Manual Partes Raymond Pallet O.C.
Manual Partes Raymond Pallet O.C.
Parts Catalog
Model 102XM Walkie Pallet Truck
Table of Contents
SECTION 7 Mast
Fork Final Assembly ............................................................................................................................ 7-2
Load Wheel Assembly......................................................................................................................... 7-5
SECTION 8 Options/Kits
Removable Load Backrest .................................................................................................................... 8-3
Caster Assembly................................................................................................................................. 8-4
Electrically Enclosed (EE) Covers and Static Strap ................................................................................... 8-7
Electric Brake Release Option ............................................................................................................ 8-10
Tools............................................................................................................................................... 8-12
Pages are revised due to technical and non- List of Revised Pages
technical changes described as follows:
• Technical changes – These changes are Front Cover Revised: 9/23/2008
identified by a vertical line (change bar)
i and ii Revised: 9/23/2008
in the left margin next to the change.
Pages affected by technical changes are iii and iv Revised: 9/23/2008
pages are identified with “Page Revised: 8-1 Through 8-12 Revised: 9/23/2008
Mo/Day/Year” in the footer. A-1 Through A-4 Revised: 9/23/2008
To Our Customer 1
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly SYSTEMS
- 271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND
2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
2-7
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
(consists of items 36 through 40)
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
2-1
Major Sections 1
Section 5
Electrical Systems Section 3
and Components Steering and Controls
Section 6 Section 7
Hydraulic Components Mast
Section 2 Section 4
Finish and Accessories Drive and Brake
RAYMOND 102XM
Description Part No. Qty. Page Description Part No. Qty. Page
Bearing ....................................... 313958-000 ......... 2 ....... 8-2 O-Ring ........................................ 313612-000 ......... 1....... 6-1
Bearing, Cone.............................. 313956-000 ......... 1 ....... 8-2 O-Ring ........................................ 313779-000 ......... 1....... 4-2
Bearing, Cup ............................... 313954-000 ......... 1 ....... 8-2 Relay .......................................... 309984-000 ......... 1....... 5-1
Bearing, Thrust ............................. 313943-000 ......... 1 ....... 8-2 Seal............................................ 169909................ 2....... 3-3
Breaker, Circuit............................. 301890-003 ......... 1 ....... 5-1 Seal............................................ 169910................ 1....... 3-3
Brush........................................... 313765-000 ......... 4 ....... 5-2 Seal............................................ 313736-000 ......... 1....... 4-2
Bushing ....................................... 312672-000 ......... 2 ....... 7-2 Seal............................................ 313756-000 ......... 1....... 5-2
Bushing ....................................... 313063-000 ......... 2 ....... 3-1 Spool, Flow Control ...................... 560-206/123 ....... 1....... 6-1
Connector, Battery (SB-175) (Black)............................................. Spring......................................... 167836................ 1....... 3-3
.................................................. 850-138-139/22 ... 1 ....... 5-1 Spring......................................... 167839................ 1....... 3-3
Connector, Battery (SB-175) (Blue) .. 49854-08 ............. 1 ....... 5-1 Spring......................................... 167840................ 1....... 3-3
Connector, Battery (SB-175) (Gray) . 49854-01 ............. 1 ....... 5-1 Spring......................................... 312855-001 ......... 1....... 3-1
Connector, Battery (SB-175) (Red)... 49854-04 ............. 1 ....... 5-1 Spring......................................... 313611-000 ......... 1....... 6-1
Connector, Battery (SB-175) (Yellow)............................................ Spring......................................... 313764-000 ......... 4....... 5-2
.................................................. 49854-03 ............. 1 ....... 5-1 Switch......................................... 308030-000 ......... 2....... 3-1
Contactor, Main .......................... 313066-000 ......... 1 ....... 5-1 Switch, Control (Cold Storage) ....... 20323-02 ............. 1....... 5-1
Disk ............................................ 313740-000 ......... 1 ....... 4-3 Switch, Control ............................ 20208-01 ............. 1....... 5-1
Fuse, 10 Amp, AC ........................ 313201-000 ......... 1 ....... 5-4 Switch, Horn................................ 171655................ 2....... 3-3
Fuse, 80 Amp, DC ........................ 313202-000 ......... 1 ....... 5-4 Switch, Key ................................. 302016-000 ......... 1....... 5-1
Horn ........................................... 310456-000 ......... 1 ....... 5-1 Tire, Drive Wheel (Rubber, Traction) 312678-005 ......... 1....... 4-4
Kit, Adaptor ................................. 313617-000 ......... 1 ....... 6-1 Valve, Release.............................. 560-206/129 ....... 1....... 6-1
Kit, Brush and Spring .................... 313694-000 ......... 1 ....... 5-3 Washer, Plastic ............................ 313879-001 ......... 1....... 3-1
Kit, Pump ..................................... 313615-000 ......... 1 ....... 6-1 Wheel......................................... 313945-000 ......... 1....... 8-2
Maintenance Tool, Programming).... 950-185/002........ 1 ....... 8-5 Wheel, Load (Poly, Black) .............. 939-353/047 ....... 1....... 7-2
Major Assemblies 2
5 6
4
RAYMOND 102XM
Finish Instructions 2
10
18
24
3 8
1 7
13 6
1023797_D2, 1026008-001, 1026011_BW, 1026065-001_BW, 313157-004_BW, 1026216-001_BW, 1066855_B, 1065246_A, 302402-000 SHT 1 OF 2
Finish Instructions 2
11
12
25
19
AU 2840
AS TO FIRE AND ELECTRIC
SHOCK HAZARD ONLY. 5
TYPE EE INDUSTRIAL TRUCK
NO.
BB
20
313172_L1 SHT 2 OF 2
9 10
5 7
3 6 4
0340-000, 1016708A-201B, 3540-100
19
18
21
20
4
10 22
3
12
10
11
8
7
16
1
17 12
15
14
13
W411-511
Handle Assembly 3
7 12
9
2
4 3
8 10
11
102XM
11 2
7
10
13 4
3
20
14
12 9
26
24
23
15
16
18
27 17 22
8 28 19
25
7
21 31
32
20
33
34
35
36
37
38
39
34
9
40
32
31
313053_E2 SHT 2 OF 2
Gearbox Installation 4
313168_D
22
21
20
19
18
17
16
15
14
1
2
3
4
13 5
12 7
11 4
10 8
9
OVERALL VIEW
1016708A-402
Brake Assembly 4
6
5
4
7
3
8
1016708A-403
2 3 4
1016708A-404
Electrical System 5
29
30
31
SEE DETAIL A
33 18 28
20
15
18
32
A
36
37
34 35
313170_U1 SHT 1 OF 2
Electrical System 5
12
16
14
11 10 3
8
2 4
17
24
9 5 32 33
13 6 25
26 27
DETAIL A
313144_G SHT 2 OF 2
7 8 29 31 10 9
15
14
30 13
6
12
11
5
DETAIL A
4
3
2
1 16
17
18
SEE DETAIL A 19
20
21
22
23
24
28
27
26
25
33
32
33
EE
1016708A-506A, B
1016708A-507
8 22 12 11
13
7
18
27
20
6
15
26
25 5
5
3
1
21
5 23
10 19
14
24
14
313823_F
17
14
6
15 4
16
10
3
7
3
2
313176_B_2
2 3 45 4
5
39
6
7
43 44 37
38
36 8
40 9 11
35 14
34 10
33 12
13
15
32
17
8
31 42
30 19
20
29
22
28 23
24
25
27 26 46
1016708A-601
Hydraulic Hose 6
5
3
4
8
1016708A-602
Cylinder Assembly 6
7 6
5
4
3
1016708A-603
18
10 16
2 15
6 3
17
13 21 20 7
21 14 12 18 9 5 8 7 1 19 4 21
313167_D
4
5
2
8
313065_D
1016708A-801
Caster Assembly 8
20
7
19 11
10
9
18
9
10 12
17
13
14
15
16
3560-100_A
313144_G2A SHT 1 OF 2
10
6
8
9
11
313144_G SHT 2 OF 2
4
1
3
2
1066855_B
Tools 8
2 3 1
1016708A-804B, C, D
Decal, Emergency Disconnect ................ 313939-001 ............2-7 Link, Left-Hand ..................................... 313188-002 ............ 7-4
Decal, No Riding ................................. 313152-001 ............2-7 Link, Right-Hand (Galvanized) ............... 313187-002 ............ 7-4
Decal, O/O Manual ............................ 314037-001 ............2-7 Link, Right-Hand(Galvanized) ................ 313188-003 ............ 7-4
Decal, Raymond .................................. 411-511/017...........2-7 Link, Right-Hand(Galvanized) ................ 313188-004 ............ 7-4
Decal, Raymond .................................. 411-511/115...........2-7 Link, Right-Hand .................................. 313187-001 ............ 7-3
Decal, Specification (Contact Technical Support) ......................2-7 Link, Right-Hand .................................. 313188-001 ............ 7-4
Decal, Steam Clean.............................. 302402-000 ............2-7 Link, Right-Hand .................................. 313188-002 ............ 7-4
Decal, Tag E ........................................ 1066855/001 .........2-7 Maintenance Tool, Programming ........... 950-185/002 ........ 8-12
Decal, Warning ................................... 313889-001 ..........5-11 Manager, Vehicle ................................ 167833-005 ............ 3-9
Decal, Warning ................................... 49443-00 ..............5-11 Motor Assembly, Pump ......................... 313621-000 ............ 5-9
Diode ................................................. 302319-000 ..........5-11 Motor Assembly, Pump ......................... 313621-000 ............ 6-3
Disconnect, Battery............................... 313151-000 ............2-7 Nut .................................................... 11261-05 .............. 5-11
Disk.................................................... 313740-000 ............4-6 Nut .................................................... 11261-11 ................ 3-3
Disk.................................................... 314356-000 ............4-6 Nut .................................................... 20997..................... 5-5
Display ............................................... 167832-003 ............3-9 Nut .................................................... 301654-008 ............ 8-9
Drive Unit and Motor Assembly.............. 312675-000 ............4-5 Nut .................................................... 301960-006 ............ 2-7
Drive Wheel Assembly.......................... 313054- ..................4-7 Nut .................................................... 301960-006 .......... 8-11
Field ................................................... 313752-000 ............5-7 Nut .................................................... 301960-008 ............ 7-4
Fitting, 90 Degree ................................ 49653-08 ................6-4 Nut .................................................... 301997-016 ............ 7-4
Fitting, Grease ..................................... 313980-000 ............8-5 Nut .................................................... 306154-010 ............ 8-9
Fitting, Grease ..................................... 840-033 ..................7-5 Nut .................................................... 310959-008 ............ 2-9
Frame, Carrier ..................................... 312847-002 ............7-3 Nut .................................................... 310959-008 ............ 5-5
Frame, Carrier ..................................... 312847-003 ............7-3 Nut .................................................... 313046-000 ............ 4-8
Fuse, 10 Amp, AC ............................... 313201-000 ..........5-11 Nut .................................................... 313750-000 ............ 5-7
Fuse, 80 Amp, DC ............................... 313202-000 ..........5-11 Nut .................................................... 313766-000 ............ 5-7
Gasket................................................ 167850 ...................3-9 Nut .................................................... 313947-000 ............ 8-5
Gasket................................................ 560-206/126...........6-3 Nut .................................................... 313952-000 ............ 8-5
Gear .................................................. 313781-000 ............4-5 Nut, Adjustment................................... 313620-000 ............ 6-3
Gear .................................................. 313783-000 ............4-5 Nut, Clip ............................................ 14851-04 .............. 5-11
Gear .................................................. 313790-000 ............4-5 Nut, Clip ............................................ 14851-05 .............. 5-11
Gear .................................................. 313792-000 ............4-5 Nut .................................................... 310959-008 ............ 6-4
Gear .................................................. 313792-000 ............5-7 O-Ring................................................ 313612-000 ............ 6-3
Grommet, Rubber................................. 11813-07 ..............5-11 O-Ring................................................ 313779-000 ............ 4-5
Grommet, Rubber................................. 313203-000 ..........5-11 O-Ring................................................ 314131-000 ............ 8-5
Grommet, Rubber................................. 850-138-139/06 ....5-13 Pad, Key............................................. 171660................... 3-5
Guard, Load Backrest, 48 in. ................ 313145-001 ............8-3 Pin (Cold Storage) ............................... 312651-003 ............ 7-4
Guard, Load Backrest, 60 in. ................ 313145-002 ............8-3 Pin (Cold Storage) ............................... 312651-004 ............ 7-4
Guard, Load Backrest, 72 in. ................ 313145-003 ............8-3 Pin (Cold Storage) ............................... 312651-005 ............ 7-4
Handle ............................................... 313052-000 ............3-9 Pin (Cold Storage) ............................... 312666-001 ............ 7-3
Harness .............................................. 1060003/001 .......8-11 Pin (Standard) ..................................... 312651-000 ............ 7-4
Harness .............................................. 313436-000 ............3-5 Pin (Standard) ..................................... 312651-001 ............ 7-4
Harness, Main ..................................... 1060005/001 .........5-5 Pin (Standard) ..................................... 312651-002 ............ 7-4
Holder, Fuse, 10 Amp .......................... 313320-000 ..........5-11 Pin (Standard) ..................................... 312666-000 ............ 7-3
Holder, Fuse, 80 Amp .......................... 313200-000 ..........5-11 Pin ..................................................... 313067-000 ............ 3-3
Horn................................................... 310456-000 ............5-5 Pin ..................................................... 313955-000 ............ 8-5
Hose .................................................. 313064-000 ............6-4 Pin, Load Wheel (Cold Storage) ............ 313185-000 ............ 7-5
Housing .............................................. 167822 ...................3-9 Pin, Load Wheel (Standard) .................. 312650-000 ............ 7-5
Housing .............................................. 167835 ...................3-9 Plate................................................... 313941-000 ............ 8-5
Housing .............................................. 313148-000 ............8-9 Plate................................................... 313942-000 ............ 8-5
Housing .............................................. 313553-000 ............6-5 Plate, Brush ......................................... 313763-000 ............ 5-7
Housing .............................................. 313957-000 ............8-5 Plate, Lower ........................................ 313633-000 ............ 3-5
Hub.................................................... 312895-000 ............4-8 Plate, Relay Bracket.............................. 1068112/001 ....... 8-11
Hub.................................................... 313739-000 ............4-6 Plate, Upper........................................ 313632-000 ............ 3-5
Hub.................................................... 313739-000 ............5-7 Plug ................................................... 313780-000 ............ 4-5
Insert, Blank ........................................ 171583 ...................3-9 Plug, Battery Connector ........................ 313199-000 .......... 5-11
Insert, Lift ............................................ 171585-002 ............3-9 Plug, Fill ............................................. 313785-000 ............ 4-5
Insert, Lower ........................................ 171585-001 ............3-9 Plunger ............................................... 313610-000 ............ 6-3
Isolator ............................................... 313753-000 ............5-7 Pump and Motor Assembly, Lift .............. 312679-000 ............ 6-3
Key ................................................... 313747-000 ............4-5 Rectifier .............................................. 313204-000 .......... 5-11
Key .................................................... 313747-000 ............5-7 Relay.................................................. 1068113/001 ....... 8-11
Key .................................................... 313758-000 ............5-7 Relay.................................................. 309984-000 ............ 5-5
Kit, Adaptor ........................................ 313617-000 ............6-3 Relief, Strain........................................ 302324-000 .......... 5-11
Kit, Brake Release Kit, Electric ............... 1069870/001 .......8-11 Relief, Strain........................................ 303714-000 ............ 8-9
Kit, Brush and Spring............................ 313694-000 ............5-9 Relief, Strain........................................ 313634-000 ............ 3-5
Kit, Pump ............................................ 313615-000 ............6-3 Relief, Strain........................................ 313660-000 ............ 8-9
Lifter, Battery Pack ................................ 300128-000 ..........8-12 Retainer, Cylinder ................................ 1069128/001 ......... 6-4
Link Assembly, Upper............................ 313186-001 ............7-4 Ring, Retainer...................................... 313746-000 ............ 4-5
Link, Left-Hand .................................... 313188-001 ............7-4 Ring, Retainer...................................... 313746-000 ............ 4-6
Switch, Key ......................................... 302016-000 ............5-5 Washer, Lock ...................................... 161418................... 5-5
Switch, Rocker ..................................... 305493-000 ............5-5 Washer, Lock ...................................... 313593-000 ............ 6-3
Tab, 45 degrees .................................. 310906-000 ............6-3 Washer, Lock ...................................... 313769-000 ............ 5-7
Tack, Metal ......................................... 49663-00 ................2-7 Washer, Lock ...................................... 313788-000 ............ 4-5
Terminal .............................................. 313748-000 ............5-7 Washer, Lock ...................................... 314065-008 ............ 2-9
Tiller ................................................... 1066425/001 .........3-5 Washer, Lock ...................................... 850-137-414/12.... 5-13
Tire, Drive Wheel (Lugged).................... 312678-006 ............4-8 Washer, Plastic.................................... 313879-001 ............ 3-3
Tire, Drive Wheel (Poly, Red) ................. 312678-002 ............4-7 Washer, Thrust .................................... 313944-000 ............ 8-5
Tire, Drive Wheel (Rubber, Black, Smooth)................................... Weldment, Bumper .............................. 313070-000 ............ 2-9
.......................................................... 312678-000 ............4-7 Weldment, Bumper .............................. 313070-001 ............ 2-9
Tire, Drive Wheel (Rubber, Non-marking) 312678-004 ............4-7 Weldment, Support, Battery .................. 313825-001 .......... 5-11
Tire, Drive Wheel (Rubber, Traction) ....... 312678-005 ............4-7 Weldment, Tray, Upper Left-Hand........... 313833-001 .......... 5-11
Tire, Drive Wheel (Vulkollan, Crowned) .. 312678-003 ............4-7 Weldment, Tray, Upper Right-Hand ........ 313832-001 .......... 5-11
Tool, Service Instrument (CAN)............... 156263BT..............8-12 Wheel Assembly, Drive (Lugged) ........... 313054-007 ............ 4-7
Trail, Fork Assembly (Galvanized) .......... 313065-003 ............7-5 Wheel Assembly, Drive (Poly, Black)....... 313054-002 ............ 4-7
Trail, Fork Assembly ............................. 313065-001 ............7-5 Wheel Assembly, Drive (Poly, Red)......... 313054-003 ............ 4-7
Transformer ......................................... 302328-000 ..........5-11 Wheel Assembly, Drive (Rubber, Non-marking)..............................
Tray, Cord........................................... 1023921/001 .......5-11 ......................................................... 313054-005 ............ 4-7
Valve, Release ..................................... 560-206/129...........6-3 Wheel Assembly, Drive (Rubber, Smooth Black).............................
Vent.................................................... 313786-000 ............4-5 ......................................................... 313054-001 ............ 4-7
Washer............................................... 11936-08 ................3-3 Wheel Assembly, Drive (Rubber, Traction).....................................
Washer............................................... 171710 ...................3-9 ......................................................... 313054-006 ............ 4-7
Washer............................................... 29975 .....................6-4 Wheel Assembly, Drive (Vulkollan, Crowned)................................
Washer............................................... 313751-000 ............5-7 ......................................................... 313054-004 ............ 4-7
Washer............................................... 313772-000 ............5-7 Wheel ................................................ 313945-000 ............ 8-5
Washer............................................... 850-138-139/12 ....5-13 Wheel, Load (Poly, Black) ..................... 939-353/047 .......... 7-5
Washer, Flat ........................................ 11016-02 ..............5-11 Wheel, Load (Poly, Red) ....................... 939-353/265 .......... 7-5
Washer, Flat ........................................ 313592-000 ............6-3 Wheel, Load (Poly, Tan) ........................ 939-353/266 .......... 7-5
Washer, Flat ........................................ 313946-000 ............8-5 Wire, AC Plug..................................... 302329-000 .......... 5-11
Washer, Lock....................................... 11072-14 ................3-3
313060-001 ............. Clip, Cover ........................................2-7 313162-026..............Rod Assembly, Pull (Long Battery Box)..........
313060-003 ............. Clip, Cover ........................................2-7 ................................(Galvanized) ...................................... 7-3
313063-000 ............. Bushing..............................................3-3 313162-027..............Rod Assembly, Pull (Long Battery Box)..........
313064-000 ............. Hose..................................................6-4 ................................(Galvanized) ...................................... 7-3
313065-001 ............. Trail, Fork Assembly ............................7-5 313162-028..............Rod Assembly, Pull (Long Battery Box)..........
313065-003 ............. Trail, Fork Assembly (Galvanized) .........7-5 ................................(Galvanized) ...................................... 7-3
313066-000 ............. Contactor, Main .................................5-5 313163-000..............Clip, Cover ........................................ 2-7
313067-000 ............. Pin ....................................................3-3 313176-002..............Battery Pack, Maintenance Free.......... 5-13
313068-000 ............. Clip ...................................................3-3 313182-002..............Cover Assembly.................................. 2-7
313070-000 ............. Weldment, Bumper ..............................2-9 313182-004..............Cover Assembly.................................. 2-7
313070-001 ............. Weldment, Bumper ..............................2-9 313183-001..............Bracket, Lift Limit ................................. 7-4
313088-000 ............. Sleeve................................................3-3 313184-000..............Bar, Bus ............................................. 5-5
313145-001 ............. Guard, Load Backrest, 48 in.................8-3 313185-000..............Pin, Load Wheel (Cold Storage) ........... 7-5
313145-002 ............. Guard, Load Backrest, 60 in.................8-3 313186-001..............Link Assembly, Upper .......................... 7-4
313145-003 ............. Guard, Load Backrest, 72 in.................8-3 313187-001..............Link, Right-Hand.................................. 7-3
313148-000 ............. Housing .............................................8-9 313187-002..............Link, Right-Hand (Galvanized) .............. 7-4
313150-000 ............. Cover ................................................8-9 313188-001..............Link, Left-Hand .................................... 7-4
313151-000 ............. Disconnect, Battery..............................2-7 313188-002..............Link, Right-Hand.................................. 7-4
313152-001 ............. Decal, No Riding ................................2-7 313188-003..............Link, Right-Hand (Galvanized) .............. 7-4
313159-001 ............. Decal, Emergency Disconnect ...............2-7 313188-004..............Link, Right-Hand (Galvanized) .............. 7-4
313160-001 ............. Bracket, Mounting, ON/OFF..................... 313198-000..............Control, ET80, 24 Volt, DC ................ 5-11
................................ (Without Key Hole) ..............................5-5 313199-000..............Plug, Battery Connector ..................... 5-11
313160-002 ............. Bracket, Mounting, ON/OFF..................... 313200-000..............Holder, Fuse, 80 Amp ....................... 5-11
................................ (With Key Hole) ..................................5-5 313201-000..............Fuse, 10 Amp, AC ............................ 5-11
313162-001 ............. Rod Assembly, Pull................................... 313202-000..............Fuse, 80 Amp, DC ............................ 5-11
................................ (Standard Battery Box) .........................7-3 313203-000..............Grommet, Rubber ............................. 5-11
313162-002 ............. Rod Assembly, Pull................................... 313204-000..............Rectifier ........................................... 5-11
................................ (Standard Battery Box) .........................7-3 313205-000..............Strap ............................................... 5-11
313162-003 ............. Rod Assembly, Pull................................... 313225-003..............Cable Assembly, Negative ................... 5-5
................................ (Standard Battery Box) .........................7-3 313225-004..............Assembly, Cable ............................... 5-11
313162-004 ............. Rod Assembly, Pull................................... 313225-005..............Assembly, Cable ............................... 5-11
................................ (Standard Battery Box) .........................7-3 313225-008..............Cable Assembly, Positive ..................... 5-5
313162-005 ............. Rod Assembly, Pull................................... 313320-000..............Holder, Fuse, 10 Amp ....................... 5-11
................................ (Standard Battery Box) .........................7-3 313436-000..............Harness ............................................. 3-5
313162-006 ............. Rod Assembly, Pull................................... 313494-000..............Block, Skid Shoe................................. 2-9
................................ (Standard Battery Box) .........................7-3 313495-000..............Bracket, Skid ...................................... 2-9
313162-007 ............. Rod Assembly, Pull................................... 313495-001..............Bracket, Skid ...................................... 2-9
................................ (Standard Battery Box) .........................7-3 313546-000..............Cushion ............................................. 3-3
313162-008 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313547-000..............Clamp, Wire ...................................... 3-3
313162-009 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313553-000..............Housing............................................. 6-5
313162-010 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313557-000..............Assembly, Cylinder ............................. 6-5
313162-011 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313595-000..............Coupler ............................................. 6-3
313162-012 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313609-000..............Seat, Relief......................................... 6-3
313162-013 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313610-000..............Plunger .............................................. 6-3
313162-014 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313611-000..............Spring ............................................... 6-3
313162-015 ............. Rod Assembly, Pull (Standard Battery Box)... 313612-000..............O-Ring............................................... 6-3
................................ (Galvanized) ......................................7-3 313613-000..............Cap .................................................. 6-3
313162-016 ............. Rod Assembly, Pull (Standard Battery Box)... 313615-000..............Kit, Pump ........................................... 6-3
................................ (Galvanized) ......................................7-3 313616-000..............Kit, Relief Valve................................... 6-3
313162-017 ............. Rod Assembly, Pull (Standard Battery Box)... 313617-000..............Kit, Adaptor ....................................... 6-3
................................ (Galvanized) ......................................7-3 313618-000..............Kit, Solenoid ...................................... 6-3
313162-018 ............. Rod Assembly, Pull (Standard Battery Box)... 313619-000..............Kit, Reservoir ...................................... 6-3
................................ (Galvanized) ......................................7-3 313621-000..............Motor Assembly, Pump ........................ 5-9
313162-019 ............. Rod Assembly, Pull (Standard Battery Box)... 313621-000..............Motor Assembly, Pump ........................ 6-3
................................ (Galvanized) ......................................7-3 313632-000..............Plate, Upper ....................................... 3-5
313162-020 ............. Rod Assembly, Pull (Standard Battery Box)... 313633-000..............Plate, Lower ....................................... 3-5
................................ (Galvanized) ......................................7-3 313634-000..............Relief, Strain....................................... 3-5
313162-021 ............. Rod Assembly, Pull (Standard Battery Box)... 313649-000..............Cable ................................................ 5-5
................................ (Galvanized) ......................................7-3 313649-004..............Cable ................................................ 5-5
313162-022 ............. Rod Assembly, Pull (Long Battery Box)......... 313649-005..............Assembly, Cable ............................... 5-11
................................ (Galvanized) ......................................7-3 313660-000..............Relief, Strain....................................... 8-9
313162-023 ............. Rod Assembly, Pull (Long Battery Box)......... 313694-000..............Kit, Brush and Spring .......................... 5-9
................................ (Galvanized) ......................................7-3 313695-000..............Bearing ............................................. 5-9
313162-024 ............. Rod Assembly, Pull (Long Battery Box)......... 313729-001..............Assembly, Caster ................................ 2-9
................................ (Galvanized) ......................................7-3 313729-001..............Assembly, Caster ................................ 8-5
313162-025 ............. Rod Assembly, Pull (Long Battery Box)......... 313734-000..............Stud .................................................. 4-5
................................ (Galvanized) ......................................7-3 313735-000..............Axle .................................................. 4-5
313736-000..............Seal .................................................. 4-5