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Manual Partes Raymond Pallet O.C.

The document is a parts catalog for the Model 102XM Walkie Pallet Truck, detailing various sections including general information, finish and accessories, steering and controls, drive and brake, electrical systems, hydraulic components, mast, and options/kits. It provides guidance on how to use the catalog for ordering parts, with instructions for both known and unknown part numbers. The publication was revised on September 23, 2008, and includes a revision history and page record.

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0% found this document useful (0 votes)
235 views90 pages

Manual Partes Raymond Pallet O.C.

The document is a parts catalog for the Model 102XM Walkie Pallet Truck, detailing various sections including general information, finish and accessories, steering and controls, drive and brake, electrical systems, hydraulic components, mast, and options/kits. It provides guidance on how to use the catalog for ordering parts, with instructions for both known and unknown part numbers. The publication was revised on September 23, 2008, and includes a revision history and page record.

Uploaded by

ventastecni2
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

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Parts Catalog
Model 102XM Walkie Pallet Truck

Model Serial Number


102XM 00500 and Up

Publication 1016708B Revised 23 Sept. 2008


Replaces
Publication 1016708A Issued: 14 Nov. 2008
©2008 The Raymond Corporation.
Walkie Pallet Truck - Model 102XM - Table of Contents

Table of Contents

SECTION 1 General Information


To Our Customer ................................................................................................................................ 1-2
How To Use Parts Catalog - If Part Number Not Known........................................................................... 1-3
How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4
Major Sections ................................................................................................................................... 1-6
Recommended Spare Parts List ............................................................................................................. 1-7
Hardware Parts List ............................................................................................................................. 1-8

SECTION 2 Finish and Accessories


Major Assemblies ............................................................................................................................... 2-3
Finish Instructions ................................................................................................................................ 2-5
Bumper and Skid Assembly.................................................................................................................. 2-8

SECTION 3 Steering and Controls


Handle Mount Assembly...................................................................................................................... 3-2
Handle Assembly................................................................................................................................ 3-4
Control Head Assembly....................................................................................................................... 3-7

SECTION 4 Drive and Brake


Gearbox Installation............................................................................................................................ 4-3
Drive Unit and Motor Assembly ............................................................................................................ 4-4
Brake Assembly .................................................................................................................................. 4-6
Drive Wheel Assembly ........................................................................................................................ 4-7

SECTION 5 Electrical Systems and Components


Electrical System ................................................................................................................................. 5-3
Drive Motor Assembly ......................................................................................................................... 5-6
Pump Motor Assembly......................................................................................................................... 5-9
Battery Pack Assembly, Wet............................................................................................................... 5-10
Maintenance Free Battery Pack........................................................................................................... 5-12

SECTION 6 Hydraulic Components


Lift Pump and Motor Assembly.............................................................................................................. 6-2
Hydraulic Hose .................................................................................................................................. 6-4
Cylinder Assembly .............................................................................................................................. 6-5

SECTION 7 Mast
Fork Final Assembly ............................................................................................................................ 7-2
Load Wheel Assembly......................................................................................................................... 7-5

1016708, Revised 9/23/2008 i


Walkie Pallet Truck - Model 102XM - Table of Contents

SECTION 8 Options/Kits
Removable Load Backrest .................................................................................................................... 8-3
Caster Assembly................................................................................................................................. 8-4
Electrically Enclosed (EE) Covers and Static Strap ................................................................................... 8-7
Electric Brake Release Option ............................................................................................................ 8-10
Tools............................................................................................................................................... 8-12

Alphabetical Parts Index Numerical Parts Index

ii 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Page Revision Record

Page Revision Record

This section is a record of all revised pages Document Revision History


in this manual. Whenever a page is revised,
this section is updated and included in the 1016708A Issued: 11/14/2003
revision package. 1016708B Revised: 9/23/2008

Pages are revised due to technical and non- List of Revised Pages
technical changes described as follows:
• Technical changes – These changes are Front Cover Revised: 9/23/2008
identified by a vertical line (change bar)
i and ii Revised: 9/23/2008
in the left margin next to the change.
Pages affected by technical changes are iii and iv Revised: 9/23/2008

identified with “Page Revised: 1-1 Through 1-8 Revised: 9/23/2008


Mo/Day/Yr” in the footer. These pages 2-1 Through 2-10 Revised: 9/23/2008
are also available on the Raymond iNet.
3-1 Through 3-10 Revised: 9/23/2008
• Non-technical changes – These changes
consist of typographical and grammatical 4-1 Through 4-8 Revised: 9/23/2008
corrections, paragraph renumbering, rep- 5-1 Through 5-14 Revised: 9/23/2008
agination, standard text updates, and so
6-1 Through 6-6 Revised: 9/23/2008
on. Non-technical changes are not identi-
fied with a change bar, however, affected 7-1 Through 7-6 Revised: 9/23/2008

pages are identified with “Page Revised: 8-1 Through 8-12 Revised: 9/23/2008
Mo/Day/Year” in the footer. A-1 Through A-4 Revised: 9/23/2008

B-1 Through B-4 Revised: 9/23/2008

Back Cover Revised: 9/23/2008

1016708, Revised 9/23/2008 iii


Walkie Pallet Truck - Model 102XM - Page Revision Record

iv 1016708, Revised 9/23/2008


SECTION 1 General Information

To Our Customer ................................................................................................................................................. 1-2


How To Use Parts Catalog - If Part Number Not Known ............................................................................................ 1-3
How To Use Parts Catalog - If Part Number Is Known ............................................................................................... 1-4
Major Sections .................................................................................................................................................... 1-6
Recommended Spare Parts List............................................................................................................................... 1-7
Hardware Parts List .............................................................................................................................................. 1-8

1016708, Revised 9/23/2008 1-1


Walkie Pallet Truck - Model 102XM - General Information
To Our Customer

To Our Customer 1

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts


In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number

Using This Catalog


This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the
Catalog to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension
speed, fork carriages, color and size of tires, guide wheel specs, etc.

Technical Assistance For Authorized Raymond Dealers Only


Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.
For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

1-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - General Information
How To Use Parts Catalog - If Part Number Not Known

How To Use Parts Catalog - If Part Number Not Known 1

Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST

SECTION 6
HYDRAULIC
COMPONENTS

DO THIS

SECTION 3
STEERING AND
CONTROLS

1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly SYSTEMS
- 271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND

2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS


in the applicable Section.
1-3

Frame Assembly - DS/DT

7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13

31
4-1
2

9
8

37 36 39
40

3. 38
3

Refer to the PAGE NUMBER


1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A

selected from the TABLE OF CONTENTS. 5 828-005-691/001


(consists of items 36 through 40)
Roller Assembly
(consists of items 36 through 40)
B

Locate the desired part


5 828-005-691/002 Roller Assembly C
(consists of items 36 through 40)
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S

and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment

4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G

Refer to the corresponding PART LIST. Use the FIGURE


1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P

& ITEM NO. to find the Part Number, Description, etc.


29 1 828-004-683 Bracket, SMARTi H, L, N, P
30 1 828-004-682 Clamp, ODI F, G, K, M
31 1 154-009-117/001 Static Strap, Insulated
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS
B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare

List 2-2: Frame Assembly - DS/DT

2-7

1016708, Revised 9/23/2008 Top of Section 1-3


Walkie Pallet Truck - Model 102XM - General Information
How To Use Parts Catalog - If Part Number Is Known

How To Use Parts Catalog - If Part Number Is Known 1

IF THE PART NUMBER IS KNOWN


APPENDIX B Numerical Parts List

DO THIS 024-296-290/260 ..... Cable Assembly ................................. 5-15


024-296-420/261 ..... Cable Assembly ................................. 5-15
411-773 .................... Decal, No Riding, Bilingual ..................2-7
411-789 .................... Decal, Warning....................................2-7
024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11

1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3

INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3

number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
(consists of items 36 through 40)
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R

2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25

5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13

2-7
31
2

123-456-789
9
8

37 36 39
40

3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.

Figure 2-2: Frame Assembly - DS/DT

2-1

1-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - General Information
How To Use Parts Catalog - If Part Number Is Known

1016708, Revised 9/23/2008 Top of Section 1-5


Walkie Pallet Truck - Model 102XM - General Information
Major Sections

Major Sections 1

Figure 1-1: Major Sections

Section 5
Electrical Systems Section 3
and Components Steering and Controls

Section 6 Section 7
Hydraulic Components Mast

Section 2 Section 4
Finish and Accessories Drive and Brake

RAYMOND 102XM

1-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - General Information
Recommended Spare Parts List

Recommended Spare Parts List 1

Description Part No. Qty. Page Description Part No. Qty. Page
Bearing ....................................... 313958-000 ......... 2 ....... 8-2 O-Ring ........................................ 313612-000 ......... 1....... 6-1
Bearing, Cone.............................. 313956-000 ......... 1 ....... 8-2 O-Ring ........................................ 313779-000 ......... 1....... 4-2
Bearing, Cup ............................... 313954-000 ......... 1 ....... 8-2 Relay .......................................... 309984-000 ......... 1....... 5-1
Bearing, Thrust ............................. 313943-000 ......... 1 ....... 8-2 Seal............................................ 169909................ 2....... 3-3
Breaker, Circuit............................. 301890-003 ......... 1 ....... 5-1 Seal............................................ 169910................ 1....... 3-3
Brush........................................... 313765-000 ......... 4 ....... 5-2 Seal............................................ 313736-000 ......... 1....... 4-2
Bushing ....................................... 312672-000 ......... 2 ....... 7-2 Seal............................................ 313756-000 ......... 1....... 5-2
Bushing ....................................... 313063-000 ......... 2 ....... 3-1 Spool, Flow Control ...................... 560-206/123 ....... 1....... 6-1
Connector, Battery (SB-175) (Black)............................................. Spring......................................... 167836................ 1....... 3-3
.................................................. 850-138-139/22 ... 1 ....... 5-1 Spring......................................... 167839................ 1....... 3-3
Connector, Battery (SB-175) (Blue) .. 49854-08 ............. 1 ....... 5-1 Spring......................................... 167840................ 1....... 3-3
Connector, Battery (SB-175) (Gray) . 49854-01 ............. 1 ....... 5-1 Spring......................................... 312855-001 ......... 1....... 3-1
Connector, Battery (SB-175) (Red)... 49854-04 ............. 1 ....... 5-1 Spring......................................... 313611-000 ......... 1....... 6-1
Connector, Battery (SB-175) (Yellow)............................................ Spring......................................... 313764-000 ......... 4....... 5-2
.................................................. 49854-03 ............. 1 ....... 5-1 Switch......................................... 308030-000 ......... 2....... 3-1
Contactor, Main .......................... 313066-000 ......... 1 ....... 5-1 Switch, Control (Cold Storage) ....... 20323-02 ............. 1....... 5-1
Disk ............................................ 313740-000 ......... 1 ....... 4-3 Switch, Control ............................ 20208-01 ............. 1....... 5-1
Fuse, 10 Amp, AC ........................ 313201-000 ......... 1 ....... 5-4 Switch, Horn................................ 171655................ 2....... 3-3
Fuse, 80 Amp, DC ........................ 313202-000 ......... 1 ....... 5-4 Switch, Key ................................. 302016-000 ......... 1....... 5-1
Horn ........................................... 310456-000 ......... 1 ....... 5-1 Tire, Drive Wheel (Rubber, Traction) 312678-005 ......... 1....... 4-4
Kit, Adaptor ................................. 313617-000 ......... 1 ....... 6-1 Valve, Release.............................. 560-206/129 ....... 1....... 6-1
Kit, Brush and Spring .................... 313694-000 ......... 1 ....... 5-3 Washer, Plastic ............................ 313879-001 ......... 1....... 3-1
Kit, Pump ..................................... 313615-000 ......... 1 ....... 6-1 Wheel......................................... 313945-000 ......... 1....... 8-2
Maintenance Tool, Programming).... 950-185/002........ 1 ....... 8-5 Wheel, Load (Poly, Black) .............. 939-353/047 ....... 1....... 7-2

1016708, Revised 9/23/2008 Top of Section 1-7


Walkie Pallet Truck - Model 102XM - General Information
Hardware Parts List

Hardware Parts List 1

Description Part No. Qty. Description Part No. Qty.


Bolt .................................................... 301652-016 .............. 2 Screw................................................. 301826-016 ...............5
Bolt .................................................... 301652-025 .............. 8 Screw................................................. 301826-020 ...............4
Bolt .................................................... 301836-000 .............. 4 Screw................................................. 301826-030 ...............2
Bolt .................................................... 301951-035 .............. 2 Screw................................................. 301827-016 ...............1
Bolt .................................................... 303009-016 .............. 2 Screw................................................. 301921-010 ...............4
Bolt .................................................... 303009-040 .............. 2 Screw................................................. 301955-025 .............10
Bolt .................................................... 314017-012 .............. 1 Screw................................................. 301955-055 ...............1
Bolt .................................................... 850-138-139/10 ........ 1 Screw................................................. 301955-075 ...............2
Nut .................................................... 11261-05 .................. 8 Screw................................................. 302244-016 ...............2
Nut .................................................... 11261-11 .................. 4 Screw................................................. 302811-010 ...............3
Nut .................................................... 20997 ....................... 6 Screw................................................. 302811-020 ...............1
Nut .................................................... 301654-008 .............. 1 Screw................................................. 312560-012 ...............2
Nut .................................................... 301960-006 .............. 4 Screw................................................. 313594-000 ...............2
Nut .................................................... 301960-008 .............. 2 Screw................................................. 313742-000 ...............3
Nut .................................................... 301997-016 .............. 2 Screw................................................. 313749-000 ...............2
Nut .................................................... 306154-010 .............. 1 Screw................................................. 313761-000 ...............2
Nut .................................................... 310959-008 ............ 13 Screw................................................. 313770-000 ...............4
Nut .................................................... 313046-000 .............. 5 Screw................................................. 313787-000 ...............9
Nut .................................................... 313750-000 .............. 6 Screw................................................. 313948-000 ...............1
Nut .................................................... 313766-000 .............. 2 Screw................................................. 313951-000 ...............1
Nut .................................................... 313947-000 .............. 1 Screw................................................. 49388-02 ...................4
Nut .................................................... 313952-000 .............. 1 Screw................................................. 7-710-008/025...........6
Nut, Adjustment ................................... 313620-000 .............. 1 Screw................................................. 939-353/278 .............1
Nut, Clip............................................. 14851-04 .................. 2 Screw................................................. 25497........................6
Nut, Clip............................................. 14851-05 .................. 1 Screw, M6 x 20 .................................. 313773-000 ...............6
Nut .................................................... 310959-008 .............. 1 Screw, M6 x 30 .................................. 313774-000 ...............2
Screw ................................................. 1031785/001 ........... 2 Screw, Set, Locking .............................. 301740-001 ...............2
Screw ................................................. 11176-22 .................. 2 Screw, Set, Locking .............................. 301740-003 ...............7
Screw ................................................. 171705 ..................... 2 Washer .............................................. 11936-08 ...................2
Screw ................................................. 171706 ..................... 2 Washer .............................................. 171710......................2
Screw ................................................. 171707 ..................... 3 Washer .............................................. 29975........................1
Screw ................................................. 171708 ..................... 2 Washer .............................................. 313751-000 .............12
Screw ................................................. 171709 ..................... 1 Washer .............................................. 313772-000 ...............8
Screw ................................................. 171711 ..................... 4 Washer .............................................. 850-138-139/12.........1
Screw ................................................. 171712 ..................... 2 Washer, Flat........................................ 11016-02 ...................8
Screw ................................................. 171713 ..................... 2 Washer, Flat........................................ 313592-000 ...............4
Screw ................................................. 20351 ....................... 2 Washer, Flat........................................ 313946-000 ...............2
Screw ................................................. 21159 ....................... 3 Washer, Lock ...................................... 11072-14 ...................4
Screw ................................................. 21976 ....................... 4 Washer, Lock ...................................... 161418......................6
Screw ................................................. 22337 ....................... 1 Washer, Lock ...................................... 313593-000 ...............2
Screw ................................................. 29544 ....................... 2 Washer, Lock ...................................... 313769-000 ...............4
Screw ................................................. 301825-008 .............. 2 Washer, Lock ...................................... 313788-000 ...............9
Screw ................................................. 301825-012 .............. 2 Washer, Lock ...................................... 314065-008 ...............6
Screw ................................................. 301826-012 .............. 2 Washer, Lock ...................................... 850-137-414/12.........1
Screw ................................................. 301826-016 ............ 18 Washer, Thrust .................................... 313944-000 ...............2

1-8 Top of Section 1016708, Revised 9/23/2008


SECTION 2 Finish and Accessories

Major Assemblies ................................................................................................................................................ 2-3


Finish Instructions ................................................................................................................................................. 2-5
Bumper and Skid Assembly ................................................................................................................................... 2-8

1016708, Revised 9/23/2008 2-1


Walkie Pallet Truck - Model 102XM - Finish and Accessories

2-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Major Assemblies

Major Assemblies 2

Figure 2-1: Major Assemblies

5 6
4

RAYMOND 102XM

List 2-1: Major Assemblies


FIGURE 2-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 Ref. Control Head Assembly (See Figure 3-3a.)
2 Ref. Drive Unit and Motor Assembly (See Figure 4-2.)
3 Ref. Electrical System (See Figure 5-1a.)
4 Ref. Drive Motor Assembly (See Figure 5-2.)
5 Ref. Lift Pump Assembly (See Figure 6-1.)
6 Ref. Fork Final Assembly (See Figure 7-1.)

1016708, Revised 9/23/2008 Top of Section 2-3


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Major Assemblies

2-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Finish Instructions

Finish Instructions 2

Figure 2-2a: Finish Instructions

10
18

24

AS TO FIRE AND ELECTRIC SHOCK HAZARDS ONLY


TYPE E INDUSTRIAL TRUCK.
205A

3 8

1 7

13 6

Do not connect charger


to truck connector.

1023797_D2, 1026008-001, 1026011_BW, 1026065-001_BW, 313157-004_BW, 1026216-001_BW, 1066855_B, 1065246_A, 302402-000 SHT 1 OF 2

1016708, Revised 9/23/2008 Top of Section 2-5


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Finish Instructions

Finish Instructions 2

Figure 2-2b: Finish Instructions

11

12

25

19
AU 2840
AS TO FIRE AND ELECTRIC
SHOCK HAZARD ONLY. 5
TYPE EE INDUSTRIAL TRUCK

NO.
BB

20

313172_L1 SHT 2 OF 2

2-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Finish Instructions

List 2-2: Finish Instructions


FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 313182-002 Cover Assembly
2 1 313182-004 Cover Assembly A
3 1 313151-000 Disconnect, Battery
4 2 313163-000 Clip, Cover
5 2 411-511/017 Decal, Raymond
2 411-511/115 Decal, Raymond A
6 1 313060-001 Clip, Cover, Lower
2 313060-003 Clip, Cover (Not Shown) A
7 1 312669-001 Decal, Warning
1 312862-001 Decal, Warning B
8 1 313152-001 Decal, No Riding
9 1 313159-001 Decal, Emergency Disconnect
1 313939-001 Decal, Emergency Disconnect B
10 1 314037-001 Decal, Owner/Operator Manual
11 2 301951-035 Bolt
12 2 301960-006 Nut
13 2 312560-012 Screw
18 1 1066855/001 Decal, Tag "E"
19 1 Ref. Decal, Specification (Contact Technical Support)
20 1 29407-00 Decal, "EE"
21 AR 49663-00 Tack, Metal (Not Shown)
24 1 302402-000 Decal, Steam Clean
25 1 301826-016 Screw
26 4 49443-01 Rivet, Pop (Not Shown)
A= Galvanized
B= Bilingual

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 2-7


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Bumper and Skid Assembly

Bumper and Skid Assembly 2

Figure 2-3: Bumper and Skid Assembly

9 10

5 7

3 6 4
0340-000, 1016708A-201B, 3540-100

2-8 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Bumper and Skid Assembly

List 2-3: Bumper and Skid Assembly


FIGURE 2-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 313070-001 Weldment, Bumper A
1 313070-000 Weldment, Bumper
2 2 20351 Screw
3 2 21159 Screw
4 8 310959-008 Nut
5 1 313494-000 Block, Skid Shoe
6 1 313495-001 Bracket, Skid A
1 313495-000 Bracket, Skid
7 2 313729-001 Assembly, Caster (See Figure 8-2.)
8 8 301652-025 Bolt
9 6 314065-008 Washer, Lock
10 6 7-710-008/025 Screw
A= Galvanized

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 2-9


Walkie Pallet Truck - Model 102XM - Finish and Accessories
Bumper and Skid Assembly

2-10 Top of Section 1016708, Revised 9/23/2008


SECTION 3 Steering and Controls

Handle Mount Assembly ....................................................................................................................................... 3-2


Handle Assembly ................................................................................................................................................. 3-4
Control Head Assembly ........................................................................................................................................ 3-7

1016708, Revised 9/23/2008 3-1


Walkie Pallet Truck - Model 102XM - Steering and Controls
Handle Mount Assembly

Handle Mount Assembly 3

Figure 3-1: Handle Mount Assembly

19

18

21

20

4
10 22
3

12
10

11
8

7
16
1
17 12

15

14
13

W411-511

3-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Steering and Controls
Handle Mount Assembly

List 3-1: Handle Mount Assembly


FIGURE 3-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 312855-001 Spring R
2 1 313048-000 Bracket, Mounting, Stem
3 2 313063-000 Bushing R
4 1 313067-000 Pin
5 1 313088-000 Sleeve
7 1 313547-000 Clamp, Wire
8 1 313879-001 Washer, Plastic R
9 1 Ref. Handle Assembly (See Figure 3-2.)
10 2 11936-08 Washer
11 1 301740-001 Screw, Set, Locking
12 3 302811-010 Screw
13 1 1066427/001 Bracket, Mount, Switch
14 2 308030-000 Switch R
15 4 11072-14 Washer, Lock
16 4 11261-11 Nut
17 4 49388-02 Screw
18 1 313546-000 Cushion
19 1 314017-012 Bolt
20 2 301955-075 Screw
21 1 301955-055 Screw
22 1 313068-000 Clip
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 3-3


Walkie Pallet Truck - Model 102XM - Steering and Controls
Handle Assembly

Handle Assembly 3

Figure 3-2: Handle Assembly

7 12

9
2

4 3
8 10

11

102XM

3-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Steering and Controls
Handle Assembly

List 3-2: Handle Assembly


FIGURE 3-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 4 21976 Screw
2 2 171705 Screw
3 2 171706 Screw
4 1 171709 Screw
5 1 Ref. Control Head Assembly (See Figure 3-3a.)
6 1 1066425/001 Tiller
7 1 171659 Cover, Hood A
8 1 313436-000 Harness
9 1 313632-000 Plate, Upper
10 1 313633-000 Plate, Lower
11 1 313634-000 Relief, Strain
12 1 171660 Pad, Key
A= Without Keypad

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 3-5


Walkie Pallet Truck - Model 102XM - Steering and Controls
Handle Assembly

3-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Steering and Controls
Control Head Assembly

Control Head Assembly 3

Figure 3-3a: Control Head Assembly

11 2

7
10

13 4

3
20
14

12 9

313053_E1, 313053_E3 SHT 1 OF 2

1016708, Revised 9/23/2008 Top of Section 3-7


Walkie Pallet Truck - Model 102XM - Steering and Controls
Control Head Assembly

Control Head Assembly 3

Figure 3-3b: Control Head Assembly

26
24
23
15

16
18

27 17 22
8 28 19

25

7
21 31
32

20
33

34

35
36

37

38
39

34
9
40
32
31

313053_E2 SHT 2 OF 2

3-8 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Steering and Controls
Control Head Assembly

List 3-3: Control Head Assembly


FIGURE 3-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
2 2 171583 Insert, Blank
3 1 171585-001 Insert, Lower
4 1 171585-002 Insert, Lift
5 1 313052-000 Handle
6 1 167822 Housing
7 1 171665 Button, No Function
8 1 171666 Button, Lift/Lower
9 1 313051-000 Wheel Assembly, Thumb (includes: items 31 thru 40)
10 1 169910 Seal R
11 1 167823 Cap, Transparent
12 2 171655 Switch, Horn R
13 1 167847 Button, Horn, Right-Hand
14 1 167848 Button, Horn, Left-Hand
15 1 167832-003 Display
16 1 167833-005 Manager, Vehicle
17 2 169909 Seal R
18 1 167835 Housing
19 1 167839 Spring R
20 1 1036419/001 Button, Reverser
21 1 167836 Spring R
22 1 167850 Gasket
23 2 171734 Cable Tie
24 2 171662 Cable Tie
25 3 171707 Screw
26 2 171713 Screw
27 2 171712 Screw
28 4 171711 Screw
31 2 171708 Screw
32 2 171710 Washer
33 1 313049-000 Rocker, Right-Hand
34 2 167846 Bearing
35 1 167830 Stop
36 1 167845 Arm
37 1 167843 Axle
38 2 167844 Support
39 1 167840 Spring R
40 1 313050-000 Rocker, Left-Hand
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 3-9


Walkie Pallet Truck - Model 102XM - Steering and Controls
Control Head Assembly

3-10 Top of Section 1016708, Revised 9/23/2008


SECTION 4 Drive and Brake

Gearbox Installation ............................................................................................................................................. 4-3


Transmission and Motor Assembly.......................................................................................................................... 4-4
Brake Assembly ................................................................................................................................................... 4-6
Drive Wheel Assembly.......................................................................................................................................... 4-7

1016708, Revised 9/23/2008 4-1


Walkie Pallet Truck - Model 102XM - Drive and Brake

4-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Drive and Brake
Gearbox Installation

Gearbox Installation 4

Figure 4-1: Gearbox Installation

313168_D

List 4-1: Gearbox Installation


FIGURE 4-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 Ref. Drive Unit and Motor Assembly (See Figure 4-2.)
2 10 301955-025 Screw
3 1 313745-000 Bearing
4 2 313775-000 Bolt, Stop (Not Shown)

1016708, Revised 9/23/2008 Top of Section 4-3


Walkie Pallet Truck - Model 102XM - Drive and Brake
Drive Unit and Motor Assembly

Drive Unit and Motor Assembly 4

Figure 4-2: Drive Unit and Motor Assembly

22
21
20
19
18
17
16
15
14

1
2
3
4
13 5

12 7

11 4

10 8
9

OVERALL VIEW

1016708A-402

4-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Drive and Brake
Drive Unit and Motor Assembly

List 4-2: Drive Unit and Motor Assembly


FIGURE 4-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 312675-000 Drive Unit and Motor Assembly
1 5 313734-000 Stud
2 1 313735-000 Axle
3 1 313736-000 Seal R
4 2 313737-000 Bearing
5 1 313778-000 Spacer
6 1 313779-000 O-Ring R
7 1 313780-000 Plug
8 1 313781-000 Gear
9 1 313782-000 Ring, Retainer
10 1 313783-000 Gear
11 1 313784-000 Cover
12 1 313785-000 Plug, Fill
13 1 313786-000 Vent
14 9 313787-000 Screw
15 9 313788-000 Washer, Lock
16 1 313789-000 Bearing
17 1 313790-000 Gear
18 1 313791-000 Bearing
19 1 313746-000 Ring, Retainer
20 1 313792-000 Gear
21 1 313747-000 Key
22 1 313793-000 Case
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 4-5


Walkie Pallet Truck - Model 102XM - Drive and Brake
Brake Assembly

Brake Assembly 4

Figure 4-3: Brake Assembly

6
5
4
7
3
8

1016708A-403

List 4-3: Brake Assembly


FIGURE 4-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
313738-000 Assembly, Brake
3 1 313739-000 Hub
4 1 313740-000 Disk R
5 1 313741-000 Coil
6 3 313742-000 Screw
7 1 313746-000 Ring, Retainer
8 1 314356-000 Disk
R= Recommended Spare

4-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Drive and Brake
Drive Wheel Assembly

Drive Wheel Assembly 4

Figure 4-4: Drive Wheel Assembly

2 3 4

1016708A-404

List 4-4: Drive Wheel Assembly


FIGURE 4-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 313054-001 Wheel Assembly, Drive (Rubber, Smooth Black)
1 313054-002 Wheel Assembly, Drive (Poly, Black)
1 313054-003 Wheel Assembly, Drive (Poly, Red)
1 313054-004 Wheel Assembly, Drive (Vulkollan, Crowned)
1 313054-005 Wheel Assembly, Drive (Rubber, Non-marking)
1 313054-006 Wheel Assembly, Drive (Rubber, Traction)
1 313054-007 Wheel Assembly, Drive (Lugged)
2 1 312678-000 Tire, Drive Wheel (Rubber, Black, Smooth)
1 312678-002 Tire, Drive Wheel (Poly, Red)
1 312678-003 Tire, Drive Wheel (Vulkollan, Crowned)
1 312678-004 Tire, Drive Wheel (Rubber, Non-marking)
1 312678-005 Tire, Drive Wheel (Rubber, Traction) R
1 312678-006 Tire, Drive Wheel (Lugged)
3 1 312895-000 Hub
4 5 313046-000 Nut
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 4-7


Walkie Pallet Truck - Model 102XM - Drive and Brake
Drive Wheel Assembly

4-8 Top of Section 1016708, Revised 9/23/2008


SECTION 5 Electrical Systems and Components

Electrical System .................................................................................................................................................. 5-3


Drive Motor Assembly .......................................................................................................................................... 5-6
Pump Motor Assembly .......................................................................................................................................... 5-9
Battery Pack Assembly, Wet ................................................................................................................................ 5-10
Maintenance Free Battery Pack ............................................................................................................................ 5-12

1016708, Revised 9/23/2008 5-1


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components

5-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Electrical System

Electrical System 5

Figure 5-1a: Electrical System

29

30

31

SEE DETAIL A

33 18 28

20

15

18

32

A
36

37
34 35

313170_U1 SHT 1 OF 2

1016708, Revised 9/23/2008 Top of Section 5-3


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Electrical System

Electrical System 5

Figure 5-1b: Electrical System

12

16

14

11 10 3
8

2 4

17

24

9 5 32 33

13 6 25

26 27

DETAIL A

313144_G SHT 2 OF 2

5-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Electrical System

List 5-1: Electrical System


FIGURE 5-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
313144-, 313169-, Electrical System
313170,1079949
2 1 312668-001 Amplifier, Power
3 1 313066-000 Contactor, Main R
4 1 301890-003 Breaker, Circuit R
5 1 309984-000 Relay R
6 1 310456-000 Horn R
7 1 49854-01 Connector, Battery (SB-175) (Gray) R
1 49854-03 Connector, Battery (SB-175) (Yellow) R
1 49854-04 Connector, Battery (SB-175) (Red) R
1 49854-08 Connector, Battery (SB-175) (Blue) R
1 850-138-139/22 Connector, Battery (SB-175) (Black) R
8 1 313184-000 Bar, Bus
9 2 301825-012 Screw
10 2 301826-012 Screw
11 5 301826-016 Screw
12 2 301826-030 Screw
13 1 301827-016 Screw
14 1 313225-003 Cable Assembly, Negative
15 1 313649-004 Cable
16 1 313225-008 Cable Assembly, Positive
17 2 310100-101 Decal, 110 Amp
18 7 25332-01 Cable Tie
19 1 25332-08 Cable Tie (Not Shown)
20 5 310959-008 Nut
24 1 310100-001 Decal, 2x 10 Amp
25 1 1060005/001 Harness, Main
26 6 20997 Nut
27 6 161418 Washer, Lock
28 1 313160-001 Bracket, Mounting, ON/OFF (Without Key Hole)
1 313160-002 Bracket, Mounting, ON/OFF (With Key Hole)
29 1 305493-000 Switch, Rocker
30 1 302016-000 Switch, Key R
31 2 301826-020 Screw
32 1 313649-000 Cable
33 1 313812-001 Cable
34 1 20208-01 Switch, Control R
35 1 20323-02 Switch, Control (Cold Storage) R
36 2 11176-22 Screw
37 2 49771-26 Connector, Spade
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 5-5


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Drive Motor Assembly

Drive Motor Assembly 5

Figure 5-2: Drive Motor Assembly

7 8 29 31 10 9
15
14
30 13
6
12
11
5
DETAIL A

4
3
2
1 16
17
18
SEE DETAIL A 19
20
21
22
23
24

28
27
26
25

33

32

33

EE
1016708A-506A, B

5-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Drive Motor Assembly

List 5-2: Drive Motor Assembly


FIGURE 5-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 313746-000 Ring, Retainer
2 1 313792-000 Gear
3 1 313747-000 Key
4 1 313793-000 Case
5 1 313748-000 Terminal
6 2 313749-000 Screw
7 6 313750-000 Nut
8 12 313751-000 Washer
9 1 313752-000 Field
10 1 313753-000 Isolator
11 1 313754-000 Bearing
12 1 313755-000 Shim
13 1 313756-000 Seal R
14 1 313757-000 Armature
15 1 313758-000 Key
16 1 313759-000 Ring, Retainer
17 1 313739-000 Hub
18 1 313760-000 Band, Cover, Standard
19 2 313761-000 Screw
20 1 313762-000 Cover
21 1 313763-000 Plate, Brush
22 4 313764-000 Spring R
23 4 313765-000 Brush R
24 2 313766-000 Nut
25 1 313767-000 Ring, Retainer
26 1 313768-000 Bearing
27 4 313769-000 Washer, Lock
28 4 313770-000 Screw
29 4 313771-000 Shoe, Pole
30 8 313772-000 Washer
31 6 313773-000 Screw, M6 x 20
2 313774-000 Screw, M6 x 30
32 1 313760-001 Band, Cover, "EE"
33 6 25497 Screw
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 5-7


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Drive Motor Assembly

5-8 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Pump Motor Assembly

Pump Motor Assembly 5

Figure 5-3: Pump Motor Assembly

1016708A-507

List 5-3: Pump Motor Assembly


FIGURE 5-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 313621-000 Pump Motor Assembly
2 1 313694-000 Kit, Brush and Spring R
3 2 313695-000 Bearing
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 5-9


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Battery Pack Assembly, Wet

Battery Pack Assembly, Wet 5

Figure 5-4: Battery Pack Assembly, Wet

8 22 12 11
13
7
18
27
20
6

15
26
25 5
5
3
1
21

5 23
10 19

14

24

14

313823_F

5-10 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Battery Pack Assembly, Wet

List 5-4: Battery Pack Assembly, Wet


FIGURE 5-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1058151/001 Battery Pack Assembly, Wet
1 1 313824-001 Cover, Battery Pack
2 1 313825-001 Weldment, Support, Battery
3 1 313832-001 Weldment, Tray, Upper Right-Hand
4 1 313833-001 Weldment, Tray, Upper Left-Hand
5 17 301826-016 Screw
6 4 11813-07 Grommet, Rubber
7 2 14851-04 Nut, Clip
8 2 302244-016 Screw
9 1 313799-001 Charger, 24 Volt (includes:)
1 302329-000 Wire, AC Plug
1 302314-000 Ammeter
1 302316-000 Capacitor, 4MFD
2 302315-000 Strap, Capacitor
1 313198-000 Control, ET80, 24 Volt, DC
1 313199-000 Plug, Battery Connector
2 302319-000 Diode
1 313200-000 Holder, Fuse, 80 Amp
1 313201-000 Fuse, 10 Amp, AC R
1 313202-000 Fuse, 80 Amp, DC R
1 313203-000 Grommet, Rubber
1 313320-000 Holder, Fuse, 10 Amp
1 313204-000 Rectifier
1 302324-000 Relief, Strain
1 313205-000 Strap
1 302328-000 Transformer
10 8 301253-000 Boot
11 8 11261-05 Nut
12 1 302811-020 Screw
13 1 14851-05 Nut, Clip
14 4 27234-00 Battery
15 3 313649-005 Assembly, Cable
18 1 313225-004 Assembly, Cable
19 1 313225-005 Assembly, Cable
20 1 49854-04 Connector, Battery (SB-175) (Red)
21 10 25332-01 Cable Tie
22 1 313889-001 Decal, Warning
23 1 313885-001 Decal
24 1 49443-00 Decal, Warning
25 2 314121-003 Decal, Battery
26 1 1023921/001 Tray, Cord
27 8 11016-02 Washer, Flat
28 1 1058042 Bracket (Not Shown)
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 5-11


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Maintenance Free Battery Pack

Maintenance Free Battery Pack 5

Figure 5-5: Maintenance Free Battery Pack

17

14
6
15 4

16

10

3
7
3
2

313176_B_2

5-12 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Maintenance Free Battery Pack

List 5-5: Maintenance Free Battery Pack


FIGURE 5-5
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 313176-002 Battery Pack, Maintenance Free
2 1 314023-000 Assembly, Charger (No Service Parts)
3 4 850-138-139/03 Battery, 6 Volt
4 1 850-138-139/06 Grommet, Rubber
5 1 305074-000 Decal, Champion
6 1 939-353/313 Decal, Danger
7 1 850-138-139/05 Assembly, Cable
8 1 850-138-139/10 Bolt
9 1 850-137-414/12 Washer, Lock
10 1 850-138-139/12 Washer
14 1 850-138-139/04 Assembly, Cable
15 1 590-701 Connector, Battery (SB-175)
16 1 939-353/315 Cable, AC Power
17 1 939-353/278 Screw

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 5-13


Walkie Pallet Truck - Model 102XM - Electrical Systems and Components
Maintenance Free Battery Pack

5-14 Top of Section 1016708, Revised 9/23/2008


SECTION 6 Hydraulic Components

Lift Pump and Motor Assembly ............................................................................................................................... 6-2


Hydraulic Hose.................................................................................................................................................... 6-4
Cylinder Assembly ............................................................................................................................................... 6-5

1016708, Revised 9/23/2008 6-1


Walkie Pallet Truck - Model 102XM - Hydraulic Components
Lift Pump and Motor Assembly

Lift Pump and Motor Assembly 6

Figure 6-1: Lift Pump and Motor Assembly

2 3 45 4
5
39
6

7
43 44 37
38
36 8
40 9 11
35 14
34 10
33 12
13

15

32

17
8

31 42

30 19

20

29
22

28 23

24

25

27 26 46

1016708A-601

6-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Hydraulic Components
Lift Pump and Motor Assembly

List 6-1: Lift Pump and Motor Assembly


FIGURE 6-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 312679-000 Pump and Motor Assembly, Lift
2 1 313621-000 Pump Motor Assembly (See Figure 5-3.)
3 1 560-213/06 Kit, Solenoid (includes: items 4, 5 and 39) R
4 4 313592-000 Washer, Flat
5 2 313593-000 Washer, Lock
6 2 313594-000 Screw
7 2 310906-000 Tab, 45 degrees
8 4 NSS Plug
9 1 NSS Plug
10 1 560-206/123 Spool, Flow Control (includes: item 14) R
12 1 560-206/129 Valve, Release R
13 1 560-207/114 Coil, 24 Volt
14 1 NSS Spring (includes: in item 10) R
15 1 313595-000 Coupler
17 1 313615-000 Kit, Pump (includes: items 15 thru 19, 30 and 31)
19 2 NSS Screw
20 1 NSS O-Ring R
22 1 NSS Tube
23 1 NSS Magnet
24 1 NSS Strainer
25 1 NSS Clamp, Hose
26 1 NSS Reservoir
27 1 NSS Elbow, 90 degrees
28 1 NSS Breather
29 1 NSS Tube
30 1 NSS O-Ring R
31 1 NSS O-Ring R
32 1 NSS Adaptor
33 1 313609-000 Seat, Relief
34 1 313610-000 Plunger
35 1 313611-000 Spring R
36 1 313612-000 O-Ring R
37 1 313613-000 Cap
38 1 560-206/126 Gasket
39 1 1052277/07 Cable
40 1 313620-000 Nut, Adjustment
42 1 313615-000 Kit, Pump (includes: items 15 thru 19, 30 and 31) R
43 1 313616-000 Kit, Relief Valve (includes: items 34 thru 37 and 39) R
44 1 313617-000 Kit, Adaptor (includes: items 8, and 32) R
45 1 313618-000 Kit, Solenoid (includes: items 3, 4, 5 and 6) R
46 1 313619-000 Kit, Reservoir (includes: items 20 thru 29) R
NSS= Not Sold Separately
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 6-3


Walkie Pallet Truck - Model 102XM - Hydraulic Components
Hydraulic Hose

Hydraulic Hose 6

Figure 6-2: Hydraulic Hose

5
3

4
8

1016708A-602

List 6-2: Hydraulic Hose


FIGURE 6-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 49653-08 Fitting, 90 Degree
2 1 Ref. Assembly, Cylinder (See Figure 6-3.)
3 1 Ref. Pump and Motor Assembly, Lift (See Figure 6-1.)
4 2 1031785/001 Screw
5 1 313064-000 Hose
6 1 1069128/001 Retainer, Cylinder (Not Shown)
7 1 1030873/001 Spring, Retainer (Not Shown)
8 1 29975 Washer
9 1 310959-008 Nut (Not Shown)

6-4 Page Revised 9/19/2008 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Hydraulic Components
Cylinder Assembly

Cylinder Assembly 6

Figure 6-3: Cylinder Assembly

7 6

5
4
3

1016708A-603

List 6-3: Cylinder Assembly


FIGURE 6-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 313557-000 Assembly, Cylinder
2 1 23434-00 Rod
3 1 NSS Ring
4 1 NSS Wiper
5 1 NSS Seal R
6 1 313553-000 Housing
7 1 23084-00 Kit, Seal (includes: items 3, 4 and 5) R
NSS= Not Sold Separately
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section 6-5


Walkie Pallet Truck - Model 102XM - Hydraulic Components
Cylinder Assembly

6-6 Top of Section 1016708, Revised 9/23/2008


SECTION 7 Mast

Fork Final Assembly.............................................................................................................................................. 7-2


Load Wheel Assembly .......................................................................................................................................... 7-5

1016708, Revised 9/23/2008 7-1


Walkie Pallet Truck - Model 102XM - Mast
Fork Final Assembly

Fork Final Assembly 7

Figure 7-1: Fork Final Assembly

18

10 16

2 15
6 3
17

13 21 20 7

21 14 12 18 9 5 8 7 1 19 4 21

313167_D

7-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Mast
Fork Final Assembly

List 7-1: Fork Final Assembly (Sheet 1 of 2)


FIGURE 7-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 2 312666-000 Pin (Standard)
2 312666-001 Pin (Cold Storage)
2 1 312847-003 Frame, Carrier H, I, J
1 312847-002 Frame, Carrier K, L
3 2 Ref. Wheel, Load (See Figure 7-2.)
4 2 313162-021 Rod Assembly, Pull (Standard Battery Box) (Galvanized) A
2 313162-018 Rod Assembly, Pull (Standard Battery Box) (Galvanized) B
2 313162-017 Rod Assembly, Pull (Standard Battery Box) (Galvanized) C
2 313162-016 Rod Assembly, Pull (Standard Battery Box) (Galvanized) D
2 313162-015 Rod Assembly, Pull (Standard Battery Box) (Galvanized) E
2 313162-020 Rod Assembly, Pull (Standard Battery Box) (Galvanized) F
2 313162-019 Rod Assembly, Pull (Standard Battery Box) (Galvanized) G
2 313162-028 Rod Assembly, Pull (Long Battery Box) (Galvanized) A
2 313162-025 Rod Assembly, Pull (Long Battery Box) (Galvanized) B
2 313162-024 Rod Assembly, Pull (Long Battery Box) (Galvanized) C
2 313162-023 Rod Assembly, Pull (Long Battery Box) (Galvanized) D
2 313162-022 Rod Assembly, Pull (Long Battery Box) (Galvanized) E
2 313162-027 Rod Assembly, Pull (Long Battery Box) (Galvanized) F
2 313162-026 Rod Assembly, Pull (Long Battery Box) (Galvanized) G
2 313162-007 Rod Assembly, Pull (Standard Battery Box) A
2 313162-004 Rod Assembly, Pull (Standard Battery Box) B
2 313162-003 Rod Assembly, Pull (Standard Battery Box) C
2 313162-002 Rod Assembly, Pull (Standard Battery Box) D
2 313162-001 Rod Assembly, Pull (Standard Battery Box) E
2 313162-006 Rod Assembly, Pull (Standard Battery Box) F
2 313162-005 Rod Assembly, Pull (Standard Battery Box) G
2 313162-014 Rod Assembly, Pull (Long Battery Box) A
2 313162-011 Rod Assembly, Pull (Long Battery Box) B
2 313162-010 Rod Assembly, Pull (Long Battery Box) C
2 313162-009 Rod Assembly, Pull (Long Battery Box) D
2 313162-008 Rod Assembly, Pull (Long Battery Box) E
2 313162-013 Rod Assembly, Pull (Long Battery Box) F
2 313162-012 Rod Assembly, Pull (Long Battery Box) G
5 2 313187-001 Link (includes:) I, K
4 312672-000 Bushing
A= Fork Length = 32 in.
B= Fork Length = 36 in.
C= Fork Length = 42 in.
D= Fork Length = 46 in.
E= Fork Length = 48 in.
F= Fork Length = 54 in.
G= Fork Length = 60 in.
H= Frame Width = 18 in.
I= Frame Width = 20 in.
J= Frame Width = 22 in.
K= Frame Width = 25 in.
L= Frame Width = 27 in.

1016708, Revised 9/23/2008 Top of Section 7-3


Walkie Pallet Truck - Model 102XM - Mast
Fork Final Assembly

List 7-1: Fork Final Assembly (Sheet 2 of 2)


FIGURE 7-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
2 313187-002 Link, Right-Hand (Galvanized) (includes:)
4 312672-000 Bushing
6 2 312651-000 Pin (Standard)
2 312651-003 Pin (Cold Storage)
7 4 312651-001 Pin (Standard)
4 312651-004 Pin (Cold Storage)
8 2 312651-002 Pin (Standard)
2 312651-005 Pin (Cold Storage)
9 1 313188-001 Link, Right-Hand (includes:) J, L
4 312672-000 Bushing
1 313188-002 Link, Right-Hand (includes:) H
4 312672-000 Bushing
1 313188-003 Link, Right-Hand (includes:) (Galvanized) J, L
4 312672-000 Bushing
1 313188-004 Link, Right-Hand (includes:) (Galvanized) H
4 312672-000 Bushing
10 1 313188-002 Link, Left-Hand (includes:) J, L
2 312672-000 Bushing
1 313188-001 Link, Left-Hand (includes:) H
2 312672-000 Bushing
12 2 303009-016 Bolt
13 2 313186-001 Link Assembly, Upper (includes:)
4 312672-001 Bushing
14 1 313183-001 Bracket, Lift Limit
15 2 303009-040 Bolt
16 2 301997-016 Nut
17 2 301960-008 Nut
18 4 301836-000 Bolt
19 2 301652-016 Bolt
20 2 301740-001 Screw, Set, Locking
21 6 301740-003 Screw, Set, Locking
A= Fork Length = 32 in.
B= Fork Length = 36 in.
C= Fork Length = 42 in.
D= Fork Length = 46 in.
E= Fork Length = 48 in.
F= Fork Length = 54 in.
G= Fork Length = 60 in.
H= Frame Width = 18 in.
I= Frame Width = 20 in.
J= Frame Width = 22 in.
K= Frame Width = 25 in.
L= Frame Width = 27 in.

7-4 Page Revised 9/19/2008 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Mast
Load Wheel Assembly

Load Wheel Assembly 7

Figure 7-2: Load Wheel Assembly

4
5
2
8

313065_D

List 7-2: Load Wheel Assembly


FIGURE 7-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 2 49910-05 Bearing
2 2 312672-000 Bushing R
3 1 312650-000 Pin, Load Wheel (Standard)
4 1 313185-000 Pin, Load Wheel (Cold Storage)
5 1 313065-001 Trail, Fork Assembly (includes: item 2)
1 313065-003 Trail, Fork Assembly (Galvanized) (includes: item 2)
6 1 939-353/047 Wheel, Load (Poly, Black) R
1 939-353/265 Wheel, Load (Poly, Red)
1 939-353/266 Wheel, Load (Poly, Tan)
7 1 301740-003 Screw, Set, Locking
8 1 840-033 Fitting, Grease
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 7-5


Walkie Pallet Truck - Model 102XM - Mast
Load Wheel Assembly

7-6 Top of Section 1016708, Revised 9/23/2008


SECTION 8 Options/Kits

Removable Load Backrest...................................................................................................................................... 8-3


Caster Assembly .................................................................................................................................................. 8-4
Electrically Enclosed (EE) Covers and Static Strap..................................................................................................... 8-7
Electric Brake Release Option .............................................................................................................................. 8-10
Tools ................................................................................................................................................................ 8-12

1016708, Revised 9/23/2008 8-1


Walkie Pallet Truck - Model 102XM - Options/Kits

8-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Options/Kits
Removable Load Backrest

Removable Load Backrest 8

Figure 8-1: Removable Load Backrest

1016708A-801

List 8-1: Removable Load Backrest


FIGURE 8-1
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 313145-001 Guard, Load Backrest, 48 in.
1 313145-002 Guard, Load Backrest, 60 in.
1 313145-003 Guard, Load Backrest, 72 in.
2 2 29544 Screw

1016708, Revised 9/23/2008 Top of Section 8-3


Walkie Pallet Truck - Model 102XM - Options/Kits
Caster Assembly

Caster Assembly 8

Figure 8-2: Caster Assembly

20

7
19 11
10
9
18
9
10 12
17
13
14
15

16

3560-100_A

8-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Options/Kits
Caster Assembly

List 8-2: Caster Assembly


FIGURE 8-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
313729-001 Assembly, Caster
2 1 313980-000 Fitting, Grease
3 1 313955-000 Pin
4 1 313953-000 Cap
5 1 313954-000 Bearing, Cup R
1 313956-000 Bearing, Cone R
6 1 313942-000 Plate
7 2 313944-000 Washer, Thrust
8 1 313943-000 Bearing, Thrust R
9 2 313941-000 Plate
10 2 313950-000 Assembly, Washer
11 1 313952-000 Nut
12 1 313947-000 Nut
13 2 313946-000 Washer, Flat
14 2 313958-000 Bearing R
15 1 313945-000 Wheel R
16 1 313948-000 Screw
17 1 313951-000 Screw
18 1 313949-000 Block, Torsion
19 1 313957-000 Housing
20 1 314131-000 O-Ring R
R= Recommended Spare

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 8-5


Walkie Pallet Truck - Model 102XM - Options/Kits
Caster Assembly

8-6 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Options/Kits
Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap 8

Figure 8-3a: Electrically Enclosed (EE) Covers and Static Strap

313144_G2A SHT 1 OF 2

1016708, Revised 9/23/2008 Top of Section 8-7


Walkie Pallet Truck - Model 102XM - Options/Kits
Electrically Enclosed (EE) Covers and Static Strap

Electrically Enclosed (EE) Covers and Static Strap 8

Figure 8-3b: Electrically Enclosed (EE) Covers and Static Strap

10
6
8
9

11

313144_G SHT 2 OF 2

8-8 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Options/Kits
Electrically Enclosed (EE) Covers and Static Strap

List 8-3: Electrically Enclosed (EE) Covers and Static Strap


FIGURE 8-3
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 4 301921-010 Screw
2 1 313150-000 Cover
3 1 313660-000 Relief, Strain
4 1 313148-000 Housing
5 3 303714-000 Relief, Strain
6 1 306241-004 Strap, Static
7 1 21159 Screw
8 1 22337 Screw
9 1 314128-001 Bracket, Angle
10 1 301654-008 Nut
11 1 306154-010 Nut

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 8-9


Walkie Pallet Truck - Model 102XM - Options/Kits
Electric Brake Release Option

Electric Brake Release Option 8

Figure 8-4: Electric Brake Release Option

4
1
3
2

1066855_B

8-10 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Options/Kits
Electric Brake Release Option

List 8-4: Electric Brake Release Option


FIGURE 8-4
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1069870/001 Kit, Brake Release, Electric
1 1 1055538/001 Bracket
2 1 1060003/001 Harness
3 1 1068112/001 Plate, Relay Bracket
4 1 1068113/001 Relay
5 5 25332-01 Cable Tie
6 2 301825-008 Screw
7 2 301826-020 Screw
8 2 301960-006 Nut

1016708, Revised 9/23/2008 Top of Section Page Revised 9/19/2008 8-11


Walkie Pallet Truck - Model 102XM - Options/Kits
Tools

Tools 8

Figure 8-5: Tools

2 3 1

1016708A-804B, C, D

List 8-5: Tools


FIGURE 8-5
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 156263BT Tool, Service Instrument (CAN)
2 1 950-185/002 Maintenance Tool, Programming (includes:) R
3 1 950-188 Cord, Molex Handset
4 1 300128-000 Lifter, Battery Pack
R= Recommended Spare

8-12 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Alphabetical Parts Index

APPENDIX A Alphabetical Parts Index

Description Part No. Page Description Part No. Page


Ammeter............................................. 302314-000 .......... 5-11 Bushing ...............................................312672-000............ 7-3
Amplifier, Power .................................. 312668-001 ............ 5-5 Bushing ...............................................312672-000............ 7-4
Arm ................................................... 167845................... 3-9 Bushing ...............................................312672-000............ 7-5
Armature ............................................ 313757-000 ............ 5-7 Bushing ...............................................312672-001............ 7-4
Assembly, Brake .................................. 313738-000 ............ 4-6 Bushing ...............................................313063-000............ 3-3
Assembly, Cable.................................. 313225-004 .......... 5-11 Button, Horn, Left-Hand .........................167848 .................. 3-9
Assembly, Cable.................................. 313225-005 .......... 5-11 Button, Horn, Right-Hand .......................167847 .................. 3-9
Assembly, Cable.................................. 313649-005 .......... 5-11 Button, Lift/Lower .................................171666 .................. 3-9
Assembly, Cable.................................. 850-138-139/04.... 5-13 Button, No Function ..............................171665 .................. 3-9
Assembly, Cable.................................. 850-138-139/05.... 5-13 Button, Reverser....................................1036419/001......... 3-9
Assembly, Caster ................................. 313729-001 ............ 2-9 Cable Assembly, Negative ....................313225-003............ 5-5
Assembly, Caster ................................. 313729-001 ............ 8-5 Cable Assembly, Positive .......................313225-008............ 5-5
Assembly, Charger (No Service Parts) .... 314023-000 .......... 5-13 Cable Tie ............................................25332-08................ 5-5
Assembly, Cylinder .............................. 313557-000 ............ 6-5 Cable Tie ............................................25332-01................ 5-5
Assembly, Washer ............................... 313950-000 ............ 8-5 Cable .................................................1052277/07........... 6-3
Axle ................................................... 167843................... 3-9 Cable .................................................313649-000............ 5-5
Axle ................................................... 313735-000 ............ 4-5 Cable .................................................313649-004............ 5-5
Band, Cover Standard.......................... 313760-000 ............ 5-7 Cable .................................................313812-001............ 5-5
Band, Cover, EE .................................. 313760-001 ............ 5-7 Cable, AC Power .................................939-353/315 ........ 5-13
Bar, Bus .............................................. 313184-000 ............ 5-5 Cap ....................................................313613-000............ 6-3
Battery Pack Assembly, Wet .................. 1058151/001 ....... 5-11 Cap ....................................................313953-000............ 8-5
Battery Pack, Maintenance Free............. 313176-002 .......... 5-13 Cap, Transparent .................................167823 .................. 3-9
Battery ............................................... 27234-00 .............. 5-11 Capacitor, 4MFD .................................302316-000.......... 5-11
Battery, 6 Volt...................................... 850-138-139/03.... 5-13 Case...................................................313793-000............ 4-5
Bearing .............................................. 167846................... 3-9 Case...................................................313793-000............ 5-7
Bearing .............................................. 313695-000 ............ 5-9 Charger, 24 Volt ..................................313799-001.......... 5-11
Bearing .............................................. 313737-000 ............ 4-5 Clamp, Wire........................................313547-000............ 3-3
Bearing .............................................. 313745-000 ............ 4-3 Clip ....................................................313068-000............ 3-3
Bearing .............................................. 313754-000 ............ 5-7 Clip, Cover..........................................313060-003............ 2-7
Bearing .............................................. 313768-000 ............ 5-7 Clip, Cover..........................................313163-000............ 2-7
Bearing .............................................. 313789-000 ............ 4-5 Clip, Cover).........................................313060-001............ 2-7
Bearing .............................................. 313791-000 ............ 4-5 Coil ....................................................313741-000............ 4-6
Bearing .............................................. 313958-000 ............ 8-5 Coil, 24 Volt ........................................560-207/114 .......... 6-3
Bearing .............................................. 49910-05 ................ 7-5 Connector, Battery (SB-175) (Black) ........850-138-139/22 ..... 5-5
Bearing, Cone..................................... 313956-000 ............ 8-5 Connector, Battery (SB-175) (Blue) ..........49854-08................ 5-5
Bearing, Cup ...................................... 313954-000 ............ 8-5 Connector, Battery (SB-175) (Gray).........49854-01................ 5-5
Bearing, Thrust .................................... 313943-000 ............ 8-5 Connector, Battery (SB-175) (Red) ..........49854-04.............. 5-11
Block, Skid Shoe.................................. 313494-000 ............ 2-9 Connector, Battery (SB-175) (Red) ..........49854-04................ 5-5
Block, Torsion ...................................... 313949-000 ............ 8-5 Connector, Battery (SB-175) (Yellow).......49854-03................ 5-5
Bolt .................................................... 301652-016 ............ 7-4 Connector, Battery (SB-175)...................590-701................ 5-13
Bolt .................................................... 301652-025 ............ 2-9 Connector, Spade.................................49771-26................ 5-5
Bolt .................................................... 301836-000 ............ 7-4 Contactor, Main ..................................313066-000............ 5-5
Bolt .................................................... 301951-035 ............ 2-7 Control, ET80, 24 Volt, DC....................313198-000.......... 5-11
Bolt .................................................... 303009-016 ............ 7-4 Cord, Molex Handset............................950-188................ 8-12
Bolt .................................................... 303009-040 ............ 7-4 Coupler...............................................313595-000............ 6-3
Bolt .................................................... 314017-012 ............ 3-3 Cover Assembly ...................................313182-002............ 2-7
Bolt .................................................... 850-138-139/10.... 5-13 Cover Assembly ...................................313182-004............ 2-7
Bolt, Stop............................................ 313775-000 ............ 4-3 Cover..................................................313150-000............ 8-9
Boot ................................................... 301253-000 .......... 5-11 Cover..................................................313762-000............ 5-7
Bracket ............................................... 1055538/001 ....... 8-11 Cover..................................................313784-000............ 4-5
Bracket, Angle..................................... 314128-001 ............ 8-9 Cover, Battery Pack ..............................313824-001.......... 5-11
Bracket, Lift Limit .................................. 313183-001 ............ 7-4 Cover, Hood ........................................171659 .................. 3-5
Bracket, Mounting, ON/OFF (With Key Hole)............................... Cushion...............................................313546-000............ 3-3
......................................................... 313160-002 ............ 5-5 Decal Warning ....................................312669-001............ 2-7
Bracket, Mounting, ON/OFF (Without Key Hole)........................... Decal Warning ....................................312862-001............ 2-7
......................................................... 313160-001 ............ 5-5 Decal ..................................................313885-001.......... 5-11
Bracket, Mounting, Stem....................... 313048-000 ............ 3-3 Decal, 110 Amp ..................................310100-101............ 5-5
Bracket, Skid ....................................... 313495-000 ............ 2-9 Decal, 2x 10 Amp................................310100-001............ 5-5
Bracket, Skid ....................................... 313495-001 ............ 2-9 Decal, Battery ......................................314121-003.......... 5-11
Bracket, Switch Mount .......................... 1066427/001 ......... 3-3 Decal, Champion .................................305074-000.......... 5-13
Bracket ............................................... 1058042............... 5-11 Decal, Danger .....................................939-353/313 ........ 5-13
Breaker, Circuit.................................... 301890-003 ............ 5-5 Decal, EE ............................................29407-00................ 2-7
Brush.................................................. 313765-000 ............ 5-7 Decal, Emergency Disconnect ................313159-001............ 2-7

1016708, Revised 9/23/2008 Top of Section A-1


Walkie Pallet Truck - Model 102XM - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Decal, Emergency Disconnect ................ 313939-001 ............2-7 Link, Left-Hand ..................................... 313188-002 ............ 7-4
Decal, No Riding ................................. 313152-001 ............2-7 Link, Right-Hand (Galvanized) ............... 313187-002 ............ 7-4
Decal, O/O Manual ............................ 314037-001 ............2-7 Link, Right-Hand(Galvanized) ................ 313188-003 ............ 7-4
Decal, Raymond .................................. 411-511/017...........2-7 Link, Right-Hand(Galvanized) ................ 313188-004 ............ 7-4
Decal, Raymond .................................. 411-511/115...........2-7 Link, Right-Hand .................................. 313187-001 ............ 7-3
Decal, Specification (Contact Technical Support) ......................2-7 Link, Right-Hand .................................. 313188-001 ............ 7-4
Decal, Steam Clean.............................. 302402-000 ............2-7 Link, Right-Hand .................................. 313188-002 ............ 7-4
Decal, Tag E ........................................ 1066855/001 .........2-7 Maintenance Tool, Programming ........... 950-185/002 ........ 8-12
Decal, Warning ................................... 313889-001 ..........5-11 Manager, Vehicle ................................ 167833-005 ............ 3-9
Decal, Warning ................................... 49443-00 ..............5-11 Motor Assembly, Pump ......................... 313621-000 ............ 5-9
Diode ................................................. 302319-000 ..........5-11 Motor Assembly, Pump ......................... 313621-000 ............ 6-3
Disconnect, Battery............................... 313151-000 ............2-7 Nut .................................................... 11261-05 .............. 5-11
Disk.................................................... 313740-000 ............4-6 Nut .................................................... 11261-11 ................ 3-3
Disk.................................................... 314356-000 ............4-6 Nut .................................................... 20997..................... 5-5
Display ............................................... 167832-003 ............3-9 Nut .................................................... 301654-008 ............ 8-9
Drive Unit and Motor Assembly.............. 312675-000 ............4-5 Nut .................................................... 301960-006 ............ 2-7
Drive Wheel Assembly.......................... 313054- ..................4-7 Nut .................................................... 301960-006 .......... 8-11
Field ................................................... 313752-000 ............5-7 Nut .................................................... 301960-008 ............ 7-4
Fitting, 90 Degree ................................ 49653-08 ................6-4 Nut .................................................... 301997-016 ............ 7-4
Fitting, Grease ..................................... 313980-000 ............8-5 Nut .................................................... 306154-010 ............ 8-9
Fitting, Grease ..................................... 840-033 ..................7-5 Nut .................................................... 310959-008 ............ 2-9
Frame, Carrier ..................................... 312847-002 ............7-3 Nut .................................................... 310959-008 ............ 5-5
Frame, Carrier ..................................... 312847-003 ............7-3 Nut .................................................... 313046-000 ............ 4-8
Fuse, 10 Amp, AC ............................... 313201-000 ..........5-11 Nut .................................................... 313750-000 ............ 5-7
Fuse, 80 Amp, DC ............................... 313202-000 ..........5-11 Nut .................................................... 313766-000 ............ 5-7
Gasket................................................ 167850 ...................3-9 Nut .................................................... 313947-000 ............ 8-5
Gasket................................................ 560-206/126...........6-3 Nut .................................................... 313952-000 ............ 8-5
Gear .................................................. 313781-000 ............4-5 Nut, Adjustment................................... 313620-000 ............ 6-3
Gear .................................................. 313783-000 ............4-5 Nut, Clip ............................................ 14851-04 .............. 5-11
Gear .................................................. 313790-000 ............4-5 Nut, Clip ............................................ 14851-05 .............. 5-11
Gear .................................................. 313792-000 ............4-5 Nut .................................................... 310959-008 ............ 6-4
Gear .................................................. 313792-000 ............5-7 O-Ring................................................ 313612-000 ............ 6-3
Grommet, Rubber................................. 11813-07 ..............5-11 O-Ring................................................ 313779-000 ............ 4-5
Grommet, Rubber................................. 313203-000 ..........5-11 O-Ring................................................ 314131-000 ............ 8-5
Grommet, Rubber................................. 850-138-139/06 ....5-13 Pad, Key............................................. 171660................... 3-5
Guard, Load Backrest, 48 in. ................ 313145-001 ............8-3 Pin (Cold Storage) ............................... 312651-003 ............ 7-4
Guard, Load Backrest, 60 in. ................ 313145-002 ............8-3 Pin (Cold Storage) ............................... 312651-004 ............ 7-4
Guard, Load Backrest, 72 in. ................ 313145-003 ............8-3 Pin (Cold Storage) ............................... 312651-005 ............ 7-4
Handle ............................................... 313052-000 ............3-9 Pin (Cold Storage) ............................... 312666-001 ............ 7-3
Harness .............................................. 1060003/001 .......8-11 Pin (Standard) ..................................... 312651-000 ............ 7-4
Harness .............................................. 313436-000 ............3-5 Pin (Standard) ..................................... 312651-001 ............ 7-4
Harness, Main ..................................... 1060005/001 .........5-5 Pin (Standard) ..................................... 312651-002 ............ 7-4
Holder, Fuse, 10 Amp .......................... 313320-000 ..........5-11 Pin (Standard) ..................................... 312666-000 ............ 7-3
Holder, Fuse, 80 Amp .......................... 313200-000 ..........5-11 Pin ..................................................... 313067-000 ............ 3-3
Horn................................................... 310456-000 ............5-5 Pin ..................................................... 313955-000 ............ 8-5
Hose .................................................. 313064-000 ............6-4 Pin, Load Wheel (Cold Storage) ............ 313185-000 ............ 7-5
Housing .............................................. 167822 ...................3-9 Pin, Load Wheel (Standard) .................. 312650-000 ............ 7-5
Housing .............................................. 167835 ...................3-9 Plate................................................... 313941-000 ............ 8-5
Housing .............................................. 313148-000 ............8-9 Plate................................................... 313942-000 ............ 8-5
Housing .............................................. 313553-000 ............6-5 Plate, Brush ......................................... 313763-000 ............ 5-7
Housing .............................................. 313957-000 ............8-5 Plate, Lower ........................................ 313633-000 ............ 3-5
Hub.................................................... 312895-000 ............4-8 Plate, Relay Bracket.............................. 1068112/001 ....... 8-11
Hub.................................................... 313739-000 ............4-6 Plate, Upper........................................ 313632-000 ............ 3-5
Hub.................................................... 313739-000 ............5-7 Plug ................................................... 313780-000 ............ 4-5
Insert, Blank ........................................ 171583 ...................3-9 Plug, Battery Connector ........................ 313199-000 .......... 5-11
Insert, Lift ............................................ 171585-002 ............3-9 Plug, Fill ............................................. 313785-000 ............ 4-5
Insert, Lower ........................................ 171585-001 ............3-9 Plunger ............................................... 313610-000 ............ 6-3
Isolator ............................................... 313753-000 ............5-7 Pump and Motor Assembly, Lift .............. 312679-000 ............ 6-3
Key ................................................... 313747-000 ............4-5 Rectifier .............................................. 313204-000 .......... 5-11
Key .................................................... 313747-000 ............5-7 Relay.................................................. 1068113/001 ....... 8-11
Key .................................................... 313758-000 ............5-7 Relay.................................................. 309984-000 ............ 5-5
Kit, Adaptor ........................................ 313617-000 ............6-3 Relief, Strain........................................ 302324-000 .......... 5-11
Kit, Brake Release Kit, Electric ............... 1069870/001 .......8-11 Relief, Strain........................................ 303714-000 ............ 8-9
Kit, Brush and Spring............................ 313694-000 ............5-9 Relief, Strain........................................ 313634-000 ............ 3-5
Kit, Pump ............................................ 313615-000 ............6-3 Relief, Strain........................................ 313660-000 ............ 8-9
Lifter, Battery Pack ................................ 300128-000 ..........8-12 Retainer, Cylinder ................................ 1069128/001 ......... 6-4
Link Assembly, Upper............................ 313186-001 ............7-4 Ring, Retainer...................................... 313746-000 ............ 4-5
Link, Left-Hand .................................... 313188-001 ............7-4 Ring, Retainer...................................... 313746-000 ............ 4-6

A-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Ring, Retainer...................................... 313746-000 ............ 5-7 Screw .................................................21159 .................... 2-9


Ring, Retainer...................................... 313759-000 ............ 5-7 Screw .................................................21159 .................... 8-9
Ring, Retainer...................................... 313767-000 ............ 5-7 Screw .................................................21976 .................... 3-5
Ring, Retainer...................................... 313782-000 ............ 4-5 Screw .................................................22337 .................... 8-9
Rivet, Pop ........................................... 49443-01 ................ 2-7 Screw .................................................29544 .................... 8-3
Rocker, Left-Hand ................................. 313050-000 ............ 3-9 Screw .................................................301825-008.......... 8-11
Rocker, Right-Hand............................... 313049-000 ............ 3-9 Screw .................................................301825-012............ 5-5
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................301826-012............ 5-5
......................................................... 313162-022 ............ 7-3 Screw .................................................301826-016............ 2-7
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................301826-016.......... 5-11
......................................................... 313162-023 ............ 7-3 Screw .................................................301826-016............ 5-5
Rod Assembly, Pull (Long Battery Box) (Galvanized) ...................... Screw .................................................301826-020............ 5-5
......................................................... 313162-024 ............ 7-3 Screw .................................................301826-020.......... 8-11
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................301826-030............ 5-5
......................................................... 313162-025 ............ 7-3 Screw .................................................301827-016............ 5-5
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................301921-010............ 8-9
......................................................... 313162-026 ............ 7-3 Screw .................................................301955-025............ 4-3
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................301955-055............ 3-3
......................................................... 313162-027 ............ 7-3 Screw .................................................301955-075............ 3-3
Rod Assembly, Pull (Long Battery Box) (Galvanized)....................... Screw .................................................302244-016.......... 5-11
......................................................... 313162-028 ............ 7-3 Screw .................................................302811-010............ 3-3
Rod Assembly, Pull (Long Battery Box) .... 313162-008 ............ 7-3 Screw .................................................302811-020.......... 5-11
Rod Assembly, Pull (Long Battery Box) .... 313162-009 ............ 7-3 Screw .................................................312560-012............ 2-7
Rod Assembly, Pull (Long Battery Box) .... 313162-010 ............ 7-3 Screw .................................................313594-000............ 6-3
Rod Assembly, Pull (Long Battery Box) .... 313162-011 ............ 7-3 Screw .................................................313742-000............ 4-6
Rod Assembly, Pull (Long Battery Box) .... 313162-012 ............ 7-3 Screw .................................................313749-000............ 5-7
Rod Assembly, Pull (Long Battery Box) .... 313162-013 ............ 7-3 Screw .................................................313761-000............ 5-7
Rod Assembly, Pull (Long Battery Box) .... 313162-014 ............ 7-3 Screw .................................................313770-000............ 5-7
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw .................................................313787-000............ 4-5
......................................................... 313162-015 ............ 7-3 Screw .................................................313948-000............ 8-5
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw .................................................313951-000............ 8-5
......................................................... 313162-016 ............ 7-3 Screw .................................................49388-02................ 3-3
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw .................................................7-710-008/025 ....... 2-9
......................................................... 313162-017 ............ 7-3 Screw .................................................939-353/278 ........ 5-13
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw, EE ............................................25497 .................... 5-7
......................................................... 313162-018 ............ 7-3 Screw, Locking Set................................301740-001............ 3-3
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw, M6 x 20 ...................................313773-000............ 5-7
......................................................... 313162-019 ............ 7-3 Screw, M6 x 30 ...................................313774-000............ 5-7
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw, Set, Locking...............................301740-001............ 7-4
......................................................... 313162-020 ............ 7-3 Screw, Set, Locking...............................301740-003............ 7-4
Rod Assembly, Pull (Standard Battery Box) (Galvanized)................. Screw, Set, Locking...............................301740-003............ 7-5
......................................................... 313162-021 ............ 7-3 Seal....................................................169909 .................. 3-9
Rod Assembly, Pull (Standard Battery Box).................................... Seal....................................................169910 .................. 3-9
......................................................... 313162-001 ............ 7-3 Seal....................................................313736-000............ 4-5
Rod Assembly, Pull (Standard Battery Box).................................... Seal....................................................313756-000............ 5-7
......................................................... 313162-002 ............ 7-3 Seat, Relief ..........................................313609-000............ 6-3
Rod Assembly, Pull (Standard Battery Box).................................... Shim ...................................................313755-000............ 5-7
......................................................... 313162-003 ............ 7-3 Shoe, Pole ...........................................313771-000............ 5-7
Rod Assembly, Pull (Standard Battery Box).................................... Sleeve.................................................313088-000............ 3-3
......................................................... 313162-004 ............ 7-3 Spacer ................................................313778-000............ 4-5
Rod Assembly, Pull (Standard Battery Box).................................... Spool, Flow Control ..............................560-206/123 .......... 6-3
......................................................... 313162-005 ............ 7-3 Spring.................................................167836 .................. 3-9
Rod Assembly, Pull (Standard Battery Box).................................... Spring.................................................167839 .................. 3-9
......................................................... 313162-006 ............ 7-3 Spring.................................................167840 .................. 3-9
Rod Assembly, Pull (Standard Battery Box).................................... Spring.................................................312855-001............ 3-3
......................................................... 313162-007 ............ 7-3 Spring.................................................313611-000............ 6-3
Rod.................................................... 23434-00 ................ 6-5 Spring.................................................313764-000............ 5-7
Screw................................................. 1031785/001 ......... 6-4 Spring, Retainer ...................................1030873/001......... 6-4
Screw................................................. 11176-22 ................ 5-5 Stop....................................................167830 .................. 3-9
Screw................................................. 171705................... 3-5 Strap...................................................313205-000.......... 5-11
Screw................................................. 171706................... 3-5 Strap, Capacitor ..................................302315-000.......... 5-11
Screw................................................. 171707................... 3-9 Strap, Static .........................................306241-004............ 8-9
Screw................................................. 171708................... 3-9 Stud....................................................313734-000............ 4-5
Screw................................................. 171709................... 3-5 Support ...............................................167844 .................. 3-9
Screw................................................. 171711................... 3-9 Switch.................................................308030-000............ 3-3
Screw................................................. 171712................... 3-9 Switch, Control (Cold Storage) ...............20323-02................ 5-5
Screw................................................. 171713................... 3-9 Switch, Control ....................................20208-01................ 5-5
Screw................................................. 20351..................... 2-9 Switch, Horn........................................171655 .................. 3-9

1016708, Revised 9/23/2008 Top of Section A-3


Walkie Pallet Truck - Model 102XM - Alphabetical Parts Index

Description Part No. Page Description Part No. Page

Switch, Key ......................................... 302016-000 ............5-5 Washer, Lock ...................................... 161418................... 5-5
Switch, Rocker ..................................... 305493-000 ............5-5 Washer, Lock ...................................... 313593-000 ............ 6-3
Tab, 45 degrees .................................. 310906-000 ............6-3 Washer, Lock ...................................... 313769-000 ............ 5-7
Tack, Metal ......................................... 49663-00 ................2-7 Washer, Lock ...................................... 313788-000 ............ 4-5
Terminal .............................................. 313748-000 ............5-7 Washer, Lock ...................................... 314065-008 ............ 2-9
Tiller ................................................... 1066425/001 .........3-5 Washer, Lock ...................................... 850-137-414/12.... 5-13
Tire, Drive Wheel (Lugged).................... 312678-006 ............4-8 Washer, Plastic.................................... 313879-001 ............ 3-3
Tire, Drive Wheel (Poly, Red) ................. 312678-002 ............4-7 Washer, Thrust .................................... 313944-000 ............ 8-5
Tire, Drive Wheel (Rubber, Black, Smooth)................................... Weldment, Bumper .............................. 313070-000 ............ 2-9
.......................................................... 312678-000 ............4-7 Weldment, Bumper .............................. 313070-001 ............ 2-9
Tire, Drive Wheel (Rubber, Non-marking) 312678-004 ............4-7 Weldment, Support, Battery .................. 313825-001 .......... 5-11
Tire, Drive Wheel (Rubber, Traction) ....... 312678-005 ............4-7 Weldment, Tray, Upper Left-Hand........... 313833-001 .......... 5-11
Tire, Drive Wheel (Vulkollan, Crowned) .. 312678-003 ............4-7 Weldment, Tray, Upper Right-Hand ........ 313832-001 .......... 5-11
Tool, Service Instrument (CAN)............... 156263BT..............8-12 Wheel Assembly, Drive (Lugged) ........... 313054-007 ............ 4-7
Trail, Fork Assembly (Galvanized) .......... 313065-003 ............7-5 Wheel Assembly, Drive (Poly, Black)....... 313054-002 ............ 4-7
Trail, Fork Assembly ............................. 313065-001 ............7-5 Wheel Assembly, Drive (Poly, Red)......... 313054-003 ............ 4-7
Transformer ......................................... 302328-000 ..........5-11 Wheel Assembly, Drive (Rubber, Non-marking)..............................
Tray, Cord........................................... 1023921/001 .......5-11 ......................................................... 313054-005 ............ 4-7
Valve, Release ..................................... 560-206/129...........6-3 Wheel Assembly, Drive (Rubber, Smooth Black).............................
Vent.................................................... 313786-000 ............4-5 ......................................................... 313054-001 ............ 4-7
Washer............................................... 11936-08 ................3-3 Wheel Assembly, Drive (Rubber, Traction).....................................
Washer............................................... 171710 ...................3-9 ......................................................... 313054-006 ............ 4-7
Washer............................................... 29975 .....................6-4 Wheel Assembly, Drive (Vulkollan, Crowned)................................
Washer............................................... 313751-000 ............5-7 ......................................................... 313054-004 ............ 4-7
Washer............................................... 313772-000 ............5-7 Wheel ................................................ 313945-000 ............ 8-5
Washer............................................... 850-138-139/12 ....5-13 Wheel, Load (Poly, Black) ..................... 939-353/047 .......... 7-5
Washer, Flat ........................................ 11016-02 ..............5-11 Wheel, Load (Poly, Red) ....................... 939-353/265 .......... 7-5
Washer, Flat ........................................ 313592-000 ............6-3 Wheel, Load (Poly, Tan) ........................ 939-353/266 .......... 7-5
Washer, Flat ........................................ 313946-000 ............8-5 Wire, AC Plug..................................... 302329-000 .......... 5-11
Washer, Lock....................................... 11072-14 ................3-3

A-4 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Numerical Parts Index

APPENDIX B Numerical Parts Index

Part No. Description Page Part No. Description Page


1023921/001 ..........Tray, Cord........................................ 5-11 302316-000 ............. Capacitor, 4MFD.............................. 5-11
1030873/001 ..........Spring, Retainer.................................. 6-4 302319-000 ............. Diode.............................................. 5-11
1036419/001 ..........Button, Reverser .................................. 3-9 302324-000 ............. Relief, Strain .................................... 5-11
1052277/07 ............Cable ................................................ 6-3 302328-000 ............. Transformer...................................... 5-11
1055538/001 ..........Bracket ............................................ 8-11 302329-000 ............. Wire, AC Plug ................................. 5-11
1058042 ..................Bracket ............................................ 5-11 302402-000 ............. Decal, Steam Clean ............................ 2-7
1058151/001 ..........Battery Pack Assembly, Wet ............... 5-11 303714-000 ............. Relief, Strain ...................................... 8-9
1060003/001 ..........Harness ........................................... 8-11 305074-000 ............. Decal, Champion ............................. 5-13
1060005/001 ..........Harness, Main.................................... 5-5 305493-000 ............. Switch, Rocker ................................... 5-5
1066425/001 ..........Tiller .................................................. 3-5 306241-004 ............. Strap, Static ....................................... 8-9
1066427/001 ..........Bracket, Switch Mount ......................... 3-3 308030-000 ............. Switch ............................................... 3-3
1066855/001 ..........Decal, Tag E....................................... 2-7 309984-000 ............. Relay ................................................ 5-5
1068112/001 ..........Plate, Relay Bracket........................... 8-11 310100-001 ............. Decal, 2x 10 Amp.............................. 5-5
1068113/001 ..........Relay............................................... 8-11 310100-101 ............. Decal, 110 Amp ................................ 5-5
1069128/001 ..........Retainer, Cylinder ............................... 6-4 310456-000 ............. Horn ................................................. 5-5
1069870/001 ..........Kit, Brake Release Kit, Electric ........... 8-11 310906-000 ............. Tab, 45 degrees ................................. 6-3
11813-07..................Grommet, Rubber ............................. 5-11 312650-000 ............. Pin, Load Wheel (Standard) ................. 7-5
156263BT .................Tool, Service Instrument (CAN) ........... 8-12 312651-000 ............. Pin (Standard) .................................... 7-4
167822 ....................Housing............................................. 3-9 312651-001 ............. Pin (Standard) .................................... 7-4
167823 ....................Cap, Transparent ................................ 3-9 312651-002 ............. Pin (Standard) .................................... 7-4
167830 ....................Stop .................................................. 3-9 312651-003 ............. Pin (Cold Storage) .............................. 7-4
167832-003..............Display .............................................. 3-9 312651-004 ............. Pin (Cold Storage) .............................. 7-4
167833-005..............Manager, Vehicle................................ 3-9 312651-005 ............. Pin (Cold Storage) .............................. 7-4
167835 ....................Housing............................................. 3-9 312666-000 ............. Pin (Standard) .................................... 7-3
167836 ....................Spring ............................................... 3-9 312666-001 ............. Pin (Cold Storage) .............................. 7-3
167839 ....................Spring ............................................... 3-9 312668-001 ............. Amplifier, Power................................. 5-5
167840 ....................Spring ............................................... 3-9 312669-001 ............. Decal Warning................................... 2-7
167843 ....................Axle .................................................. 3-9 312672-000 ............. Bushing ............................................. 7-3
167844 ....................Support ............................................. 3-9 312672-000 ............. Bushing ............................................. 7-4
167845 ....................Arm .................................................. 3-9 312672-000 ............. Bushing ............................................. 7-5
167846 ....................Bearing ............................................. 3-9 312672-001 ............. Bushing ............................................. 7-4
167847 ....................Button, Horn, Right-Hand ..................... 3-9 312675-000 ............. Drive Unit and Motor Assembly ............ 4-5
167848 ....................Button, Horn, Left-Hand........................ 3-9 312678-000 ............. Tire, Drive Wheel.....................................
167850 ....................Gasket............................................... 3-9 ................................ (Rubber, Black, Smooth) ...................... 4-7
169909 ....................Seal .................................................. 3-9 312678-002 ............. Tire, Drive Wheel (Poly, Red)................ 4-7
169910 ....................Seal .................................................. 3-9 312678-003 ............. Tire, Drive Wheel (Vulkollan, Crowned). 4-7
171583 ....................Insert, Blank ....................................... 3-9 312678-004 ............. Tire, Drive Wheel.....................................
171585-001..............Insert, Lower....................................... 3-9 ................................ (Rubber, Non-marking) ........................ 4-7
171585-002..............Insert, Lift ........................................... 3-9 312678-005 ............. Tire, Drive Wheel (Rubber, Traction)...... 4-7
171655 ....................Switch, Horn ...................................... 3-9 312678-006 ............. Tire, Drive Wheel (Lugged) .................. 4-7
171659 ....................Cover, Hood ...................................... 3-5 312679-000 ............. Pump and Motor Assembly, Lift............. 6-3
171660 ....................Pad, Key............................................ 3-5 312847-002 ............. Frame, Carrier ................................... 7-3
171662 ....................Strap, Cable ...................................... 3-9 312847-003 ............. Frame, Carrier ................................... 7-3
171665 ....................Button, No Function............................. 3-9 312855-001 ............. Spring ............................................... 3-3
171666 ....................Button, Lift/Lower ................................ 3-9 312862-001 ............. Decal Warning................................... 2-7
171734 ....................Strap, Cable ...................................... 3-9 312895-000 ............. Hub .................................................. 4-8
20208-01..................Switch, Control ................................... 5-5 313048-000 ............. Bracket, Mounting, Stem...................... 3-3
20323-02..................Switch, Control (Cold Storage) ............. 5-5 313049-000 ............. Rocker, Right-Hand ............................. 3-9
23084-00..................Kit, Seal............................................. 6-5 313050-000 ............. Rocker, Left-Hand................................ 3-9
23434-00..................Rod ................................................... 6-5 313051-000 ............. Wheel Assembly, Thumb ..................... 3-9
25332-01..................Cable Tie ........................................... 5-5 313052-000 ............. Handle .............................................. 3-9
25332-01..................Cable Tie ......................................... 5-11 313054- ................... Drive Wheel Assembly ........................ 4-7
25332-01..................Cable Tie ......................................... 8-11 313054-001 ............. Wheel Assembly, Drive.............................
25332-08..................Cable Tie ........................................... 5-5 ................................ (Rubber, Smooth Black) ....................... 4-7
27234-00..................Battery............................................. 5-11 313054-002 ............. Wheel Assembly, Drive (Poly, Black) ..... 4-7
29407-00..................Decal, EE ........................................... 2-7 313054-003 ............. Wheel Assembly, Drive (Poly, Red)........ 4-7
300128-000..............Lifter, Battery Pack............................. 8-12 313054-004 ............. Wheel Assembly, Drive.............................
301253-000..............Boot ................................................ 5-11 ................................ (Vulkollan, Crowned) .......................... 4-7
301740-001..............Screw, Locking Set .............................. 3-3 313054-005 ............. Wheel Assembly, Drive.............................
301890-003..............Breaker, Circuit................................... 5-5 ................................ (Rubber, Non-marking) ........................ 4-7
302016-000..............Switch, Key ........................................ 5-5 313054-006 ............. Wheel Assembly, Drive.............................
302314-000..............Ammeter .......................................... 5-11 ................................ (Rubber, Traction) ............................... 4-7
302315-000..............Strap, Capacitor ............................... 5-11 313054-007 ............. Wheel Assembly, Drive (Lugged) .......... 4-7

1016708, Revised 9/23/2008 Top of Section B-1


Walkie Pallet Truck - Model 102XM - Numerical Parts Index

Part No. Description Page Part No. Description Page

313060-001 ............. Clip, Cover ........................................2-7 313162-026..............Rod Assembly, Pull (Long Battery Box)..........
313060-003 ............. Clip, Cover ........................................2-7 ................................(Galvanized) ...................................... 7-3
313063-000 ............. Bushing..............................................3-3 313162-027..............Rod Assembly, Pull (Long Battery Box)..........
313064-000 ............. Hose..................................................6-4 ................................(Galvanized) ...................................... 7-3
313065-001 ............. Trail, Fork Assembly ............................7-5 313162-028..............Rod Assembly, Pull (Long Battery Box)..........
313065-003 ............. Trail, Fork Assembly (Galvanized) .........7-5 ................................(Galvanized) ...................................... 7-3
313066-000 ............. Contactor, Main .................................5-5 313163-000..............Clip, Cover ........................................ 2-7
313067-000 ............. Pin ....................................................3-3 313176-002..............Battery Pack, Maintenance Free.......... 5-13
313068-000 ............. Clip ...................................................3-3 313182-002..............Cover Assembly.................................. 2-7
313070-000 ............. Weldment, Bumper ..............................2-9 313182-004..............Cover Assembly.................................. 2-7
313070-001 ............. Weldment, Bumper ..............................2-9 313183-001..............Bracket, Lift Limit ................................. 7-4
313088-000 ............. Sleeve................................................3-3 313184-000..............Bar, Bus ............................................. 5-5
313145-001 ............. Guard, Load Backrest, 48 in.................8-3 313185-000..............Pin, Load Wheel (Cold Storage) ........... 7-5
313145-002 ............. Guard, Load Backrest, 60 in.................8-3 313186-001..............Link Assembly, Upper .......................... 7-4
313145-003 ............. Guard, Load Backrest, 72 in.................8-3 313187-001..............Link, Right-Hand.................................. 7-3
313148-000 ............. Housing .............................................8-9 313187-002..............Link, Right-Hand (Galvanized) .............. 7-4
313150-000 ............. Cover ................................................8-9 313188-001..............Link, Left-Hand .................................... 7-4
313151-000 ............. Disconnect, Battery..............................2-7 313188-002..............Link, Right-Hand.................................. 7-4
313152-001 ............. Decal, No Riding ................................2-7 313188-003..............Link, Right-Hand (Galvanized) .............. 7-4
313159-001 ............. Decal, Emergency Disconnect ...............2-7 313188-004..............Link, Right-Hand (Galvanized) .............. 7-4
313160-001 ............. Bracket, Mounting, ON/OFF..................... 313198-000..............Control, ET80, 24 Volt, DC ................ 5-11
................................ (Without Key Hole) ..............................5-5 313199-000..............Plug, Battery Connector ..................... 5-11
313160-002 ............. Bracket, Mounting, ON/OFF..................... 313200-000..............Holder, Fuse, 80 Amp ....................... 5-11
................................ (With Key Hole) ..................................5-5 313201-000..............Fuse, 10 Amp, AC ............................ 5-11
313162-001 ............. Rod Assembly, Pull................................... 313202-000..............Fuse, 80 Amp, DC ............................ 5-11
................................ (Standard Battery Box) .........................7-3 313203-000..............Grommet, Rubber ............................. 5-11
313162-002 ............. Rod Assembly, Pull................................... 313204-000..............Rectifier ........................................... 5-11
................................ (Standard Battery Box) .........................7-3 313205-000..............Strap ............................................... 5-11
313162-003 ............. Rod Assembly, Pull................................... 313225-003..............Cable Assembly, Negative ................... 5-5
................................ (Standard Battery Box) .........................7-3 313225-004..............Assembly, Cable ............................... 5-11
313162-004 ............. Rod Assembly, Pull................................... 313225-005..............Assembly, Cable ............................... 5-11
................................ (Standard Battery Box) .........................7-3 313225-008..............Cable Assembly, Positive ..................... 5-5
313162-005 ............. Rod Assembly, Pull................................... 313320-000..............Holder, Fuse, 10 Amp ....................... 5-11
................................ (Standard Battery Box) .........................7-3 313436-000..............Harness ............................................. 3-5
313162-006 ............. Rod Assembly, Pull................................... 313494-000..............Block, Skid Shoe................................. 2-9
................................ (Standard Battery Box) .........................7-3 313495-000..............Bracket, Skid ...................................... 2-9
313162-007 ............. Rod Assembly, Pull................................... 313495-001..............Bracket, Skid ...................................... 2-9
................................ (Standard Battery Box) .........................7-3 313546-000..............Cushion ............................................. 3-3
313162-008 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313547-000..............Clamp, Wire ...................................... 3-3
313162-009 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313553-000..............Housing............................................. 6-5
313162-010 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313557-000..............Assembly, Cylinder ............................. 6-5
313162-011 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313595-000..............Coupler ............................................. 6-3
313162-012 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313609-000..............Seat, Relief......................................... 6-3
313162-013 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313610-000..............Plunger .............................................. 6-3
313162-014 ............. Rod Assembly, Pull (Long Battery Box) ....7-3 313611-000..............Spring ............................................... 6-3
313162-015 ............. Rod Assembly, Pull (Standard Battery Box)... 313612-000..............O-Ring............................................... 6-3
................................ (Galvanized) ......................................7-3 313613-000..............Cap .................................................. 6-3
313162-016 ............. Rod Assembly, Pull (Standard Battery Box)... 313615-000..............Kit, Pump ........................................... 6-3
................................ (Galvanized) ......................................7-3 313616-000..............Kit, Relief Valve................................... 6-3
313162-017 ............. Rod Assembly, Pull (Standard Battery Box)... 313617-000..............Kit, Adaptor ....................................... 6-3
................................ (Galvanized) ......................................7-3 313618-000..............Kit, Solenoid ...................................... 6-3
313162-018 ............. Rod Assembly, Pull (Standard Battery Box)... 313619-000..............Kit, Reservoir ...................................... 6-3
................................ (Galvanized) ......................................7-3 313621-000..............Motor Assembly, Pump ........................ 5-9
313162-019 ............. Rod Assembly, Pull (Standard Battery Box)... 313621-000..............Motor Assembly, Pump ........................ 6-3
................................ (Galvanized) ......................................7-3 313632-000..............Plate, Upper ....................................... 3-5
313162-020 ............. Rod Assembly, Pull (Standard Battery Box)... 313633-000..............Plate, Lower ....................................... 3-5
................................ (Galvanized) ......................................7-3 313634-000..............Relief, Strain....................................... 3-5
313162-021 ............. Rod Assembly, Pull (Standard Battery Box)... 313649-000..............Cable ................................................ 5-5
................................ (Galvanized) ......................................7-3 313649-004..............Cable ................................................ 5-5
313162-022 ............. Rod Assembly, Pull (Long Battery Box)......... 313649-005..............Assembly, Cable ............................... 5-11
................................ (Galvanized) ......................................7-3 313660-000..............Relief, Strain....................................... 8-9
313162-023 ............. Rod Assembly, Pull (Long Battery Box)......... 313694-000..............Kit, Brush and Spring .......................... 5-9
................................ (Galvanized) ......................................7-3 313695-000..............Bearing ............................................. 5-9
313162-024 ............. Rod Assembly, Pull (Long Battery Box)......... 313729-001..............Assembly, Caster ................................ 2-9
................................ (Galvanized) ......................................7-3 313729-001..............Assembly, Caster ................................ 8-5
313162-025 ............. Rod Assembly, Pull (Long Battery Box)......... 313734-000..............Stud .................................................. 4-5
................................ (Galvanized) ......................................7-3 313735-000..............Axle .................................................. 4-5
313736-000..............Seal .................................................. 4-5

B-2 Top of Section 1016708, Revised 9/23/2008


Walkie Pallet Truck - Model 102XM - Numerical Parts Index

Part No. Description Page Part No. Description Page

313737-000..............Bearing ............................................. 4-5 313889-001 ............. Decal, Warning................................ 5-11


313738-000..............Assembly, Brake ................................. 4-6 313939-001 ............. Decal, Emergency Disconnect .............. 2-7
313739-000..............Hub................................................... 4-6 313941-000 ............. Plate ................................................. 8-5
313739-000..............Hub................................................... 5-7 313942-000 ............. Plate ................................................. 8-5
313740-000..............Disk .................................................. 4-6 313943-000 ............. Bearing, Thrust ................................... 8-5
313741-000..............Coil................................................... 4-6 313945-000 ............. Wheel............................................... 8-5
313745-000..............Bearing ............................................. 4-3 313949-000 ............. Block, Torsion..................................... 8-5
313746-000..............Ring, Retainer..................................... 4-5 313950-000 ............. Assembly, Washer .............................. 8-5
313746-000..............Ring, Retainer..................................... 4-6 313953-000 ............. Cap .................................................. 8-5
313746-000..............Ring, Retainer..................................... 5-7 313954-000 ............. Bearing, Cup ..................................... 8-5
313747-000..............Key .................................................. 4-5 313955-000 ............. Pin .................................................... 8-5
313747-000..............Key ................................................... 5-7 313956-000 ............. Bearing, Cone.................................... 8-5
313748-000..............Terminal............................................. 5-7 313957-000 ............. Housing ............................................ 8-5
313752-000..............Field.................................................. 5-7 313958-000 ............. Bearing ............................................. 8-5
313753-000..............Isolator .............................................. 5-7 313980-000 ............. Fitting, Grease ................................... 8-5
313754-000..............Bearing ............................................. 5-7 314023-000 ............. Assembly, Charger (No Service Parts) . 5-13
313755-000..............Shim ................................................. 5-7 314037-001 ............. Decal, O/O Manual........................... 2-7
313756-000..............Seal .................................................. 5-7 314121-003 ............. Decal, Battery .................................. 5-11
313757-000..............Armature ........................................... 5-7 314128-001 ............. Bracket, Angle ................................... 8-9
313758-000..............Key ................................................... 5-7 314131-000 ............. O-Ring .............................................. 8-5
313759-000..............Ring, Retainer..................................... 5-7 314356-000 ............. Disk .................................................. 4-6
313760-000..............Band, Cover Standard......................... 5-7 411-511/017 ........... Decal, Raymond ................................. 2-7
313760-001..............Band, Cover, EE ................................. 5-7 411-511/115 ........... Decal, Raymond ................................. 2-7
313762-000..............Cover ................................................ 5-7 49443-00 ................. Decal, Warning................................ 5-11
313763-000..............Plate, Brush ........................................ 5-7 49443-01 ................. Rivet, Pop .......................................... 2-7
313764-000..............Spring ............................................... 5-7 49653-08 ................. Fitting, 90 Degree .............................. 6-4
313765-000..............Brush................................................. 5-7 49663-00 ................. Tack, Metal ........................................ 2-7
313767-000..............Ring, Retainer..................................... 5-7 49771-26 ................. Connector, Spade............................... 5-5
313768-000..............Bearing ............................................. 5-7 49854-01 ................. Connector, Battery (SB-175) (Gray)....... 5-5
313771-000..............Shoe, Pole ......................................... 5-7 49854-03 ................. Connector, Battery (SB-175) (Yellow) ..... 5-5
313775-000..............Bolt, Stop ........................................... 4-3 49854-04 ................. Connector, Battery (SB-175) (Red)....... 5-11
313778-000..............Spacer .............................................. 4-5 49854-04 ................. Connector, Battery (SB-175) (Red)......... 5-5
313779-000..............O-Ring............................................... 4-5 49854-08 ................. Connector, Battery (SB-175) (Blue) ........ 5-5
313780-000..............Plug .................................................. 4-5 49910-05 ................. Bearing ............................................. 7-5
313781-000..............Gear ................................................. 4-5 560-206/123 ........... Spool, Flow Control ............................ 6-3
313782-000..............Ring, Retainer..................................... 4-5 560-206/126 ........... Gasket .............................................. 6-3
313783-000..............Gear ................................................. 4-5 560-206/129 ........... Valve, Release.................................... 6-3
313784-000..............Cover ................................................ 4-5 560-207/114 ........... Coil, 24 Volt ...................................... 6-3
313785-000..............Plug, Fill............................................. 4-5 560-213/06 ............. Kit, Solenoid ...................................... 6-3
313786-000..............Vent .................................................. 4-5 590-701 ................... Connector, Battery (SB-175)............... 5-13
313789-000..............Bearing ............................................. 4-5 840-033 ................... Fitting, Grease ................................... 7-5
313790-000..............Gear ................................................. 4-5 850-138-139/03....... Battery, 6 Volt .................................. 5-13
313791-000..............Bearing ............................................. 4-5 850-138-139/04....... Assembly, Cable............................... 5-13
313792-000..............Gear ................................................. 4-5 850-138-139/05....... Assembly, Cable............................... 5-13
313792-000..............Gear ................................................. 5-7 850-138-139/06....... Grommet, Rubber ............................. 5-13
313793-000..............Case ................................................. 4-5 850-138-139/22....... Connector, Battery (SB-175) (Black) ...... 5-5
313793-000..............Case ................................................. 5-7 939-353/047 ........... Wheel, Load (Poly, Black) .................... 7-5
313799-001..............Charger, 24 Volt............................... 5-11 939-353/265 ........... Wheel, Load (Poly, Red) ...................... 7-5
313812-001..............Cable ................................................ 5-5 939-353/266 ........... Wheel, Load (Poly, Tan)....................... 7-5
313824-001..............Cover, Battery Pack........................... 5-11 939-353/313 ........... Decal, Danger.................................. 5-13
313825-001..............Weldment, Support, Battery ............... 5-11 939-353/315 ........... Cable, AC Power ............................. 5-13
313832-001..............Weldment, Tray, Upper Right-Hand ..... 5-11 950-185/002 ........... Maintenance Tool, Programming ........ 8-12
313833-001..............Weldment, Tray, Upper Left-Hand........ 5-11 950-188 ................... Cord, Molex Handset........................ 8-12
313879-001..............Washer, Plastic ................................... 3-3
313885-001..............Decal .............................................. 5-11

1016708, Revised 9/23/2008 Top of Section B-3


Walkie Pallet Truck - Model 102XM - Numerical Parts Index

Part No. Description Page Part No. Description Page

B-4 Top of Section 1016708, Revised 9/23/2008


!1016708B!
1016708B

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