TEST SPECIFICATION
PRUWORSCHRIFT GME 00 263
12.2 Evaluation of the CorrOslan Protection
Tha m mon phmmtg cmtings s t d l be estfmatdon bdts and sew primarily wt
the head and the thrsad up, mmas the spanner flatsare bade surface.
I
Ttmads. shanks [Link] not be mkm krto cmddmhn.
\
12.3
-
MWmurn c m m g lhl- quoted In appqrkte ta#m apply to the S W c R r d surfaces (sas
dauw 10.1). It shorrld hrrppreehted t
hr mtlng thlmessa on t h d s will need to be adlusted to
comply whh m t h g tdmncea.
13 Coding System
P l m p k t e eoatingr shgn be specHied on englkring d d n g q material s W [Link] ~ M W S :
m e :
t 3.1 PhosphaUng is a Base for Olls, waxes and other Otganlc Ccatlngs
tedt~GMEW253-V-
PImptmte layer 10 t a b 2
132 PhosphaJng lor Reduclng Frlctlon Etrects and Aldlng Rrmnlng4n
Pmpertl@3
'T -
ted !O GME 00 253 Y-2 b 4
-Crmia*nrloulmr
1
-
13.3Phosphating as E m 8 lot hipl less Cold Forming Open(lans
I Phosphate layer to table 2
D e W m Irwn the requiremem of Ws spe-tson shall have been agreed upon. Such dwiatiom
sfwlt b s p d W m engineering drawings or in material swMmlons and shall be Indicated on all
test =ewes, reports etc.
tXltHlUH 5 1 M PAGE 02
iClFlCATlON
1I GME 00&3
1 lm
PRUWORSCHR i r
1 11 Restriction of Coating Thickness
Depemlam on m y wlterle. [Link] and size ol the wrnponent, type of coating, tmtment
proees~(bath rype), fw detmlnhg eoallng thlclcness etc. definite upper llrntts for the
aoat$rg t h m (mPdmm a d n g hkk-es) cannd ba s p d M as d g a t o r y values. On
thmds [Link] a m c y to gauge determines tila uppw &nit of the mating IhCknes.
In u&r m establish manukmhg tolerances for l o d s anb gauges prior to Ihe s m c e treatment the
fdlowing values, d d l be r a k 8$
~ basis.
-
I Sym- Coathp Minimum TOW Cmtlng Thlekness
I bd Treatment bating Thickness
I
Urn) threaded W bml thread4 parts
U None 10 3 t n4' 30J 141
3-14
V OBed 3 3 3"
30lt
w w- 3 3 3"
z peemem B GVB 111
rela=
12 Fasteners
12.1 Test Surface lot Measuring Coatlng mIcirne#
tseperrderd plw W u m d the d l n g thlekneSs on phospheted fa~tmWI%
the -1 t h l e Phall
b e ~ o n m W a t t w h ~ I s a s ~ r e ~ n t w r f a e e ~ h q ~ ~ ~ .
A ~ m ~ # r ~ ~ a n d s a e w s I s a p p r o x . t h e c a n w d ~ s ~ m a ~ t h e
~att~~amminqthat~~tMc~hthlaareaLsappre~Iderttleal~~
I M ~ d t h a M m d t h 4 , f i l o a p p l i e.. s b W
., a n d ~ ~ a l e n g t h ~ t o M
,
(WT'q: -- ' -
For W t s and gerews WMIlength mr Sd and for spedel mponents suitable test swfaces have to
upon,
On IleedWts and mthe mating thleknass shall k measured In the cemre d the
rmmkting h e a d s W ~ ~ h r t h e c m d t h e t l p ( f l g . 2 t o R g . 6 ) .
On muB the d n g t h M e s s BMb meaEured In lhe oentre of the ppPnner flat pg. 6).
mmp(es far the tm burlac@
Trrt muttmemu
u~raft~aab
14:13 2 3 ~ ~ ~ 4 2 EXTERIOR STM PAGE 83
TEST SPECIFICATION
GME 00 253
I
Table Z
i
r
SymW -€I -£I Wt Sptay Fag Teat P o r W to I
T P B B ~ Thkbars LOGME6 ~ 2 0 6 t r a d e1 GMEm209-
Phasphlingas a U s e for oils. w e 6 4 Uher coatings 1 I
U None 10 3* 6 A=I h*
-
[a] !
V Qfld 3 C
1; waxed 3 C
md WRh
e
a h e r gaanic
Rm8s WPr= I Grade 2
*fw l h d e d parts
Phosphating for r e d m frldlon d k t s and M i n g RMnii@I propertrw
I W3ddallsd I
Y on erqinmr-
fig dwgs.
P b p h t i n g as ease for C ~ I I ~ ~d~ d
S twmlrq
S operatl~ns Ill
Z s w materid 8
!
tamm
I issue Date or Issue Ra~area cage 3f
mgaoe 2 Aurpwdarurr; 07/92 Au%gwlen~pr 10 "on '5
,
I
. -Sell?
u j r a i!lUWb 1 4 : 15 2509842 EXTERIOR STM PACK 04
TEST SPEClFlCATlON GME 00 253
PRUF?V~RSCHFII~ P
II 9 Procedure
I 9,l Corrosion Test
fhs m i mtw sRan be perfomd according lo W spky log testing lo (3ME SO 206 fw the
appro- dwatian 85 daaded In t a d e 2. The test plecss shan be reorod In the as-rec- andition
Q.e.w#horrl any deanfng)
v.21 The thldtness d rhe phosphatelayer sWl b3 dwemlned using appareruE haw an eddy
c u m or fenmgnetlc psinciples.
9.22 Mtwrratlveleytb coatkq welw may be detennhd by m. me Sample shall be weighed
w l t h a p W e i m d 4 1 wand ~ e d i n a f r w t a d u t m o t c o n eh. y d ~ h l a r ( e a e l d ( d ~ r . i 4 )
C~q20g/ld~trlWest+29"Ct5KMthecoaUnghesd~M~minIs
n~~)msamp(eohaRbremwedhomthedvtlon~rld-~hedIwh 30~.
nnnhgwtmB I s y m ~ ~ s h absnrbbedalfwithaw
l l swab. Thm mrndesrwlt then
be q y drled and d g h a d and the walghL d math eal-sd as g / d ,
8 . a fhe m h i u m value and the avemga value d dm plmplwa l a p ahafl be IfdlEated thw:
5prn IBpm.
10 Codn fhlckness, Corrosion Resfstance and Requirements for
~oms$
16.1 General
The fdollcmkrg Mormatlm Is a guide when uslng taue 2.
10.33 The Edathgtt-
ahamt shsll h m h h m mh& ( e k e @ when speclk rangesate
~~alsoda~9)ardmlrrtbepuarardeedhall~. !
lal.4 For [Link] arid nuls, Hhkh am p w t & ~ M to cOde V, requirements fm the M d o n
-rn p, ur0 slpecxeb ~nthe test spitcimtiar QS wo 150, [51
o ~ a! ~aab 14: 13 15UYU42 EXTERIOR STM PAGE P5
7'EmSPEGIFICA'I1ON
GIME Do 253
PRIIWORSCHRIFT
r
!
6.4 Phosphate Coatings as Ease lor Chlpless Cold farming Operatlons [I]
I me phosphate hyem am pmferred when ease far chlgess cdd forming operetlons are Wquired.
Tholr mass per u n t area (coating thickn~s]depends upon me lndMdueJ applicaiion. In thls rase R k
1 appro- to neuullksm. phosphate-tlnpJ aller W n g wlth en aeymou~low alcslic rolutlon.
These addltknal trwrtmem ate i n d i d In h! materhl releasa,
7 Requirements for Phosphate Coatlng
7.I SurFaca Prqamtlon
Mom m n g , all d e , ntst, grease, d,flyer prlms, a d foraign matter MI be r e w e d fmm
t+!esurface to be treated by s method or wmblmiw c4 mthodq sutmble tw rhe pawular
pbphatlng prooesa c o w m d , m m s producfng a mrsa -1 srrvctura m y n d b
1i n t ba a d m a y
desirable Th, daned c ~ n p ~ n sshall h cdd or hm rrster 10r e m w such
m#cmd cleaning materfals as mlgM a m the qualhy dthe coating.
!
7.2 Phaphatlng
Rte phosphated wrtam ahan show as uniform thlchess as w e , s W bo dense ard ke matt
wkhaR W I l n e ap-m They s M l -free worn mtmted areas,hn a k h and
u n md m ard fram sueh r e s # w of tho m l n g sduHon as mlgm HWm deIerbmllm d
the -nb a-m w r d m The d n g M haw edhesiMlto the base mete!,
1 8 Precautions necessary for Highly Stressed Steel Components-
Hydrogen hbrltflernent Relef 121
1 8.1
Ewi#ing mval pbsptatbq 7 8 may generate hydraqw idwed brltllenesd which mn muse
~ k f l m o 1 t h e m ~ m k ~ ~ b m o r s ~ w l t h p a r t s m a d e f r w n
~cddwwked~sw~~edsdt~esmKlgthAmt1000N/md~300HV)and~ase
hmdened or surface M a n e d pans.
&tore due p m i o n s &&the ~wdopmmtd silgrlkarrl wmgsn mmement
mttst betaken. Su& -BhaA Widethe PelealondaW ~ w l t h a d ~ d u d ~ l t y
and a suitable heat #earment @abmd / u r aher the plmpbtbgd,
l
1 &,&I ares. Tp(lFve h a t usynal d e r cdd foning to dimhate reddual tends s!resser,
1 83.2 [Link] after Mening to hpmv. the d u d P i cd the Mltehl.
8.3-3 hestlng after pbiptating ta a tempemcure d + 13P C to + l W 4C end malntalning a1
temperature for at lsa& 2 hwrs lo r e m the -rated hydmaen.
03/07/2806 1 4 : 15 2509842 EXTERIOR STM PAGE 06
.. h,
TEST SPEClnWTION
GME 00 253 I 1
PRUWORSCHRIFT
-
r'.n
1 G Types and Appearance af the Coating
6.1
[lependant an the type d matertal, rts aurfaee dniah dtet ~tanrdact~te
Into components, methanla
end chem)erd trmmmk prfor to m n g , sdution m m f d t l m a d genersl operethrg
d l t l o n s during pbsphalini, wll h dnmnt thleknesoes a d coating d w i t i i Phwpbte
w i n g s are -us. T h e pwes ml a w be dosed by suitable post treatment pracesses,
h ovrvey dver the dlfferwrttypm d EaBUng s h w s table 1.
I"~~PA~
- .
w grey
Ilghl l hro dew grey.
dm ad& flgMgrey to d a grey,
~
m r m
~tne
4
Mn EHp,), dark grey. W l h e
pClwplra-m
t h e d metal (fm
f$rm matems
itZ!L,
I/
6.2 Phosphate Coatin fa ProtecUon against Corrodon (Shipping and
Storage ~rote*fon$
To abrain any
-tiw - against & d m aklltlo~l
t l mhaw metal surfaces are td b m e
treatmems are fequlredslrctl as p m t m h d s ,
~uor@caathgs~eddd~~wralrnratmntsmustbespplkdm~w)n~ poss~eafferttw
d with oqanle 5Wes they must be fm tFwn pmous
processing contamlnams, which d a y lsad to fommbn of blisters In th8 coatfngand mmt be
subsequorwly rinsed in dei- &tar. Any thndtheptmphstedmetalwrfaeaprforto
tlw mating e.g. dud or linger pimtk, r n B~ I Z
P -
6 3 Phos hate Coatings wdlch Form a Basts for Redudng Frletion and Aid
Runn ng In PmperUes I
bnganese * M e Layenam &med when redudlon d Wbn and Improved runnlng - in
propwHes are rsqulred, &# phosphe layers nfdhet compwitiion end stnrdure e.g, zinc calcium
phoptrate my,In m e be b l y 6uhaHa fhls appfiEalbnIs used In eombinatbn wlth a
suitable 1-m d p h & m e layer to k applied depw& upwl s e w nptpplieaaon.
03/07/2086 14: 15 2509842 EXTERIOR STM PAGE 07
SPEClFlCATION - ,
QME 00 253
PRUFVORSCHR~FT ;P
Reference ts made to the following GME Test Methads:
DatemtiWon d Resistance to Corrosion of
~ m mmponante
h by Salt Spray Fog Testing
1 Scope
T h h rest speclfieation dmlla the requirementsfor phaiplratedcwnpnents d e fmm Iron, zlnc,
slvmtnhm ardtheirespectkeall~tlalso Wudoscompments~hhaveaJreadybeen w a M
wlth h t s e m8Ws and a n Irbe- far we as pre-trsetmmtt fm the applidon d lubricants,to
hnprme the adhesbnof organic -lings and In mmjuwtkm with lubricants for Cdd farming
opmdms a d for m n c a to wear, fretting and s&hg.
2 Definition
aecnrdhg ta C
M-r MIbe deftned as the trsahmt ofmetals with addie
ph%pktt9 &uUons in ader to p r o d m #Maw d n g p um6Wwg af metallic phmphates.
. . .
1i
4 Test Pieces and Number of Test Pi-
5 Apparatus
6.1
I &Paratus as required by the appmprlate t e a in&&%
I
1 6.2
Eqdpmem sukabia for msasudng m t h g thlckn- Mon eddy current or ferromagnetic
!
] !
prlncW8r9 m n g an accuracy of? 2,ami. I
1I
I 1
5.3
B a l a n ~ eaccurate to z 0.2 rng.
I
