FURNOTHERM GLASS PROJECTS INDIA PVT LTD - HIRA

CLIENT : SISECAM FLAT GLASS INDIA PVT LTD

PROJECT : FURNACE DISMANTALING & ERECTION, DEMOLISH & REBUILT
DEPARTMENT : SAFETY Date Initiated:
Preliminary Risk Assessment
Hazard
Task Hazard Description Risk Recommended Risk Control Measures
ID S L
Category
1. Material with sharp edges shall be
covered.
2. Awareness training and TBT for
worker and supervisor.
3. Safe load for
[Link] edges
lifting to be informed to the supervisor and
worker.
[Link] method of
4.
Manual Unloading and material lifting
1 3 3 Med Provide PPE's like hand gloves,
Loading Material [Link] of person
Helmet,Shoes,jacket, shoulder pad.
[Link] of Restricted accesss
[Link] to clear before
to material storage activity.
start of the work.
[Link] manual material
handling procedure shall be followed.

[Link] to be barricated.
 1. Provide mechanical lifting tools
2. Training on lifting method should be
provided
3. PPE`s Like Gloves , Safety shoes and
1. Sharp edges
helmet should be provided.
2. Improper method of
4. Sharp edages shall be coverd by cap.
2 Material Handling by Manually material lifting 3 3 Med
3. Overload
5. We should have to give training &
every TBT we aware to the all workers &
Supervsior "how to lift material?"

6. Safe work load allowed to carry material.

1. Fly particles 1. Provided by specific PPE'S safety
2. Defective power tools goggles,ear plugs, gloves.
3. Non guarded rotating parts
4. [Link] 2. Ensure fire prevention inspection
lighting by using checklsit
[Link] of 3. No
defective screeding machine joint cable join allowed.
[Link] 4.
moving/rotating parts Shock resistance gloves to be use.
[Link] particles 5.
emitted ELCB 30mA /RCCB panel should be provide
Beam, Channel,Angel, plates,
[Link] of defective 6.
3 & Sheets Cutting, Welding, 5 3 High
screeding Wheel General work permit Format, Height work
Grinding, Drilling, Work.
[Link] of water permit Format and Hot work permit format
for suppression issued daily before starting the work.
[Link]
7. For elcetrical
[Link] fire CO2 extignshuer must be provided
nearby.
[Link] handling 8. Ensrure TBT before starting the activiies .
9. Ensure Job specific PPE`s like goggles,
[Link]/incorrect wiring, [Link] mask.
Water/liquid ingress. 10. Job specific training given to workmen.
 1. Provide mechanical lifting tools
2. Training on lifting method should be
1. Sharp edge Hand & Body
provided
Cuts
Steel Palets Making For 3. PPE`s Like Gloves , Safety shoes and
4 2. Manual 4 3 High
Refractory Shifting helmet should be provided.
handling
4. Sharp edages shall be coverd by cap /
3. Slip & Trip
Any Temporary arrangements.
 1. Ensure proper plat form for working at
height .
[Link] proper access and egress.

3. Do not stack OR store loose material on

the scaffold
4. Ensure
1. Defective Platform availability of toe guards, mid rails.
2. Unsafe Access 5. work
Instalation of Monorails, Chain 3. Working at edge of floor. permit Format and Height work permit
blocks, Electric Hoist, Wire issued daily before starting the work.
5 Ropes at Furnace 4 3 Med
(Regenarator both sides, 4 .Fall of 6. Ensure PPE`s like Safety
Meltar, Working End). material Shoes, Hard hats, Goggles and Nose mask
5.
Use of substanderd tools 7. Ensure
Scaffold inspected before use
8. Ensure Access free from obstruction by
using Housekeeping checkist.

9. Full body harness must be warn if work is

on more than 1.8 mtr height.
 1. Do not use damage scaffold.

2. Scaffold must be inspected prior

to use and tagging to be done.

3. Scaffold should be secured

1)Incompleted Scaffolding properly.
4. Always maintain 3 points contact.
2)Inblance scaffold
6 Use of Scaffold 4 4 High 5. Maintain 1:4 ratio
3)Improper access
6. Do not keep loose material on the top
4)Material quality of scaffold
[Link] to be provided by forth site.

8. Emergency
rescue team make ready and make trained.

1. Using of fall protection in Work place.

2. Proper medical test & training for workers
working at height. Locate power lines & stay
at least 2 meters clean Identify any other
1. Workers & Material Falls
obstructions.
From Height.
3. Ensure ladders are placed on a level
7 Working at height 2. Injuries to people below 5 4 High
surface, Barricade area to remove any
from falling objects.
dangers to other people in the area.
4. Approved test certificates of Full Body
Harness should be provide.
5. Provide PPE's & Supervision of work.
 goggles,ear plugs, gloves.

2. Ensure fire prevention inspection

by using checklsit
3. No
1. Fly particles joint cable join allowed.
Making of Access ramps for
2. Defective power tools 4.
8 vehical moment at both sides 4 3 High
3. Non guarded rotating parts Shock resistance gloves to be use.
of Furnace Building
4. Electrocution

5. Fire
Extignshuer must be provided nearby work.
6. Ensrure TBT before starting the activiies .
7. Ensure Job specific PPE`s like goggles,

1. Ensure proper plat form for working at

height .
[Link] proper access and egress.

1. Falling From Elavated

Buckstay, Skew bag, Braccing, 3. Ensure
work Surface.
9 Steel dismantaling & Tie rod 5 4 High PPE`s like Safety Shoes, Hard hats, Goggles
2. Poor lighting.
removing work at Meltar and Nose mask
3. Falling objects.
4. Ensure Scaffold inspected before use
8) Ensure Access free from obstruction.

9)Full body harness must be warn if work is

on more than 1.8 mtr height.
 specific PPE'S safety goggles,ear plugs,
gloves.

2. Ensrure TBT before starting the activiies .

3. Ensure Job specific PPE`s like goggles,
Ear Plugs.
4. Ensure TBT before starting the work.

5. Housekeeping to be done before start of

the work.
6. Assign trained and skilled person.
7.
Use face shield & goggles.
1. Cause Nearby Structures
to Collapse
Port Braccing Dismantaling &
10 2. Electric shock 4 3 High
Erection 8.
3. Unguarded machunery
Only good condition and certified equipment
4. Noise
should be used.
9.
Use industrial cable top

10. Ensrure TBT before starting the activiies

.

1. Using of fall protection in Work place.

2. Proper medical test & training for workers
working at height.
3. Ensure ladders are placed on a level
Working End Braccing 1. Person can fall down. surface, Barricade area to remove any
11 5 3 High
dismantaling & Erection 2. Material can fall down. dangers to other people in the area.
4. Approved test certificates of Full Body
Harness should be provide
5. Provide PPE's & Supervision of work.
 1. Provided by specific PPE'S safety
goggles,ear plugs, gloves.

2. Ensure fire prevention inspection

1. Defective Platform
by using checklsit
2. Unsafe Access
3. No
3. Working at edge of floor.
joint cable join allowed.
Dog House Bracccing 4.
12 4 3 High
Dismantaling & Erection Shock resistance gloves to be use.
4 .Fall of
material
5.
5. Fire
Use of substanderd tools
Extignshuer must be provided nearby work.
6. Ensrure TBT before starting the activiies .
7. Ensure Job specific PPE`s like goggles,
Nose mask.
1. Using of fall protection in Work place.
2. Proper medical test & training for workers
working at height. Locate power lines & stay
at least 2 meters clean Identify any other
1. Workers & Material Falls
obstructions.
From Height.
Reganerator Braccing 3. Ensure ladders are placed on a level
13 2. Injuries to people below 5 4 High
Dismantaling & Reinstalltion surface, Barricade area to remove any
from falling objects.
dangers to other people in the area.
4. Approved test certificates of Full Body
Harness should be provide.
5. Provide PPE's & Supervision of work.
 1. Follow proper method of Pipe erection
2.
Work must be done under supervison.
3) Wear proper
required PPE's for job
4. Ensure work area must be
clean and neat.
5. Wear proper PPE’s for job
1. Sharp edge
Furnace Brackets Dismantaling 6. Proper
14 2. Manual handling 5 4 High
& Eriction Illumination shall be insure in working and
3. Fall of
surrounding area.
Person Injury / Fatal
7. Ensure good housekeeping
8. Proper
scaffolding / Life Line shall be used for
working at height.
9. Only
1. Follow proper
medically method &
fit, authorized of trained
Pipe erection
personnel
will be allowed to work. 2.
Work must be done under supervison.
3. Wear proper
required PPE's for job
4. Ensure work area must be
1. Sharp edge
clean and neat.
Branch Flue Line Dampers 5. Wear proper PPE’s for job
15 2. Manual handling 4 4 High
Dismantaling & ReInstallation
3. Fall of
Person Injury / Fatal

6. Proper scaffolding / Life

Line shall be used for working at height.
 1. Use proper PPE (Hand gloves, goggles,
Nose Mask, safety shoes).
1. Personal injuries like, cut,
Furnace Pressure Line 2. Periodic checking of tools & temporary
fracture or sometimes
16 Regulating Damper 5 4 High electrical Connections.
physical disability.
Dismantaling & ReInstallation 3. Experienced & trained workmen. Proper
2. Dust Inhalation
supervision & maintenance.

1. Use proper PPE (Hand gloves, goggles,

1. Personal injuries like, cut, Nose Mask, safety shoes).
Burner Brakets With Sealing
fracture or sometimes 2. Periodic checking of tools & Tackels
17 Plate Dismantaling & 4 3 High
physical disability. 3. Experienced & trained workmen. Proper
ReInstallation
2. Dust Inhalation supervision & maintenance.
1. Ensure proper plat form for working at
height .
[Link] proper access and egress.

1. Falling From Elavated

3. Ensure
Horizontal Stirrer Dismantaling work Surface.
18 4 3 High PPE`s like Safety Shoes, Hard hats, Goggles
& ReInstallation 2. Poor lighting.
and Nose mask
3. Falling objects.
4. Ensure Scaffold inspected before use
8. Ensure Access free from obstruction.

9. Full body harness must be warn if work is

on more than 1.8 mtr height.
 1. Use proper PPE (Hand gloves, goggles,
1. Personal injuries like, cut, Nose Mask, safety shoes).
Combustion Blower fracture or sometimes 2. Periodic checking of tools & Tackels
19 4 2 High
Dismantaling & ReInstallation physical disability. 3. Experienced & trained workmen. Proper
2. Dust Inhalation supervision & maintenance.

1. Safe handling.
Combustion Air Suction Duct 1. Lifting / slipping of 2. Education of correct posture.
from Cooling End ChimneyTop material. 3. Do not use defective tools.
20 5 4 High
To Blower Inlet Dismantaling & 2. Personal negligence and 4. Select the right tool for the job.
ReInstallation danger of fall. 5. Use adequate PPE.
6. Maintain good house keeping.

1. Keep back straight, eyes fixed straight

1. Personal injuries like, cut,
Batch Charger Removing & ahead; lift with legs & not the back.
fracture or sometimes
21 Shifting to Warehouse area (As 4 3 High 2. Provide Trolley, hand pallet truck, Provide
physical disability.
per SFGIPL) PPE.
2. Manual Handaling.
3. Job rotation use sufficient manpower.

1. Keep back straight, eyes fixed straight

Emergency Batch Charger 1. Personal injuries like, cut,
ahead; lift with legs & not the back.
Removing & & Shifting to fracture or sometimes
22 4 3 High 2. Provide Trolley, hand pallet truck, Provide
Warehouse area (As per physical disability.
PPE.
SFGIPL) 2. Manual Handaling.
 1. Safe Material Handling.
1. Lifting / slipping of
Front Wall Camera Removing 3. Do not use defective tools.
material.
23 & Shifting to Warehouse area 4 3 High 4. Select the right tool for the job.
2. Personal negligence and
(As per SFGIPL) 5. Use adequate PPE.
danger of fall.
6. Maintain good house keeping.

1. Permit to operate licensed person and all

vehicle legal documents.
2. Regular inspection, proper maintenance,
suitable repairs.
1. Mechanical Failure. 3. Check all joints, bolt and nut, hook latch,
2. Slewing & Electrical torque to require specification.
Using Mobile Crane at site For System Failure. 4. Provide control panel for electric power
24 5 4 High
Erection & Material Shifting 3. failure of hook latch leakage, replace damaged cable if
necessary, and follow according to manual
instruction.
5. Operate crane 20mph below wind speed.
6. Proper training for workers & supervision
of work.

1. Regular inspection & maintenance.

2. Checking and maintain proper Guardrails,
toe board, access gate and ladder, cross
1. Struck & fall of workers. braces, mud rail, (base plate for fixed
Scaffolding erection and
25 2. Fall of material. 5 4 High scaffold) for scaffolding.
dismantling
3. Check safe Locks for mobile scaffolding.
4. Daily / weekly inspection scaffolding.
5. Daily TBT and provide all required PPE's
to workers
 1. Checking and submitting a copy of all
legal documents of vehicle including driver’s
license were required. Vehicle drivers aware
always on safe driving. Workers and other
staff aware on vehicle moment. A person
should be active for traffic clearance.
2. The driver should be know about safe
work load and vehicle capacity and its
limitation and avoid over loading material.
3. Provide drivers behavioral training such as
mindful of not driving under the influence of
alcohol or drugs to avoid accidents and other
damages.
1. Vehicle crush 4. Slow down before a pothole, and then
2. Over loading release the brakes before hit it. Drive slowly,
3. Rash driving firmly holds the steering wheel. Maintain
Mechanical (Vehicle, Work
26 4. Potholes on roads 5 4 High vehicle suspension well and Keep tires
Machinery & other Equipment)
5. Oil leakage / fluids properly inflated.
6. Unauthorized operating 5. Tighten Nuts & bolts on vehicle engine
other parts / Machinery (EOT, Dismantling
Roberts, Other drill machines), replace
cracked or worn hydraulic lines and fittings
before fail and regular checks and service to
vehicle.
6. Vehicle park in parking area when work no
work at site or short breaks / breakfast,
lunch, dinner time park and lock the vehicle
in safe location and keep parking lights on.
7. Timely maintenance and service of vehicle
gives good performance and avoids legal
penalties
 1. Inspect work/walk area for potential slip
trip fall obstructions prior to start of work and
remove.

House Keeping. Preparation of 1. Slipping &Tripping due to 2. If not possible mark with visible tape/flags.
27 4 3 High
work environment obstruction in path.
3. Keep work area organized and free of
surface obstructions during task.
4. Close work area to prevent entrance of
others.
5. Provide PPE's & Housekeeping.

[Link] checking of all vehicle’s legal

Vehicle, Tools and tackles 1. Unauthorized Tools & documents.
28 3 2 Med
documents check vehical entry at site 2. Maintain fitness certificates for all tools
and tackles as per norms with Govt
approved agency
 1. Hot work permit issued before starting the
activity.
2. Electrical work checklist issued Weekly
basis.
3. Fire Prevention checklist
4. Ensure TBT before starting the work.
5. Housekeeping to be
1. Unskilled worker. done before start of the work.
2. Fire while working near 6. Assign trained and skilled person.
combustible material. 7.
4. Unsafe electrical cable Use face shield & goggles.
joints 8.
29 Hot Work Activity 5 3 High
5. Unsafe working platform Combustible material should be removed.
6. Flying sparks
overlapping of electrical 9.
[Link] of Only good condition and certified equipment
electrical cables. should be used.

[Link] industrial cable top.

[Link] platform should be

inspected & approved scaffolding should be
use
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
making arrangements.
1. Falling Debris 4. Provide PPE's like respirators, Face
2. Collapse Of The Structure mask / Towel for Dust & Fumes work.
3. Inhalation of Dust And 5. Using proper lifting techniques for lifting
Reganerator Refractory
30 Fumes 5 3 High weights manually
Demiolish & Rebuilt
4. Manual Handling 6. use mechanical aids to help move heavy
5. Noise And Vibration objects, and short breaks to avoid fatigue.
6. Electric Shock 7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.

1. Provide training for workers & full body

1. Workers Falls From Height harness and as per task PPE,s to workers.
2. Falling Objects 2. Standard safety PPE's like goggles, safety
Reganarator Crown Demolish 3. Inhalation of Dust shoes,face mask, head hat, hand gloves, to be
31 5 5 High provide.
& Rebuilt 4. Unexpected Collapse of
Structure 3. Dust will be minimized as far as possible
by wetting down during the demolition. Provide
PPE's As per job Task.
4. No structures to be left partially
collapsed or in an unsafe condition. Progressive
demolition by controlled.
 1. Job Specific training for workers & provide full
cover face mask / respirator to prevent.
2. Provide safety glasses with side shields and
1. Inhalation of Vapours / dust cut resistant hand gloves when chipping /
may damage respiratory system moving or handling glass. Use proper lifting ,
Chipping Frogen Glass At and dry coughing. Euipments and moving techniques for chipping
32 2. Physical Body cuts and 5 4 High glass or for shifting.
Meltar & Working End
injuries. 3. Provide job rotation and short breaks regular
health check up.

1. Provide training for workers & full body

1. Workers Falls From Height harness and as per task PPE,s to workers.
2. Falling Objects 2. Standard safety PPE's like goggles, safety
Meltar Crown Demolish & 3. Inhalation of Dust shoes,face mask, head hat, hand gloves, to be
33 5 4 High provide.
Rebuilt 4. Unexpected Collapse of
Structure 3. Dust will be minimized as far as possible
by wetting down during the demolition. Provide
PPE's As per job Task.
4. No structures to be left partially
collapsed or in an unsafe condition. Progressive
demolition by controlled.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Meltar Refractory Demolish &
34 Fumes 5 3 High 5. Using proper lifting techniques for lifting
Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Dog House Refractory
35 Fumes 5 3 High 5. Using proper lifting techniques for lifting
Demolish & Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Port Refractory Demolish &
36 Fumes 5 3 High 5. Using proper lifting techniques for lifting
Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Flue Line Refractory Demolish
37 Fumes 5 3 High 5. Using proper lifting techniques for lifting
& Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Working End Refractory
38 Fumes 5 3 High 5. Using proper lifting techniques for lifting
Demolish & Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
1. Falling Debris making arrangements.
2. Collapse Of The Structure 4. Provide PPE's like respirators, Face
3. Inhalation of Dust And mask / Towel for Dust & Fumes work.
Waist Refractory Demolish &
39 Fumes 5 3 High 5. Using proper lifting techniques for lifting
Rebuilt
4. Manual Handling weights manually
5. Noise And Vibration 6. use mechanical aids to help move heavy
6. Electric Shock objects, and short breaks to avoid fatigue.
7. Provide proper hearing protection like
Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Provide Debris netting or catch platforms
to prevent debris from falling.
2. Make sure proper procedures &
supporting for demolishing & Rebuilt a
structure.
3. Provide work in a well-ventilated area or
making arrangements.
4. Provide PPE's like respirators, Face
1. Falling Debris mask / Towel for Dust & Fumes work.
2. Collapse Of The Structure 5. Using proper lifting techniques for lifting
3. Inhalation of Dust And weights manually
Canal Refractory Demolish &
40 Fumes 5 3 High 6. use mechanical aids to help move heavy
Rebuilt
4. Manual Handling objects, and short breaks to avoid fatigue.
5. Noise And Vibration 7. Provide proper hearing protection like
6. Electric Shock Earplugs, Earmuffs.
8. Periodic checking of tools & temporary
electrical Connections.
9. Experienced & trained workmen to deploy
& supervision of work.
 1. Work permit before starting the activity.

2. Inspection tag given the power tools

3. Ensrure TBT before starting the activiies .

4. Ensure Job specific PPE`s like gloves ,
[Link] Tools Goggles. PPE Cheklist
5. Ensure proper illumination on work place
2. Unguarded rotating Parts 6. All equipments are inspected and tagged.

Operation of hand tools and 3. Exposed Electric cables 7. Provide the FIrst Aid material as per
power tools (egg. Drill M/C, standart list of material .
41 3 3 Med
Breaker M/C, Grinder M/C……. 4. Noise and Dust 8. All
Etc.) tools checklist to be fiil up before start of
5. Vibration work.
9.
Guard should be there for roatating part.
6. Electrocution

10. Know joint cable use and cable top must

be aveilable.

11. Dust mask to be

use & ear plug to be use.
 1. Proper training, follow permit to work
process.
2. Mechanical and electrical isolation and
lockout & tag out.
3. Testing and monitoring of atmosphere.
4. Medical test for workers.
5. Gas and fumes supply off and follow
1. Inhalation. LOTO process.
2. Physical. 6. Provide Good ventilation / Respiratory
3. Atmospheric. protective equipment / breathing apparatus.
42 Confined space work 5 5 High
4. Illumination 7. Proper Access to passage into work area.
5. Toxicity Provide portable (Battery Operator lights)
illumination system up to 24 volt.
8. Provide life line with anchor faster.
9. Provide Thermal insulation body suits in
case over heat area work
10. Job rotation and supervision of work.

1. Regular checking for the condition of wire

1. Sudden cut of sling. rope and fitness certificates.
2. Fall of man and materials 2. Greasing and lubricating as per operator
43 Wire rope conditions 4 2 Med
3. Fall of equipment. manual of Crane & wire rope.

1. Night work permit format issued at night.

1. Poor illumination 2. Ensure TBT before start of work .

44 Working at Night 2. Noise 3 2 Med
3. Poor supervision
3. Ensure llumination as per standart code

4. Ensure Emergecy preparedness during

night work. 5.
Good illumination to be provided.
 1. Provide Proper Access in & out.
2. Provide Drinking water.
3. Separate eye wash & hand wash areas.
4. Provide Washrooms & toilets.
5. Provide Restrooms & first aid rooms.
6. Provide First aid kit.
45 Welfares for workers 7. Provide food canteen for workers &
Separate dust bins for dry and wet waste
and maintain canteen hygienic
8. Provide professional trained First aider
and fire fighter.

1. Conduct awareness program & daily TBT

about relevant PPE’s as per task and
conduct training why safety equipments are
necessary to stay safe.
2. Try to avoid workforce task and maintain
sufficient manpower and short breaks for
workers on hard work task.
3. Provide training for workers 1st day of
their work about site rules and regulations.
Awareness programs for why not use any
46 Workforce and addiction 1. Behavioural 4 3 High kind of tobacco and consumption in work
place and also legal fines and or suspend /
terminate from the site.
4. Confront immediately who are fighting at
site and hear both of sides, identify the issue
if required involved HR and management to
rectify the issue. Make a document of
meeting and plan of action keep a record for
review in future.
 1. Sound 1. Provide PPE to the crew team.
2. Dust 2. Fire extinguisher make ready for use.
47 Non mechanical 4 2 Med
3. Fire 3. Training on workplace hazards.

Hazardous Chemicals Refractory & Health Issues

1. Use water to control dust at work area to
prevent dust effectivelly from airborne.
2. Keep an eye & regular inspection
effectiveness of all mitigation measures.
3. Frequently vacuuming & wet mopping
furnace area.
4. Should provide eye wash stations & eye
AZS Brick
drops to who perform work in demolish and
Corundum Brick
rebuilt.
Clay BrickZircin Brick
1. Inhalation of Refractory 5. Regular Health check ups & keep a
Mullite Brick
Dust diseases like Skin record.
Andalusite Brick
Irritants, Eye Burns, 6. Job Specific training for workers & provide
48 Insulation Brick 5 5 High
Persistent Cough, Lung full cover face mask / respirator, safety
Silicon Brick
Cancers, Respiratory glasses with side shields.
Fusing Quartz Brick
Sensitisers. 7. Provide work in a well-ventilated area.
Silica Insulation
8. Job rotation & short breaks to workers &
Indefinite Form
use sufficient manpower.
9. Display signage’s all around at site to
create awareness.
10. Maintain PPE's in good condition &
provide as per task PPE,s if required.

Vehical's & Equipment for Demolish & Rebuilt Of Furnace

 1. Check vehical condition before work start
& tighten Nuts & bolts on vehicle engine
other parts like Hydralic Cylinder, Rollers,
Tracks, Tipping pins, Dipper and check
Counter Weights.
2. Daily inspection of vehical & make weekly
check list .
3. Check all Legal documents of vehical &
operator licence.
[Link] park in parking area when no work
at site & lock properly for unauthorise
1. Oil leakage / fluids operations.
Mini Excavator Vehicle 2. Unauthorized operating 5. For short breaks like breakfast, lunch,
49 3 Improper Maintainance & 5 4 High dinner park and lock the vehicle in safe
service location and keep parking lights on.
6. Proper time to time maintenance and
service for vehicle for good performance and
maintain vehical documents clear to avoid
legal penalties.
7. Provide drivers behavioral training such as
mindful of not driving under the influence of
alcohol or drugs to avoid accidents and other
damages.
Provide reflective tape for vehical.
 1. Checking and submitting a copy of all legal
documents of vehicle including driver’s license
were required. Vehicle drivers aware always on
safe driving. Workers and other staff aware on
vehicle moment. A person should be active for
traffic clearance.
2. The driver should be know about safe work
load and vehicle capacity and its limitation and
avoid over loading material.
3. Provide drivers behavioral training such as
mindful of not driving under the influence of
alcohol or drugs to avoid accidents and other
damages.
4. Slow down before a pothole, and then release
the brakes before hit it. Drive slowly, firmly holds
1. Vehicle crush the steering wheel. Maintain vehicle suspension
2. Over loading well and Keep tires properly inflated.
3. Rash driving 5. Tighten Nuts & bolts on vehicle engine.
50 JCB Vehical 4. Potholes on roads 5 4 High 6. Check vehicle Loader lift arm, loader bucket
5. Oil leakage / fluids cylinder, loader bucket links, loader bucket,
6. Unauthorized operating loader lift cylinder, Stabalizer arm & cylinder,
Swing frame & cylinder, rock bucket, pitman
arm, bucket side link, & back hose boom,
Dipper, arm, stick, crowd cylinder.
7. Replace cracked or worn hydraulic lines and
fittings before fail and regular checks timely
service to vehicle.
8. Vehicle park in parking area when no work at
site or short breaks / breakfast, lunch, dinner
time park and lock the vehicle in safe location
and keep parking lights on.
9. Timely maintenance and service of vehicle
gives good performance and avoids legal
penalties
 1. Permit to operate licensed person and all
vehicle legal documents.
2. Regular inspection, proper maintenance,
suitable repairs.
3. Check all joints, bolt and nut, hook latch,
torque to require specification.
4. Provide control panel for electric power
1. Mechanical Failure. leakage, replace damaged cable if necessary, and
2. Slewing & Electrical System follow according to manual instruction.
Failure. 5. Operate crane 20mph below wind speed.
51 Hydra Crane 3. failure of hook latch 5 4 High
6. Auto reverse horn should be active.
4. High wind speed 6. Proper training for workers & supervision of
work.
7. Proper Access and signal workmen should
provide

1. Strengthen supervision.
1. Miss of counter weight pins 2. Try to avoid work beneath the counter weight.
and locks. 3. Put signage’s all around to create awareness.
52 Counter weight and its safety 2. Fall of counter weight. 5 3 High
3. Damage of property
 1. Check all Legal documents of vehical &
operator licence.
2. Checking of Locking mechanism for working
condition.
3. Check rams aren't damaged or leaking.
4. For electrical forklift check battery working
condition.
5. For diesel forklift check Engine oil, hydraulic
oil, battery fluid, coolant level and hydraulic
levels.
6. Check load plate is fitted and back rest guards
are free of damages.
7. Check Seat is working properly
Controls are clearly marked & seat belt is in good
1. Oil leakage / fluids working condition.
2. Mechanical Failure 8. Check Controls, pedals, indicators, lights and
3. Slewing & Electrical flashing strobe are working condition.
53 Fork Lift 4. Unauthorized operating 5 4 High 9. Check steering wheel turns smoothly from
5. Improper Maintainance & lock to lock, Park brake and foot brake, Hydraulic
service lift, tilt working condition.
10. Provide a one-way system if can or provide
separate routes for pedestrians and vehicles
where possible, provide appropriate crossing
points where pedestrians and traffic meet &
Control traffic if possible.
 1. Check all electrical cables and plugs daily.
Maintain cuts or pacthes free cable.
2. Check all Legal documents of Machine &
keep record.
3. Check Machine working condition before
work start & tighten Nuts & bolts.
4. Follow manufacturer guidelines for air
1. Electrical shock & burns pressure.
2. Mechanical Failure 5. Debut trained operator & short breaks / job
54 Pneu Matic Hand Braker 3. Airborne 5 4 High rotation.
4. Untrained Operaters 6. Proper PPE's like hard hat, full coverd
5. Noise & Vibration face sheild, earmuffs/plugs, anti vibration
hand gloves, safety shoes.
7. Proper maintenance and service on
timely.
8. Supervision of work.

1. Checking of all documents of robot & fitness.

Check manual for operations.
2. Regular maintenance & service for boom,
hydralics.
3. Trained person should be at operations.
4. Check functions like Brakes, Cylinders,
Slew ,Telescopic Arm, Hydraulic Oil Cooler,
Radiator/Coolant Level, Tool Mounting, Track
1. Mechanical failure / sensor Tension, Attachment/Breaker, sensor function
2. Flying objects of robot to remote conectivity
55 Demolish Robots 3. Dust & Noise 5 4 High 5. Proper PPE's like hard hat, full coverd face
4. Unauthorized operating sheald / Dust Mask or Respirator,
earmuffs/plugs, hand gloves, safety shoes for
operator.
6. Super vision of work.
 1. Check all fluid levels, engine oil, coolant, fuel,
Hydraulic fluid Tires and wheels properly
inflated. Check tires for cuts or breaks in the
tread or sidewalls, Batteries Securely held down,
connections are clean, Electrolyte levels.
1. Oil leakage / fluids 2. Check all documents, fitness & driver licence &
2. Unauthorized operating keep record.
56 Tractor 3 Improper Maintainance & 5 4 High 3. Proper access for vehicle moment.
service 4. Control over loading the vehicle.

1. Use a right saw blade.

2. Before starting ensure blade flange is locked
tight before operating.
3. Do not leave the equipment in operation
while it is unattended.
4. Check electrial cables to prevent damage to
electrical cords walk on / wheel objects over.
5. Check all safety guards are in position and are
1. Moving parts operational.
2. Eye injuries; 6. Check water is running freely onto the blade.
3. Manual handling 7. Ensure trained operator for controls including
57 Brick Cutter 4. Amputation; 5 4 High
emergency stop switches.
5. Electrical. 8. proper house keeping at workspaces and
6. Slip & trip walkways to prevent slip & trip.
 1. Miss of hand pallet truck pins
and locks. 1. Strengthen supervision.
2. Miss handling of hand pallet 2. Try to avoid work beneath the counter weight.
58 Hand pallet truck and its safety truck. 4 3 High 3. Put signage’s all around to create awareness.
3. Damage of property

Recommend if any :-
FURNOTHERM GLASS PROJECTS IND PVT LTD SISECAM FLAT GLASS IN
Name & Designation Signature Name & Designation
A

Location: GIDC PHASE 3,

HALOL
Date Transferred:
Final Risk Assessment
Risk Owner Risk
S L Categor
y

FGPIPL 2 2 Med
FGPIPL 2 2 Med

FGPIPL 3 1 Low
FGPIPL 2 1 Low
FGPIPL 2 2 Med
FGPIPL 2 2 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 3 1 Low

FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med

FGPIPL 3 1 Low
FGPIPL 3 1 Low

FGPIPL 3 2 Med

FGPIPL 2 1 Low

FGPIPL 2 1 Low
FGPIPL 2 1 Low

FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 3 3 Med
FGPIPL 2 1 Low

FGPIPL 2 1 Low
FGPIPL 4 2 Med
FGPIPL 3 1 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med
FGPIPL 2 2 Low
FGPIPL 4 3 Med

FGPIPL 3 1 Low

FGPIPL 2 1 Low
FGPIPL 3 2 Med
FGPIPL 3 1 Low

FGPIPL 3 2 Med
FGPIPL 2 2 Low
FGPIPL 2 2 Low
FGPIPL 3 2 Med

FGPIPL 4 2 Med
FGPIPL 3 2 Med
FGPIPL 3 2 Med

FGPIPL 3 2 Med
FGPIPL 2 2 Med

FGPIPL 3 2 Med
FGPIPL 3 2 Med
LAT GLASS IND PVT LTD
esignation Signature