Groeneveld Singleline Greasing Manual
Groeneveld Singleline Greasing Manual
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All rights reserved. No part of this manual may be copied and/or published by means of printing,
photocopying, microfilm or by any other means without prior written permission from Groeneveld. This
applies also to the drawings and diagrams appended.
Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer.
The contents of this manual may also be changed without prior notice.
This manual applies to the standard version of the product. Groeneveld cannot accept liability for any
damage arising from the use of specifications other than that supplied.
You are requested to contact Groeneveld technical service for information concerning adjustment,
maintenance work or repairs that is not described in this manual.
Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept
responsibility for any errors of the concequences of such errors.
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1.
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Preface
1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
1.1. GROENEVELD Transport Efficiency B.V. - - - - - - - - - - - - - - - - - - - - - - - 1-2
1.2. GROENEVELD Greasing Systems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-3
1.3. Singleline Automatic Greasing Systems - - - - - - - - - - - - - - - - - - - - - - - 1-3
4. Pumps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
4.1. Pneumatically operated piston pump - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
4.1.1. Pump unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
4.1.2. Technical data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
4.2. Electrically operated gear pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4.2.1. Pump unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
4.2.2. Technical data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
4.3. Electric axial plunger pump - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7
4.3.1. Pump unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-7
4.3.2. Technical data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9
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páåÖäÉäáåÉ General Manual
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Release date: March 2003
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ATTENTION:
WARNING:
This pictogram notifies the user when the danger of physical injury or
severe damage to the apparatus by inadequate operation is threatened.
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páåÖäÉäáåÉ General Manual
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Release date: March 2003
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Investing in operational safety. With this thought in mind, GROENEVELD was
founded in 1971. The present, international network is administered from its
headquarters in Gorinchem. GROENEVELD strives for an expansion of its leading
position, achieved by the company’s solid image and customer-oriented policy.
GROENEVELD employees form a team that daily works with great enthusiasm and
dedication for its customers. Extensive automation makes a high working rate
possible. The ISO 9001 standard is the basis for the guaranteed quality of
GROENEVELD products. Frequent contact with clients and an extensive dealer
network guarantee the good name of GROENEVELD.
We know what the entrepreneur needs today, not a ready-made product, but a
custom-made solution for automation.
New technologies offer new applications. Therefore GROENEVELD has a large
budget available for the development of new cost-saving products. Our Research
and Development department not only collaborates with leading external
organizations, but also with leading manufacturers of vehicles and machinery. In
addition to the Automatic Greasing System, GROENEVELD also delivers products
such as:
• speed limiters
• board computer systems
• automatic oil level controllers
• reversing protection systems
• temperature recording systems
NKO dolbkbsbia=dêÉ~ëáåÖ=póëíÉãë
GROENEVELD Automatic Greasing Systems ensure the daily maintenance of
everything that has moving parts. They avoid unnecessary machinery wear and
down-time and thus save cost and prevent exasperation.
GROENEVELD greasing systems are used by, for example, production companies,
machinery used in service industries, agriculture, ships, the offshore industry and
the transport industry.
In the following list are the most important advantages:
• increase of the service intervals, thus less unnecessary down-time;
• less wear of the lubricated parts because of accurate and constant lubricating;
• reduced repair and replacement costs;
• reduced unexpected down-time;
• fewer production losses.
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With a Singleline Automatic Greasing System, all lubrication points of a vehicle or
machine are automatically lubricated at the correct time with the correct dose.
Moreover, optimum grease or lube-oil distribution over the whole lubricating
surface is achieved, because the lubrication takes place while the machinery or
vehicle is in operation. Every action is automatically carried out by the system. The
user needs only to refill the reservoir periodically.
The GROENEVELD Automatic Greasing Systems are designed with great care and
thoroughly tested to guarantee a long and fault-free life span, under the most
heavy operational conditions.
A well-functioning system requires:
• correct assembly;
• use of the prescribed type of grease or lube oil;
• a periodic check of the functionality of the system.
The periodic check can easily be carried out at the same time as the normal
maintenance of the machine or vehicle. Moreover, because of the careful choice of
materials, the greasing system is nearly maintenance-free.
ATTENTION:
Notes
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Release date: March 2003
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Each system consists of a pump with an integral reservoir, a control unit, a main
pipe, one or more metering unit blocks, metering units, secondary piping and
connectors. Lubricant is transferred from the reservoir by the pump, via the main
pipe, to the metering unit blocks.
Each metering unit is connected by a secondary pipe to a lubrication point. An
electronic timer, PLC or a pneumatically operated impulse counter, depending on
whether there is a continuous electrical supply available, is used to determine when
lubrication occurs.
Generally only trailers and semi-trailers are equipped with a pneumatic (brake)
impulse counter since they usually do not have a continuous electrical supply.
There are two main types of pump:
• electrically operated pumps (with electronic timer or PLC)
• pneumatically operated pumps (with electronic timer, PLC or pneumatic
impulse counter).
The electrically operated pump is used mainly for installations or vehicles without
a compressed air supply. The electrically operated pump is also used for
installations where a large lubricant delivery is required. The delivery is larger as
the pump operates for longer periods.
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Release date: March 2003
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pump
electronic timer
pres-
sure
switch
solenoid valve
ignition switch
compressor
battery
figure 3.1 System with pneumatically operated pump and electronic timer
(schematically)
At a time preset by the electronic timer, the circuit to the solenoid valve is closed.
The solenoid valve opens and allows compressed air from the compressor to flow
to the pump.
The pump piston now rises under compressor pressure and forces grease into the
system. The lubricant pressure is dependent upon the air pressure on the piston
(this is the compressor pressure). With a compressor pressure of 8 bar and for a
pump with 9:1 ratio, the grease pressure is 72 bar.
The metering units then simultaneously pass a fixed, pre-selected metered quantity
of grease to the points to be lubricated. To end the lubrication cycle the electronic
timer or PLC opens the electrical circuit closing the solenoid valve. Therefore the
compressed air supply to the pump is shut off and the piston reverts to atmospheric
pressure. This allows the piston to return to its starting position and the whole
system is depressurized.
Release date: March 2003
The metering units are then able to automatically refill themselves and are then
(after a minimum delay of 2 minutes) ready for the next lubrication cycle.
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As a rule, trailers and semi-trailers are equipped with a pneumatic (brake) impulse
counter and not with an electronic timer or PLC. This is because of a lack of a
continuous electrical supply.
The standard version of the brake impulse counter is pneumatically operated and
uses the air signal from the service line which is usually connected to the number
4 position of the trailer relay valve. This position may differ in the different
countries; please contact your local dealer or GROENEVELD. In certain situations
the signal line can be too long, as is the case with extended semi-trailers. Another
relay valve is then installed in the fixed part of the semi-trailer.
Alternatively an electrical version of the pneumatic impulse counter can be used,
which operates through the brake-light circuit.
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pump
restrictor
signal line
flow limiter
compressor
The vehicle air tank is connected to input P of the pneumatic impulse counter.
Always draw air from the auxiliary tank. Port A on the pneumatic impulse counter
is connected to the compressed air connection on the underside of the pump.
Port R on the pneumatic impulse counter is connected to the vent above the main
piston.
The other connection on this double banjo-union is an open vent.
PKOKO póëíÉã=ïáíÜ=ÉäÉÅíêáÅ~ääó=çéÉê~íÉÇ=áãéìäëÉ=ÅçìåíÉê
pump
electric signal
flow limiter
compressor
PKP póëíÉã=ïáíÜ=ÉäÉÅíêáÅ~ääó=çéÉê~íÉÇ=éìãé
pump
electronic timer
ignition switch
battery
At a time set by the electronic timer or PLC, a gear pump under the grease reservoir
is started. The lubricant is pumped from the reservoir via the main pipe, to the
metering unit blocks. The metering units then simultaneously allow a measured
quantity of lubricant to be pressurized to the points to be lubricated. A pressure
bypass valve keeps the system at a preset pressure during the pumping cycle.
To end the lubrication cycle, the electronic timer or PLC opens the electrical circuit,
the gear pump then stops. Pressure in the output main (primary) pipe to the
metering units then falls by means of a built-in pressure discharge valve. The
metering units then automatically refill themselves after which they are ready for
the next lubrication cycle.
Release date: March 2003
PKQ póëíÉã=ïáíÜ=ÉäÉÅíêáÅ=éäìåÖÉê=éìãé
metering units
control unit
power supply
points. All metering units act simultaneously. The amount of lubricant that goes to
each of the grease points depends on the type of metering device installed.
A pressure control valve - built into the pump unit - maintains a constant pressure
of 100 bar in the system during the lubrication cycle (i.e. while the pump runs).
If the grease pressure exceeds 100 bar this valve will redirect the grease back
toward the reservoir.
During the lubrication cycle, the integrated pressure switch must report to the
control unit that the required pressure has been attained (at least 70 bar). If the
control unit does not receive this signal it will generate an alarm signal.
The lubrication cycle ends when the control unit stops the pump. The pressure in
the primary line then slowly drops to zero, via an electrically controlled relieve
valve. The metering units will then be able to reset themselves and will be ready
for the next lubrication cycle after about two minutes.
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Release date: March 2003
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QKN måÉìã~íáÅ~ääó=çéÉê~íÉÇ=éáëíçå=éìãé
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1. reservoir with follower plate
2. air venting channel
3. grease channel
4. return channel to reservoir
5. main line connection
6. pressure channel
7. return valve
8. non-return valve
9. compressed air connection
10. main air piston
11. spring
12. filler connector
13. small grease piston
14. grease chamber
15. flapper valve
16. connection to reservoir
3
16
15
14
4
13
5
Release date: March 2003
12
11
10
9 8 7 6
If pressure is applied via the compressed air connection (9) the main piston (10) will
be forced upwards applying pressure to the lubricant in chamber (14). The pressure
in chamber (14) forces valve (15) against the seat. The connection (16) to the
reservoir (1) is thus closed.
The lubricant leaves the chamber (14) via a channel (3) through the non-return
valve (8) into the main or primary line. The metering units are brought under full
pump pressure passing their metered quantities of lubricant into the lubrication
points. As a result of the pressure differential at the return valve (7) the return
channel (4) remains closed.
At the end of the complete lubrication cycle the air pressure under the main piston
(10) falls, allowing the piston to be pushed downward by the spring (11). At the
same time flapper valve (15) is released and, because of the reduced pressure in the
chamber (14), lubricant is drawn from the reservoir.
The non-return valve (8) prevents grease from the system piping and metering units
from flowing back into the chamber (14).
The pressure in the main pipe opens the return valve (7) via the channel (6). This
allows the pressure of the lubricant to flow via the channel (4) to the reservoir. The
metering units, with this pressure drop can now automatically refill themselves
following which, they are ready for the next lubrication cycle.
A manometer can be connected to the lubricant channel showing the pressure in
the main line. It is also possible to replace this manometer by a pressure color
indicator. At the start of the lubrication cycle, this will be red as a result of the air
pressure, and will change to green at the end of the cycle, due to the pressure.
Green thus indicates that the pump has worked and that sufficient pressure has
built up in the grease line system. If the color remains red, this means that
insufficient pressure has built up in the system. This could be caused by leakage
from the main line.
Release date: March 2003
QKNKO qÉÅÜåáÅ~ä=Ç~í~
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ratio 9:1
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delivery 42 cc / stroke
ratio 9:1
QKO bäÉÅíêáÅ~ääó=çéÉê~íÉÇ=ÖÉ~ê=éìãé
QKOKN mìãé=ìåáí
1. follower plate
2. low level indicator switch
3. pressure control valve
4. connector fitting
5. vent opening
6. main pipe line connector
7. pressure switch connection
8. electro-motor
9. filler connector
10. gear pump
11. reservoir
2
11
10 3
9
Release date: March 2003
The gear pump (9) is activated by the electronic timer. The lubricant will now be
pumped from the reservoir (10) through the main pipe line (6) to the metering unit
distribution blocks. The pump remains in operation throughout the entire cycle
period. This cycle or impulse period is 3 minutes, when the standard version of the
electronic timer is used. The pump builds up the lubricant pressure during the cycle.
When the pressure reaches 57 bar, the pressure control valve (3) opens, lubricant is
then no longer pumped into the main line but returns to the reservoir. The pressure
is thus limited to 57 bar.
The standard version of the electrically operated pump is fitted with a pressure
switch (7). If, during the lubrication cycle, the pressure does not rise above 40 bar
the electronic timer or PLC will sound an alarm signal. A level indicator switch (2)
(not in all versions) provides an alarm signal if the lubricant in the reservoir falls
below a certain minimum level.
On the right-hand side between the connector for the primary line (6) and the
connector fitting (4) there is a right-angle connector for air venting and overflow
(5). When filling the reservoir with lubricant the air above the follower plate
escapes. This air flows downward through an opening in the piston line and leaves
the pump via the right-angle connector (5). The escape of a small quantity of
lubricant via this connector during venting is quite normal.
(A version with the connections for the primary line and for the connector on the
left-hand side of the pump can also be supplied if required.)
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current consumption 8A 4A
QKP bäÉÅíêáÅ=~ñá~ä=éäìåÖÉê=éìãé
QKPKN mìãé=ìåáí
1. follower piston
2. reservoir
3. guide rod of follower
4. level switch
5. plunger pump
6. coupling for primary grease line
7. electric connector
8. pressure switch
9. electric motor
10. return valve
11. filler port
12. overflow port
13. filter
14. pressure control valve
1
14
2
3
13
4
12
11
10 6
Release date: March 2003
8
9
The actual pump (5) of the unit consists of six fixed cylinders amid a ring duct. The
six plungers are driven by the electric motor (9) through a mechanical transmission.
In the channel between the ring duct and the output port (6) of the pump unit, a
pressure control valve (14) and an electrically operated return valve (10) have been
incorporated. The pressure control valve is used to maintain a constant grease
pressure during the pump cycle. The return valve allows the grease pressure in the
system to fade after the pump cycle has ended.
The standard electric plunger pump is fitted with a pressure switch (8) which is used
to check that the required grease pressure is attained during the pump cycle. The
optional low level switch (4) in the reservoir will cause the control unit to generate
an alarm signal when the level of the lubricant in the reservoir becomes too low
and needs to be replenished.
The pump is electrically connected with the control unit through a connector (7).
The reservoir (2) is mounted on top of the pump unit. The reservoir is filled via the
filler port (11) at the side of the pump unit. A filter (13) prevents contaminations
from entering the reservoir. Any bubbles of air that might be introduced in the
lubricant while filling the reservoir can escape to the space above the follower
piston (1) through the overflow port (12) and a channel in the guide rod (3). If the
reservoir is - inadvertently - filled to a level above its maximum level, this excess
lubricant is also allowed to escape in this way.
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max. grease pressure (bar) 100 100 100 100 100 100
REMARK:
The output of the pump is specified in cubic centimetres per minute. If the
greasing system is to operate property however, the pump should have
supplied the total quantity of grease required by the system before 70% of
the lubrication cycle has expired. The length of the cycle must be set
accordingly. This wilt guarantee that the grease pressure reaches a value of
at least 80 bar and that the pressure switch in the pump will report this fact
to the control unit. If the control unit does not receive this signal, it will
generate an alarm signal.
Release date: March 2003
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current consumption 4A 4A
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Release date: March 2003
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The data in the memory can be recovered using a special test or read-out unit. This
device should be connected via the socket on the left-hand side of the timer.
RKO ^ÇàìëíãÉåí=çÑ=íÜÉ=ÅóÅäÉ=íáãÉ=áåíÉêî~ä
The interval time between two successive lubrication cycles can be adjusted using
the step switch. One of ten time intervals can be selected. The standard version has
time intervals increasing by 0.5 h steps (0.5 h, 1 h, 1.5 h etc. to 5 h). If the power
supply is switched off during a cycle the cycle will be ended. When the power sup-
ply is switched on again a complete new cycle will be started.
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The various electronic timer functions can be tested as follows:
RKQ ^ä~êã=ëáÖå~äë
Alarm signals can be generated by the electronic timer in various circumstances.
The standard version uses a built-in buzzer. In other versions another (external)
alarm indicator can be fitted, for example a lamp.
The alarm signal is generated in the following situations:
• After reaching 70% of the cycle time (70% of 3 minutes = 2 minutes) the
Release date: March 2003
pressure switch should have connected to earth. If this is not the case -
because insufficient pressure has been built up - then a continuous alarm
signal is generated.
• If a level indicator switch is fitted to an electrically operated pump, an
intermittent alarm is generated when the level of the lubricant in the
reservoir falls below a set minimum. This signal will be generated throughout
the entire cycle. If, moreover, insufficient pressure is built up, the pressure
alarm will take over after 2 minutes, causing a change in the frequency of the
alarm signal.
• The electronic timer runs a self-test after the power supply is switched on; if
there is a fault condition an intermittent alarm is generated. This can occur if
no interval is selected by the step switch.
If the electronic timer sounds an alarm to indicate that the timer or greasing system
is not functioning properly, it is strongly advised to examine (or have examined) the
greasing system and if necessary to make repairs. If this is left too long, damage can
be caused to either the installation or the greasing system.
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Release date: March 2003
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SKN léÉê~íáçå
1 solenoid valve
2 screw for manual operation (test)
P compressed air connection
A pump connection
R venting outlet
1 P A R 2
1 signal air
2 screw for manual operation (test)
P compressed air connection
A pump connection
R venting outlet
P A R 2
Release date: March 2003
The pneumatic impulse counter starts the lubrication cycle after a set number of
pulses. The electrically operated counter (fig. 6.1) is activated by an electric signal.
The solenoid valve of the pneumatic impulse counter is energized, causing the
operating cam to be rotated. With a pneumatically operated impulse counter
(fig. 6.2) activation is through pulses from the pneumatic system before the relay
valve. The compressed air operates a piston, which in turn rotates the operating
cam.
After a preset number of pulses the operating cam opens the air valve through
which compressed air passes to the pump.
The lubrication cycle then begins. After a further number of pulses, depending on
the setting of the counter, the pump is vented through the venting outlet R.
SKO pÉííáåÖ=íÜÉ=åìãÄÉê=çÑ=Äê~âÉ=~ééäáÅ~íáçåë
The number of pulses required for the counter to activate the pump, is set as
follows:
• Remove the transparent cover.
• Set the distance (fig. 6.3/L) between the left-hand side of the striker and the
head of the adjusting bolt. The distances equivalent to a specific number of
pulses are shown on the transparent cover. A feeler-gauge is fixed to the
inside of the cover and can be used to set this distance. The tool is marked
with the number of pulses related to each thickness.
• Tighten the adjustment bolt lock nut.
• Replace and secure the cover.
REMARK:
Setting the pneumatic impulse counter is easier when the pneumatic line is
under pressure. This moves the cam striker to the right so that the distance
between the striker and the adjustment bolt can be measured.
SKP qÉÅÜåáÅ~ä=Ç~í~
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Notes
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Release date: March 2003
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2
3
There are 11 metering unit types (1) available for the Singleline system, each with
a differing metered lubricant quantity. By careful selection of the type of metering
unit each lubrication point can be provided with the right quantity of lubricant.
The metering units are fitted in groups on distribution blocks (2); this is a cast brass
distribution block to which the primary (main) line(3) is connected. The blocks are
available with several ports or outlets to which metering units can be connected.
The unused outlets should be blanked-off.
The metering units are also made of brass and are, because of their enclosed
design, exceptionally suitable for use in dirty and dusty conditions. It is not
advisable to open the metering units as this allows the entry of dirt, and thus is a
potential cause of faults.
TKN qóéÉë=çÑ=ãÉíÉêáåÖ=ìåáíë
The delivery (per lubrication cycle) of a metering unit is determined by the number
and thickness of the spacers mounted between the head and the housing of the
metering unit (see the table). The following metering units are available:
jÉíÉêáåÖ=ìåáí=åêK aÉäáîÉêó=xÅÅz
0 0.025
1 0.050
Release date: March 2003
2 0.1
3 0.15
4 0.2
5 0.25
6 0.3
7 0.35
8 0.4
8,5 0.7
9 1.0
TKO léÉê~íáåÖ=éêáåÅáéäÉ
Figure 7.2 illustrates a new metering unit, one that has not yet been filled with
grease. Item (1) in this figure is the spacer, which determines the delivery of the
metering unit (see previous paragraph).
The metering units that are used in your greasing system may differ externally, or
even internally, from the one illustrated here. However, the operating principle is
always the same.
TKP mÜ~ëÉ=^
1 2 4 3 5
Release date: March 2003
The pump presses the grease into grease channel (1). The grease pushes plunger (4)
past channel (2). The grease now fills chamber (3) and pushes plunger (5) to the
right. The stroke length of plunger (5) will determine the amount of grease that
will be pressed through the secondary grease line to the grease point. This stroke
length - hence the capacity of chamber (3) – is determined by the number and
thickness of the spacers (Fig. 7.2/1).
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1 4 2 3 8 5 10 7 9 6
When the pump stops and as the grease pressure drops, spring (7) (fig. 7.4) will
push plunger (4) back to the left, closing off channel (1).
O-ring (9) prevents grease from being sucked back from chamber (6). Plunger (5) is
pushed back by spring (10) and presses the grease in chamber (3), via channel (2),
to chamber (8).
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4 8 9 6
During the next lubrication cycle, the same happens as in phase A. Chamber (8)
(fig. 7.5), however, is now filled with grease. As plunger (4) moves right under
influence of the grease pressure, the grease in chamber (8) is pressed, via
chamber (6) and the secondary grease line, to the grease point.
During all this, O-ring (9) is pressed outward to allow the grease to leave
chamber (8).
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Release date: March 2003
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The solenoid valve (figure 8.1) between the air tank and the pneumatically
operated pump (usually fitted to the pump) is a normally closed, free venting type.
The valve is connected electrically by an M24 screw connector.
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A pressure switch is included in the lubrication system (in the main pipe) to provide
an alarm for too low a pressure in the system during the lubrication cycle.
This switch closes at a pressure of 40 bar, making a connection to earth. If this does
not happen during the lubrication cycle, because insufficient or no grease pressure
is generated, an alarm will be given. During the remaining cycle time there will be
an intermittent alarm signal. This alarm will be repeated after a preset time if the
problem is not corrected.
An M24 screw connector connects the switch electrically.
For a system with a pneumatically operated pump the pressure switch is fitted to a
distribution block. The electrically operated pump is provided with a built-in
pressure switch.
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type normally-open
connection 2-wire
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The reservoir (2) is made from impact-resistant plastic that can withstand the
influences of fluctuating temperatures. The reservoir can hold a quantity of
lubricant that in most cases is sufficient for about 4 months, depending on the
number of grease points.
The minimum level (5 cm) is marked by a label (3) on the reservoir.
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In the standard reservoir a follower plate is placed above the level of the lubricant
(figure 5.3/1). This plate follows the level of the lubricant; as the level falls the
follower plate falls with it under the action of a tension spring. The follower plate
prevents the increase of air into the lubricant and any consequent soaping of the
lubricant. Funneling of grease as the level falls is also prevented. The follower plate
also wipes the reservoir wall clean. This allows the level of the lubricant to be
Release date: March 2003
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Release date: March 2003
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When the lubricant in the reservoir has fallen to the minimum level it must be re-
filled. Generally a filler pump is used for this purpose. The procedure (see fig. 9.1)
is as follows:
• With a new filler pump (or filling hose) the hose should first be primed with
lubricant. This avoids the pumping of air into the reservoir. For this the ball (1)
in the snap-on connector on the filler hose should be depressed while
pumping lubricant through the hose until it is filled with the lubricant.
• Remove the dust cap from the filler connector.
• Carefully clean the filler connector and the connector on the filler hose.
• Secure the filler hose to the filler connector.
• Fill the reservoir to not more than the maximum level (2 cm below the top of
the reservoir) or until the follower plate meets its stop.
• Replace the dust cap on the filler connector.
• There is a filter within the filler connector in the reservoir. If pumping is very
difficult the filter could be blocked. In this case, dismantle and clean the filter.
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Release date: March 2003
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`ÜÉÅâ=íÜÉ=éìãéI=é~óáåÖ=é~êíáÅìä~ê=~ííÉåíáçå=íçW
• the level of the lubricant (top up in time),
• external damage.
`ÜÉÅâ=íÜÉ=ÉäÉÅíêçåáÅ=íáãÉê=ïáíÜ=é~êíáÅìä~ê=êÉÑÉêÉåÅÉ=íç=íÜÉ=ÅçêêÉÅí=çéÉê~íáçå=çÑ=íÜÉ
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For this an accelerated test should be carried out (see section 5).
`ÜÉÅâ= íÜÉ= Äê~âÉ= áãéìäëÉ= ÅçìåíÉê= ~åÇ= é~ó= ~ííÉåíáçå= íç= íÜÉ= ã~åçãÉíÉê= çå= íÜÉ
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Operate the brake impulse counter manually by means of the screw.
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• damage of piping;
• operation of the metering units.
If a high pressure (steam) cleaner is used to clean the vehicle or installation, the
lubrication system pump should be avoided to prevent any possible entry of water
through the venting openings. Water will not enter under normal operating
conditions.
REMARK:
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Release date: March 2003
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1. All points to be lubri- a. Pump reservoir is empty. a. Fill the reservoir (see sec-
cated are dry. tion 9 ).
8. Too much grease at all a. System greasing fre- b. Reduce the greasing fre-
lubrication points. quency does not corre- quency. Do not be too spar-
spond with vehicle ing, it is better to grease
operating conditions. too much than too little.
9. Alarm buzzer in elec- a. Grease level in the reser- a. Fill the reservoir (see sec-
tronic timer sounds inter- voir below the minimum. tion 9 ).
mittently.
Notes
`mi=póëíÉãë=`~å~Ç~=fåÅK dêçÉåÉîÉäÇ=mçäëâ~=péK=wKçKçK
7053 Twiss Road R.R.3. Ul. Ostrowska 476
LoP 1Bo Oakville, Ontario, CANADA 61 - 342 Poznan, POLAND
Tel: + 1 905 875 1017 Tel.: +48 61 8726207/08/09
Fax: + 1 905 875 2125 Fax: +48 61 8798166
dêçÉåÉîÉäÇ=qê~åëéçêí=bÑÑáÅáÉåÅó=_KsK
Postbus 777, 4200 AT Gorinchem
THE NETHERLANDS
Tel.: +31 183 641400
Fax: +31 183 624993
Groeneveld Transport Efficiency B.V., Stephensonweg 12, 4207 HB Gorinchem, Postbus 777, 4200 AT Gorinchem,
the Netherlands. Tel. +31 183 64 14 00, Fax +31 183 62 34 05, http:// www.groeneveld-groep.com