INTRODUCTION
Rough casting is a crucial process in construction and manufacturing, involving the application
of various materials to create durable and aesthetically pleasing surfaces. This lesson will cover
several subtopics related to rough casting, including the manufacturing of plastering, special
coatings, water-worn gravel, Tyrolean coating, granulite, Crepitex, and other new surface
treatment products.
1. MANUFACTURING OF PLASTERING
Plastering is the process of applying a mixture of materials to walls and ceilings to create a
smooth or textured surface. It serves both protective and decorative purposes. The primary
materials used in plastering include gypsum, lime, and cement.
Types of Plaster:
Gypsum Plaster: Quick-setting and ideal for interior applications.
Lime Plaster: Breathable and suitable for historic buildings.
Cement Plaster: Durable and used for external surfaces.
The plastering process involves mixing the plaster material with water to achieve a workable
consistency, applying it to the surface, and then finishing it to the desired texture.
2. SPECIAL COATING OR PLASTERING
Special coatings enhance the performance and appearance of plastered surfaces. These coatings
can include waterproofing agents, fire-resistant materials, and decorative finishes.
Waterproof Coatings: Prevent moisture penetration, essential for external walls.
Fire-Resistant Coatings: Improve safety in buildings by slowing down fire spread.
Decorative Finishes: Include textures and colors that enhance aesthetic appeal.
These coatings are often applied after the initial plastering to provide additional protection and
visual interest
3. WATER-WORN GRAVEL
Water-worn gravel is a natural aggregate used in construction, particularly in creating textured
surfaces. It consists of smooth, rounded stones that have been shaped by water action.
Applications: Often used in exposed aggregate finishes, where the surface is washed to reveal the
gravel, providing a unique texture and appearance.
Benefits: Offers excellent drainage properties and a natural look, making it popular for
landscaping and decorative concrete applications.
4. TYROLEAN COATING
Tyrolean coating is a decorative plaster finish that is applied using a special machine or by hand.
It creates a textured surface that can be both functional and visually appealing.
Process: The plaster is sprayed onto the surface, creating a rough texture that can be painted or
left as is.
Uses: Commonly used on external walls for its weather-resistant properties and aesthetic appeal.
This technique is particularly valued for its ability to hide imperfections in the underlying surface
while providing a durable finish.
5. GRANULITES
Granulites are a type of surface treatment product that consists of small granules or aggregates
mixed with a binding agent. They are used to create textured finishes on walls and floors.
Characteristics: Granulites can be customized in terms of color and texture, allowing for a wide
range of design options.
Applications: Suitable for both interior and exterior surfaces, providing durability and aesthetic
versatility.
Granulites are often used in commercial and residential projects to enhance the visual appeal of
surfaces
6. CREPITEX
Crepitex is a modern surface treatment product that combines the benefits of traditional
plastering with advanced technology. It is designed to provide a durable, weather-resistant finish.
Features: Crepitex is available in various textures and colors, allowing for creative design
possibilities.
Advantages: It offers excellent adhesion, flexibility, and resistance to cracking, making it
suitable for a variety of applications.
Crepitex is particularly popular in contemporary architecture for its aesthetic and functional
benefits.
7. OTHER NEW SURFACE TREATMENT PRODUCTS
The market for surface treatment products is continually evolving, with new materials and
techniques emerging. Some notable innovations include:
Self-Cleaning Coatings: Utilize nanotechnology to repel dirt and dust, maintaining a clean
appearance with minimal maintenance.
TEXTURED PAINTS: Provide a similar effect to plastering but with the ease of application of
paint.
These advancements reflect the industry's response to the demand for sustainable and low-
maintenance building solutions.
Conclusion
Rough casting encompasses a variety of techniques and materials that enhance the durability and
aesthetics of surfaces in construction. Understanding the different methods, such as plastering,
special coatings, and innovative prod
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Granulite rough casting
Crepitex plastering
