Chemistry of Engineering Materials
Chemistry of Engineering Materials
Lesson 2 Metals
Lesson 3 Polymers
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MODULE V
THE CHEMISTRY OF ENGINEERING MATERIALS
INTRODUCTION
OBJECTIVES
This module contains four lessons. Take time to read and study each
lesson. There would be corresponding exercises/activities for every lesson.
These are designed to gauge your understanding and to gather your learning
discernments from the lessons. Keep your focus and concentration for better
grasp and comprehension.
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Lesson 1
Unit Cell
A unit cell is the smallest portion of a crystal lattice that shows the three-
dimensional pattern of the entire crystal. A crystal can be thought of as the same
unit cell repeated over and over in three dimensions. The Figure below illustrates
the relationship of a unit cell to the entire crystal lattice.
Unit cells occur in many different varieties. As one example, the cubic crystal system
is composed of three different types of unit cells: (1) simple cubic, (2) face-
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centered cubic, and (3) body-centered cubic. These are shown in three different
ways in the Figure below.
Three-unit cells of the cubic crystal system. Each sphere represents an atom or an ion. In the simple
cubic system, the atoms or ions are at the corners of the unit cell only. In the face-centered unit
cell, there are also atoms or ions in the center of each of the six faces of the unit cell. In the body-
centered unit cell, there is one atom or ion in the center of the unit cell in addition to the corner
atoms or ions.
Pay special attention to the last diagram for each type of cell. You will notice that
the atoms or ions at the edges of each face or at the corners are not complete
spheres. In the simple cubic cell, each corner atom is shared by 8 different unit
cells. The same situation exists for the edge or corner particles in the face-centered
and body-centered cubic forms. In addition, each of the particles in the center of
the face-centered cubic cell is shared by 2-unit cells. Body-centered cells have an
additional atom in the middle of the cell which is contained entirely in that cell.
Summary:
• A unit cell is the smallest portion of a crystal lattice that shows the three-
dimensional pattern of the entire crystal.
• There are three different types of unit cells in the cubic crystal system.
There are seven fundamentally different kinds of unit cells, which differ in the
relative lengths of the edges and the angles between them. Each unit cell has six
sides, and each side is a parallelogram. We focus primarily on the cubic unit cells,
in which all sides have the same length and all angles are 90°, but the concepts that
we introduce also apply to substances whose unit cells are not cubic.
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The General Features of the Seven Basic Unit Cells. The lengths of the edges of the unit cells are
indicated by a, b, and c, and the angles are defined as follows: α, the angle between b and c; β,
the angle between a and c; and γ, the angle between a and b.
If the cubic unit cell consists of eight component atoms, molecules, or ions located
at the corners of the cube, then it is a simple cubic. If the unit cell also contains an
identical component in the center of the cube, then it is body-centered cubic (bcc).
If there are components in the center of each face in addition to those at the corners
of the cube, then the unit cell is face-centered cubic (fcc).
IONIC CRYSTALS
Terms:
• ionic crystal – A class of crystal consisting of a lattice of ions held together by
electrostatic interactions; they exhibit strong absorption of infrared radiation
and have planes along which they cleave easily.
• crystal lattice – A regular three-dimensional geometric arrangement of atoms,
molecules, or ions in a crystal.
• lattice energy – The energy required to separate the ions of an ionic solid
(especially a crystal) to an infinite distance apart.
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These solids tend to be quite hard and have high melting points, reflecting the strong
forces between oppositely-charged ions. The exact arrangement of ions in a lattice
varies according to the size of the ions in the crystal.
COVALENT CRYSTALS
Terms:
• Allotrope – A different form of an element in its natural state. For instance,
oxygen is found predominantly in two forms: O2 and O3 (ozone).
• Carbide – A compound composed of carbon and a less electronegative element.
• Diamond – a glimmering glass-like mineral that is an allotrope of carbon, in
which each carbon atom is bonded to four others with a tetrahedral geometry.
• covalent bond – A type of chemical bond where two atoms are connected to
each other by the sharing of two or more electrons.
• covalent network solid – A solid formed when the atoms are bonded covalently
in a continuous, extended network.
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In many solids, the bonding between atoms is generally not just of one type;
rather, it is a mixture of bond types. We know that bonding in the silicon crystal is
totally covalent, because the shared electrons in the bonds are equally attracted by
the neighboring positive ion cores and are therefore equally shared. When there is
a covalent-type bond between two different atoms, the electrons become unequally
shared, because the two neighboring ion cores are different and hence have
different electron-attracting abilities. The bond is no longer purely covalent; it has
some ionic character, because the shared electrons spend more time close to one of
the ion cores. Covalent bonds that have an ionic character, due to an unequal sharing
of electrons, are generally called polar bonds.
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MOLECULAR CRYSTALS
Terms:
• Doping – Intentionally introducing impurities into a sample of a substance in
order to change its electrical properties.
• molecular solid – A solid composed of molecules held together by van der Waals
intermolecular forces.
• Van der Waals force – Attractive forces between molecules (or between parts
of the same molecule). These include interactions between partial charges
(hydrogen bonds and dipole-dipole interactions), and weaker London
dispersion forces.
• intermolecular force – Any of the attractive interactions that occur between
atoms or molecules in a sample of a substance.
Liquids and solids composed of molecules are held together by van der Waals
(or intermolecular) forces, and many of their properties reflect this weak binding.
Molecular solids tend to be soft or deformable, have low melting points, and are
often sufficiently volatile to evaporate directly into the gas phase. This latter
property often gives such solids a distinctive odor. Whereas the characteristic
melting point of metals and ionic solids is ~1000 °C, most molecular solids melt well
below ~300 °C. Thus, many corresponding substances are either liquid (water) or
gaseous (oxygen) at room temperature.
Molecular solids also have relatively low density and hardness. The elements
involved are light, and the intermolecular bonds are relatively long and are therefore
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weak. Because of the charge neutrality of the constituent molecules, and because
of the long distance between them, molecular solids are electrical insulators.
Because dispersion forces and the other van der Waals forces increase with
the number of atoms, large molecules are generally less volatile, and have higher
melting points than smaller ones. Also, as one moves down a column in the periodic
table, the outer electrons are more loosely bound to the nucleus, increasing the
polarizability of the atom, and thus its propensity to van der Waals-type
interactions. This effect is particularly apparent in the increase in boiling points of
the successively heavier noble gas elements.
CRYSTAL DEFECTS
Point defects include the Frenkel type, the Schottky type, and the impurity type.
The Frenkel defect involves a single ion, which is displaced from its normal lattice
point and shifts to a nearby interstice, or space, between atoms in the lattice. In
the Schottky defect, two ions of opposite sign leave the lattice. Impurity
defects are foreign atoms that replace some of the atoms making up the solid or
that squeeze into the interstices; they are important in the electrical behavior of
semiconductors, which are materials used in computer chips and other electronic
devices.
Line defects, or dislocations, are lines along which whole rows of atoms in a solid
are arranged anomalously. The resulting irregularity in spacing is most severe along
a line called the line of dislocation. Line defects can weaken or strengthen solids.
Surface defects may arise at the boundary between two grains, or small crystals,
within a larger crystal. The rows of atoms in two different grains may run in slightly
different directions, leading to a mismatch across the grain boundary. The actual
external surface of a crystal is also a surface defect because the atoms on the
surface adjust their positions to accommodate for the absence of neighboring atoms
outside the surface.
A crystal is never perfect; a variety of imperfections can mar the ordering. A defect
is a small imperfection affecting a few atoms. The simplest type of defect is a
missing atom and is called a vacancy. Since all atoms occupy space, extra atoms
cannot be located at the lattice sites of other atoms, but they can be found between
them; such atoms are called interstitials. Thermal vibrations may cause an atom to
leave its original crystal site and move into a nearby interstitial site, creating a
vacancy-interstitial pair. Vacancies and interstitials are the types of defects found
in a pure crystal. In another defect, called an impurity, an atom is present that is
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different from the host crystal atoms. Impurities may either occupy interstitial
spaces or substitute for a host atom in its lattice site.
There is no sharp distinction between an alloy and a crystal with many impurities.
An alloy results when a sufficient number of impurities are added that are soluble
in the host metal. However, most elements are not soluble in most crystals. Crystals
generally can tolerate a few impurities per million host atoms. If too many impurities
of the insoluble variety are added, they coalesce to form their own small crystallite.
These inclusions are called precipitates and constitute a large defect.
Dislocations are formed when a crystal is grown, and great care must be taken to
produce a crystal free of them. Dislocations are stable and will exist for years. They
relieve mechanical stress. If one presses on a crystal, it will accommodate the
induced stress by growing dislocations at the surface, which gradually move inward.
Dislocations make a crystal mechanically harder. When a metal bar is cold-worked
by rolling or hammering, dislocations and grain boundaries are introduced; this
causes the hardening.
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Crystalline lattice defect. An edge dislocation occurs when there is a missing row of atoms as shown
in region b. Region a is strained.
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Lesson 2
METALS
Hard, shiny, and tough—metals are the macho poster boys of the material
world. Learning how to extract these substances from the Earth and turn them into
all kinds of useful materials was one of the most important developments in human
civilization, spawning tools, jewelry, engines, machines, and giant static
constructions like bridges and skyscrapers. Having said that, "metal" is an almost
impossibly broad term that takes in everything from lead (a super-heavy metal)
and aluminum (a super-light one) to mercury (a metal that's normally a liquid) and
sodium (a metal soft enough to cut like cheese that, fused with chlorine, you can
sprinkle on your food—as salt!). What exactly are metals and what makes them so
useful?
PROPERTIES OF METALS
An element is a substance made up of one kind of atom; it cannot be separated
into simpler parts. For example, the element helium (think hot-air balloons) is
made up exclusively of helium atoms. Elements are generally classified
as metals or nonmetals (although some elements have characteristics of both;
these are called metalloids).
Three properties of metals are:
• Luster: Metals are shiny when cut, scratched, or polished.
• Malleability: Metals are strong but malleable, which means that they can be
easily bent or shaped. For centuries, smiths have been able to shape metal
objects by heating metal and pounding it with a hammer. If they tried this
with nonmetals, the material would shatter! Most metals are also ductile,
which means they can be drawn out to make wire.
• Conductivity: Metals are excellent conductors of electricity and heat.
Because they are also ductile, they are ideal for electrical wiring.
High melting point: Most metals have high melting points and
all except mercury are solid at room temperature.
Sonorous: Metals often make a ringing sound when hit.
Reactivity: Some metals will undergo a chemical change
(reaction), by themselves or with other elements, and release
energy. These metals are never found in a pure form, and are
difficult to separate from the minerals they are found in.
Potassium and sodium are the most reactive metals. They react
violently with air and water; potassium will ignite on contact
with water!
Other metals don’t react at all with other metals. This means
they can be found in a pure form (examples are gold and
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✓ Noble Metals are found as pure metals because they are nonreactive and
don’t combine with other elements to form compounds. Because they are so
nonreactive, they don’t corrode easily. This makes them ideal for jewelry and
coins. Noble metals include copper, palladium, silver, platinum, and gold.
✓ Alkali Metals are very reactive. They have low melting points and are soft
enough to be cut with a knife. Potassium and sodium are two alkali metals.
✓ Alkaline Earth Metals are found in compounds with many different minerals.
They are less reactive than alkali metals, as well as harder, and have higher
melting points. This group includes calcium, magnesium, and barium.
✓ Transition Metals are what we usually think of when we think of metals. They
are hard and shiny, strong, and easy to shape. They are used for many
industrial purposes. This group includes iron, gold, silver, chromium, nickel,
and copper, some of which are also noble metals.
✓ Poor Metals are fairly soft, and most are not used very much by themselves.
They become very useful when added to other substances, though. Poor
metals include aluminum, gallium, tin, thallium, antimony, and bismuth.
Other alloys like brass (copper and zinc) and bronze (copper and tin) are easy
to shape and beautiful to look at. Bronze is also used frequently in ship-building
because it is resistant to corrosion from sea water.
Titanium is much lighter and less dense than steel, but as strong; and
although heavier than aluminum, it’s also twice as strong. It’s also very resistant to
corrosion. All these factors make it an excellent alloy material. Titanium alloys are
used in aircraft, ships, and spacecraft, as well as paints, bicycles, and even laptop
computers!
Gold, as a pure metal, is so soft that it is always mixed with another metal
(usually silver, copper, or zinc) when it’s made into jewelry. The purity of gold is
measured in karats. The purest you can get in jewelry is 24 karats, which is about
99.7% pure gold. Gold can also be mixed with other metals to change its color; white
gold, which is popular for jewelry, is an alloy of gold and platinum or palladium.
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When the star compounds inside a firework are heated, the excited atoms
give off light energy. This light falls into two categories: incandescence and
luminescence. Incandescence is light produced from heat: in fireworks, reactive
metals like aluminum and magnesium cause a burst of very bright light when they
get hot — sometimes at temperatures over 5000 ° F!
Compounds that are less reactive don’t get as hot, resulting in dimmer
sparks. Luminescence, on the other hand, is produced from other sources and can
occur even at cold temperatures. The electrons in the compound absorb energy,
making them “excited.” The electrons can’t maintain this high level, though, so they
jump back to a lower level, releasing light energy (photons) in the process.
METAL HARDNESS
Metal hardness is a characteristic that determines the surface wear and
abrasive resistance. The ability of a material to resist denting from impact is related
to hardness as well as a material's ductility. Various degrees of hardness may be
achieved in many metals by tempering, a heat treatment process used in cold rolled
and cold worked metals.
As the grain structure of the metal undergoes cold forming, the grains are
stretched and altered. The surface becomes harder, resisting deformation from
contact. Tempering heats the worked metal to temperatures at which the grains
begin to dissolve.
There are series of standard tempers available. These tempers and their
availability in a particular alloy vary, depending on the nature of the grains as they
recrystallize. The temper designation is actually determined by this grain size,
rather than the yield strength of the metal.
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❖ Age hardening is a process which occurs rapidly in the first few days after
casting, then much slower over the next several weeks. This process is often
referred to as "natural age-hardening". Another artificial version of this
process can be used by heating the metal for a short period of time at a high
temperature. The result is that it will stabilize the properties, further
strengthening the alloy. This process is known as "artificial age-hardening,"
or precipitation hardening.
❖ Tempering is a heat treatment process used in cold rolled and cold worked
metals. As the grain structure of a metal undergoes cold forming, the grains
are stretched and altered. The surface becomes harder, resisting deformation
from contact. Tempering heats the cold worked metal to temperatures at
which the grains begin to dissolve into one another. There are series of
standard tempers available. These tempers and their availability in a
particular alloy vary, depending on the nature of the grains as they
recrystallize. The temper designation is actually determined by this grain
size, rather than the yield strength of the metal.
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Because valence electrons are free to move, they can travel through the lattice that
forms the physical structure of a metal. Under an electric field, free electrons move
through the metal much like billiard balls knocking against each other, passing an
electric charge as they move.
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Lesson 3
POLYMERS
Many materials found in nature are polymers. In fact, the basic molecular
structure of all plant and animal life is similar to that of a synthetic polymer. Natural
polymers include such materials as silk, shellac, bitumen, rubber, and cellulose.
However, the majority of polymers or plastics used for engineering design are
synthetic and often they are specifically formulated or “designed” by chemists or
chemical engineers to serve a specific purpose. Other engineers (mechanical, civil,
electrical, etc.) typically design engineering components from the available
materials or, sometimes, work directly with chemists or chemical engineers to
synthesize a polymer with particular characteristics.
Every polymer has very distinct characteristics, but most polymers have the
following general attributes:
1. Polymers can be very resistant to chemicals. Consider all the cleaning fluids
in your home that are packaged in plastic. Reading the warning labels that
describe what happens when the chemical comes in contact with skin or eyes
or is ingested will emphasize the need for chemical resistance in the plastic
packaging. While solvents easily dissolve some plastics, other plastics provide
safe, non-breakable packages for aggressive solvents.
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2. Polymers can be both thermal and electrical insulators. A walk through your
house will reinforce this concept, as you consider all the appliances, cords,
electrical outlets and wiring that are made or covered with polymeric
materials. Thermal resistance is evident in the kitchen with pot and pan
handles made of polymers, the coffee pot handles, the foam core of
refrigerators and freezers, insulated cups, coolers, and microwave cookware.
The thermal underwear that many skiers wear is made of polypropylene and
the fiberfill in winter jackets is acrylic and polyester.
6. Polymers are usually made of petroleum, but not always. Many polymers
are made of repeat units derived from natural gas or coal or crude oil. But
building block repeat units can sometimes be made from renewable materials
such as polylactic acid from corn or cellulosics from cotton linters. Some
plastics have always been made from renewable materials such as cellulose
acetate used for screwdriver handles and gift ribbon. When the building
blocks can be made more economically from renewable materials than from
fossil fuels, either old plastics find new raw materials or new plastics are
introduced.
7. Polymers can be used to make items that have no alternatives from other
materials. Polymers can be made into clear, waterproof films. PVC is used
to make medical tubing and blood bags that extend the shelf life of blood and
blood products. PVC safely delivers flammable oxygen in non-burning flexible
tubing. And anti-thrombogenic material, such as heparin, can be
incorporated into flexible PVC catheters for open heart surgery, dialysis, and
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Changing one or more of these parameters can affect the linearity of the
polymer, its average molecular weight, the tacticity of side chains on the polymer
backbone, and the density of the product.
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chain and much weaker dispersive forces between the polymer chains. As a
result, polymers can expand by differing amounts in different directions.)
3. Crystallinity The extent to which the polymer chains are arranged in a
regular structure instead of a random fashion. (Some polymers, such as Silly
Putty and Play Dough, are too amorphous and lack the rigidity needed to make
a useful product. Polymers that are too crystalline often are also too brittle.)
4. Permeability The tendency of a polymer to pass extraneous materials.
(Polyethylene is used to wrap foods because it is 4000 times less permeable
to oxygen then polystyrene.)
5. Elastic modulus The force it takes to stretch the plastic in one direction.
6. Tensile strength The strength of the plastic. (The force that must be
applied in one direction to stretch the plastic until it breaks.)
7. Resilience The ability of the plastic to resist abrasion and wear.
8. Refractive index The extent to which the plastic affects light as it passes
through the polymer. (Does it pass light the way PMMA does, or does it absorb
light like PVC?)
9. Resistance to electric current Is the material an insulator, like most
polymers, or does it conduct an electric current? (There is a growing interest
in conducting polymers, which can be charged and discharged, and
photoconducting polymers that can pick up an electric charge when exposed
to light.)
POLYMERIZATION
• Condensation Polymerization
In this type small molecules like H2O, CO, NH3 are eliminated during
polymerization (step growth polymerization). Generally, organic compounds
containing bifunctional groups such as idols, -dials, diamines, dicarboxylic
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What is Copolymerization?
In this process, two different monomers joined to form a polymer. Synthetic rubbers
are prepared by this polymerization. For example, BUNA – S.
PLASTICS
Plastics is the term commonly used to describe a wide range of synthetic or semi-
synthetic materials that are used in a huge and growing range of applications.
Everywhere you look, you will find plastics. We use plastic products to help make
our lives cleaner, easier, safer and more enjoyable. We find plastics in the clothes
we wear, the houses we live in, and the cars we travel in. The toys we play with,
the televisions we watch, the computers we use and the DVDs we watch all contain
plastics.
Plastics are organic materials, just like wood, paper or wool. The raw materials used
to produce plastics are natural products such as cellulose, coal, natural gas, salt
and, of course, crude oil. Plastics have become the modern material of choice
because they make it possible to balance today’s needs with environmental
concerns.
The term ‘’plastic’’ is derived from the Greek word ''plastikos'', meaning fit for
molding. This refers to the material’s malleability, or plasticity during manufacture,
which allows it to be cast, pressed, or extruded into a variety of shapes - such as
films, fibers, plates, tubes, bottles, boxes, and much more.
Types of Plastics
There are many different plastics, so we need ways of making sense of them all by
grouping similar ones together. Here are a few ways we can do that:
• We can split them into natural (ones easily obtained from plants and animals)
and synthetic (ones artificially made by complex chemical processes in a
factory or lab). Cellulose is a natural polymer used for making sticky tape
(among other things), whereas nylon is a synthetic polymer made in a factory.
• We can group them according to the structure of the monomers that their
polymers are made from. That's why we talk about polyesters, polyethenes,
polyurethanes and so on—because they're different polymers made by
repeating different monomers.
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• We can split them into two broad kinds according to how they behave when
they're heated: thermoplastics (which soften when they're heated)
and thermosets (thermosetting plastics, which never soften after they're
initially molded).
USES OF PLASTICS
Plastics are extremely versatile materials and are ideal for a wide range of
consumer and industrial applications. The relatively low density of most plastics
gives plastic products the advantages of light weight. And, although most have
excellent thermal and electrical insulation properties, some plastics can be made
to conduct electricity when required. They are corrosion resistant to many
substances which attack other materials, making them durable and suitable for use
in harsh environments. Some are transparent, making optical devices possible.
They can easily be molded into complex shapes, allowing other materials to be
integrated into plastic products, and making them ideal for a wide range of
functions. Furthermore, if the physical properties of a given plastic do not quite
meet the specified requirements, its balance of properties can be modified with
the addition of reinforcing fillers, colors, foaming agents, flame retardants,
plasticizers, etc., to meet the demands of the specific application.
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Lesson 4
ENGINEERED NANOMATERIALS
PROPERTIES OF NANOPARTICLES
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Nanotechnology relies on properties that scale with size, and thus ENPs are
designed and synthesized to be physically uniform (in addition to chemically pure)
because they best exhibit their nanoscale properties (e.g., photonic, catalytic) when
the particles have a narrow size distribution (i.e., are monodisperse). Although
synthesis often aims to produce monodisperse particles, it should be noted that
production of nanomaterials intended for large scale use (e.g., nanoscale zerovalent
iron for in situ remediation) often results in heterogeneous polydisperse materials
as well because it can be challenging to carefully control ENP properties when
producing ENPs on a large scale.
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transport properties. For example, in addition to their own potential toxicity, ENPs
may have the potential to serve as vectors for the transport of other contaminants,
much as natural colloids are known to do. These concerns provide motivation to
develop nanometrology that can both differentiate ENPs from the natural
nanoparticle background and quantify ENP concentrations.
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Manufacturing Advantages
Nanotechnology is already making new materials available that could
revolutionize many areas of manufacturing. For example, nanotubes and nano
particles, which are tubes and particles only a few atoms across, and aerogels,
materials composed of very light and strong materials with remarkable insulating
properties, could pave the way for new techniques and superior products. In
addition, robots that are only a few nanometers in length, called nanobots, and
nanofactories could help construct novel materials and objects.
Energy Advantages
Nanotechnology may transform the ways in which we obtain and use energy.
In particular, it's likely that nanotechnology will make solar power more economical
by reducing the cost of constructing solar panels and related equipment. Energy
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storage devices will become more efficient as a result. Nanotechnology will also
open up new methods of generating and storing energy.
Medical Advantages
Nanotechnology has the potential to bring major advances in medicine.
Nanobots could be sent into a patient's arteries to clear away blockages. Surgeries
could become much faster and more accurate. Injuries could be repaired cell-by-
cell. It may even become possible to heal genetic conditions by fixing the damaged
genes. Nanotechnology could also be used to refine drug production, tailoring drugs
at a molecular level to make them more effective and reduce side effects.
Environmental Effects
Some of the more extravagant negative future scenarios have been debunked
by experts in nanotechnology. For example: the so-called "gray goo" scenario, where
self-replicating nanobots consume everything around them to make copies of
themselves, was once widely discussed but is no longer considered to be a credible
threat. It is possible, however, that there will be some negative effects on the
environment as potential new toxins and pollutants may be created by
nanotechnology.
Economic Upheaval
It is likely that nanotechnology, like other technologies before it, will cause
major changes in many economic areas. Although products made possible by
nanotechnology will initially be expensive luxury or specialist items, once
availability increases, more and more markets will feel the impact. Some
technologies and materials may become obsolete, leading to companies specializing
in those areas going out of business. Changes in manufacturing processes brought
about by nanotechnology may result in job losses.
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REFERENCES
ONLINE SOURCES:
1. https://chem.libretexts.org/Bookshelves/General_Chemistry
2. https://www.khanacademy.org/science/chemistry
3. https://www.coursera.org/learn/general-chemistry
4. https://chemed.chem.purdue.edu/genchem/topicreview/index.php
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