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42 CJR 024723

4

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0% found this document useful (0 votes)
436 views82 pages

42 CJR 024723

4

Uploaded by

Núi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FILE NO.

SVM-05010-2

SERVICE MANUAL

AIR CONDITIONER
SPLIT WALL TYPE
42CJR024-723 / 38CJR024-723
42CJR018-723 / 38CJR018-723
42TAR024X-723 / 38TAR024X-723
42TAR018-723 / 38TAR018-723
42HNR024-713 / 38HNR024-713
42HNR018-713 / 38HNR018-713

18 Class 18 Class 24 Class


(Heat pump model) (Cooling only model)
Revised Aug, 2005
FILE NO. SVM-05010

CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit (42CJR024-723, 42TAR024X-723, 42TAR018-723)
2-2 Outdoor Unit (42CJR018-723, 42HNR018-713, 42HNR024-713)
2-3 Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723, 38HNR024-713)
2-4 Outdoor Unit (38CJR018-723)
2-5 Outdoor Unit (38HNR018-713)

3. WIRING DIAGRAM
3-1 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723
3-2 42CJR018-723 / 38CJR018-723
3-3 42TAR018-723 / 38TAR018-723
3-4 42HNR018-713 / 38HNR018-713
3-5 42HNR024-713 / 38HNR024-713
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723)
4-2 Indoor Unit (42HNR024-713, 42HNR018-713)
4-3 Outdoor Unit (38CJR024-723, 38TAR024X-723)
4-4 Outdoor Unit (38CJR018-723)
4-5 Outdoor Unit (38TAR018-723)
4-6 Outdoor Unit (38HNR024-713)
4-7 Outdoor Unit (38HNR018-713)
5. REFRIGERATION CYCLE DIAGRAM
5-1 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723
5-2 42HNR024-713 / 38HNR024-713
5-3 42CJR018-723 / 38CJR018-723
5-4 42TAR018-723 / 38TAR018-723
5-5 42HNR018-713 / 38HNR018-713
6. CONTROL BLOCK DIAGRAM
6.1 42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723
6.2 42HNR024-713, 42HNR018-713
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control
7-2 Description of Operation Circuit
7-3 High-Temperature Limit Control
7-4 Low-Temperature Limit Control
7-5 Defrost Operation
7-6 Auto Restart Function
7-7 Filter Check Lamp

–1–
FILE NO. SVM-05010

8. INSTALLATION PROCEDURE
8-1 Safety Cautions
8-2 Installation Diagram of Indoor and Outdoor Units
8-3 Installation
8-4 Indoor Unit
8-5 Outdoor Unit
8-6 How to Set Remote Control Selector Switch
8-7 Others
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure
9-2 Basic Check Items
9-3 Primary Judgement
9-4 Self-Diagnosis by Remote Control (Check Code)
9-5 How to Diagnose Faulty Parts
9-6 Troubleshooting for Indoor Unit
9-7 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-8 Troubleshooting for P.C. Board
9-9 Troubleshooting for Remote Control
10. PART REPLACEMENT
10-1 Indoor Unit
10-2 Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723)
10-3 Outdoor Unit (38CJR018-723)
10-4 Outdoor Unit (38HNR024-713)
10-5 Outdoor Unit (38HNR018-713)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E - Parts Assy)
11-2 Indoor Unit
11-3 Outdoor Unit (38CJR024-723, 38TAR024X-723)
11-4 Outdoor Unit (38TAR018-723)
11-5 Outdoor Unit (38CJR018-723)
11-6 Outdoor Unit (38HNR024-713)
11-7 Outdoor Unit (38HNR018-713)

–2–
FILE NO. SVM-05010
1. SPECIFICATIONS
42CJR024-723 / 38CJR024-723 42TAR024X-723 / 38TAR024X-723
MODEL
ITEM Cooling
Capacity 220V 240V 220V
kW
6.40 6.45 6.40
Phase 1∅
Power source V 220 – 240 220
Hz 50
Power consumption W 2420 2510 2250
Power factor % 98 92 95
220V 240V 220V
R unning current A
0.3/10.9 0.3/11.1 0.3/10.5
Indoor/Outdoor
Starting current A 67
Moisture removal lit/h 2.7
Indoor (H/M/L) dB 45/41/37
Noise
Outdoor (220 – 240V) dB 56-57 56
Name of refrigerant R22
Refrigerant
Rated amount kg 1.70
Refrigerant control Capillary tube
Gas side size mm ∅15.88
Connection type Flare connection
Liquid side size mm ∅6.35
Interconnection Connection type Flare connection
pipe Maximum length 15*1
m
(One way) 25*2
Maximum height
difference m 10

INDOOR UNIT 42CJR024-723 42TAR024X-723


Height mm 298
Dimensions Width mm 998
Depth mm 208
Net weight kg 13
Evaporator type Finned tube
Indoor fan type Cross flow fan
3
High fan m /h 900
Air volume Medium fan m3/h 750
Low fan m3/h 625
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT 38CJR024-723 38TAR024X-723
Height mm 690
Dimensions Width mm 880
Depth mm 310
Net weight kg 58
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m3/h 3380 3560 3380
Fan motor output W 65
Model PH400X3CS-4KT1
Compressor
Output W 1800
Safety device IOL
Louver type Automatic louver
Usable outdoor temperature range °C 21 ~ 43
Note *1 Chargeless pipe
*2 Maximum pipe
–3–
FILE NO. SVM-05010
42CJR018-723 / 38CJR018-723 42TAR018-723 / 38TAR018-723
MODEL
ITEM Cooling
220V 240V 220V
Capacity kW
5.20 5.25 5.10
Phase 1∅
Power source V 220 – 240 220
Hz 50
Power consumption W 1920 2000 1560
Power factor % 92 86 98
220V 240V 220V
Running current A
0.2/9.25 0.2/9.50 0.3/6.94
Indoor/Outdoor
Starting current A 42 42
Moisture removal lit/h 2
Indoor (H/M/L) dB 42/39/35 45/39/33
Noise
Outdoor (220 – 240V) dB 51 52 56
Name of refrigerant R22
Refrigerant
Rated amount kg 1.17 1.47
Refrigerant control Capillary tube
Gas side size mm ∅12.7 ∅15.88
Connection type Flare connection
Liquid side size mm ∅6.35
Interconnection Connection type Flare connection
pipe Maximum length 15*1
m
(One way) 20*2
Maximum height
difference m 8

INDOOR UNIT 42CJR018-723 42TAR018-723


Height mm 298
Dimensions Width mm 998
Depth mm 208
Net weight kg 13
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 750 900
Air volume Medium fan m3/h 667
Low fan m3/h 543
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT 38CJR018-723 38TAR018-723
Height mm 550 690
Dimensions Width mm 780 880
Depth mm 270 310
Net weight kg 41 51
Condenser type Finned tube
Outdoor fan type Propeller fan
3
Airflow volume m /h 2120 2200 3380
Fan motor output W 42 65
Model PH340X3C-4KT1 PH290X2C-4FT1
Compressor
Output W 1500 1700
Safety device IOL
Louver type Automatic louver
Usable outdoor temperature range °C 21 ~ 43
Note *1 Chargeless pipe
*2 Maximum pipe

–4–
FILE NO. SVM-05010

42HNR024-713 42HNR018-713
MODEL 38HNR024-713 38HNR018-713

ITEM Cooling Heating Cooling Heating


220 V 240 V 220 V 240 V 220 V 240 V 220 V 240 V
Capacity kW
6.30 6.30 6.80 6.90 5.05 5.05 5.80 5.90
Phase ∅1
Power source V 220 − 240
Hz 50
Power consumption W 2430 2510 2390 2490 1920 2040 1800 1950
Power factor % 96 92 94 90 95 88 94 86
220 V 240 V 220 V 240 V 220 V 240 V 220 V 240 V
Running current A 0.3/ 0.3/ 0.3/ 0.3/ 0.2/ 0.2/ 0.2/ 0.2/
Indoor/Outdoor 11.2 11.1 11.2 11.28 9.0 9.5 8.5 9.3
Starting current A 60 45
Moisture removal lit/h 2.5 2.0
Indoor (H/M/L) dB 45/41/37 42/39/35
Noise
Outdoor (220 − 240 V) dB 56-57 57-58 52-53 53-54
Name of refrigerant R22
Refrigerant
Rated amount kg 1.75 1.17
Refrigerant control Capillary tube
Gas side size mm ∅15.88 ∅12.7
Connection type Flare connection
Liquid side size mm ∅6.35
Interconnection Connection type Flare connection
pipe Maximum length 15*1
m
(One way) 25* 2
20*2
Maximum height m 10 8
difference
INDOOR UNIT 42HNR024-713 42HNR018-713
Height mm 298 298
Dimensions Width mm 998 998
Depth mm 220 208
Net weight kg 13 13
Evaporator type Finned tube
Indoor fan type Cross flow fan
High fan m3/h 900 750 800
Air volume Medium fan m3/h 750 790 667 708
Low fan m /h
3
625 667 543 584
Fan motor output W 30
Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT 38HNR024-713 38HNR018-713
Height mm 690 538
Dimensions Width mm 880 830
Depth mm 310 300
Net weight kg 61 54
Condenser type Finned tube
Outdoor fan type Propeller fan
Airflow volume m /h
3
3380 3560 2105 2310
Fan motor output W 65
Model 2JS386D5BB02 2JS350D5A02
Compressor
Output W 1800 1700
Safety device IOL, Td Sensor IOL, Td Sensor
Louver type Automatic louver
Usable outdoor temperature range °C 21 ~ 43 −10 ~ 24 21 ~ 43 −10 ~ 24

Note *1 Chargeless pipe


*2 Maximum pipe –5–
FILE NO. SVM-05010
Note : 1
• Capacity is based on the following temperature conditions.

Condition JIS B8615-1


Temperature Cooling Heating
(DB) 27°C 20°C
Indoor unit inlet air temperature
(WB) 19°C 12°C
(DB) 35°C 7°C
Outdoor unit inlet air temperature
(WB) 24°C 6°C

Note : 2
Charge refrigerant according to the table below.

42CJR024-723 / 38CJR024-723 42CJR018-723 / 38CJR018-723


Refrigerant
42TAR024X-723 / 38TAR24X-723 42TAR018-723 / 38TAR18-723
42HNR024-713 / 38HNR024-713 42HNR018-713 / 38HNR018-713
*1 No need to charge
15 m or less 15 m or less
extra refrigerant
*2 Need to charge
Over 15 m up to 25 m (30 g/m) Over 15 m up to 20 m (20 g/m)
extra refrigerant

–6–
FILE NO. SVM-05010
2. CONSTRUCTION VIEWS
2-1. Indoor Unit (42CJR024-723, 42TAR024X-723, 42TAR018-723)

Back body
Front panel
998 208
Grille inlet
298

50
75
7

51

8
50

Knock out system Knock out system

50
75 65

Connecting pipe (0.39 m) Drain hose (0.54 m)


Connecting pipe (0.49 m)
(Flare ∅15.88)
(Flare ∅6.35)
998
Minimum distance
55 or more

763.5
(For stud bolt ∅6)
450
(For stud bolt ∅8 − ∅10)
to ceiling

20 20
48

29
10

Outline of indoor unit


55 55 55 41

135
48
298

54 16
Wireless remote control

Installation

40
65

65

100 100

Plate outline

–7–
FILE NO. SVM-05010
2-2. Outdoor Unit (42CJR018-723, 42HNR018-713, 42HNR024-713)

Back body
Front panel
998 208
Grille inlet
298

50
75
7

51

8
50

Knock out system Knock out system

50
75 65

Connecting pipe (0.39 m) Drain hose (0.54 m)


Connecting pipe (0.49 m)
(Flare ∅12.7)
(Flare ∅6.35)
998
Minimum distance
55 or more

763.5
(For stud bolt ∅6)
450
(For stud bolt ∅8 − ∅10)
to ceiling

20 20
48

29
10

Outline of indoor unit


55 55 55 41

135
48
298

54 16
Wireless remote control

Installation

40
65

65

100 100

Plate outline

–8–
Installation dimension
A ∅25 Drain outlet 600
120
A Detail Drawing 100 or 600 or
600 more more
50

68 52

63.8
Air inlet

340

340

27
100 or 600 or

340
∅12x18 hole Air outlet 4-∅12x18
more more
for ∅8 − ∅10
600 140 anchor bolt
4-∅12x18 holes 23 310
(for ∅8 − ∅10 anchor bolt)

Electric
Parts cover

Handle

690
Liquid side
(Flare ∅6.35)

–9–
Gas side
(Flare ∅15.88)
88

Service Port
880 74 12 340 (pitch) 12
364

Handle
2-3. Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723,38HNR024-713)
FILE NO. SVM-05010
FILE NO. SVM-05010
2-4. Outdoor Unit (38CJR018-723)

A Detail Drawing (Back Leg) 32.5


115 125
600 B Detail Drawing (Front Leg)
52

310
36

102

302
∅6 Hole R15
310
302 ∅6 Hole
302

36
310

∅11x14 Hole R15


R5.5 52

B
∅30 Drain outlet
2-∅11x14 Hole
(For ∅8-∅10 anchor bolt)

∅436 FAN GUARD

COVER PV

Z
530

265

270
600 90 310
780 62 330
Electrical
part cover

Liquid side
(Flare ∅6.35)

Gas side
(Flare ∅12.7)
120

13 Series
75

54

Z View
Service port
Installation dimension
600
100 or more Air inlet
600 or more
325

100 or more Air outlet 600 or more

4x∅11 Long holes (For ∅8-∅10 anchor bolt)

−10 −
A 120 Installation dimension
A Detail Drawing
600 600
100 or more
50 Air inlet
R10 600 or more
35
Air inlet

325

52

23
325
∅ 6 hole 600 or
100 or more more 4x∅11x14
∅ 11x14 hole Air for ∅8 − ∅10
outlet anchor bolt
8-∅6 holes
(for fixing outdoor unit)
Fan guard ∅ 25 Drain outlet
6-∅11x14 holes
Handle (for ∅8 − ∅10 anchor bolt)
2-5. Outdoor Unit (38HNR018-713)

Electric
Parts cover
Liquid side

538
Service Port (Flare ∅ 6.35)

– 11 –
Gas side
91 54 (Flare ∅ 12.7)

90 600 90 50
300 830 60 344
FILE NO. SVM-05010
FILE NO. SVM-05010-1
3. WIRING DIA GRAM
3-1. 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723
COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE Louver
YEL : YELLOW motor
BLU : BLUE Infrared rays receive
and Indication parts
BLK : BLACK
GRY : GRAY 1 2 3 4 5 6 7 8 9 10
PNK : PINK 1 2 3 4 5 6 7 8 9 10 CN25
ORN : ORANGE
GRN : GREEN

BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
BRW
ORN
RED
PNK
BLU

YEL
GRN&YEL : GREEN & YELLOW
6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1 CN07 1 2 3 4 5 6 7 8 9 10 CN13
BLK P04
DSA Varistor
F01
6.3A 250V Power supply

Varistor
circuit

Control
Fan motor
CN30
circuit
CN31
CN27

MAIN P.C. BOARD 1 2 CN03 1 2 CN01


1 2 1 2
(WP-003)

BRW
GRY
GRN&YEL

BLK
BLK
BLK

BLK
YEL
1 2 3 4 5 6 Thermo. Heat exchanger
1 2 3 4 5 6 sensor sensor
(TA) (TC)

TEMP FUSE

145 C

Indoor
terminal 1 3 INDOOR
block 2
UNIT

POWER SUPPLY OUTDOOR


220 − 240 V ~ 50 Hz UNIT
(For 38CJR024-723)
220 V ~ 50 Hz
(FOR 38TAR024X-723)

OUTDOOR
TERMINAL L N i 1 2 3
BLOCK GRN&YEL
BLK
RED i
BLK
CHASSIS
RED

BLK BLK GRY

SPARK KILLER

A2 52C A1
RED
RED WHI
CAPACITOR RED BLK
RED
1/L1 2/T1

CAPACITOR WHI S FAN MOTOR


PNK C BLK C
3/L2 4/T2 R S R

COMPRESSOR
5/L3 6/T3
COMPRESSOR TERMINAL

MAGNETIC CONTACTOR

− 12 −
3-2. 42CJR018-723 / 38CJR018-723 FILE NO. SVM-05010-1
COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE Louver
motor
YEL : YELLOW Infrared rays receive
BLU : BLUE and Indication parts
BLK : BLACK
1 2 3 4 5 6 7 8 9 10
GRY : GRAY 1 2 3 4 5 6 7 8 9 10 CN25
PNK : PINK
ORN : ORANGE

BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
BRW
ORN
RED
GRN : GREEN

PNK
BLU

YEL
GRN&YEL : GREEN & YELLOW
6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1 CN07 1 2 3 4 5 6 7 8 9 10 CN13
BLK P04
DSA Varistor
F01
6.3A 250V Power supply

Varistor
circuit

Control
Fan motor
CN30
circuit
CN31
CN27

MAIN P.C. BOARD 1 2 CN03 1 2 CN01


1 2 1 2
(WP-003)

BRW
GRY
GRN&YEL

BLK
BLK
BLK

BLK
YEL
1 2 3 4 5 6 Thermo. Heat exchanger
1 2 3 4 5 6 sensor sensor
(TA) (TC)

TEMP FUSE

145 C
Indoor
terminal 1 2 3
block
INDOOR
UNIT
OUTDOOR
UNIT
POWER SUPPLY
220 − 240 V ~ 50 Hz

OUTDOOR
TERMINAL L N i 1 2 3
BLOCK GRN&YEL
BLK
BLK
RED
BLK
GRN&YEL

i
BLK RED RED
CHASSIS

SPARK KILLER

GRY

R S T
A1 (or A)

MAGNETIC
CONTACTOR
A2 (or B)
U V W

CAPACITOR CAPACITOR
RED RED

S WHI
WHI C RED BLK
PNK BLK
R
FAN MOTOR
COMPRESSOR
C

S R

COMPRESSOR TERMINAL

– 13 –
FILE NO. SVM-05010-1
3-3. 42TAR018-723 / 38TAR018-723

COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE Louver
motor
YEL : YELLOW Infrared rays receive
BLU : BLUE and Indication parts
BLK : BLACK
1 2 3 4 5 6 7 8 9 10
GRY : GRAY 1 2 3 4 5 6 7 8 9 10 CN25
PNK : PINK
ORN : ORANGE

BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
WHI
BRW
ORN
RED
GRN : GREEN

PNK
BLU

YEL
GRN&YEL : GREEN & YELLOW
6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1 CN07 1 2 3 4 5 6 7 8 9 10 CN13
BLK P04
DSA Varistor
F01
6.3A 250V Power supply

Varistor
circuit

Control
Fan motor
CN30
circuit
CN31
CN27

MAIN P.C. BOARD 1 2 CN03 1 2 CN01


1 2 1 2
(WP-003)

BRW
GRY
GRN&YEL

BLK
BLK
BLK

BLK
YEL
1 2 3 4 5 6 Thermo. Heat exchanger
1 2 3 4 5 6 sensor sensor
(TA) (TC)
TEMP FUSE

145 C

Indoor
terminal 1 2 3
block
INDOOR
UNIT

POWER SUPPLY OUTDOOR


220 V ~ 50 Hz UNIT

OUTDOOR
TERMINAL L N i 1 2 3
BLOCK GRN&YEL
BLK
RED i
BLK
CHASSIS
RED

BLK BLK GRY

SPARK KILLER

A1 52C A2
RED
RED WHI
CAPACITOR RED BLK
RED
R U

CAPACITOR WHI S FAN MOTOR


PNK C BLK C
S V R S R

COMPRESSOR
T W
COMPRESSOR TERMINAL

MAGNETIC CONTACTOR

− 14 −
FILE NO. SVM-05010-1

3-4. 42HNR018-713 /38HNR018-713

COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE
YEL : YELLOW Louver
motor
BLU : BLUE Infrared rays receive
BLK : BLACK and Indication parts
GRY : GRAY 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 CN25
PNK : PINK
ORN : ORANGE

WHI
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BRW
ORN
RED
PNK
GRN : GREEN

BLU

YEL
GRN&YEL : GREEN & YELLOW 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1 CN07 1 2 3 4 5 6 7 8 9 10 CN13
BLK P04
DSA Varistor
F01
6.3A 250V +12 VDC

+5 VDC

MAIN P.C. BOARD


(WP-003)
CN30
CN31

WP-003

Serial Signal

BRW
GRY
YEL
CN23 circuit

1 2 3 4 5 6
1 2 3 4 5 6

TEMP FUSE

145 C
1 2 3

MAIN P.C. BOARD (MCC-890)


TRANSFORMER
BLK 1 1
2 CN06 DISCHARGE
BLK 3 3
220 − 240V ~ 50 Hz PIPE
SENSOR (TD)
RED 1 1 BLU
1 1
RED CN05 CN07 2
3 3 3 3
L N i 1 2 3 TNR BLU
GRN&YEL SG01 R74
FERRITE CORE BLK 1 1
BLK
BLK 3 3 F01
RED BLK
GRN&YEL 250VAC T6. 3A TNR 1 1
WHI 5 5 CN08 2
R73
CN01 3 3
RED BLK
i 7 7
HEAT
CHASSIS GRY 9 9
BLK RED EXCHANGER
SENSOR (TE)

RY07
MAGNETIC
CONTACTOR BLU 1 1
CN11
R S T 3 3
(1/L1) (3/L2) (5/L3)
A1 YEL
CR11 RY05
52C
(2/T1) (4/T2) (6/T3) BLU
1 1
A2
CN02
U V W 3 3
BLU CR12
COIL FOR
4 WAY VALVE
CR13 RY06
CAPACITOR CAPACITOR
RED RED

CN03
C 1 3
1
S R S
WHI WHI
C
PNK BLK RED BLK BLK
R
COMPRESSOR TERMINAL
C OMP R E S S OR F AN MOT OR

−15 −
FILE NO. SVM-05010-1
3-5. 42HNR024-713 / 38HNR024-713

COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE
YEL : YELLOW
Louver
BLU : BLUE motor
BLK : BLACK Infrared rays receive
and Indication parts
GRY : GRAY
1 2 3 4 5 6 7 8 9 10
PNK : PINK 1 2 3 4 5 6 7 8 9 10 CN25
ORN : ORANGE
GRN : GREEN

WHI
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BRW
ORN
RED
PNK
BLU

YEL
GRN&YEL : GREEN & YELLOW
6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1 CN07 1 2 3 4 5 6 7 8 9 10 CN13
BLK P04
DSA Varistor
F01
6.3A 250V +12 VDC

+5 VDC

MAIN P.C. BOARD


(WP-003)
CN30
CN31

WP-003

Serial Signal

BRW
GRY
YEL
CN23 circuit

1 2 3 4 5 6
1 2 3 4 5 6

TEMP FUSE

145 C
1 2 3

MAIN P.C. BOARD (MCC-890)


TRANSFORMER
BLK 1 1
2 CN06 DISCHARGE
BLK 3 3
220 − 240V ~ 50 Hz PIPE
SENSOR (TD)
RED 1 1 BLU
1 1
RED CN05 CN07 2
3 3 3 3
L N i 1 2 3 TNR BLU
GRN&YEL SG01 R74
FERRITE CORE BLK 1 1
BLK
BLK 3 3 F01
RED BLK
GRN&YEL 250VAC T6. 3A TNR 1 1
WHI 5 5 CN08 2
R73
CN01 3 3
RED BLK
i 7 7
HEAT
CHASSIS GRY 9 9
BLK RED EXCHANGER
SENSOR (TE)

RY07
MAGNETIC
CONTACTOR BLU 1 1
CN11
R S T 3 3
(1/L1) (3/L2) (5/L3)
A1 YEL
CR11 RY05
52C
(2/T1) (4/T2) (6/T3) BLU
1 1
A2
CN02
U V W 3 3
BLU CR12
COIL FOR
4 WAY VALVE
CR13 RY06
CAPACITOR CAPACITOR
RED RED

CN03
C
1 3
1
S R
S
WHI WHI
C
PNK BLK RED BLK BLK
R
COMPRESSOR TERMINAL
COMPRESSOR FAN MOTOR

−16 −
FILE NO. SVM-05010

4. SPECIFICATION OF ELECTRICAL PARTS

4-1. Indoor Unit (42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723)

No. Parts name Type Specifications


1 Fan motor (for indoor) AFS-220-31A AC 200 − 240V, 31W
2 Thermo sensor (TA-sensor) ——— 10 kΩ at 25°C
3 Micro Power Module (M01) µRM1260V DC 390 V, Secondary DC 12 V
4 Microcontroller TMP87CM40AN
5 Heat exchanger sensor
——— 10 kΩ at 25°C
(TC-sensor)
6 Line filter (L01) LC*SS11V-06270 27mH, 600mA
7 Diode (DB01) D3SBA60 4 A, 600 V
8 Capacitor (C63) KMH400VSSN47M22S 4.7µF, 400 V
9 Fuse (F01) BET6.3A T6.3 A, 250 V
10 Varistor (R21, R22) 15G561K 560 V
11 Resistor (R319) RF-2TK5R6 5.6Ω , 2 W
12 Louver motor MP35EA12 Output (Rated) 2 W, 10 poles, 1 phase,
DC 12 V
13 Relay : (RY04) G5NB-1A Coil DC 12V, 16.7mA, Contact AC 250V, 1A

4-2. Indoor Unit (42HNR024-713, 42HNR018-713)

No. Parts name Type Specifications


1 Fan motor (for indoor) AFS-220-31A AC 200 V, 31 W
2 Thermo sensor (TA-sensor) ——— 10 kΩ at 25°C
3 Micro Power Model (M01) µ RW1260 V DC 390 V, Secondary DC 12 V
4 Microcontroller TMP87CM40AN
5 Heat exchanger sensor
——— 10 kΩ at 25°C
(TC-sensor)
6 Line filter (L01) LC*SS11V-06270 27 mH, 600mA
7 Diode (DB01) D3SBA60 4 A, 600 V
8 Capacitor (C63) KMN400VSSN47M22S 4.74µF, 400 V
9 Fuse (F01) BET6.3A T6.3A, 250 V
10 Varistor (R21, R22) 15G561K 560 V
11 Resistor (R319) RF-2TK5R6 5.6 Ω, 2 W
12 Louver motor MP35EA12 Output (Rated) 2 W, 10 poles, 1 phase,
DC 12 V

– 17 –
FILE NO. SVM-05010

4-3. Outdoor Unit (38CJR024-723, 38TAR024X-723)

No. Parts name Type Specifications


Output (Rated) 2200 W, 2 poles, 1 phase, 220 - 240 V, 50 Hz
1 Compressor PH400X3CS-4KT1 Winding resistance (Ω) C-R C-S
(at 20°C) 1.13 2.10
Output (Rated) 65 W, 6 poles, 1 phase, 220 - 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20 °C 64.4 127.4
Running capacitor
3 451355L AC 450 V, 3.5µ F
(for fan motor)
Running capacitor
4 BUM44X4505B AC 440 V, 45 µF
(for compressor)

5 Magnetic contactor A35 220 - 240 V, 50 Hz

4-4. Outdoor Unit (38CJR018-723)

No. Parts name Type Specifications


Output (Rated) 1500 W, 2 poles, 1 phase, 220 – 240 V, 50 Hz
1 Compressor PH340X3C-4KT1 Winding resistance (Ω) C-R C-S
(at 20°C) 1.46 2.47
Output (Rated) 42 W, 6 poles, 1 phase, 220 – 240 V, 50 Hz
2 Fan motor (for outdoor) WLF-240-42A-1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 188 289
Running capacitor
3 451155L AC 450 V, 1.5µF
(for fan motor)
Running capacitor
4 BUM44X4505B AC 440 V, 45µF
(for compressor)
5 Magnetic contactor CLK-26J 220 – 240 V, 50 Hz

– 18 –
FILE NO. SVM-05010

4-5. Outdoor Unit (38TAR018-723)

No. Parts name Type Specifications


Output (Rated) 1500 W, 2 poles, 1 phase, 220 – 240 V, 50 Hz
1 Compressor PH290X2C-4FT1 Winding resistance (Ω) C-R C-S
(at 20°C) 1.71 3.09
Output (Rated) 65 W, 6 poles, 1 phase, 220 – 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3 451355L AC 440 V, 3.5µF
(for fan motor)
Running capacitor
4 BUM44X3505A AC 440 V, 45µF
(for compressor)
5 Magnetic contactor CLK-26J 220 – 240 V, 50 Hz

4-6. Outdoor Unit (38HNR024-713)

No. Parts name Type Specifications


Output (Rated) 2200 W, 2 poles, 1 phase, 220 − 240V, 50 Hz
1 Compressor 2JS386D5BB02 Winding resistance (Ω) C-R C-S
(at 20°C) 0.886 1.979
Output (Rated) 65 W, 6 poles, 1 phase, 220 − 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3 451355L AC 450 V, 3.5µF
(for fan motor)
Running capacitor
4 BUM44X6005C AC 440 V, 60µF
(for compressor)
Solenoid coil
5 VHV (STF) AC 220 − 240 V
(for 4-way valve)
6 Thermo sensor TE / TD 10 k Ω at 25°C / 50 kΩ at 25°C
7 Magnetic contactor A35 220 − 240 V, 50 Hz
8 Transformer TT-05 220 − 240 V
9 Microcontroller TMP47C840N
10 Varistor (R73, R74, R86) 15G471K 470 V
11 Fuse (F01) MT3 T6.3 A, 250 V

– 19 –
FILE NO. SVM-05010

4-7. Outdoor Unit (38HNR018-713)

No. Parts name Type Specifications


Output (Rated) 1500 W, 2 poles, 1 phase, 220 − 240 V, 50 Hz
1 Compressor 2JS350D5DA02 Winding resistance (Ω) C-R C-S
(at 20°C) 0.981 2.845
Output (Rated) 65 W, 6 poles, 1 phase, 220 − 240 V, 50 Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T3 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3 451205L AC 450 V, 2µF
(for fan motor)
Running capacitor
4 BUM44X4505B AC 440 V, 45µF
(for compressor)
Solenoid coil
5 VHV (STF) AC 220 − 240 V
(for 4-way valve)
6 Thermo sensor TE / TD 10 kΩ at 25°C / 50 kΩ at 25 °C
7 Magnetic contactor CLK-26J 220 − 240 V, 50 Hz, 1P1a
8 Transformer TT-05 220 − 240 V
9 Microcontroller TMP47C840N
10 Varistor (R73, R74, R86) 15G471K 470 V
11 Fuse (F01) MT3 T6.3 A, 250 V

− 20 −
FILE NO. SVM-05010
5. REFRIGERATION CYCLE DIAGRAM
5-1. 42CJR024-723 / 38CJR024-723, 42TAR024X-723 / 38TAR024X-723

T
Indoor unit
Evaporator
Cooling

0.39 m 0.49 m
(Connecting pipe) (Connecting pipe)
∅15.88 ∅6.35
Cross flow fan

O.D.:15.88 mm P O.D.:6.35 mm

Packed valve Packed valve


(∅15.88) (∅6.35)
Gas container connection (Reinstall etc.)

Cooling

Compressor PH400X3CS-4KT1 Capillary tube


∅2.4 x 1500 s

Condenser Dryer

Refrigerant
Propeller fan R22 1.70 kg
Cooling Outdoor unit Mark ( ) means check points of Gas Leak

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T (°C)
Indoor Outdoor
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.5 12.0 High 32/23 43/26*
Low temperature 0.3 1.0 Low 21/15 21/15

Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)

– 21 –
FILE NO. SVM-05010

5-2. 42HNR024-713 / 38HNR024-713

T
Indoor unit
Evaporator
Cooling

0.39 m Heating 0.49 m


(Connecting pipe) (Connecting pipe)
∅15.88 ∅6.35
Cross flow fan

O.D.:15.88 mm P O.D.:6.35 mm

Packed valve Packed valve


(∅15.88) (∅6.35)
Gas container connection (Reinstall etc.)
Heating
Cooling 4-way valve

Capillary tube
∅1.0 x 700 s
Heating Cooling Compressor
2JS386D5BB02

Accumulator Capillary tube


∅2.0 x 1000 s
Condenser
Dryer

Refrigerant
Propeller fan R22 1.75 kg
Cooling Outdoor unit Mark ( ) means check points of Gas Leak
Heating

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T (°C)
Indoor Outdoor
Standard 1.7 43.0 High 20/– 7/6
Heating High temperature 2.3 ~ 2.4 52.0 ~ 59.0 Low 27/– 24/18
Low temperature*1 1.2 36.0 High 20/– –10/–10
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.6 12.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15

Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
*1 : During heating overload, the high temperature limit control operation is included.

– 22 –
FILE NO. SVM-05010
5-3. 42CJR018-723 / 38CJR018-723

T
Indoor unit
Evaporator

0.39 m 0.49 m
(Connecting pipe) (Connecting pipe)
∅12.7 ∅6.35
Cross flow fan

O.D.:12.7 mm P O.D.:6.35 mm

Packed valve Packed valve


(∅12.7) (∅6.35)

Accumulator Capillary tube


∅2.0 x 1400 s

Compressor PH340X3C-4KT1

Condenser

Refrigerant
Propeller fan R22 1.17 kg

Outdoor unit Mark ( ) means check points of Gas Leak

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T (°C)
Indoor Outdoor
Standard 0.4 11.0 High 27/19 35/24
Cooling High temperature 0.5 13.0 High 32/23 43/26
Low temperature 0.3 2.0 Low 21/15 21/15

Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)

– 23 –
FILE NO. SVM-05010
5-4. 42TAR018-723 / 38TAR018-723

T
Indoor unit
Evaporator

0.39 m 0.49 m
(Connecting pipe) (Connecting pipe)
∅15.88 ∅6.35
Cross flow fan

O.D.:15.88 mm P O.D.:6.35 mm

Packed valve Packed valve


(∅15.88) (∅6.35)

Accumulator Capillary tube


∅2.0 x 800 s

Compressor PH290X2C-4FT1

Condenser

Refrigerant
Propeller fan R22 1.47 kg

Outdoor unit Mark ( ) means check points of Gas Leak

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T (°C)
Indoor Outdoor
Standard 0.5 10.0 High 27/19 35/24
Cooling High temperature 0.6 12.0 High 32/23 43/26
Low temperature 0.3 2.0 Low 21/15 21/15

Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)

– 24 –
FILE NO. SVM-05010
5-5. 42HNR018-713 / 38HNR018-713

T
Indoor unit
Evaporator
Cooling

0.39 m Heating 0.49 m


(Connecting pipe) (Connecting pipe)
∅12.7 ∅6.35
Cross flow fan

O.D.:12.7 mm P O.D.:6.35 mm

Packed valve Packed valve


(∅12.7) (∅6.35)
Gas container connection (Reinstall etc.)
Heating
Cooling 4-way valve

Capillary tube
∅0.8 x 400 s
Heating Cooling Compressor
2JS350D5A02

Capillary tube
∅2.0 x 600 s

Accumulator

Condenser
Dryer

Refrigerant
Propeller fan R22 1.17 kg
Cooling Outdoor unit Mark ( ) means check points of Gas Leak
Heating

Ambient temp.
Standard Surface temp. of heat conditions DB/WB
Fan speed
50 Hz pressure P exchanger interchanging (°C)
(indoor)
(MPaG) pipe T (°C)
Indoor Outdoor
Standard 1.7 45.0 High 20/– 7/6
Heating High temperature*1 2.1 ~ 2.3 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 1.2 34.0 High 20/– –10/–10
Standard 0.4 10.0 High 27/19 35/24
Cooling High temperature 0.5 15.0 High 32/23 43/26
Low temperature 0.3 1.0 Low 21/15 21/15

Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
*1 : During heating overload, the high temperature limit control operation is included.

– 25–
FILE NO. SVM-05010
6. CONTROL BLOCK DIAGRAM
6.1 42CJR024-723, 42CJR018-723, 42TAR024X-723, 42TAR018-723
Indoor Unit Control Panel
M.C.U.
Functions Operation
Heat Exchanger Sensor Display
• Louver Control

Timer
Temperature Sensor • 3-minute Delay at Restart for Compressor
Display

Filter Sign
Infrared Rays Signal Receiver • Motor Revolution Control
Display

AUTO FAN
Initiallizing Circuit • Processing
Sign Display
Infrared (Temperature Processing)
Rays
Clock Frequency
Oscillator Circuit • Timer

Indoor
Fan Motor

Power Supply
Circuit Outdoor unit Louver ON/OFF Signal
Remote ON/OFF Signal
Control

Noise Filter Louver Driver Louver Motor


Relay Driver

Relay RY04

From Outdoor Unit


220 ~ 240 V~, 50 Hz Outdoor Unit

REMOTE CONTROL

Infrared Rays
Remote Control

Operation (START/STOP)

Operation Mode Selection


AUTO, COOL, DRY, AUTO FAN

Temperature Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver Auto Swing

Louver Direction Setting

ECO

– 26–
FILE NO. SVM-05010

6.2 42HNR024-713, 42HNR018-713

Indoor Unit Control Panel


M.C.U.
Functions Operation
Heat Exchanger Sensor Display
• Louver Control

Timer
Temperature Sensor • 3-minute Delay at Restart for Compressor
Display

Filter Sign
Infrared Rays Signal Receiver • Motor Revolution Control
Display

PRE DEF
Initiallizing Circuit • Processing
Sign Display
Infrared (Temperature Processing)
Rays
Clock Frequency
Oscillator Circuit • Timer

Indoor
Fan Motor

Power Supply
Circuit Outdoor unit Louver ON/OFF Signal
Remote ON/OFF Signal
Control

Noise Filter Louver Driver Louver Motor


Relay Driver

Relay RY04

From Outdoor Unit


220 ~ 240 V~, 50 Hz Outdoor Unit

REMOTE CONTROL

Infrared Rays
Remote Control

Operation (START/STOP)

Operation Mode Selection


AUTO, COOL, DRY, HEAT

Temperature Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver Auto Swing

Louver Direction Setting

ECO

– 27 –
FILE NO. SVM-05010
7. OPERATION DESCRIPTION
7-1. Outline of Air Conditioner Control • Turning off the compressor and outdoor fan
when the outdoor unit receives the shutdown
This is a fixed capacity type air conditioner, which uses command
a AC motor for an indoor fan. The AC motor drive • Defrost control in heating operation
circuit is mounted in the indoor unit. And electrical (Temperature measurement by the outdoor heat
parts which operate the compressor and the outdoor exchanger and control for the four-way valve
fan motor, are mounted in the outdoor unit. and the outdoor fan motor) *Heat pump Model
The air conditioner is mainly controlled by the indoor only
unit controller. The controller operates the indoor fan
motor based upon commands transmitted by the 7-1-1. Louver control
remote control and transfers the operation commands (1) Vertical air flow louver
to the outdoor unit controller. Position of veritcal air flow louver is automatically
The outdoor unit controller receives operation controlled according to the operation mode.
commands from the indoor unit, and operates the Besides, position of vertical air flow louver can be
outdoor fan motor and the compressor. arbitrarily set by pressing [FIX] button.
(1) Role of indoor unit controller The louver position which is set by [FIX] button is
The indoor unit controller receives the operation stored in the microcomputer, and the louver is
commands from the remote control and executes automatically set at the stored position for the next
them. operation.
• Temperature measurement at the air inlet of the (2) Swing
indoor heat exchanger by the indoor If [SWING] button is pressed when the indoor unit
temperature sensor is in operation, the vertical air flow louver starts
• Temperature setting of the indoor heat swinging. When [FIX] button is pressed, it stops
exchanger by the heat exchanger sensor swinging.
• Louver motor control
• Indoor fan motor operation control 7-1-2. Indoor fan control (AC Fan motor)
• LED display control
• Transferring of operation commands to the (1) The indoor fan is operated by the stepless speed
outdoor unit change AC motor.
• Receiving of information of the operation status (2) For air flow level, speed of the indoor fan motor is
and judging of the information or indication of controlled in five steps (LOW, LOW+, MED, MED+
error and HIGH). If AUTO mode is selected, the fan
(2) Role of outdoor unit controller motor speed is automatically controlled by the
The outdoor unit controller receives the operation difference between the preset temperature and
commands from the indoor controller and the room temperature.
executes them.
• Compressor operation LOW+ = LOW+MED
Operations according 2
control
to the commands
• Operation control of MED+ = MED+HIGH
from the indoor unit
outdoor fan motor 2
Table 7-1-1
FAN TAP
Cooling UH H M+ M L+ L L- UL SUL/SL-
OPERATION Heat UH H M L+ L L- UL SUL/SL-
MODE Fan only H M+ M L+ L L-
Dry M+ M L+ L L- UL SUL
rpm 1300 1250 1200 1150 1050 1000 900 800 700 600
42HNR024-713
Air flow volume (m3/h) 873 830 790 750 667 625 543 461 380 300
rpm 1200 1150 1100 1050 950 900 800 700 600 500
42HNR018-713
Air flow volume (m3/h) 790 750 708 667 584 543 461 380 300 220
Model

42CJR024-723 rpm − 1300 1250 − 1150 − 1050 1000 900 800 700 −
42TAR024X-723 Air flow volume (m3/h) − 873 830 − 750 − 667 625 543 461 380 −
rpm − 1150 1100 − 1050 − 950 900 800 700 600 −
42CJR018-723
Air flow volume (m3/h) − 750 708 − 667 − 584 543 461 380 300 −
rpm − 1300 1250 − 1050 − 950 900 800 700 600 −
42TAR018-723
Air flow volume (m3/h) − 873 830 − 667 − 584 543 461 380 300 −

− 28 −
FILE NO. SVM-05010
7-2. Description of Operation Circuit 7-2-2. Cooling operation
([MODE] button on the remote control is set
(1) When turning on the breaker, the operation lamp to the cooling operation.)
blinks. This means that the power is on (or the
power supply is cut off.) (1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in
(2) When pressing [ ] button on the
Fig. 7-2-2.
remote control, receiving beep sounds from the
indoor unit, and the next operation is performed

(Preset temp.)
together with opening the vertical air flow louver. °C
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation ON ON
0.5
can be effected thereafter simply by pressing

(Room temp.)
[ ] button.
OFF OFF OFF ON
7-2-1. Fan only operation
([MODE] button on the remote control is set
to the fan only operation.) Preset 0
temp.

OPERATION
display lamp
Compressor

4-way valve

Outdoor fan
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When
[FAN] button is set to LOW, LOW+, MED, MED+ or
HIGH, the motor operates with a constant air flow.

°C Fig. 7-2-2
(Room temp.) − (Preset temp.)

+3 (2) When [FAN] button is set to AUTO, the indoor fan


M+
+2.5 motor operates as shown in Fig. 7-2-3. When
*1 [FAN] button is set to LOW, LOW+, MED, MED+ or
+2
*1 HIGH, the motor operates with a constant air flow.
+1.5
*1
°C
(Room temp.) − (Preset temp.)

+1
+3
+0.5
M+
+2.5
Preset 0
*1
temp. +2
*1
+1.5
(Preset temp.: 24°C) *1
+1

+0.5
NOTE :
Preset 0
*1: The values marked with *1 are calculated and temp.
controlled by the difference in motor speed -0.5
between M+ and L–.
NOTE :
(2) The Hi POWER, ECO and COMFORT SLEEP
*1: The values marked with *1 are calculated and
operation cannot be set.
controlled by the difference in motor speed
Fig. 7-2-1 Setting of air flow [FAN:AUTO] between M+ and L–.

Fig. 7-2-3 Setting of air flow [FAN:AUTO]

− 29 −
FILE NO. SVM-05010
7-2-3. Dry operation 7-2-4. Heating operation *Heat pump model only
([MODE] button on the remote control is set ([MODE] button on the remote control is set
to the dry operation.) to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and (1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in operation display lamp are controlled as shown in
Fig. 7-2-4. Fig. 7-2-6.

OFF:5min. OFF:4min.

OFF:5min. OFF:4min.
(Preset temp.)

ON:5min. ON:6min.

ON:5min. ON:6min.
°C
°C

+3 Preset 0
temp.

(Preset temp.)
OFF ON
(Room temp.)

+2
OFF ON OFF ON

+1
OFF OFF 0.5
Preset 0 ON ON

(Room temp.)
OPERATION
display lamp
temp.
Compressor

4-way valve

Outdoor fan

OPERATION
display lamp
Compressor

4-way valve

Outdoor fan
Fig. 7-2-4 Fig. 7-2-6
(2) The microprocessor turns the compressor on and (2) When [FAN] button is set to AUTO, the indoor fan
off at the regular intervals (4 to 6 minutes). While motor operates as shown in Fig. 7-2-7. When
the compressor is turning off, the indoor fan motor [FAN] button is set to LOW, LOW+, MED, MED+ or
operates in the SUPER LOW position. HIGH, the motor operates with a constant air flow.
The pattern of operation depending on the relation
between room temperature and preset °C
temperatures is shown in Fig. 7-2-5. Preset 0 L
temp. -0.5
-1
(Room temp.) − (Preset temp.)

R oom temp. *1
-1.5 *2
-2

Preset temp.+1
Preset temp. M+

-5.0
ON ON ON ON -5.5
Compressor H
[FAN AUTO]
Outdoor fan
OFF OFF OFF

*1, *2 : The values marked with *1 and *2 are


Indoor fan L. *S.L. L. S.L. L. S.L. L. calculated and controlled by the difference in
*Super Low motor speed between M+ and L.

Fig. 7-2-5 Fig. 7-2-7 Setting of air flow [FAN:AUTO]

(3) [FAN] button on the remote control is set to AUTO


only.
(4) The ECO and Hi Power operations can not be set.

– 30 –
FILE NO. SVM-05010
(3) The indoor heat exchanger restricts revolving 7-2-5. Automatic operation
speed of the fan motor to prevent a cold draft. The ([MODE] button on the remote control is set
upper limit of the revolving speed is shown in to the automatic operation.)
Fig. 7-2-8 and Table 7-2-1.
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the
Manual preset temperature and the room temperature at
(One of
46 34 AUTO 5 speed) which the automatic operation has started, as
45 33 shown in Fig. 7-2-9. The Fan only operation
continues until the room temperature reaches a
*4
L-H level at which another mode is selected.
33 21
32 20 (Up to
setting (2) Temporary Auto
SUL*3 speed) When the TEMPORARY button on the indoor unit
*2 A+4 A+4 is pushed, the preset temperature is fixed at 24°C
SUL*1
A-8 A-8
Stop
and the indoor unit is controlled as shown in
Fig. 7-2-9.
*6 *5

°C
Cooling operation
NOTES : The louver moves to the position same
*1: The fan stops for 2 minutes after thermostat-OFF. as Hi POWER operation.
+4
(Room temp.) − (Preset temp.)
*2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is Cooling operation
under 24°C.
0
*3: SUL means Super Ultra Low.
*4: Calculated from difference in motor speed Fan only operation
between SUL and HIGH. -1

Fig. 7-2-8 Cold draft preventing control Heating operation

*5 and *6:
42HNR024-713 42CJR024-713, 42TAR024X-723
42HNR018-713 42CJR018-713, 42TAR018-723
Table 7-2-1

Fan *5 *6 Fig. 7-2-9


speed Starting period Stabilized period
AUTO • Up until 12 minutes • From 12 to 25 minutes
passed after starting passed after starting
the unit the unit and room
• From 12 to 25 minutes temperature is
passed after starting between preset
the unit and room temperature and 3°C
temperature is 3°C lower than preset
lower than preset temperature
temperature • 25 minutes or more
passed after starting
the unit
Manual • Room temperature • Room temperature
(L – H) < Preset temperature Preset temperature
–4°C –3.5°C

– 31 −
FILE NO. SVM-05010
7-3. High-Temperature Limit Control 7-5-1. Defrost starting condition
*Heat pump model only A-Zone : If -10°C > Teo ≥ − 18°C, defrost will
The microcontroller detects the indoor heat exchanger start when.
temperature to prevent pressure of a refrigerating cycle Teo - Te ≥ 2.5°C at teat 20 sec or
from increasing excessively. ~ 30 min after operation.
The compressor and outdoor fan motor are controlled B-Zone : If Te ≤ −18°C, defrost start instantaneously
as shown in Fig. 7-4-1. (Suddenly) 00 ~ 25 min ofter operation
C-Zone : If -2ºC ≥ Teo ≥ −10°C defrost will start when
Compressor Outdoor fan Heat exchanger Teo - Te ≤ −3°C at least 20 sec or ~ 60 min
temp. after operation.
(°C)
OFF OFF
60
ON OFF
55
ON ON 52

Fig. 7-3-1

7-4. Low-Temperature Limit Control 7-5-2. Defrost finish condition.


The microcontroller detects the indoor heat exchanger 1) If Te ≥ 3°C at least 60 sec -->4 way value on.
temperature to prevent the indoor heat exchanger from 2) If Te ≥ 8°C --> 4 way value on.
freezing.
The compressor and outdoor fan motor are controlled Timing
as shown in Fig. 7-5-1.
Operation time (4 Loops = Tt)
Heat exchanger
temperature Td1 Td2 Td3 Td4
Compressor Outdoor fan
(°C)
ON
6
Less than continues
for 5 minutes
2
OFF

Start time record Finish time record

Defrost time rate : (Td/Tt) x 100


Fig. 7-4-1
Heating time rate : (Tt - Td) x Tt
7-5. Defrost Operation *Heat pump model only
Fig. 7-5-2
When the indoor unit is in heating operation, if the
refrigerant evaporation temperature detected by the
outdoor heat exchanger sensor is under the specified
temperature, the outdoor unit starts the defrosting
operation. At this time, the 4-way valve relay and the
outdoor fan motor are turned off. The indoor fan motor
is also turned off by the cold draft preventing control of
the indoor microcomputer. Then, [PRE. DEF.] lamp on
the indoor unit comes on.
The defrosting operation stops and the 4-way valve
relay, outdoor fan motor and the indoor fan motor are
turned on automatically when the refrigerant
evaporation increases to the specified temperature, or
when the defrosting time is over 12 minutes.

- 32 -
FILE NO. SVM-05010
7-6. Auto Restart Function 7-6-1. How to set auto restart function

The indoor unit is equipped with an automatic To set the auto restart function, proceed as follows:
restarting function which allows the unit to restart The power supply to the unit must be on; the function
operating with the set operating conditions in the event will not set if the power is off.
of power supply being accidentally shut down. The Push the [TEMPORARY] button located in the center
operation will resume without warning three minutes of the front panel continuously for three seconds.
after power is restored. The unit receives the signal and beeps three times.
This function is not set to work when shipped from the The unit then restarts operating automatically in the
factory. Therefore it is necessary to set it to work. event of power supply being accidentally shut down.

When the unit is on standby (Not operating)


Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.


The unit starts to operate. The green lamp is on.


After approx. three seconds,
0
3S
The unit beeps three times The lamp changes from
and continues to operate. green to orange.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.

When the unit is in operation


Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on.
than three seconds.

The unit stops operating. The green lamp is turned off.


After approx. three seconds,


0
3S
The unit beeps three times.

TEMPORARY button
If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.

• While this function is being set, if the unit is in • While the filter check lamp is on, the
operation, the orange lamp is on. [TEMPORARY] button has the function of filter
• This function can not be set if the timer operation reset button.
has been selected.
• When the unit is turned on by this function, the
louver will not swing even though it was swinging
automatically before shutting down.

– 33 –
FILE NO. SVM-05010
7-6-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows:
Repeat the setting prodedure: the unit receives the
signal and beeps three times.
The unit will be required to be turned on with the
remote control after the main power supply is turned
off.

When the unit is on standby (Not operating)


Operation Motions
Push [TEMPORARY] button for more The unit is on standby.
than three seconds.


The unit starts to operate. The orange lamp is on.


After approx. three seconds,
0
3S
The unit beeps three times The lamp changes from
and continues to operate. orange to green.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it off.

When the unit is in operation


Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on.
than three seconds.

The unit stops operating. The orange lamp is turned off.


After approx. three seconds,


0
3S
The unit beeps three times.

TEMPORARY button
If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.

• While this function is being set, if the unit is in 7-7. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
7-6-3. Power failure during timer operation check lamp indicates. After cleaning the filters, turn off
the filter check lamp.
When the unit is in Timer operation, if it is turned off
because of power failure, the timer operation is 7-7-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Press [FILTER] button on the remote control.
OR push [TEMPORARY] button on the indoor unit.

Note:
If [TEMPORARY] button is pushed while the filter
check lamp is not indicating, the indoor unit will start
the Automatic Operation.

– 34 –
FILE NO. SVM-05010
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene
sheathed flexible cord) or 3.5 mm2 (AWG-12).

CAUTION To Disconnect the Appliance from the Main Power Supply


This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.

DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R22) WITH ANY OTHER GASEOUS BODY
INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.

WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.

CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Please read this installation manual carefully before installing the unit. It contains further important
instructions for proper installation.

– 35–
FILE NO. SVM-05010
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier
before installation. If you experience any problems, or if the installation is not accepted by the supplier, the
service agency will take adequate countermeasures.

– 36 –
FILE NO. SVM-05010
8-2. Installation Diagram of Indoor and Outdoor Units For the rear left and left
For installation of the indoor unit, use the paper pattern piping
on the back of the installation manual.

65 mm or more
Wall

Hook
1 Installation
170
or m mm
ore
plate
Insert the cushion between
the indoor unit and wall, and
lift the indoor unit for better
170
Hoo
k
or m mm
ore
operation.

Do not allow the drain hose


to get slack.
Air
fi lter

(Att Cut the piping


ach
to the hole sloped
fron slightly
t pa
nel Shield pipe
) (A
ttac
h to
the
air
filte
r)
6 Nano-silver filter Make sure to run the drain
5 Nano-Photo filter 8 Pan head wood screw
hose sloped downward.

Before installing the The auxiliary piping can be


wireless remote control connected the left, rear left,
• With the remote control cover rear, right or bottom.
open, load the batteries supplied
correctly, observing their
polarity. 4 Remote control holder
2 Wireless remote control Right
2 Wireless remote control

Rear
Rear left
Bottom Left
3 Batteries

Insulate the refrigerant


pipes separately with
insulation, not together.
Vinyl tape
Apply after carrying
out a drainage test.

Saddle
Extension
600 mm or more

Extension 6 mm thick heat resisting


600 mm or more

drain hose
(Not available, me drain hose polyethylene foam
me 0 mor
0 mo r provided by 10 r m (Not available,
10 r m o
o installer) provided by
100 installer)
100 m mo
mm
or m
Electric rm
o re o re
parts cover Electric
parts cover
o re o re
rm rm
m mo 600
mm
600
mm m mo 600
or m or m 600 mm
600 o re o re
or m
o re

18 Class Heat pump 18 Class Cooling 24 Class


Loop the connecting cable (about 100 mm Loop the connecting cable (about 100 mm
in diameter and 300 - 350 mm long). in diameter and 300 - 350 mm long).

– 37 –
FILE NO. SVM-05010
8-3. Installation
8-3-1. Optional installation parts

Part Parts name Q'ty


Code
Refrigerant piping
Liquid side : ∅6.35 mm
One
A Gas side : ∅12.70 mm (42CJR018)
each
Gas side : ∅15.88 mm (42CJR024,
42TA024, 42TA018)
Pipe insulating material
B 1
(polyethylene foam, 6 mm thick)
One
C Putty, PVC tapes
each

<Fixing bolt arrangement of outdoor unit>


38HNR018-713

600 mm
Air inlet

120 mm
325 mm
52 mm

Air outlet

Fig. 8-3-1

38CJR024-723, 38TAR024X-723, 38TAR018-723, 38HNR024-713 38CJR018-723

600 mm

Air inlet 115 mm 125 mm

120 mm 32.5 mm Air inlet


30

102 mm
73 mm
310 mm
64 mm
340 mm

7 mm

Air outlet
90 mm

600 mm
Drain outlet
Air outlet
Fig. 8-3-3
Fig. 8-3-2

• Secure the outdoor unit with the fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
• Use ∅8 mm or ∅10 mm anchor bolts and nuts.

– 38–
FILE NO. SVM-05010
8-3-2. Accessory and installation parts
Part Part Part
Part name (Q'ty) Part name (Q'ty) Par t name (Q'ty)
No. No. No.

1 4 7

Installation plate x 1 Remote control holder x 1 Mounting screw ∅ 4 x 25 l x 8

2 5 8
Pan head wood screw
Wireless remote control x 1 Nano silver filter x 2 ∅ 3.1 x 16 l x 2

3 6

Battery x 2 Nano Photo filter x 2

Others Name
Owner’s manual
Installation manual

– 39 –
FILE NO. SVM-05010
8-4. Indoor Unit 8-4-2. Cutting a hole and mounting installation
plate
8-4-1. Installation place
<Cutting a hole>
• A place which provides the spaces around the
indoor unit as shown in the above diagram. When installing the refrigerant pipes from the rear.
• A place where there is no obstacle near the air inlet
and outlet.
• A place that allows easy installation of the piping to
the outdoor unit.
• A place which allows the front panel to be opened.

CAUTION
• Direct sunlight to the indoor unit's wireless Pipe hole

receiver should be avoided. 65 mm


• The microprocessor in the indoor unit should not
be too close to RF noise sources. The center of the pipe
hole is above the arrow.
(For details, see the owner’s manual.) 100 mm

<Remote control> Fig. 8-4-2


• A place where there are no obstacles such as a
1. After determining the pipe hole position on the
curtain that may block the signal from the indoor
mounting plate (100 mm A), drill the pipe hole (∅
unit.
65 mm) at a slight downward slant to the outdoor
• Do not install the remote control in a place exposed
side.
to direct sunlight or close to a heating source, such
as a stove.
NOTE:
• Keep the remote control at least 1 m apart from the
• When drilling a wall that contains a metal lath, wire
nearest TV set or stereo equipment. (This is
lath or metal plate, be sure to use a pipe hole brim
necessary to prevent image disturbances or noise
ring sold separately.
interference.)
• The location of the remote control should be
<Mounting the installation plate>
determined as shown below.
For installation of the indoor unit, use the paper pattern
(Side view) (Top view) on the back.
Indoor unit

m
5

Indoor unit 5
m

7m 65
55
Hook
*7m

45° 45 °
°
75
170
Remote Reception
Reception control range Remote control
120
range
* : Axial distance
1
Hook Installation
Fig. 8-4-1 Hook plate
Pipe hole Pipe hole
Thread
7 Mounting screw
Indoor unit Weight

Fig. 8-4-3

– 40 –
FILE NO. SVM-05010
<When the installation plate is directly mounted on 8-4-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as NOTE:
illustrated in the above figure. • Wire type : More than 1.5 mm2 (H07RN-F or 245
3. Install the installation plate horizontally in the wall. IEC66) or 1.3 mm2 (AWG-16)

CAUTION CAUTION
When installing the installation plate with a • This appliance can be connected to the mains in
mounting screw, do not use the anchor bolt hole. the following way.
Otherwise the unit may fall down and result in Connection to fixed wiring :
personal injury and property damage. A switch or circuit breaker which disconnects all
poles and has a contact separation of at least
Installation plate 3 mm must be incorporate in the fixed wiring. An
<Keep horizontal direction>
approved circuit breaker or switches must used.

Anchor
bolt NOTE:
• Perform wiring works so as to allow a generous
Projection
wiring capacity.
5 mm dia. hole 15 mm or less

7 Mounting
screw
∅4 x 25s
s

Clip anchor
(local parts)

Fig. 8-4-4

CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.

• In case of block, brick, concrete or similar type


walls, make 5 mm dia. holes in the wall.
• Insert clip anchors for appropriate mounting screws
7 .

NOTE:
• Secure four corners and lower parts of the
installation plate with 6 to 8 mounting screws to
install it.

– 41–
FILE NO. SVM-05010
8-4-4. Wiring connection
CAUTION
Air Inlet grille
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
Front panel
wiring instructions or limitations.
2
1
Connecting cable

abo
ut 1
5 cm
Terminal block
Fig. 8-4-6
Cord clamp
Earth
<Stripping length of the connecting cable>
line

Screw
Terminal

10
cover

10
50
40
Screw

Earth line
Connecting cable
Fig. 8-4-7
Fig. 8-4-5
NOTE:
<How to connect the connecting cable> Use stranded wire only.
• Wire type: More than 1.5 mm2 (H07RN-F or
Wiring of the connecting cable can be carried out 245 IEC66) or 1.3 mm2 (AWG-16)
without removing the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to the local
cords) into the pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws. Fig. 8-4-8
6. Tightening torque : 1.2 N·m (0.12 kgf·m).
7. Secure the connecting cable with the cord clamp. NOTE:
8. Fix the terminal cover, rear plate bushing and air Connect the earth line to the metallic part (i mark)
inlet grille on the indoor unit.
located at the side of 3P terminal.

<How to install the air inlet grille on the indoor unit>


• When attaching the air inlet grille, the contrary of
the removed operation is performed.

Fig. 8-4-9
– 42 –
FILE NO. SVM-05010
8-4-5. Piping and drain hose installation To connect the pipe after installation of the unit (figure)
<In case of rightward piping> (To the forefront of flare)

• After scribing slits of the body-right by a knife or a 400 mm


Liquid side
making-off pin, cut them by a pair of nippers or the 300 mm
Gas side
like.

Outward form of indoor unit

43 mm
R 30 mm (Use polisin (polyethylene)
core or the like for bending pipe.)

80 Use the handle of screwdriver, etc.


Slit (Body-right)

Fig. 8-4-12
Fig. 8-4-10
NOTE:
<In case of downward piping>
If the pipe is bent incorrectly, the indoor unit may
• After scribing slits of the body-right by a knife or a unstably be set on the wall.
making-off pin, cut them by a pair of nippers or the After passing the connecting pipe through the pipe
like. hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.

CAUTION
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.

Slit (Body-right)
Indoor unit

Auxiliary pipes
Fig. 8-4-11 Connecting cable

Drain hose
<Left-hand connection with piping> Installation plate

Bend the connecting pipe so that it is laid within 43 mm


above the wall surface. If the connecting pipe is laid • Carefully arrange pipes so that any pipe does not
exceeding 43 mm above the wall surface, the indoor stick out of the rear plate of the indoor unit.
unit may unstably be set on the wall. When bending the • Carefully connect the auxiliary pipes and
connecting pipe, make sure to use a spring bender so connecting pipes to each other and cut off the
as not to crush the pipe. insulating tape wound on the connecting pipe to
avoid double-taping at the joint, moreover, seal
Bend the connection pipe within a radius of 30 mm. the joint with the vinyl tape, etc.
• Since dewing results in a machine trouble, make
sure to insulate both the connecting pipes. (Use
polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.

– 43 –
FILE NO. SVM-05010
8-4-6. Indoor unit fixing 8-4-7. Drainage
1. Pass the pipe through the hole in the wall, and hook 1. Run the drain hose sloped downwards.
the indoor unit on the installation plate at the upper
hooks. NOTE:
2. Swing the indoor unit to right and left to confirm that • Hole should be made at a slight downward slant on
it is firmly hooked up on the installation plate. the outdoor side.
3. While pressing the indoor unit onto the wall, hook it
Do not form the
at the lower part on the installation plate. Pull the Do not rise the drain hose into
indoor unit toward you to confirm that it is firmly drain hose. a wavy shape.

hooked up on the installation plate.


50 mm
or more
Hook here
1
1 Installation
plate
Do not put Do not put
the drain the drain
2 hose end hose end in
Hook into water. the drainage
ditch.
Press
(unhook)
Fig. 8-4-15
Fig. 8-4-13
2. Put water in the drain pan and make sure that the
• For detaching the indoor unit from the installation water is drained out of doors.
plate, pull the indoor unit toward you while pushing 3. When connecting extension drain hose, insulate the
its bottom up at the specified parts. connecting part of extension drain hose with shield
pipe.
Shield pipe

Extension drain hose


Drain hose Inside the room

Fig. 8-4-16
Push Push

Fig. 8-4-14 CAUTION


Arrange the drain pipe for proper drainage from the
unit.
Improper drainage can result in dew-dropping.

This air conditioner has the structure designed to drain


water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
Therefore, do not store the power cord and other parts
at a height above the drain guide.

Wall

Drain guide

Space for pipes

Fig. 8-4-17

– 44 –
FILE NO. SVM-05010
8-5. Outdoor Unit 8-5-2. Refrigerant piping connection

8-5-1. Installation place 1. Cut the pipe with a pipe cutter.


• A place which provides the spaces around the
outdoor unit as shown in the left diagram. 90° Obliquity Roughness Warp
• A place which can bear the weight of the outdoor
unit and does not allow an increase in noise level
and vibration.
• A place where the operation noise and discharged Fig. 8-5-2
air do not disturb your neighbors.
• A place which is not exposed to a strong wind. 2. Insert a flare nut into the pipe, and flare the pipe.
• A place free of a leakage of combustible gases. • Projection margin in flaring : A (Unit : mm)
• A place which does not block a passage.
• When the outdoor unit is to be installed in an
A
elevated position, be sure to secure its feet.
• An allowable length of the connecting pipe is up
15 m.
Die Pipe
(Refer to the table of TO CHARGE REFRIGERANT
for detail.)
• An allowable height level is up to 8 m. Fig. 8-5-3
(38CJR018-713, 38TAR018-713, 38HNR018-703) or 10 m.
(38CJR024-713, 38TAR024X-713, 38HNR024-703) Outer dia. A
• A place where the drain water does not raise any of copper pipe Rigid Imperial
problem.
6.35 1.0 to 1.5 1.5 to 2.0

CAUTION 12.70 1.0 to 1.5 1.5 to 2.5

1. Install the outdoor unit without anything blocking 15.88 1.0 to 1.5 2.0 to 2.5
the air discharging.
2. When the outdoor unit is installed in a place <Tightening connection>
exposed always exposed to strong wind like a Align the centers of the connecting pipes and tighten
coast or on a high storey of a building, secure the flare nut as far as possible with your fingers. Then
the normal fan operation using a duct or a wind tighten the nut with a spanner and torque wrench as
shield. shown in the figure.
3. In particularly windy areas, install the unit such
as to avoid admission of wind.
4. Installation in the following places may result in CAUTION
trouble. • Do not apply excess torque.
Do not install the unit in such places. • Otherwise, the nut may crack depending on the
• A place full of machine oil. conditions.
• A saline-place such as the coast.
• A place full of sulfide gas.
• A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.

Strong
wind

Fig. 8-5-1

– 45 –
FILE NO. SVM-05010
(Unit : N·m) 8-5-3. Evacuating
Outer dia. After the piping has been connected to the indoor unit,
Tightening torque
of copper pipe you can perform the air purge together at once.
∅6.35 mm 16 to 18 (1.6 to 1.8 kgf·m)
∅12.70 mm 50 to 62 (5.0 to 6.2 kgf·m) AIR PURGE
Evacuate the air in the connecting pipes and in the
∅15.88 mm 65 to 80 (6.5 to 8.0 kgf·m) indoor unit using a vacuum pump. Do not use the
refrigerant in the outdoor unit. For details, see the
• Tightening torque of flare pipe connections manual of the vacuum pump.
Flare at indoor unit side
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow
prevention function so that inside oil of the pump does
not flow backward into pipes of the air conditioner
when the pump stops.
1. Connect the charge hose from the manifold valve to
the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum
Flare at outdoor unit side
pump.
Fig. 8-5-4
3. Open fully the low pressure side handle of the
gauge manifold valve.
Half union Flare nut
4. Operate the vacuum pump to start evacuating.
Perform evacuating for about 15 minutes if the
Externally Internally piping length is 20 meters. (15 minutes for
threaded side threaded side 20 meters) (assuming a pump capacity of 27 liters
per minute.) Then confirm that the compound
Use a wrench to secure. Use a torque wrench to tighten. pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge
Fig. 8-5-5 manifold.
6. Open fully the valve stem of the packed valves
(both side of Gas and Liquid).
CAUTION
7. Remove the charging hose from the service port.
• KEEP IMPORTANT 4 POINTS FOR PIPING 8. Securely tighten the caps on the packed valves.
WORK
Compound pressure gauge Pressure gauge
(1) Take away dust and moisture (Inside of the
connecting pipes.)
-101 kPa (-76 cmHg)
(2) Tight connection (between pipes and unit)
Manifold valve
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP. Handle Lo Handle Hi
(Keep full closed)
(4) Check gas leak (connected points)
Charge hose
Charge hose

Connecting pipe

Vacuum pump
adapter for
counter-flow
prevention

Vacuum
pump

Packed valve at gas side

Service port
(Valve core (Setting pin))
Packed valve at liquid side

Fig. 8-5-7

– 46 –
FILE NO. SVM-05010
TO CHARGE REFRIGERANT <Stripping length of connection cable>

Refrigerant 18 Class 24 Class Terminal block

No need to charge
15 m or less 15 m or less
refrigerant L N 1 2 3

Need to charge Over 15 m up to Over 15 m up to


refrigerant 25 m (20 g/m) 20 m (20 g/m)
Terminal screw
<Packed valve handling precautions> Earth line
Cord clamp
• Open the valve stem all the way out; but do not try Screw
to open it beyond the stopper. Cord clamp
• Securely tighten the valve stem cap with torque in
the following table: Power supply cord Connecting cable

L N 12 3
Gas side Tightening torque A

10

10
Gas side 65 to 80 N·m 5 mm

10

10
(∅15.88 mm) (6.5 to 8.0 kgf·m) 70 80
60 70
Gas side 50 to 62 N·m 4 mm
(∅12.70 mm) (5.0 to 6.2 kgf·m)
Earth line
Liquid side 16 to 18 N·m Same as
(∅6.35 mm) (1.6 to 1.8 kgf·m) Gas side
Power supply cord Connecting cable
9 to 10 N·m
Service port
(0.9 to 1.0 kgf·m) Fig. 8-5-8

• Hexagonel wrench : A (Unit : mm) Model 18 Class 24 Class


50 Hz, 220 − 240V Single phase
Hexagonal wrench Power source (For Asia model)
is required. 50 Hz, 220V Single phase
(For Thai model)
A Maximum
16A 18A
running current
Plug socket &
20A 20A
fuse rating
4 mm2 (H07RN-F or 245 IEC66) or 3.5 mm2
Power cord
(AWG-12)
Fig. 8-5-7

8-5-4. Wiring connection CAUTION


1. Remove the electric parts cover from the outdoor • Wrong wiring connection may cause some
unit. electrical parts burn out.
2. Connect the connecting cable to the terminal as • Be sure to comply with local codes on running
identified with their respective matched numbers on the wire from indoor unit to outdoor unit (size of
the terminal block of indoor and outdoor unit. wire and wiring method etc).
3. When connecting the connecting cable to the • Every wire must be connected firmly.
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to NOTE: Connecting cable
prevent water coming in the outdoor unit. • Wire type: More than 1.5 mm2 (H07RN-F or
4. Insulate the unused cords (conductors) from any 245 IEC66) or 1.3 mm2 (AWG-16)
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts.

– 47 –
FILE NO. SVM-05010
8-6. How to Set Remote Control Selector 2. Set the remote control selector switch with the
remote control
Switch
When two indoor units as installed in seperated rooms,
[B] is indicated on the liquid crystal display when
there is no need to change the selector switch.
setting remote control selector switch to B. [A] is
not indicated on the display even if the selector
<Remote control selector switch>
switch is set to A.
• When two indoor units are installed in the same
room or the adjacent two rooms, they may be 1) Load the remote control with the batteries.
controlled simultaneously with a single remote 2) Press the [CHECK] button using something with
control. To prevent this, set either unit and its sharp point. (The preset temperature on the remote
remote control to B setting. (Both units are set to A control changes to [00].)
setting before shipment.)
• The remote control signal is not recived when the 3) Press the [MODE] button while pressing the
indoor unit setting is different from the remote [CHECK] button, [B] is indicted at the right of the
control one. present temperature display.

1. Set the remote control selectors witch with the • To reset the switch to the [A] setting, press the
indoor unit. [MODE] button again while pressing the [CHECK]
button.
1) Turn the circuit breaker of the main power switch off
before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to
Chapter 10-1, procedure 1 )
3) Open the Electrical part cover (Refer to chapter MODE TEMP. FAN
10-1, procedure 2 ), then cut the jumper (J90) AUTO AUTO B
COOL QUIET
with only the nippers. DRY
AUTO FAN

CAUTION TEMP.
Do not use any other sharp tools (such
as cutters, pliers, or the like). Such tools START/STOP
may cause breakage or damage. [MODE] button

See Fig. 8-6-1 SWING FIX FAN

MODE RST CHK ECO

TIMER

ON OFF SET CLR [CHECK] button

Fig. 8-6-2

3. Confirm that the indoor unit can operate with


Fig. 8-6-1
the new setting.

– 48 –
FILE NO. SVM-05010
8-7. Others 8-7-3. Auto restart setting

8-7-1. Gas leak test This product is designed so that, after a power failure,
it can restart automatically in the same operating mode
Electric parts cover
C
as before the power failure.
D

Information
Flare nut connections The product was shipped with Auto Restart function
(Indoor unit)
in the off position. Turn it on as required.
Valve stem cap
connection
Flare nut connections
A
<How to set the auto restart>
(Outdoor unit)
• Press and hold down the TEMPORARY button for
about 3 seconds. After 3 seconds, the electronic
B Service cap connection beeper makes three short beeps to tell you the Auto
Valve stem cap connection Restart has been selected.
• To cancel the Auto Restart, follow the steps
Fig. 8-7-1 described in the section Auto Restart Function of
the Owner’s Manual.
• Check the flare nut connections, valve stem cap
connections and service port cap connections for
gas leak with a leak detector or soap water.

8-7-2. Test operation


To switch the TEST RUN (COOL) mode, press
TEMPORARY button for 10 sec.
(The beeper will make a short beep.)

TEMPORARY button

Fig. 8-7-2

– 49 –
FILE NO. SVM-05010
9. TROUBLESHOOTING CHART
9-1. Troubleshooting Procedure : 9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items.
If there is no trouble corresponding to 9-2, check The indoor unit is connected to the outdoor unit with
whether or not there are faulty parts following 4 cables. Check that the indoor and outdoor units have
9-4. Self-Diagnosis by Remote Control. been properly connected with terminals assigned the
same numbers. If the connectors are not properly
connected, the outdoor unit will not operate normally,
9-2. Basic Check Items or OPERATION lamp and TIMER lamp will blink (5 Hz).
9-2.1 Power supply voltage
9-2-3. Program control
The line voltage must be AC 220 – 240 V. If it is not
within this range, the air conditioner may not operate The microcontroller operates as shown in Table 9-2-1
normally. to control the air conditioner. If there are any opera-
tional problems, check whether or not the problems
correspond to Table 9-2-1. If they correspond to the
Table, they are not problems with the air conditioner,
but they are indispensable operations to control and
maintain the air conditioner properly.

Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned The OPERATION lamp blinks to indicate that power is turned on. If the
on, the OPERATION lamp on the [START/STOP] button is pressed, the lamp stops blinking.
indoor unit blinks.
2 The indoor fan motor speed does not The indoor fan motor speed is automatically controlled in the Dry
change in the Dry operation. operation.
3 The compressor is not turned off even The compressor has a function that it is not turned off for 3 minutes
though the room temperature is in the after it is turned on even though the room temperature is in the range
range that the compressor is turned off. that the compressor is turned off.
4 The compressor is not turned on and In the Dry operation, the compressor is turned on and off automatically
off even though the thermo control is at the regular intervals, independent of the thermo control.
operated in the Dry operation.
*5 The PRE-DEF. lamp is indicated when The PRE-DEF. lamp is indicated during the Defrosting operation or if
the Heating operation starts. the indoor heat exchanger temperature is low when the Heating
operation starts. At this time, the indoor fan motor stops to prevent
cold air from blowing in the room.
*6 The outdoor fan motor stops in the When the indoor heat exchanger temperature is high, the outdoor fan
Heating operation. motor is stopped by the high-temperature limit control operation.
7 The compressor is not turned on even The compressor is not turned on in the restart delay timer (3-minutes
though the room temperature is in the timer) operation. It is also not turned on after the power supply is
range that the compressor is turned on. turned on because of this timer operation.
8 The operation mode changes in the In Automatic operation, the room temperature is detected all time
Automatic operation. for control fan speed and the operation mode is changed every
15 minutes according to difference between the room temperature
and the preset temperature.
9 The Auto Fan operation continues in the When the room temperature is in the range
Automatic operation. (Preset temperature ± 1°C), the Auto Fan operation is selected.
10 The ECO operation These operations do not work when the unit is in the Dry
operation does not work. operation or Auto Fan operation.

Note *5 and *6 are for Heat pump model :

– 50 –
FILE NO. SVM-05010
9-3. Primary Judgement 9-3-2. Failure diagnosis

9-3-1. Role of indoor unit controller The indoor unit diagnoses the operation condition and
indicates the information of the self-diagnosis with the
The indoor unit controller receives the operation lamps on the display panel of the indoor unit.
commands from the remote control and executes
them.
• Temperature measurement at the air outlet of the
indoor heat exchanger by the indoor temperature
sensor
• Temperature setting of the indoor heat exchanger by
the heat exchanger sensor
• Louver motor control
• Indoor fan motor operation control
• LED display control
• Transferring of operation commands to the outdoor
unit

Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) Power failure (when the power supply is turning on)
B OPERATION lamp is blinking. (5Hz) Thermo sensor (TA) short or break
C OPERATION lamp is blinking. (5Hz) Heat exchanger sensor (TC) short or break
D OPERATION lamp is blinking. (5Hz) Indoor fan motor lock or failure
E OPERATION lamp is blinking. (5Hz) Indoor P.C. board failure
F OPERATION and TIMER lamps are blinking. Wrong wiring of connecting cable
(5Hz)
G OPERATION, TIMER and AUTO FAN lamps • Gas shortage or other refrigerant cycle trouble
are blinking. • Heat exchanger sensor open, break or short
• Overload relay or thermostat trouble of compressor
H OPERATION, TIMER and AUTO FAN lamps Cycle failure
are blinking.

Table 9-3-2 Diagnosis by detective operation


Symptom Check Primary judgement
The remote control Turn off the power supply once, The remote control The indoor unit (and/or remote
does not work. then turn it on. Try to operate still does not work. control) is/are defective.
the remote control.
The remote control OK.
works.
The outdoor fan The compressor operates. The outdoor unit (Outdoor fan
does not rotate. motor) is defective.
The compressor does not operate. An internal part of the
compressor is defective.

– 51 –
FILE NO. SVM-05010
9-4. Self-Diagnosis by Remote Control
(Check Code)
(1) If the lamps are indicated as shown B to H in Table
9-3-1, execute the self-diagnosis by the remote
control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the opera-
tion condition and indicate the information of the
self-diagnosis on the display of the remote control
with the check codes. If a fault is detected, all
lamps on the indoor unit will blink at 5Hz and it will
beep for 10 seconds (Pi, Pi, Pi....). The timer lamp
usually blinks (5Hz) during the self-diagnosis.

9-4-1. How to use remote control in service mode

(1) Press [CHK] button with a tip of pencil to set the


MODE TEMP. FAN
AUTO AUTO
remote control to the service mode.
COOL QUIET • “00” is indicated on the display of the remote
DRY
Hr.ON OFF control.
A
• The timer lamp on the indoor unit blinks
TEMP. continuously. (5 times per 1 sec.)

START/STOP
(2) Press [TEMP. 8] button.
SWING FIX FAN If there is no fault with a code, the indoor unit will
beep once (Pi) and the display of the remote
MODE RST CHK ECO
control will change as follows:
TIMER 00 01 02 1d 1E 22
ON OFF SET CLR
• Check the unit with all 35 check codes (00 to 22).
as shown in Table 9-4-1.
• Press [TEMP. 9] button to change the check
code backwards.

If there is a fault, the indoor unit will beep for 10


seconds (Pi, Pi, Pi...).
Note the check code on the display of the remote
control.
• 2-digits alphanumeric will be indicated on the
• Alphanumeric characters are used for the check display.
code. • All lamps on the indoor unit will blink. (5 times
per 1 sec.)
is 5. is 6.
is A. is B.
(3) Press [START/STOP] button to release the service
is C. is D. mode.
• The display of the remote control returns to as it
was before service mode was engaged.
WH-K13JE WC-K12JE
A Heat Auto Fan

– 52–
FILE NO. SVM-05010

Table 9-4-1
Block level Diagnosis function
Check Check Unit Judgement and action
Block Symptom Condition
code code status
Indoor The indoor thermo sensor (TA) is Operation The lamp on the 1. Check the indoor thermo sensor (TA).
P.C. board defective. continues. indoor unit blinks 2. Check the indoor P.C. board.
Disconnection or short-circuit when error is
defected.
The indoor heat exchanger Operation The lamp on the 1. Check the indoor heat exchanger
sensor (TC) is defective. continues. indoor unit blinks sensor (TC).
Disconnection or short-circuit when error is 2. Check the indoor P.C. board.
defected.
The indoor fan motor or its circuit All off The lamp on the 1. Check the connector circuit of the
is defective. indoor unit blinks indoor fan motor (CN10).
when error is 2. Check the indoor fan motor.
defected. 3. Check the indoor P.C. board.
The part other than the above Operation The lamp on the 1. Check the indoor P.C. board.
parts on the indoor P.C. board is continues. indoor unit blinks (EEPROM and peripheral circuits)
defective. when error is
EEPROM access error defected.
IOL operation All off The lamp on the Overload operation of refrigerating cycle
indoor unit blinks
when error is
defected.
Cable The serial signals can not be Operation The lamp on the 1. In the case of the outdoor unit not
connection transmitted and received between continues. indoor unit blinks operating at all;
indoor and outdoor units. when error is • Check the crossover cable and
• The crossover wire is defected. connect it properly.
connected wrongly. • Check the outdoor P.C. board.
• The serial signal transmitting 2. In the case of the outdoor unit operating
circuit on the outdoor P.C. board normally;
is defective. • Check whether or not both of serial
• The serial signal receiving LED (Green) and serial LED (Orange)
circuit on the indoor P.C. board is blinking.
is defective. If the serial LED (Green) is not
blinking, check the outdoor P.C. board.
If the serial LED (Orange) is not
blinking, check the indoor P.C. board.
The operation command signals Operation The lamp on the If the operation command signals continue
are not transmitted from the continues. indoor unit blinks to be transmitted between 2 and 3 of the
indoor unit to the outdoor unit. when error is indoor terminal block, replace the outdoor
defected. And it P.C. board.
returns to the
normal condition
when recovering
from errors.
Outdoor The outdoor thermo sensor (TE) All off The lamp on the 1. Check the outdoor thermo sensor (TE).
P.C. board is defective. indoor unit blinks 2. Check the outdoor P.C. board.
Disconnection or short-circuit when error is
defected.
The outdoor heat exchanger (TD) All off The lamp on the 1. Check the outdoor heat exchanger
sensor is defective. indoor unit blinks sensor (TD).
Disconnection or short-circuit when error is 2. Check the outdoor P.C. board.
defected.
Other parts The reply serial signal has been Operation The lamp on the 1. Repeatedly turn the indoor unit on and
(including transmitted when starting the continues. indoor unit blinks off with the interval of approx. 10 to 40
compressor) unit, but stops being transmitted when error is minutes. (The check code is not
shortly after. defected. And it indicated during operation.) And supply
1. Compressor thermo operation returns to the gas. (Check gas leak.)
• Gas shortage normal condition 2. The indoor unit operates normally
• Gas leak when recovering during the check.
2. Instantaneous power failure from errors. If the reply serial signal continues to be
transmitted between 2 and 3 of the
indoor terminal block, replace the
outdoor P.C. board.
If the signal stops between them,
replace the indoor P.C. board.
The discharge temperature is All off The lamp on the 1. Check the heat exchanger sensor (TD).
over 120°C. indoor unit blinks 2. Gas purging
when error is
defected.
The IOL operation is defective. All off The lamp on the When turning on the unit, the normal
indoor unit blinks phase (RST) is detected but T-R waveform
when error is has not been detected for 120 seconds or
detected. more.

− 53 −
FILE NO. SVM-05010
9-5. How To Diagnose Faulty Parts
Operation

Check item

Conceivable principle cause


[04 Serial signal error] (Heat pump model)
Measure

Item by symptoms
Does outdoor NO
unit operate?
YES
Are 1, 2 and 3 crossover NO Connect crossover
wires connected properly? wires properly.
YES

Is connector NO Connect connector


connected properly? properly.
YES

Does LED (Orange) on NO


outdoor P.C. board blink?
YES

Does LED (Green) on NO Outdoor P.C. board Replace


outdoor P.C. board blink? is defective. P.C. board.
YES

Indoor P.C. board Replace


is defective. P.C. board.

[08 Four-way valve error] (Heat pump model)

NO Does coil terminal YES


Does four-way valve Four-way valve Replace
have 220 − 240 V
operate properly? is defective. Four-way valve
in heating operation?
YES
YES

Are circuit NO
Circuit check/modification
wires normal?
YES

Is outdoor P.C. board NO Outdoor P.C. board Replace


normal? is defective. P.C. board.
YES (CN11 220 − 240 V)

Is TC sensor YES Indoor P.C. board Replace


resistance value
is defective. P.C. board.
(10 kΩ at 25°C) normal?
NO

Replace TC sensor.

– 54–
FILE NO. SVM-05010
[09 Other cycle error] (1) (Heat pump model)

NO
Does compressor operate?

YES
Does inner
YES YES Check charged amount of refrigerant.
Is compressor overload relay Check defective overload.
turned off shortly? (in compressor) Check compressor.
operate?
NO
NO
Is TC sensor Failure Replace
NO
resistance value compressor.
(10 kΩ at 25°C) normal?
YES
Is circuit wiring NO
Replace TC Wiring check/modification
sensor. normal?
YES

YES Is TC sensor
Is outdoor P.C. NO Outdoor P.C. board Replace
disconnected from
board normal? is defective. P.C. board.
the sensing element?
NO YES

Connect TC Indoor P.C. board Replace


sensor properly. is defective. P.C. board.

[09 Other cycle error] (2)

NO Does indoor
fan operate?
YES

NO Is connector YES
connected properly? Are filters clogged? Clean filters.

YES NO
Connect
connector
properly. Is TC sensor
NO Replace
resistance value
(10 kΩ at 25°C) normal? TC sensor.
NO
Is condenser normal? YES
YES
Replace
Is charged amount NO
condenser. Anti-freezing operation
of refrigerant normal?

NO Is indoor fan YES


Charge
motor normal?
refrigerant.
YES
Replace Is outside air YES
fan motor. Anti-freezing operation
low load?
NO

Indoor P.C. board Replacd


is defective. P.C. board.

– 55 –
FILE NO. SVM-05010
[0C Indoor TA sensor error]

Is CN03 (TA sensor connector) NO


Connect CN03 properly.
connected properly?
YES

Is TA sensor resistance value NO


Replace TA sensor.
(10 kΩ at 25°C) normal?
YES

Indoor P.C. board is defective. Replace P.C. board.

[0d Indoor TC sensor error]

Is CN01 (TC sensor connector) NO


Connect CN01 properly.
connected properly?
YES

Is TC sensor resistance value NO


Replace TC sensor.
(10 kΩ at 25°C) normal?
YES

Indoor P.C. board is defective. Replace P.C. board.

[18 outdoor TE sensor error] (Heat pump model)

Is TE sensor connector NO Connect connector


connected properly? properly.
YES

Is TE sensor resistance value NO


(10 kΩ at 25°C) normal? Replace TE sensor.

YES

Indoor P.C. board is defective. Replace P.C. board.

– 56 –
FILE NO. SVM-05010
[19 outdoor TD sensor error] (Heat pump model)

Is TD sensor NO Connect connector


connected properly? properly.
YES

Is TD sensor resistance value NO


(50 kΩ at 25°C) normal? Replace TD sensor.

YES

Outdoor P.C. board is defective. Replace P.C. board.

[1E Discharge temp. error] (Heat pump model)

Is protective NO NO
Are wires connected Connect wires to
controller such as discharge
to connector properly? connector properly.
thermostat normal?
YES

Is charged amount NO Check and modify charged


of refrigerant normal? amount of refrigerant.
YES

YES
Is overload relay normal? Unit operates normally.

NO

Is TD sensor resistance value NO


Replace TD sensor.
(50 kΩ at 25°C) normal?
YES

Outdoor P.C. board is defective. Replace P.C. board.

– 57 –
FILE NO. SVM-05010
9-6. Troubleshooting for Indoor Unit
Operation
9-6-1. Power can not be turned on. (The unit does not operate at all.)
Check item
<Primary check>
Conceivable principle
(1) Is the supply voltage normal? cause
(2) Is the connection to the AC output OK?
(3) Is the fuse (F01) blown? Measure

Item by symptoms
Turn off power
supply once, and 5
second later, turn it
on again.

NO Is OPERATION
lamp blinking?
YES
Does
Is it possible to transmission
turn on power mark on
supply by NO remote NO Remote control is
pressing control flash
defective.
[START/STOP] normally, and
button on remote is its signal
control? transmitted
properly?
YES Refer to 9-9
YES
ÒTroubleshooting for
Remote Control.Ó

Parts (R21,
Unit operates
Is fuse (F01) R22, SG01, Does the fan
YES normally.
of indoor C01, DB01, motor
YES
control board C02, connector
blown? M01 and IC04) between 1
NO are defective. and 2 short-
circuit?

Is voltage (DC NO
12V or 5V)
NO indicated on YES Replace main P.C.
Microcomputer is
rear of indoor board.
defective.
control board
normal?

Is DC 310 -
340V across NO
C63?

YES

Turn off breaker


Are DC 12V, NO once and turn it Are DC 12V, NO M01 is
across C66? on again after across C66? defective.
removing motor.

YES YES

Replace motor.

– 58−
FILE NO. SVM-05010
9-6-2. Only the indoor fan does not operate
<Primary check>
(1) Is it possible to detect the power supply voltage (200 −240V) between 1 and 2 on the terminal block?
(2) Does the indoor fan motor operate in cooling operation?

Shut off the


power supply once.

Turn the power supply.

Does the fan stop in NO Replace the P.C. board.


Control P.C. board is defective.
no operating status?
YES

Start the operation


with low fan setting
in cool operation.
Does connecting
terminal, connecting
Does AC 120V
cable or power supply
NO or higher voltage apply NO NO
Does the fan rotate? cord completely?
to between red and black
Does not found the short
YES lead of fan motor?
wire about connecting
YES cable and power cord?
YES
Shut off the power supply.

Thermal fuse operated


Change the setting of Does the cross flow NO Repair the due to prevent
cooling to high fan. fan rotate normally? bearing of temperature rising cause
the fan. of incompleted connecting.
YES

Turn on the power supply.

Motor control circuit failure


(IC30, IC03, D38, R25, R26, Q17)
Does the fan speed NO Operation or 12V power circuit failure.
become higher? stops
YES
Replace the P.C. board.

Is the rotation signal (DC+5V-0V)


output between 2 (gray lead wire)
and 3 (brown lead wire) of the motor
NO Replace the fan motor
connector (CN11) when rotating
the cross flow fan by hand in no
operating status?
(1 pulse/one turn)
YES

Replace connecting
Replace the control the cable (or power cord),
Normal P.C. board. thermal fuse and
terminal block.

− 59 −
FILE NO. SVM-05010
9-6-3. Compressor does not operate.
<Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation?
(2) Is the crossover cable connected properly?
<Inspection procedure>
-Cooling only model-

– 60 –
FILE NO. SVM-05010
<Inspection procedure>

Turn on power supply.

Does OPERATION NO Refer to item Power


lamp blink? can not be turned on .
YES

Is it possible to start NO Refer to 9-9 Troubleshooting


unit by remote control? for Remote Control .

YES

Is it possible to detect AC 200V NO Replace P.C. Board


between 2 and 3 on terminal block?
YES

NO Connect crossover
Is crossover cable normal?
cable properly.
YES

NO Rewire or replace
Are all of compressor cords normal?
defective cords.
YES

Is compressor motor winding normal? NO


Compressor is defective. Replace compressor.
(Check winding resistor.)
YES

NO
Is capacitor for compressor normal? Capacitor is defective. Replace compressor.

YES

NO
Is overload relay normal? Overload relay is defective. Replace overload relay.

YES

NO
Does compressor start? Compressor is defective. Replace compressor.

YES

Does compressor stop after a while?

YES

Is gas quantity normal? NO


Gas shortage (Gas leak) Supply gas.
(Check gas pressure.)
YES

Compressor is defective.
YES

Replace P.C. borad

− 61 −
FILE NO. SVM-05010
<Inspection pr ocedure>
- Heating model

AC 70-100V

Replace transformer

outdoor
P.C. board.

− 62 −
FILE NO. SVM-05010

YES

NO Rewire or replace
Are all of compressor cords normal?
defective cords.
YES

Is compressor motor winding normal? NO


Compressor is defective. Replace compressor.
(Check winding resistor.)
YES

NO
Is capacitor for compressor normal? Capacitor is defective. Replace capacitor.

YES

NO
Is overload relay normal? Overload relay is defective. Replace overload relay.

YES

NO
Does compressor start? Compressor is defective. Replace compressor.

YES

Does compressor stop after a while?


YES

Is gas quantity normal? NO


Gas shortage (Gas leak) Supply gas.
(Check gas pressure.)
YES

Compressor is defective.
YES

Replace compressor.

– 63 –
FILE NO. SVM-05010
9-7. Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-7-1. Outdoor unit does not operate.
<Inspection procedure>
(1) Is the voltage between 1 and 2 of the indoor terminal block varied?
(2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
Measure the voltage for 2 minutes and 30 seconds after starting the unit.

Heatpump model
Terminal block on indoor side
Red 3

White 2
Tester
1 Terminal block

Normal condition : Voltage varied between AC70 ~ 100V


Abnormal condition : Voltage does not vary.
Cooling model
Terminal block on indoor side
Red 3

White 2
Tester
1 Terminal block

Fig. 9-7-1

Normal condition : After start operated about 2 minutes and 30 seconds. Voltage between 2 and 3 of the
of the indoor's Terminal block should be equal AC 220 ~ 240V
Abnormal condition : Don't found voltage AC 220 ~ 240V from terminal block (0V)

9-7-2. Outdoor unit stops a while after starting the unit.

<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.

Gas has a low circulation. Gas shortage


Gas leak
Pipe clogging
Measure gas pressure.

Compressor is turned off and on automatically by thermo sensor


(Heat pump Model) or thermostat (Cooling only Model).

(2) The outdoor unit stops once, it would not operate until the power is turned on again.

Refer to 9-6-4 "Compressor does not operate"

(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)

− 64−
FILE NO. SVM-05010
9-8. Troubleshooting for P.C. Board <Inspection procedure>
(1) If the P.C. board is detective, check for
9-8-1. How to check indoor P.C. board disconnection, burn or discoloration of the copper
foil pattern of the P.C. board.
<Cautions for handling P.C. board> (2) The P.C. board consists of the following 2 parts:
(1) When removing the front panel and the P.C. board, a. Main P.C. board parts:
be sure to turn off the power supply. Power relay, indoor fan motor drive circuit and
(2) When removing the P.C. board, hold the edge of control circuit, C.P.U. and peripheral circuits, buzzer
the P.C. board and do not apply force to the parts. drive circuit and buzzer.
(3) When connecting or disconnecting the connectors b. Infrared rays parts:
on the P.C. board, hold the housing. Do not pull at Infrared rays receiving circuit
lead wires.
Check the defects of the P.C. board with Table 9-8-1.

Table 9-8-1 Inspection procedure

No. Procedure Check points Causes


1 Turn off the power supply and Check whenther or not the fuse (F01) is Impluse voltage was applied or the
remove the P.C. board assembly from blown. indoor fan motor short-circuited.
electric parts base. Remove the
connecting cables from the terminal
block.
2 Remove the connector of the motor Check power supply voltage; 1. The terminal block or the crossover
and turn on the power supply. If 1. Between TP01 and CN31 cable is connected wrongly.
OPERATION lamp blinks (once per (AC 220V) 2. The capacitor (C01 and C02), line
second), it is not neccessary to check 2. Between + and – of C63 filter (L01), resistor (R319),
steps (1 to 4) in the right next (DC310 – 340V) or the diode (DB01) is defective.
column. 3. Between 12V and GND 3. M01, DB01, R319 and C63
4.Between 5V and GND are defective.
4. IC04 is defective.

3 Press [START/STOP] button once to Check power supply voltage; 1. The wire of the relay coil (RY03)
start the unit. (Do not set the mode to 1. Between connector of Q25 and GND comes down or the relay drive
Fan Only or On-Timer operation.) (for relay coil (DC12V)) (Q25) is defective.
2. Between 1 and 2 of terminal block 2. CN27 or RY03 is connected
for connecting cable wrongly.
4 Shorten the line of the restart delay Check whether or not all lamps The lamps are defective or the
timer and start unit. (OPERATION, TIMER, FAN ONLY, ECO housing assembly (CN13) is defective.
and AUTO) are indicated for 3 seconds
and

– 65 –
FILE NO. SVM-05010

No. Procedure Check points Causes


5 Press [START/STOP] button once to 1. Check whether or not the compres- 1. The temperature of the indoor heat
start the unit. sor operates. exchanger is extremely low.
• Shorten the time of the 2. Check whether or not the OPERA- 2. The connection of the heat
restart delay timer. TION lamp blinks. exchanger sensor is loose.
• Set the operation mode to COOL. (The connector is disconnected.)
• Set the fan speed level to AUTO. (CN01)
• Set the preset temperature much 3. The heat exchanger sensor and
lower than the room temperature. the P.C. board are defective.
(The unit (compressor) (Refer to Table 9-8-2.)
operates continuously in the above 4. The main P.C. board is defective.
condition.)
6 Connect the motor connector to the 1. The motor does not operate. 1. The indoor fan motor is defective.
motor and turn on the power supply. (But it is possible to receive the (Protected operation of P.C. board)
Start the unit in the following signal from the remote control.) 2. The connection of the motor
condition. 2. The motor rotates but vibrates connector is loose.
• Set the operation mode to FAN. strongly. 3. The P.C. board is defective.
• Set the fan speed level to HIGH.
(The unit (compressor) operates
continuously in the above
condition.)

Table 9-8-2 Appr oximate resistance v alue of thermo sensor


(kΩ)
Temperature 0°C 10°C 20°C 25°C 30°C
Resistance value 35.8 20.7 12.6 10.0 7.92

9-8-2. How to shorten time of restart delay time

(1) Set the operation mode, temperature, and air flow MODE TEMP. FAN
AUTO AUTO
rate to be applied with the timer short mode. COOL QUIET
(2) Push the [CLR] button while keeping [CHK] button DRY
Hr.ON OFF
AUTO FAN
pushed. in this case, the check mode is released,
and the timer short mode is waited. TEMP.
(The status is kept even if [CHK] and [CLR] buttons
are released.) START/STOP
(3) Pushing [START/STOP] buttons sends operation
code + timer short code. SWING FIX FAN
(4) The timer short mode is released by only a trans-
MODE RST CHK ECO
mission. Therefore, repeat steps from (2) to
perform the timer short mode again. TIMER [CHK] button

ON OFF SET CLR [CLR] button

– 66 −
FILE NO. SVM-05010
9-9. Troubleshooting for Remote Control

The unit does not beep at all.


Press START/STOP
OPERATION lamp on
button.
indoor unit is not indicated.

Is transmission NO
mark indicated?

YES

Press ACL button


on remote control
Is receiver on NO with tip of pencil.
indoor unit exposed
to direct sunlight?
YES

Does indoor unit


Is there any NO NO operate when
thyristor fluorescent moving remote control
light nearby? near receiver or
indoor unit?
YES

Press START/STOP
button.
YES
Batteries are
exhausted.

Does indoor unit


NO start to operate by Is transmission mark NO
automatic restart indicated?
function?
YES
YES
NO Does indoor unit
beep and operate?

YES
Does radio sound
is affected by
remote control when NO
a signal is transmitted
at distance of 5 cm
from radio?
YES
Remote control
is defective.

P.C. board is
defective.

Avoid direct Keep indoor unit Replace Replace Normal Replace


sunlight. away from P.C. board. batteries. operation remote control.
thyristor
fluorescent light.
Note : After replacing batteries,
press the RESET button
with a tip of a pencil.

– 67 –
FILE NO. SVM-05010
10. PART REPLACEMENT
10-1. Indoor Unit

No. Part name Procedures Remarks


1 Front panel How to remove the front panel
1) Stop the operation of the air conditioner and turn off (2)
its main power supply.
2) Pull the inlet grille toward you to open it and remove
4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from the (2) (2)
back body.
4) Open the horizontal grille right below by hand.
5) Pull the lower side of the front panel toward you
until it touches the horizontal grille to remove it. 4-screws

How to mount the front panel (3)


1) Mount the front panel with the inverse procedure of
“How to remove the front panel”.
2) Push 3 places (right, left and center) of the air
outlet.
3) Check the gap between the front panel and the
back body.
If you operate the air conditioner in cooling or dry
operation without pushing the 3 places, the surface
of the front panel may be covered with frost and
have dewdrops.

(4)

2 Electrical part 1) Remove the front panel with the procedure 1. (3) Drain guide
assembly 2) Remove the screw fixing the electrical part box. (5) screws
3) Remove the drain guide.
4) Remove the connector (5P) for the fan motor and 5P
the connector (6P) for the louver motor from the
6P
microcomputer assembly.
5) Remove the screw for the earth, and pull the
electrical part base toward you to remove it from
the main unit.
6) Pull out the TC sensor from the sensor holder.
(2) screws

(6) TC sensor

When assembling the electrical parts


assembly, make the connecting cable
U-shaped and put it in the drain pan.

– 68 –
FILE NO. SVM-05010
No. Part name Procedures Remarks
3 Horizontal grille 1) Remove center 2 shafts of the horizontal grille from (1) Center shafts
the back body.
2) Remove left shaft of the horizontal grille from the
back body.
3) Remove the horizontal grille from the back body. (2) Left shafts

4 Heat exchanger 1) Remove the front panel, electrical parts assembly


and the horizontal grille with procedure 2 and 3. Pipe holder
2) Remove the screw on the rear side of the main unit
to remove the pipe holder. (3) 2 screws
3) Remove 2 screws fixing the heat exchanger and
the bearing base.
4) Remove 2 screws fixing the heat exchanger fixtures (2) Screw
(upper and lower) and the back body then pull out
the upper side of the heat exchanger slowly.
Bearing base

(4) 2 screws

5 Cross flow fan 1) Remove the front panel, electrical parts assembly, (3) Screws
horizontal grille and the heat exchanger with
procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base and the
back body.
4) Pull the cross flow fan toward you. (2) Set screw

When assembling the cross flow fan, fix it


with the set screw at the position where the
gap between the back body and the right
surface of the cross flow fan is 4 mm.

6 Bearing base 1) Remove the front panel, electrical parts assembly,


horizontal grille, heat exchanger and the cross flow Bearing base
fan with procedure 5.
2) Remove the bearing from the bearing base. Bearing
If the housing protrudes from the base bearing, put
the housing in position and assemble the bearing to
the bearing base.

7 Fan motor 1) Remove the front panel, electrical parts assembly,


horizontal grille, and the heat exchanger with (4)
procedure 4.
2) Loosen the set screw of the cross flow fan. (3) 2 screws
3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body (R) and move it (4) BODY (R)
right to remove it. Motor fixture
5) Remove the motor from the motor fixture.

– 69 –
FILE NO. SVM-05010
10-2. Outdoor Unit (38CJR024-723, 38TAR024X-723, 38TAR018-723)

No. Part name Procedures Remarks


1 Common 1) Stop the operation of the air conditioner and turn off Top cabinet
procedure its main power supply or remove the power supply Electrical
cord. parts cover
2) Remove the electrical parts cover.
(4 screws ∅4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and
disconnect the power supply cord and connecting
cable after removing 6 screwson on the terminal
block and 1 ground screw on the electrical parts
base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet
(4 screws ∅4 x 10L & 2 screws ∅4 x 14L) Front cabinet Side cabinet

4 screws ∅4 x 22L

2 Running 1) Perform the common procedure 1


capacitor 2) Remove the capacitor band. (1 screw ∅4 x 10L)
for compressor 3) Disconnect the lead wires from the capacitor Running capacitor
Spark killer for compressor
terminal.

3 Running 1) Perform the common procedure 1


capacitor 2) Remove the fixing screw. (1 screw ∅4 x 10L)
for fan motor 3) Disconnect the lead wires from the capacitor
terminal.

4 Magnetic 1) Perform the common procedure 1


contactor 2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
Magnetic contactor Running capacitor
for fan motor
5 Spark killer 1) Perform the common procedure 1
Cooling only model
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the terminal.

– 70 –
FILE NO. SVM-05010
10-3 Outdoor Unit (38CJR018-723)

No. Part name Procedures Remarks


1 Common 1) Stop the operation of the air conditioner and turn off
Electric
procedure its main power supply or remove the power supply parts cover
cord.
2) Remove the packed valved cover and the electrical 2 Cord clamps
Parts cover (3 screws ∅ 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅ 4 x 22L) and
disconnect the power supply cord and connecting 3 - screws ∅ 4 x 10L
cable after removing 6 screws on the terminal block
and 1 ground screw on the electrical parts base.
4) Remove the upper cabinet. (4 scerws ∅ 4 x 10L)
(Pulling out upward)
5) Remove the front cabinet. (3 screws ∅ 4 x 10L) 4 - screws ∅4 x 22L

(Pull the front right protion toward you, and remove


it pulling out upward.)
Packed valve cover

Upper
cabinet

Front
cabinet

2 Running 1) Perform the common procedure 1


capacitor 2) Remove the capacitor band. (1 screw ∅4 x 10L)
for compressor 3) Disconnect the lead wires from the capacitor
terminal.
Running capacitor
for compressor
3 Running 1) Perform the common procedure 1
capacitor 2) Remove the fixing screw. (1 screw ∅4 x 10L)
for fan motor 3) Disconnect the lead wires from the capacitor
terminal.
Magnetic
contactor
4 Magnetic contactor 1) Perform the common procedure 1
Spark killer
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.

Running capacitor
5 Spark killer 1) Perform the common procedure 1 for fan motor
2) Remove the fixing screw. (1 screw ∅ 4 x 10L)
3) Disconnect the lead wires from the terminal.

− 71 −
FILE NO. SVM-05010
10-4. Outdoor Unit (38HNR024-713)

No. Part name Procedures Remarks


1 Common 1) Stop the operation of the air conditioner and turn off Top cabinet
procedure its main power supply or remove the power supply Electrical
cord. parts cover
2) Remove the electrical parts cover.
(4 screws ∅4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and
disconnect the power supply cord and connecting
cable after removing 6 screwson on the terminal
block and 1 ground screw on the electrical parts
base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet
(4 screws ∅4 x 10L & 2 screws ∅4 x 14L) Front cabinet Side cabinet

4 screws ∅4 x 22L

2 Running 1) Perform the common procedure 1 Magnetic contactor


capacitor 2) Remove the capacitor band. (1 screw ∅4 x 10L) Running capacitor
for compressor 3) Disconnect the lead wires from the capacitor P.C. Board for compressor
terminal.

3 Running 1) Perform the common procedure 1


capacitor 2) Remove the fixing screw. (1 screw ∅4 x 10L)
for fan motor 3) Disconnect the lead wires from the capacitor
terminal.

4 Magnetic 1) Perform the common procedure 1


contactor 2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
Transformer Running capacitor
for fan motor
5 Transformer 1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the housing from the P.C. Board.

6 P.C. Board 1) Perform the common procedure 1


2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C.Board after unhooking 4 clams.

– 72 –
FILE NO. SVM-05010
10-5 Outdoor Unit (38HNR018-713)

No. Part name Procedures Remarks


1 Common 1) Stop the operation of the air conditioner and turn off
procedure its main power supply or remove the power supply
cord.
2) Remove the electrical parts cover.
(4 screws ∅ 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅ 4 x 22L) and Remove
disconnect the power supply cord and connecting 8 screws Ø4 x 10L
cable after removing 6 screws on the terminal block
and 1 ground screw on the electrical parts base.
4) Remove the front cabinet. (8 scerws ∅ 4 x 10L)
(Pull the front lower portion toward you, and pull out
it upward to remove it.)
5) Remove the side cabinet. (8 screws ∅ 4 x 10L)

4 screws Ø4 x 22L 4 screws Ø4 x 10L

2 Running 1) Perform the common procedure 1 Running capacitor


capacitor 2) Remove the capacitor band. (1 screw ∅ 4 x 10L) for compressor Running capacitor
for fan motor
for compressor 3) Disconnect the lead wires from the capacitor
terminal.

3 Running 1) Perform the common procedure 1


capacitor 2) Remove the fixing screw. (1 screw ∅ 4 x 10L)
3) Disconnect the lead wires from the capacitor
terminal.

4 Magnetic contactor 1) Perform the common procedure 1


2) Remove the fixing screw (2 screw ∅4 x 16L)
3) Disconnect the lead wires from the terminal.

5 Transformer 1) Perform the common procedure 1


2) Remove the fixing screw. (2 screws ∅ 4 x 10L)
3) Disconnect the housing from the P.C. Board. Magnetic contactor
P.C. Board
Transformer
6 P.C. Board 1) Perform the common procedure 1
2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C. Board after unhooking 4 clams.

− 73−
FILE NO. SVM-05010-2
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit (E-Parts Assy)

Location Part Location Part


Description Description
No. No. No. No.

402 43T60002 Terminal Block, 3P 411 43T69442 P.C. Board ASSY (42TAR024X,CJR024)
403 43T50004 Sensor, Heat Exchanger 10 kΩ 25°C 411 43T69443 P.C. Board ASSY (42CJR018-723)
404 43T69005 Sensor, Thermostat 10 kΩ 25°C 411 43T69445 P.C. Board ASSY (42TAR018-723)
405 43T69066 P.C. Board ASSY, WRS-LED 411 43T69448 P.C. Board ASSY (42HNR024-713)
MCC-819 411 43T69449 P.C. Board ASSY (42HNR018-713)
407 43T62003 Cord Clamp

– 74 −
FILE NO. SVM-05010-2

11-2. Indoor Unit

Location Part Location Part Description


Description
No. No. No. No.
201 43T00411 Front Panel, ASSY 219 43T49036 Plate; EVA-Seal
202 43T09323 Grille ASSY (Cooling model) 220 43T49039 Holder; Plate EVA-Seal
202 43T09333 Grille ASSY (Heat pump model) 221 43T49038 Plate; EVA-Seal
203 43T80306 Air Filter (L) 222 43T49037 Holder; Plate EVA-Seal
204 43T80312 Air Filter (R) 223 43T79007 Guide Drain
207 43T03010 Body, Right 224 43T39306 Fix Motor
208 43T03011 Body, Left 226 43T21359 Motor, Fan
209 43T03012 Hide, Claw 227 43T20309 Fan, Cross Flow
210 43T09334 Grille, horizontal 228 43T22002 ASM-M-BEARING
211 43T70301 Hose ASSY;Drain 229 43T39015 Base, Bearing
212 43T21302 Motor, Stepping 230 43T03301 Back Body ASSY
213 43T44362 Refrigeration Cycle ASSY 231 43T07022 Holder, Pipe
(42CJR018-723,42HNR018-713) 232 43T82007 Plate, Installation
213 43T44363 Refrigeration Cycle ASSY 233 43T85476 Owner's Manual (42CJR024-723,
(42TAR018/024X-723,42CJR024-723, 42CJR018-723)
42HNR024-713) 233 43T85477 Owner's Manual (42HNR024-713,
214 43T47311 Pipe, Delivery 42HNR018-713, 42TAR024X-723,
215 43T47016 Pipe, Suction 42TAR018-723)
(42CJR018-723,42HNR018-713) 234 43T69419 Remote Control, Wireless
215 43T47316 Pipe, Suction (Cooling moded)
(42TAR018/024X-723,42CJR024-723, 234 43T69420 Remote Control, Wireless
42HNR024-713) (Heat pump moded)
216 43T49010 Pipe, Shield 235 43T63002 Holder, Remote Control
217 43T19003 Holder, Sensor 236 43T62029 Cover, Terminal
218 43T49009 Spring

− 75−
FILE NO. SVM-05010
11-3. Outdoor Unit (38CJR024-723, 38TAR024X-723)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00024 Panel, Air Outlet 19 43T62014 Protector, Cord
02 43T00025 Panel, Front 20 43T62015 Protector, Cord
03 43T00026 Panel, Side 43T49316 Rubber Cushion
23
04 43T42316 Base Assembly 24 43T21314 Motor, Fan, AC 220 − 240V 50Hz
05 43T19320 Guard, Fin 25 43T20301 Fan, Propeller, PP491
06 43T19319 Guard, Fan
26 43T96001 Bushing
07 43T91001 Plate, Roof
27 43T96004 Bushing, Cord
08 43T42005 Plate, Valve, Packed
28 43T62013 Cover, E-Parts
09 43T15001 Handle
10 43T43349 Condenser Assembly 29 43T52305 Magnetic contactor, A35
11 43T46014 Valve, Packed 15.88Dia. 30 43T55322 MF Capacitor (45µ F 440V)
12 43T46016 Valve, Packed 6.35Dia. 31 43T55321 MF Capacitor (3.5µ F 450V)
13 43T47334 Bonnet, 15.88Dia. 32 43T96003 Clip, Cable
14 43T47331 Bonnet, 6.35Dia. 40 43T47317 Nut, Flange
16 43T60324 Terminal Block, 6P 43 43T33002 Spark-Killer
18 43T41370 Compressor, PH400X3CS-4KT1 44 43T47025 Capillar Tube 2.4Dia.

− 76 −
FILE NO. SVM-05010
11-4. Outdoor Unit (38TAR018-723)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00024 Panel, Air Outlet 19 43T62014 Protector, Cord
02 43T00025 Panel, Front 20 43T62015 Protector, Cord
03 43T00026 Panel, Side 23 43T49008 Rubber Cushion
04 43T42316 Base Assembly
24 43T21314 Motor, Fan, AC 220 − 240V 50Hz
05 43T19320 Guard, Fin
25 43T20301 Fan, Propeller, PP491
06 43T19319 Guard, Fan
07 43T91001 Plate, Roof 26 43T96001 Bushing
08 43T42005 Plate, Valve, Packed 27 43T96004 Bushing, Cord
09 43T15001 Handle 28 43T62013 Cover, E-Parts
10 43T43320 Condenser Assembly 29 43T52302 Magnetic Contactor,
11 43T46014 Valve, Packed 15.88Dia. AC 220− 240V 50Hz
12 43T46016 Valve, Packed 6.35Dia. 30 43T55320 MF Capacitor (35µ F 440V)
13 43T47334 Bonnet, 15.88Dia. 31 43T55321 MF Capacitor (3.5µ F 450V)
14 43T47331 Bonnet, 6.35Dia. 32 43T96003 Clip, Cable
15 43T47013 Capillary Tube, 2.0Dia. 40 43T47317 Nut, Flange
16 43T60324 Terminal Block, 6P 43 43T33002 Spark-Killer
18 43T41369 Comressor, PH290X2C-4FT1

− 77 −
FILE NO. SVM-05010
11-5. Outdoor Unit (38CJR018-723)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00374 Front Cabinet Assembly 15 43T47013 Capillary Tube; 2.0Dia.
02 43T03306 Back Cabinet Assembly 16 43T41371 Compressor;PH340X3C-4KT1
03 43T42317 Base Coat Assembly 17 43T47324 Bolt Compressor (M6)
04 43T09320 Wire Guard
18 43T49008 Cushion, Rubber
05 43T62311 Electric Part Cover
19 43T52310 Packed Valve Cover Assembly
06 43T20307 Fan Propeller
20 43T00396 Upper Cabinet Assembly
07 43T21345 Fan Motor
21 43T55322 MF Capacitor (45µF 440V)
08 43T47001 Nut Flange
09 43T43359 Condenser Assembly 22 43T55325 Capacitor, Plastic-Film
10 43T46308 Valve;Packed 6.35Dia. 23 43T60352 Terminal Block, 6P
11 43T46019 Valve;Packed 12.7Dia. 27 43T52302 Magnetic Contactor, CLK-26J
12 43T47331 Bonnet, 6.35Dia. 28 43T33002 Spark-Killer
13 43T47333 Bonnet, 12.70Dia.
14 43T43303 Fixing Plate Valve

− 78 −
FILE NO. SVM-05010
11-6. Outdoor Unit (38HNR024-713)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00024 Panel, Air Outlet 23 43T49309 Cushing, Rubber
02 43T00025 Panel, Front 24 43T21315 Motor, Fan, AC225-240V 50Hz
03 43T00026 Panel, Side 25 43T20301 Fan, Propeller, PP491
04 43T42307 Base Assembly 26 43T96001 Bushing
05 43T19320 Guard, Fin 27 43T96004 Bushing, Cord
06 43T19319 Guard, Fan 28 43T62013 Cover, E-Parts
07 43T91001 Plate, Roof 29 43T52305 Magnetic contactor, A35
08 43T42005 Plate, Valve, Packed 30 43T55323 MF Capacitor (60µ F 440V)
09 43T15001 Handle 31 43T55321 MF Capacitor (3.5µ F 450V)
10 43T43357 Condenser Assembly 32 43T96003 Clip, Cable
11 43T46014 Valve, Packed 15.88Dia. 33 43T46319 4-Way Valve
12 43T46016 Valve, Packed 6.35Dia. 34 43T46330 Coil, V-4Way, AC220-240V 50Hz
13 43T47334 Bonnet, 15.88Dia. 35 43T69059 Sensor, TE
14 43T47331 Bonnet, 6.35Dia. 36 43T69060 Sensor, TD
15 43T47013 Capillary Tube, 2.4Dia. 37 43T79305 Drain Nipple
16 43T60324 Terminal Block, 6P 38 43T58301 Transformer, TT-05
17 43T60325 Filter, Clamp 39 43T69336 PC Board
18 43T41343 Comressor, 2JS386D5BB02 40 43T47317 Nut, Flange
19 43T62014 Protector, Cord 48 43045085 Dry-Tank
20 43T62015 Protector, Cord 49 43T47308 Capillary Tube,1.0Dia.
50 43T46005 Check-Valve

− 79 −
FILE NO. SVM-05010
11-7. Outdoor Unit (38HNR018-713)

Location Part Location Part


Description Description
No. No. No. No.
01 43T00405 Cabinet, Front 23 43T49309 Cushion, Rubber
02 43T00005 Cabinet, Back 24 43T55322 MF Capacitor (45µF 440V)
03 43T00004 Cabinet, Side 25 43T55324 Capacitor, Plastic-Film
04 43T42306 Base 26 43T60324 Terminal Block, 6P
05 43T00011 Plate, Packed, Valve 27 43T41341 Compressor, 2JS350D5DA02
06 43T19007 Guard, Fan 28 43T52302 Magnetic Contactor, CLK-26J
07 43T19005 Handle 29 43T46319 4-Way Valve
08 43T62301 Cover, E-Parts 30 43T46330 Coil, V-4Way, AC220-240V 50Hz
09 43020302 Fan, Propeller, PP411 31 43T69059 Sensor, TE
10 43T21333 Motor Fan, AC220-240V 50Hz 32 43T69060 Sensor, TD
11 43T47001 Nut Flange 33 43T79305 Drain Nipple
13 43T96001 Bushing 34 43T58301 Transformer, TT-05
14 43043609 Condenser Assembly 35 43T69336 PC Board
15 43T46311 Valve, Packed 6.35 DIA 36 43T43316 Sub Condensor
16 43T47331 Bonnet, 6.35 DIA 37 43T47013 Capillary Tube, 2.0 DIA
17 43T46019 Valve, Packed 12.7 DIA 38 43T60325 Filter, Clamp
18 43T47333 Bonnet, 12.7 DIA 47 43045085 Dry-Tank
19 43T47309 Capillary Tube, 0.8 DIA 48 43T19002 Guard-Stopper
− 80 −
FILE NO. SVM-03012

– 64 –

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