SECTION 5 Electrical Systems and Components

C LIC K TO
G O T O:
System Electrical, EZ-A, ET, ES, EF
Figure 5-1a Figure 5-1e CD-ROM
Figure 5-1b Figure 5-1f List 5-1 HOME
Figure 5-1c Figure 5-1g
Figure 5-1d
BOOK
System Electrical, DZ-A, DT, DS HOME
Figure 5-2a Figure 5-2d List 5-2
Figure 5-2b Figure 5-2e BOOK
Figure 5-2c Figure 5-2f CONTENTS

System Electrical, EZ-B, DZ-B

Figure 5-3a Figure 5-3e
Figure 5-3b Figure 5-3f List 5-3
Figure 5-3c Figure 5-3g
Figure 5-3d Figure 5-3h

Contactor Assembly, EZ-A, ET, ES, EF, DZ-A, DT, DS (Standard)

Figure 5-4 List 5-4

Contactor Assembly, EZ-A, ET, ES, EF (EE and Cold Storage)

Figure 5-5 List 5-5
NEXT
Contactor Assembly, EZ-B and DZ-B (Standard) PAGE
Figure 5-6 List 5-6
LAST
Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage) PAGE
Figure 5-7a Figure 5-7b List 5-7

Contactor ALPHA
Figure 5-8 List 5-8 INDEX

Heatsink Assembly NUMERIC

Figure 5-9 List 5-9 INDEX
Tractor Manager Assembly
SEARCH
Figure 5-10a Figure 5-10b List 5-10

Horn Assembly
Figure 5-11a Figure 5-11c List 5-11
Figure 5-11b HELP

Battery Connector
Figure 5-12 List 5-12
Dash Bracket Assembly
Figure 5-13 List 5-13 C LIC K TO
G O T O:
High Speed Limit Switch, R40TT-M and DRTT
Figure 5-14 List 5-14
CD-ROM
Second Speed Limit Switch Installation HOME
Figure 5-15 List 5-15

Lift Cutout Override Limit Switch Installation BOOK

Figure 5-16 List 5-16 HOME
Limit Switch Installation, R45TT-MB and DR30TT-MB BOOK
Figure 5-17 List 5-17 CONTENTS
Motors, Drive
Figure 5-18 List 5-18 SECTION
CONTENTS
Motors, Lift
Figure 5-19 List 5-19
FIRST
Auxiliary Motor, All Except EZ-B and DZ-B PAGE
Figure 5-20 List 5-20
PREVIOUS
Auxiliary and Steer Motor, EZ-B and DZ-B (E and EE) PAGE
Figure 5-21 List 5-21
NEXT
Pump Cooling Fan Installation
PAGE
Figure 5-22 List 5-22

Cooling Fan Installation LAST

Figure 5-23a Figure 5-23c List 5-23
PAGE
Figure 5-23b Figure 5-23d
ALPHA
INDEX

NUMERIC
INDEX

SEARCH

HELP
 System Electrical, EZ-A, ET, ES, EF
Figure 5-1a: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

CD-ROM
HOME
TS16

20 43 16 57 52 50
BOOK
HOME
51
BOOK
CONTENTS
1
59 SECTION
CONTENTS

A
4 FIRST
MP-S TO TP3
PAGE
14
MP-S PREVIOUS
MP-A TO TP4
MX-A
MX-S
PAGE
MP-A
2
13
NEXT
D
MP-A TO MX-A
3
PAGE
12

6
LAST
28
PAGE
MD-A2

MD-A1
A
MD-S2 60
64
MD-S1
ALPHA
INDEX
48
62 NUMERIC
INDEX

SEARCH
D
59 11 68 61 7 44

HELP

R828-006-270-S1 SHT 1 OF 7
 System Electrical, EZ-A, ET, ES, EF
Figure 5-1b: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

CD-ROM
HOME
ODI TO SYSTEM CARD

53 17
BOOK
HOME
ENCODER TO SYSTEM CARD
54 BOOK
37
CONTENTS

47 SECTION
JPS7 ON SYSTEM CARD
CONTENTS
16 7

FIRST
PR B- TO TP4 E PAGE
24
PREVIOUS
MD-S1 TO PR S-2
PAGE
7

MD-S2 TO PR S-1 NEXT

PAGE
7

LAST
PR B+ TO TP7
Q1-E

E
PAGE
23 B

ALPHA
6
INDEX

53 NUMERIC
B INDEX

SEARCH

49 VIEW A-A 55 HELP

36 VOLT WITH REGEN

R828-006-270-S2 SHT 2 OF 7
 System Electrical, EZ-A, ET, ES, EF
Figure 5-1c: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

CD-ROM
HOME

BOOK
HOME

TO PC
BOOK
(PART OF REGEN ASSEMBLY)
CONTENTS
49 SECTION
CONTENTS
2

FIRST
PAGE
Q2-E TO TP6
TP5 TO TP2
TP5 27 PREVIOUS
25
TP6
PAGE
Q2-C TO TP5
NEXT
26
42
PAGE

LAST
18
Q2-C Q2-E
PAGE
PD1
41
Q2 E
Q2 C

ALPHA
INDEX
PD2

REC4

34
C2 NUMERIC
INDEX
46
SEARCH

HELP
VIEW B-B

R828-006-270-S3 SHT 3 OF 7
 System Electrical, EZ-A, ET, ES, EF
Figure 5-1d: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

CD-ROM
HOME

BOOK
HOME
ODI TO SYSTEM CARD

16 17 BOOK
CONTENTS

PR B- TO TP4 SECTION
ENCODER TO SYSTEM CARD
CONTENTS
24
37

FIRST
PAGE
53

PREVIOUS
PAGE
54 E NEXT
PAGE

LAST
47
PAGE

PR-B+ TO TP7
B
ALPHA
23 INDEX
Q1-E E

NUMERIC
INDEX

B SEARCH

VIEW A-A
24 VOLT WITHOUT REGEN
HELP

R828-006-270-S4 SHT 4 OF 7
System Electrical, EZ-A, ET, ES, EF
Figure 5-1e: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

MD-A1 TO TP6 CD-ROM

HOME
72 71 70 68

MD-S1 TO PR-S1
BOOK
61 HOME
TO MOTOR BRAKE
BOOK
69
CONTENTS
JPM TO JPS 7
SECTION
63
CONTENTS
MD-S2 TO PR-S2

62 FIRST
PAGE
MD-A2 TO TP2

64 PREVIOUS
PAGE

NEXT
TP5 TO TP2
PAGE
25 49
LAST
PAGE
2
ALPHA
INDEX

NUMERIC
TP5
INDEX
TP6

42
SEARCH

41
HELP

VIEW B-B

R828-006-270-S5, R828-006-270-S9 SHT 5 0F 7

System Electrical, EZ-A, ET, ES, EF
Figure 5-1f: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:

CD-ROM
HOME

37
BOOK
HOME
2

BOOK
A2

A1
S2
10 CONTENTS
S1

19
SECTION
CONTENTS
40
FIRST
PAGE

VIEW D-D PREVIOUS

ENCODER AND HORN MOUNTING
FOR UPPER MOUNTING TRANSMISSION PAGE

NEXT
PAGE

LAST
PAGE
37

ALPHA
2 INDEX

10
NUMERIC
INDEX
A2

A1
S2

S1

19 SEARCH

40

HELP
VIEW D-D
ENCODER AND HORN MOUNTING
FOR LOWER MOUNTING TRANSMISSION

R828-006-270-S6, R828-006-270-S7 SHT 6 OF 7

 System Electrical, EZ-A, ET, ES, EF
Figure 5-1g: System Electrical, EZ-A, ET, ES, EF C LIC K TO
G O T O:
MD-A2-TP2

TP3 TO MP-S 64 CD-ROM

14 HOME

BATTERY CONNECTOR BOOK

HOME
PR-B+ TO TP7

23 BOOK
CONTENTS
BATTERY CONNECTOR
TP7 TO MX-S

15
SECTION
CONTENTS
TP3

PR B- TO TP4
TP4-B2 (NOT USED ON ALL MODELS) FIRST
PAGE
24
TP

PREVIOUS
7

PAGE
TP2

TPS TO TP2

25
MP-A TO TP4
NEXT
PC1
PAGE
13

LAST
PAGE
Q1-E TO OTP4

B1
21 TP4

T 4
ALPHA
INDEX
P P
4 T

T
P
4 NUMERIC
TP4 INDEX

SEARCH

HELP
VIEW E-E

R828-006-279-S8 SHT 7 OF 7
 List 5-1: System Electrical, EZ-A, ET, ES, EF (Sheet 1 of 2)
FIGURE5-1 C LIC K TO
ITEM QTY PART NUMBER DESCRIPTION USED ON
NO. G O T O:
1 1 828-005-638 Bracket, Cover
2 23 771-116 Washer CD-ROM
3 6 750-037 Nut, Hex HOME
4 1 812-029/002 Nut, Retainer
6 1 828-013-286 Contactor Assembly (See Figure 5-4.)
1 828-013-287 Contactor Assembly (See Figure 5-5.) BOOK
7 1 828-005-969 Harness Assembly, Cable (includes: items 61 through 72) D, F, G HOME
1 828-005-970/001 Harness Assembly, Cable (includes: items 61 through 72) A
1 828-005-970/002 Harness Assembly, Cable (includes: items 61 through 72) B, C BOOK
1 828-005-970/003 Harness Assembly, Cable (includes: items 61 through 72) A, F CONTENTS
1 828-005-970/004 Harness Assembly, Cable (includes: items 61 through 72) B, C, F, G
1 828-006-518 Harness Assembly, Cable (includes: items 61 through 72) A, G
SECTION
1 828-013-589 Harness Assembly, Cable (includes: items 61 through 72) B, G
CONTENTS
10 5 710-006 Screw
11 1 828-003-420/002 Detector Assembly R
12 1 B24-023-420/254 Cable Assembly [MP-A to MX-A] FIRST
13 1 B22-289-850/148 Cable Assembly [TP-4 to MP-A] A, C, D, E, F PAGE
1 B22-289-780/149 Cable Assembly [TP-4 to MP-A] B, G
14 1 B22-290-710/149 Cable Assembly [TP-3 to MP-S] D
PREVIOUS
1 B22-291-690/149 Cable Assembly [TP-3 to MP-S] B, G
PAGE
1 B22-291-730/149 Cable Assembly [TP-3 to MP-S] A, B, C, E, F
15 1 B24-022-730/257 Cable Assembly [TP-7 to MX-S]
16 1 828-004-212 Harness, Hydraulic Solenoid
NEXT
17 1 828-004-216 Cable Assembly, ODI
PAGE
18 1 1010108/006 Heatsink Assembly, With Regen (See Figure 5-9.)
1 1010108/005 Heatsink Assembly, Without Regen (See Figure 5-9.) LAST
19 1 828-005-180 Belt, Timing (See Figure 3-14.) PAGE
20 1 828-003-420/004 Detector Assembly, Power Tilt A, D, E, F, G, R
21 1 B23-020-070/443 Cable Assembly [TP-4 to Q1-E]
23 1 B25-034-140/126 Cable Assembly [PR-B+ to TP-7]
ALPHA
24 1 B25-034-200/127 Cable Assembly [TP-4 to PR-B-]
INDEX
25 1 B23-028-150/459 Cable Assembly [TP-2 to TP-5]
26 1 B23-025-290/458 Cable Assembly [Q2-C to TP-5] NUMERIC
27 1 B23-025-290/461 Cable Assembly [Q2-E to TP-6] A, C, D, F INDEX
28 6 861-315 Plug, Hole D, F
34 1 154-012-441/005 Heatsink Assembly, With Regen R SEARCH
37 1 828-004-262 Bracket, Encoder Assembly (See Figure 3-14.)
40 1 872-021 Pulley, Timing Belt (See Figure 3-14.)
A= EZ-A
B= ET
C= ES
HELP
D= EF, 4-D Truck
E= Standard
F= Cold Storage
G= EE
R= Recommended Spare
 List 5-1: System Electrical, EZ-A, ET, ES, EF (Sheet 2 of 2)
FIGURE 5-1
ITEM QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
NO. G O T O:
41 2 710-132 Screw
42 2 771-160 Washer
CD-ROM
43 1 828-004-384 Harness Assembly, Sensor, Without Regen B, G
HOME
44 1 870-866 Jack, Banana
46 4 706-402/004 Screw, Flange Lock
47 1 5-015-003 Nut, Hex BOOK
48 1 411-936 Decal, ESD HOME
49 3 5-015-004 Nut, Hex
50 1 1-030-011 Terminal Strip (TS16)
BOOK
51 1 1-030-012 Insulator
CONTENTS
52 2 701-066 Screw
53 3 5-018-005 Washer
54 1 5-019-004 Washer, Lock
SECTION
55 2 5-019-005 Washer, Lock
CONTENTS
57 4 774-107 Washer A, B, C
58 1 611-024 Tubing, Shrink (Not Shown)
FIRST
59 2 750-019 Nut, Hex
PAGE
60 1 828-013-324 Drip Through F
61 1 B25-035-670/124 Cable Assembly [MD-S1 to PR-S1] A, B, C
1 B25-035-700/124 Cable Assembly [MD-S1 to PR-S1] D
PREVIOUS
1 B25-035-690/124 Cable Assembly (MD-S1 to PR-S1) A, B, C, G
PAGE
62 1 B25-035-730/125 Cable Assembly [MD-S2 to PR-S2] A, B, C
1 B25-035-740/125 Cable Assembly [MD-S2 to PR-S2] A, G NEXT
1 B25-035-700/125 Cable Assembly [MD-S2 to PR-S2] D PAGE
1 B25-035-770/125 Cable Assembly (MD-S2 to PR-S2) B, G
63 1 828-005-927 Cable Assembly [JPM to JPS-7] LAST
64 1 B23-023-900/444 Cable Assembly [MD-A2 to TP2] A, G PAGE
1 B23-023-880/444 Cable Assembly [MD-A2 to TP2] A, B, C
1 B23-023-870/444 Cable Assembly [MD-A2 to TP2] [B and C] B, C, D, G
1 B22-023-890/164 Cable Assembly (MD-A2 to TP2) B, G ALPHA
68 1 B23-021-780/445 Cable Assembly [MD-A1 to TP6] INDEX
1 B23-021-810/445 Cable Assembly [MD-A1 to TP6] D
1 B22-021-800/162 Cable Assembly (MD-A1 to TP6) B, G NUMERIC
69 1 030-602-072/004 Hose Assembly A, B, C INDEX
1 030-602-069/004 Hose Assembly D
70 21 in. 611-070/005 Sleeve, Expando SEARCH
71 2 611-028 Cable Tie, Self-Locking
72 9 in. 870-863 Guard, Hose
A= EZ-A
B= ET
C= ES HELP
D= EF, 4-D Truck
E= Standard
F= Cold Storage
G= EE
R= Recommended Spare
 System Electrical, DZ-A, DT, DS
Figure 5-2a: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:

CD-ROM
TS16 HOME
51 50 52 16 1

BOOK
HOME

17 BOOK
CONTENTS
20 SECTION
CONTENTS
59
4
A
FIRST
MX-A PAGE
MP-S TO TP3 MX-S

MP-S

14
2
PREVIOUS
PAGE
MP-A

MP-A TO TP4

D 3
13 NEXT
5 PAGE
MP-A TO MX-A

12 LAST
MD-A2

MD-A1 A PAGE
MD-S2
MD-S1
60
ALPHA
6
INDEX

NUMERIC
32
INDEX

SEARCH
59
D

11 29 33 28 7 44 48
HELP

R828-006-273&274-1 SHT 1 OF 6
 System Electrical, DZ-A, DT, DS
Figure 5-2b: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:
ODI TO SYSTEM CARD

17
CD-ROM
PR B- TO TP4
HOME
24 ENCODER TO SYSTEM CARD

39
MD-S1 TO PR S-2 BOOK
7 OPTIONS CONNECTOR HOME

MD-S2 TO PR S-1
P.T. TO SYSTEM CARD
BOOK
7 JPS7 ON SYSTEM CARD CONTENTS
7
PR B+ TO TP7
SECTION
23 E
16
CONTENTS

53
FIRST
PAGE
47
PREVIOUS
B PAGE

NEXT
Q1-E

E
PAGE
54

LAST
B
VIEW A-A - 24 VOLT WITHOUT REGEN PAGE
7
B ALPHA
INDEX
Q1-E

Q1-E TO TP4
NUMERIC
21
INDEX
Q2-E TO TP6
SEARCH
55 27

B
49 53
HELP

VIEW A-A - 36 VOLT WITH REGEN

R828-006-273&274-2, 828-006-273&274-3 SHT 2 OF 6

 System Electrical, DZ-A, DT, DS
Figure 5-2c: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:

CD-ROM
HOME

BOOK
TO PC2 HOME

BOOK
REC TO TP5
49 CONTENTS

2 SECTION
CONTENTS
TP5 TO TP2

25
Q1-E TO TP6 FIRST
Q2-C TO TP5 27 PAGE
TP5

26 TP6
PREVIOUS
PAGE

18 43 NEXT
PAGE
Q2-C Q2-E
PD1
42
LAST
PAGE
Q2 E
Q2 C

PD2

REC4 38
ALPHA
INDEX
C2

46
NUMERIC
INDEX

SEARCH

VIEW B-B - 36 VOLT WITH REGEN

HELP

R828-006-273&274-5 SHT 3 OF 6
 System Electrical, DZ-A, DT, DS
Figure 5-2d: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:
MD-A1 TO TP6

36 35 34 33 CD-ROM
HOME
MD-S1 TO PR-S1

28
BOOK
TO MOTOR BRAKE HOME
30
BOOK
JMP TO JPS 7 CONTENTS
31
SECTION
MD-S2 TO PR-S2 CONTENTS
29

MD-A2 TO TP2 FIRST

32
PAGE

PREVIOUS
PAGE
REC TO TP5
NEXT
49
PAGE
TP5 TO TP2
LAST
25
2 PAGE

ALPHA
INDEX
18 TP5

NUMERIC
TP6 INDEX
43
SEARCH
42

HELP

VIEW B-B - 24 VOLT WITHOUT REGEN

828-006-273&274-4, 828-006-273&274-9 SHT 4 OF 6

System Electrical, DZ-A, DT, DS
Figure 5-2e: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:

CD-ROM
HOME

39
BOOK
HOME
2
BOOK
CONTENTS
10
A2

A1

SECTION
S2

S1

19
CONTENTS

40 FIRST
PAGE

PREVIOUS
VIEW D-D PAGE
ENCODER AND HORN MOUNTING
FOR UPPER MOUNTING TRANSMISSION
NEXT
PAGE

LAST
PAGE

39
ALPHA
INDEX
2
NUMERIC
INDEX
A2

A1

10
S2

S1

SEARCH
19

40
HELP
VIEW D-D
ENCODER AND HORN MOUNTING
FOR LOWER MOUNTING TRANSMISSION

IR828-006-273&274-6, R828-006-273&274-7 SHT 5 OF 6

 System Electrical, DZ-A, DT, DS
Figure 5-2f: System Electrical, DZ-A, DT, DS C LIC K TO
G O T O:
MD-A2 TO TP2

32 CD-ROM
TP3 TO MP-S
HOME
14 BATTERY CONNECTOR
BOOK
PR B+ TO TP7
HOME
23
BOOK
TP7 TO MX-S
CONTENTS
15
SECTION
BATTERY CONNECTOR CONTENTS
TP3

PR B- TO TP4
TP4-B2 (NOT USED ON ALL MODELS)
FIRST
PAGE
24
TP
7

PREVIOUS
PAGE
TP2

TP5 TO TP2

25 NEXT
PC1
PAGE
MP-A TO TP4

13 LAST
PAGE
TP4 B1

TP 4
Q1-E TO TP4 4 TP
ALPHA
21 INDEX
4
TP
TP4
NUMERIC
INDEX

SEARCH

VIEW E-E HELP

R828-006-273&274-8 SHT 6 OF 6
 List 5-2: System Electrical, DZ-A, DT, DS (Sheet 1 of 2)
FIGURE 5-2
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 828-005-650 Bracket, Cover
G O T O:
2 13 771-116 Washer
3 6 750-037 Nut, Hex CD-ROM
4 1 812-029/002 Nut, Retainer HOME
5 1 828-013-286 Contactor Assembly (See Figure 5-4.)
1 828-013-287 Contactor Assembly (See Figure 5-5.) E, F
6 6 861-315 Plug, Hole E BOOK
7 1 828-006-519 Harness Assembly, Cable (includes: items 28 through HOME
36)
10 5 710-006 Screw BOOK
11 1 828-003-420/002 Detector Assembly R CONTENTS
12 1 B24-023-300/254 Cable Assembly [MP-A to MX-A]
13 1 B22-289-850/148 Cable Assembly [TP-4 to MP-A] D, F
SECTION
14 1 B22-290-710/149 Cable Assembly [TP-3 to MP-S] B, C
CONTENTS
15 1 B24-022-650/257 Cable Assembly [TP-7 to MX-S]
16 1 828-004-212 Harness, Hydraulic Solenoid
17 1 828-004-216 Cable Assembly, ODI FIRST
18 1 1010108/006 Heatsink Assembly, With Regen (See Figure 5-9.) PAGE
1 1010108/005 Heatsink Assembly, Without Regen (See Figure 5-9.)
19 1 828-005-180 Belt, Timing (See Figure 3-14.)
PREVIOUS
20 1 828-003-420/004 Detector Assembly, Power Tilt A, D, E, F, R
PAGE
21 1 B23-020-070/443 Cable Assembly [TP-4 to Q1-E] A
23 1 B25-034-140/126 Cable Assembly [PR-B+ to TP-7]
24 1 B25-034-200/127 Cable Assembly [TP-4 to PR-B-]
NEXT
25 1 B23-028-150/459 Cable Assembly [TP-5 to TP- 2]
PAGE
26 1 B23-025-290/458 Cable Assembly [Q2-C to TP-5]
27 1 B23-025-290/461 Cable Assembly [Q2-E to TP-6] A, C, E LAST
28 1 B25-035-690/124 Cable Assembly [MD-S1 to PR-S1] PAGE
29 1 B25-035-770/125 Cable Assembly [MD-S2 to PR-S2]
30 1 030-602-069/004 Hose Assembly
31 1 828-005-926 Cable Assembly [JPM to JPS-7]
ALPHA
32 1 B23-023-900/444 Cable Assembly [MD-A2 to TP2]
INDEX
33 1 B23-021-800/445 Cable Assembly [MD-A1 to TP6]
34 25 in. 611-070/005 Sleeve, Expando NUMERIC
35 2 611-028 Cable Tie, Self-Locking INDEX
36 9 in. 870-863 Guard, Hose
38 1 154-012-441/005 Heatsink Assembly, With Regen R SEARCH
39 1 828-004-262 Bracket, Encoder Assembly (See Figure 3-14.)
40 1 872-021 Pulley, Timing Belt (See Figure 3-14.)
42 2 710-132 Screw
A= DZ-A HELP
B= DT
C= DS
D= Standard
E= Cold Storage
F= EE
R= Recommended Spare
 List 5-2: System Electrical, DZ-A, DT, DS (Sheet 2 of 2)
FIGURE 5-2
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
43 2 771-160 Washer G O T O:
44 1 870-866 Jack, Banana
46 4 706-402/004 Screw, Flange Lock CD-ROM
47 1 5-015-003 Nut, Hex HOME
48 1 411-936 Decal, ESD
49 3 5-015-004 Nut, Hex
50 1 1-030-011 Terminal Strip (TS16) BOOK
51 1 1-030-012 Insulator HOME
52 2 701-066 Screw
53 3 5-018-005 Washer BOOK
54 1 5-019-004 Washer, Lock CONTENTS
55 2 5-019-005 Washer, Lock
58 1 611-024 Tubing, Shrink (Not Shown)
SECTION
59 2 750-019 Nut, Hex
CONTENTS
60 1 828-013-324 Drip Through E
A= DZ-A
B= DT
C= DS FIRST
D= Standard PAGE
E= Cold Storage
F= EE
R= Recommended Spare PREVIOUS
PAGE

NEXT
PAGE

LAST
PAGE

ALPHA
INDEX

NUMERIC
INDEX

SEARCH

HELP
 System Electrical, EZ-B, DZ-B
Figure 5-3a: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

CD-ROM
HOME
2 61 28 22

BOOK
HOME
31
BOOK
CONTENTS
20 1

SECTION
CONTENTS

60
FIRST
4 PAGE
A
PREVIOUS
B
15 PAGE
A 3
NEXT
2
PAGE
7
D
LAST
39 PAGE
27

16
MD-A2 TO TP2
ALPHA
52 MX- TO MS-
INDEX
B
NUMERIC
INDEX

SEARCH

60 10 49 48 D 53 43 46
HELP
MD-S2 TO PR-S2 MD-S1 TO PR-S1 MD-A1 TO TP6

ECR

R828-009-693-G1 SHT 1 OF 8
 System Electrical, EZ-B, DZ-B
Figure 5-3b: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

CD-ROM
HOME
20 32 2 8 6 22

BOOK
HOME

BOOK
CONTENTS
1
SECTION
CONTENTS
28 A

FIRST
A PAGE
4
15
B PREVIOUS
MX- TO MS- 39 PAGE
16
NEXT
7 PAGE
2
D
LAST
27
3
PAGE

52 ALPHA
MD-A2 TO TP2
INDEX
B
NUMERIC
49 INDEX
MD-S2 TO PR-S2

SEARCH

D
60 10 53 48 43 46
HELP
MD-A1 TO TP6 MD-S1 TO PR-S1

COLD STORAGE AND EE

828-009-697-G1 SHT 2 OF 8
 System Electrical, EZ-B, DZ-B
Figure 5-3c: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

CD-ROM
HOME
MX- TO MS-

16 17
BOOK
HOME
57
BOOK
CONTENTS
58
SECTION
CONTENTS

45 FIRST
PAGE
TP-4 TO PR-B-

21 PREVIOUS
PAGE
MD-S1 TO PR-S1 TP-2 TO TP-5

48 14
NEXT
PAGE
PR-B+ TO TP-7

23
LAST
TP-4 TO Q1-E
PAGE
C 13

ALPHA
INDEX
Q2-C TO TP-5
C NUMERIC
26 INDEX

SEARCH

47 59 57
HELP
VIEW B-B

R828-009-693-G2 SHT 3 OF 8
 System Electrical, EZ-B, DZ-B
Figure 5-3d: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

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BOOK
CONTENTS
TP-2 TO TP-5

14
SECTION
CONTENTS

Q2-C TO TP-5
FIRST
26
47 PAGE

Q2-E TO TP-6 PREVIOUS

29
PAGE
2

NEXT
PAGE
18
42
LAST
PAGE

41
ALPHA
INDEX
34
NUMERIC
INDEX
44
SEARCH

ECR
HELP
VIEW C-C

R828-009-693-G3 SHT 4 OF 8
 System Electrical, EZ-B, DZ-B
Figure 5-3e: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

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HOME

BOOK
CONTENTS

TP-2 TO TP-5 SECTION

CONTENTS
14

Q2-C TO TP-5 FIRST

PAGE
26
47
TP5 PREVIOUS
Q2-E TO TP-6
TP6 PAGE
29 2
NEXT
PAGE
18
42 LAST
PAGE
Q2-C Q2-E
Q2

41
ALPHA
REC4 INDEX
34
C2
NUMERIC
INDEX
2
SEARCH

44
HELP
COLD STORAGE AND EE
VIEW C-C

R828-009-697-G3 SHT 5 OF 8
 System Electrical, EZ-B, DZ-B
Figure 5-3f: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:
TP-2 TO TP-5 BATTERY MD-A2 TO TP2 PR-B TO TP-7 TP-4 TO PR-B- TP-4 TO Q1-E TP-4 TO MP-A TP-4 TO MS- BATTERY

14
CONNECTOR
52 23 21 13 11 30
CONNECTOR
CD-ROM
HOME

TP-9 TO MX+
BOOK
25
HOME

BOOK
TP-3 TO MP-S TP-9 TO MS+ CONTENTS
12 24
SECTION
CONTENTS

FIRST
PAGE

ECR
PREVIOUS
VIEW A-A PAGE

NEXT
TP-2 TO TP-5 BATTERY MD-A2 TO TP2 TP-4 TO PR-B- TP-4 TO Q1-E TP-4 TO MP-A TP-4 TO MS-
CONNECTOR PAGE
14 52 21 13 11 30
LAST
BATTERY
CONNECTOR
PAGE

PR-B TO TP-7
ALPHA
23 INDEX

NUMERIC
INDEX

SEARCH

HELP
12 COLD STORAGE AND EE 25 24
TP-3 TO MP-S VIEW A-A TP-9 TO MX+ TP-9 TO MS+

R828-009-693-G4, R828-009-697-G7 SHT 6 OF 8

 System Electrical, EZ-B, DZ-B
Figure 5-3g: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:

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31 SECTION

A2

A1
CONTENTS

S2

S1
19

FIRST
PAGE
40

PREVIOUS
PAGE

NEXT
ECR PAGE
VIEW D-D

LAST
PAGE

ALPHA
INDEX
6
NUMERIC
INDEX
STANDARD
22 SEARCH

BATTERY
30 11 13 21 HELP
CONNECTOR TP-4 TO MS- TP-4 TO MP-A TP-4 TO Q1-E TP-4 TO PR-B-

VIEW OF TP4

R828-009-693-G5, R828-009-697-G4, R828-009-697-G5 SHT 7 OF 8

 System Electrical, EZ-B, DZ-B
Figure 5-3h: System Electrical, EZ-B, DZ-B C LIC K TO
G O T O:
MD-S1 TO PR-S1

56 55 54 48 CD-ROM
HOME
MD-S1 TO PR-S1

48
BOOK
TO MOTOR BRAKE HOME
50
BOOK
JPM TO JPS7 CONTENTS
51
SECTION
CONTENTS
MD-A2 TO TP2

52
FIRST
PAGE
MD-A1 TO TP6

53 PREVIOUS
PAGE
TP-3 TO MP-S PR-B+ TO TP-7 TP-2 TO TP-5 MD-A2 TO TP2 TP-9 TO MS+ TP-9 TO MX+
NEXT
12 23 14 52 24 25 PAGE

LAST
PAGE

BATTERY
CONNECTOR
ALPHA
INDEX

NUMERIC
INDEX

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HELP

VIEW A-A

R828-009-251-A, R828-009-697-G6 SHT 8 OF 8

 List 5-3: System Electrical, EZ-B, DZ-B (Sheet 1 of 3)
FIGURE 5-3
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 828-005-638 Bracket, Cover A
G O T O:
1 828-005-650 Bracket, Cover B
2 23 771-116 Washer CD-ROM
3 6 750-037 Nut, Hex HOME
4 1 812-029/002 Nut, Retainer
6 1 828-009-836/001 Contactor Assembly (See Figure 5-6.) A
1 828-009-836/002 Contactor Assembly (See Figure 5-6.) B BOOK
1 828-009-837 Contactor Assembly (See Figure 5-7a.) D HOME
7 1 828-008-086 Harness, Cable Assembly (includes: items 48 through 56) A, D
1 828-009-251 Harness, Cable Assembly (includes: items 48 through 56) A, E BOOK
1 828-009-527 Harness, Cable Assembly (includes: items 48 through 56) B, C CONTENTS
1 828-008-342 Harness, Cable Assembly (includes: items 48 through 56) B, D
1 828-008-415 Harness, Cable Assembly (includes: items 48 through 56) A, C SECTION
1 828-009-495 Harness, Cable Assembly (includes: items 48 through 56) B, E CONTENTS
8 2 710-005 Screw
9 5 710-006 Screw
10 1 828-003-420/002 Detector Assembly R FIRST
11 1 B22-023-215/148 Cable Assembly (TP-4 to MP-A] B PAGE
1 B22-023-130/148 Cable Assembly (TP-4 to MP-A] A, G
1 B22-023-180/148 Cable Assembly [TP-4 to MP-A] A, H PREVIOUS
12 1 B22-024-160/149 Cable Assembly [TP-3 to MP-S] A, G PAGE
1 B22-024-210/149 Cable Assembly [TP-3 to MP-S] A, H
1 B22-023-305/149 Cable Assembly [TP-3 to MP-S] B
NEXT
13 1 B23-267-560/443 Cable Assembly [TP-4 to Q1-E] B
PAGE
1 B23-267-660/443 Cable Assembly [TP-4 to Q1-E] A
14 1 B23-266-530/459 Cable Assembly [TP-2 to TP-5] B
LAST
1 B23-267-630/459 Cable Assembly [TP-2 to TP-5] B, D
PAGE
1 B23-267-700/459 Cable Assembly [TP-2 to TP-5] A
15 1 828-008-186 Harness, Hydraulic Solenoid
16 1 B24-019-505/279 Cable Assembly [MX- to MS -] B
ALPHA
1 B24-294-450/279 Cable Assembly [MX- to MS -] A
INDEX
1 B24-294-470/279 Cable Assembly [MX- to MS -] A, D, E
17 1 828-004-216 Cable Assembly, ODI
NUMERIC
18 1 1010108/006 Heatsink Assembly (See Figure 5-9.) F
INDEX
19 1 828-005-180 Belt, Timing (See Figure 3-14.)
20 1 828-003-420/004 Detector Assembly, Power Tilt R
21 1 B25-034-530/127 Cable Assembly [TP-4 to PR-B-] B, C, D
SEARCH
1 B25-034-550/127 Cable Assembly [TP-4 to PR-B-] A
A= EZ-B
B= DZ-B
C= Standard
D= Cold Storage
HELP
E= EE
F= With Regen
G= 18.5 in. Battery Compartment
H= 21.5 in. Battery Compartment
R= Recommended Spare
 List 5-3: System Electrical, EZ-B, DZ-B (Sheet 2 of 3)
FIGURE 5-3
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
1 B25-034-570/127 Cable Assembly [TP-4 to PR-B-] A, D, E G O T O:
22 2 710-065 Bolt, Contactor Cover
23 1 B25-034-580/126 Cable Assembly [PR-B+ to TP-7] B, C, D CD-ROM
1 B25-034-660/126 Cable Assembly [PR-B+ to TP-7] A HOME
1 B25-034-680/126 Cable Assembly [PR-B+ to TP-7] A, D, E
24 1 B24-294-230/283 Cable Assembly [TP-9 to MS+] B, C, D
1 B24-020-220/283 Cable Assembly [TP-9 to MS+] A BOOK
1 B24-020-260/283 Cable Assembly [TP-9 to MS+] A, D, E HOME
25 1 B24-294-370/278 Cable Assembly [TP-9 to MX+] B, C, D
1 B24-022-390/278 Cable Assembly [TP-9 to MX+] A BOOK
1 B24-022-350/278 Cable Assembly [TP-9 to MX+] A, D, E CONTENTS
26 1 B23-025-290/458 Cable Assembly [Q2-C to TP-5]
27 6 861-315 Plug, Hole D
SECTION
28 1 Ref. Bracket Assembly, Dash (See Figure 5-13.)
CONTENTS
29 1 B23-025-290/461 Cable Assembly [Q2-E to TP-6]
30 1 B24-294-170/280 Cable Assembly [TP-4 to MS-] B, C, D
1 B24-294-220/280 Cable Assembly [TP-4 to MS-] A FIRST
31 1 828-008-097 Cover, Contactor PAGE
32 1 828-008-047 Cover, Terminal D, E
34 1 154-012-441/005 Heatsink Assembly F, R
PREVIOUS
37 1 828-004-262 Bracket, Encoder Assembly (See Figure 3-14.)
PAGE
39 1 828-005-717/002 Channel, Deflector, Rubber F
40 1 872-021 Pulley, Timing Belt (See Figure 3-14.)
NEXT
41 2 710-132 Screw
PAGE
42 2 771-160 Washer
43 1 870-866 Jack, Banana
44 4 706-402/004 Screw, Flange Lock LAST
45 1 5-015-003 Nut, Hex PAGE
46 1 411-936 Decal, ESD
47 3 5-015-004 Nut, Hex
ALPHA
48 1 B25-035-650/124 Cable Assembly (MD-S1 to PR-S1) A
INDEX
1 B25-035-690/124 Cable Assembly (MD-S1 to PR-S1) B, D
1 B25-035-710/124 Cable Assembly (MD-S1 to PR-S1) B, C
49 1 B25-035-710/125 Cable Assembly (MD-S2 to PR-S2) A
NUMERIC
1 B25-035-750/125 Cable Assembly (MD-S2 to PR-S2) B
INDEX
50 1 030-602-069/004 Hose Assembly
51 1 828-008-340 Cable Assembly (JPM to JPS7) A SEARCH
1 828-008-341 Cable Assembly (JPM to JPS7) B
52 1 B22-023-500/164 Cable Assembly (MD-A2 to TP2) A, D, E
A= EZ-B
B= DZ-B
C= Standard
HELP
D= Cold Storage
E= EE
F= With Regen
G= 18.5 in. Battery Compartment
H= 21.5 in. Battery Compartment
R= Recommended Spare
 List 5-3: System Electrical, EZ-B, DZ-B (Sheet 3 of 3)
FIGURE 5-3
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
1 B22-023-550/164 Cable Assembly (MD-A2 to TP2) A, C G O T O:
1 B22-024-710/164 Cable Assembly (MD-A2 to TP2) B, C
1 B22-023-710/164 Cable Assembly (MD-A2 to TP2) B, D CD-ROM
53 1 B22-021-760/162 Cable Assembly (MD-A1 to TP6) A HOME
1 B22-021-800/162 Cable Assembly (MD-A1 to TP6) B
54 25 in. 611-070/005 Sleeve, Expando
55 2 611-028 Cable Tie, Self-Locking BOOK
56 9 in. 870-863 Guard, Hose HOME
57 3 5-018-005 Washer, Flat
58 1 5-019-004 Washer, Lock BOOK
59 2 5-019-005 Washer, Lock CONTENTS
60 2 750-019 Nut
61 2 710-009 Screw
SECTION
A= EZ-B
B= DZ-B
CONTENTS
C= Standard
D= Cold Storage
E= EE FIRST
F= With Regen
G= 18.5 in. Battery Compartment
PAGE
H= 21.5 in. Battery Compartment
R= Recommended Spare PREVIOUS
PAGE

NEXT
PAGE

LAST
PAGE

ALPHA
INDEX

NUMERIC
INDEX

SEARCH

HELP
Contactor Assembly, EZ-A, ET, ES, EF, DZ-A, DT, DS (Standard)
Figure 5-4: Contactor Assembly, EZ-A, ET, ES, EF, DZ-A, DT, DS (Standard) C LIC K TO
G O T O:

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HOME
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BOOK
CONTENTS

5c SECTION
CONTENTS

3 8 7 10 4 20
FIRST
PAGE

PREVIOUS
PAGE
1
NEXT
PAGE

LAST
PAGE
17

ALPHA
INDEX

NUMERIC
15
INDEX

SEARCH

11

HELP

19 18 2 14 13 12 9 7

R828-009-838-A
 List 5-4: Contactor Assembly, EZ-A, ET, ES, EF, DZ-A, DT, DS (Standard)
FIGURE 5-4
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 590-534/007 Fuse, 150 Amp (FU8) R
G O T O:
2 1 590-534/013 Fuse, 350 Amp (FU5) R
3 1 590-534/015 Fuse, 450 Amp (FU6) R CD-ROM
4 1 1-105-154/100 Contactor (PC) (See Figure 5-8.) HOME
5a 1 828-013-281 Harness, Wiring (includes:)
5b 1 1-012-339/009 Connector
5c 15 1-012-340/002 Contacts, Socket BOOK
6 4 5-015-003 Nut, Hex HOME
7 3 7-861-002/004 Insulator, Standoff (TP-2, TP-3, TP-4)
8 1 7-861-001/003 Insulator, Standoff (TP-7) BOOK
9 1 1-105-153/100 Contactor (P) (See Figure 5-8.) CONTENTS
10 1 154-010-735/001 Bar, Bus
11 1 154-010-728 Plate, Mounting SECTION
12 5 5-018-006 Washer, Flat CONTENTS
13 2 5-019-006 Washer, Lock
14 4 5-015-005 Nut, Hex
15 4 5-028-027 Stud, Self-Clinching FIRST
16 6 5-028-025 Stud, Self-Clinching PAGE
17 4 5-018-005 Washer, Flat
18 2 5-019-005 Washer, Lock PREVIOUS
19 4 5-015-004 Nut, Hex PAGE
20 3 411-421/001 Decal, Label
R= Recommended Spare
NEXT
PAGE

LAST
PAGE

ALPHA
INDEX

NUMERIC
INDEX

SEARCH

HELP
Contactor Assembly, EZ-A, ET, ES, EF (EE and Cold Storage)
Figure 5-5: Contactor Assembly, EZ-A, ET, ES, EF (EE and Cold Storage) C LIC K TO
G O T O:
9 36

CD-ROM
14
3 HOME
13
2 BOOK
12 HOME

30 BOOK
CONTENTS
24

29
SECTION
19 CONTENTS

21 18
FIRST
10 17 PAGE

4 1 PREVIOUS
PAGE
26 28
NEXT
7 22
PAGE

LAST
PAGE
6a

ALPHA
INDEX
27
NUMERIC
15 INDEX
6b
SEARCH

25

5 HELP

11 23 16 20 35 34 33 32 31

R828-009-839-A
 List 5-5: Contactor Assembly, EZ-A, ET, ES, EF (EE and Cold Storage)
FIGURE 5-5
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 590-534/007 Fuse, 150 Amp (FU8) R
G O T O:
2 1 590-534/013 Fuse, 350 Amp (FU5) R
3 1 590-534/015 Fuse, 450 Amp (FU6) R CD-ROM
4 2 1-105-154/100 Contactor (P and PC) (See Figure 5-8.) HOME
5 1 828-013-282 Harness Assembly, Wiring (includes:)
6a 1 1-012-339/009 Connector
6b 15 1-012-340/002 Contacts, Socket BOOK
7 4 5-015-003 Nut, Hex HOME
9 8 701-316 Screw
10 1 828-005-610 Bar, Bus BOOK
11 1 828-006-743 Enclosure Weldment, Contactor CONTENTS
12 6 5-018-006 Washer
13 14 776-023 Washer, Lock SECTION
14 6 5-015-005 Nut, Hex CONTENTS
15 10 828-005-559 Insulator, Pass Through
16 4 5-028-025 Stud, Self-Clinching
17 2 5-018-005 Washer FIRST
18 2 5-019-005 Washer, Lock PAGE
19 2 5-015-004 Nut, Hex
20 5 411-421/001 Decal, Label PREVIOUS
21 2 828-005-616/002 Stud, Pass Through PAGE
22 1 828-005-616/001 Stud, Pass Through
23 2 5-028-029 Stud, Self-Clinching
NEXT
24 1 828-005-615/002 Stud, Pass Through
PAGE
25 1 828-005-615/003 Stud, Pass Through
26 1 828-005-609 Bar, Bus
LAST
27 1 600-915/003 Nut, Lock
PAGE
28 1 828-005-612 Bar, Bus
29 2 828-005-613 Bar, Bus
30 6 5-028-031 Stud, Self-Clinching
ALPHA
31 16 7-750-808 Nut, Hex
INDEX
32 4 7-750-810 Nut, Hex
33 2 7-320-410 Washer, Lock
NUMERIC
34 19 7-775-108 Washer, Brass
INDEX
35 6 7-775-110 Washer, Brass
36 1 828-006-749 Cover, Enclosure
R= Recommended Spare
SEARCH

HELP
 Contactor Assembly, EZ-B and DZ-B (Standard)
Figure 5-6: Contactor Assembly, EZ-B and DZ-B (Standard) C LIC K TO
G O T O:

1 24 3 22 CD-ROM
HOME

4
9 BOOK
HOME
19 BOOK
CONTENTS
18
SECTION
17 14 CONTENTS

23 13
FIRST
PAGE
8 5
PREVIOUS
6
2 PAGE

21
NEXT
11 PAGE
29
LAST
PAGE
27

ALPHA
10
INDEX

NUMERIC
16 INDEX

SEARCH

HELP
30 15 20 7 5 26 28

R828-009-836-A
 List 5-6: Contactor Assembly, EZ-B and DZ-B (Standard)
FIGURE 5-6
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
828-009-836/001 Contactor Assembly, EZ-B, Standard
G O T O:
828-009-836/002 Contactor Assembly, DZ-B, Standard
1 1 1-105-153/100 Contactor (P) CD-ROM
2 1 590-534/013 Fuse, 350 Amp (FU5) R HOME
3 1 590-534/017 Fuse, 600 Amp (FU6) R
4 2 1-105-154/100 Contactor (P and PC) (See Figure 5-8.)
5 12 771-116 Washer, Flat BOOK
6 6 5-015-003 Nut, Hex HOME
7 4 7-861-002/004 Insulator, Standoff (TP-3)
8 1 1-105-130/100 Contactor (X) (See Figure 5-8.) BOOK
9 1 828-008-185 Harness, Wiring (EZ-B) CONTENTS
1 828-008-332 Harness, Wiring (DZ-B)
10 1 7-861-001/003 Insulator, Standoff (TP-7) SECTION
11 1 828-008-126 Bracket, Contactor CONTENTS
13 3 5-019-006 Washer, Lock
14 2 5-015-005 Nut, Hex
15 6 5-028-027 Fastener, Self-Clinching FIRST
16 6 5-028-025 Fastener, Self-Clinching PAGE
17 6 5-018-005 Washer, Flat
18 3 5-019-005 Washer, Lock PREVIOUS
19 9 5-015-004 Nut, Hex PAGE
20 4 411-421/001 Decal, Label
21 1 590-534/001 Fuse, 70 Amp (FU8) R
NEXT
22 1 828-008-125 Bar, Bus
PAGE
23 1 590-534/004 Fuse,100 Amp (FU7) R
24 1 828-008-328 Bar, Bus, Connecting
LAST
26 1 600-247 Grommet
PAGE
27 1 5-028-029 Fastener, Self-Clinching
28 1 828-008-329 Bar, Bus, Connecting
29 1 828-008-330 Bar, Bus, Connecting
ALPHA
30 1 828-008-327 Insulator, Standoff (TP9)
INDEX
R= Recommended Spare

NUMERIC
INDEX

SEARCH

HELP
Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage)
Figure 5-7a: Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage) C LIC K TO
G O T O:

9 13 10 22 14 3 16 31 21 23 2 17 28
CD-ROM
HOME
39

37 BOOK
15 HOME
28
BOOK
CONTENTS
37
SECTION
8
ENCLOSURE
ENCLOSURE CONTENTS
27

35 FIRST
PAGE
41
PREVIOUS
PAGE
6
29 NEXT
18 PAGE
38
LAST
40 37
PAGE

ENCLOSURE
27 28 ALPHA
INDEX
33
NUMERIC
INDEX
40
SEARCH
28

1 4 19 25 39 24 5
40 28 HELP

828-009-837-A1 SHT 1 OF 2
Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage)
Figure 5-7b: Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage) C LIC K TO
G O T O:

CD-ROM
20 30 HOME

BOOK
11
HOME

7 BOOK
CONTENTS

SECTION
CONTENTS
26
FIRST
PAGE
12
PREVIOUS
PAGE
36
NEXT
PAGE

LAST
PAGE

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INDEX

NUMERIC
INDEX

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33 35 HELP

828-009-837-A2, 828-009-837-A3 SHT 2 OF 2

 List 5-7: Contactor Assembly, EZ-B and DZ-B (EE and Cold Storage)
FIGURE 5-7
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 828-008-057 Bar, Bus
G O T O:
2 1 828-005-612 Bar, Bus
3 1 828-008-048 Bar, Bus CD-ROM
4 1 828-008-049 Bar, Bus HOME
5 1 828-008-058 Bar, Bus
6 1 828-008-059 Bar, Bus
7 1 828-008-065 Harness, Wiring, Cold Storage BOOK
8 1 1-105-153/100 Contactor (P) (See Figure 5-8.) HOME
9 1 1-105-154/100 Contactor (PC) (See Figure 5-8.)
10 1 1-105-130/100 Contactor (X) (See Figure 5-8.) BOOK
11 1 828-005-565 Cover, Enclosure CONTENTS
12 1 828-006-836 Enclosure Weldment
13 6 5-028-025 Fastener, Self-Clinching SECTION
14 3 5-028-029 Fastener, Self-Clinching CONTENTS
15 3 5-028-031 Fastener, Self-Clinching
16 1 590-534/001 Fuse, 70 Amp (FU8) R
17 1 590-534/004 Fuse, 100 Amp (FU7) R FIRST
18 1 590-534/013 Fuse, 350 Amp (FU5) R PAGE
19 1 590-534/017 Fuse, 600 Amp (FU6) R
20 10 411-421/001 Decal, Label PREVIOUS
21 3 5-019-005 Washer, Lock PAGE
22 6 5-015-003 Nut, Hex
23 3 5-015-004 Nut, Hex
NEXT
24 3 5-015-005 Nut, Hex
PAGE
25 4 5-018-006 Washer, Flat
26 8 710-005 Screw
LAST
27 12 828-005-559 Insulator, Pass Through
PAGE
28 20 7-750-808 Nut, Jam
29 4 7-750-810 Nut, Jam
30 1 600-915/003 Nut, Lock
ALPHA
31 3 5-018-005 Washer, Flat
INDEX
33 2 828-005-615/002 Stud, Pass Through
35 3 828-005-616/001 Stud, Pass Through
NUMERIC
36 1 828-005-616/002 Stud, Pass Through
INDEX
37 20 7-775-108 Washer, Flat
38 2 7-320-410 Washer, Lock
39 13 776-023 Washer, Lock
SEARCH
40 6 7-775-110 Washer, Flat
41 1 828-008-331 Bar, Bus, Connecting
R= Recommended Spare
HELP
 Contactor
Figure 5-8: Contactor C LIC K TO
G O T O:

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INDEX

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HELP

S1003112
 List 5-8: Contactor
FIGURE 5-8
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1-105-153/100 Contactor A
G O T O:
1-105-154/100 Contactor A
1-105-130/100 Contactor B CD-ROM
1 1 1-105-129/111 Tip Kit, Contactor A, R HOME
1 1-105-131/111 Tip Kit, Contactor B, R
2 1 1-105-122/02 Guide and Insulator Kit R
3 1 1-105-122/03 Spring, Main R BOOK
A= P and PC Contactor HOME
B= X Contactor
R= Recommended Spare
BOOK
CONTENTS

SECTION
CONTENTS

FIRST
PAGE

PREVIOUS
PAGE

NEXT
PAGE

LAST
PAGE

ALPHA
INDEX

NUMERIC
INDEX

SEARCH

HELP
 Heatsink Assembly
Figure 5-9: Heatsink Assembly C LIC K TO
G O T O:

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HOME

BOOK
40 2 7 8 29 43 3 HOME
15
BOOK
CONTENTS

SECTION
18 CONTENTS

25
FIRST
10 PAGE

19 PREVIOUS
PAGE
27
35 NEXT
PAGE
20
11
LAST
44
17 PAGE
13

27
ALPHA
4
INDEX
43
6
NUMERIC
21 INDEX

41 31 36 27 12 42 23 14 21 5 22 16 1 9
SEARCH

HELP

R154-010-738
 List 5-9: Heatsink Assembly
FIGURE 5-9
QTY PART NUMBER DESCRIPTION
USED C LIC K TO
ITEM NO. ON
1 1 611-080/012 Clip, Component
G O T O:
2 1 154-011-150 Heatsink, Machined
3 1 611-029 Cable Tie, Self-Locking CD-ROM
4 1 1009830 Diode, Semi-Conductor (REC2) A, R HOME
5 1 019-056-040/879 Wire Assembly
6 1 019-059-040/880 Wire Assembly
7 1 750-019 Nut, Hex BOOK
8 1 828-003-420/006 Detector Assembly (HT) R HOME
9 1 1-043-101/006 Capacitor
10 1 7-861-004/005 Insulator, Standoff BOOK
11 1 Ref. Conductor, Thermal B CONTENTS
12 1 154-010-784 Resistor Assembly
13 1 Ref. Transistor, Semi-Conductor (Q1) B, R SECTION
14 1 1-135-102 Rectifier, Semi-Conductor (REC3) R CONTENTS
15 1 1009833 Diode, Semi-Conductor (REC1) R
16 6 5-014-003 Screw, Thread Forming
17 1 5-001-002 Screw FIRST
18 4 5-003-008 Screw PAGE
19 2 5-015-004 Nut, Hex
20 3 771-116 Washer PREVIOUS
21 3 5-003-002 Screw PAGE
22 3 5-019-002 Washer, Lock
23 3 5-015-001 Nut, Hex
NEXT
25 1 154-010-752 Harness, Wiring
PAGE
27 2 5-019-005 Washer, Lock
29 1 5-006-010 Screw
LAST
31 3 154-005-011 Bearing, Sleeve
PAGE
35 2 1-085-154 Conductor, Thermal
36 3 5-018-005 Washer
38 3 710-024 Screw (Not Shown)
ALPHA
40 1 154-010-789 Bar, Aluminum
INDEX
41 1 611-046 Strap
42 3 7-710-006/050 Screw
NUMERIC
43 6 in. 611-017 Tubing, Shrink
INDEX
44 1 828-900-101 Conductor and Transistor, Thermal (includes: items 11 and B
13)
A= With Regen SEARCH
B= Sold In Kit Only (Item 44)
R= Recommended Spare

HELP
 Tractor Manager Assembly
Figure 5-10a: Tractor Manager Assembly C LIC K TO
G O T O:

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1
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41 22 12 8 11 7 HELP

R828-627-070-B1 SHT 1 OF 2
 Tractor Manager Assembly
Figure 5-10b: Tractor Manager Assembly C LIC K TO
G O T O:

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36 37

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34 HOME

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15 NEXT
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28 2 14 9 30

HELP

R828-627-070-B2 SHT 2 OF 2
 List 5-10: Tractor Manager Assembly
FIGURE 5-10
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 828-005-858 Panel, Control
G O T O:
2 2 1125-015 Conductor, Semi, TM1/TM2 R
3 1 154-012-342/211 Card Assembly, VFC CD-ROM
4 1 154-012-438/001 Card Assembly, System E HOME
1 154-012-438/002 Card Assembly, System EE
6 1 828-004-209/003 Driver, Coil, CD5
7 1 828-004-206/003 Coil Driver Module Assembly, CD8 BOOK
8 1 154-012-429/103 Card Assembly, Power HOME
9 1 828-005-857 Plate
10 6 5-028-021 Fastener, Self-Clinching BOOK
11 6 7766-001/102 Standoff CONTENTS
12 1 5-003-002 Screw
13 5 5-003-001 Screw SECTION
14 2 1-085-127/001 Conductor, Thermal R CONTENTS
15 4 5-018-003 Washer
16 4 5-015-002 Nut, Hex
17 4 5-028-024 Fastener, Self-Clinching FIRST
18 3 5-028-008 Fastener, Self-Clinching PAGE
19 4 7-701-002/222 Screw
20 AR 600-240 Grommet, Edging PREVIOUS
22 4 052-005-020/000 Wire Assembly PAGE
23 1 5-015-003 Nut, Hex
24 1 5-018-004 Washer
NEXT
26 1 828-006-927/001 Harness, Panel Heater
PAGE
1 828-006-927/002 Harness, Panel Heater
28 4 5-018-003 Nut, Hex
LAST
29 4 5-015-002 Washer
PAGE
30 4 5-028-024 Fastener, Self-Clinching
31 4 1-074-186/005 Spacer, Threaded
32 8 774-105 Washer
ALPHA
33 4 701-006 Screw
INDEX
34 4 750-025 Nut, Hex
35 4 611-044 Cable Tie Mount, Self-Adhesive
NUMERIC
36 AR 611-029 Cable Tie, Self-Locking
INDEX
37 2 114-008-273 Button Assembly R
38 1 073-205-006/081 Firmware
41 6 7-708-001 Screw
SEARCH
R= Recommended Spare

HELP
 Horn Assembly
Figure 5-11a: Horn Assembly C LIC K TO
G O T O:

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MECHANICAL HORN

HELP

R828-009-300-E-102 SHT 1 OF 3
 Horn Assembly
Figure 5-11b: Horn Assembly C LIC K TO
G O T O:

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6 7 8 10

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ELECTRIC HORN HELP

R828-009-300-E-202 SHT 2 OF 3
 Horn Assembly
Figure 5-11c: Horn Assembly C LIC K TO
G O T O:

18
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27
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A PAGE
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36 VOLT ONLY

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PAGE

ALPHA
36 VOLT ONLY INDEX

NUMERIC
4 19
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VIEW A-A

HELP

ELECTRIC HORN ASSEMBLY

R828-005-914-A SHT 3 OF 3
 List 5-11: Horn Assembly
FIGURE 5-11
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 710-008 Screw
G O T O:
2 1 771-016 Washer, Flat
3 1 772-116 Washer, Lock CD-ROM
4 1 828-013-600/001 Horn Assembly, Electric (includes: items 16, 22-28) C HOME
1 828-013-600/002 Horn Assembly, Electric (includes: items 16, 17-22, 26-28) B
6 1 154-010-796 Module Assembly B
7 2 in. 811-861/006 Latch, Flexible BOOK
8 2 in. 811-861/016 Latch, Flexible HOME
10 1 850-139-001 Harness, Horn
13 1 590-640/001 Horn Assembly, Mechanical A, C, R BOOK
1 590-640/002 Horn Assembly, Mechanical A, B, R CONTENTS
15 1 412-751 Decal, Horn
16 1 590-633 Horn (H) R SECTION
17 1 154-010-405/003 Module Assembly B CONTENTS
1 154-010-404/003 Module Assembly, Suppressor C
18 1 1-110-847/027 Resistor B
19 1 828-005-925 Harness, Horn Wiring B FIRST
1 828-005-924 Harness, Horn Wiring C PAGE
20 2 701-306 Screw
21 2 714-133 Screw PREVIOUS
22 1 701-334 Screw PAGE
25 1 1-010-281 Terminal, Quick Disconnect (Not Shown)
26 2 774-005 Washer, Lock
NEXT
27 1 828-013-987 Bracket, Horn
PAGE
28 1 774-009 Washer, Lock A, B
A= Mechanical Horn
B= 36 Volt LAST
C= 24 Volt PAGE
R= Recommended Spare

ALPHA
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INDEX

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HELP
 Battery Connector
Figure 5-12: Battery Connector C LIC K TO
G O T O:
BATTERY
5 6 1 7 2 CONNECTOR 11 9 4
CD-ROM
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EZ-B and DZ-B PREVIOUS

3 PAGE

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5 6 1 7 2 11 9 4 PAGE

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INDEX

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ALL EXCEPT EZ-B and DZ-B 3

R828-004-167
 List 5-12: Battery Connector
FIGURE 5-12
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 312-000-151 Bracket, Plunger
G O T O:
2 1 828-004-246 Plunger, Yellow
1 828-005-187 Plunger, Red/Orange CD-ROM
3 1 Ref. Connector Assembly, Electrical (includes: items 9 -11) HOME
4 2 710-040 Screw
5 2 750-006 Nut, Hex
6 2 771-116 Washer BOOK
7 1 411-860 Decal, Disconnect HOME
9 1 590-739 Battery Connector, Blue
1 590-724 Battery Connector, Gray BOOK
1 590-726 Battery Connector, Red R CONTENTS
1 590-725 Battery Connector, Yellow
10 2 590-735 Bushing (Not Shown) SECTION
11 1 B21-003-390/040 Cable Assembly B- (EZ B Only) C CONTENTS
1 B21-003-290/040 Cable Assembly B- (DZ B Only) C
1 B22-003-650/070 Cable Assembly B- D
1 B22-003-610/070 Cable Assembly B- A FIRST
1 B22-003-630/070 Cable Assembly B- B PAGE
1 B22-003-685/070 Cable Assembly B- C
1 B22-003-610/046 Cable Assembly B+ (Standard) A PREVIOUS
1 B22-003-630/046 Cable Assembly B+ (Standard) B PAGE
1 B22-003-685/046 Cable Assembly B+ (Standard) C
1 B22-003-650/046 Cable Assembly B+ (Standard) D
NEXT
1 B22-300-620/046 Cable Assembly B+ (Cold Storage) D
PAGE
1 B22-300-655/046 Cable Assembly B+ (Cold Storage) C
1 B22-300-580/046 Cable Assembly B+ (Cold Storage) A
LAST
1 B22-300-600/046 Cable Assembly B+ (Cold Storage) B
PAGE
1 B21-006-480/084 Cable Assembly B+ (EZ-B) C
1 B21-003-480/084 Cable Assembly B+ (EZ-B), Cold Storage C
1 B21-006-380/084 Cable Assembly B+ (DZ-B) C
ALPHA
1 B21-003-380/084 Cable Assembly B+ (DZ-B), Cold Storage C
INDEX
A= 14.5 in. Battery Compartment
B= 16.5 in. Battery Compartment
C= 21.5 in. Battery Compartment NUMERIC
D= 18.5 in. Battery Compartment INDEX
R= Recommended Spare

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HELP
 Dash Bracket Assembly
Figure 5-13: Dash Bracket Assembly C LIC K TO
G O T O:

2 3 4 13 9 7 11 CD-ROM
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10
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3 15 12 22 21 16 8
HELP

R828-009-646-C
 List 5-13: Dash Bracket Assembly
FIGURE5-13
QTY PART NUMBER DESCRIPTION
USED C LIC K TO
ITEM NO. ON
1 1 1-110-843/001 Resistor Assembly
G O T O:
2 2 701-070 Screw
3 6 774-107 Washer CD-ROM
4 4 771-007 Washer HOME
5 2 701-060 Screw
6 1 1-100-024 Relay
7 1 850-523 Cap, Filler BOOK
8 1 828-008-426 Filler Weldment HOME
9 6 701-123 Screw
10 1 531-031 Gasket, Filler BOOK
11 1 828-008-335 Bracket, Dash, DZ CONTENTS
1 828-008-420 Bracket, Dash, 21.5 in. Battery Compartment, EZ-B
1 828-009-464/001 Bracket, Dash, 81.5 in. Battery Compartment, EZ-B SECTION
1 828-009-464/002 Bracket, Dash, 81.5 in. Battery Compartment, EZ-B CONTENTS
1 828-009-464/003 Bracket, Dash, 81.5 in. Battery Compartment, EZ-B
1 828-013-057/001 Bracket, Dash, 21.5 in. Battery Compartment, EZ-B
1 828-013-057/002 Bracket, Dash, 21.5 in. Battery Compartment, EZ-B (LXE FIRST
Only) PAGE
12 1 828-003-947 Bracket, Terminal
13 2 702-087 Screw
PREVIOUS
14 1 1-030-001 Terminal Strip (TS16)
PAGE
15 1 1-030-002 Insulator
16 4 701-066 Screw
17 1 360-032 Guard, Cable
NEXT
18 1 411-826 Decal, 10 Amp Fuse
PAGE
1 412-746 Decal, 15 Amp Fuse
21 1 1-030-011 Terminal Strip (TS16) LAST
22 1 1-030-012 Insulator PAGE
23 4 771-019 Washer, Flat
24 4 710-067 Screw
ALPHA
INDEX

NUMERIC
INDEX

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HELP
High Speed Limit Switch, R40TT-M and DRTT
Figure 5-14: High Speed Limit Switch, R40TT-M and DRTT C LIC K TO
G O T O:

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828-009-605-A
 List 5-14: High Speed Limit Switch, R40TT-M and DRTT
FIGURE 5-14
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 600-316 Grip, Cord
G O T O:
2 1 828-009-607/001 Cable Assembly A
1 828-009-607/002 Cable Assembly B CD-ROM
1 828-009-607/003 Cable Assembly C HOME
1 828-009-607/004 Cable Assembly D
1 828-009-607/005 Cable Assembly E
1 828-009-607/006 Cable Assembly F BOOK
1 828-009-607/007 Cable Assembly G HOME
1 828-009-607/008 Cable Assembly H
3 2 701-132 Screw BOOK
4 2 772-112 Washer, Lock CONTENTS
5 AR 813-570/004 Grip Nail
6 AR 811-402 Clip, Brass SECTION
7 1 1-150-087 Switch, Limit (S10) R CONTENTS
8 1 1-150-113 Lever, Arm R
A= Up To 95 in. OACH
B= 96 in. to 105 in. OACH FIRST
C= 106 in. to 115 in. OACH
D= 116 in. to 125 in. OACH PAGE
E= 126 in. to 135 in. OACH
F= 136 in. to 145 in. OACH
G= 146 in. to 155 in. OACH
PREVIOUS
H= 156 in. to 165 in. OACH PAGE
R= Recommended Spare
NEXT
PAGE

LAST
PAGE

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INDEX

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HELP
 Second Speed Limit Switch Installation
Figure 5-15: Second Speed Limit Switch Installation C LIC K TO
G O T O:

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R828-005-838-D
 List 5-15: Second Speed Limit Switch Installation
FIGURE 5-15
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
4 1 1-150-406 Switch, Limit (S12) R
G O T O:
5 1 1-150-099 Lever, Arm R
6 2 701-132 Screw CD-ROM
7 2 772-112 Washer, Lock HOME
8 1 828-005-666/001 Cable Assembly A
1 828-005-666/002 Cable Assembly B
1 828-005-666/003 Cable Assembly C BOOK
1 828-005-666/004 Cable Assembly D HOME
1 828-005-666/005 Cable Assembly E
1 828-005-666/006 Cable Assembly F BOOK
1 828-005-666/007 Cable Assembly G CONTENTS
1 828-005-666/008 Cable Assembly H
10 1 600-316 Grip, Cord SECTION
11 AR 611-029 Cable Tie, Self-Locking CONTENTS
12 AR 611-044 Cable Tie Mount, Self-Adhesive
A= Up To 95 in. OACH
B= 96 in. to 105 in. OACH FIRST
C= 106 in. to 115 in. OACH
D= 116 in. to 125 in. OACH PAGE
E= 126 in. to 135 in. OACH
F= 136 in. to 145 in. OACH
G= 145 in. to 155 in. OACH
PREVIOUS
H= 156 in. to 165 in. OACH PAGE
R= Recommended Spare
NEXT
PAGE

LAST
PAGE

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INDEX

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HELP
Lift Cutout Override Limit Switch Installation
Figure 5-16: Lift Cutout Override Limit Switch Installation C LIC K TO
G O T O:

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INDEX

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HELP

R828-006-909-B
 List 5-16: Lift Cutout Override Limit Switch Installation
FIGURE 5-16
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 1-150-406 Switch, Limit (S13) R
G O T O:
2 1 1-150-099 Lever, Arm R
3 2 701-132 Screw CD-ROM
4 2 772-112 Washer, Lock HOME
5 1 828-006-908/001 Cable Assembly A
1 828-006-908/002 Cable Assembly B
7 1 600-316 Grip, Cord BOOK
8 AR 611-029 Cable Tie, Self-Locking HOME
9 AR 611-044 Cable Tie Mount, Self-Adhesive
A= DR30TT or R40TT-M, 147 in. to 155 in. OACH BOOK
B= DR30TT or R40TT-M, 156 in. to 161 in. OACH CONTENTS
R= Recommended Spare

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CONTENTS

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PAGE

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PAGE

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HELP
Limit Switch Installation, R45TT-MB and DR30TT-MB
Figure 5-17: Limit Switch Installation, R45TT-MB and DR30TT-MB C LIC K TO
G O T O:

8 9 CD-ROM
HOME

5 7 BOOK
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R137-003-363-D
 List 5-17: Limit Switch Installation, R45TT-MB and DR30TT-MB
FIGURE 5-17
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 AR 611-044 Cable Tie Mount, Self-Adhesive
G O T O:
2 AR 611-029 Cable Tie, Self-Locking
3 1 828-009-937/001 Cable Assembly B, C CD-ROM
1 828-009-937/002 Cable Assembly B, D HOME
1 828-009-937/003 Cable Assembly B, E
1 828-009-937/004 Cable Assembly B, F
1 828-009-937/005 Cable Assembly B, G BOOK
1 828-009-937/006 Cable Assembly B, H HOME
1 828-009-937/007 Cable Assembly B, J
1 828-009-937/008 Cable Assembly B, K BOOK
1 828-006-938/001 Cable Assembly L CONTENTS
1 828-006-938/002 Cable Assembly M
1 828-006-938/003 Cable Assembly N SECTION
1 828-006-938/004 Cable Assembly P CONTENTS
1 828-006-938/005 Cable Assembly Q
5 1 600-316 Grip, Cord A
6 1 1-150-087 Switch, Limit A FIRST
7 1 1-150-099 Lever, Arm A PAGE
8 2 701-132 Screw A
9 2 772-112 Washer, Lock A PREVIOUS
A= Multiply Quantity x 2 for 159 in. OACH and Up PAGE
B= R45TT-MB and DR30TT-MB Only
C= Up to 95 in. OACH
D= 96 in. to 105 in. OACH NEXT
E= 106 in. to 115 in. OACH PAGE
F= 116 in. to 125 in. OACH
G= 126 in. to 135 in. OACH
H= 136 in. to 145 in. OACH LAST
J= 146 in. to 160 in. OACH
K= 161 in. to 167 in. OACH
PAGE
L= 156 in. to 160 in. OACH
M= 161 in. to 167 in. OACH
N= 168 in. to 174 in. OACH ALPHA
P= 175 in. to 181 in. OACH
Q= 182 in. to 188 in. OACH
INDEX

NUMERIC
INDEX

SEARCH

HELP
 Motors, Drive
Figure 5-18: Motors, Drive C LIC K TO
G O T O:

6 2 1 17
CD-ROM
HOME
5 4 3

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10
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15 PAGE

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14 INDEX

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INDEX

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HELP
13 12 11 8 9

R570-383-500-B
 List 5-18: Motors, Drive (Sheet 1 of 3)
FIGURE 5-18
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
DRIVE MOTORS, ET, DT (24 Volt, E and EE)
G O T O:
570-383/500 Motor, ET, DT
579-383 Motor, Rebuilt, Complete, ET, DT CD-ROM
570-872/500 Motor, Finned, ET, DT HOME
579-872 Motor, Rebuilt, Complete, Finned, ET, DT
1 1 570-262/518 Seal R
2 1 570-291/511 End Head, Drive BOOK
3 1 570-262/515 Washer, Wavey HOME
4 1 570-219/212 Bearing, Drive End R
5 1 570-262/512 Fan BOOK
6 1 570-383/511 Armature and Fan CONTENTS
7 1 570-291/514 Field Coil Package
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R SECTION
9 2 sets 570-235/513 Brush Set (Set of 4) R CONTENTS
10 1 570-236/515 Plate Assembly, Brush
11 1 570-427/513 Ring, Snap
12 1 570-240/215 Bearing, Commutator End R FIRST
13 1 570-383/513 End Head, Commutator PAGE
14 1 570-612/512 Lead Assembly Kit
DRIVE MOTORS, ES, DS, EZ (36 Volt, E) PREVIOUS
(S/N 02922 to 06815)
PAGE
579-298 Motor, Drive, Rebuilt
570-355/500 Motor, Drive A
579-355 Motor, Drive, Rebuilt A
NEXT
1 1 570-279/511 Seal R
PAGE
2 1 570-279/513 End Head, Drive
3 1 570-262/515 Washer, Wavey LAST
4 1 570-219/212 Bearing, Drive End R PAGE
5 1 570-450/511 Fan
6 1 570-298/511 Armature and Fan
7 1 570-295/513 Field Coil Package
ALPHA
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
INDEX
9 2 sets 570-236/514 Brush Set (Set of 4) R
10 1 570-236/515 Plate Assembly, Brush NUMERIC
11 1 570-427/513 Ring, Snap INDEX
12 1 570-240/215 Bearing, Commutator End R
13 1 570-295/516 End Head, Commutator SEARCH
14 1 570-295/515 Lead Assembly Kit
15 1 570-355/511 Heat Sink A
Drive Motors, ES, DS (36 Volt, E)
A= EE HELP
B= With Heat Finns
C= Used on 570-262 Motor
D= Used on 570-291 or 570-292 Motor
E= S/N 0001 to 02921
F= S/N 02922 to 06815
R= Recommended Spare
 List 5-18: Motors, Drive (Sheet 2 of 3)
FIGURE 5-18
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
570-298/500 Motor, ES, DS G O T O:
579-298 Motor, Rebuilt, Complete, ES, DS
570-355/500 Motor, ET, ES, DT, DS A CD-ROM
579-355 Motor, Rebuilt, Complete, ES, DS A HOME
1 1 570-279/511 Seal R
2 1 570-279/513 End Head, Drive
3 1 570-262/515 Washer, Wavey BOOK
4 1 570-219/212 Bearing, Drive End R HOME
5 1 570-450/511 Fan
6 1 570-298/511 Armature and Fan BOOK
7 1 570-295/513 Field Coil Package CONTENTS
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
9 2 sets 570-236/514 Brush Set (Set of 4) R
SECTION
10 1 570-236/515 Plate Assembly, Brush
CONTENTS
11 1 570-427/513 Ring, Snap
12 1 570-240/215 Bearing, Commutator End R
13 1 570-295/516 End Head, Commutator FIRST
14 1 570-295/515 Lead Assembly Kit PAGE
15 1 570-355/511 Heatsink A
Drive Motors, EZ (36 Volt, E) (S/N 0001 to 06815)
PREVIOUS
570-262/500 Motor, Drive, EZ E
PAGE
579-262 Motor, Drive, Rebuilt EZ E
570-291/501 Motor, Drive, EZ F
NEXT
579-291 Motor, Drive, Rebuilt, EZ F
PAGE
570-292/501 Motor, Drive, EZ (EE) F
579-292 Motor, Drive, Rebuilt, EZ (EE) F
1 1 570-262/518 Seal R LAST
2 1 570-262/511 End Head, Drive C PAGE
2 1 570-291/511 End Head, Drive D
3 1 570-262/515 Washer, Wavey
ALPHA
4 1 570-219/212 Bearing, Drive End
INDEX
5 1 570-262/512 Fan
6 1 570-262/513 Armature and Fan C
6 1 570-291/513 Armature and Fan D
NUMERIC
7 1 570-262/514 Field Coil Package C
INDEX
7 1 570-291/514 Field Coil Package D
8 2 sets 570-446/516 Spring Set, Brush SEARCH
9 2 sets 570-236/514 Brush Set (Set of 8)
10 1 570-236/515 Plate Assembly, Brush
11 1 570-427/513 Ring, Snap
A= EE HELP
B= With Heat Finns
C= Used on 570-262 Motor
D= Used on 570-291 or 570-292 Motor
E= S/N 0001 to 02921
F= S/N 02922 to 06815
R= Recommended Spare
 List 5-18: Motors, Drive (Sheet 3 of 3)
FIGURE 5-18
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
12 1 570-240/215 Bearing, Commutator End G O T O:
13 1 570-262/516 End Head, Commutator C
13 1 570-291/515 End Head, Commutator D CD-ROM
14 1 570-252/520 Lead Assembly Kit C HOME
14 1 570-295/515 Lead Assembly Kit D
19 1 570-262/517 Motor Band (EE) (Not Shown) C
20 1 570-282/512 Motor Band, Drive End (EE) (Not Shown) D BOOK
21 1 570-282/515 Motor Band, Commutator End (EE) (Not Shown) D HOME
1 570-348/500 Motor, Drive, EZ, DZ
1 579-348 Motor, Drive, Rebuilt, EZ and DZ BOOK
1 570-349/500 Motor, Drive, EZ A CONTENTS
1 579-349 Motor, Drive, Rebuilt, EZ A
1 1 570-262/518 Seal R
SECTION
2 1 570-348/511 End Head, Drive
CONTENTS
3 1 570-262/515 Washer, Wavey
4 1 570-219/212 Bearing, Drive End R
5 1 570-348/516 Fan FIRST
6 1 570-348/512 Armature and Fan PAGE
7 1 570-349/511 Field Coil Package
8 8 300418-000 Spring Set, Brush R
PREVIOUS
9 1 570-604/512 Brush Set (Set of 8) R
PAGE
10 1 570-236/515 Brush Plate Assembly
11 1 570-427/513 Ring, Snap
NEXT
12 1 570-240/215 Bearing, Commutator End R
PAGE
13 1 570-348/515 End Head, Commutator
14 1 570-262/514 Lead Assembly Kit
15 1 570-349/512 Heatsink B LAST
16 1 570-348/514 Spacer PAGE
17 1 570-283/511 Ring, Retainer
18 1 570-340/517 Key, Woodruff
ALPHA
A= EE
B= With Heat Finns INDEX
C= Used on 570-262 Motor
D= Used on 570-291 or 570-292 Motor
E= S/N 0001 to 02921
NUMERIC
F= S/N 02922 to 06815 INDEX
R= Recommended Spare
SEARCH

HELP
 Motors, Lift
Figure 5-19: Motors, Lift C LIC K TO
G O T O:
6 19 2 4 11
CD-ROM
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5 BOOK
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INDEX
9

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HELP
15 13 3 12

R570-317-501-F
 List 5-19: Motors, Lift (Sheet 1 of 3)
FIGURE 5-19
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
LIFT MOTOR, ET, DT (24 VOLT E And EE)
G O T O:
1 570-317/500 Motor, ET, DT
1 579-317 Motor, Rebuilt, Complete, ET, DT CD-ROM
1 570-280/501 Motor, ET, DT A HOME
1 579-280 Motor, Rebuilt, Complete, ET, DT A
2 1 570-280/514 End Head, Drive
1 570-317/511 End Head, Drive A BOOK
3 1 570-252/518 Washer, Wavey HOME
4 1 570-219/212 Bearing, Drive End R
5 1 570-450/511 Fan BOOK
6 1 570-235/511 Armature and Fan CONTENTS
1 570-317/512 Armature and Fan A
7 1 570-280/523 Field Coil Package SECTION
1 570-317/513 Field Coil Package A CONTENTS
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
9 2 570-236/514 Brush Set (Set of 4) R
2 570-235/513 Brush Set (Set of 4) A, R FIRST
10 1 570-236/515 Brush Plate Assembly PAGE
11 1 570-427/513 Ring, Snap
12 1 570-206/02 Bearing, Commutator End R PREVIOUS
13 1 570-280/518 End Head, Commutator PAGE
1 570-235/514 End Head, Commutator
14 1 570-280/524 Lead Assembly Kit
NEXT
1 570-317/516 Lead Assembly Kit A
PAGE
LIFT MOTOR, ES, DS (36 volt, E)
1 570-299/500 Motor, Lift, ES, DS
LAST
1 579-299 Motor, Lift, Rebuilt, Complete, ES, DS
PAGE
2 1 570-314/511 End Head, Drive
3 1 570-252/518 Washer, Wavey
4 1 570-206/02 Bearing, Drive End R
ALPHA
5 1 570-450/511 Fan
INDEX
6 1 570-236/512 Armature and Fan
7 1 570-299/511 Field Coil Package
NUMERIC
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
INDEX
9 2 570-236/514 Brush Set (Set of 4) R
10 1 570-236/515 Brush Plate Assembly
11 1 570-427/513 Ring, Snap
SEARCH
12 1 570-206/02 Bearing, Commutator End R
13 1 570-235/514 End Head, Commutator
14 1 570-299/512 Lead Assembly Kit
LIFT MOTOR, EZ-A, DZ-A HELP
1 570-269/501 Motor, Lift, EZ-A, DZ-A B
A= EE
B= Standard
C= With Heat Fins
R= Recommended Spare
 List 5-19: Motors, Lift (Sheet 2 of 3)
FIGURE 5-19
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
1 579-269 Motor, Lift, Rebuilt, Complete, EZ-A, DZ-A B G O T O:
1 570-353/500 Motor, Lift, EZ-A, DZ-A, With Cooling Fins C
1 579-353 Motor, Lift, Rebuilt, Complete, EZ-A, DZ-A, With Cooling Fins C CD-ROM
1 570-293/501 Motor, Lift, EZ-A A HOME
1 579-293 Motor, Lift, Rebuilt, Complete, EZ-A A
2 1 570-269/516 End Head, Drive B
1 570-280/520 End Head, Drive C BOOK
1 570-293/511 End Head, Drive A HOME
3 1 570-262/515 Washer, Wavey
4 1 570-240/215 Bearing, Drive End R BOOK
5 1 570-293/517 Fan C CONTENTS
6 1 570-293/512 Armature and Fan
7 1 570-299/511 Field Coil Package
SECTION
1 570-293/513 Field Coil Package
CONTENTS
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
9 2 570-236/514 Brush Set (Set of 4) R
10 1 570-236/515 Brush Plate Assembly FIRST
11 1 570-214/512 Ring, Snap PAGE
12 1 570-206/02 Bearing, Commutator End R
13 1 570-353/512 End Head, Commutator
PREVIOUS
14 1 570-269/512 Lead Assembly Kit B
PAGE
1 570-299/512 Lead Assembly Kit C
1 570-293/514 Lead Assembly Kit A
NEXT
15 1 570-293/516 Headband A
PAGE
17 1 570-293/518 Hardware Kit, Shroud (Not Shown) A
18 1 570-293/519 Hardware Kit, Fan (Not Shown) A
19 1 570-293/520 Shroud, Fan A LAST
20 1 570-293/521 Heatsink A PAGE
21 1 828-004-349 Spacer, Insulator, Field Coil and Lead (Not Shown)
LIFT MOTOR, EZ-B, DZ-B
ALPHA
1 570-604/500 Motor, Lift, EZ-B, DZ-B B
INDEX
1 579-604 Motor, Lift, Rebuilt, Complete, EZ-B, DZ-B B
1 570-866/500 Motor, Lift, EZ-B A
1 579-866 Motor, Lift, Rebuilt, Complete, EZ-B A
NUMERIC
2 1 570-369/511 End Head, Drive
INDEX
3 1 570-262/515 Washer, Wavey
4 1 570-240/215 Bearing, Drive End R SEARCH
6 1 570-369/513 Armature and Fan
7 1 570-604/511 Field Coil Package B
1 570-866/513 Field Coil Package A
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R HELP
9 2 570-236/514 Brush Set (Set of 4) R
A= EE
B= Standard
C= With Heat Fins
R= Recommended Spare
 List 5-19: Motors, Lift (Sheet 3 of 3)
FIGURE 5-19
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
10 1 570-236/515 Brush Plate Assembly G O T O:
11 1 570-427/513 Ring, Snap
12 1 570-206/02 Bearing, Commutator End R CD-ROM
13 1 570-353/512 End Head, Commutator B HOME
1 570-261/516 End Head, Commutator A
14 1 570-369/512 Lead Assembly Kit
15 1 570-604/514 Headband B BOOK
1 570-866/515 Headband A HOME
20 1 570-866/514 Heatsink A
A= EE BOOK
B= Standard
C= With Heat Fins CONTENTS
R= Recommended Spare
SECTION
CONTENTS

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PAGE

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PAGE

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INDEX

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HELP
 Auxiliary Motor, All Except EZ-B and DZ-B
Figure 5-20: Auxiliary Motor, All Except EZ-B and DZ-B C LIC K TO
G O T O:

6 11 4 2 CD-ROM
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15 13 3 12 8 9 14

R570-359-500-B
 List 5-20: Auxiliary Motor, All Except EZ-B and DZ-B
FIGURE 5-20
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 570-359/501 Motor, Auxiliary, ET, DT A
G O T O:
1 579-359 Motor, Auxiliary, Rebuilt, Complete, ET, DT A
1 570-287/501 Motor, Auxiliary D CD-ROM
1 579-287 Motor, Auxiliary D HOME
1 570-354/501 Motor, Auxiliary With Heatsink, item 20 D
1 579-354 Motor, Auxiliary With Heatsink, item 20 D
1 570-278/501 Motor, Auxiliary, ET, DT (EE) B BOOK
1 579-278 Motor, Auxiliary, Rebuilt, Complete, ET, DT (EE) B HOME
1 570-294/501 Motor, Auxiliary, EZ-A, DZ-A (EE) C
1 579-294 Motor, Auxiliary, Rebuilt, EZ-A, DZ-A (EE) C BOOK
2 1 570-278/511 End Head, Drive CONTENTS
3 1 570-252/518 Washer, Wavey
4 1 570-206/02 Bearing, Drive End R SECTION
6 1 570-278/512 Armature and Fan B CONTENTS
1 570-359/511 Armature and Fan A
1 570-294/512 Armature and Fan C
1 570-287/513 Armature and Fan D FIRST
7 1 570-359/512 Field Coil Package A, B PAGE
1 570-294/513 Field Coil Package C
1 570-278/513 Field Coil Package D PREVIOUS
8 1 570-446/516 Spring Set, Brush (Set of 4) R PAGE
9 1 570-236/514 Brush Set (Set of 4) A, B, D, R
1 570-277/515 Brush Set (Set of 4) C, R
NEXT
10 1 570-449/514 Plate Assembly, Brush
PAGE
11 1 570-214/512 Ring, Snap
12 1 570-206/02 Bearing, Commutator End R
LAST
13 1 570-214/515 End Head, Commutator
PAGE
14 1 570-278/514 Lead Assembly Kit B, D
1 570-359/513 Lead Assembly Kit A
15 1 570-294/518 Head Band C
ALPHA
20 1 570-294/514 Heatsink C
INDEX
A= ET and DT Standard
B= ET and DT, EE and EZ-A, Standard
C= EZ-A, EE NUMERIC
D= ES, DS, EZ-A, DZ-A INDEX
R= Recommended Spare

SEARCH

HELP
 Auxiliary and Steer Motor, EZ-B and DZ-B (E and EE)
Figure 5-21: Auxiliary and Steer Motor, EZ-B and DZ-B (E and EE) C LIC K TO
G O T O:

CD-ROM
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3 INDEX
6
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7 9 15 12 10 11
HELP

R570_358_451
 List 5-21: Auxiliary and Steer Motor, EZ-B and DZ-B (E and EE)
FIGURE 5-21
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 570-358/451 Motor, Auxiliary, EZ-B (EE) A
G O T O:
1 570-379/451 Motor, Auxiliary, DZ-B, EZ-B (E) B
1 570-363/451 Motor, Steer, EZ-B, DZ-B (E and EE) C CD-ROM
1 1 570-358/463 Armature Assembly A, C HOME
1 570-379/411 Armature Assembly B
2 1 570-358/461 Brush Set (4) R
3 4 300665-001 Spring R BOOK
4 1 570-358/464 Stator Assembly A, C HOME
1 570-379/426 Stator Assembly B
5 1 570-358/465 Cover, Pulley (Drive End) BOOK
6 2 570-358/466 Bolt, Motor CONTENTS
7 3 570-358/467 Screw
8 1 570-358/468 Cover, Brush Inspection SECTION
9 1 570-358/469 Cover, Fan CONTENTS
10 1 570-358/470 Fan A
1 570-379/416 Fan B
11 1 570-358/471 Screw, Set FIRST
12 1 570-358/452 Bearing, Commutator End R PAGE
13 1 570-358/453 Bearing, Drive End R
14 1 570-358/476 Brush Ring Assembly Without Brushes PREVIOUS
15 1 570-358/477 Washer, Spring PAGE
A= EZ-B (EE)
B= DZ-B, EZ-B (E)
C= DZ-B, EZ-B (E and EE) NEXT
R= Recommended Spare PAGE

LAST
PAGE

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INDEX

NUMERIC
INDEX

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HELP
 Pump Cooling Fan Installation
Figure 5-22: Pump Cooling Fan Installation C LIC K TO
G O T O:
1 5 6 2 4 3
CD-ROM
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5 6 1 2
HELP

R828-009-295-C1, R828-009-295-C2, R828-009-295-C3

 List 5-22: Pump Cooling Fan Installation
FIGURE 5-22
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 828-008-042 Fan
G O T O:
2 1 828-013-351 Shroud
1 828-009-294 Shroud, EE CD-ROM
3 3 828-008-045 Standoff, Shroud HOME
4 3 701-130 Screw
5 1 716-116 Screw
6 2 771-119 Washer, Flat BOOK
HOME

BOOK
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 Cooling Fan Installation
Figure 5-23a: Cooling Fan Installation C LIC K TO
G O T O:
4 7 8
CD-ROM
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BOOK
HOME

BOOK
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CONTENTS

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PAGE
2

10 11 12 3 13 NEXT
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8
LAST
PAGE
7

ALPHA
5 6 14 INDEX

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INDEX

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9
HELP
FORE/AFT

R828-005-919-H SHT 1 OF 4
 Cooling Fan Installation
Figure 5-23b: Cooling Fan Installation C LIC K TO
G O T O:

CD-ROM
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2 NUMERIC
10 11 12 INDEX

DOCKSTANCE SEARCH

HELP

R828-006-354-G SHT 2 OF 4
 Cooling Fan Installation
Figure 5-23c: Cooling Fan Installation C LIC K TO
G O T O:
4 7 8
CD-ROM
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NUMERIC
INDEX

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HELP

EZ-B

R828-008-439-H SHT 3 OF 4
 Cooling Fan Installation
Figure 5-23d: Cooling Fan Installation C LIC K TO
G O T O:

CD-ROM
23 24 22 17
HOME

21
BOOK
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16 15 16

HELP

R1004660-1 SHT 4 OF 4
 List 5-23: Cooling Fan Installation
FIGURE 5-23
QTY PART NUMBER DESCRIPTION USED ON C LIC K TO
ITEM NO.
1 1 1004660/003 Fan Assembly, Cooling (includes: items 15 through 24) A, E, F
G O T O:
2 1 1004660/004 Fan Assembly, Cooling (includes: items 15 through 24) B, E
3 1 828-005-917/001 Cable Assembly, Cooling B, D CD-ROM
4 1 828-005-917/002 Cable Assembly, Cooling A, C HOME
1 828-005-917/003 Cable Assembly, Cooling A, C, G
5 4 710-006 Screw
6 4 772-116 Washer, Lock BOOK
7 AR 611-044 Cable Tie Mount, Self-Adhesive HOME
8 AR 611-029 Cable Tie, Self-Locking
9 1 1004660/001 Fan Assembly, Cooling (includes: items 15 through 24) D, E, G BOOK
10 1 1004660/002 Fan Assembly, Cooling (includes: items 15 through 24) C, E, F, G CONTENTS
11 3 750-037 Nut
12 3 771-019 Washer, Flat SECTION
13 1 828-013-595 Pad E CONTENTS
1 828-006-596 Pad G
14 4 771-016 Washer, Flat
15 1 590-916/003 Blower, Fan FIRST
16 2 590-909 Guard, Finger PAGE
17 4 702-295 Screw
19 4 760-103 Nut PREVIOUS
20 1 828-013-671 Plate, Mounting, Blower/Fan PAGE
21 1 590-576 Holder, Fuse
22 1 590-524 Fuse, 10 Amp (FU11, FU12) R
23 1 828-005-949 Wire Assembly A, B
24 1 1004624 Wire Assembly, Resistor C, D
A= 24 Volt Air Flow Through Mounting Plate
B= 24 Volt Air Flow Away From Mounting Plate
C= 36 Volt Air Flow Through Mounting Plate
D= 36 Volt Air Flow Away From Mounting Plate
E= EZ, ES, ET
F= DS, DT
G= EZ-B, DZ-B ALPHA
R= Recommended Spare INDEX

NUMERIC
INDEX

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