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MV Circuit Breaker - Instruction For Use LF Draw-Out CB

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0% found this document useful (0 votes)

165 views52 pages

MV Circuit Breaker - Instruction For Use LF Draw-Out CB

Uploaded by

peace.mudau

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

CIRCUIT BREAKERS

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
LF draw---out
circuit---breakers
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
important remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
diffusion rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
cleaning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
disposal of the equipment at end---of---life . . . . . . . . . . . . . . . . . . . . . . 5

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
draw ---out circuit ---breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
operating mechanism plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
prolonged storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
fitting and extracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
plugging in and out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
removing the front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
88946202 --- Circuit breaker opened, rack ---out, in test position, and
mechanism discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
recommendations and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
operating mechanism plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
circuit ---breaker manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
circuit ---breaker remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Description of maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
monitoring arcing contact wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
lubricating the spring guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
operating mechanism unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
gear motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SEPAM diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
replacing a key---lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
replacing a release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
single closing release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
undervoltage release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
shunt release or overcurrent trip unit . . . . . . . . . . . . . . . . . . . . . . . . . . 37
shunt release or overcurrent trip unit (two coils) . . . . . . . . . . . . . . . . 38
replacing an end of charging contact (M1/M2/M3) . . . . . . . . . . . . . . 42
replacing the antipumping relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
replacing the auxiliary contact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
problems, probable causes and solutions . . . . . . . . . . . . . . . . . . . . . 46

0789684801EN revision : 06 1
2 0789684801EN revision : 06
foreword

Important informations Read these instructions carefully

and look at the equipment to become
this bulletin or on the equipment to
warn of potential hazards or to call
notice familiar with the device before trying attention to information that clarifies
to install, operate, service or or simplifies a procedure.
maintain it. The following special
messages may appear throughout

The addition of either symbol to a This is the safety alert symbol. It is

“Danger” or “Warning” safety label used to alert you to potential
indicates that an electrical hazard personal injury hazards. Obey all
exists which will result in personal safety messages that follow this
injury if the instructions are not symbol to avoid possible injury or
followed. death.

DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this signal word.

INFORMATION-ADVICE
We draw your attention on this particular point.

0789684801EN revision : 06 3
important remarks Electrical equipment should be
installed, operated, serviced, and
A qualified person is one who has
skills and knowledge related to the
maintained only by qualified construction, installation, and
personnel. No responsibility is operation of electrical equipment
assumed by Schneider Electric for and has received safety training to
any consequences arising out of recognize and avoid the hazards
the use of this material. involved.

diffusion rules
CAUTION
The total or partial reproduction of this manual is prohibited and only the
Schneider Electric agents have an exclusive right to use.

safety rules
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
● Apply appropriate personal protective equipment (PPE) and follow
safe electrical work practices. See NFPA 70E or CSA Z462.
● This equipment must only be installed and serviced by qualified elec-
trical personnel.
● Turn off all power supplying this equipment before working on or
inside equipment.
● Always use a properly rated voltage sensing device to confirm power
is off.
● Replace all devices, doors and covers before turning on power to this
equipment.
● Beware of potential hazards, and carefully inspect the work area for
tools and objects that may have been left inside the equipment.

Failure to follow these instructions can result in death, serious injury, or

equipment damage.

cleaning instructions
SOLVENTS AND ALCOHOL FORBIDDEN

HIGH-PRESSURE CLEANER FORBIDDEN

4 0789684801EN revision : 06
disposal of the
equipment at WARNING
end---of---life
This equipment contains SF6 gas. SF6 is a powerful greenhouse gas
and is harmful for the environment. Prior to disposal of the equipment at
end-of-life, the SF6 gas must be recovered in order for it to be recycled,
reclaimed or destroyed.

● DO NOT carry out any dismantling operations unless authorized.

● DO NOT handle SF6 gas unless certified.
● DO NOT release SF6 gas to the atmosphere.

Penalties may apply according to local regulations and rules (Regulation

(EU) N° 517/2014 for all European countries).

Schneider Electric offers a complete service to dismantle and recycle

Medium Voltage equipment and SF6 gas at end-of-life. This service is
compliant with IEC 62271-4 and conforms to local regulations.
Please contact Schneider Electric for details.

0789684801EN revision : 06 5
.....................................................................................................................................................................

.....................................................................................................................................................................

6 0789684801EN revision : 06
general description

draw---out
circuit---breakers
LF1 630A

LF1 1250A

LF2 630A and 1250A

LF3 2500A

0789684801EN revision : 06 7
LF3 3150A

front panel A A A
A : poles
B : operating mechanism plate
C : circuit ---breaker frame
D : front plate
E : mechanical opening
pushbutton
F : moving part position selector
G : opening for inserting the D
operating crank handle C
of the moving part
H : moving part position B
mechanical indicator

F E
G
H

operating mechanism
plate 1
1 : operating mechanism
charging lever
2 : closing pushbutton
3 : opening pushbutton
4 : operation counter
5 : ”open or closed” device 2
status mechanical indicator
6 : ”charged or uncharged” 4
3
operating mechanism charging
status mechanical indicator
5 6

8 0789684801EN revision : 06
handling and storage instructions

identification Check:
that the technical data marked on that the connection diagram is
the rating plates match the enclosed with the device manual.
information given on the order form.

location
of the information plates
IEC standard
A : technical data
and auxiliaries plate
B : serial number

contactor and auxiliaries

rating plates
1 : device type designation
2 : rated voltage
3 : rated lightning impulse 1)
withstand voltage 2)
4 : rated continous operating 3)
current 4)
5 : rated breaking capacity 5)
for CC 3s 11)
6)
6 : no---load breaking capacity 7)
7 : rated operating sequence
8)
8 : class
9)
9 : SF6 mass
10 : reference standard 10)
11 : characteristics information
plates

option label Label indicating the undervoltage

trip device option.
(stuck on the operating
mechanism plate)

0789684801EN revision : 06 9
storage The circuit ---breakers are
dispatched in the open position,
Store the devices in their original
packing.
with the operating mechanism
deactivated.

70o C

---40o C

prolonged storage In the exceptional case of the

circuit-- breaker being delivered
After prolonged storage,
all insulating parts must be
separately from an MCset FU thoroughly cleaned prior to use.
and in the event of prolonged The enclosure must be dusted
storage, the device must remain using a clean, dry cloth.
in its original packing.

unpacking and handling In the exceptional case of the

circuit-- breaker being delivered
Once the device is unpacked,
handle it by lifting or rolling
separately from an MCset FU. means.
unpack the equipment
on the installation site.
avoid impacts.

handling by lifting Sling up the device using the lifting NB: keep the lugs and screws for
lugs and place it on the OED. subsequent handling operations.
When the device has been taken
up by the OED, unhook the slings,
remove the handling parts and
their screws.

handling by rolling The device is handled by its front

face by means of a moving part CAUTION
extraction tool (OED) on an even
floor.
Never pull or push the device by
the poles
(the poles are pressurised).

10 0789684801EN revision : 06
overall dimensions

LF1 630 A

LF1 1250 A

LF2 630 A et 1250 A

LF3 2500 A

LF3 3150 A

devices phase to phase dimensions weight

A B C Kg
LF1 630 A 145 497 749 897 160
LF1 1250 A 145 497 749 897 170
LF2 630 A et 1250 A 185 627 749 897 190
LF3 2500 A 240 827 749 897 280
LF3 3150 A 240 827 749 897 320

0789684801EN revision : 06 11
.....................................................................................................................................................................

.....................................................................................................................................................................

12 0789684801EN revision : 06
installation instructions

fitting and extracting To fit or extract a draw ---out LF

on an MCset functional unit, refer
to the functional unit user manual.

plugging in and out To plug in or out a draw ---out LF

on an MCset functional unit, refer
to the functional unit user manual.

removing the front plate

Remove the 6 front plate fixing Reassemble the covers in reverse

screws. order to disassembly.
Remove the front plate.

0789684801EN revision : 06 13
0789684801EN revision : 06
88946202 --- Circuit breaker opened, rack ---out, in test position, and mechanism

electrical or manual operating

only for electrical operating
only for manual operating

auxiliary contacts for

Circuit breaker

mechanism
mechanism

mechanism

customer
WITHDRAWABLE

XM1 XM3 XM1 XM3 XM36 XM10 XM19 XM11 XM38 XM39 XM13 XM34 XM41 XM5 XM35 XM6 XM8 XM17 XM21 XM23 XM25 XM27 XM29 XM31 XM33 XM42
B67 B69 B67 B69 B71 B90 B77 B86 B92 B37 B39 B85 B20
KN11 KN41
B71 B75
KN12 KN44
M
QF4 QF2 QF2 QF4 QF11 QF15 QF7 QF5 QF9 QF13 QF19QF17 QF23QF21 QF27QF25 QF35QF33
QF3 QF1 QF1 QF3 QF12 QF16 QF8 QF6 QF10 QF14 QF20QF18 QF24QF22 QF28QF26 QF36QF34
B76 B89
M2--1 M1--5 M2--1 M3--3
FIXED
M2--2 M1--6 M2--2 M3--4
SE--1 SE--1
SE--2 SE--2
B75 B76
+ SQ1 SQ1 SP1--11 SP2--21
Y01 Y02 YM YD SD
-- SQ2 SQ4 SP1--12 SP2--22
YF KN

WITHDRAWABLE
discharged
B68 B70 B68 B70 B88 B96 B91 B78 B87 B93 B94 B38 B40 B73 B72 B74 B95
XM2 XM4 XM2 XM4 XM9 XM18 XM12 XM37 XM40 XM14 XM15 XM7 XM16 XM20 XM22 XM24 XM26 XM28 XM30 XM32

14
legend
XM Low voltage plug connections (withdrawable or fixed position)
B Connecting terminal block (lug fast ---on)
M1 End of charging switch
M2 End of charging switch
M3 End of charging switch
QF Auxiliary contacts
SE Maintened release switch
YF Closing release
Y01 First shunt trip release
Y02 2nd shunt trip release
YM Undervoltage release
YD MITOP release
SD MITOP release contact
SQ Latch signalisation only on rack out
KN Anti ---pumping relay
SP1 Pressure switch 1st threshold
SP2 Pressure switch 2nd threshold

The bridges are only possible on the circuit breaker with low voltage connectors
BRIDGE 02 (supervision) BRIDGE 01 (standard)
B73/B74: End of charging signalisation and CB position B73/B74: End of charging signalisation and CB
signalisation position signalisation
B38/B72 : SF6 pressure switch signalisation 1st threshold B38/B72 : SF6 pressure switch signalisation 1st
threshold
B40/B72 : SF6 pressure switch signalisation 2nd threshold B40/B72 : SF6 pressure switch signalisation 2nd
threshold
B89/B95 : Y01 supervision B89/B95: Y01 supervision
QF14/QF16 : Y02 supervision
B75/B20 : YF supervision
Note : equivalent bridge 01 with YF and Y02 supervision Note : equivalent bridge H

0789684801EN revision : 06 15
recommendations and precautions

Warning : opening coil supervision

Voltage (V) Maximun current allowable permanently (mA)

24 105
48 55
110 24
Direct Current
125 13
220 12
48 200
110 100
Alternative
Current 120 78
220 45
240 45

Warning : closing coil supervision

Voltage (V) Maximun current allowable permanently (mA)

24 100
48 45
Direct Current
110 13
125 13
220 10
48 200
110 85
Alternative
Current 125 85
220 45
240 45

16 0789684801EN revision : 06
Anti ---pumping relay installation recommandations

In case of a length of wire greater

than 6 meters, between power
supply and anti---pumping relay,
we request you to order the follo-
wing commercial references of RC
circuit or diode for compensation.

24---60 V RXM041BN7 circuit RC diode

AC
110---240 V RXM041FU7
DC 6---250 V RXM040W

Undervoltage release installation recommendations

During come back to initial posi- Therefore, during the installation

tion of undervoltage release, the check the following to avoid this
inrush currents are important and problem:
can lead to the destruction of the --- wire cross section
coil.
--- wire length
--- power supply voltage drop

information Consider a network with 10 coils in Hence the voltage becomes 16 V

series with the distance 1 m instead of 24 V seen by the 10th
between them. For 24 VDC power coil at 10 meters length. In this
supply, the consumption is 4 A per case, the voltage at the terminal of
coil. Therefore 40 A if there are 10 the coils is 16 V instead of 24: so
release in series. With 1 mm2 wire below 85%.
cross section (20 m2/m), the
voltage drop is around 0,8 V/m.
+
32 A 36 A 40 A power supply

_
4A 4A 4A

undervoltage Coil undervoltage Coil undervoltage Coil

Warning pressure switch

Pressure switch is a safety device. It must be connected to an adapted alarm system.

0789684801EN revision : 06 17
.....................................................................................................................................................................

.....................................................................................................................................................................

18 0789684801EN revision : 06
operating instructions

operating mechanism
plate 1
1 : operating mechanism
charging lever
2 : closing pushbutton
3 : opening pushbutton
4 : operation counter
2
5 : ”open or closed” device
status mechanical indicator
4
6 : ”charged or uncharged” 3
operating mechanism charging
status mechanical indicator
5 6

circuit---breaker
manual operation
carrying out a
Closing --- Opening cycle
charging the operating
mechanism

Charge the operating mechanism The circuit---breaker position indicator

by an up and down motion until remains on “ O ” (device open).
you hear a click. The operating mechanism
indicator moves to the charged
position.

closing

CAUTION

if the circuit ---breaker is equipped

with an undervoltage release
(optional), the latter must be
energised in order to close the
Press the pushbutton to close The circuit---breaker position indicator
circuit ---breaker (except in the case the circuit ---breaker. moves to “ I ” (device closed).
of downstream supply).
The operating mechanism indicator
moves to the deactivated position.

0789684801EN revision : 06 19
opening

Press the pushbutton to open The circuit---breaker position indicator

the circuit ---breaker. remains on “ O ” (device open).
The operating mechanism indicator
moves to the deactivated position.

carrying out an Opening --- Closing --- Opening cycle

charging the operating

mechanism

Charge the operating mechanism The circuit---breaker position indicator

by an up and down motion until remains on “ O ” (device open).
you hear a click. The operating mechanism indicator
moves to the charged position.

closing

CAUTION

if the circuit ---breaker is equipped

with an undervoltage release
(optional), the latter must be
energised in order to close the
Press the pushbutton to close the The circuit---breaker position indicator
circuit ---breaker (except in the case circuit ---breaker. moves to “ I ” (device closed).
of downstream supply).
The operating mechanism indicator
moves to the deactivated position.

charging the operating

mechanism

Charge the operating mechanism The circuit---breaker position indicator

by an up and down motion until remains on “ I ” (device closed).
you hear a click. The operating mechanism indicator
moves to the charged position.
20 0789684801EN revision : 06
opening

Press the pushbutton to open The circuit---breaker position indicator

the circuit ---breaker. remains on “ O ” (device open).
The operating mechanism indicator
moves to the charged position.

closing

Press the pushbutton to close The circuit---breaker position indicator

the circuit ---breaker moves to “ I ” (device closed).
The operating mechanism indicator
moves to the deactivated position.

opening

Press the pushbutton to open The circuit---breaker position indicator

the circuit ---breaker moves to “ O ” (device open).
The operating mechanism indicator
moves to the deactivated position.

circuit---breaker electrical charging of the

operating mechanism
opening and closing
remote operation The release opening and closing
A gear motor unit automatically operations are remote controlled.
recharges the operating mechanism
after a circuit---breaker closing.

0789684801EN revision : 06 21
.....................................................................................................................................................................

.....................................................................................................................................................................

22 0789684801EN revision : 06
maintenance

foreword
Description Levels
Operations recommended in the instructions manual ”installation --- operation --- maintenance”,
carried out by suitably qualified personnel having received training allowing them to intervene 1
whilst respecting the safety rules
Complex operations, requiring specific expertise and the implementation of support equipment
in accordance with Schneider---Electric’s procedures. These are carried out by Schneider---Elec-
tric or by a specialised technician, trained by Schneider---Electric (see § 1.2) in the implemen- 2
tation of procedures, and who is equipped with specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction work is carried out
by Schneider Electric. 3

foreword All the operations described below To access the various parts:
must be performed in accordance open the circuit ---breaker
safety instructions with applicable safety standards
cut the supply to the auxiliary
under the supervision of a
competent authority. circuits and the main circuit
We recommend that you extract close then open the circuit---
the circuit-- breaker from the breaker by means of the push
MCset cubicle (see functional buttons in order to deactivate
unit user manual). the operating mechanism
avoid impacts
(pressurised enclosure)

general rules Our equipment is designed to

guarantee optimum service
provided that the maintenance
operations described in this
document are complied with.
These operations require removal
of the protective covers (front plate
and operating mechanism plate).
Removal and replacement of the
covers is described in the
installation instructions section. The front plate is removed
by withdrawing its clips.

cycle and maintenance This device is designed to operate The following are recommended:
operations for 30 years or 10 000 cycles in --- an O/I cycle at least once
normal conditions of use a year
according to the IEC 62271 -- 100
standard. --- a maintenance at least once
every 2 years to be determined
with the Schneider Electric
service centres.

For any other maintenance ope-

rations (not listed below), please
contact your nearest group
Schneider Electric service centre.

0789684801EN revision : 06 23
summarising table

Description of maintenance operations Frequency Levels

Recommended operations 5 years 1 2 3
Verification of the presence and condition of accessories (levers, etc.)
Visual inspection of the exterior (cleanliness, absence of oxidation, etc.)
Cleaning of external elements, with a clean, dry cloth.
Checking the tightening torque (covers, wiring ducts, connections, etc.)
Checking the mechanical controls by carrying out a number of operations
Checking the positioning of the status indicators (armed, open and closed)
Control of the status and functioning of locking by key locks
Dusting and cleaning the internal mechanical elements and poles (without
solvent)
Inspection of the tightening of the threaded fasteners and presence of internal
stop elements
Checking arcing contact wear
General cleaning of the control block
Lubrication and greasing of the control block
(vacuoline oil 133; grease Isoflex Topas L152)
Cleaning the spring guides (with unchlorinated grease remover)
Lubrication and greasing of spring guides
(vacuoline oil 133; grease Isoflex Topas L152)
Greasing of motor gear (grease Isoflex Topas L152)
Cleaning the control mechanism of the pole (with unchlorinated grease remover)
Lubrication and greasing of control mechanism of the pole
(vacuoline oil 133; grease Isoflex Topas L152)
Cleaning the motor gear 10000 cycles
Replacing the operation counter 10000 cycles

24 0789684801EN revision : 06
Corrective Maintenance (on fault) Levels
Recommended operations 2 3
Replacing the keylocking
Replacing the closing springs
Replacing the enclosure
Replacing the RI operating mechanism
Replacing the single closing release coil
Replacing the shunt release coil or simple overcurrent trip devices
Replacing the release coil undervoltage trip devices withort lifting system
Replacing the release coil undervoltage trip devices without lifting system with a time delay unit
Replacing the release coil undervoltage trip devices with lifting system
Replacing the release coil shunt releases or double overcurrent trip devices
Replacing the motor gear box
Replacing the micro---contact (SE)
Replacing the end of charging contact
Replacing the anti---pumping relay
Replacing the auxiliary contact unit
Replacing the MITOP release mechanism
Replacing the operation counter
Procedure in case of pressure switch alarm

0789684801EN revision : 06 25
.....................................................................................................................................................................

.....................................................................................................................................................................

26 0789684801EN revision : 06
description
of maintenance operations

foreword
CHEMICAL SOLVENT AND ALCOHOL FORBIDDEN

28Nm

HIGH PRESSURE CLEANING PROCESS FORBIDDEN

The main drawbacks of such

processes are.
damage due to jet pressure and
impossibility of re---lubricating
inaccessible fixing points.
risk of overheating due to
solvent presence on contact areas.
elimination of special
protections.

If the insulating parts are dusty, it

is recommended that you remove
the dust using a dry cloth
lintless.

monitoring arcing
contact wear
This operation requires removal
of the springs.

Arcing contact wear is Check that the circuit ---breaker

monitored on the operation is open, with its operating
mechanism/circuit---breaket pole link. mechanism deactivated.

0789684801EN revision : 06 27
removing the closing
springs

Slightly charge the operating ... the springs will be

mechanism using the charging compressed...
lever...

B
A

..... as soon as possible insert a 6 Remove the washer and circlips A.

dia. 40 mm long min. screw or pin Release and withdraw the spring.
into the hole shown above.
Remove ring B taking care not to
Release the lever. damage it (Teflon coating).
The springs will exert a force on
the pin. On no account must the
pin be free. (do not exceed the first
notch on the operating mechanism,
or perform a complete cycle and
start again).

checking

Serial connect the three phases of Charge the operating mechanism

the device and insert a bell type until you hear a click indicating
indicator in the circuit. charging is complete.

28 0789684801EN revision : 06
Exert pressure on the lever and at At the same time press the closing
the same time pull the right ---hand “ l ” pushbutton and the charging
crank handle towards you until the lever in order to release the
ratchet wheel is latched. latching mechanism.

Very slowly close the When the lamp is on, a rod with
circuit ---breaker using the lever. a diameter less than or equal to
Stop charging as soon as the 6 mm can be inserted in the hole
lamp comes on: the arcing shown above.
contacts of the three phases For larger diameters, absence of
are in contact. signal means the device must be
replaced.
CAUTION

Keep the lever in this position, with

the bell activated.
If the position is overshot, repeat
the operation.

0789684801EN revision : 06 29
fitting the closing springs C

B
Fit the spring on pin C and ring B Press the closing button and at the
of the operating mechanism. same time....

CAUTION

Do not lubricate when mounting

and do not scratch the teflonised
ring.

... continue charging.... ... in order to bring the crank

handle D into the axis of the lower
fixing hole of the spring guide.

Fit the washer and the circlips A. Check that the circuit ---breaker is
open and that the operating
mechanism is deactivated.

30 0789684801EN revision : 06
Slightly charge the operating Remove the locking created on the
mechanism in order to unflange springs with the 6 dia. screw or
the springs. pin.

Continue charging until you hear

a click.

Check: Close then open using the

“ I ” and “ O ” pushbuttons in
order to deactivate the operating
mechanism.

lubricating
the spring guides
closing spring

Charge the operating mechanism The circuit---breaker position indicator

by an up and down motion until remains on “ O ” (device open).
you hear a click. The operating mechanism indicator
moves to the charged position.

0789684801EN revision : 06 31
The springs will be compressed.
lubricate the guides
oil the phosphatised springs

CAUTION

do not lubricate the teflonised ring

WARNING
A
A brush must be used to
lubricate. Do not dismantle the
spring to perform this operation.

opening spring
manual closing of the
circuit-- breaker

CAUTION

If the circuit ---breaker is equipped

with an undervoltage release Press the push button “ I ” The circuit---breaker position indicator
(optional), the latter must be to close the circuit ---breaker. moves to “ I ” (device closed).
energised in order to close the The operating mechanism indicator
circuit ---breaker (except in the case moves to the deactivated position.
of downstream supply).

The springs will be compressed:

lubricate the guides
oil the phosphatised springs.

WARNING

A brush must be used to

lubricate. Do not dismantle the
spring to perform this operation.

manual opening
of the circuit-- breaker

Press the push button “ O ” The circuit---breaker position indicator

to open the circuit ---breaker. moves to “ O ” (device open).
The operating mechanism indicator
indicates that the mechanism is
deactivated.

32 0789684801EN revision : 06
operating Clean the entire subassembly.
mechanism unit Oil all the phosphatised parts.
Check that the locking eye bolts
are fitted.
Lubricate the pins and hinges.

WARNING

A brush must be used to

lubricate.
Do not dismantle the operating
mechanism to perform this
operation.

gear motor Clean the entire subassembly

Lubricate the gears

WARNING

A brush must be used to

lubricate.
Do not dismantle the gear motor
to perform this operation.

SEPAM diagnosis This function supplies the total

number of breakings and the
This information is used to manage
arcing contact wear and to
cumulated total of broken kA2. generate monitoring.
The cumulated total of broken Maximum levels of broken amp
amps reflects the degree of wear cumulated totals:
of the breaking part. LF1, 2 or 3:
cumulated 30 000 (kA)2.

0789684801EN revision : 06 33
.....................................................................................................................................................................

.....................................................................................................................................................................

34 0789684801EN revision : 06
corrective maintenance

foreword Corrective maintenance operations

are designed to replace faulty
After each operation carry out
the electrical tests in accordance
subassemblies. with current standards.

For any other operations consult CAUTION

your nearest Schneider Electric
representatives.
when replacing equipment, the
following accessories must all be
replaced by new devices.
-- Nylstop (self -- locking nut)
-- Contact washer
-- Locking eye bolts
-- Mechanical pin

replacing a key---lock Remove the 2 screws fixing the

lock. Separate the lock from its
removal support.

This interlocking is optional.

With MCset integration, interloc-
king is conducted on the functio-
nal unit.

fitting and checking

Fit the lock on its support. Fit and Part A must not be flanged by the
tighten the lock fixing screws. latch on lock B.

0789684801EN revision : 06 35
replacing a release
different positions of releases in the operating mechanism
release undervoltage shunt overcurrent top view of assembly
release release trip unit position

single closing
release
I

undervoltage
release
II

single
opening
release
III IV

double
opening
release
V VI

single closing release Mark and disconnect the wires.

Remove the two M6 fixing screws.
according to position I Remove the release.
removal

fitting and checking Fit in reverse order to removal. A B

Tightening torque: 13 N.m.
Position the release with its
cylindrical rod pointing towards the
latching crank handle.
Check that the coil rod does not
flange the crank handle in the
tripped position and ensures
passage of the closing lock A on
the eccentric catch B.

36 0789684801EN revision : 06
undervoltage release Mark and disconnect the wires.
Remove the two M6 fixing screws.
according to position II Remove the trip unit.
removal

fitting and checking Tightening torque: 13 N.m.

de 0,5 à 1 mm

1 mm mini

Place the trip unit in the tripped

position. Place the crank handle in When the magnetic circuit is
the limit stop position. closed, check that there is at least
There must be a clearance of 1 mm clearance between the idle
0.5 to 1 mm between the crank crank handle and the trip unit.
handle and the trip unit.
Fit the two M6 fixing screws.

shunt release or Mark and disconnect the wires.

overcurrent trip unit Remove the two M6 fixing screws.
Remove the release.
according to position III
removal

fitting and checking Fit in reverse order to removal.

Tightening torque: 13 N.m.
Position the release with its
cylindrical rod pointing towards the
latching crank handle. B
Check that the coil rod does not A
flange the crank handle in the
tripped position and ensures
passage of the closing lock A on
the eccentric catch B.

0789684801EN revision : 06 37
according to position IV NB: the coil is mounted to the left
or right of the operating
removal mechanism according to the
protection type.
Mark and disconnect the wires.
Remove the two M6 fixing screws.
This assembly is compatible with
the presence of an undervoltage
release
Remove the release.

fitting and checking Fit in reverse order to removal.

shunt release or Mark and disconnect the wires.

overcurrent trip unit Remove the two M6 fixing screws.
Remove the release.
(two coils)
according to position V
removal

fitting and checking Fit in reverse order to removal.

Tightening torque: 13 N.m.
Position the release with its
cylindrical rod pointing towards the
latching crank handle.
Check that the coil rod does not
flange the crank handle in the
tripped position and ensures B
passage of the closing lock A A
on the eccentric catch B.

38 0789684801EN revision : 06
according to position VI Mark and disconnect the wires.
removal Remove the two M6 fixing screws.
Remove the release.

fitting and checking Fit in reverse order to removal.

Tightening torque: 13 N.m.
Position the release with its
cylindrical rod pointing towards the
latching crank handle.
Check that the coil rod does not
flange the crank handle in the
tripped position and ensures B
passage of the closing lock A A
on the eccentric catch B.

replacement
gear motor and roller
on the ratchet holder
removing the gear motor

Unhook the ratchet holder return Raise the motor ratchet holder as
spring and lift the gear latching rat- high as possible and lock it in
chet by means of a screwdriver. place with the screwdriver.

Remove the gear motor (3 screws). Disconnect the 2 motor supply

wires.

0789684801EN revision : 06 39
Take out this rivet.
Remove the small column.
Replace it with an M4 screw com-
bined with washers and lock nut.

removing the roller Remove spring A.

on the ratchet holder Remove the roller.
C B F --- Truarc B.
--- washers C.
A --- bearing D.
D+ E --- internal bearing ring E.
--- pin F.

C
B

placing the roller Prepare and lubricate the parts:

on the ratchet holder --- bearing D.
C A --- internal bearing ring E.
--- pin F.
--- washers C.
--- Truarc B.
--- spring A.

B F D E B

C B
F A

D+E

C
B

Assemble the roller, with the part of Place the spring on the ratchet
the pin used to hook the spring tur- holder
ned towards the gear motor.

40 0789684801EN revision : 06
fitting the gear motor

Stick (SR 270 strong loctite) and To fit the gear motor, raise the rat-
screw the HM6 length 12, class chet wheel as far as it will go and
12.9 stud in the yellow column on lock it using the screwdriver.
the tool mark side . Should a ratchet catch in the rat-
Stick (SR 270 strong loctite) and chet wheel, it will prevent this ope-
screw the new column equipped ration.
with the stud into the operating
mechanism column.

Insert the gear motor, taking care

Raise the motor ratchet wheel as not to remove screw G so as not to
far as it will go and lock it using the lose spacer H placed between the
screwdriver. two flanges.

Fit the screws class 10.9 (stick Hook the spring onto the gear
using SR 270 strong loctite) and motor pin.
secure the gear motor assembly to
a torque of 13 N.m.

0789684801EN revision : 06 41
connect the wiring to the
terminal block

replacing Remove the two fixing screws.

an SE microswitch Remove the microswitch without
withdrawing the insulating plates.
removal

fitting and checking Perform reverse operation to disas- Tightening torque: 0.7 N.m.
sembly having first compensated
clearance in an anticlockwise
direction and pushed the contacct
in the direction of the auxiliary
contacts.

replacing an end Mark and disconnect the wires.

of charging contact Remove the 6 hexagon socket
screws and fixing nuts.
(M1/M2/M3)
removal

fitting and adjustment Proceed in reverse order.

B Lock the contact fixing screws.
Tightening torque : 0.7 N.m.
Adjustment:
do not flange the contact,
C +0,1

A adjust travel A 0,7 --- 0,2 mm.

NB: to adjust A,
loosen nut B
move the part along C

42 0789684801EN revision : 06
replacing the
antipumping relay
removal

Mark and disconnect the wires. Loosen the fixing screw and slide
the relay so that the screw leaves
the slot.
Use a 7 wrench.

fitting

Lock the fixing screw in place.

Fit the fixing screw on the relay
and position the relay. Tightening torque : 0.7 N.m.
Connect the wires as in the wiring
diagram and bind.

replacing the auxiliary

contact unit C

removal
A

Remove the operating mechanism Remove the terminal block

cover. assembly B, fixed by screws,
locate the contact unit A. washers and nuts C.
mark and disconnect the wires.

0789684801EN revision : 06 43
replacement of the rotating
contacts

ENTRELEC> 732797 MAFELEC> 51307608F0

OLD rotating contacts ENTRELEC OLD rotating contacts MAFELEC

until 2005/14/12 until 2010/23/02

New rotating contacts BREMAS

from 2010/23/02

BREMAS> AAV85914

dismantling the OLD

rotating contacts ENTRELEC
E
E

D D
F F
Remove the 2 nylstop nuts D. remove pin E and colar F remove rivet G which locks
remove rotating contacts D small plate F
remove crank E and
small plate F

dismantling the OLD

rotating contacts MAFELEC C B
D : rotating contacts

D
A D
1 2

Remove the 2 nylstop nuts (A). Remove pin B and colar C, remove
rotating contacts D

44 0789684801EN revision : 06
NEW
D
installation of rotating contacts
BREMAS C A
B
E
A
B

Kit reference : MV261239

Correctly position the crank (B)
-- A : rotating contacts on the pin of the contact (A),
-- B :crank using the punch (E) as a position
-- C :plate market.
-- D :rivet

correct configuration
before to continue
intervention
0
B

Correct assembly. 1
You can continue the intervention. The crank B must move freely from
the position 0 to 1

Install the plate C.

1 :The notch of the plate (C)

must be positionned in the axis of
the contact
2 : put in place the rivet (D) D
3 : rivet all
the new rotating contacts can be
installed in the circuit breaker 1 2 3
1 3
C D
1

dismantling the new refer to the removal of old

rotating contacts BREMAS rotating contacts.

0789684801EN revision : 06 45
SF6 gas recovery
conformity rules (reminder) WARNING
This equipment contains SF6 gas. SF6 is a powerful greenhouse gas
and is harmful for the environment. Prior to disposal of the equipment at
end-of-life, the SF6 gas must be recovered in order for it to be recycled,
reclaimed or destroyed.

● DO NOT carry out any dismantling operations unless authorized.

● DO NOT handle SF6 gas unless certified.
● DO NOT release SF6 gas to the atmosphere.

Penalties may apply according to local regulations and rules (Regulation

(EU) N° 517/2014 for all European countries).

Schneider Electric offers a complete service to dismantle and recycle

Medium Voltage equipment and SF6 gas at end-of-life. This service is
compliant with IEC 62271-4 and conforms to local regulations.
Please contact Schneider Electric for details.

problems, probable The information given below If the solutions proposed are not
reduces operating downtimes effective, we suggest you contact
causes and solutions to a minimum. the Schneider Electric service
centre.

symptoms Faulty devices Probable causes and

solutions

Charging impossible. Electrical operating mechanism: Insufficient voltage at motor

motor terminals
restore voltage
replace motor if required

End of charging contact check contact state

replace it if required

Wiring check auxiliary circuit

connections

Circuit-- breaker closing Undervoltage release The coil is not energised

impossible the indicator remains energise the release or keep it
green artificially in the « closed circuit »
position

Closing release The release is badly connected

check the circuit
The winding is cut
replace the release

Charging device The operating mechanism is not

charged
charge the operating
mechanism

46 0789684801EN revision : 06
The circuit-- breaker closes and All opening trip units There is a fault on the main HV
opens immediately and (direct or indirect) circuit, or protection circuits are
remains open although the incorrectly adjusted
closing order is maintained. remove the fault
adjust the protection circuits

The circuit-- breaker opens Antipumping relay or direct replace the relay
and closes in turn. releases readjust

The circuit-- breaker does not Operating mechanism Hard spot on the operating
open manually or remotely. or circuit ---breaker mechanism or circuit ---breaker
(circuit ---breaker without (incomplete closing) finish charging the
electricaloperating mechanism). mechanism with the manual
charging handle.
Warn the Schneider Electric
service centre.

Trip unit The trip unit is badly connected

check the circuit
The winding is cut
replace the trip unit
check the protection circuit

0789684801EN revision : 06 47
.....................................................................................................................................................................

.....................................................................................................................................................................

48 0789684801EN revision : 06
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric As standards, specifications and designs change from time

to time, please ask for confirmation of the information given
in this publication.
35, rue Joseph Monier
92500 Rueil Malmaison --- France
Tél. : +33 (0)1 41 29 70 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D

0789684801EN revision : 06 Edition du : 09/2016

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