure
(100 psi maximum).
3. Release the air pressure (the dogs will extend).
4. Ensure that the six dogs are moving freely and smoothly. If the mechanism does not
operate freely, clean and grease the dogs and slot. If the lock has not been operated
regularly, cycle the lock numerous times to ensure repeatability.
5. It is possible for the dog to pivot around the actuator lever. Prior to proceeding to
step 6, ensure the dog is properly aligned with the housing (square with housing).
6. Using a machinist scale, measure the extension of the dog from the OD of the
housing as shown in Figure 8-11 on page 8-14.
7. The measurement of the dog’s outer edge to the housing OD must be a minimum of
1.25”.

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If the inspection (Step 7) reveals that the locking dog


does not extend the required distance of 1.25”, then
the actuator mechanism should be inspected. With the
dog in the locked position (Figure 8-11 on page 8-14), a
gap (approximately 1/2”) should exist between the
lever and the stop plate (Figure 8-12 on page 8-15) and
the lever should be unloaded. If the extension in
(Step 7) is not present and the lever arm unloaded,
corrective action is required. If (Step 4) above does not
resolve the discrepancy, an authorized NOV repair
facility should be contacted. Corrective action must be
taken prior to lifting.

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1/ ” Gap
2

1.25” Minimum
Extension

Figure 8-11. Gap Between Lever and Stop Plate

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8

Lever Stop Plate

Dog Flush with


ID of Housing

Indicator

Figure 8-12. Lever Unloaded

8. Apply air pressure, 75-80 psi (100 max), to the actuators. Verify that the dogs retract
into the slot fully. If the dog does not fully retract into the slot, the dog could catch on
the bowl and hinder proper operation. Repeat (Step 4) above to correct discrepancy.

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If (Step 4) above does not resolve the discrepancy an


authorized NOV repair facility should be contacted.
Corrective action must be taken prior to lifting.

9. More recent slip joint lock assemblies incorporate a visual indicator to determine
proper dog position. This indicator is shown in Figure 8-12. There is one indicator for
each locking dog. When the slip joint is engaged and latched, the indicator pins will
extend approximately 0.875” past the cross slot pattern of the poppet indicator nut
and close to flush with the outside diameter of the slip joint. It is necessary to verify
that each pin show the correct position before an application of load to the slip joint
assembly.

Packer Elements
The slip joint is equipped with two packer elements - one primary and one secondary
operated packer. The packers maintain a seal between the inner barrel and outer barrel
and permit the inner barrel to stroke in and out freely. The two packer assemblies each
have a flow-by port connection, which allows water to flow around the inner barrel and
packer element, to cool and lubricate the inner barrel and packer (see Figure 8-13 on page
8-16).

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Upper Packer Assy

Lower Packer Assy

Compression Ring 1/ " Hex Cap Screw


2

Outer Seal Assy

Inner Seal Set


Flow By Port
O-Ring
Wear Bushing

Figure 8-13. Packer Assemblies and Flow-By Port

To avoid diluting the drilling fluid, it is recommended to only


connect a water supply to the active packer and the
remaining flow-by port should remain plugged.

The following is a recommended procedure for operating the packer elements:


1. After running the slip joint hook up the lines to the primary and secondary packer
housings and an air line to the air packer housing plus the air line to the air bellows
Latch/Unlatch mechanism. Normal operating pressure to the air bellows is 75 to
80 psi (5 to 5.5 bar). Maximum pressure is 100 psi (7 bar).
2. Hook up a cooling water line to the active packer.

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8

3. Regulate the pressure to the primary packer at the lowest possible pressure while
maintaining a good seal. A small amount of seepage of well bore fluids is beneficial
to the durability of the packer.
4. The normal working pressure of the packers is 0-200 psi. The maximum working
pressure of the packers is 500 psi. As the primary packer wears continue to
increase the pressure to the packer to maintain a good seal.
5. If the primary packer fails to maintain an adequate seal when the hydraulic pressure
approaches 200 psi or if the inner barrel fails to stroke freely, apply pressure to the
secondary packer and remove pressure to the primary packer.
6. Adjust the pressure to the secondary packer to the lowest possible pressure while
maintaining a good seal. Allow a slight seepage of fluid to lubricate the inner barrel.

ii
Ensure the inner barrel is greased regularly with a water
resistant grease.

ii
Ensure the active packer flow-by port is connected with a
source of cooling water to ensure that the inner barrel/
packers is kept cool.

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Maintenance
Maintenance - Between Wells
Under normal operating conditions the slip joint should be inspected periodically
according to an inspection checklist developed by the rig operator. A routine inspection
should include the following:
 Before collapsing the slip joint inner barrel into the outer barrel, wash the inner
barrel with fresh water, dry, and liberally apply grease the whole barrel length.
 Inspect the general condition of all painted surfaces. Check for paint cracking and
flaking.

ii
If the connectors or external line connectors need cleaning
before making inspections use fresh water and not sea
water. Reapply a light film of high quality grease such as
AP-5 or equivalent to all seals and sealing surfaces after
inspections.

 Visually inspect the main pin and box profiles for any wear or damage.
 Check the main seal sub polypak seals for wear or damage.
 Check the main box end for burrs and damage.
 Check the polypak seals on all external lines for wear or damage.
 Check the main riser tube for any damage. Check the internal bore for wear,
corrosion, and key seating.
 Check the general condition of the gooseneck connections. Check the seals for
wear or damage.
 Pull the gooseneck assembly housing on the booster line, choke/kill lines, and
hydraulic line and check for erosion.
 Lightly lubricate pins and boxes with a film of Moly-Lube paste.

Do not use pipe dope on the pins and boxes.

 Check the general condition of the tubing for the pneumatic latch circuit.
 Inspect the inner barrel latch mechanism for wear or damage.
 Inspect the inner barrel to outer barrel lock dogs and springs for wear or damage.
 Ensure the flow-by ports and packer assembly ports are plugged to prevent
contamination.

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Maintenance - 4 Year
Every four years disassemble the slip joint in order to carry out the following maintenance
procedure.

ii
Test the critical areas on the seal sub, pin and box, the
external lines, and the Telescopic Joint inner barrel locking
dog assemblies using a nondestructive test method (U.T.
or wet magnetic particle).

1. With the inner barrel latched in the locked position, unbolt the lower packing
assembly from the outer barrel.
2. Pull the inner barrel out of the outer barrel to inspect the shoe.
3. Remove the threaded shoe from the inner barrel and dimensionally check the shoe
diameter. New shoe dimension is 23.50 inches (596.9 mm).
4. Reinstall shoe on the inner barrel and reinstall in the outer barrel.
5. Replace all elastomers - main pin seal sub polypak seals, external line polypak and
wiper seals, and gooseneck polypak seal and wiper seals.
6. Remove the gooseneck housing on the booster line and choke and kill lines and
inspect for erosion. Replace the housing cap O-rings.
7. Completely disassemble the inner barrel latch mechanism. Check general condition
of all parts. Lubricate pivot pin with a high quality anti-seize lubricant.
8. Remove the (inner barrel to outer barrel) lock dogs and springs. Inspect the lock dog
segments for any signs of wear or damage. Discard all springs and install a new set
of 12 springs.

Telescopic Joint Long Term Storage


The telescopic joint should be supported free from direct contact with the ground (support
riser by flanges on wooden or plastic 6x6 blocks or equivalent). A center support is
recommended. If possible the pin end of the telescopic joint should be elevated with
respect to the box end.

Chock Telescopic Joint to prevent rolling.

 Remove all seals and wipers from riser main pin, box and auxiliary lines.
 Remove seal sub from riser and store separately.
 Remove seals from seal sub.
 Remove main flange bolts and store separately.
 Clean bolts and coat with water-proof and heat-proof preservative.

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 Ensure that riser assembly is clean and free from moisture; interior and exterior
surfaces.
 Coat internal surfaces of main bore and auxiliary lines with water-proof and heat-
proof and heat-proof preservative.
 Coat exposed metal on main pin with water-proof and heat-proof preservative.
 Coat external sealing surfaces of auxiliary line pins with water-proof and heat-proof
preservative.
 Install auxiliary line pin and box urethane caps and plugs.
 Install main flange protectors.
 Touch up chipped paint with 3-part offshore quality paint.
 Flush hydraulic packers and fill with preservation fluid.
 Flush latch cylinders and fill with preservation fluid. Store in the retracted condition.
 Extend the inner barrel. Clean the inner barrel and coat with water-proof and heat-
proof preservative.

External Line Maintenance


All telescopic joint external line pin and box ends should be inspected for damage. Any
damaged pin or box end will require the line to be replaced or returned to a NOV service
facility for repair (for line part number see the table titled "External Line Tools" on page 8-
21).
All external lines have threaded sleeves and jam nuts (see Figure 8-14 on page 8-21). The
threaded sleeve is used to remove any slack/gap in the choke and kill external lines by
tightening the jam nut to 400 - 450 ft-lb (542 - 610 Nm) torque value. However, the
hydraulic line and booster line require to have 12 (12.7 mm) end-float. To obtain the 12
(12.7 mm) end-float, tighten (rotate clockwise) the threaded sleeve to remove any slack/
gap in the line; then back off (rotate counterclockwise) the sleeve 12 (12.7 mm) and
tighten the jam nut to 400 - 450 ft-lb (542 - 610 Nm) torque value.‘

ii
If the riser is horizontal when adjusting the external lines,
the external lines may require to be supported in order to
achieve proper adjustment.

Special tools are required to tighten the sleeve and jam nut (see the table titled "External
Line Tools" on page 8-21).

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8

Pin

Threaded Sleeve

Dowel
Pin

Jam Nut

Figure 8-14. Threaded Sleeve and Jam Nut

External Line Tools

Line Description Line Eng.


Drawing Sleeve Wrench Jam Nut Wrench

Choke & Kill Line D-733417D 733631 733630

Booster Line D-20012935D 733671 733849

Hydraulic Line D-733423D 733672 733850

Prior to running the riser, verify the flange to pin height (see Figure 8-15 on page 8-22) are
within the limits shown in the below Table and all sleeve jam nuts are properly tightened.

Flange to End of Pin Range

Choke & Kill Line 5.15 to 5.91 (131 - 150 mm)

Booster Line 4.37 to 5.63 (111 - 143 mm)

Hydraulic Line 3.90 to 5.16 (99 - 131 mm)

8-21
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Type FT-H Riser System
8 Telescopic Joint Page 8-22 of 24

Flange to Pin

Figure 8-15. Pin Height

Field Replacement Procedures of Telescopic


Joint Packers
Below is a suggested procedure to replace the packer elements and service the packers,
housings, and other components. Local conditions and facilities may require adjustments
to the process. Extreme care must be taken to the size and weight of the components
involved.

Upper Packer Replacement


1. Support the telescopic joint on the spider support dogs.

ii
Do not remove the running tool or disconnect from the
elevator.

2. Ensure that the inner barrel is locked to the outer barrel.


3. Remove the 158” (41 mm) nuts from the adapter spool and upper packer housing.
4. With the large nuts removed, slowly raise the inner barrel and adapter spool.
5. Remove two 12” (12.7 mm) hex head screws from the compression ring (see Figure
8-13 on page 8-16). Install two 12” lifting eye bolts into the compression ring.

8-22
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Type FT-H Riser System
Page 8-23 of 24 Telescopic Joint
8

6. Pull out the packer seal set. The split spacers will fall away as the packer seal set is
pulled.

Exercise extreme caution when removing the split packer


set from the compression ring. Failure to head this caution
may result in injury to personnel.

7. Unbolt the compression ring from the packer seal set. The packer seal set is split
and will fall from the inner barrel as it is unbolted from the compression ring.

Lower Packer Replacement


1. Support the telescopic joint outer barrel on the spider/gimbal. Do not remove the
running tool or disconnect from the elevator.
2. Ensure that the inner barrel is locked to the outer barrel.
3. Remove the 158” (41 mm) nuts between the lower packer housing and upper packer
housing.
4. With the large nuts removed, slowly raise the inner barrel and upper packer housing.
5. Remove two 12” (12.7 mm) hex head screws from the compression ring. Install two
1
2 lifting eye bolts into the compression ring.
6. Pull out the packer seal set. The split spacers will fall away as the packer seal set is
pulled.

Exercise extreme caution when removing the split packer


set from the compression ring.

7. Unbolt the compression ring from the packer seal set. The packer seal set is split
and will fall from the inner barrel as it is unbolted from the compression ring.

Reassembly:
Reassembly is the reverse of the disassembly process. Care should be taken not to pinch
the o-rings. Alignment of the packers, compression rings and inner barrel is critical in order
to not damage the components and to effect a good seal.
1. Clean the packer housing thoroughly. Remove foreign debris from all sealing
surfaces. Inspect for damage and condition.
2. Replace all O-rings.
3. Inspect all parts for wear and corrosion.
4. Liberally coat the inner surfaces of the packer housing with grease. Ensure that all
sealing surfaces remain dirt and grit free while exposed.

8-23
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Type FT-H Riser System
8 Telescopic Joint Page 8-24 of 24

5. Coat the new packer elements with grease. Align the groove at the top of the packer
elements with the mating groove in the compression ring.
6. Push the halves together. The elements incorporate a tongue and groove seal at the
split. Ensure that the halves are mated fully and engaged on the compression ring
groove.
7. Reinstall the cap screws. Torque to 20 to 25 ft-lb.
8. Lower the compression ring and packer seal set until they are about to enter the
packer housing.
9. Align the flow-by port in the compression ring with the flow-by port in the middle
housing.
10. Install the split spacers.
11. Continue to lower the assembly until they are fully seated.
12. Install the 158” (41 mm) nuts and torque to 1,100 to 1,200 ft-lb (1,491 Nm to
1,627 Nm) using a 65% Molybdenum-Disulfide thread lubricant.

8-24
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Type FT-H Riser System
Page 9-1 of 2

Parts Lists

Parts Identification
All parts required for maintenance or repair are available from NOV Assembly drawings
correspond to the parts list which identifies each part by number. Using this part number
and part name will ensure procurement of the proper part when ordering spare parts.

Ordering Replacement Parts


All parts required for maintenance or repair are available from National Oilwell Varco.
When ordering replacement parts, please specify the following information:
 Part name — list part name as called out on the applicable engineering drawing
 Part number — list part number as called out on the applicable engineering
drawing
 Drawing number — list engineering drawing number and the item number for the
drawing
 Quantity — list the quantity required
 Serial number — list the serial number (if applicable) as shown on the nameplate.

9-1
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Type FT-H Riser System
9 Parts Lists Page 9-2 of 2

Parts Lists
Recommended Spare Parts
The table below, "Riser System Recommended Spare Parts" provides recommended
spare parts coverage for the riser system.
Riser System Recommended Spare Parts

Part Number Description Qty.

20090422 Recommended Spare Parts Kit for FT-H Riser 1

Recommended Spare Parts Kit for Riser Running Tool


20070350 1
(P/N 20084718)

20087928 Recommended Spare Parts Kit for Spider (P/N 20074298) 1

Recommended Spare Parts Kit for Riser Adapter Assembly (P/N


20076144 1
20079755)

20087929 Recommended Spare Parts Kit for Tension Ring (P/N 20034040) 1

20090421 Recommended Spare Parts Kit for Telescopic Joint (PN 20083192) 1

Recommended Spare Parts Kit for Spider/Gimbal Control Panel


20093117 1
Assembly (P/N 20080119)

Recommended Spare Parts Kit for Tension Ring Panel


20087933 1
(P/N 20033856)

9-2
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Type FT-H Riser System
Page 10-1 of 4

Drawings and Bills of Materials

Engineering Drawings
The table below, “Engineering Drawings” lists the engineering drawings and parts lists for
the FT-H riser system.

Engineering Drawings

Drawing Part Description


Number

D-20080185D — Hydraulic Interconnection Block Diagram

D-20074193D — GA, FT-H, 78 Wall w/ Buoyancy, 21 OD x 90 Lg

D-20084721D 20084721 Riser Joint Assembly, w/ 2,000 ft buoyancy, FT-H, 21”x90OAL, 78

D-20084721D 20084722 Riser Joint Assembly, w/ 4,000 ft buoyancy, FT-H, 21”x90OAL, 78

D-20084721D 20084723 Riser Joint Assembly, w/ 6,000 ft buoyancy, FT-H, 21”x90OAL, 78

D-20084721D 20084724 Riser Joint Assembly, w/ 8,000 ft buoyancy, FT-H, 21”x90OAL,78

D-733417D 20030422 Choke & Kill Line, WA, FT-H Riser (90' Joint)

D-20012935D 20030419 Booster Line, WA, FT-H Riser (90 Joint)

D-733423D 20030414 Hydraulic Line, WA, FT-H Riser (90Joint)

D-20088674D 20088674 Riser Landing Joint Assembly, FT-H, 21”x90OAL, 1516

D-20080779D — GA, Riser Joint Assembly, FT-H, 21”x90OAL, 1516

D-20082881D 20082881 Riser Joint Assembly, FT-H, 21”x90OAL, 1516

D-20086586D 20086586 Riser Joint Assembly, FT-H 21x 55 OAL, 1516

D-20080742D — GA, Riser Joint Assembly, FT-H 21 x40 OAL, 1516

D-20082433D 20082433 Riser Joint Assembly, FT-H 21x 40 OAL, 1516

D-20080741D — GA, Riser Joint Assembly, FT-H 21 x 25 OAL, 1516

D-20082437D 20082437 Riser Joint Assembly, FT-H 21 x 25 OAL, 1516

D-20080740D — GA, Riser Joint Assembly, FT-H 21 x 20 OAL, 1516

D-20082438D 20082438 Riser Joint Assembly, FT-H 21 x 20 OAL, 1516

D-20080739D — GA, Riser Joint Assembly, FT-H 21 x 15 OAL, 1516

D-20082439D 20082439 Riser Joint Assembly, FT-H 21 x 15 OAL, 1516

10-1
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Type FT-H Riser System
10 Drawings and Bills of Materials Page 10-2 of 4

Engineering Drawings (Continued)

Drawing Part Description


Number

D-20080738D — GA, Riser Joint Assembly, FT-H 21 x 10 OAL,1516

D-20082440D 20082440 Riser Joint Assembly, FT-H 21 x 10 OAL,1516

D-20080737D — GA, Riser Joint Assembly, FT-H 21 x 5 OAL,1516

D-20082441D 20082441 Riser Joint Assembly, FT-H 21 x 5 OAL,1516

D-20074305D — GA, Telescopic Joint, 70 Stroke, FT-H Riser

D-20083192D 20083192 Telescopic Joint, 70 Stroke, FT-H Riser

D-733643D 733643 Packer Assembly

D-20082473D 20082473 Gooseneck Assembly, Choke and Kill Line

D-20082465D 20082465 Gooseneck Assembly, Booster Line

D-20078147D 20078147 Gooseneck Assembly, Hydraulic Line

D-20074314D — GA, Riser Adapter Assembly, FT-H Riser

D-20079755D 20079755 Riser Adapter Assembly, FT-H Riser

D-20081074D — GA, Running/Test Tool Assembly

D-20084718D 20084718 Running Tool, Test Tool, Assembly, FT-H, Lock-out

D-733872D 733872 Choke/Kill Test Cap, Running/Test Tool

D-733875D 733875 Booster Line Test Cap, Running/Test Tool

D-20035618D 20035618 Hydraulic Line Test Cap, Running/Test Tool

D-20035613D 20035613 Hydraulic Line Test Cap, Running/Test Tool

D-20074302D — GA, Spider Assembly, FT-H Riser

D-20074298D 20074298 Spider Assembly, FT-H Riser

D-20080787D — GA, Tension Ring Assembly, 1750 Ton

D-20034040D 20034040 Tension Ring Assembly, 1750 Ton

D-20035288D 20035288 Upper Housing Assembly, Tension Ring, 1800 Ton

C-733331 733331 Tension Ring Latch w/ Extend and Retract Ports

D-20080771D — GA, Gimbal Assembly, 1,000 Ton, 6012 Rotary Table

D-20074277D 20074277 Gimbal Assembly, 1000 Ton

D-20080765D — GA, Test/Lift Flange Assembly

D-20075460D 20075460 Test/Lift Flange Assembly

10-2
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Type FT-H Riser System
Page 10-3 of 4 Drawings and Bills of Materials
10

Engineering Drawings (Continued)

Drawing Part Description


Number

D-20037384D 20037384 Test Cap, Choke/Kill Line

D-20037383D 20037383 Test Cap, Booster Line

D-20037379D 20037379 Test Cap, Hydraulic Line

D-20080119D 20080119 Spider/Gimbal Control Panel Assembly

D-20082206D — Schematic, Hydraulic, Spider/Gimbal, Remote Panel

D-20033856D 20033856 Tension Ring Panel Assembly

D-20033780D — Tension Ring Panel Flow Diagram

D-20088708D 20088708 Storm Loop Assembly

— 20090422 Recommended Spare Parts Kit for FT-H Riser

Recommended Spare Parts Kit for Riser Running Tool


— 20070350
(P/N 20084718)

— 20087928 Recommended Spare Parts Kit for Spider (P/N 20074298)

Recommended Spare Parts Kit for Riser Adapter Assembly (P/N


— 20076144
20079755)

— 20087929 Recommended Spare Parts Kit for Tension Ring (P/N 20034040)

— 20090421 Recommended Spare Parts Kit for Telescopic Joint (PN 20083192)

Recommended Spare Parts Kit for Spider/Gimbal Control Panel


— 20093117
Assembly (P/N 20080119)

Recommended Spare Parts Kit for Tension Ring Panel


— 20087933
(P/N 20033856)

RS-06-002-SA – Shaffer® Riser Slip Joints - Locking Mechanism


— —
Safety Alert

D-20084709D *20084709 Buoyancy Module, FT-H Riser, Side A, 2,000 FT

D-20084709D *20084710 Buoyancy Module, FT-H Riser, Side B, 2,000 FT

D-20084709D *20084711 Buoyancy Module, FT-H Riser, Side A, 4,000 FT

D-20084709D *20084712 Buoyancy Module, FT-H Riser, Side B, 4,000 FT

D-20084709D *20084713 Buoyancy Module, FT-H Riser, Side A, 6,000 FT

D-20084709D *20084714 Buoyancy Module, FT-H Riser, Side B, 6,000 FT

D-20084709D *20084715 Buoyancy Module, FT-H Riser, Side A, 8,000 FT

D-20084709D *20084716 Buoyancy Module, FT-H Riser, Side B, 8,000 FT

* Part number included for reference only.

10-3
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Type FT-H Riser System
10 Drawings and Bills of Materials Page 10-4 of 4

This Page Intentionally Left Blank.

10-4
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Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:48:24 AM
Page: 1 of 2

Bill of Material for Item 20084721


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 2K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20084721D B DWG: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 12/31/2009
AX080213 A SPEC: BUOYANCY STOP COLLAR INSTALLATION PROCEDURE, EA 0.0000 11/19/2010
1 20071998 MAIN PIPE, WA, 90'LG, FT-H, 21" X 7/8" WALL EA 1.0000 12/31/2009
2 20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 2.0000 12/31/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 12/31/2009
6 030965 RG, WIPER, 6" EA 2.0000 12/31/2009
7 20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 1.0000 12/31/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 12/31/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 12/31/2009
12 20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 2.0000 12/31/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 12/31/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 12/31/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 12/31/2009
16 012581 RG, WIPER EA 2.0000 12/31/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 12/31/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 12/31/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 12/31/2009
23 031347 SEAL, POLYPAK EA 4.0000 12/31/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 12/31/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 12/31/2009
26 20073430 HYDRAULIC LINE, SPACER, FT-H RIS EA 6.0000 12/31/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 12/31/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 12/31/2009
29 20072150 CLAMP ASSY, RIS FT-H W/POST EA 7.0000 03/22/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:48:24 AM
Page: 2 of 2

Bill of Material for Item 20084721


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 2K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 20084709 MOD, BUOYANCY, FT-H RIS, 2000' SIDE A EA 6.0000 12/31/2009


31 20084710 MOD, BUOYANCY, FT-H RIS, 2000' SIDE B EA 6.0000 12/31/2009
32 20033172 BUOYANCY STOP COLLAR ASSY, FT RISER +NN EA 2.0000 12/31/2009
33 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 02/03/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:49:04 AM
Page: 1 of 2

Bill of Material for Item 20084722


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 4K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20084721D B DWG: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 12/31/2009
AX080213 A SPEC: BUOYANCY STOP COLLAR INSTALLATION PROCEDURE, EA 0.0000 11/19/2010
1 20071998 MAIN PIPE, WA, 90'LG, FT-H, 21" X 7/8" WALL EA 1.0000 12/31/2009
2 20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 2.0000 12/31/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 12/31/2009
6 030965 RG, WIPER, 6" EA 2.0000 12/31/2009
7 20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 1.0000 12/31/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 12/31/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 12/31/2009
12 20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 2.0000 12/31/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 12/31/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 12/31/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 12/31/2009
16 012581 RG, WIPER EA 2.0000 12/31/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 12/31/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 12/31/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 12/31/2009
23 031347 SEAL, POLYPAK EA 4.0000 12/31/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 12/31/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 12/31/2009
26 20073430 HYDRAULIC LINE, SPACER, FT-H RIS EA 6.0000 12/31/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 12/31/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 12/31/2009
29 20072150 CLAMP ASSY, RIS FT-H W/POST EA 7.0000 03/22/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:49:04 AM
Page: 2 of 2

Bill of Material for Item 20084722


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 4K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 20084711 MOD, BUOYANCY, FT-H RIS, 4000' SIDE A EA 6.0000 12/31/2009


31 20084712 MOD, BUOYANCY, FT-H RIS, 4000' SIDE B EA 6.0000 12/31/2009
32 20033172 BUOYANCY STOP COLLAR ASSY, FT RISER +NN EA 2.0000 12/31/2009
33 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 02/03/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:49:29 AM
Page: 1 of 2

Bill of Material for Item 20084723


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 6K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20084721D B DWG: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 12/31/2009
AX080213 A SPEC: BUOYANCY STOP COLLAR INSTALLATION PROCEDURE, EA 0.0000 11/19/2010
1 20071998 MAIN PIPE, WA, 90'LG, FT-H, 21" X 7/8" WALL EA 1.0000 12/31/2009
2 20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 2.0000 12/31/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 12/31/2009
6 030965 RG, WIPER, 6" EA 2.0000 12/31/2009
7 20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 1.0000 12/31/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 12/31/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 12/31/2009
12 20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 2.0000 12/31/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 12/31/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 12/31/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 12/31/2009
16 012581 RG, WIPER EA 2.0000 12/31/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 12/31/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 12/31/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 12/31/2009
23 031347 SEAL, POLYPAK EA 4.0000 12/31/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 12/31/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 12/31/2009
26 20073430 HYDRAULIC LINE, SPACER, FT-H RIS EA 6.0000 12/31/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 12/31/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 12/31/2009
29 20072150 CLAMP ASSY, RIS FT-H W/POST EA 7.0000 03/22/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:49:29 AM
Page: 2 of 2

Bill of Material for Item 20084723


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 6K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 20084713 MOD, BUOYANCY, FT-H RIS, 6000' SIDE A EA 6.0000 12/31/2009


31 20084714 MOD, BUOYANCY, FT-H RIS, 6000' SIDE B EA 6.0000 12/31/2009
32 20033172 BUOYANCY STOP COLLAR ASSY, FT RISER +NN EA 2.0000 12/31/2009
33 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 02/03/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:51:13 AM
Page: 1 of 2

Bill of Material for Item 20084724


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 8K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20084721D B DWG: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 12/31/2009
AX080213 A SPEC: BUOYANCY STOP COLLAR INSTALLATION PROCEDURE, EA 0.0000 11/19/2010
1 20071998 MAIN PIPE, WA, 90'LG, FT-H, 21" X 7/8" WALL EA 1.0000 12/31/2009
2 20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 2.0000 12/31/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 12/31/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 12/31/2009
6 030965 RG, WIPER, 6" EA 2.0000 12/31/2009
7 20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 1.0000 12/31/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 12/31/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 12/31/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 12/31/2009
12 20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 2.0000 12/31/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 12/31/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 12/31/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 12/31/2009
16 012581 RG, WIPER EA 2.0000 12/31/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 12/31/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/31/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 12/31/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 12/31/2009
23 031347 SEAL, POLYPAK EA 4.0000 12/31/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 12/31/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 12/31/2009
26 20073430 HYDRAULIC LINE, SPACER, FT-H RIS EA 6.0000 12/31/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 12/31/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 12/31/2009
29 20072150 CLAMP ASSY, RIS FT-H W/POST EA 7.0000 03/22/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:51:13 AM
Page: 2 of 2

Bill of Material for Item 20084724


Description: RIS JT ASSY, FT-H 21"OD X 90' OAL, 7/8 WL, 8K

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 20084715 MOD, BUOYANCY, FT-H RIS, 8000' SIDE A EA 6.0000 12/31/2009


31 20084716 MOD, BUOYANCY, FT-H RIS, 8000' SIDE B EA 6.0000 12/31/2009
32 20033172 BUOYANCY STOP COLLAR ASSY, FT RISER +NN EA 2.0000 12/31/2009
33 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 02/03/2010

End of Publication
8 7 6 5 4 3 2 1
NUMBER A FT. WEIGHT NOTE 'B'
733417 75'-5-1/4" 4,455 LBS
733461 50'-5-1/4" 2,990 LBS
733460 35'-5-1/4" 2,105 LBS
733459 20'-5-1/4" 1,225 LBS
733458 15'-5-1/4" 930 LBS
D 733776 60'-1-1/2" 3,550 LBS
D
20001011 25'-5-1/4" 1,520 LBS
20026074 30'-5-1/4" 1,805 LBS
20026075 10'-5-1/4" 634 LBS
20030420 5'-5-1/4" 346 LBS
20030421 40'-5-1/4" 2,402 LBS
20030422 90'-5-1/4" 5,334 LBS
20032777 6'-2-3/8" 785 LBS
20038665 65'-5-1/4" 3,900 LBS
20039144 56'-11-3/4" 3,760 LBS
20072287 32'-11-1/4" 1,920 LBS
20072288 19'-2-1/4" 1,094 LBS
20072633 55'-5-1/4" 3,286 LBS
C C

B NOTES: B
IDENTIFY WITH .25" HIGH CHARACTERS
(USING LOW STRESS STAMPS):
SHAFFER
MADE IN USA
P 117696 CHG'D NOTE 5, UPDATED PAINT SPEC TO CURRENT STANDARD JP JC 04/20/11
P/N _______
S/N _______

NO INTERMEDIATE WELD ALLOWED.

ONE INTERMEDIATE WELD PERMISSIBLE, LOCATE AT MANUFACTURING CONVENIENCE,


MININUM INTERMEDIATE PIPE LENGTH IS 10'.

TWO INTERMEDIATE WELDS PERMISSIBLE, LOCATE AT MANUFACTURING CONVENIENCE,


MININUM INTERMEDIATE PIPE LENGTH IS 10'.

5. MASK OFF COLMONOY AREA OF PIN AND INNER SURFACE OF BOX


PRIOR TO BLAST AND PAINT PER AX040014 PAINT SYSTEM 2, COLOR CODE 01,
UNLESS OTHERWISE SPECIFIED ON SALES ORDER.

6. HYDRO TEST PER AX060527 BEFORE COATING IS APPLIED TO PRESSURE Rev.

A REQUIREMENTS FOR 15000 PSI RATING. c SHAFFER, INC.


Material
Ltr. ECR/N
Drawn Date
Revision Description By App'd Date
A
Copyrighted as an unpublished work.
ALL RIGHTS RESERVED
Checked
This work contains the CONFIDENTIAL AND
7. ITEMS 4 & 5, (CAP & PLUG), NOT SHOWN. ADDED FOR HANDLING & SHIPPING. PROPRIETARY INFORMATION of Shaffer, Inc.
Neither this document nor any inform ation dis-
8. ITEM 6, (POLYPAK), ADDED FOR HYDRO TEST. POLYPAK TO BE DISCARDED AFTER TEST. closed herein shall be reproduced in any form,
used, or disclosed to others for any purpose
Heat Treat Engineer
Title
including manufacturing without the express writ- Release No.
ten permission of Shaffer, Inc.

WELD PER AX025194. Unless Otherwise Specified Unspecified Tolerances Scale


Dimensions Are In Inches
.X #
.06
Est.Wgt.
10. UT PER SOP 8.004 Do Not Scale Drawing
All Dimensions In Parentheses ( )
.XX # .03

11. MT PER SOP 8.003. NO MANUAL CHANGES Are Reference


All Dimensions In Brackets [ ]
.XXX
Fractions
#
#
.015
1/16 Old Dwg.No.
Pro/ENGINEER Model
12. HARDNESS TEST PER SOP 8.006.
D-
Are Millimeters Rev.
Finish 125
Break All Sharp Corners
Angles # 0 $30' Sheet of
Remove All Burrs

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

D D

'A' FT. #3/16"

SEE NOTE 'B'

C C

( 6.00) ( 9.25)

1
3
DETAIL A
2 6
B B
(17.75) (8.88)

.06

.75

10 $#1 $ R.13 MIN.

Rev.

A 37.5 $#2.5 $
c SHAFFER, INC.
Material
Ltr. ECR/N
Drawn Date
Revision Description By App'd Date
A
Copyrighted as an unpublished work.
ALL RIGHTS RESERVED
Checked
This work contains the CONFIDENTIAL AND

DETAIL A PROPRIETARY INFORMATION of Shaffer, Inc.


Neither this document nor any inform ation dis-
closed herein shall be reproduced in any form,
Heat Treat Engineer
Title
PIPE END PREP used, or disclosed to others for any purpose
including manufacturing without the express writ- Release No.
(TYP) ten permission of Shaffer, Inc.

Unless Otherwise Specified Unspecified Tolerances Scale


Dimensions Are In Inches
.X #
.06
Do Not Scale Drawing Est.Wgt.
.XX # .03
All Dimensions In Parentheses ( )
NO MANUAL CHANGES Are Reference
All Dimensions In Brackets [ ]
.XXX
Fractions
#
#
.015
1/16 Old Dwg.No.
Pro/ENGINEER Model
D-
Are Millimeters Rev.
Finish 125
Break All Sharp Corners
Angles # 0 $30' Sheet of
Remove All Burrs

8 7 6 5 4 3 2 1
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:51:43 AM
Page: 1 of 1

Bill of Material for Item 20030422


Description: C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 1.0000 08/18/2006


733417D P DWG: C/K LINE, WA, 6.5"ODx4.5" IDx15M, FT-G RISER EA 0.0000 04/20/2011
733846 CAP, SHPG, 6.13"LG, F/6"OD PIN EA 1.0000 08/18/2006
737855 PLUG, SHPG, RISER JT EA 1.0000 08/18/2006
1 733536 PIN, 4.5x15M C/K LINE, FT-G RISER EA 1.0000 08/18/2006
2 733418 BOX, FM, 4.5"x15M C/K LINE, FT-G RISER, INCONEL SE EA 1.0000 08/18/2006
3 820106 TBG, MECH. 06.50"x04.50" LQ&T, H2S FT 88.2200 08/18/2006

End of Publication
8 7 6 5 4 3 2 1

NUMBER A FT. WEIGHT NOTE 'B'


20012935 75'-4-1/2" 1,820 LBS
20012936 50'-4-1/2" 1,220 LBS
20012937 30'-4-1/2" 740 LBS
20012938 20'-4-1/2" 500 LBS
20012939 15'-4-1/2" 380 LBS
D D
20012940 10'-4-1/2" 260 LBS
20030417 5'-4-1/2" 139 LBS
20030418 40'-4-1/2" 979 LBS
20030419 90'-4-1/2" 2180 LBS
20030423 25'-4-1/2" 619 LBS
20032773 6'-1-5/8" 297 LBS
20038666 65'-4-1/2" 1,580 LBS
20039145 56'-10-5/8" 1,516 LBS
20072290 32'-10-1/2" 783 LBS
20072291 19'-1-1/2" 445 LBS
20072634 55'-4-1/2" 1,301 LBS

C C

B B
NOTES:
IDENTIFY WITH .25" HIGH CHARACTERS
(USING LOW STRESS STAMPS):
SHAFFER
MADE IN USA K 117696 CHG'D NOTE 5, UPDATED PAINT SPEC TO CURRENT STANDARD JP JC 04/20/11
P/N _______
S/N _______

NO INTERMEDIATE WELD ALLOWED.

ONE INTERMEDIATE WELD PERMISSIBLE, LOCATE AT MANUFACTURING CONVENIENCE,


MININUM INTERMEDIATE PIPE LENGTH IS 10'.

TWO INTERMEDIATE WELDS PERMISSIBLE, LOCATE AT MANUFACTURING CONVENIENCE,


MININUM INTERMEDIATE PIPE LENGTH IS 10'.

5. MASK OFF COLMONOY AREA OF PIN AND INNER SURFACE OF BOX


PRIOR TO BLAST AND PAINT PER AX040014 PAINT SYSTEM 2, COLOR CODE 01,
UNLESS OTHERWISE SPECIFIED ON SALES ORDER. Rev.

A 6. ITEM 4, (POLYPAK), ADDED FOR HYDRO TEST. POLYPAK TO BE DISCARDED AFTER TEST. c SHAFFER, INC.
Material
Ltr. ECR/N
Drawn Date
Revision Description By App'd Date
A
Copyrighted as an unpublished work.
7. ITEMS 5 & 6, (CAP & PLUG), NOT SHOWN. ADDED FOR HANDLING & SHIPPING. ALL RIGHTS RESERVED
Checked
This work contains the CONFIDENTIAL AND
8. HYDRO TEST PER AX060527 BEFORE COATING IS APPLIED TO PRESSURE PROPRIETARY INFORMATION of Shaffer, Inc.
Neither this document nor any inform ation dis-
Engineer
REQUIREMENTS FOR 7500 PSI RATING. closed herein shall be reproduced in any form,
used, or disclosed to others for any purpose
Heat Treat
Title
including manufacturing without the express writ- Release No.
ten permission of Shaffer, Inc.

WELD PER AX025194 Unless Otherwise Specified Unspecified Tolerances Scale


Dimensions Are In Inches
.X #
.06
Do Not Scale Drawing Est.Wgt.
10. UT PER SOP 8.004 All Dimensions In Parentheses ( )
.XX # .03

11. MT PER SOP 8.003. NO MANUAL CHANGES Are Reference


All Dimensions In Brackets [ ]
.XXX
Fractions
#
#
.015
1/16 Old Dwg.No.
Pro/ENGINEER Model
D-
Rev.
12. HARDNESS TEST PER SOP 8.006 Are Millimeters
Break All Sharp Corners
Finish 125
Angles # 0 $30' Sheet of
Remove All Burrs

8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

D D

'A' FT. #3/16"


SEE NOTE 'B'

C C

( 4.5)
( 6.0)

1 DETAIL A
3 2 4
(13.75)

(7.00)
B B

.062

40.0 $
35.0 $

A DETAIL A Rev.
Ltr. ECR/N Revision Description By App'd Date
A
PIPE END PREP c SHAFFER, INC.
Copyrighted as an unpublished work.
Material Drawn Date

(TYP) ALL RIGHTS RESERVED


This work contains the CONFIDENTIAL AND
Checked
PROPRIETARY INFORMATION of Shaffer, Inc.
Neither this document nor any inform ation dis-
Heat Treat Engineer
closed herein shall be reproduced in any form, Title
used, or disclosed to others for any purpose
including manufacturing without the express writ- Release No.
ten permission of Shaffer, Inc.

Unless Otherwise Specified Unspecified Tolerances Scale


Dimensions Are In Inches
.X #
.06
Do Not Scale Drawing Est.Wgt.
.XX # .03
All Dimensions In Parentheses ( )
NO MANUAL CHANGES Are Reference
All Dimensions In Brackets [ ]
.XXX
Fractions
#
#
.015
1/16 Old Dwg.No.
Pro/ENGINEER Model
D-
Are Millimeters Rev.
Finish 125
Break All Sharp Corners
Angles # 0 $30' Sheet of
Remove All Burrs

8 7 6 5 4 3 2 1
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:52:05 AM
Page: 1 of 1

Bill of Material for Item 20030419


Description: BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20012935D K DWG: BSTR LINE, WA, 75' 4 1/2" OAL, FT-G B RISER, EA 0.0000 04/20/2011
733553 PLUG, SHPG, F/4.5"ID BOX EA 1.0000 08/18/2006
733554 CAP, SHPG, 6"LG, F/4.5"OD PIN EA 1.0000 08/18/2006
1 733422 PIN, 4x5M BSTR LINE, FT-G RISER EA 1.0000 08/18/2006
2 733421 BOX, FM, 4 X 5M BSTR LINE, FT-G RISER, INL, SEAL G EA 1.0000 08/18/2006
4 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 1.0000 08/18/2006
802461 TBG, MECH, 05.00"x04.00", A519Gr4130 IN 1,063.8000 08/18/2006

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:53:02 AM
Page: 1 of 1

Bill of Material for Item 20030414


Description: HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

733423D S DWG: HYD LINE, WA, 2.88"ODx 2.32"IDx5M, FT-G RISER EA 0.0000 07/12/2010
733844 CAP, SHPG, 6.25"LG, F/2.75"OD PIN EA 1.0000 08/18/2006
737852 PLUG, SHPG, BLU, URETHANE, RISER JT EA 1.0000 08/18/2006
1 733425 PIN, 2.32"x5M HYD LINE, FT-G RISER EA 1.0000 08/18/2006
2 733424 BOX, HYD LINE, 2.32", 5M, FT-G RISER EA 1.0000 08/18/2006
3 804373 PIPE, 02.50", SCH 80, 2205 DUPLX, ASTM A789 +NN IN 1,065.2400 08/18/2006
4 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 1.0000 08/18/2006

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:53:27 AM
Page: 1 of 1

Bill of Material for Item 20088674


Description: RIS JT ASSY, LANDING, 90' OAL, 15/16 WALL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20088674D - DWG: RIS JT ASSY, LANDING, 90' OAL, 15/16 WALL EA 0.0000 08/03/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 08/03/2010
1 20082882 MAIN PIPE, WA, 90' LG, FT-H, 21" X 15/16" WALL EA 1.0000 08/03/2010
2 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 08/03/2010
3 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 08/03/2010
4 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 08/03/2010
5 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 08/03/2010
6 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 08/03/2010
7 733386 SEAL SUB, RISER, FT-G EA 1.0000 08/03/2010
8 031347 SEAL, POLYPAK EA 4.0000 08/03/2010
9 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 08/03/2010
10 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 08/03/2010
11 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 08/03/2010
12 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 08/03/2010
13 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 08/03/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:53:51 AM
Page: 1 of 2

Bill of Material for Item 20082881


Description: RIS JT ASSY, FT-H, 21"OD X 90' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082881D B DWG:RIS JT ASSY, FT-H, 21"OD X 90' OAL, 15/16 WL EA 0.0000 03/30/2010
20089968 RECOMMENDED SPARE PARTS KIT, FT-H RIS, 2YR EA 0.0000 09/16/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082882 MAIN PIPE, WA, 90' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 7.0000 03/22/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:53:51 AM
Page: 2 of 2

Bill of Material for Item 20082881


Description: RIS JT ASSY, FT-H, 21"OD X 90' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:54:13 AM
Page: 1 of 1

Bill of Material for Item 20086586


Description: RISER JT ASSY,FT-H,21" OD X 55' OAL X 15/16" WALL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20086586D - DWG: RIS JT ASSY,FT-H,21" OD X 55' OAL X 15/16" W EA 0.0000 04/06/2010


AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 04/06/2010
1 20086584 MAIN PIPE WA,55' LG,FT-H RIS,21" OD X 15/16 W EA 1.0000 04/06/2010
2 20072633 C&K LINE,WA,55'-5-1/4"X6.5"ODX4.5"IDX15M,FT-G/FT-H EA 2.0000 04/06/2010
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 04/06/2010
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 04/06/2010
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 04/06/2010
6 030965 RG, WIPER, 6" EA 2.0000 04/06/2010
7 20072634 BSTR LINE, WA,55'-4-1/2"X5"ODX4"IDX7.5M,FT-G/FT-H EA 1.0000 04/06/2010
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 04/06/2010
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 04/06/2010
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 04/06/2010
11 030969 RG, WIPER, 4.5" EA 1.0000 04/06/2010
12 20072635 HYD LINE, WA, 55'-4"X2.88"ODX2.32"IDX5M,FT-G/FT-H EA 2.0000 04/06/2010
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 04/06/2010
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 04/06/2010
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 04/06/2010
16 012581 RG, WIPER EA 2.0000 04/06/2010
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 04/06/2010
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 04/06/2010
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 04/06/2010
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 04/06/2010
21 733386 SEAL SUB, RISER, FT-G EA 1.0000 04/06/2010
8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 04/06/2010
23 031347 SEAL, POLYPAK EA 4.0000 04/06/2010
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 04/06/2010
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 04/06/2010
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 04/06/2010
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 4.0000 04/06/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 04/06/2010
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 05/12/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:54:40 AM
Page: 1 of 1

Bill of Material for Item 20082433


Description: RIS JT ASSY, FT-H, 21"OD X 40' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082433D B DWG: RIS JT ASSY, FT-H, 21"OD X 40' OAL, 15/16 WL EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082434 MAIN PIPE, WA, 40' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 20030421 C&K LINE,WA,40'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/FT-H EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20030418 BSTR LINE, WA,40'-4 1/2"x5"ODx4"IDx7.5M, FT-G/FT-H EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 20030413 HYD LINE, WA, 40'-4"x2.88"ODx2.32"IDx5M, FT-G/FT-H EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 3.0000 03/22/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:55:03 AM
Page: 1 of 1

Bill of Material for Item 20082437


Description: RIS JT ASSY, FT-H, 21"OD X 25' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082437D B DWG:RIS JT ASSY, FT-H, 21"OD X 25' OAL, 15/16 WL EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082442 MAIN PIPE, WA, 25' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 20001011 C&K LINE, WA, 25'5-1/4", 6.5"ODx4.5"IDx15M, FT-G R EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20030423 BSTR LINE, WA,25'-4 1/2"x5"ODx4"IDx7.5M, FT-G/FT-H EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 20001013 HYD LINE, WA, 25'4", 2.88"ODx 2.32"ID, 5M, FT-G R EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 1.0000 03/22/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:55:38 AM
Page: 1 of 1

Bill of Material for Item 20082438


Description: RIS JT ASSY, FT-H, 21"OD X 20' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082438D B DWG:RIS JT ASSY, FT-H, 21"OD X 20' OAL, 15/16 WL EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082443 MAIN PIPE, WA, 20' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 733459 C/K LINE, WA, 20'5-1/4", 6.5"ODx4.5"IDx15M, FT-G R EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20012938 BSTR LINE, WA, 20' 4-1/2" OAL, FT-G B RISER, EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 733504 HYD LINE, WA, 20'4", 2.88"ODx2.32"IDx5M, FT-G RISE EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 1.0000 03/22/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:56:07 AM
Page: 1 of 1

Bill of Material for Item 20082439


Description: RIS JT ASSY, FT-H, 21"OD X 15' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082439D B DWG:RIS JT ASSY, FT-H, 21"OD X 15' OAL, 15/16 WL EA 0.0000 03/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082444 MAIN PIPE, WA, 15' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 733458 C/K LINE, WA, 15'5-1/4", 6.5"ODx4.5"IDx15M, FT-G R EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20012939 BSTR LINE, WA, 15' 4-1/2" OAL, FT-G B RISER, TEMP EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 733505 HYD LINE, WA, 15'4", 2.88"ODx2.32"IDx5M, FT-G RISE EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20072150 CLAMP ASSY, RIS FT-H W/POST EA 1.0000 03/22/2010
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
29 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:56:42 AM
Page: 1 of 1

Bill of Material for Item 20082440


Description: RIS JT ASSY, FT-H, 21"OD X 10' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082440D A DWG:RIS JT ASSY, FT-H, 21"OD X 10' OAL, 15/16 WL EA 0.0000 02/02/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082445 MAIN PIPE, WA, 10' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 20026075 C/K LINE, WA,10' 5-1/4", 6.5"ODx4.5"IDx15M, FT-G B EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20012940 BSTR LINE, WA, 10' 4-1/2" OAL, FT-G B RISER, EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 20012943 HYD LINE, WA, 10' 4"OAL, 2.88''ODX2.32''IDX5M, +NN EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:57:06 AM
Page: 1 of 1

Bill of Material for Item 20082441


Description: RIS JT ASSY, FT-H, 21"OD X 5' OAL, 15/16 WL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082441D A DWG:RIS JT ASSY, FT-H, 21"OD X 5' OAL, 15/16 WL EA 0.0000 02/02/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX050052 - MFG SPEC: FINAL AND PRE-DELIVERY INSPECTION F/RISE EA 0.0000 10/12/2009
1 20082446 MAIN PIPE, WA, 5' LG, FT-H, 21" X 15/16" WALL EA 1.0000 10/12/2009
2 20030420 C&K LINE, WA,5'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/FT-H EA 2.0000 10/12/2009
3 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 10/12/2009
4 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 10/03/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 4.0000 10/12/2009
6 030965 RG, WIPER, 6" EA 2.0000 10/12/2009
7 20030417 BSTR LINE, WA, 5'-4 1/2"x5"ODx4"IDx7.5M, FT-G/FT-H EA 1.0000 10/12/2009
8 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
9 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 10/12/2009
10 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 2.0000 10/12/2009
11 030969 RG, WIPER, 4.5" EA 1.0000 10/12/2009
12 20030412 HYD LINE, WA, 5'-4"x2.88"ODx2.32"IDx5M, FT-G/FT-H EA 2.0000 10/12/2009
13 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 10/12/2009
14 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 10/12/2009
15 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 4.0000 10/12/2009
16 012581 RG, WIPER EA 2.0000 10/03/2009
17 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/03/2009
18 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 10/03/2009
19 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
20 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 10/12/2009
21 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 10/12/2009
22 733386 SEAL SUB, RISER, FT-G EA 1.0000 10/12/2009
23 031347 SEAL, POLYPAK EA 4.0000 10/03/2009
24 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 10/12/2009
25 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 16.0000 10/12/2009
26 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 1.0000 10/12/2009
27 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 10/12/2009
28 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 10/12/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:57:28 AM
Page: 1 of 3

Bill of Material for Item 20083192


Description: TELESCOPIC JT ASSY,70'STROKE,5 EXT LINES/GOOSENECK

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20083192D - DWG:TELESCOPIC JT ASSY,70'STROKE,5 EXT LINES/GOOSE EA 0.0000 03/02/2010


AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060610 L TS: FUNCTIONAL/PRE-DELIVERY TESTING F/RISER SYS AC EA 0.0000 03/15/2011
1 20083194 BARREL, INR, WA, 26"OD, TELESCOPIC JT, FT-H RIS EA 1.0000 12/10/2009
2 20083191 BARREL,OTR, WA, 26"OD X 1.0"WL, TELESCOPIC JT,FT-H EA 1.0000 12/10/2009
3 733644 SPL, ADPTR, T-JOINT, FT-G RISER, 21"OD EA 1.0000 12/10/2009
4 733640 ARM, PIVOT, PNEU OPERATED, INR/OTR BARREL LK EA 6.0000 12/10/2009
5 733340 ACTUATOR, AIR, 2 PLY BELLOWS, 1/4"NPT INLET, BLD EA 6.0000 12/10/2009
6 733720 PLT, ADPTR, MTG, AIRSTROKE ACTUATOR EA 6.0000 12/10/2009
7 733641 LK DOG, SLIP JT, FT-G, INR/OTR BARREL LK EA 6.0000 12/10/2009
8 733645 PIN, PIVOT, PNEU OPERATED, INR/OTR BARREL LK EA 6.0000 12/10/2009
9 733646 SPG, PNEU OPERATED, INR/0TR BARREL LK EA 12.0000 12/10/2009
10 733643 PACKER ASSY, HYD, 21" SLIP JT, FT-G RISER EA 2.0000 12/10/2009
11 032013 O-RING, 28.801"IDx.275"WL EA 3.0000 03/19/2010
12 733386 SEAL SUB, RISER, FT-G EA 1.0000 12/10/2009
13 031347 SEAL, POLYPAK EA 4.0000 12/10/2009
14 20072226 SHOE, THRDD, 23.75" OD, TELESCOPIC JT, FT-H RIS EA 1.0000 12/10/2009
15 20082473 GOOSENECK ASSY, 15K WP, C&K, T-STYLE SWIVEL, EA 2.0000 12/10/2009
16 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 8.0000 12/10/2009
17 030965 RG, WIPER, 6" EA 4.0000 12/10/2009
18 20082465 GOOSENECK ASSY, BSTR, 7.5 WP,T-STYLE,4-10M INL HO, EA 1.0000 12/10/2009
19 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 4.0000 12/10/2009
20 030969 RG, WIPER, 4.5" EA 2.0000 12/10/2009
21 20078147 GOOSENECK, SWIVEL,T-STYLE,WA HYD LINE,FT-H RIS EA 2.0000 12/10/2009
22 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 8.0000 12/10/2009
23 012581 RG, WIPER EA 4.0000 12/10/2009
24 20083117 C&K LINE,WA, 58-6-1/2" X 6.5"OD X 4.5"ID,15K WP,TJ EA 2.0000 12/10/2009
25 733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 2.0000 12/10/2009
26 733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 2.0000 12/10/2009
27 20083118 BSTR LINE, WA, 58-5-1/2" X 5"OD X 4"ID, 7.5K WP,TJ EA 1.0000 12/10/2009
28 733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 1.0000 12/10/2009
29 733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 1.0000 12/10/2009
30 20083119 HYD LINE, WA, 58-6-1/2" X 2.88"OD X 2.32"ID X 5M EA 2.0000 12/10/2009
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:57:28 AM
Page: 2 of 3

Bill of Material for Item 20083192


Description: TELESCOPIC JT ASSY,70'STROKE,5 EXT LINES/GOOSENECK

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

31 733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 2.0000 12/10/2009
32 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 12/10/2009
33 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/10/2009
34 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 12/10/2009
35 733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 12/10/2009
36 733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 12/10/2009
37 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 12/10/2009
38 8014559 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, CAD PLTD EA 16.0000 12/10/2009
39 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 12/10/2009
40 733756 CAP, SWIVEL, F/GOOSENECK, C/K, FT-G SLIP JT EA 2.0000 12/10/2009
41 733624 CAP, SWIVEL, F/BSTR SWIVEL GOOSENECK, FT-G RISER EA 1.0000 12/10/2009
42 20001322 CAP, SWIVEL, GOOSENECK, SWIVEL, 2-7/8"OD HYD LINE, EA 2.0000 12/10/2009
43 737694 SCREW, SET, 3/4"-10UNCx1-1/2" LG, SLTD HEADLESS, EA 10.0000 12/10/2009
44 050267 FTG, GREASE EA 5.0000 12/10/2009
45 733969 CVR, PROTECTOR, AIR BELLOWS, FT-G SLIP JT EA 1.0000 12/10/2009
46 733977 PROTECTOR, CVR, PLT DOUBLER, AIR BELLOWS, FT-G SLI EA 2.0000 12/10/2009
47 228124 SCREW, FHC, SLTD, 1/2"-UNCx 1-1/2"LG, 82 DEG, CAD EA 8.0000 12/10/2009
48 8014596 SCREW, SHC, 1/2"UNCx1-1/2"LG, CAD PLTD EA 12.0000 12/10/2009
49 207266 WSHR, LK, SPLIT, 1/2", STL, CAD PLTD EA 12.0000 12/10/2009
50 20071906 CLAMP SET ASSY, FT-H TELESCOPIC JT, 5 AU EA 8.0000 12/10/2009
51 733965 BLK, SPPRT, 6.5"OD C/K, FT-G EA 16.0000 12/10/2009
52 733966 BLK, SPPRT, 5"OD BSTR, FT-G SLIP JT EA 8.0000 12/10/2009
53 733967 BLK, SPPRT, 2.875"OD HYD, FT-G EA 16.0000 12/10/2009
55 012731 STUD, AT, 1/2"-13UNCx12"LG, CS, CAD PLTD EA 96.0000 12/10/2009
56 20072068 STUD, AT, 1/2"-13UNCX15"LG, CS, CAD PLTD EA 32.0000 12/10/2009
57 8020194 NUT, HX, 1/2"-13UNC, SELF-LKG, CAD PLTD EA 512.0000 12/10/2009
58 207264 WSHR, FL, 1/2", STL, CAD PLTD EA 256.0000 12/10/2009
59 20077471 SCREW, SET, HX SCKT, 1/2"-13NC X 7/8"LG, CUP PT EA 4.0000 12/10/2009
60 8014557 SCREW, SHC, 3/8"-16UNCx7/8"LG, BGT STL, CAD PLT EA 36.0000 12/10/2009
61 012729 SCREW, HX HD, 3/8"-16UNCx 1-5/8"LG, CAD PLTD EA 12.0000 12/10/2009
62 012726 STUD, TE, 1-5/8"-8NCx8-13/16"LG, CAD PLTD EA 48.0000 12/10/2009
63 012727 STUD, AT, 1-5/8"-8NCx14"LG, CAD PLTD EA 24.0000 12/10/2009
64 020361 NUT, 1-5/8"-8UN, A194 2H, CAD PLTD, STD EA 96.0000 12/10/2009
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:57:28 AM
Page: 3 of 3

Bill of Material for Item 20083192


Description: TELESCOPIC JT ASSY,70'STROKE,5 EXT LINES/GOOSENECK

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

65 025104 WSHR, FL, 1-5/8"NOM SAE EA 96.0000 12/10/2009


66 737392 PLT, DATA, BLANK, DT-2 RISER JT **SEE TEXT EA 2.0000 12/10/2009
67 733975 BRKT, MTG, PROTECTOR, CVR, FT-G SLIP JT EA 1.0000 12/10/2009
68 011435 SCREW, SHC, 1/4"-20UNCx5/8"LG, SS EA 2.0000 12/10/2009
69 2116911 CONN, MALE, BLKHD, 7/16" MALE 37 DEG FLARE, 1/4"M EA 1.0000 12/10/2009
70 2116913 CONN, TEE, TRIPLE-LOK, 7/16" MALE 37 DEG, 7/16" FE EA 1.0000 12/10/2009
71 2116914 CONN, TEE, TRIPLE-LOK, 7/16" MALE 37 DEG, 1/4" FEM EA 6.0000 12/10/2009
72 2566287 HOSE ASSY, 1/4"ID, 1/2"OD, 250 PSI WP, PUSH-LOK HO EA 2.0000 12/10/2009
73 2566288 HOSE ASSY, 1/4"ID, 1/2"OD, 250 PSI WP, PUSH-LOK HO EA 5.0000 12/10/2009
74 7403203 NIPPLE, QD, MALE, AIR, 1/4"FPT BRASS EA 1.0000 12/10/2009
75 733978 PIPE,1/4",SCH 40,2-1/8"LG,1/4"NPT(TBE) SEE TEXT EA 6.0000 12/10/2009
76 733983 BRKT, ASSY, GUIDE, TELESCOPIC JT, 56"OD EA 1.0000 12/10/2009
77 8014644 SCREW, SHC, 3/4"-10UNCx2-3/4" LG, CAD PLTD EA 8.0000 12/10/2009
78 8020666 WSHR, LK, 3/4", HELICAL SPG, REG, CAD PLTD EA 8.0000 12/10/2009
79 737852 PLUG, SHPG, BLU, URETHANE, RISER JT EA 2.0000 12/10/2009
80 733553 PLUG, SHPG, F/4.5"ID BOX EA 1.0000 12/10/2009
81 733846 CAP, SHPG, 6.13"LG, F/6"OD PIN EA 2.0000 12/10/2009
82 737855 PLUG, SHPG, RISER JT EA 2.0000 12/10/2009
83 733554 CAP, SHPG, 6"LG, F/4.5"OD PIN EA 1.0000 12/10/2009
84 733844 CAP, SHPG, 6.25"LG, F/2.75"OD PIN EA 2.0000 12/10/2009
85 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 12/10/2009
86 20033165 PROTECTOR, MAIN BOX SIDE, (5)AUX LINES, +NN EA 1.0000 12/10/2009
87 8020503 WSHR, SAE, 13/32"IDx13/16"OD, F/ 3/8"BOLT, CAD PL EA 12.0000 12/10/2009
88 483878 BSHG, WEAR, 21", SLIP-JT EA 4.0000 12/10/2009
89 20035907 CVR, PROTECTOR, AIR BELLOWS, FT-H SLIP JT EA 1.0000 12/10/2009
90 20023552 POPPET, IND ASSY, SLIP JT +NN EA 6.0000 12/10/2009
91 20023555 TOOL, IND POPPET, SLIP JT EA 1.0000 12/10/2009
92 20023794 BRKT, GUIDE, SLIP JT EA 1.0000 12/10/2009
93 220425 SCREW HHC 3/4"-10NCx2"LG SAE Gr5 XYLAN REF +NN EA 2.0000 12/10/2009
94 8020966 WSHR, LK, 3/4", HELICAL SPG, SS EA 2.0000 12/10/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:57:52 AM
Page: 1 of 1

Bill of Material for Item 733643


Description: PACKER ASSY, HYD, 21" SLIP JT, FT-G RISER

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

733643D C DWG: PACKER, ASSY, HYD, 21" SL EA 0.0000 12/22/2009


1 733642 HSG, PACKER, RCVR, 21" SLIP JT, 21.69"LG, FT-G RIS EA 1.0000
2 20084009 SEAL ASSY, OTR, PACKER, HYD, 21"SLIP-JT, EA 1.0000 12/22/2009
3 20084007 SEAL SET, INR, SPLIT PACKER, HYD, 21" SLIP-JT EA 1.0000 12/22/2009
4 737505 RG, COMPRESSION, HYD LK, 21" SLIP-JT, FT RISER EA 1.0000
5 20084010 SPACER, PACKER, OTR, HYD, 21"SLIP-JT, 7. EA 2.0000 12/22/2009
6 032011 O-RING, 27.485 ID x .275WALL EA 2.0000 12/22/2009
8 8002903 SCREW, SHC, 1/2"-13UNCx3-1/4" LG, SS EA 4.0000
9 8002867 SCREW, SHC, 3/8"UNCx3-1/4"LG EA 8.0000
10 066326 PLUG, HX HD, 1/2"NPT, A105 14 THRDS PER IN (RH NPT EA 2.0000
12 066335 PLUG, HX HD, 1"NPT, A105 EA 1.0000

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:58:24 AM
Page: 1 of 1

Bill of Material for Item 20082473


Description: GOOSENECK ASSY, 15K WP, C&K, T-STYLE SWIVEL,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082473D A DWG: GOOSENECK ASSY, 15K, C/K T-STYLE,3-15M INL HO EA 0.0000 06/11/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060527 F TS: CHK, KILL, BSTR, HYD LINES, & RELATED LINE TER EA 0.0000 01/17/2011
1 20082472 GOOSENECK, WA, 15K WP, C&K, T-STYLE SWIVEL, 3-15M, EA 1.0000 09/21/2009
2 050647 RG GSKT, BX-154, 304SS EA 1.0000 09/21/2009
3 20077625 FLG, BLIND, 3-15M, INL, PSL3 (FLUID CAVITY) EA 1.0000 09/21/2009
4 20071811 STUD & NUT ASSY, AT, 1-1/8"-8UNC X 8-1/2"LG, XYLAN EA 8.0000 09/21/2009
5 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 1.0000 09/21/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:59:08 AM
Page: 1 of 1

Bill of Material for Item 20082465


Description: GOOSENECK ASSY, BSTR, 7.5 WP,T-STYLE,4-10M INL HO,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20082465D A DWG: GOOSENECK ASSY, BSTR, 7.5 WP, T-SYTLE SWIVEL, EA 0.0000 06/11/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060527 F TS: CHK, KILL, BSTR, HYD LINES, & RELATED LINE TER EA 0.0000 01/17/2011
1 20082467 GOOSENECK, WA, T-STYLE, INL, HO, 4-10M, BX-155 EA 1.0000 09/21/2009
2 050648 RG GSKT, BX-155, 304SS EA 1.0000 09/21/2009
3 20079676 FLG, BLIND, 4-10M, INL, PSL3 (FLUID CAVITY) EA 1.0000 09/21/2009
4 20071811 STUD & NUT ASSY, AT, 1-1/8"-8UNC X 8-1/2"LG, XYLAN EA 8.0000 09/21/2009
5 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 1.0000 09/21/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 9:59:45 AM
Page: 1 of 1

Bill of Material for Item 20078147


Description: GOOSENECK, SWIVEL,T-STYLE,WA HYD LINE,FT-H RIS

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

050354 RG GSKT, BX-153, CAD PLTD EA 1.0000 04/04/2011


20078147D C DWG:GOOSENECK, SWIVEL,T-STYLE,WA HYD LINE,FT-H RIS EA 0.0000 09/22/2010
AX025238 - SPEC: FABRICATION OF 2205 DUPLEX STAINLESS STEEL, EA 0.0000 04/30/2009
AX060527 F TS: CHK, KILL, BSTR, HYD LINES, & RELATED LINE TER EA 0.0000 01/17/2011
1 20078058 HUB,WN, 2-9/16 10M, 3.50 X2.30,SST,BX-153,LT/H2S, EA 1.0000 03/06/2009
2 20032995 HSG, GOOSENECK, SWIVEL, HYD, 5K, 2.3" FLOW BORE, EA 1.0000 03/06/2009
3 20032994 HSG, PLUG, HYD, 2.3" FLOW BORE, F/SWIVEL GOOSENECK EA 1.0000 03/06/2009
4 20035046 PLT, LIFT, F/GOOSENECK, SWIVEL, HYD, DUPLEX SST EA 1.0000 03/06/2009
5 20035430 TBG, MECH, 2.30"ID x 3.50"OD, EA 1.0000 03/06/2009
6 20032993 PLT, SPPRT, HYD, GOOSENECK, SWIVEL EA 1.0000 03/06/2009
7 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 1.0000 03/06/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:02:58 AM
Page: 1 of 2

Bill of Material for Item 20079755


Description: RISER ADAPTER ASSY, FT-H

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20076144 SPARE PARTS LIST, F/RISER ADPTR P/N 20072919 EA 0.0000 06/23/2009
20079755D B DWG: RISER ADAPTER ASSY, FT-H EA 0.0000 08/30/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060527 F TS: CHK, KILL, BSTR, HYD LINES, & RELATED LINE TER EA 0.0000 01/17/2011
AX060610 L TS: FUNCTIONAL/PRE-DELIVERY TESTING F/RISER SYS AC EA 0.0000 03/15/2011
1 20072917 BDY, RISER ADPTR, FM, FT-H TOP, 18-10M BTM EA 1.0000 06/23/2009
2 733830 BUSHING, WEAR, 18.75"IDx20.98" ODx7.98"LG, STL EA 1.0000 06/23/2009
4 733865 RG, RETNR, WEAR BUSHING, 18-10M, BX164 EA 1.0000 06/23/2009
5 8002919 SCREW, SHC, 5/8"UNCx1-3/4"LG, SS EA 4.0000 06/23/2009
6 050666 RG GSKT, BX-164, 304SS EA 1.0000 06/23/2009
7 030226 O-RING, 85-90 DURO EA 2.0000 06/23/2009
8 733386 SEAL SUB, RISER, FT-G EA 1.0000 06/23/2009
9 8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 06/23/2009
10 031347 SEAL, POLYPAK EA 4.0000 06/23/2009
11 20073337 BOOST LINE, WA, 4-10M FLG EA 1.0000 06/23/2009
12 733882 SLEEVE, 4x5M BSTR RETURN, ADPTR, FT-G RISER EA 1.0000 06/23/2009
13 733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 06/23/2009
14 733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 8.0000 06/23/2009
15 8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 8.0000 06/23/2009
16 8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 06/23/2009
17 050648 RG GSKT, BX-155, 304SS EA 4.0000 06/23/2009
18 20070777-3 VLV ASSY 4-10M T-HB ANGLE BX155 CRA FE PSL-3 EA 1.0000 06/23/2009
19 20079676 FLG, BLIND, 4-10M, INL, PSL3 (FLUID CAVITY) EA 2.0000 06/23/2009
20 40268-10 STUD,W/2 NUTS,1.125-8UN X 8.50",A193 B7 W/2H NUTS EA 16.0000 06/23/2009
21 20079566 KICKOUT, WA, FT-G, RA, C&K LINE, HUB, BX-154, CRA EA 2.0000 06/23/2009
22 050647 RG GSKT, BX-154, 304SS EA 2.0000 06/23/2009
23 733881 SLEEVE, 4.5"x15M C/K KICKOUT, ADPTR, FT-G RISER EA 2.0000 06/23/2009
24 8150479 PIN, DOWEL, 1/2"DIAx1-1/2"LG, SS EA 4.0000 06/23/2009
25 733546 KICKOUT, WA, 2.32x5M HYD LINE, 2-9/16x5M HUB, BX-1 EA 2.0000 06/23/2009
26 050646 RG GSKT, BX153, 2-9/16", 10/15/20M, 304SS EA 2.0000 06/23/2009
27 733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 2.0000 06/23/2009
28 20033163 PROTECTOR, MAIN PIN SIDE, (5)AUX LINES, FT-H +NN EA 1.0000 06/23/2009
29 064133 PROTECTOR, FLG, 18-10M EA 1.0000 06/23/2009
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:02:58 AM
Page: 2 of 2

Bill of Material for Item 20079755


Description: RISER ADAPTER ASSY, FT-H

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 733846 CAP, SHPG, 6.13"LG, F/6"OD PIN EA 2.0000 06/23/2009


31 733844 CAP, SHPG, 6.25"LG, F/2.75"OD PIN EA 2.0000 06/23/2009
32 733554 CAP, SHPG, 6"LG, F/4.5"OD PIN EA 1.0000 06/23/2009
33 012100 STUD,TE,1-1/8"x5-1/2"LG, A193B7, STD, CAD PLTD +NN EA 8.0000 06/23/2009
34 020343 NUT, HX, HVY, 1-1/8"-8UN, A194Gr2H, CAD PLTD EA 8.0000 06/23/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:03:19 AM
Page: 1 of 3

Bill of Material for Item 20084718


Description: TEST/RUNNING TOOL, 1000 TON, FT-H RIS W/LOCK-OUT

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20034242D B DWG: TEST RUNNING TOOL, HYDRA, FT-H GA/1000 TON, EA 0.0000 01/15/2010
20070350 SPARE PART LIST, F/RISER RUNNING TOOL EA 0.0000 01/15/2010
20084718D - DWG:TEST/RUNNING TOOL, 1000 TON, FT-H RIS W/LK-OUT EA 0.0000 01/15/2010
AX060485 D TS: RUNNING TOOL EA 0.0000 01/15/2010
AX060610 L TS: FUNCTIONAL/PRE-DELIVERY TESTING F/RISER SYS AC EA 0.0000 03/15/2011
1 20035034 HSG, RUNNING TOOL, FT-H RISER EA 1.0000 01/15/2010
2 066502 PLUG, SKT HD, HX, 1/2"NPT, ALLOY STL, CAD PLTD EA 1.0000 01/15/2010
3 20035035 END SHOE, RUNNING TOOL, FT-G RIS EA 1.0000 01/15/2010
4 010936 SCREW, SET, SKT HD, 1/2"-13NCx 1"LG, 304SS, HALF D EA 4.0000 01/15/2010
5 031420 SEAL, POLYPAK, POLYMYTE, DEEP, 14"x14-3/4"x3/8" EA 1.0000 01/15/2010
6 733752 PSTN, RUNNING TOOL, FT-G RISER EA 1.0000 01/15/2010
7 031418 SEAL, POLYPAK, MOLY, DEEP, 14-1/4"x15"x3/8", 90 DU EA 1.0000 01/15/2010
8 031403 SEAL, POLYPAK, 15-1/2"x16-1/4" x3/8", 90 DURO EA 1.0000 01/15/2010
9 20035036 LKG DOG, RUNNING TOOL, FT-H RIS +NN EA 6.0000 01/15/2010
10 051226 O-RING, SPG, 70 DURO EA 1.0000 01/15/2010
11 20035037 CYL, RUNNING TOOL, FT-H RIS EA 1.0000 01/15/2010
12 031419 SEAL, POLYPAK, MOLY, DEEP, 15-1/4"x16"x3/8", 90 DU EA 1.0000 01/15/2010
13 8002896 SCREW, SHC, 1/2"-13UNCx1-1/2" LG, SS EA 1.0000 01/15/2010
14 050093 PIN, DOWEL, 5/8"x2"LG EA 4.0000 01/15/2010
15 943631-6 PIN, DOWEL, 1/4"DIAx1/2"LG, ALLOY STL EA 1.0000 01/15/2010
16 20035038 SEAL SUB, 7/8" DIA X 2" LG, RUNNING TOOL, FT-H +NN EA 1.0000 01/15/2010
17 031410 O-RING, 70 DURO EA 4.0000 01/15/2010
18 20079432 FLG, MAIN, RUNNING TOOL, FT-H RISER, LOCK-OUT EA 1.0000 01/15/2010
19 20038564 RG, HOIST, 8000#, SIDE PULL, ABS+CDS, 1-8UNC-2A EA 2.0000 01/15/2010
20 733895 STOP, ADJ, RUNNING TOOL, FT-G RISER EA 4.0000 01/15/2010
21 020396 NUT, HX, 3"-8UNC, CAD PLTD EA 4.0000 01/15/2010
22 733871 PIN, ALGNMT, RUNNING TOOL, FT-G RISER EA 1.0000 01/15/2010
23 20004936 NUT, HX, HEAVY, 2"-4-1/2UNC-2B THD EA 1.0000 01/15/2010
24 8020469 WSHR, FL. 2" NOM, SS EA 1.0000 01/15/2010
25 20035040 RG, LOAD, FT-H RIS, RUNNING TOOL EA 1.0000 01/15/2010
26 20084717 STEM, RUNNING TOOL, SBE, 1000 TON EA 1.0000 01/15/2010
27 733889 PIN/INDICATOR, ANTI-ROTATION, RUNNING TOOL, FT-G EA 4.0000 01/15/2010
28 20082969 INDICATOR PROTECTOR, RUNNING TOOL, FT-H RISER EA 1.0000 01/15/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:03:19 AM
Page: 2 of 3

Bill of Material for Item 20084718


Description: TEST/RUNNING TOOL, 1000 TON, FT-H RIS W/LOCK-OUT

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

29 207151 SCREW, HHC, 1/2"-13UNCx4"LG, SAE Gr5, CAD PLTD EA 8.0000 01/15/2010
30 8020962 WSHR, LK, 1/2", HELICAL SPG, SS EA 22.0000 01/15/2010
31 20005893 SHACKLE, ANCHOR, BOLT TYPE, 35 TON, 2", NSQ EA 1.0000 01/15/2010
32 731407 LUG, F/TST PLUG, FT RIS RUNNING TOOL LUG EA 3.0000 01/15/2010
33 207143 SCREW, HHC, 1/2"-13UNC-2Ax 1-1/4"LG, SAE Gr5, CAD EA 8.0000 01/15/2010
34 8010212 SCREW, HHC, 1/2"-13UNCx3-1/4" LG, SS EA 3.0000 01/15/2010
35 218956 NUT, HX, 1/2"-13UNC, SS REF: 641-08013-03 EA 5.0000 01/15/2010
36 733893 LUG, DBL, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000 01/15/2010
37 8002895 SCREW, SHC, 1/2"-13UNCx1-1/4" LG, SS EA 1.0000 01/15/2010
38 012725 SCREW, HHC, 1/2"-13UNCx3"LG, 304 SS EA 2.0000 01/15/2010
39 737530 PLT, DATA, BLANK, RISER EA 1.0000 01/15/2010
40 051282 ADHESIVE KIT, STRUCT EA 1.0000 01/15/2010
41 20072046 BRKT, MTG, LK/UNKL,HYD FTGS,RUNNING TOOL,FT-H RIS EA 1.0000 01/15/2010
42 8010155 SCREW, HHC, 3/8"-16UNCx1"LG, SS EA 2.0000 01/15/2010
43 8020981 WSHR, LK, 3/8", HI COLLAR, HELICAL SPG, SS EA 2.0000 01/15/2010
44 1505067 VLV, POC, SGL, 3000 PSI, 1/2" NPTF EA 1.0000 01/15/2010
45 8010107 SCREW, HHC, 1/4"20UNCx1-3/4"LG SS EA 2.0000 01/15/2010
46 8020958 WSHR, LK, 1/4", HELICAL SPG, SS EA 2.0000 01/15/2010
47 8020452 WSHR, FL. 1/4"NOM, SS EA 2.0000 01/15/2010
48 2115251 ELBOW, TUBE, 1/2"Tx1/2"MPT EA 4.0000 01/15/2010
49 2302068 TBG, 00.50"x0.065"WALL, 316SS, SMLS FT 3.0000 01/15/2010
50 2115050 CONN, MALE, 3/8"Tx1/2"MPT, SS EA 1.0000 01/15/2010
51 2302059 TBG, 00.38"x0.035"WALL, 316SS, SMLS IN 12.0000 01/15/2010
52 2115139 CONN, BLKHD, 3/8x1/4, SS EA 1.0000 01/15/2010
53 1500217 CPLG, Q/D, 1/4"NPT, MALE, SS, VITON SEALS EA 1.0000 01/15/2010
54 2115141 CONN, BLKHD, 1/2"Tx1/2"MPT, SS EA 1.0000 01/15/2010
55 1500037 CPLG, Q/D, MALE, 1/2"NPT, VITON SEALS EA 1.0000 01/15/2010
56 2115140 CONN, BLKHD, 1/2"Tx3/8"MPT, SS EA 1.0000 01/15/2010
57 1500035 CPLG, Q/D, 3/8"NPT, MALE, SS, VITON SEALS EA 1.0000 01/15/2010
58 733872 TEST CAP ASSY, C&K LINE, RUNNING TOOL, FT-G RIS EA 2.0000 01/15/2010
59 733875 TEST CAP ASSY, BSTR LINE, RUNNING TOOL, FT-G RIS EA 1.0000 01/15/2010
60 20035618 CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H +NN EA 1.0000 01/15/2010
61 737855 PLUG, SHPG, RISER JT EA 2.0000 01/15/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:03:19 AM
Page: 3 of 3

Bill of Material for Item 20084718


Description: TEST/RUNNING TOOL, 1000 TON, FT-H RIS W/LOCK-OUT

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

62 733553 PLUG, SHPG, F/4.5"ID BOX EA 1.0000 01/15/2010


63 737852 PLUG, SHPG, BLU, URETHANE, RISER JT EA 2.0000 01/15/2010
64 1500218 CAP, DUST, QD, 1/4", 60 SERIES POLYURETHANE EA 1.0000 01/15/2010
65 1500219 CAP, DUST, QD, 1/2", 60 SERIES POLYURETHANE EA 1.0000 01/15/2010
66 1500209 CAP, DUST, QD, 60 SERIES EA 1.0000 01/15/2010
67 20082905 SCREW, SKT SET, HALF DOG TYPE, 3/4"-10UNC-2A EA 6.0000 01/15/2010
68 20035613 CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H EA 1.0000 01/15/2010
69 20038562 SHACKLE, ANCHOR, BOLT, 6-1/2 TON, 7/8",ABS+CDS +NN EA 2.0000 01/15/2010
70 733924 SEAL SUB, 1"DIAx2"LG, RUNNING TOOL, FT-G RISER EA 1.0000 01/15/2010
71 5001063 O-RING, 70 DURO EA 4.0000 01/15/2010
72 1500038 CPLG, Q/D, 1/2" NPT, SS, VITON SEALS, FE EA 1.0000 01/15/2010
73 20040146 PLUG, DUST, QD, 60 SERIES, 1/2" +NN EA 1.0000 01/15/2010
74 20040147 CPLG, QD, 1/4" NPT, FEMALE, SS VITON SEA +NN EA 1.0000 01/15/2010
75 1500208 PLUG, DUST, QD, 60 SERIES EA 1.0000 01/15/2010
76 1500036 CPLG, Q/D, 3/8"NPT, FEMALE, SS VITON SEALS EA 1.0000 01/15/2010
77 20040148 PLUG, DUST, QD, 60 SERIES, 1/4" +NN EA 1.0000 01/15/2010
78 20039579 OUTER RG, LOCK OUT MOD, RUNNING TOOL, FTG/FTG B EA 1.0000 01/15/2010
79 20079394 INR RG, LOCK-OUT MOD, FT-H RUNNING TOOL EA 1.0000 01/15/2010
80 20028088 T-HANDLE RETRACT, PLUNGER EA 1.0000 01/15/2010
81 20082904 COLLAR, SET SCREW RETNR, RUNNING TOOL, FT-H RIS EA 2.0000 01/15/2010
82 220963 SCREW, HHC 1/2-13UNCx5-1/4 LG ASTM A320-L7 XYLAN EA 2.0000 01/15/2010
83 025084 WSHR, LK, HELICAL SPG, 1/2", REG, CAD PLTD EA 2.0000 01/15/2010
84 226387 NUT, HEX, 1/2"-13UNC, A194Gr7 YEL CAD EA 2.0000 01/15/2010
85 8020220 NUT, JAM, 5/8"-11UNC, STL, CAD PLTD EA 1.0000 01/15/2010
86 8151123 COTTER PIN, 1/8 X 3 SS EA 1.0000 01/15/2010
87 20084574 PIN, COTTER, DIA. 1/2 X 5"LG, ZINC PLT'D EA 4.0000 01/15/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:03:47 AM
Page: 1 of 1

Bill of Material for Item 733872


Description: TEST CAP ASSY, C&K LINE, RUNNING TOOL, FT-G RIS

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

733872D B DWG: CAP, ASSY, TEST, C/K LINE EA 0.0000 11/10/2010


1 733873 CAP, WA, TEST, C/K LINE, RUNNING TOOL, FT-G RISER EA 1.0000
2 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 1.0000
3 733885 HANDLE, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000
4 8001414 SCREW, HHC, 1/2"-13UNCx3-1/2" LG, CAD PLTD EA 2.0000
5 025084 WSHR, LK, HELICAL SPG, 1/2", REG, CAD PLTD EA 2.0000
6 8020184 NUT, HX, 1/2"-13UNC, CAD PLTD EA 2.0000
7 733958 STRAP, LIFTING, TEST CAP, C/K & BSTR, RUNNING TOO EA 1.0000
8 8001302 SCREW, HHC, 1/4"-20UNCx3/4"LG, CAD PLTD EA 2.0000
9 8020908 WSHR, LK, 1/4", HELICAL SPG, CAD PLTD EA 2.0000
10 736890 PIN, LKG, TEST PLUG ASSY, FT RISER RUNNING TOOL EA 1.0000
11 051232 SPG, .845"OD, 316SS EA 1.0000
12 736889 NUT, RETNR, LKG PIN, TEST PLUG ASSY, FT RISER RUNN EA 1.0000
13 062723 EYEBOLT, SHLDR, 3/8"-16UNCx 1-1/4"LG EA 1.0000

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:04:06 AM
Page: 1 of 1

Bill of Material for Item 733875


Description: TEST CAP ASSY, BSTR LINE, RUNNING TOOL, FT-G RIS

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

733875D C DWG: CAP ASSY, TEST, BSTR LINE EA 0.0000 04/12/2011


1 733941 CAP, TEST, FM, BSTR LINE, RUNNING TOOL, FT-G RISER EA 1.0000
2 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 1.0000 02/04/2008
3 733885 HANDLE, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000
4 8001414 SCREW, HHC, 1/2"-13UNCx3-1/2" LG, CAD PLTD EA 2.0000
5 025084 WSHR, LK, HELICAL SPG, 1/2", REG, CAD PLTD EA 2.0000
6 8020184 NUT, HX, 1/2"-13UNC, CAD PLTD EA 2.0000
7 733958 STRAP, LIFTING, TEST CAP, C/K & BSTR, RUNNING TOO EA 1.0000
8 8001302 SCREW, HHC, 1/4"-20UNCx3/4"LG, CAD PLTD EA 6.0000
9 8020908 WSHR, LK, 1/4", HELICAL SPG, CAD PLTD EA 6.0000
10 736890 PIN, LKG, TEST PLUG ASSY, FT RISER RUNNING TOOL EA 1.0000
11 051232 SPG, .845"OD, 316SS EA 1.0000
12 736889 NUT, RETNR, LKG PIN, TEST PLUG ASSY, FT RISER RUNN EA 1.0000
13 062723 EYEBOLT, SHLDR, 3/8"-16UNCx 1-1/4"LG EA 1.0000
14 20001139 COLLAR, LANDING, TEST CAP, BSTR LINE, RUNNING TOOL EA 1.0000

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:04:35 AM
Page: 1 of 1

Bill of Material for Item 20035618


Description: CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H +NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20035618D A DWG: CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H EA 0.0000 11/12/2010
1 20035617 TEST CAP, FM, HYD LINE, RUNNING TOOL, FT-G RISER EA 1.0000 08/01/2007
2 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 1.0000 08/01/2007
3 733885 HANDLE, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000 08/01/2007
4 8001414 SCREW, HHC, 1/2"-13UNCx3-1/2" LG, CAD PLTD EA 2.0000 08/01/2007
5 025084 WSHR, LK, HELICAL SPG, 1/2", REG, CAD PLTD EA 2.0000 08/01/2007
6 8020184 NUT, HX, 1/2"-13UNC, CAD PLTD EA 2.0000 08/01/2007
7 733938 STRAP, LIFTING, TEST CAP, HYD, RUNNING TOOL, FT-G EA 1.0000 08/01/2007
8 8001302 SCREW, HHC, 1/4"-20UNCx3/4"LG, CAD PLTD EA 6.0000 08/01/2007
9 8020908 WSHR, LK, 1/4", HELICAL SPG, CAD PLTD EA 6.0000 08/01/2007
10 736890 PIN, LKG, TEST PLUG ASSY, FT RISER RUNNING TOOL EA 1.0000 08/01/2007
11 051232 SPG, .845"OD, 316SS EA 1.0000 08/01/2007
12 736889 NUT, RETNR, LKG PIN, TEST PLUG ASSY, FT RISER RUNN EA 1.0000 08/01/2007
13 062723 EYEBOLT, SHLDR, 3/8"-16UNCx 1-1/4"LG EA 1.0000 08/01/2007
14 20001140 COLLAR, LANDING, TEST CAP, HYD LINE, RUNNING TOOL, EA 1.0000 08/01/2007

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:05:24 AM
Page: 1 of 1

Bill of Material for Item 20035613


Description: CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20035613D A DWG: CAP ASSY, TEST, HYD LINE, RUNNING TOOL, FT-H EA 0.0000 11/12/2010
1 20035215 TEST CAP, FM, RH, HYD LINE, RUNNING TOOL, FT-G EA 1.0000 08/01/2007
2 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 1.0000 08/01/2007
3 733885 HANDLE, TEST CAP, RUNNING TOOL, FT-G RISER EA 1.0000 08/01/2007
4 8001414 SCREW, HHC, 1/2"-13UNCx3-1/2" LG, CAD PLTD EA 2.0000 08/01/2007
5 025084 WSHR, LK, HELICAL SPG, 1/2", REG, CAD PLTD EA 2.0000 08/01/2007
6 8020184 NUT, HX, 1/2"-13UNC, CAD PLTD EA 2.0000 08/01/2007
7 733938 STRAP, LIFTING, TEST CAP, HYD, RUNNING TOOL, FT-G EA 1.0000 08/01/2007
8 8001302 SCREW, HHC, 1/4"-20UNCx3/4"LG, CAD PLTD EA 6.0000 08/01/2007
9 8020908 WSHR, LK, 1/4", HELICAL SPG, CAD PLTD EA 6.0000 08/01/2007
10 736890 PIN, LKG, TEST PLUG ASSY, FT RISER RUNNING TOOL EA 1.0000 08/01/2007
11 051232 SPG, .845"OD, 316SS EA 1.0000 08/01/2007
12 736889 NUT, RETNR, LKG PIN, TEST PLUG ASSY, FT RISER RUNN EA 1.0000 08/01/2007
13 062723 EYEBOLT, SHLDR, 3/8"-16UNCx 1-1/4"LG EA 1.0000 08/01/2007
14 20001140 COLLAR, LANDING, TEST CAP, HYD LINE, RUNNING TOOL, EA 1.0000 08/01/2007

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 17, 2011 Time: 3:45:59 PM
Page: 1 of 2

Bill of Material for Item 20074298


Description: SPIDER ASSY, FT-H RIS, 60.5" ROTARY TABLE

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20070351 SPARE PART KIT, F/SPIDER EA 0.0000 09/10/2008


20074298D D DWG: SPIDER ASSY, FT-H RIS, 60.5" ROTARY TABLE EA 0.0000 06/10/2011
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060610 L TS: FUNCTIONAL/PRE-DELIVERY TESTING F/RISER SYS AC EA 0.0000 03/15/2011
AX061072 A SPEC: TEST PROCEDURE, SPIDER AND GIMBAL ASSEMBLY EA 0.0000 12/08/2009
AX080269 - SPEC: INSTL OF PRESSURE COMPENSATED FLOW CONTROL, EA 0.0000 05/12/2011
1 20036092 HSG, SPIDER, WA, SECONDARY, FT-H RIS EA 1.0000 09/10/2008
2 20035795 DOG, LKG, SPIDER ASSY, 60.5" ROTARY TBL, FT +NN EA 4.0000 09/10/2008
3 733609 CVR, DOG, LKG, SPIDER ASSY EA 4.0000 09/10/2008
4 051336 PIN, SPG, 1/2"DIA, 4"LG, SS EA 4.0000 09/10/2008
5 051340 PIN, SPG, 1/2"DIA, 2"LG, SS EA 8.0000 09/10/2008
6 733601 PIN, 5.0"DIA, LKG DOG, SPIDER ASSY, 60.50" ROTARY EA 4.0000 09/10/2008
7 20075871 PIN, QUICK RELEASE, 1"DIA, 5"GRIP LENGTH EA 4.0000 11/04/2008
8 060798 FTG, GREASE, 1/4"-18, STRAIGHT EA 4.0000 09/10/2008
9 733428 MT, CLEVIS, CYL, SPIDER/ GIMBAL ASSY, 60.50" ROTAR EA 8.0000 09/10/2008
10 733636 GUARD, HYD TBG, PLUMBING EA 4.0000 09/10/2008
11 051338 CYL, HYD, MFPA STYLE, MT-2, 1.5"BORE, 09.00"STROKE EA 4.0000 09/10/2008
12 8049144 SCREW, SHLDR, SCH, .75"DIAx 6"LG, DIA .625-11x.875 EA 4.0000 09/10/2008
13 8020265 NUT, HX, 5/8"-11UNC, SS EA 4.0000 09/10/2008
14 20037130 EYE, ROD, SPH, SELF-ALGNMT, 3/4" NEW STYLE+NN EA 4.0000 09/10/2008
15 2116912 ADPTR, MALE, 1/2"MALE PIPE, 3/8"MALE SAE (JIC) 37 EA 8.0000 09/10/2008
16 733486 BRKT, BLKHD, SPIDER, SPIDER/GIMBAL ASSY, 60.5" ROT EA 1.0000 09/10/2008
17 20019734 SCREW, HHC, 1/2-13UNC X2-1/2"LG, ZINC CHROMATE +NN EA 16.0000 09/10/2008
18 207266 WSHR, LK, SPLIT, 1/2", STL, CAD PLTD EA 16.0000 01/27/2010
19 20093792 SCREW, HHC, 3/8"-16UNCX1"LG, GR 5, CAD PLTD EA 18.0000 05/12/2011
20 207257 WSHR, LK, SPG, SPLIT, 3/8", STL, CAD PLTD EA 18.0000 01/15/2010
21 2565454 HOSE ASSY, HYD, 39"LG, SS, 37 DEG JIC FEM EA 4.0000 09/10/2008
22 2565455 HOSE ASSY, HYD, 21"LG, SS, DEG JIC 37 EA 4.0000 09/10/2008
23 2116149 ADPTR, UNION, 1/2Tx1/2MJIC, SS EA 8.0000 09/10/2008
24 7404017 CONN, PORT, 1/2"TUBE, SS EA 10.0000 05/12/2011
25 2115919 TEE, TUBE, 1/2", TxTxT, SS EA 10.0000 09/10/2008
26 2115734 UNION, 1/2" TUBE EA 6.0000 09/10/2008
27 2115511 CONN, BLKHD, TUBE, 1/2"x1/2", TxFPT, SS EA 2.0000 09/10/2008
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 17, 2011 Time: 3:45:59 PM
Page: 2 of 2

Bill of Material for Item 20074298


Description: SPIDER ASSY, FT-H RIS, 60.5" ROTARY TABLE

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

28 2265871 ADPTR, MALE, 1/2"PIPE, 1/2" MALE JIC 37 EA 2.0000 09/10/2008


29 2116820 CAP, 1/2", 37DEG JIC, SS EA 2.0000 09/10/2008
30 70000137 TBG, 00.50"x0.049"WALL, 316SS, SMLS FT 65.0000 01/11/2011
31 20038586 RG, HOIST, 14000#, SIDEPULL, ABS+CDS, 1-1/4" +NN EA 4.0000 09/10/2008
32 20074276 RG, SPPRT, SPIDER GIMBAL EA 1.0000 09/10/2008
33 012352 SCREW, SHC, 1"-8UNCx5-1/2"LG, CAD PLTD EA 8.0000 09/10/2008
34 20092957 VLV, PRSSR-COMPENSATED, FLOW CNTL EA 1.0000 04/15/2011
35 20038626 SHACKLE, ANCHOR, BOLT, 12 TON, 1-1/4", ABS+CDS +NN EA 4.0000 09/10/2008
36 2115053 CONN, TUBE, 1/2"x3/8", TxMPT, SS EA 2.0000 05/12/2011
37 737530 PLT, DATA, BLANK, RISER EA 2.0000 09/10/2008
38 8130121 SCREW, DRV, #6 x 1/4"LG, .120"HOLE SIZE, SS, RD HD EA 8.0000 09/10/2008
39 20027360 CLAMP, TUBE, DBL LINES, 1/2"SS EA 20.0000 05/12/2011
40 8010100 SCREW, HHC, 1/4"UNCx1/2"LG, SS EA 40.0000 05/12/2011
41 8020958 WSHR, LK, 1/4", HELICAL SPG, SS EA 40.0000 05/12/2011

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:06:49 AM
Page: 1 of 1

Bill of Material for Item 20034040


Description: TENSION RG ASSY, 59"ID, 1750 TON ROTATING

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20034040D E DWG: TENSION RG ASSY, 59"ID, 1750 TON ROTATING EA 0.0000 10/25/2010
20070352 SPARE PART LIST, F/TENS RG SEE TEXT NOTES EA 0.0000 12/11/2008
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060610 L TS: FUNCTIONAL/PRE-DELIVERY TESTING F/RISER SYS AC EA 0.0000 03/15/2011
1 20035288 HSG ASSY, UPR, ROTATING, 1750 TON, TENSION RG EA 1.0000 06/25/2007
2 20033607 BRG, TENSION RG, 3.5M LBS LOAD CAPACITY +NN EA 1.0000 06/25/2007
3 20030220 RG, LOAD, FM, TENSION RG, 59"ID, 1750 TON EA 1.0000 06/25/2007
4 20090804 FUNNEL, RG, TENSION, 59", ROTATING EA 1.0000 10/22/2010
5 20090832 WSHR, FL, CIRCULAR, HARDENED, 1-1/8", ASTM F436 T EA 60.0000 10/22/2010
6 20034018 SCREW, SHC, 1-1/8-7UNC-2B X 10.00"LG EA 30.0000 06/25/2007
7 20033984 SCREW, HHC, 1-1/8-7UNC-2B X 9.00"LG EA 30.0000 06/25/2007
9 20072121 PLUMBING KIT, GREASE FITTING, MOSVOLD TR EA 1.0000 04/28/2008

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:07:12 AM
Page: 1 of 2

Bill of Material for Item 20035288


Description: HSG ASSY, UPR, ROTATING, 1750 TON, TENSION RG

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20035288D C DWG: HSG ASSY, UPR, ROTATING, 1750 TON, TENSION RG EA 0.0000 04/29/2008
1 20030170 HSG, UPR, FM, TENSION RG, 1750 TON, 59" ROTATING EA 1.0000 06/25/2007
2 733808 RG, ACTUATOR, RG, TENSION, 58-1/2" EA 1.0000 06/25/2007
3 20035285 DOG, LK, 59"ID TENSION RG +NN EA 6.0000 06/25/2007
4 733331 LATCH ASSY, REPLACEABLE, RG, TENSION, FT-G RISER EA 6.0000 06/25/2007
5 733951 SCREW, SHLDR, 1"x4.57"LG, BLD INSTL EA 6.0000 06/25/2007
6 20072236 SLEEVE, BRG, MOLDED NYLON, 1"IDX1-1/8"OD EA 6.0000 05/05/2008
7 733173 WSHR, FL, 1.03"IDx2.00"ODx .125 THK EA 6.0000 06/25/2007
8 8020408 WSHR, FL, 3/4", STL, CAD PLTD EA 6.0000 06/25/2007
9 216915 NUT, HX, SLTD, 3/4"-10UNC-2B, A563GrA, CAD PLTD EA 6.0000 06/25/2007
10 20071200 LATCH ASSY, RG ACTUATOR, 7/8"STROKE EA 1.0000 03/11/2008
11 8020908 WSHR, LK, 1/4", HELICAL SPG, CAD PLTD EA 8.0000 03/08/2010
12 733183 RETNR, ACT RG, 2.00"ODx 57-1/2" RG, TENSION, NON-R EA 3.0000 06/25/2007
13 8020962 WSHR, LK, 1/2", HELICAL SPG, SS EA 4.0000 03/08/2010
14 8001406 SCREW, HHC, 1/2"UNCx1-1/2"LG, CAD PLTD EA 4.0000 06/25/2007
15 0412711 CYL, CLEVIS-MT, 1-1/2"BORE, 1"SS ROD, 5-3/4"STROKE EA 1.0000 06/25/2007
16 0410073 CLEVIS, ROD, HYD, 3/4"-16 EA 1.0000 06/25/2007
17 8155076 PIN, CLEVIS, 3/4"x2-1/2"LG, STL EA 1.0000 06/25/2007
18 737490 BRKT, CYL ROD EA 1.0000 06/25/2007
19 737489 BRKT, CYL BASE EA 1.0000 06/25/2007
20 8001356 SCREW, HHC, 3/8"UNCx1"LG, BRT STL, CAD PLTD EA 4.0000 06/25/2007
21 8020910 WSHR, LK, 3/8", HELICAL SPG, REG, CAD PLTD EA 8.0000 06/25/2007
22 8014597 SCREW, SHC, 1/2"-13UNCx1-3/4" LG, STL, CAD PLTD EA 3.0000 06/25/2007
23 8151119 PIN, COTTER, 1/8"x1-1/2"LG, SS EA 6.0000 06/25/2007
24 2040059 ELBOW, 90DEG, 1/2"MPTx1/2"MPT, SS EA 2.0000 03/11/2008
25 1500037 CPLG, Q/D, MALE, 1/2"NPT, VITON SEALS EA 2.0000 04/27/2010
26 1500219 CAP, DUST, QD, 1/2", 60 SERIES POLYURETHANE EA 2.0000 04/27/2010
27 1500038 CPLG, Q/D, 1/2" NPT, SS, VITON SEALS, FE EA 2.0000 04/27/2010
28 20085877 HOSE ASSY, 1/4"ID, 5.8KSI WP, 12" LG, SS EA 22.0000 03/02/2010
29 1500217 CPLG, Q/D, 1/4"NPT, MALE, SS, VITON SEALS EA 2.0000 04/27/2010
30 1500218 CAP, DUST, QD, 1/4", 60 SERIES POLYURETHANE EA 2.0000 04/28/2010
31 2115242 ELBOW, TUBE, 1/4"x1/2", SS, TxMPT EA 1.0000 06/25/2007
32 20040147 CPLG, QD, 1/4" NPT, FEMALE, SS VITON SEA +NN EA 2.0000 04/27/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:07:12 AM
Page: 2 of 2

Bill of Material for Item 20035288


Description: HSG ASSY, UPR, ROTATING, 1750 TON, TENSION RG

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

33 20040148 PLUG, DUST, QD, 60 SERIES, 1/4" +NN EA 2.0000 04/27/2010


34 20001126 TEE, PIPE, MALE, 1/4"NPT, 316 SS EA 1.0000 03/11/2008
35 2232096 ADPTR, TUBE, ELBOW, 1/4" TUBE MALE TO 1/4" NPT FE EA 1.0000 03/11/2008
36 2042689 UNION, HOSE, 1/2"x1/4", SS, (MPTxMPT) EA 1.0000 06/25/2007
37 20037819 BRKT,MTG,CYL, ROD, TENS RG, 59"ID,ROTATING,RIS +NN EA 2.0000 03/11/2008
38 1505049 VLV, POC, 1/2"NPT, SS EA 1.0000 06/25/2007
39 2302002 TBG, 1/4"ODx.035"WALL, 304SS **SEE TEXT NOTES** IN 564.0000 06/25/2007
40 8211650 CLIP, TBG, (2) 1/4"TUBES, SS EA 32.0000 06/25/2007
41 8001307 SCREW, HHC, 1/4"-20UNCx1-3/4" LG, CAD PLTD EA 8.0000 03/08/2010
42 8020180 NUT, HX, 1/4"-20UNC, CAD PLTD EA 4.0000 03/08/2010
43 7403246 ADPTR, 1/4"MNPTx1/4"MJIC, TEE TO HOSE EA 12.0000 03/11/2008
44 2116913 CONN, TEE, TRIPLE-LOK, 7/16" MALE 37 DEG, 7/16" FE EA 10.0000 03/11/2008
45 20040146 PLUG, DUST, QD, 60 SERIES, 1/2" +NN EA 2.0000 04/27/2010
46 20032354 CVR, CYL, SIMPLE STYLE, 59" TENS RG EA 1.0000 06/25/2007
47 8001352 SCREW, HHC, 3/8"-16UNCx1/2"LG, CAD PLTD EA 4.0000 03/08/2010
48 20016791 UNION, 1/4" TUBE X 37 DEG JIC, SS *** + NN ** EA 22.0000 03/11/2008
49 20024491 ELBOW, CONN, SWIVEL, 1/4"SS +NN EA 2.0000 03/11/2008
50 204219 FTG, GREASE, STR, 1/8"MPT, SS EA 12.0000 10/17/2007
51 025034 WSHR, LK, SPG, 1/2", HI-COLLAR HELICAL, CARBON STL EA 3.0000 03/08/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:07:41 AM
Page: 1 of 1

Bill of Material for Item 733331


Description: LATCH ASSY, REPLACEABLE, RG, TENSION, FT-G RISER

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

733331D A DWG: LATCH ASSY, REPLACEABLE, EA 0.0000 05/05/2008


9108877 TAG, BLANK ID, 1"WIDEx2"LG, W/ (1)1/8"DIA HOLE LOC EA 1.0000 05/05/2011
1 733332 PSTN, W/HORZ PIN HOLE, REPLACEABLE LATCH, TENSION EA 1.0000
2 733922 CYL, F/TENS RG LATCH EA 1.0000
3 733333 HD, CYL, REPLACEABLE LATCH, RG, TENSION, FT-G RISE EA 1.0000
4 031416 SEAL, PSP, 2-1/2"x2-1/8"x3/16" EA 1.0000
5 031417 SEAL, PSP, 3"x2-5/8"x3/16" EA 1.0000
6 031415 SEAL, POLYPAK, 2-5/8"x2-1/4"x 3/16" TYPE B EA 1.0000
7 031399 O-RING, 70 DURO EA 1.0000
8 031400 SEAL, WIPER EA 1.0000
9 733393 PIN, DOWEL, 3/16"x5/8"LG, MOD, SPH HD, SS EA 1.0000
10 204219 FTG, GREASE, STR, 1/8"MPT, SS EA 1.0000
11 8014565 SCREW, SHC, 3/8"-16UNCx2-3/4" LG, BRT STL, CAD PL EA 6.0000
12 207257 WSHR, LK, SPG, SPLIT, 3/8", STL, CAD PLTD EA 6.0000
13 8155167 PIN, HITCH, 1/2"DIAx4"GRIP, W/STD GRIP W/COLLAR EA 1.0000

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:08:05 AM
Page: 1 of 1

Bill of Material for Item 20074277


Description: GIMBAL ASSY,1000 TON CAPACITY,60-1/2" ROTARY TABLE

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20074277D E DWG: GIMBAL ASSY, 1000 TON CAPACITY, 60-1/2"ROTARY EA 0.0000 11/20/2010
AX061072 A SPEC: TEST PROCEDURE, SPIDER AND GIMBAL ASSEMBLY EA 0.0000 12/08/2009
1 20038776 PLT, TOP, GIMBAL EA 1.0000 09/10/2008
2 20079436 PLT, BTM, GIMBAL EA 1.0000 05/27/2009
3 20074276 RG, SPPRT, SPIDER GIMBAL EA 1.0000 09/10/2008
4 20038453 BRKT, TOP, GIMBAL EA 6.0000 09/10/2008
5 20038454 BRKT, BTM, GIMBAL EA 6.0000 09/10/2008
6 20038319 BRG, GIMBAL, RST, 60.5" +NN EA 6.0000 09/10/2008
7 20038586 RG, HOIST, 14000#, SIDEPULL, ABS+CDS, 1-1/4" +NN EA 4.0000 09/10/2008
8 219473 SCREW, FLG, 12 PT EXT, 1-1/4"- 8UNCx4-1/2"LG, A320 EA 96.0000 09/10/2008
9 012352 SCREW, SHC, 1"-8UNCx5-1/2"LG, CAD PLTD EA 16.0000 09/10/2008
10 20038839 STUD & NUT ASSY, AT, 1-3/4"-8UN X 30.00"LG, EA 4.0000 09/10/2008
11 340089 PLUG, PIPE, HEX SKT, 1/4" CAD PLTD, CS EA 12.0000 09/10/2008
12 20039393 SHACKLE, ANCHOR, BOLT, 9-1/2 TON, ABS+CDS EA 4.0000 09/10/2008

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:08:29 AM
Page: 1 of 1

Bill of Material for Item 20075460


Description: TEST/LIFT FLG ASSY, FT-H RISER

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20070353 SPARE PART LIST, F/TEST LIFT FLG EA 0.0000 11/13/2008


20075460D D DWG: TEST/LIFT FLG ASSY, FT-H RISER EA 0.0000 08/31/2010
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX060242 I TS: ABS/DNV LIFT APPLIANCES & LOOSE GEAR, MFGD BY EA 0.0000 11/13/2008
1 20075459 FLG, LIFTING/TESTING, STK, FT-H RISER EA 1.0000 11/13/2008
2 20037384 TEST CAP, C&K LINE, 21"OD, FT-H RISER +NN EA 2.0000 11/13/2008
3 20037383 TEST CAP, BSTR LINE, 21"OD, FT-H RISER +NN EA 1.0000 11/13/2008
4 20037379 TEST CAP, HYD LINE, 21"OD, FT-H RISER +NN EA 2.0000 11/13/2008
5 20026780 KEEPER RG, BSTR LINE TEST CAP +NN EA 1.0000 11/13/2008
6 20026778 KEEPER RG, C&K LINE, TEST CAP +NN EA 2.0000 11/13/2008
7 20026782 KEEPER RG HYD LINE TEST CAP,21"OD FT-G-B RISER +NN EA 2.0000 11/13/2008
8 20018463 SCREW, SHC, 3/8-16UNC-2A X .750" LG, SS +NN EA 10.0000 11/13/2008
9 20075461 BOLT, 3,500-4 STUD ACME, MAIN FLG, FT-G RISER EA 8.0000 11/13/2008
10 030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 2.0000 11/13/2008
11 030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 1.0000 11/13/2008
12 062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 2.0000 11/13/2008

End of Publication
8 7 6 5 4 3 2 1

15.00
15.25
11.31
11.47 2X 1.450

R.25 1.94 A 2X 15 $
3X R.25
30 $
D D
45 $X .25

-A- 5.125 -A-

( 6.012 #.001)
4.93 R.25 6.493 (BEFORE COATING)
9.125 2.00
10.250
5.75 2X 8.875 2X 6.008 #.002
(AFTER COATING)
6.74 11.125 30 $
R.500

30 $

A .531 1.00 SEE DETAIL E .37


TAP .625-11UNC-2B .75
2.38
C R.500 SEE DETAIL D 3.74 C
ROUGH MACHINE DETAIL 4.80
TOP VIEW 12.50
SECTION A-A
.563 HIGH PRESSURE
F-C AUTOCLAVE (PN: F-562-C)
DRILL 1.047 .750 ( .631 #.006)
TAP 1.125-12 UNF-2A .625 (BEFORE COATING)
.634
.619
(.75) TYP.
SEE DETAIL C ( 6.505 #.001) (AFTER COATING)
.158 (BEFORE COATING) ( 6.008) BREAK SHARP
CORNERS
5 $ +.003 R.005
6.500
-.000
(AFTER COATING)
(4.80)
.187 1.047 R.016
(3.74)
30 $
6.030
25 $
B 2.00 .375 B
.625
1.00

DETAIL E 12.50 DETAIL D


DETAIL C RELIEF

NOTES: R.06 7.750

1. USE LOW STRESS SOLID STEEL


1.550
STAMPS IN .25 HIGH CHARACTERS:
SHAFFER
MADE IN USA
P/N________ 15 $
S/N______

2. UT PER SOP 8.004 AFTER HEAT TREAT. 1.450 Rev.

A 30 $
.25
c SHAFFER, INC.
Material
Ltr. ECR/N
Drawn Date
Revision Description By App'd Date
A
3. MT PER SOP 8.003 AFTER FINISH MACHINE. Copyrighted as an unpublished work.
ALL RIGHTS RESERVED
8.125 This work contains the CONFIDENTIAL AND
Checked
PROPRIETARY INFORMATION of Shaffer, Inc.
Neither this document nor any inform ation dis-
4. ALL DIAMETERS UNLESS OTHERWISE SPECIFIED TO BE .003 A closed herein shall be reproduced in any form,
Heat Treat Engineer
Title
10.875 used, or disclosed to others for any purpose
including manufacturing without the express writ-
PER MAT'L SPEC
Release No.
ten permission of Shaffer, Inc.

5. ALLOW FOR .010 RUNOUT ON ROUGH PART TO -A- 7. (AT ASSY LEVEL) HYDRO TEST PER AX060527 BEFORE COATING Unless Otherwise Specified Unspecified Tolerances Scale
IS APPLIED. PRESSURE REQUIREMENTS; 15,000 PSI SWP. FRONT VIEW Dimensions Are In Inches
Do Not Scale Drawing
.X #
.06
Est.Wgt.

6. HARDNESS CHECK PER SOP 8.006 AFTER FINAL MACHINE, POLYPAK USED IS TO BE DISCARDED AFTER TEST. All Dimensions In Parentheses ( )
.XX # .03

NO MANUAL CHANGES Are Reference .XXX # .015


1/16 Old Dwg.No.
APPROX WHERE SHOWN.. Pro/ENGINEER Model
All Dimensions In Brackets [ ] Fractions #

D-
Rev.
8. COAT ENTIRE PART WITH SERMAGARD 1105/1280 AFTER PRESSURE TEST. Are Millimeters
Break All Sharp Corners
Finish 125
Angles # 0 $30' Sheet of
Remove All Burrs

8 7 6 5 4 3 2 1
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:11:25 AM
Page: 1 of 1

Bill of Material for Item 20037384


Description: TEST CAP, C&K LINE, 21"OD, FT-H RISER +NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20037384D J DWG: TEST CAP, C&K LINE, 21"OD, FT-H RISER EA 0.0000 04/11/2011
20087312 BAR, FG, DIA 11.5" X 16" LG, C&K TEST CAP EA 1.0000 05/10/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:11:51 AM
Page: 1 of 1

Bill of Material for Item 20037383


Description: TEST CAP, BSTR LINE, 21"OD, FT-H RISER +NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20037383D B DWG: TEST CAP, BSTR LINE, 21"OD, FT-H RISER EA 0.0000 05/10/2010
20087313 BAR, FG, DIA 8.5" X 13" LG, BSTR TEST CAP EA 1.0000 05/10/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:13:10 AM
Page: 1 of 1

Bill of Material for Item 20037379


Description: TEST CAP, HYD LINE, 21"OD, FT-H RISER +NN

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20037379D C DWG: TEST CAP, HYD LINE, 21"OD, FT-H RISER EA 0.0000 04/29/2010
20087105 BAR, FG, DIA 7.00" X 13" LG EA 1.0000 04/29/2010
AX060527 F TS: CHK, KILL, BSTR, HYD LINES, & RELATED LINE TER EA 0.0000 01/17/2011

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:13:32 AM
Page: 1 of 2

Bill of Material for Item 20080119


Description: SPIDER/GIMBAL CNTL PNL ASSY, W/RIS TORQUE TOOL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20070513 SPARE PART LIST, PNL ASSY CNTR RISER SPIDER EA 0.0000 09/02/2009
20080119D - DWG:SPIDER/GIMBAL CNTL PNL ASSY, W/RIS TORQUE TOOL EA 0.0000 09/02/2009
AX040014 Z STS: SURFACE TREATMENT, PAINT EA 0.0000 05/17/2011
AX061065 A SPEC: TP, REMOTE SPIDER/GIMBAL PANEL EA 0.0000 11/29/2010
1 1100207 VLV, SEAL, SHR, 1/2"NPT, WATER SVC EA 1.0000 04/21/2010
2 1000225 RGLTR, MNL, 1/2", 5M, 300-1500 PSI REG PRSSR EA 1.0000 09/02/2009
3 6553041 VLV, NEEDLE, 1/2"FNPT-FNPT, SS, 10,000PSI, METAL T EA 1.0000 09/02/2009
4 1112716 VLV, BALL, 1/2" TBG, TRUNNION, 316SS EA 3.0000 09/02/2009
5 1552161 VLV, CHECK, SS, 1/2"-TUBE END, 1 PSI CRACKING PRSS EA 1.0000 09/02/2009
6 2115054 CONN, TUBE, 1/2"Tx1/2"MPT, SS EA 4.0000 09/02/2009
7 70000137 TBG, 00.50"x0.049"WALL, 316SS, SMLS FT 40.0000 09/02/2009
8 4005073 GAUGE, 4" FACE, 0-3000PSI/BAR, 1/4" LBM, GLYCERIN, EA 1.0000 09/02/2009
9 4005075 GAUGE, 4"FACE, DIAL TO READ IN BAR & 0-6000#, 1/4" EA 1.0000 09/02/2009
10 1705101 GAUGE,SNUB, POROUS METAL,1/4"MPTx1/4"FPT,OIL,316SS EA 2.0000 09/02/2009
11 20073980 HOSE ASSY, 1/2"X82'LG, 5M PSI 1/2"JIC SWVL SS FTG EA 2.0000 09/02/2009
12 1500686 CPLR, Q/D, 1/2"FNPT, 4M, 316SS W/SLEEVE LK, 71 SER EA 2.0000 09/02/2009
13 1500687 NIPPLE, Q/D, 1/2"FNPT, 4M, 316 SS, 71 SERIES EA 2.0000 09/02/2009
14 2265016 ADPTR, HOSE, CONN, MALE, 1/2"MJIC x 1/2"MPT, SS EA 2.0000 09/02/2009
15 20029635 FLTR HSG ASSY,1/2"NPT, LINE MTG, SS, 500PSI BYPASS EA 1.0000 09/02/2009
16 0520106 ELEM, HYD FLTR, 20 MICRON, 1/2" THRU 1/4"NPT EA 1.0000 09/02/2009
17 20087638 HSG, WA, SPIDER GIMBAL EA 1.0000 06/03/2010
18 5300002 GRIP, MEDIUM EA 1.0000 09/02/2009
19 20080121 NAME TAG SET, SPIDER/GIMBAL CNTL PNL EA 1.0000 09/02/2009
20 8007501 SCREW, FHC, 3/8"-16UNCx1/2" LG, UNDERCUT, 304SS EA 4.0000 09/02/2009
21 2115919 TEE, TUBE, 1/2", TxTxT, SS EA 8.0000 09/02/2009
22 2115511 CONN, BLKHD, TUBE, 1/2"x1/2", TxFPT, SS EA 8.0000 09/02/2009
23 2115562 ELL, TUBE, 1/4"Tx1/4"FPT, SS EA 2.0000 09/02/2009
24 2116295 REDUCER, TUBE, 1/4"Tx1/2"TX, STUB EA 2.0000 09/02/2009
25 2115251 ELBOW, TUBE, 1/2"Tx1/2"MPT EA 4.0000 09/02/2009
26 2119124 ADPTR, TUBE, 1/2"NPTx1/2"OD TUBE, SS EA 6.0000 09/02/2009
27 1120028 VLV, NEEDLE, 1/2"FPT EA 1.0000 09/02/2009
28 1101272 STUD, VLV, 1/2 STUD, EA 4.0000 09/02/2009
29 2115962 CROSS, 1/2"TUBE, TxTxT, 316SS EA 2.0000 09/02/2009
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:13:32 AM
Page: 2 of 2

Bill of Material for Item 20080119


Description: SPIDER/GIMBAL CNTL PNL ASSY, W/RIS TORQUE TOOL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

30 2115510 CONN, BLKHD, TUBE, 1/2"x3/8", TxFPT, SS EA 4.0000 09/02/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:13:55 AM
Page: 1 of 2

Bill of Material for Item 20033856


Description: PNL ASSY,TENS RG,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20033856D D DWG: PNL ASSY, TENS RG EA 0.0000 11/03/2009


20070509 SPARE PART LIST, F/PNL ASSY, F/ TJ/TR EA 0.0000 02/23/2008
AX061036 A SPEC: TP, TJ/TR REMOTE PANEL STANDARD EA 0.0000 02/06/2008
1 20033847 HSG, WA, TJ/TR MOSVOLD EA 1.0000 06/14/2007
2 1000100 VLV, MKR, 1/2"NPT, 3000 PSI EA 1.0000 06/14/2007
3 1100274 VLV, MANIPULATOR, 1/4"NPT, SHR SEAL, STD MT +NN EA 2.0000 06/14/2007
4 4005067 GAUGE, 4" FACE, 0-3000 PSI, SS SGL SCALE, 1/4" LBM EA 1.0000 06/14/2007
5 4005019 GAUGE, 4" FACE, 0-6000#, 1/4" LBM, PNL MT, GLY-FL EA 1.0000 06/14/2007
6 20034675 VLV, RELIEF, 1/2"T x 1/2"T, SET@100 PSI, +NN EA 1.0000 06/14/2007
7 1705101 GAUGE,SNUB, POROUS METAL,1/4"MPTx1/4"FPT,OIL,316SS EA 2.0000 06/14/2007
8 1101274 STUD, 3/8"UNCx1-1/4"LG EA 8.0000 03/14/2007
9 8007501 SCREW, FHC, 3/8"-16UNCx1/2" LG, UNDERCUT, 304SS EA 8.0000 06/14/2007
10 20033869 NAME TAG SET F/ TJ/TR PNL, EA 1.0000 06/14/2007
11 8007389 SCREW, FHC, SLTD, #8-32UNCx 3/4"LG, SS EA 12.0000 06/14/2007
12 8020256 NUT, HX, #8-32UNC, SS EA 12.0000 06/14/2007
13 8020955 WSHR, LK, HELICAL, #8, SS EA 12.0000 06/14/2007
14 2041835 PLUG, HX HD, 1/4", 316SS EA 1.0000 06/14/2007
15 20005210 SCREW, HHC, 3/8"-16UNC x 1" LG, 316 SS EA 3.0000 06/14/2007
16 20009044 EYEBOLT, 1/2"-13UNC, 1" ID, 1/38" LG THR +NN EA 2.0000 06/14/2007
17 8020263 NUT, HX, 1/2"-13UNC, SS EA 4.0000 06/14/2007
18 8020530 WSHR, FL. 1/2"SAE, SS EA 4.0000 06/14/2007
19 8020962 WSHR, LK, 1/2", HELICAL SPG, SS EA 2.0000 06/14/2007
20 1101028 HANDLE, VLV, 1/4", SS EA 2.0000 06/14/2007
21 5300001 GRIP, HANDLE, VLV, 1/4", SMALL EA 2.0000 06/14/2007
22 2115511 CONN, BLKHD, TUBE, 1/2"x1/2", TxFPT, SS EA 8.0000 06/14/2007
23 2041837 PLUG, HX HD, 1/2"NPT, 316SS EA 8.0000 06/14/2007
24 2115054 CONN, TUBE, 1/2"Tx1/2"MPT, SS EA 1.0000 06/14/2007
25 20012865 TEE,BRANCH,TUBE TO FEMALE PIPE, 1/2"TX1/4"FNPT +NN EA 1.0000 06/14/2007
26 2115251 ELBOW, TUBE, 1/2"Tx1/2"MPT EA 6.0000 06/14/2007
27 2116295 REDUCER, TUBE, 1/4"Tx1/2"TX, STUB EA 4.0000 06/14/2007
28 2115919 TEE, TUBE, 1/2", TxTxT, SS EA 4.0000 06/14/2007
29 2115052 CONN, TUBE, 1/2"x1/4", TxMPT, SS EA 3.0000 06/14/2007
30 70000137 TBG, 00.50"x0.049"WALL, 316SS, SMLS FT 30.0000 06/14/2007
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:13:55 AM
Page: 2 of 2

Bill of Material for Item 20033856


Description: PNL ASSY,TENS RG,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

31 2302052 TBG, 00.25"x0.035"WALL, 316SS, SMLS SEE SLC TEXT FT 20.0000 06/14/2007
32 2115437 CONN, TUBE, 1/4"Tx1/4"FPT, SS EA 5.0000 06/14/2007
33 4005072 GAUGE, 4" FACE, DIAL TO READ IN BAR & 0-200#, 1/4" EA 2.0000 06/14/2007
34 20004562 RGLTR, PRSSR, AIR, 5 - 150 PSI , 1/2"NPT, NORGREN EA 1.0000 06/14/2007
35 20008080 VLV, PNEU, 2POS, 3-WAY, 200 PSI PALM BTN DETENT EA 1.0000 06/14/2007
36 8638302 BRKT, VLV, AIR, 1/2", DVRTR EA 1.0000 06/14/2007
37 1112716 VLV, BALL, 1/2" TBG, TRUNNION, 316SS EA 2.0000 02/11/2008
38 20004563 MTG KIT, PNL, F/NORGEN RGLTR EA 1.0000 07/22/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:14:16 AM
Page: 1 of 1

Bill of Material for Item 20088708


Description: STORM LOOP ASSY, GOOSENECK MTD, MUX/HOTLINE

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

20088708D - DWG: STORM LOOP ASSY, GOOSENECK MTD, MUX/HOTLINE EA 0.0000 07/20/2010
1 20088709 FRAME, WA, STORM LOOP, MUX/HOTLINE, GOOSENECK MTD EA 1.0000 07/20/2010
2 20073191 CLAMP, DUAL MUX CABLE, STORM LOOP SPPRT EA 2.0000 07/20/2010
3 20076593 PIN, MTG, WA, DUAL MUX CABLE, STORM LOOP SPPRT EA 1.0000 07/20/2010
4 20087167 PIN, MTG, WA, DUAL CLAMP, SADDLE SPPRT EA 1.0000 07/20/2010
5 7403771 PIN, QUICK RELEASE, 1/2"DIA, 2"GRIP LENGTH, SS EA 2.0000 07/20/2010
6 8020940 SCREW, SHC, 3/4"-10UNCx1-3/4" LG, SS EA 2.0000 07/20/2010
7 8020266 NUT, HX, 3/4"-10UNC, SS EA 2.0000 07/20/2010
8 20001159 WSHR, LK, 3/4", 316 SS +NN EA 4.0000 07/20/2010
9 20001178 WSHR, FL, 3/4", 316 SS +NN EA 4.0000 07/20/2010
10 8002858 SCREW, SHC, 3/8"UNCx1"LG, SS EA 2.0000 07/20/2010
11 8020261 NUT, HX, 3/8"-16UNC, SS EA 2.0000 07/20/2010
12 20001164 WSHR, LK, 3/8", 316 SS +NN EA 4.0000 07/20/2010
13 20001151 WSHR, FL, 3/8"NOM, 316 SS +NN EA 4.0000 07/20/2010
14 1877375 RG, SPLIT, 1-1/4"ID, 316SS EA 2.0000 07/20/2010
15 8010295 SCREW, HHC, 7/8"-9UNC-2Ax3-1/2 LG, SS EA 2.0000 07/20/2010
16 8020267 NUT, HX, 7/8"-9UNC, SS EA 2.0000 07/20/2010
17 8020668 WSHR, LK, 7/8", SS EA 4.0000 07/20/2010
18 20028583 CHAIN, DBL LOOP, # 3, 0.83FT LG, 316SS EA 2.0000 07/20/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:14:51 AM
Page: 1 of 1

Bill of Material for Item 20090422


Description: RECOMMENDED SPARE PARTS KIT, FT-H RIS, TPM IV,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

012581 RG, WIPER EA 352.0000 09/29/2010


030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 704.0000 09/29/2010
030965 RG, WIPER, 6" EA 325.0000 09/29/2010
030969 RG, WIPER, 4.5" EA 176.0000 09/29/2010
030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 352.0000 09/29/2010
031347 SEAL, POLYPAK EA 88.0000 09/29/2010
062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 704.0000 09/29/2010
20030414 HYD LINE,WA, 90'-4"x2.88"ODx2.32"IDx5M, +NN EA 4.0000 09/29/2010
20030419 BSTR LINE, WA,90'-4 1/2"x5"ODx4"IDx7.5M, FT-G/F+NN EA 2.0000 09/29/2010
20030422 C&K LINE,WA,90'-5 1/4"x6.5"ODx4.5"IDx15M,FT-G/F+NN EA 4.0000 09/29/2010
20071998 MAIN PIPE, WA, 90'LG, FT-H, 21" X 7/8" WALL EA 2.0000 09/29/2010
20072150 CLAMP ASSY, RIS FT-H W/POST EA 14.0000 09/29/2010
20082882 MAIN PIPE, WA, 90' LG, FT-H, 21" X 15/16" WALL EA 2.0000 09/29/2010
733386 SEAL SUB, RISER, FT-G EA 5.0000 09/29/2010
733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 16.0000 09/29/2010
733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 16.0000 09/29/2010
733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 32.0000 09/29/2010
733463 WSHR, MAIN FLG, FT-G RISER EA 16.0000 09/29/2010
733622 JAM NUT, 4.5"x15M C/K LINE, FT-G RISER EA 4.0000 09/29/2010
733623 SLEEVE, 4.5x15M C/K LINE, FT-G RISER EA 4.0000 09/29/2010
733666 NUT, 5"ODx5M BSTR LINE, FT-G RISER EA 2.0000 09/29/2010
733667 SLEEVE, 5"0Dx5M BSTR LINE, FT-G RISER EA 2.0000 09/29/2010
733668 NUT, 2.35"x5M HYD LINE, FT-G RISER, HVOF PROCESS EA 4.0000 09/29/2010
733669 SLEEVE, 2.35"x5M HYD LINE, FT-G RISER EA 4.0000 09/29/2010
8002859 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, 316 SS EA 32.0000 09/29/2010
8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 16.0000 09/29/2010
8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 10.0000 09/29/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:15:14 AM
Page: 1 of 1

Bill of Material for Item 20070350


Description: SPARE PART LIST, F/RISER RUNNING TOOL

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 2.0000 02/23/2008


030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 1.0000 02/23/2008
031403 SEAL, POLYPAK, 15-1/2"x16-1/4" x3/8", 90 DURO EA 1.0000 02/23/2008
031410 O-RING, 70 DURO EA 4.0000 10/02/2009
031418 SEAL, POLYPAK, MOLY, DEEP, 14-1/4"x15"x3/8", 90 DU EA 1.0000 02/23/2008
031419 SEAL, POLYPAK, MOLY, DEEP, 15-1/4"x16"x3/8", 90 DU EA 1.0000 02/23/2008
031420 SEAL, POLYPAK, POLYMYTE, DEEP, 14"x14-3/4"x3/8" EA 1.0000 02/23/2008
051226 O-RING, SPG, 70 DURO EA 1.0000 02/23/2008
062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 2.0000 02/23/2008
1505067 VLV, POC, SGL, 3000 PSI, 1/2" NPTF EA 1.0000 02/23/2008
20035038 SEAL SUB, 7/8" DIA X 2" LG, RUNNING TOOL, FT-H +NN EA 1.0000 09/30/2009
5001063 O-RING, 70 DURO EA 4.0000 09/30/2009
733924 SEAL SUB, 1"DIAx2"LG, RUNNING TOOL, FT-G RISER EA 1.0000 09/30/2009

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:15:40 AM
Page: 1 of 1

Bill of Material for Item 20087928


Description: RECOMMENDED SPARE PARTS KIT F/20074298, SPIDER

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

051338 CYL, HYD, MFPA STYLE, MT-2, 1.5"BORE, 09.00"STROKE EA 2.0000 06/11/2010
20007150 SCREW, HHC, 1/2"-13UNCx2-1/2"LG, SAE GR8 +NN EA 8.0000 06/11/2010
20037130 EYE, ROD, SPH, SELF-ALGNMT, 3/4" NEW STYLE+NN EA 2.0000 06/11/2010
207266 WSHR, LK, SPLIT, 1/2", STL, CAD PLTD EA 8.0000 06/11/2010
2116912 ADPTR, MALE, 1/2"MALE PIPE, 3/8"MALE SAE (JIC) 37 EA 4.0000 06/11/2010
2565454 HOSE ASSY, HYD, 39"LG, SS, 37 DEG JIC FEM EA 6.0000 06/11/2010
2565455 HOSE ASSY, HYD, 21"LG, SS, DEG JIC 37 EA 6.0000 06/11/2010
733428 MT, CLEVIS, CYL, SPIDER/ GIMBAL ASSY, 60.50" ROTAR EA 4.0000 06/11/2010
8020265 NUT, HX, 5/8"-11UNC, SS EA 2.0000 06/11/2010
8049144 SCREW, SHLDR, SCH, .75"DIAx 6"LG, DIA .625-11x.875 EA 2.0000 06/11/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:33:58 AM
Page: 1 of 1

Bill of Material for Item 20076144


Description: SPARE PARTS LIST, F/RISER ADPTR P/N 20072919

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

030226 O-RING, 85-90 DURO EA 2.0000 12/08/2008


031347 SEAL, POLYPAK EA 4.0000 12/08/2008
050646 RG GSKT, BX153, 2-9/16", 10/15/20M, 304SS EA 2.0000 12/08/2008
050647 RG GSKT, BX-154, 304SS EA 2.0000 12/08/2008
050648 RG GSKT, BX-155, 304SS EA 4.0000 12/08/2008
050666 RG GSKT, BX-164, 304SS EA 1.0000 12/08/2008
20076515 SPARE PART KIT, 4-15M, T-HB VLV, SSC EA 1.0000 12/09/2008
733830 BUSHING, WEAR, 18.75"IDx20.98" ODx7.98"LG, STL EA 1.0000 12/08/2008

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:48:16 AM
Page: 1 of 1

Bill of Material for Item 20087929


Description: RECOMMENDED SPARE PARTS KIT F/20034040 TENS RG

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

0410073 CLEVIS, ROD, HYD, 3/4"-16 EA 1.0000 06/11/2010


0412711 CYL, CLEVIS-MT, 1-1/2"BORE, 1"SS ROD, 5-3/4"STROKE EA 1.0000 06/11/2010
20072236 SLEEVE, BRG, MOLDED NYLON, 1"IDX1-1/8"OD EA 1.0000 06/11/2010
20085877 HOSE ASSY, 1/4"ID, 5.8KSI WP, 12" LG, SS EA 12.0000 06/11/2010
216915 NUT, HX, SLTD, 3/4"-10UNC-2B, A563GrA, CAD PLTD EA 1.0000 06/11/2010
733173 WSHR, FL, 1.03"IDx2.00"ODx .125 THK EA 1.0000 06/11/2010
733183 RETNR, ACT RG, 2.00"ODx 57-1/2" RG, TENSION, NON-R EA 3.0000 06/11/2010
733331 LATCH ASSY, REPLACEABLE, RG, TENSION, FT-G RISER EA 2.0000 06/11/2010
733951 SCREW, SHLDR, 1"x4.57"LG, BLD INSTL EA 1.0000 06/11/2010
737489 BRKT, CYL BASE EA 1.0000 06/11/2010
737490 BRKT, CYL ROD EA 1.0000 06/11/2010
8001356 SCREW, HHC, 3/8"UNCx1"LG, BRT STL, CAD PLTD EA 4.0000 06/11/2010
8001406 SCREW, HHC, 1/2"UNCx1-1/2"LG, CAD PLTD EA 4.0000 06/11/2010
8014597 SCREW, SHC, 1/2"-13UNCx1-3/4" LG, STL, CAD PLTD EA 3.0000 06/11/2010
8020408 WSHR, FL, 3/4", STL, CAD PLTD EA 1.0000 06/11/2010
8020910 WSHR, LK, 3/8", HELICAL SPG, REG, CAD PLTD EA 4.0000 06/11/2010
8020962 WSHR, LK, 1/2", HELICAL SPG, SS EA 7.0000 06/11/2010
8151119 PIN, COTTER, 1/8"x1-1/2"LG, SS EA 1.0000 06/11/2010
8155076 PIN, CLEVIS, 3/4"x2-1/2"LG, STL EA 1.0000 06/11/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:48:45 AM
Page: 1 of 2

Bill of Material for Item 20090421


Description: RECOMMENDED SPARE PARTS KIT F/20023192, FT-H TJ

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

012581 RG, WIPER EA 8.0000 09/29/2010


012726 STUD, TE, 1-5/8"-8NCx8-13/16"LG, CAD PLTD EA 48.0000 09/29/2010
012727 STUD, AT, 1-5/8"-8NCx14"LG, CAD PLTD EA 24.0000 09/29/2010
012731 STUD, AT, 1/2"-13UNCx12"LG, CS, CAD PLTD EA 32.0000 09/29/2010
020361 NUT, 1-5/8"-8UN, A194 2H, CAD PLTD, STD EA 96.0000 09/29/2010
025104 WSHR, FL, 1-5/8"NOM SAE EA 96.0000 09/29/2010
030964 SEAL, POLYPAK, 6"IDx6-1/2"ODx 9/16" DEPTH EA 16.0000 09/29/2010
030965 RG, WIPER, 6" EA 8.0000 09/29/2010
030969 RG, WIPER, 4.5" EA 4.0000 09/29/2010
030972 SEAL, POLYPAK, 4.5"IDx5"ODx 9/16"DEPTH EA 8.0000 09/29/2010
031347 SEAL, POLYPAK EA 4.0000 09/29/2010
032011 O-RING, 27.485 ID x .275WALL EA 4.0000 09/29/2010
032013 O-RING, 28.801"IDx.275"WL EA 3.0000 09/29/2010
062722 SEAL, POLYPAK, 3-1/4"ODx2-3/4" IDx1/4"CS EA 16.0000 09/29/2010
20071906 CLAMP SET ASSY, FT-H TELESCOPIC JT, 5 AU EA 2.0000 09/29/2010
20072068 STUD, AT, 1/2"-13UNCX15"LG, CS, CAD PLTD EA 10.0000 09/29/2010
20084007 SEAL SET, INR, SPLIT PACKER, HYD, 21" SLIP-JT EA 2.0000 09/29/2010
20084009 SEAL ASSY, OTR, PACKER, HYD, 21"SLIP-JT, EA 2.0000 09/29/2010
207264 WSHR, FL, 1/2", STL, CAD PLTD EA 85.0000 09/29/2010
2566287 HOSE ASSY, 1/4"ID, 1/2"OD, 250 PSI WP, PUSH-LOK HO EA 2.0000 09/29/2010
2566288 HOSE ASSY, 1/4"ID, 1/2"OD, 250 PSI WP, PUSH-LOK HO EA 5.0000 09/29/2010
483878 BSHG, WEAR, 21", SLIP-JT EA 4.0000 09/29/2010
733386 SEAL SUB, RISER, FT-G EA 1.0000 09/29/2010
733415 NUT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 09/29/2010
733416 BOLT, 3.5-4 STUB ACME, MAIN FLG, FT-G RISER EA 8.0000 09/29/2010
733462 KEY, NUT/WSHR, MAIN FLG, FT-G RISER EA 16.0000 09/29/2010
733463 WSHR, MAIN FLG, FT-G RISER EA 8.0000 09/29/2010
733965 BLK, SPPRT, 6.5"OD C/K, FT-G EA 4.0000 09/29/2010
733966 BLK, SPPRT, 5"OD BSTR, FT-G SLIP JT EA 2.0000 09/29/2010
733967 BLK, SPPRT, 2.875"OD HYD, FT-G EA 4.0000 09/29/2010
8014559 SCREW, SHC, 3/8"-16UNCx1-1/4" LG, CAD PLTD EA 16.0000 09/29/2010
8020194 NUT, HX, 1/2"-13UNC, SELF-LKG, CAD PLTD EA 170.0000 09/29/2010
8141525 RG, RETAINING, MEDIUM DUTY EXT SPIRAL, SS, 4.625"O EA 8.0000 09/29/2010
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:48:45 AM
Page: 2 of 2

Bill of Material for Item 20090421


Description: RECOMMENDED SPARE PARTS KIT F/20023192, FT-H TJ

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

8150452 PIN, DOWEL, 3/8"ODx5/8"LG, 316 SS EA 2.0000 09/29/2010

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:49:32 AM
Page: 1 of 1

Bill of Material for Item 20093117


Description: RECOMMENDED SPARE PARTS KIT F/20080119, SPIDER,

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

0520106 ELEM, HYD FLTR, 20 MICRON, 1/2" THRU 1/4"NPT EA 1.0000 03/22/2011
1100207 VLV, SEAL, SHR, 1/2"NPT, WATER SVC EA 1.0000 03/22/2011
1112716 VLV, BALL, 1/2" TBG, TRUNNION, 316SS EA 3.0000 03/22/2011
1120028 VLV, NEEDLE, 1/2"FPT EA 1.0000 03/22/2011
1552161 VLV, CHECK, SS, 1/2"-TUBE END, 1 PSI CRACKING PRSS EA 1.0000 03/22/2011
1705101 GAUGE,SNUB, POROUS METAL,1/4"MPTx1/4"FPT,OIL,316SS EA 2.0000 03/22/2011
20073980 HOSE ASSY, 1/2"X82'LG, 5M PSI 1/2"JIC SWVL SS FTG EA 2.0000 03/22/2011
4005073 GAUGE, 4" FACE, 0-3000PSI/BAR, 1/4" LBM, GLYCERIN, EA 1.0000 03/22/2011
4005075 GAUGE, 4"FACE, DIAL TO READ IN BAR & 0-6000#, 1/4" EA 1.0000 03/22/2011
6553041 VLV, NEEDLE, 1/2"FNPT-FNPT, SS, 10,000PSI, METAL T EA 1.0000 03/22/2011
9911091 SEAL KIT, F/#1000225 EA 1.0000 03/22/2011
9911092 RPR KIT, F/#1000225 EA 1.0000 03/22/2011

End of Publication
Ccn: 200 - NATIONAL OILWELL VARCO, L.P.
Date: Jun 9, 2011 Time: 10:49:58 AM
Page: 1 of 1

Bill of Material for Item 20087933


Description: RECOMMENDED SPARE PARTS KIT F/20033856, TJ/TR

Balloon Part U Quantity Eff


Number Number Rev Description M Per Begin

1100274 VLV, MANIPULATOR, 1/4"NPT, SHR SEAL, STD MT +NN EA 1.0000 06/11/2010
1705101 GAUGE,SNUB, POROUS METAL,1/4"MPTx1/4"FPT,OIL,316SS EA 2.0000 06/11/2010
20004562 RGLTR, PRSSR, AIR, 5 - 150 PSI , 1/2"NPT, NORGREN EA 1.0000 06/11/2010
20008080 VLV, PNEU, 2POS, 3-WAY, 200 PSI PALM BTN DETENT EA 1.0000 06/11/2010
20034675 VLV, RELIEF, 1/2"T x 1/2"T, SET@100 PSI, +NN EA 1.0000 06/11/2010
4005019 GAUGE, 4" FACE, 0-6000#, 1/4" LBM, PNL MT, GLY-FL EA 1.0000 06/11/2010
4005067 GAUGE, 4" FACE, 0-3000 PSI, SS SGL SCALE, 1/4" LBM EA 1.0000 06/11/2010
4005072 GAUGE, 4" FACE, DIAL TO READ IN BAR & 0-200#, 1/4" EA 2.0000 06/11/2010
9910002 RPR KIT, VLV EA 1.0000 06/11/2010
9910051 SEAL KIT, F/#10-00100 EA 1.0000 06/11/2010

End of Publication

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