GROUP 2 SPECIFICATION

1. MAJOR COMPONENT (HL760-9, HL760XTD-9)

Bucket Tire Head light Hydraulic tank Air cleaner Radiator

Boom Boom cylinder Main control valve Battery Counterweight

Bell crank Bucket cylinder Cab Main pump Precleaner Muffler Engine

Bucket link Front axle Steering cylinder Transmission Rear axle Fuel tank

75792SE01

1-10
2. SPECIFICATIONS
1) WITH BOLT-ON CUTTING EDGE TYPE BUCKET (HL760-9)

5575
B

F
I
H

4105

C
K

G
40

57

D
3
656 0
5
E
A
76092SE03

Description Unit Specification

Operating weight kg (lb) 17900 (39460)
Struck 2.8 (3.7)
Bucket capacity m3 (yd3)
Heaped 3.3 (4.3)
Overall length A 8100 (26' 7")
Overall width B 2900 (9' 6")
Overall height C 3450 (11' 4")
Ground clearance D 420 (1' 5")
Wheelbase E mm (ft-in) 3300 (10' 10")
Tread F 2160 (7' 1")
Dump clearance at 45˚ G 2970 (9' 9")
Dump reach (full lift) H 1220 (4' 0")
Width over tires I 2770 (9' 1")
Dump angle J 47
degree (˚)
Roll back angle (carry position) K 47
Lift (with load) 5.8
Cycle time Dump (with load) sec 1.2
Lower (empty) 3.1
Maximum travel speed km/hr (mph) 38.1 (23.7)
Braking distance 13 (42' 7")
m (ft-in)
Minimum turning radius (center of outside tire) 5.73 (18' 9")
Gradeability degree (˚) 30
First gear 6.3 (3.9)
Second gear 12.0 (7.5)
Forward
Third gear 24.0 (15.0)
Travel speed Fourth gear km/hr (mph) 38.1 (23.7)
First gear 6.7 (4.2)
Reverse Second gear 12.6 (7.9)
Third gear 25.2 (15.7)

1-11
 WITH BOLT-ON CUTTING EDGE TYPE BUCKET (HL760XTD-9)

6060
B

F
I
H

4600

C
K

G
40

57

D
3
678 0
0 E
A

76092SE03-1

Description Unit Specification

Operating weight kg (lb) 18700 (41230)
Struck 2.8 (3.7)
Bucket capacity m3 (yd3)
Heaped 3.3 (4.3)
Overall length A 8660 (28' 5")
Overall width B 2900 (9' 6")
Overall height C 3450 (11' 4")
Ground clearance D 420 (1' 5")
Wheelbase E mm (ft-in) 3300 (10' 10")
Tread F 2160 (7' 1")
Dump clearance at 45˚ G 3460 (11' 4")
Dump reach (full lift) H 1235 (4' 1")
Width over tires I 2770 (9' 1")
Dump angle J 47
degree (˚)
Roll back angle (carry position) K 49
Lift (with load) 5.8
Cycle time Dump (with load) sec 1.2
Lower (empty) 3.1
Maximum travel speed km/hr (mph) 38.1 (23.7)
Braking distance 13 (42' 7")
m (ft-in)
Minimum turning radius (center of outside tire) 5.73 (18' 9")
Gradeability degree (˚) 30
First gear 6.3 (3.9)
Second gear 12.0 (7.5)
Forward
Third gear 24.0 (15.0)
Travel speed Fourth gear km/hr (mph) 38.1 (23.7)
First gear 6.7 (4.2)
Reverse Second gear 12.6 (7.9)
Third gear 25.2 (15.7)

1-12
 2) WITH TOOTH TYPE BUCKET (HL760-9)

5575
B

F
I
H

4105

C
K

G
40

57

D
3
664 0
0
E
A

76092SE02

Description Unit Specification

Operating weight kg (lb) 17900 (39460)
Struck 2.7 (3.5)
Bucket capacity m3 (yd3)
Heaped 3.2 (4.2)
Overall length A 8255 (27' 1")
Overall width B 2950 (9' 8")
Overall height C 3450 (11' 4")
Ground clearance D 420 (1' 5")
Wheelbase E mm (ft-in) 3300 (10' 10")
Tread F 2160 (7' 1")
Dump clearance at 45˚ G 2845 (9' 4")
Dump reach (full lift) H 1305 (4' 3")
Width over tires I 2770 (9' 1")
Dump angle J 47
degree (˚)
Roll back angle (carry position) K 47
Lift (with load) 5.8
Cycle time Dump (with load) sec 1.2
Lower (empty) 3.1
Maximum travel speed km/hr (mph) 38.1 (23.7)
Braking distance 13 (42' 7")
m (ft-in)
Minimum turning radius (center of outside tire) 5.73 (18' 9")
Gradeability degree (˚) 30
First gear 6.3 (3.9)
Second gear 12.0 (7.5)
Forward
Third gear 24.0 (15.0)
Travel speed Fourth gear km/hr (mph) 38.1 (23.7)
First gear 6.7 (4.2)
Reverse Second gear 12.6 (7.9)
Third gear 25.2 (15.7)

1-13
 WITH TOOTH TYPE BUCKET (HL760XTD-9)

J
B

6060
F
I
H

4600

C
K

G
40

57

D
3
686 0
0 E
A

76092SE02-1

Description Unit Specification

Operating weight kg (lb) 18700 (41320)
Struck 2.7 (3.5)
Bucket capacity m3 (yd3)
Heaped 3.2 (4.2)
Overall length A 8820 (28' 11")
Overall width B 2950 (9' 8")
Overall height C 3450 (11' 4")
Ground clearance D 420 (1' 5")
Wheelbase E mm (ft-in) 3300 (10' 10")
Tread F 2160 (7' 1")
Dump clearance at 45˚ G 3335 (10' 11")
Dump reach (full lift) H 1330 (4' 4")
Width over tires I 2770 (9' 1")
Dump angle J 47
degree (˚)
Roll back angle (carry position) K 49
Lift (with load) 5.8
Cycle time Dump (with load) sec 1.2
Lower (empty) 3.1
Maximum travel speed km/hr (mph) 38.1 (23.7)
Braking distance 13 (42' 7")
m (ft-in)
Minimum turning radius (center of outside tire) 5.73 (18' 9")
Gradeability degree (˚) 30
First gear 6.3 (3.9)
Second gear 12.0 (7.5)
Forward
Third gear 24.0 (15.0)
Travel speed Fourth gear km/hr (mph) 38.1 (23.7)
First gear 6.7 (4.2)
Reverse Second gear 12.6 (7.9)
Third gear 25.2 (15.7)

1-14
3. WEIGHT
Item kg lb
Front frame assembly 1652 3640
Rear frame assembly 1998 4410
Front fender (LH & RH) 31 68
HL760-9 1050 2320
Counterweight
HL760XTD-9 1650 3640
Cab assembly 1050 2320
Engine assembly 485 1070
Transmission assembly 470 1040
Drive shaft (front) 44 97
Drive shaft (center) 46 101
Drive shaft (rear) 27 60
Front axle (include differential) 630 1330
Rear axle (include differential) 632 1390
Tire (23.5-25, 20PR. L3) 300 661
Hydraulic tank assembly 250 550
Fuel tank assembly 362 798
Main pump assembly 55 121
Fan & brake pump assembly 7 15
Main control valve (2 / 3 spool) 34/41 75/90
Steering valve (EHPS) 15 33
HL760-9 1200 2646
Boom assembly
HL760XTD-9 1360 3000
Bell crank assembly 360 794
Bucket link 57 126
3.3 m3 bucket, with bolt on cutting edge 1670 3680
3.2 m3 bucket, with tooth 1660 3660
Boom cylinder assembly 150 331
Bucket cylinder assembly 172 379
Steering cylinder assembly 25 55
Seat 40 88
Battery 55 121

1-15
4. SPECIFICATION FOR MAJOR COMPONENTS
1) ENGINE

Item Specification
Model Cummins QSB6.7
Type 4-cycle turbocharged, charge air cooled diesel engine
Control type Electronic control
Cooling method Water cooling
Number of cylinders and arrangement 6 cylinders, in-line
Firing order 1-5-3-6-2-4
Combustion chamber type Direct injection type
Cylinder bore × stroke 107×124 mm (4.2"×4.9")
Piston displacement 6730 cc (410cu in)
Compression ratio 17.2 : 1
Rated horse power (Net) 205 hp at 2100 rpm
Maximum torque at 1500 rpm (Net) 97 kgf·m (702 lbf·ft)
Engine oil quantity 18ℓ (4.8 U.S. gal)
Wet weight 485 kg (1062 lb)
High idling speed 2230 ± 50 rpm
Low idling speed 800± 25 rpm
Rated fuel consumption (at rated) 234 g/kW·hr
Starting motor Nippondenso 228000-7902 (24V-3.7kW)
Alternator Delco Remy 24SI (24V-70Amp)
Battery 2×12V×130Ah

1-16
 2) MAIN PUMP
Specification
Item
Steering Loader
Type Variable piston pump
Capacity 60 cc/rev 51 cc/rev
Maximum operating pressure 280 kgf/cm2 (3980 psi)
Rated oil quantity 126ℓ/min (33.3 [Link]) 107ℓ/min (28.3 [Link])
Rated speed 2100 rpm

3) FAN + BRAKE PUMP

Specification
Item
Fan Brake
Type Fixed displacement tandern gear pump
Capacity 19.0 cc/rev 11.9 cc/rev
Maximum operating pressure 180 kgf/cm2 (2560 psi)
Rated oil quantity 43ℓ/min (10.8 [Link]) 27ℓ/min (6.6 [Link])
Rated speed 2100 rpm

4) MAIN CONTROL VALVE

Item Specification
Type 2 spool
Operating method Hydraulic pilot assist
System pressure 280 kgf/cm2 (3980 psi)
Overload relief valve pressure 340 kgf/cm2 (4840 psi) / ★300 kgf/cm2 (4270 psi)
★
: Bucket dump

5) REMOTE CONTROL VALVE

Item Specification
Type Pressure reducing type
Minimum 6.5 kgf/cm2 (92.4 psi)
Operating pressure
Maximum 22 kgf/cm2 (312.9 psi)
Single operation stroke Lever 80 mm (3.4 in)

1-17
 6) CYLINDER
Item Specification
Boom cylinder Bore dia×Rod dia×Stroke Ø140×Ø80×757 mm
Bucket cylinder Bore dia×Rod dia×Stroke Ø160×Ø85×530 mm
Steering cylinder Bore dia×Rod dia×Stroke Ø 75×Ø45×424 mm

7) DYNAMIC POWER TRANSMISSION DEVICES

Item Specification
Model ZF4WG 210
Converter Single-stage, single-phase
Type
Transmission Full-automatic power shift
Transmission Converter stall ratio 2.121 : 1
Gear shift Forward fourth gear, reverse third gear
Control Electrical single lever type, kick-down system
Pump rated flow 105ℓ/min (27.7 [Link]) at 2000 rpm
Drive devices 4-wheel drive
Axle Front Front fixed location
Rear Oscillation ±12˚ of center pin-loaded
Wheels Tires 23.5-25, 20PR (L3)
Travel Four-wheel, wet-disc type, full hydraulic
Brakes
Parking Spring applied, hydraulic released brake on transmission
Type Full hydraulic, articulated
Steering
Steering angle 40˚ to both right and left angle, respectively

1-18
5. TIGHTENING TORQUE OF MAJOR COMPONENT
Torque
No. Descriptions Bolt size
kgf·m lbf·ft
1 Engine mounting bolt, nut (rubber, 2EA) M20×2.5 57.9 ± 8.7 419 ± 63
2 Engine mounting bolt (bracket, 8EA) M12×1.75 10.7 ± 1.6 77.4 ± 11.6
3 Engine mounting bolt (T/C housing,12EA) M10×1.5 4.6 ± 0.9 33.3 ± 6.5
Engine
4 Engine mounting bolt (flywheel, 4EA) M10×1.5 4.5 ± 0.6 32.5 ± 4.3
5 Radiator mounting bolt M16×2.0 29.7 ± 4.5 215 ± 32.5
6 Fuel tank mounting bolt, nut M16×2.0 29.7 ± 4.5 215 ± 32.5
7 Main pump housing mounting bolt M16×2.0 29.7 ± 4.5 215 ± 32.5
8 Fan & Brake pump housing mounting bolt M10×1.5 6.9 ± 1.4 50 ± 10.1
9 Main control valve mounting bolt M12×1.75 12.8 ± 3.0 92.6 ± 21.7
10 Steering unit mounting bolt M10×1.5 6.9 ± 1.4 50 ± 10.1
11 Stop valve M10×1.5 6.9 ± 1.4 50 ± 10.1
12 Hydraulic Steering valve (EHPS) mounting bolt M8×1.25 2.5 ± 0.5 18.1 ± 3.6
13 system Cushion valve M8×1.25 2.5 ± 0.5 18.1 ± 3.6
14 Brake valve mounting bolt M8×1.25 2.5 ± 0.5 18.1 ± 3.6
15 Cut-off valve mounting bolt M12×1.75 12.8 ± 3.0 92.6 ± 21.7
16 Remote control lever mounting bolt M6×1.0 1.1 ± 0.2 8.0 ± 1.4
17 Safety valve M10×1.5 6.9 ± 1.4 50 ± 10.1
18 Hydraulic oil tank mounting bolt M16×2.0 29.7 ± 4.5 215 ± 32.5
19 Transmission mounting bolt, nut (rubber, 2EA) M24×3.0 100 ± 15 723 ± 108
20 Transmission mounting bolt (bracket, 6EA) M20×2.5 46.3 ± 7.0 335 ± 50.6
21 Power Front axle mounting bolt, nut M27×2.0 135 ± 15 976 ± 108
train
22 system Rear axle support mounting bolt, nut M36×3.0 308 ± 46.2 2227 ± 334
23 Tire mounting nut M22×1.5 79 ± 2.5 571 ± 18.1
24 Drive shaft joint mounting bolt 1/2-20UNF 15 ± 2.0 108 ± 14.5
25 Counterweight mounting bolt M30×3.5 199 ± 30 1439 ± 216
26 Additional counterweight mounting bolt M24×3.0 100 ± 15 723 ± 108
Others
27 Operator's seat mounting bolt M8×1.25 3.4 ± 0.8 24.6 ± 5
28 ROPS Cab mounting bolt (4EA) M20×2.5 58 ± 8.7 419 ± 63

1-19
6. TORQUE CHART

Use following table for unspecified torque.

1) BOLT AND NUT

(1) Coarse thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 6×1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8×1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.73 ~ 4.12 19.5 ~ 29.8
M10×1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60
M12×1.75 7.4 ~ 11.2 53.5 ~ 79.5 9.8 ~ 15.8 71 ~ 114
M14×2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 167
M16×2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18×2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 343
M20×2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22×2.5 48.3 ~ 63.3 350 ~ 457 65.8 ~ 98.0 476 ~ 709
M24×3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30×3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1655
M36×4.0 174 ~ 236 1261 ~ 1703 250 ~ 310 1808 ~ 2242

(2) Fine thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 8×1.0 2.17 ~ 3.37 15.7 ~ 24.3 3.04 ~ 4.44 22.0 ~ 32.0
M10×1.25 4.46 ~ 6.66 32.3 ~ 48.2 5.93 ~ 8.93 42.9 ~ 64.6
M12×1.25 7.78 ~ 11.58 76.3 ~ 83.7 10.6 ~ 16.0 76.6 ~ 115
M14×1.5 13.3 ~ 18.1 96.2 ~ 130 17.9 ~ 24.1 130 ~ 174
M16×1.5 19.9 ~ 26.9 144 ~ 194 26.6 ~ 36.0 193 ~ 260
M18×1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20×1.5 40.0 ~ 54.0 289 ~ 390 53.4 ~ 72.2 386 ~ 522
M22×1.5 52.7 ~ 71.3 381 ~ 515 70.7 ~ 95.7 512 ~ 692
M24×2.0 67.9 ~ 91.9 491 ~ 664 90.9 ~ 123 658 ~ 890
M30×2.0 137 ~ 185 990 ~ 1338 182 ~ 248 1314 ~ 1795
M36×3.0 192 ~ 260 1389 ~ 1879 262 ~ 354 1893 ~ 2561

1-20
2) PIPE AND HOSE (FLARE type)
Thread size Width across flat (mm) kgf·m lbf·ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

3) PIPE AND HOSE (ORFS type)

Thread size Width across flat (mm) kgf·m lbf·ft

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253

4) FITTING

Thread size Width across flat (mm) kgf·m lbf·ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253

1-21
7. RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperature˚C (˚F)
Capacity
Service point Kind of fluid -20 -10 0 10 20 30 40
ℓ (U.S. gal)
(-4) (14) (32) (50) (68) (86) (104)

SAE 30

SAE 10W
Engine oil pan Engine oil 18 (4.8)
SAE 10W-30

SAE 15W-40

SAE 10W-30
Transmission Engine oil 32 (8.5)
SAE 15W-40

Front : 38 (10.0) ★
Axle UTTO Refer to below list
Rear : 31 (8.2)

ISO VG 32
Tank:
178 (47)
Hydraulic tank Hydraulic oil ISO VG 46
System:
252 (66.6)
ISO VG 68

ASTM D975 NO.1

Fuel tank Diesel fuel 334 (88.2)
ASTM D975 NO.2

NLGI NO.1
Fitting
Grease As required
(grease nipple) NLGI NO.2

Mixture of
antifreeze Ethylene glycol base permanent type
Radiator 39 (10.3)
and water
50 : 50

·SAE : Society of Automotive Engineers ★ Recommended oil list

·API : American Petroleum Institute - BP TERRAC SUPER TRANSMISSION 10W-30
·ISO : International Organization for Standardization - CASTROL AGRI TRANS PLUS 10W-30
·NLGI : National Lubricating Grease Institute - MOBILFLUID 426
·ASTM : American Society of Testing and Material - SHELL DONAX TD 10W-30
·UTTO : Universal Tractor Transmission Oil - TOTAL DYNATRANS MPV

1-22