Engineering Materials Chapter1
Engineering Materials Chapter1
Required text:
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Chapter 1 - Introduction
• What is materials science?
• Why should we know about it?
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WHY STUDY MATERIALS SCI. & ENG.?
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MATERIALS SICENCE VS MATERIALS ENG.
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MATERIALS SICENCE VS MATERIALS ENG.
new materials
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Materials
Over 70,000 different kinds and grades of engineering
materials
This number grows daily
1,000 different materials make up an automobile
TYPES OF MATERIALS
Most engineering materials can be classified into one of three
basic categories:
1. Metals
2. Ceramics
3. Polymers
Their chemistries are different, and their mechanical and
physical properties are different
In addition, there is a fourth category:
4. Composites
-is a nonhomogeneous mixture of the other three types, rather
than a unique category
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TYPES OF MATERIALS (con’t)
• Specialty steel
• Stainless (tin plated or galvanized)
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• Clay based
• Structural clay-tile, brick
• Porcelain
• Refractories
• Heat resistant (fire bricks)
• Glasses
• Inorganic cements
POLYMERS/PLASTICS
Covalent bonding - sharing of e’s
Soft, ductile, low strength, low density
Thermal & electrical insulators
Optically translucent or transparent
Chemically inert and unreactive
Sensitive to ΔT
• Natural
• Animal cellulose
• Synthetic-
• Thermoplastics
• Thermosets
COMPOSITES
– Light, strong, flexible
– High costs
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Natural Composites
• Hardwood
• Deciduous Trees
• Softwood
• Coniferous
ADVANCED MATERIALS
Materials that are utilized in high-tech applications
•Semiconductors
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• Smart materials
• Requirements
• mechanical strength
(many cycles)
• good lubricity
• biocompatibility
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Example – Hip Implant
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Types of Materials (Con’t)
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Types of Materials (Con’t)
Bar chart of room-temperature strength (i.e. tensile strength) values for various
metals, ceramics, polymers, and composite materials
Types of Materials (Con’t)
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STRUCTURE, PROCESSING, & PROPERTIES
• One aspect of Materials Science is the investigation of
relationships that exist between the processing, structures,
properties, and performance of materials.
The four components of the discipline of materials science and engineering and
their interrelationship
STRUCTURE OF MATERIALS
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Structure, Processing, & Properties
• Properties depend on structure
ex: hardness vs structure of steel
(d)
6 00
Hardness (BHN)
30 μm
5 00 (c) Data obtained from Figs. 12.31(a) and
12.32 with 4 wt% C composition, and from
4 00 (b) Fig. 17.8, Callister & Rethwisch 9e.
(a) Micrographs adapted from (a) Fig. 12.19;
4 μm
3 00 (b) Fig. 11.29; (c) Fig. 12.33; and (d) Fig.
12.21, Callister & Rethwisch 9e. (Figures
30 μm 12.19, 12.21, & 12.33 copyright 1971 by United
2 00 30 μm States Steel Corporation. Figure 9.30 courtesy
of Republic Steel Corporation.)
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0.01 0.1 1 10 100 1000
Cooling Rate (ºC/s)
• Processing can change structure
ex: structure vs cooling rate of steel
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ELECTRICAL
• Electrical Resistivity of Copper:
6 Adapted from Fig. 18.8, Callister &
Rethwisch 8e. (Fig. 18.8 adapted
5 from: J.O. Linde, Ann Physik 5, 219
(1932); and C.A. Wert and R.M.
Resistivity, r
3
2
1
0
-200 -100 0 T (ºC)
• Adding “impurity” atoms to Cu increases resistivity.
• Deforming Cu increases resistivity.
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THERMAL
• Space Shuttle Tiles: • Thermal Conductivity
-- Silica fiber insulation of Copper:
offers low heat conduction. -- It decreases when
Adapted from chapter- you add zinc!
opening photograph,
Chapter 17, Callister &
Thermal Conductivity
Rethwisch 3e. (Courtesy 400
of Lockheed
Missiles and Space
300
(W/m-K)
Company, Inc.)
200
100
0
0 10 20 30 40
Composition (wt% Zinc)
Adapted from Adapted from Fig. 19.4, Callister & Rethwisch
Fig. 19.4W, Callister 8e. (Fig. 19.4 is adapted from Metals Handbook:
6e. (Courtesy of Properties and Selection: Nonferrous alloys and
Lockheed Aerospace Pure Metals, Vol. 2, 9th ed., H. Baker,
Ceramics Systems, (Managing Editor), American Society for Metals,
Sunnyvale, CA) 1979, p. 315.)
(Note: "W" denotes fig.
100 mm is on CD-ROM.) 32
MAGNETIC
• Magnetic Storage: • Magnetic Permeability
-- Recording medium vs. Composition:
is magnetized by -- Adding 3 atomic % Si
recording head. makes Fe a better
recording medium!
Magnetization
Fe+3%Si
Fe
Magnetic Field
Adapted from C.R. Barrett, W.D. Nix, and
Fig. 20.23, Callister & Rethwisch 8e. A.S. Tetelman, The Principles of
Engineering Materials, Fig. 1-7(a), p. 9,
1973. Electronically reproduced
by permission of Pearson Education, Inc.,
Upper Saddle River, New Jersey.
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OPTICAL
• Transmittance:
-- Aluminum oxide may be transparent, translucent, or
opaque depending on the material structure.
polycrystal: polycrystal:
single crystal low porosity high porosity
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DETERIORATIVE
• Stress & Saltwater... • Heat treatment: slows
-- causes cracks! crack speed in salt water!
increasing load
Adapted from Fig. 11.20(b), R.W. Hertzberg, "Deformation and
Fracture Mechanics of Engineering Materials" (4th ed.), p. 505, John
Adapted from chapter-opening photograph, Wiley and Sons, 1996. (Original source: Markus O. Speidel, Brown
Chapter 16, Callister & Rethwisch 3e. Boveri Co.)
(from Marine Corrosion, Causes, and
Prevention, John Wiley and Sons, Inc., 1975.) 4 mm
-- material:
7150-T651 Al "alloy"
(Zn,Cu,Mg,Zr)
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SUMMARY
Course Goals:
• Use the right material for the job.
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Chapter 2: The Structure of Crystalline Solids
ISSUES TO ADDRESS...
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Energy and Packing
• Non dense, random packing
Energy
typical neighbor
bond length
typical neighbor r
bond energy
typical neighbor
bond length
typical neighbor r
bond energy
Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
"Amorphous" = Noncrystalline noncrystalline SiO2
Adapted from Fig. 3.23(b),
Callister & Rethwisch 8e.
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Metallic Crystal Structures
• How can we stack metal atoms to minimize empty
space?
2-dimensions
vs.
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Simple Cubic Structure (SC)
• Rare due to low packing density (only Po has this structure)
• Close-packed directions are cube edges.
• Coordination # = 6
(# nearest neighbors)
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Atomic Packing Factor (APF)
Volume of atoms in unit cell*
APF =
Volume of unit cell
*assume hard spheres
• APF for a simple cubic structure = 0.52
volume
atoms atom
a 4
unit cell 1 p (0.5a) 3
3
R=0.5a APF =
a3 volume
close-packed directions
unit cell
contains 8 x 1/8 =
1 atom/unit cell
Adapted from Fig. 3.24,
Callister & Rethwisch 8e. 45
Body Centered Cubic Structure (BCC)
• Atoms touch each other along cube diagonals.
--Note: All atoms are identical; the center atom is shaded
differently only for ease of viewing.
2a
Close-packed directions:
Adapted from R length = 4R = 3 a
Fig. 3.2(a), Callister &
Rethwisch 8e.
a
atoms volume
4
unit cell 2 p ( 3a/4 ) 3
3 atom
APF =
3 volume
a
unit cell 47
Face Centered Cubic Structure (FCC)
• Atoms touch each other along face diagonals.
--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.
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Atomic Packing Factor: FCC
• APF for a face-centered cubic structure = 0.74
maximum achievable APF
Close-packed directions:
length = 4R = 2 a
2a
Unit cell contains:
6 x 1/2 + 8 x 1/8
= 4 atoms/unit cell
a
Adapted from
Fig. 3.1(a),
Callister & atoms volume
Rethwisch 8e. 4
unit cell 4 p ( 2a/4 ) 3
3 atom
APF =
3 volume
a
unit cell
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FCC Stacking Sequence
• ABCABC... Stacking Sequence
• 2D Projection
B B
C
A
A sites B B B
C C
B sites B B
C sites
A
• FCC Unit Cell B
C
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Hexagonal Close-Packed Structure (HCP)
nA
r =
VC NA
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Theoretical Density, r
• Ex: Cr (BCC)
A = 52.00 g/mol
R = 0.125 nm
n = 2 atoms/unit cell
R
Adapted from
Fig. 3.2(a), Callister &
a a = 4R/ 3 = 0.2887 nm
Rethwisch 8e.
atoms
g
unit cell 2 52.00 rtheoretical = 7.18 g/cm3
mol
r= ractual = 7.19 g/cm3
a3 6.022 x 1023
volume atoms
unit cell mol 53
Densities of Material Classes
In general Graphite/
rmetals > rceramics > rpolymers
Metals/ Composites/
Ceramics/ Polymers
Alloys fibers
Semicond
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Why? Platinum
B ased on data in Table B1, Callister
*GFRE, CFRE, & AFRE are Glass,
20 Gold, W
Metals have... Tantalum Carbon, & Aramid Fiber-Reinforced
Epoxy composites (values based on
• close-packing 60% volume fraction of aligned fibers
10 Silver, Mo in an epoxy matrix).
(metallic bonding) Cu,Ni
Steels
• often large atomic masses Tin, Zinc
Zirconia
r (g/cm3 )
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Ceramics have... 4
Titanium
Al oxide
• less dense packing 3
Diamond
Si nitride
Aluminum Glass -soda
• often lighter elements Concrete
Silicon PTFE
Glass fibers
GFRE*
2 Carbon fibers
Polymers have... Magnesium G raphite
Silicone CFRE *
A ramid fibers
PVC
• low packing density PET
PC
AFRE *
1 HDPE, PS
(often amorphous) PP, LDPE
• lighter elements (C,H,O)
0.5
Composites have... 0.4
Wood
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Polycrystals Anisotropic
• Most engineering materials are polycrystals.
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Polymorphism
• Two or more distinct crystal structures for the same
material (allotropy/polymorphism)
iron system
titanium
, -Ti liquid
1538ºC
carbon BCC -Fe
diamond, graphite 1394ºC
FCC -Fe
912ºC
BCC -Fe
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Crystal Systems
7 crystal systems
14 crystal lattices
000
y
a b
x Point coordinates for unit cell
corner are 111
z 2c
Translation: integer multiple of
y lattice constants identical
b position in another unit cell
b
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Crystallographic Directions
z pt. 2
Example 2:
head
pt. 1 x1 = a, y1 = b/2, z1 = 0
pt. 2 x2 = -a, y2 = b, z2 = c
y
pt. 1:
x tail => -2, 1/2, 1
x [uvw]
[110]
ex: linear density of Al in [110]
direction
a = 0.405 nm
# atoms
a 2
LD = = 3.5 nm-1
Adapted from
Fig. 3.1(a),
length 2a
Callister &
Rethwisch 8e.
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Crystallographic Planes
• Miller Indices: Reciprocals of the (three) axial
intercepts for a plane, cleared of fractions &
common multiples. All parallel planes have same
Miller indices.
• Algorithm
1. Read off intercepts of plane with axes in
terms of a, b, c
2. Take reciprocals of intercepts
3. Reduce to smallest integer values
4. Enclose in parentheses, no
commas i.e., (hkl)
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Crystallographic Planes
z
example a b c
1. Intercepts 1 1 c
2. Reciprocals 1/1 1/1 1/
1 1 0
3. Reduction 1 1 0 y
a b
4. Miller Indices (110)
x
z
example a b c
1. Intercepts 1/2 c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0
y
4. Miller Indices (100) a b
x
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Crystallographic Planes
z
example a b c c
1. Intercepts 1/2 1 3/4
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3 y
3. Reduction 6 3 4 a b
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Virtual Materials Science & Engineering (VMSE)
• VMSE is a tool to visualize materials science topics such as
crystallography and polymer structures in three dimensions
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Unit Cells for Metals
(100) 4 3
a= R
3
Adapted from Fig. 3.2(c), Callister & Rethwisch 8e. Radius of iron R = 0.1241 nm
atoms
2D repeat unit 1
1 atoms atoms
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Planar Density = = 2 = 12.1 = 1.2 x 10
area a2 4 3 nm 2 m2
R
2D repeat unit 3
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Planar Density of (111) Iron
Solution (cont): (111) plane 1 atom in plane/ unit surface cell
2a atoms in plane
atoms above plane
atoms below plane
3
h= a
2
2
4 3 16 3 2
area = 2 ah = 3 a = 3
2
R = R
atoms 3 3
2D repeat unit 1
atoms = atoms
Planar Density = = 7.0 0.70 x 1019
nm 2 m2
area 16 3 2
R
2D repeat unit 3
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VMSE Planar Atomic Arrangements
• VMSE allows you to view planar arrangements and rotate
them in 3 dimensions
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X-Ray Diffraction
reflections must
be in phase for
a detectable signal
extra Adapted from Fig. 3.20,
q q
distance
Callister & Rethwisch 8e.
travelled
by wave “2” spacing
d between
planes
Measurement of X-ray
n
critical angle, qc, intensity d=
(from 2 sin qc
allows computation of
detector)
planar spacing, d.
q
qc
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X-Ray Diffraction Pattern
z z z
c c c
y (110) y y
a b a b a b
Intensity (relative)
x x x (211)
(200)
Diffraction angle 2q
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SUMMARY
• Atoms may assemble into crystalline or
amorphous structures.
• Common metallic crystal structures are FCC, BCC, and
HCP. Coordination number and atomic packing factor
are the same for both FCC and HCP crystal structures.
• We can predict the density of a material, provided we
know the atomic weight, atomic radius, and crystal
geometry (e.g., FCC, BCC, HCP).
• Crystallographic points, directions and planes are
specified in terms of indexing schemes.
Crystallographic directions and planes are related
to atomic linear densities and planar densities.
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SUMMARY
• Materials can be single crystals or polycrystalline.
Material properties generally vary with single crystal
orientation (i.e., they are anisotropic), but are generally
non-directional (i.e., they are isotropic) in polycrystals
with randomly oriented grains.
• Some materials can have more than one crystal
structure. This is referred to as polymorphism (or
allotropy).
• X-ray diffraction is used for crystal structure and
interplanar spacing determinations.
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