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PXF4 Socket Rmode Manual 1

The document is an operation manual for a digital temperature controller, detailing safety instructions, installation guidelines, and maintenance procedures. It emphasizes the importance of adhering to safety standards to prevent accidents and outlines specific environmental conditions for proper operation. Additionally, it provides information on wiring, operation, and troubleshooting, along with a comprehensive contents section for easy navigation.

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boris89ivokovic
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© © All Rights Reserved
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0% found this document useful (0 votes)
115 views77 pages

PXF4 Socket Rmode Manual 1

The document is an operation manual for a digital temperature controller, detailing safety instructions, installation guidelines, and maintenance procedures. It emphasizes the importance of adhering to safety standards to prevent accidents and outlines specific environmental conditions for proper operation. Additionally, it provides information on wiring, operation, and troubleshooting, along with a comprehensive contents section for easy navigation.

Uploaded by

boris89ivokovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Digital temperature controller

Micro-Controller X
Socket type
Type: PXF4

Operation Manual

INP-TN5A4117a-E
Safety Instructions

Please read the safety instructions throughly before using the equipment. The safety instructions must be observed
by every user to prevent accidents. Failure to comply with the instructions contained in this manual may reduce the
safety of the equipment.
The safety instructions are classified into “Warning” and “Caution” according to the following interpretations:

Mishandling may lead to serious injury or death.

Mishandling may result in personal injury or damage to the


property.

1
WARNING
Installation and wiring
● This equipment is intended to be used under the following conditions.
Ambient temperature -10 to 50°C
Operating humidity 90%RH or less (Non condensation)
Installation category II
According to IEC 61010-1
Pollution degree 2
Recommended fuse 250 V AC, 0.1 A, T (Time-Lag) (100 to 240 V AC),
400 V DC/AC, 1 A, T (Time-Lag) (24 V DC/AC)
Usage environment Indoor use
● For 24 V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV)
circuit, a basic insulation* must be provided between the SELV circuit and the power input terminals. Otherwise,
the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the electric shock.

About safety standard


Please observe the following instructions to meet the requirements of safety standard. Failure to observe these
instructions violates safety standards. (This product is not a safety equipment.)

● Install a recommended fuse, which is specified in the instruction manual, between the external main power
(mains circuit) and this equipment.
● If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR
Drive output terminal or Current output terminal, ensure to provide a basic insulation* between the SELV
circuits and these terminals (For example, use transformer which has a basic insulation* or higher degree of
insulation).
● Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread of
fire.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses,
to prevent an electric shock.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III,
or IV.
● Do not use this equipment for measurement of signals to which a voltage over
30 VRMS or over 60 V DC is applied.

* The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such
insulation is not provided, the UL61010 and EN61010 safety compliance may become invalid.
2
● If the voltage exceeds 50 V DC (which is called as hazardous voltage), install a basic insulation between all
terminals and the ground, and supplementary insulation on the digital outputs.
Note that the insulation class for this equipment is as follows. Before installing, please confirm that the insulation
class for equipment meets usage requirements.
Basic insulation Functional No insulation
(1500 V AC) insulation (500 V AC)
Power supply (100 to 240 V AC)
Internal circuit
Power supply (24 V DC/AC)
Control output 1 (relay contact) Process value input
Alarm output 1 and 2 (relay contact) Control output 1 (SSR drive, current)
● In case where damage or problems with this equipment may lead to serious accidents, install appropriate external
protective circuits.
● As this equipment has no power switch or fuse, install them separately as needed.
If you install a fuse, be sure to place it between the main power switch and this equipment. (Main power switch:
double-pole breaker, fuse rating: 250V, 1A)
● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
● A power switch or a circuit breaker should be identified as the one for this product.
● Electrical wiring must be made by the qualified personnel only and in accordance with your local and national
standards.
● For power supply wiring, use a wire equivalent equal to 600 V vinyl insulated wire or higher level.
● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before turning on power, confirm that clearance space has been secured to prevent shock or fire.
● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
● Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation, shock or fire.
● If any failure occurs, please contact the manufacturer and return the product.
● Output relay is the part has a limited life. When output relay contact comes to the end of its life, it might remain
on-state, or off-state. For safety, use a protective circuit outside.
● The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to
meet your application. Please note that the improper settings may result in overheat or unexpected damage. For
the details of operation, refer to this manual.
• Control output 1: heating control
• Alarm output 1 to 2 (optional): No function
● Symbols on the instrument
: Read this instruction manual thoroughly before using the product, and usethe product safely.

Maintenance
● When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational errors or failures
may be caused.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some parts installed on this equipment have a limited life and/or may deteriorate with age.
● The warranty period for this unit (including accessories) is three years after the date of manufacture, if the
product is used properly.

3
Caution
Installation
● Please avoid installing in the following locations.
• Locations in which the ambient temperature falls outside the range of –10 to 50 °C when equipment is in use.
• Locations with rapid temperature changes, leading to dew condensation
• Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
• Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)
• Locations in contact with water, oil, chemicals, steam or hot water. (If the equipment gets wet, there is a risk of
electric shock or fire, so have it inspected by Fuji distributor.)
• Locations with high concentrations of atmospheric dust, salt or iron particles.
• Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
• Locations in direct sunlight.
• Locations that build up heat from radiant heat sources, etc.
● Recommended site conditions
• A place where the ambient humidity during operaion is between 45 to 85% RH.

About EMC standard


● This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic
establishment, such as residential areas, or it may cause radio interference. If you use this equipment in
domestic locations, take adequate measures on the outside of the equipment to reduce radio interference.
● Under the requirement of EMC standard, the maximum length of external cable including a sensor to be
connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.

Panel mounting
● Insert the controller unit into the panel cutout from the front, and then put the mounting bracket from the rear.
The mounting bracket should be pushed in until the controller is securely fixed to the panel. If there is a slight
gap remaining, gently tighten the two screws until the gap disappears. (Make sure not to over tighten the screws,
as doing so may result in the mounting bracket separating from the stopper.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). To effect
waterproof, the included packing is shall be attached between the controller and the panel according to the
guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.)
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case.
(2) As shown in Fig. 2, tighten the screws of the mouthing bracket so that no gaps can remain between the
equipment face, the packing and the panels. Once finished, confirm that there are no changes in shape such
as displaced or improperly-fitted packing, etc. as shown in Fig. 3
< Attachment on vertical surface (Horizontal attachment) >
Fig. 1 Fig. 2 Fig. 3
Packing
Unit Unit Packing

Case
Case
Front Case Panel Panel Mounting Screw (Bad) (Good)
bracket

● If the panel does not have enough strength, gaps may develop between the packing and the panel to lose
waterproofing capabilities.
● In order to aid heat dissipation, do not block the sides of the equipment.

4
● Do not block the air vents on the top and bottom of the case.

Wiring
● For thermocouple input, use the designated compensation lead; for RTD input, use wires with small lead wire
resistance and without any resistance difference among the three wires.
● To avoid noise conductor effects, input signal wires should be separated from electric power lines or load lines.
● Input signal wire and output signal wire should be separated each other. And both should be shield wire.
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise filter is
recommended. Always attach a noise filter to a panel that is grounded securely, and keep the wiring between
the noise filter output side and the measuring equipment power terminal wiring to a minimum length. Please do
not attach fuses and switches, etc. to the noise filter output wiring; otherwise the filter’s effectiveness will be
decreased.
● Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist, the more
effective the connection is against noise.)
● Operation preparation time is required for the contact output when power is turned on. If using it as a signal to an
external interlock circuit, please couple it with a delayed relay.
Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so please attach
an auxiliary relay. If the output operation frequency is high, selecting a SSR drive output type is recommended.
[Proportionate cycles] Relay output: 30 seconds or more, SSR drive output:
1 second or more
● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected,
use of a surge absorber is recommended in order to protect the contacts against opening/closing surges and to
ensure long-term use.
Recommended specification for the surge absorber
Voltage Nominal varistor voltage
100V 240V
200V 470V
Attachment position: between the relay control output contacts.

Operation
● The alarm function does not work properly when an error takes place unless the settings are made correctly.
Always verify its setting before operation.
● If the input wiring breaks, the display will read “UUUU” or “LLLL”. When replacing the sensor, always turn the
power OFF.

Others
● Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary,
use a neutral cleaning agent.
● Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● This equipment should be treated as an industrial waste when it is disposed of.

5
Contents

Safety Instructions ................................................................................................................... 1


WARNING.................................................................................................................................................. 2
Installation and wiring .............................................................................................................................. 2
Maintenance ............................................................................................................................................ 3
Caution ...................................................................................................................................................... 4
Installation............................................................................................................................................... 4
Panel mounting ........................................................................................................................................ 4
Wiring ..................................................................................................................................................... 5
Operation ................................................................................................................................................ 5
Others ..................................................................................................................................................... 5

For Proper Use ........................................................................................................................ 8


Model Specifications................................................................................................................ 9
1 Part names and functions ................................................................................................ 10
1-1 Operation keys..................................................................................................................................... 10
1-2 Indicators ............................................................................................................................................. 11
1-3 Digital characters ................................................................................................................................. 12
2 Basic Operation ............................................................................................................... 13
2-1 Basic operation .................................................................................................................................... 13
2-2 Changing SV (Set value) ..................................................................................................................... 14
2-3 Parameters List.................................................................................................................................... 15
Operation Mode ..................................................................................................................................... 15
1st block parameter ................................................................................................................................ 15
2nd block parameter ............................................................................................................................... 16
3rd block parameter ................................................................................................................................ 18
2-4 Temperature control functions ............................................................................................................. 19
2-5 Communication function ...................................................................................................................... 19
3 Parameter functions and setting procedure..................................................................... 20
3-1 1st block parameter ............................................................................................................................. 20
[MANU] Manual mode selection (001) .................................................................................................... 20
[Stby] Standby setting (002) .................................................................................................................... 21
[PRoG] Ramp soak control (004) ............................................................................................................. 22
[LACH] Alarm latch cancel (005) ............................................................................................................ 24
[At] Auto-tuning (006) ............................................................................................................................ 25
[tM1] [tM2] Timer 1 display (007), Timer 2 display (008) .......................................................................... 27
[AL1] [A1-L] [A1-H] Alarm 1 settings (010, 011, 012) .............................................................................. 28
[AL2] [A2-L] [A2-H] Alarm 2 settings (013, 014, 015).............................................................................. 28
[LoC] Key lock (019) ............................................................................................................................. 29

6
3-2 2nd block parameter ............................................................................................................................ 30
[P] Proportional band (030) ..................................................................................................................... 30
[i] Integral time (031) ............................................................................................................................. 30
[d] Derivative time (032) ........................................................................................................................ 30
[HyS] Hysteresis range for ON/OFF control (033)..................................................................................... 32
[bAL] Output convergence value (036) .................................................................................................... 34
[AR] Anti-reset windup (037) .................................................................................................................. 35
[CtRL] Control algorithm (038) ............................................................................................................... 36
[SLFb] PV (Process variable) stable range (039) ....................................................................................... 39
[oNoF] Hysteresis mode (040)................................................................................................................. 40
[tC] Cycle time of control output 1 (041) .................................................................................................. 41
[P-N2] Input signal code (043) ................................................................................................................ 42
[P-SL] Lower limit of measuring range (044)............................................................................................ 43
[P-SU] Upper limit of measuring range (045)............................................................................................ 43
[P-dP] Decimal point position (046) ......................................................................................................... 45
[PVOF] PV offset (048) .......................................................................................................................... 46
[SVOF] SV shift (049) ............................................................................................................................ 47
[P-dF] Time constant of input filter (050).................................................................................................. 48
[ALM1] [ALM2] Alarm type 1, 2 (051, 052) ............................................................................................ 49
[StAt] Status display of ramp soak (054) .................................................................................................. 51
[PtN] Ramp soak execution pattern (055) ................................................................................................. 52
[SV-1] to [SV-8] 1st target SV to 8th target SV (056 to 077) ....................................................................... 53
[tM1R] to [tM8R] 1st ramp time to 8th ramp time (057 to 078) .................................................................. 53
[tM1S] to [tM8S] 1st soak time to 8th soak time (058 to 079) ..................................................................... 53
[Mod] Ramp soak mode (080) ................................................................................................................. 55
3-3 3rd block parameter ............................................................................................................................. 57
[P-N1] Control action (090) .................................................................................................................... 57
[SV-L] SV (Set value) lower limiter (091) ................................................................................................ 58
[SV-H] SV (Set value) upper limiter (092) ................................................................................................ 58
[dLY1] [dLY2] Delay time 1, 2 (093, 094) ................................................................................................ 59
[A1Hy] [A2Hy] Alarm 1, 2 hysteresis (098, 099) ...................................................................................... 59
[A1oP] [A2oP] Alarm 1, 2 options (101, 102) ........................................................................................... 61
[PLC1] [PHC1] OUT1 Upper/Lower Limits (104, 105) ............................................................................. 62
[PCUt] Output limit types (108)............................................................................................................... 63
[oUt1] Output value (MV) display (109) .................................................................................................. 64
[RCJ] RCJ (Cold junction compensation) setting (111) .............................................................................. 65
[AdJ0] User-definable zero adjustment (113) ............................................................................................ 66
[AdJS] User-definable span adjustment (114) ............................................................................................ 66
[dSP1] to [dP14] Parameter mask (126 to 139).......................................................................................... 68
[UKy1] [UKy2] [UKy3] USER key assignment (143, 144, 145) ................................................................. 70
[FLo1] MV1 during FALT (146) .............................................................................................................. 71
[dSPt] PV/SV display OFF (148) ............................................................................................................. 72

4 Troubleshooting ............................................................................................................... 73

7
For Proper Use

Confirmation of model Please confirm that the model delivered matches your order.
code “Model Specifications” (see page 9)

Installation and Mounting External dimensions


• Panel cutout
• Panel mounting dimensions
“4 Installation and Mounting” (instruction manual)

Wiring Terminal connection diagram


“5 Wiring” (instruction manual)

Power ON
Before starting operation, wait for at least 30 minutes for the PXF to warm up.

Basic settings and Basic operations (see page 13)


operation Changing SV (Set value) (see page 14)
Parameters List (see page 15 to 18)
Temperature control functions (see page 19)

Advanced Usage Setting of input sensor and input range (see page 42 to 44)
Selecting control method (see page 36)
Controlling through auto-tuning (see page 25)
Setting parameter automatically
• Fuzzy control (see page 37)
• Self tuning control (see page 37)

Operation

Error Indications Display during equipment error


“4 Troubleshooting” (see page 73)

8
Model Specifications

4 5 6 7 8 9 10 11 12 13
PXF 4 U 2 - Y 0 0

Digit Specifications Note


4 <Front panel size W × H>
48×48mm 4
5 <Input signal>
Universal input (Thermocouple/Volt, backwards compatible wiring) A
Universal input (RTD/mA, backwards compatible wiring) Note1 N
6 <Control output>
Relay contact (SPDT) B
SSR drive output C
Current output E
7 <Terminal form>
Socket type U
8 <Revision code> 2
9 <Alarm output>
None 4
2 points G
10 <Power supply voltage>
100 to 240V AC V
24 V AC/DC B
11 Y 0 0
12
13
Note1: Wiring compatible to previous PXZ, PXW, PXV and PXR socket controllers.
(mA input dose not require the resistor)

9
1 Part names and functions
This section describes the names and functions of each part of the front panel. The front panel has the PV and SV
displays, the status indicator lamps, and the setting keys, etc. Their functions are explained below. Please read and
understand them before using the PXF.
For details about the setting of parameters, see Chapter 2 and Chapter 3.

Operation keys Indicator


PXF4

UP key

DOWN key
LEFT key
SEL key
USERkey

1-1 Operation keys


● USER key
• Press to switch between SV and MV during the PV/SV display (operation mode).
• Press to return to the operation mode from the parameter setup mode.
• Press and hold the USER key to start the assigned function during the PV/SV display (operation mode). (No
function is allocated at the factory.)
● SEL key
• Press to enter the parameter setup mode from the operation mode or standby.
• Press to finish selecting and save change.
● LEFT key
• Press to move the digit when you editing the numerals.
● UP/DOWN key
• Press to change the SV during the PV/SV display.
• Press to switch the parameters during the parameter selection mode.
• Press to change the parameter value during the parameter editing mode.
● USER+UP keys, USER+DOWN keys
• By pressing and holding the USER key and the UP/DOWN key during the PV/SV display, you can start the
assigned function.
In the factory default setting, the USER + UP key allows you to switch between run/standby, and the USER +
DOWN key to switch between start/stop of auto-tuning.
See page 70 for how to change the setting of these keys.

10
Indicators

1-2 Indicators
(1) Process variable (PV)
Indicates the process variable. In the parameter setup mode, the parameter name is displayed.
(2) OUT1 indicator
Lights during control output is ON.
(3) EV1, EV2 indicators
Lights during digital output 1 to 2 are ON.
(4) STBY indicator
Lights when the stanby is set to ON. (see page 21)
(5) MANU indicator
Lights during manual mode. (see page 20)
(6) °C/˚F indicator
Shows the temperature unit under use.
(7) A, % indicator
Indicates the unit applied to the value on SV screen during the parameter selection mode and parameter editing
mode.
(8) Set Value (SV) / Manipulated variable (MV)
Shows the setpoint or the manipulated variable. During the parameter editing mode, the parameter setpoint is
displayed.
(9) MV indicator
Lights when the MV is displayed.
(10) Screen No.
Shows screen No. when in parameter setting.
(11) AT indicator
Lights during auto tuning. (see page 25)
(12) RUN/HOLD/END indicators
Lights during ramp soak operation. (see page 22)
(13) KEYLOCK indicator
Lights when the keylock is on. (see page 29)

11
Part names and functions

1-3 Digital characters


The following tables provide correspondence between digital characters used for the display of the controller and
alphanumerical characters. (See the following table for details.)

Digital character Alphabet Digital character Numer


A 1
B 2
C 3
D 4
E 5
F 6
G 7
H 8
I 9
J 0
K
L
M
N
O
P
― Q
R
S
T
U
V
W
X
Y
― Z

12
2 Basic Operation

2-1 Basic operation


The below figure illustrates the mode transition and the key operations.
Power ON

Operation Mode

To switch between SV and MV


Press .

To change the setpoint


Ɣ3UHVV or to change the value.
Ɣ3UHVV to move to the next digit.
Ɣ3UHVV to move to the next digit. approx.
5 seconds

approx. approx.
1 second 3 seconds

1st block 3rd block


2nd block parameter
parameter parameter

< Parameter selection mode > < Parameter editing mode >

The parameter setpoint starts blinking.

Press or to change the value.


To change the digit, use .

Press to resist the changed value.

13
Basic Operation

2-2 Changing SV (Set value)


[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
The SV is a target value for control.
● SV must be within the range between [SV-L] (lower limit) and [SV-H] (upper limit) which belong to Pid
parameter.

Related parameters:
●SV (Set value) lower limiter [SV-L], SV (Set value) upper limiter [SV-H] (see page 58)

[Setting example] Changing the SV from 250°C to 1195°C–––––––––––––––––––


Display Operating procedure

1. 1. Check that the PV/SV display is shown.

2. Press , or keys to change SV to “1195”.


➔The change become effective immediately.

14
Parameters List

2-3 Parameters List


The following explains each channel parameter.
● The range of the parameters in the shaded area indicates the industrial values.
When you change the PV input lower limit (P-SL), PV input upper limit (P-SU), or decimal place position (P-dP),
reconfigure all the industrial values.
● Power-cycle the controller after you change the setpoint of the parameters of which No. column is shaded in gray.

Operation Mode

Parameter Factory default Parameter


Parameter name Setting range
symbol setting mask DSP
PV Process Value ― ― ―
SV Set value Within the limit of 0 to 100% of FS 0 (°C) ―
DSP14-
MV Manipulated Variable (%) -5.0 to 105.0 (%) -5.0
32768

1st block parameter

Parameter Factory Parameter Reference


No Display Parameter name Setting range
symbol default setting mask DSP page

1 MANU Manual mode selection oFF, oN oFF DSP13-32 20

2 Stby Standby setting oFF, oN oFF DSP1-1 21

4 PRoG Ramp soak control oFF, RUN, HLd oFF DSP1-2 22

5 LACH Alarm latch cancel oFF, RSt oFF DSP1-4 24

6 At Auto-tuning oFF, oN, L-oN oFF DSP1-8 25

7 tM-1 Timer 1 display ― ― DSP1-16


27
8 tM-2 Timer 2 display ― ― DSP1-32
Absolute value alarm: 0 to 100%FS
10 AL1 Set value of alarm 1 10 (°C) DSP1-128
Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS,
11 A1-L Lower limit value of alarm 1 10 (°C) DSP2-1
Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS
12 A1-H Upper limit value of alarm 1 10 (°C) DSP2-2
Deviation alarm: -100 to 100%FS
28
Absolute value alarm: 0 to 100%FS
13 AL2 Set value of alarm 2 10 (°C) DSP2-4
Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS
14 A2-L Lower limit value of alarm 2 10 (°C) DSP2-8
Deviation alarm: -100 to 100%FS
Absolute value alarm: 0 to 100%FS
15 A2-H Upper limit value of alarm 2 10 (°C) DSP2-16
Deviation alarm: -100 to 100%FS
19 LoC Key lock 0 to 5 0 DSP3-1 29

15
Basic Operation

2nd block parameter


Parameter Factory Parameter Reference
No Display Parameter name Setting range
symbol default setting mask DSP page

30 P Proportional band 0.0 to 999.0 (%) 5.0 DSP3-2

31 i Integral time 0 to 3200 (sec) 240 DSP3-4 30

32 d Derivative time 0.0 to 999.9 (sec) 60.0 DSP3-8


Hysteresis range for ON/
33 HyS 0 to 50%FS 1 (°C) DSP3-16 32
OFF control
36 bAL Output convergence value -100.0 to 100.0 (%) 0.0 DSP3-128 34

37 AR Anti-reset windup 0 to 100%FS 400 (°C) DSP4-1 35

38 CtRL Control algorithm oNoF, Pid, FUZY, SELF, Pid2 Pid DSP4-2 36
PV (Process variable) stable
39 SLFb 0 to 100%FS 8 (°C) DSP4-4 39
range
40 oNoF Hysteresis mode oN, oFF oN DSP4-8 40
Relay: 30
41 tC Cycle time of control output 1 1 to 150 (sec) SSR: 2 DSP4-16 41
Current: 1
JPt (Resistance bulb (RTD) JPt100)
Pt (Resistance bulb (RTD) Pt100)
J (Thermocouple J)
K (Thermocouple K)
R (Thermocouple R)
b (Thermocouple B)
S (Thermocouple S)
t (Thermocouple T)
E (Thermocouple E)
L (Thermocouple L)
43 P-N2 Input signal code N (Thermocouple N) K DSP4-64 42
PL-2 (Thermocouple PL-II)
W (Thermocouple W)
0-5V (DC voltage 0 to 5V DC)
1-5V (DC voltage 1 to 5V DC)
0-10 (DC voltage 0 to 10V DC)
2-10 (DC voltage 2 to 10V DC)
0-20 (Direct current 0 to 20mA)
4-20 (Direct current 4 to 20mA)
U (Thermocouple U)
MV (MV)
Lower limit of measuring
44 P-SL -1999 to 9999 0 (°C) DSP4-128
range
43
Upper limit of measuring
45 P-SU -1999 to 9999 400 (°C) DSP5-1
range
46 P-dP Decimal point position 0 to 3 0 DSP5-2 45

48 PVOF PV offset -10.00 to 10.00%FS 0 (°C) DSP5-8 46

49 SVOF SV shift -50.00 to 50.00%FS 0 (°C) DSP5-16 47

50 P-dF Time constant of input filter 0.0 to 120.0 (sec) 5.0 DSP5-32 48

51 ALM1 Alarm type 1 0 to 31 0 DSP5-64


49
52 ALM2 Alarm type 2 0 to 31 0 DSP5-128

54 StAt Status display of ramp soak ― ― DSP6-2 51

55 PtN Ramp soak execution pattern 1 to 3 1 DSP6-4 52

16
Parameters List

Parameter Factory Parameter Reference


No Display Parameter name Setting range
symbol default setting mask DSP page
SV lower limit (SV-L) to
56 SV-1 1st target SV 0 (°C) DSP6-8
SV upper limit (SV-H) %FS
57 tM1R 1st ramp time 0.00 to 99.59 0:00 DSP6-16

58 tM1S 1st soak time 0.00 to 99.59 0:00 DSP6-32


SV lower limit (SV-L) to
59 SV-2 2nd target SV 0 (°C) DSP6-64
SV upper limit (SV-H) %FS
60 tM2R 2nd ramp time 0.00 to 99.59 0:00 DSP6-128

61 tM2S 2nd soak time 0.00 to 99.59 0:00 DSP7-1


SV lower limit (SV-L) to
62 SV-3 3rd target SV 0 (°C) DSP7-2
SV upper limit (SV-H) %FS
63 tM3R 3rd ramp time 0.00 to 99.59 0:00 DSP7-4

64 tM3S 3rd soak time 0.00 to 99.59 0:00 DSP7-8


SV lower limit (SV-L) to
65 SV-4 4th target SV 0 (°C) DSP7-16
SV upper limit (SV-H) %FS
66 tM4R 4th ramp time 0.00 to 99.59 0:00 DSP7-32

67 tM4S 4th soak time 0.00 to 99.59 0:00 DSP7-64


53
SV lower limit (SV-L) to
68 SV-5 5th target SV 0 (°C) DSP7-128
SV upper limit (SV-H) %FS
69 tM5R 5th ramp time 0.00 to 99.59 0:00 DSP8-1

70 tM5S 5th soak time 0.00 to 99.59 0:00 DSP8-2


SV lower limit (SV-L) to
71 SV-6 6th target SV 0 (°C) DSP8-4
SV upper limit (SV-H) %FS
72 tM6R 6th ramp time 0.00 to 99.59 0:00 DSP8-8

73 tM6S 6th soak time 0.00 to 99.59 0:00 DSP8-16


SV lower limit (SV-L) to
74 SV-7 7th target SV 0 (°C) DSP8-32
SV upper limit (SV-H) %FS
75 tM7R 7th ramp time 0.00 to 99.59 0:00 DSP8-64

76 tM7S 7th soak time 0.00 to 99.59 0:00 DSP8-128


SV lower limit (SV-L) to
77 SV-8 8th target SV 0 (°C) DSP9-1
SV upper limit (SV-H) %FS
78 tM8R 8th ramp time 0.00 to 99.59 0:00 DSP9-2

79 tM8S 8th soak time 0.00 to 99.59 0:00 DSP9-4

80 Mod Ramp soak mode 0 to 15 0 DSP9-8 55

17
Basic Operation

3rd block parameter


Parameter Factory Parameter Reference
No Display Parameter name Setting range
symbol default setting mask DSP page

90 P-N1 Control action 0 to 3 0 DSP9-16 57

91 SV-L SV (Set value) lower limiter 0 to 100%FS 0 (°C) DSP9-32


58
92 SV-H SV (Set value) upper limiter 0 to 100%FS 400 (°C) DSP9-64

93 dLY1 Delay time 1 0 to 9999 (sec) 0 DSP9-128


59
94 dLY2 Delay time 2 0 to 9999 (sec) 0 DSP10-1

98 A1Hy Alarm 1 hysteresis 0 to 50%FS 1 (°C) DSP10-16


59
99 A2Hy Alarm 2 hysteresis 0 to 50%FS 1 (°C) DSP10-32

101 A1oP Alarm 1 options 000 to 111 000 DSP10-128


61
102 A2oP Alarm 2 options 000 to 111 000 DSP11-1

104 PLC1 Lower limit for output 1 -5.0 to 105.0 (%) -5.0 DSP11-4
62
105 PHC1 Upper limit for output 1 -5.0 to 105.0 (%) 105.0 DSP11-8

108 PCUt Output limit types 0 to 3 0 DSP11-64 63

109 oUt1 Output value (MV) display ― ― DSP11-128 64


RCJ (Cold junction
111 RCJ oN, oFF oN DSP12-2 65
compensation) setting
112 GAiN PV gradient 0.001 to 2.000 1.000 DSP12-4 ―
User-definable zero
113 AdJ0 -50 to 50%FS 0 (°C) DSP12-8
adjustment
66
User-definable span
114 AdJS -50 to 50%FS 0 (°C) DSP12-16
adjustment

126 dSP1

127 dSP2
Depends on
Parameter mask ― DSP14-128 68

the model
138 dP13

139 dP14

143 UKy1 USER key 0 to 6 0 DSP14-8

144 UKy2 USER key + UP key 0 to 6 1 DSP14-16 70

145 UKy3 USER key + DOWN key 0 to 6 5 DSP14-32

146 FLo1 MV1 during FALT -5.0 to 105.0 (%) -5.0 DSP14-64 71

148 dSPt PV/SV display OFF 0 to 8 0 DSP14-256 72

18
Temperature control functions

2-4 Temperature control functions


This controller has five types of temperature control function. Select according to type and use.

Temperature control
Description
functions
Switches output control ON/OFF according to the SV/PV magnitude relationship.
ON/OFF (2-position)
Control systems can be built from simple elements such as SSR. This is appropriate
control for situations where high accuracy is not required.
PID calculation and controls proceed according to the previously set PID parameters.
PID control PID parameters can be set manually or through auto-tuning ([AT]).
It is the most basic control in this equipment.
Reduces the amount of overshoot during control. It is effective when you want to
Fuzzy control suppress overshoot while changing SV, even during processes where it may take a
long time to reach the target value.
Adds controls while automatically calculating PID to meet the control target or
Self tuning control
changing SV. It is effective when the control conditions change frequently.
Suppresses the amount of overshoot during control for processes that turn the control
PID2 control target off and then on again. It is effective when the control target turns on and off
while power flows continuously to the temperature controller.

You can set the temperature control function in the parameter [CtRL] (see page 36).

2-5 Communication function


This controller has the interface for the dedicated cable which allows data transmission with a PC.

Personal
computer PC loader communication cable

19
3 Parameter functions and setting procedure

3-1 1st block parameter


MANU Manual mode selection (001)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to select how to set the manipulated variable, automatically or manually.

Setpoint Description
oFF Automatically
oN Manually

● MANU indicator lights during manual operation. (see page 11)


● In this screen, only the switchover between auto/manual is available. Manual operation of control output is
available on PV/MV screen.

This parameter is not displayed in default setting. To use this parameter, change the
setting of the parameter “Parameter mask” (see page 68).

[Setting example] Changing the mode from Auto to Manual –––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key.


➔The setpoint starts blinking.

3. Press the or keys to change “ oFF ” to “ oN .”

4. Press the key or wait for three seconds to save the change.

5. Press the key.


➔The screen returns to the SV/PV display.

20
1st block parameter

Stby Standby setting (002)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between run and standby.

Setpoint Description
oFF Operation mode
oN Standby mode

● STBY indicator lights during stanby. (see page 11)


● When hold alarms is on, the hold function activates when you switch the standby setting from “ oN ” to “ oFF .”
● If the instrument is put into standby during auto tuning, the auto tuning is canceled. To complete auto-tuning, turn
standby setting “ oFF ” and restart auto tuning.
● When the controller switches to standby mode, the ON delay timer will be reset. It will begin again when standby
setting is turned off.

[Setting example] Switching to Standby mode ––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ oFF ” to “ oN .”

5. Press the key or wait for three seconds to save the change.
➔Now the controller is in the standby mode.

6. Press the key.


➔The screen returns to the SV/PV display.

21
Parameter functions and setting procedure

PRoG Ramp soak control (004)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between Ramp soak states.

Setpoint Description
oFF Ramp soak is stopped.
RUN Ramp soak starts.
HLd Ramp soak hold. To release the hold, select “ RUN ” again.

● This function automatically changes the SV (Set value) according to the program pattern set in advance as shown
in the following line graph. Up to eight pairs of rampsoak operation can be programmed.
Up to SV-8

SV-3

SV-2
Second soak

Third ramp

Third soak

SV-1
Second ramp

Fourth ramp
First soak

SV-4
PV First ramp Fourth soak

tM1S tM2S tM3S tM4S Up to tM8S


tM1R tM2R tM3R tM4R Up to tM8R

Ramp : the section in which the SV changes toward the target value.
Soak : the section in which the SV is the target value, and remains unchanged.

● The first ramp starts at the PV that is the one just before running the program.
● By setting the Ramp soak mode parameter [Mod] to “power-on start,” you can make the controller start with the
ramp soak program (Power-on starting function).
● The parameter information changes automatically depending on the ramp soak state.
• “ ENd ” (end): Ramp soak has finished.
● During ramp soak operation, one of RUN, HOLD, or END indicators light according to the state of ramp soak.
(see page 11)
● During ramp soak operation, on-going step No. and “ r ” (ramp) or “ - ” (soak) are displayed on the screen No.
area of operation screen (PV/SV screen).
For example, “ 2r ” appears during step 2 ramp, and “ 2- ” during step 2 soak.
Related parameters:
• Status display of ramp soak [StAt] (see page 51)
• Ramp soak execution pattern [PtN] (see page 52)
• 1st target SV to 8th target SV [SV-1] to [SV-8] (see page 53)
• 1st ramp time to 8th ramp time [tM1R] to [tM8R] (see page 53)
• 1st soak time to 8th soak time [tM1S] to [tM8S] (see page 53)
• Ramp soak mode [Mod] (see page 55)

22
1st block parameter

[Setting example] Starting the ramp soak program ––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ oFF ” to “ RUN .”

5. Press the key or wait for three seconds to save the change.
➔The ramp soak program starts.

6. Press the key.


➔The screen returns to the SV/PV display.

23
Parameter functions and setting procedure

LACH Alarm latch cancel (005)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to cancel the alarm latch.

Setpoint Description
oFF keeps the latch on
RSt releases latch

[Setting example] Unlatching the alarm –––––––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ oFF ” to “ RSt .”

5. Press the key or wait for three seconds to save the change.
➔The alarm is unlatched.

6. Press the key.


➔The screen returns to the SV/PV display.

24
1st block parameter

At Auto-tuning (006)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Running auto-tuning automatically sets the optimal PID.

Setpoint Description
oFF Stops or finishes the auto-tuning.
oN Starts the normal auto-tuning.
L-oN Starts the low-PV auto-tuning.

● There are the following two types in auto-tuning.

Normal type Process AT start


AT calculating
Value
Performs ON/OFF operation with SV as the baseline to
SV
calculate PID.
PV PID
Control
t 

Low-PV type Process AT start


Value AT calculating
Perfoms ON/OFF operation with SV-10% to calculate PID. SV-10%FS
SV
Use this setting if you want to prevent overshoot.
PID
PV Control
t 

● AT indicator lights during auto-tuning. (see page 11)


● When auto tuning is normally completed, the automatically set PID parameter value is maintained even if the
power is turned off. If the power is turned off during auto tuning, the auto-tuning function is invalidated with PID
parameters unchanged. In such a case, start again from the beginning.
● Since ON-OFF operation (2-position operation) is performed during auto tuning, PV may fluctuate greatly
depending on the process. Do not perform auto tuning for the processes where large fluctuation of PV is not
allowed. Do not perform auto tuning, either, for the processes where the response is quick, such as pressure
control or flow rate control.
● If auto tuning does not end after 4 hours, it means that tuning may not be completed successfully. Check input/
output wiring and parameters such as control output (forward, reverse) and input sensor type.
● Carry out the auto-tuning again when:
• you change SV,
• you change PV input type, or
• operation does not work properly due to the change in operating conditions.
● You can run auto-tuning when the control type is set to “ FUZY ” or “ Pid2 .” (see page 36)
● You cannot run auto-tuning during manual mode. (see page 20)
● When you are using the PID selection function, the auto-tuning result for the selected PID group is stored.
● Auto tuning is forcibly terminated when SV is changed by the ramp soak function, remote SV function, or ramp
SV.

Since ON/OFF control is performed during auto-tuning, overshoot against the SV


may occur. To reduce the overshoot, execute the auto-tuning with “ L-oN ” (Low PV).
Related parameters: [CtRL] (see page 36)

25
Parameter functions and setting procedure

[Setting example] Running Auto-tuning –––––––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ oFF ” to “ oN .”

5. Press the key or wait for three seconds to save the change.
➔The normal auto-tuning starts.

6. Press the key.


➔The screen returns to the SV/PV display.

26
1st block parameter

tM1 tM2 Timer 1 display (007), Timer 2 display (008)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the remaining time of the timer 1 and the timer 2.

● The remaining time of the ON/OFF-delay timer is counted down. When the counter shows “ 0 ,” the alarm relay
is closed.
● During count-down, if the PV changes to the value of the temperature at which the alarm is set to OFF, the
counter is reset, and the alarm relay is opened.
Related parameters:
• Alarm 1, 2 hysteresis [A1Hy], [A2Hy] (see page 59)
• Delay time 1, 2 [dLy1], [dLy2] (see page 59)

[Setting example] Checking the remaining time on the timer 1 –––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .


➔The remaining time on the timer 1 appears.

3. Press the key to display .


➔The remaining time on the timer 2 appears.

4. Press the key.


➔The screen returns to the SV/PV display.

27
Parameter functions and setting procedure

AL1 A1-L A1-H Alarm 1 settings (010, 011, 012)

AL2 A2-L A2-H Alarm 2 settings (013, 014, 015)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the alarm setpoint.
● AL1, AL2: Alarm
● A1-L, A2-L: Low-limit alarm
● A1-H, A2-H: High-limit alarm

Setting range
Absolute value alarm: 0 to 100%FS
Deviation alarm: -100 to 100%FS

● When the alarm type ([ALM1], [ALM2]) is set to 0 to 15, you can set the alarm 1, 2 ([AL1], [AL2]).
● When the alarm type ([ALM1], [ALM2]) is set to any value other than 0 to 15, you can set the upper and lower
limits of alarm 1, 2 ([A1-H], [A2-H] and [A1-L], [A2-L]).
Related parameters:
• Alarm type 1, 2 [ ALM1], [ALM2] (see page 49)
• Alarm 1, 2 hysteresis [A1Hy], [A2Hy] (see page 59)
• Delay time 1, 2 [dLy1], [dLy2] (see page 59)
• Alarm 1, 2 options [A1oP], [A2oP] (see page 61)

[Setting example] Setting the alarm 1 to “ 20 ” ––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 10 ” to “ 20 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

28
1st block parameter

LoC Key lock (019)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Prevents SV parameters from being changed.

Setpoint Description
0 Unlocked (reset)
1 All settings are unchangeable from the controller, but changeable via communication.
2 Only the SV is changeable from the controller, and all settings are changeable via communication.
3 All settings are changeable from the controller, but unchangeable via communication.
4 All settings are unchangeable from the controller or via communication.
5 Only the SV is changeable from the controller, but all settings are unchangeable via communication.

● When the keylock is set to 1, 2, 4, or 5, the KEYLOCK indicator lights. (see page 11)
● You can view the parameters regardless of the keylock setting.

[Setting example] Changing the keylock setting to 2 –––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about one second during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 2 .”

5. Press the key or wait for three seconds to save the change.
➔ Keylock is activated.

6. Press the key.


➔The screen returns to the SV/PV display.

29
Parameter functions and setting procedure

3-2 2nd block parameter


P Proportional band (030)

i Integral time (031)

d Derivative time (032)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set PID (Proportional Band, Integration Time, Differential Time).

Setting range
P: 0.0 to 999.9%
i: 0 to 3200 seconds
d: 0.0 to 999.9 seconds

● The following control methods are available with PID settings.


ON/OFF control When [P] = “ 0 ” or the control method [CtRL] is set to “ oNoF ,” ON/OFF control is
(2-position control) used. Use this function when you want to run simple control without worrying about the
controllability.
PID control Use this function when you want to control with high controllability.
[P], [i], and [d] should be adjusted to optimal values for the control target, although Pid
can be activated by setting the control method [CtRL] to “ Pid ,” and [P] ≠ “ 0.0 ,” [i] ≠ “ 0 ,”
[d] ≠ “ 0.0 .”
In normal situations, run auto-tuning to optimally adjust P, I, and D before using this
function.
PI control When the control method [CtRL] is set to “ Pid ” and [P]≠“ 0.0 ”, [i]≠“ 0 ”, [d]=“ 0.0 ,” D
control is turned off and PI control is used.
P control When the control method [CtRL] is set to “ Pid ” and [P]≠“ 0.0 ”, [i]=“ 0 ”, [d]=“ 0.0 ,”
I and D controls are turned off and P control is used. In principle, P control generates
offset and PV does not agree with SV. In this case, adjust the output convergence value
[bAL].
● Running auto-tuning automatically sets the optimal PID. (see page 25)
● The PID settings configured by auto-tuning are generally considered to be optimal settings. If you want to change
the responsiveness, adjust PID manually.
● Generally, control becomes unstable when [P] is set too small. On the other hand, setting it too big makes the
response slow.
● If you set [P] to “ 0.0 ,” the control method parameter [CtRL] automatically turn to “ oNoF. ”
● Set the hysteresis for the ON/OFF (2-position) control with the parameter [HyS]. (see page 32)
Related parameters: Control algorithm [CtRL] (see page 36)

Do not perform auto tuning during ON/OFF control.

30
2nd block parameter

[Setting example] Setting P = 10.0%, I = 100sec, D = 20sec –––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key.


➔The setpoint starts blinking.

3. Press the , or keys to change “ 5.0 ” to “ 10.0 .”

4. Press the key or wait for three seconds to save the change.
➔The setpoint is set to “ 10.0 .”

5. Press the key to display .

6. Press the key.


➔The setpoint starts blinking.

7. Press the or keys to change “ 240 ” to “ 100 .”

8. Press the key or wait for three seconds to save the change.
➔The setpoint is set to “ 100 .”

9. Press the key to display .

[Link] the key.


➔The setpoint starts blinking.

11. Press the or keys to change “ 60.0 ” to “ 20.0 .”

[Link] the key or wait for three seconds to save the change.

[Link] the key.


➔The screen returns to the SV/PV display.

31
Parameter functions and setting procedure

HyS Hysteresis range for ON/OFF control (033)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
If you set the control method parameter [CtRL] to “ oNoF ,” set the hysteresis for on/off control in this parameter.

Setting range
0 to 50%FS

● The controllability varies with the size of the hysteresis.


● High-precision control
Small hysteresis ● Frequency of output relays is high, so lifespan becomes short.
● Low-precision control
Large hysteresis ● Frequency of output relays is low, so lifespan is relatively long.
● The relationship between SV and hysteresis in normal and reverse operation is shown below.
Reverse Normal
Process PV Process
Value Value PV
HYS HYS

SV
SV

t t
PV<SV PV>SV
ON ON
Control Control
Output PV>SV Output PV<SV
OFF  OFF

● During ON/OFF control, the [i] and [d] settings do not affect control.
● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch on and off.
Note that it may affect the life of the contact.
Related parameters: Control algorithm [CtRL] (see page 36)

32
2nd block parameter

[Setting example] Changing the hysteresis range from 25%FS to 30%FS ––––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 25 ” to “ 30 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

33
Parameter functions and setting procedure

bAL Output convergence value (036)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Output convergence value is a function that adds an offset to MV value.

Setting range
-100 to 100%

● By this function, the [bAL] offset is added to original MV which is the result of PID calculation determined by
PV and SV, and the total value is emitted as MV.
(The factory default setting is 0%.)
MV

100%

bAL=0%
50%
40% bAL=40%

Proportional SV PV
band

[Setting example] Changing Output convergence value from 0.0% to 3.0% –––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 0.0 ” to “ 3.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

34
2nd block parameter

AR Anti-reset windup (037)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Anti-reset windup is a function that limits the range of valid integration to control overshooting.

Setting range
0 to 100%FS

● The anti-reset windup function ([AR]) disables the integration when the PV falls outside of the Ar set range that
is centered around SV. It is automatically set to the optimum value when auto-tuning is activated.
PV In this zone, the integration
is disabled.

AR value
SV In this zone, the integration
AR value is carried out.

In this zone, the integration


is disabled.

[Setting example] Changing the anti-reset windup to 500°C –––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 100 ” to “ 500 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

35
Parameter functions and setting procedure

CtRL Control algorithm (038)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This controller has five temperature control functions. Select the best control method for your application.

Setpoint Description
oNoF ON/OFF (2-position) control
Pid PID control
FUZY Fuzzy control
SELF Self tuning control
Pid2 PID2 control

(1) ON/OFF (2-position) control (oNoF)

When you set the control method [CtRL] to “ oNoF,” the device uses ON/OFF control.
In ON/OFF control, the controller switches the control output between ON (100%) and OFF (0%) according to the
SV/PV magnitude relationship. You can set the output hysteresis in the control parameters [HyS] (see page 32).

Reverse Operation (Heating) Set value PV


Method used to control the electrical heating furnace. Set HYS
the [HYS] to an appropriate value according to the control
SV
target.

Parameter Set value


t
CtRL oNoF
PV<SV
P-N1 2 or 3 Control ON
HyS 0 to 50% FS (default: 1°C) output
PV>SV
OFF

Normal operation (Cooling) Set value


PV
Method used to control the cooling machine. HYS

Parameter Set value


SV
CtRL oNoF
P-N1 0 or 1
HyS 0 to 50% FS (default: 1°C) t
PV>SV
Control ON
output PV<SV
OFF

Notes
● During ON/OFF control, the P, I and D settings do not affect control.
● In the manual operation during ON/OFF control, MV displayed by pressing key is 100%, and MV
displayed by pressing key is 0%.
● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch

on and off. Note that it may affect the contact life.

Related parameters:
• Control action [P-N1] (see page 57)
• Hysteresis range for ON/OFF control [HyS] (see page 32)

36
2nd block parameter

(2) PID control (Pid)


PID control starts when the parameter [CtRL] is “ Pid.” PID control calculate Pid and output the result according to
the set values of the parameters [P], [i], [d], and [AR]. (-5 to 105%)
Each parameter can be set either by manually tuning the values or by running auto-tuning ([AT]) to automatically
set the values.
Related parameters: Auto-tuning [At] (see page 25)

(3) Fuzzy control (FUZY)


This control minimizes the overshoot compared to normal PID. Fuzzy control can only be used after auto-tuning
has been activated and a PID set.
Related parameters: Auto-tuning [At] (see page 25)

(4) Self tuning control (SELF)


Adds controls while automatically calculating PID to meet the Set value
control target or changing SV. Self-tuning is especially effective
SV
for situations when a high level of control is not needed, but auto-
tuning cannot be run due to frequent changes in the control target
Tuning
conditions. If a high degree of control is required, select PID
control, fuzzy control or PID2 control.
● The equipment will not be tuned properly if power is turned on
Dead time t
first. Delay
● When redoing the self-tuning settings, first set the control method
to PID (“ Pid ”), and then set back to self-tuning.

Conditions where self-tuning can be used


● When temperature rises right after the power is turned on

● When temperature rises after SV change (or when the controller judges it necessary)

● When the controller judges it necessary because the control has become unstable

Conditions where self-tuning cannot be used


● During standby
● During ON/OFF (2-position) control

● During auto-tuning

● During ramp soak operation

● When input error occurs

● When any of the [P], [i], [d], or [AR] parameters have been manually configured

● During manual mode

● During soft start

Conditions where self-tuning is halted


● When SV is changed (including when SV is changed by the ramp soak function, remote SV function, or ramp
SV.)
● When self-tuning has not finished after running for nine or more hours

37
Parameter functions and setting procedure

(5) PID2 control (Pid2)


This type of control reduces overshoot during control for processes that turn the control target off and then on again.
Set value
Suppresses overshoot

SV

PV

t
ON
Controller power
OFF

Control loop Close Close

Open

The algorithm used prevents over-integration of the PID calculations even while the control loop is still open.
PID2 control can only be used after auto-tuning has been activated and a PID set.

[Setting example] Setting the control method to ON/OFF control –––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ Pid ” to “ oNoF .”

5. Press the key or wait for three seconds to save the change.
➔The control method is set to ON/OFF control.

6. Press the key.


➔The screen returns to the SV/PV display.

38
2nd block parameter

SLFb PV (Process variable) stable range (039)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Self-tuning logic recognizes that control is stable if PV is staying within the SV ± [SLFb].

Setting range
0 to 100%FS

● It is not necessary to set this parameter under normal conditions.

[Setting example] Changing the PV stable range from 2 to 3 –––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 2.0 ” to “ 3.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

39
Parameter functions and setting procedure

oNoF Hysteresis mode (040)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Selects the hysteresis operation during two-position control.

Setpoint Description
oFF Performs two-position control with the range between [SV+HyS/2] and [SV-HyS/2].
oN Performs two-position control with the range between [SV, SV+HyS] and [SV, SV-HyS].

Setpoint: oFF Setpoint: oN


HyS HyS

Reverse
SV SV

HyS HyS
Normal
Operation
SV SV

[Setting example] Setting the hysteresis mode to OFF –––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ oN ” to “oFF .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

40
2nd block parameter

tC Cycle time of control output 1 (041)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Output ON
When using contact output and SSR drive output with PV input inside the
proportional band, output will switch between ON and OFF at regular intervals.

Setting range Proportional


cycle
1 to 150 sec Proportional
cycle 

● The following are the recommended settings for each control output.
The shorter the proportional cycle, the finer the control. However, shorter proportional cycles
Contact also shorten the lifespan of the contact points and operating device. Keep a balance between
output controllability and controller lifespan when adjusting the proportional cycles.
Approx.: 30 sec
Because there are no mechanical parts, use a short proportional cycle if the operating device is
SSR drive
working properly.
output
Approx.: 1 or 2 seconds

● The proportional cycle for the current output is same as the blinking cycle of OUT
indicator (approximately 1 second).

[Setting example] Setting OUT1 proportional cycle to 60 sec ––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 30 ” to “ 60 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

41
Parameter functions and setting procedure

P-N2 Input signal code (043)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to select PV input source from thermocouples, RTD, and others.

Setpoint Description Setpoint Description


JPt RTD JPt100 N Thermocouple N
Pt RTD Pt100 PL-2 Thermocouple PL-II
J Thermocouple J W Thermocouple W
K Thermocouple K 0-5V 0 to 5 V DC
R Thermocouple R 1-5V 1 to 5 V DC
b Thermocouple B 0-10 0 to 10 V DC
S Thermocouple S 2-10 2 to 10 V DC
t Thermocouple T 0-20 0 to 20 mA DC
E Thermocouple E 4-20 4 to 20 mA DC
L Thermocouple L U Thermocouple U
MV MV

● The connection to the terminal block differs with types of input (thermocouple/
RTD/voltage or current input). Check the Instruction Manual.
● Power-cycle the controller after you change the input type setting.

[Setting example] Changing the input from thermocouple K to thermocouple R ––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ K ” to “ R .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

42
2nd block parameter

P-SL Lower limit of measuring range (044)

P-SU Upper limit of measuring range (045)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the upper/lower limit of PV input within the PV input
1200Υ
measurement range.
1000Υ
Setting range
Scaling range
-1999 to 9999 upper/lower limit

200Υ

● Be sure to set the values so that [P-SU] is greater than [P-SL].


● Be sure to set the values so that the subtraction of [P-SL] from [P-SU] is less than
10000 with no decimal point.

● Measurement range

[P-N2] Measurement Minimum [P-N2] Measurement Minimum


Input type increment Input type increment
Setpoint range (°C) Setpoint range (°C)
0.0 to 150.0 0.1 Thermocouple S S 0 to 1700 1
0.0 to 300.0 0.1 -199.9 to 200.0 0.1
Thermocouple T t
0.0 to 500.0 0.1 -199.9 to 400.0 0.1
RTD JPt100 JPt 0.0 to 600.0 0.1 0.0 to 800.0 0.1
-50.0 to 100.0 0.1 Thermocouple E E -150.0 to 800.0 0.1
-100.0 to 200.0 0.1 -200 to 800 1
-199.9 to 600.0 0.1 Thermocouple L L -100 to 850 1
0.0 to 150.0 0.1 Thermocouple N N -200 to 1300 1
0.0 to 300.0 0.1 Thermocouple
PL-2 0 to 1300 1
0.0 to 500.0 0.1 PL-II
0.0 to 600.0 0.1 Thermocouple W W 0 to 2300 1
RTD Pt100 Pt DC voltage
-50.0 to 100.0 0.1 0-5V
-100.0 to 200.0 0.1 DC0 to 5V
DC voltage
-199.9 to 600.0 0.1 1-5V
DC1 to 5V
-200 to 850.0 1
DC voltage
0.0 to 400.0 0.1 0-10 -1999 to 9999
DC0 to 10V
-20.0 to 400.0 0.1 (Scaling is ―
Thermocouple J J DC voltage
0.0 to 800.0 0.1 2-10 possible)
DC2 to 10V
-100 to 1000 1
Direct current
0 to 400 0.1 0-20
0-20mA
-20.0 to 500.0 0.1
Thermocouple K K Direct current
0.0 to 800.0 0.1 4-20
4-20mA
-200 to 1300 1 -199.9 to 400.0 0.1
Thermocouple R R 0 to 1700 1 Thermocouple U U
-200 to 400 1
Thermocouple B b 0 to 1800 1

43
Parameter functions and setting procedure

[Setting example] Setting the PV input upper limit to 1000°C and lower limit to 200°C ––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 0 ” to “ 200 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key to display .

7. Press the key.


➔The setpoint starts blinking.

8. Press the , or keys to change “ 400 ” to “ 1000 .”

9. Press the key or wait for three seconds to save the change.

[Link] the key.


➔The screen returns to the SV/PV display.

44
2nd block parameter

P-dP Decimal point position (046)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Sets the decimal point position for the PV.

Setpoint Description
0 No digit after decimal point
1 1 digit after decimal point One decimal place
Two decimal places
2 2 digits after decimal point
Three decimal places
3 3 digits after decimal point

● Two decimal places and three decimal places are available only when the input is voltage or current.
● If you change the setting from numerals without decimal point to numerals with decimal point, the measurement
range setting ([P-SL], [P-SU]) is limited to the range from -199.9°C through 999.9°C.
For example, if you make the above change when the range is from 0 through 1300°C, the range will become the
one from 0.0 through 999.9°C.

[Setting example] Setting the PV display with one decimal place –––––––––––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 1 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

45
Parameter functions and setting procedure

PVOF PV offset (048)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This function shifts PV input before display. PV display

This function can be used to make the SV correspond with other 100°C
95°C
instruments. Before
shift
Setting range
After
-10.00 to 10.00%FS shift
0
● This controller operates at the displayed PV (the value to which the PV Input
offset value is added). PV Shift of -5°C

[Setting example] Setting the PV input shift to -5.0°C ––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ -5 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

46
2nd block parameter

SVOF SV shift (049)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This function specifies the SV shift. This is used to eliminate remaining offset when using P control.

Setting range
-50.00 to 50.00%FS

● Controls act on the calculated SV with SV offset.


● Alarm determination acts on the displayed SV without SV offset.

[Setting example] Setting the SV shift to 7°C –––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 0.0 ” to “ 7.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

47
Parameter functions and setting procedure

P-dF Time constant of input filter (050)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This low-pass filter function reduces noise and signal
X Y Control
fluctuation. Input
PID
filter output

Setting range
0.0 to 120.0 sec

● If the input filter time constant is set to 5 and input is changed Input

from 0 to 100%, the PV display gradually changes, and it takes
100
about 5 seconds for the value to change from 0 to 63.2%, as
shown in the right figure. 63
(%)
PV display

t
Approx.
5 sec

The factory setting for input filter time constant is 5%.


Do not change this value unless absolutely necessary.

[Setting example] Setting the PV input filter time constant to 10 seconds –––––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 5.0 ” to “ 10.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

48
2nd block parameter

ALM1 ALM2 Alarm type 1, 2 (051, 052)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Set the alarm type for Alarm1, Alarm2.
1-point alarm 2-point alarm
Type Setpoint Alarm type Action diagram Type Setpoint Alarm type Action diagram
0 No alarm ― PV
An-H
16 High/Low absolute alarm
PV An-L
ALn
1 High alarm
t High/Low deviation PV
17 An-H
PV alarm An-L
ALn
2 Low alarm
Absolute t High absolute/Low PV
An-H
18
value alarm PV deviation alarm An-L
ALn
3 High alarm (with hold)
t High deviation/Low PV
19 An-H
PV
High/Low absolute alarm An-L
ALn
4 Low alarm (with hold)
t limit alarm High/Low absolute alarm PV
An-H
20
PV (with hold) An-L
5 High alarm SV
ALn
t High/Low deviation PV
21 An-H
PV alarm (with hold) An-L

6 Low alarm SV
ALn
t High absolute/Low PV
An-H
22
PV deviation alarm (with hold) An-L
ALn
7 High/Low alarm SV
Deviation t High deviation/Low PV
23 An-H
alarm PV absolute alarm (with hold) An-L
8 High alarm (with hold) SV
ALn
t PV
An-H
24 High/Low absolute alarm
PV An-L
9 Low alarm (with hold) SV
ALn
t High/Low deviation PV
An-H
25
High/Low alarm (with PV alarm An-L
ALn
10 SV
hold) t High absolute/Low PV
An-H
26
High/Low deviation PV deviation alarm An-L

Zone alarm 11 SV ALn


alarm t High deviation/Low PV
An-H
27
absolute alarm An-L
Zone alarm
High/Low absolute alarm PV
An-H
28
(with hold) An-L

High/Low deviation PV
An-H
29
alarm (with hold) An-L

High absolute/Low PV
An-H
30
deviation alarm (with hold) An-L

High deviation/Low PV
An-H
31
absolute alarm (with hold) An-L

What is alarm with hold?


● ALn: indicates the alarm set values (AL1 to AL2)
The alarm will not turn ON immediately when the
● An-H: indicates the alarm set values (A1-H to A2-H) process value gets into the alarm band and enters again.
● An-L: indicates the alarm set values (A1-L to A2-L) PV (process value)

Lower limit alarm


output area
Power on Power off Power on

on on
off off off
Lower limit alarm on
Lower limit alarm off off
(with hold)

49
Parameter functions and setting procedure

● When alarm action code is changed, alarm set value may also become different
from previous settings.
● Power-cycle the controller after you change the alarm type.

[Setting example]
Setting the type of the alarm 1 to “upper limit deviation alarm with hold” ––––––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 0 ” to “ 8 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

50
2nd block parameter

StAt Status display of ramp soak (054)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the progress of the ramp soak.
The ramp soak statuses are indicated as follows.
Display Status
oFF Ramp soak is stopped
1-RP Step 1 ramp
1-St Step 1 soak
2-RP Step 2 ramp
2-St Step 2 soak
⁞ ⁞
8-RP Step 8 ramp
8-St Step 8 soak
ENd Ramp soak is finished

[Setting example] Checking ramp soak progress ––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .


➔Ramp soak progress is displayed.

3. Press the key.


➔The screen returns to the SV/PV display.

51
Parameter functions and setting procedure

PtN Ramp soak execution pattern (055)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
The 8-step ramp soak patterns are divided into 3 segments. You can choose any one to use.

Setpoint Description SV SV-3


1 Steps 1 to 4 SV-2 SV-6 SV-8
2 Steps 5 to 8 SV-1 SV-4

3 Steps 1 to 8 SV-5 SV-7

Steps 1 to 4: 1 Steps 5 to 8: 2 time

Steps 1 to 8: 3

● Do not change this parameter during the ramp soak operation. Be sure to set
[PRoG] = “oFF” before changing the parameter.
● If you set [SV-H] and [SV-L] after setting SV, SV indicated during the ramp soak
operation is limited while SV itself does not change.

[Setting example] Setting the Ramp soak Activation Pattern to steps 1 to 8 –––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 1 ” to “ 3 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

52
2nd block parameter

SV-1 to SV-8 1st target SV to 8th target SV (056 to 077)

tM1R to tM8R 1st ramp time to 8th ramp time (057 to 078)

tM1S to tM8S 1st soak time to 8th soak time (058 to 079)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Sets the ramp soak SV, ramp time and soak time.

SV

SV-2

SV-1

Step1 ramp time (tM1R)


Step1 soak time (tM1S)

Step2 ramp time (tM2R)


Step2 soak time (tM2S)

Parameter Setting range


SV-1 to SV-8 SV lower limit (SV-L) to SV upper limit (SV-H) %FS
tM1R to tM8R 00.00 to 99.59
tM1S to tM8S 00.00 to 99.59

● The segment that both ramp time and soak time are set to 0.00 will be skipped.
[Example] In the example below, the step 2 is skipped.
SV-1: 50 SV-2: 200 SV-3: 100 SV
tM1R: 0.10 tM2R: 0.00 tM3R: 1.00
200
tM1S: 0.05 tM2S: 0.00 tM3S: 0.75
100
50

tM1R tM1S tM3R tM3S t

● The SV limit function ([SV-H], [SV-L]) is in effect while ramp soak is running.
The set value (SV-n) does not change, but the value is limited during ramp soak. For the above reason, the value
may not change at the set times and the ramp soak runs with the following pattern.
SV
Program pattern
SV-1
SV-H
Pattern with
SV limit applied
SV-2
SV-L
PV
SV-3
tM1R tM1S tM2R tM2S tM3R t

53
Parameter functions and setting procedure

[Setting example] Setting SV1, ramp time, and soak time for step1 –––––––––––
Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 0 ” to “ 50 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key to display .

7. Press the key.


➔The setpoint starts blinking.

8. Press the , or keys to change “ 00.00 ” to “ 00.10 .”

9. Press the key or wait for three seconds to save the change.

[Link] the key to display .

11. Press the key.


➔The setpoint starts blinking.

[Link] the , or keys to change “ 00.00 ” to “ 00.05 .”

[Link] the key or wait for three seconds to save the change.

[Link] the key.


➔The screen returns to the SV/PV display.

54
2nd block parameter

Mod Ramp soak mode (080)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the method of ramp soak operation.

● You can select from 16 options that are the combinations of the following four items.
Power-on start Starts ramp soak with the current PV when the PXF is turned on.
END output Maintains the same state as at the end of ramp soak when ramp soak is complete.
oFF output Switches to the OFF state when ramp soak is complete.
Repeat Repeats ramp soak from step 1 when the last step finishes.

Repeat on

SV-4
4th soak

SV-2
2nd soak

SV-3
3rd ramp 4th ramp
Power on SV-1 3rd soak
start
1st soak 2nd ramp

PV 1st ramp
tM1R tM1S tM2R tM2S tM3R tM3S tM4R tM4S

Setpoint Power-on start End output oFF output Repeat


0 off Maintain control Maintain control off
1 off Maintain control Maintain control on
2 off Maintain control Standby Mode off
3 off Maintain control Standby Mode on
4 off Standby Mode Maintain control off
5 off Standby Mode Maintain control on
6 off Standby Mode Standby Mode off
7 off Standby Mode Standby Mode on
8 on Maintain control Maintain control off
9 on Maintain control Maintain control on
10 on Maintain control Standby Mode off
11 on Maintain control Standby Mode on
12 on Standby Mode Maintain control off
13 on Standby Mode Maintain control on
14 on Standby Mode Standby Mode off
15 on Standby Mode Standby Mode on

● If the Repeat setting is off, the PXF retains the last SV after the ramp soak operation is over.

55
Parameter functions and setting procedure

[Setting example] Setting the ramp soak mode to 1 ––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 1 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

56
3rd block parameter

3-3 3rd block parameter


P-N1 Control action (090)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter specifies the control action and the output when an event occurs.
Setpoint Control action Burn-out output*
0 Lower limit
Reverse
1 Upper limit
2 Lower limit
Direct
3 Upper limit

* The output during burnout is as follows.


● Lower limit: The output is set to OFF, or 4mA or less.
● Upper limit: The output is set to ON, or 20mA or more.

[Setting example] –––––––––––––––––––––––––––––––––––––––––––––––––––


Changing the “Reverse/Lower limit for burn-out output” to the “Direct/Upper limit
for burn-out output”
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key.


➔The setpoint starts blinking.

3. Press the key to change “ 0 ” to “ 3 .”

4. Press the key or wait for three seconds to save the change.

5. Press the key.


➔The screen returns to the SV/PV display.

57
Parameter functions and setting procedure

SV-L SV (Set value) lower limiter (091)

SV-H SV (Set value) upper limiter (092)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
These parameters specify the setting range of the SV. You can set Process Variable
PV input
any value within the measurement range. upper limit
SV upper limit
Setting range
0 to 100%FS PV input
range

● The relationship between SV limits and the measurement range SV lower limit
PV input (upper limit > lower limit)
is as shown in the right figure: lower limit

● Set [P-SL], [P-SU], and [P-dP] before setting SV-L and SV-H. (see page 43 to 45)
● SVs set before setting the SV limits (Local SV, etc.) are affected by new SV limits.
● Make sure to set the value of [SV-H] greater than [SV-L].

[Setting example] Setting the lower SV limit to 50°C –––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 0 ” to “ 50 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

58
3rd block parameter

dLY1 dLY2 Delay time 1, 2 (093, 094)

A1Hy A2Hy Alarm 1, 2 hysteresis (098, 099)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Parameter Description Setting range
Specifies the amount of time from the occurrence of the alarm to
dLY1, dLY2 0 to 9999 (sec)
the sounding of the alarm
A1Hy, A2Hy Specifies alarm detection width and recovery width. 0 to 50%FS

● The alarm and hysteresis are related as follows.


Example of an upper limit alarm Upper limit alarm Lower limit alarm
Hysteresis Hysteresis
ON ON
Delay time PV
Set value
Hysteresis OFF OFF
Input Input
AH AL
Alarm set
value Zone alarm
Hysteresis Hysteresis
ON

t
OFF OFF
ON AL AH
Alarm output
OFF

[Setting example] Setting the Alarm 1 hysteresis to 5°C, delay time to 30 seconds ––
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 0 ” to “ 30 .”

5. Press the key or wait for three seconds to save the change.

59
Parameter functions and setting procedure

Display Operating procedure

6. Press the key to display .

7. Press the key.


➔The setpoint starts blinking.

8. Press the or keys to change “ 1 ” to “ 5 .”

9. Press the key or wait for three seconds to save the change.

[Link] the key.


➔The screen returns to the SV/PV display.

60
3rd block parameter

A1oP A2oP Alarm 1, 2 options (101, 102)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
You can set the optional functions to the alarm 1 and the alarm 2, if you need. The three types of optional functions
are assigned for each bit.

ELW
ELW

ELW

bit Function Setpoint


Alarm latch: 0 (OFF)
bit0
Latches (maintains) the state when an event occurs. 1 (ON)
Input error alarm: 0 (OFF)
bit1 Outputs when an input error (“UUUU” or “LLLL” is displayed) occurs.
Set the alarm type to “ 0 ” to use this function. 1 (ON)

Inverted output function: 0 (OFF)


bit2
Inverts the output and open the contact during an event occurs. 1 (ON)

[Setting example] ––––––––––––––––––––––––––––––––––––––––––––––––––


Adding the alarm latch and the converted output function to the alarm 1
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 000 ” to “ 101 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

61
Parameter functions and setting procedure

PLC1 PHC1 OUT1 Upper/Lower Limits (104, 105)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter specifies the upper and lower limits for output control.
100 (%)

Parameter
Setting range
Lower limit Upper limit
PLC1 PHC1 -5.0 to 105.0 (%) PHC

Output
PLC

0 100 (%)
Input

Related parameters: Output limit types [PCUt] (see page 63)

Be sure to set the values so that PHC is greater than PLC.

[Setting example] Setting the OUT1 lower limit to 5.0% –––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ -5.0 ” to “ 5.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

62
3rd block parameter

PCUt Output limit types (108)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
You can choose whether to apply the limit on the output value or let it exceed the limit.

Setpoint Lower limit Upper limit


0 -5% 105%
1 limit 105%
2 -5% limit
3 limit limit

● The output changes according to the limit, as follows.


Output value
(after limiting)
105%
No limit
PHC

Limit

Limit

PLC
No limit
PHC
Output value
í PLC (before limiting)

[Setting example] Setting the high and low limit setting to "limit" ––––––––––––––
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the or keys to change “ 0 ” to “ 3 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

63
Parameter functions and setting procedure

oUt1 Output value (MV) display (109)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the output value (OUT1).

[Setting example] Checking the output value (OUT1) ––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .


➔The output value of OUT1 appears.

3. Press the key.


➔The screen returns to the SV/PV display.

64
3rd block parameter

RCJ RCJ (Cold junction compensation) setting (111)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This is the procedure for turning the cold junction compensation on or off when using the input from a
thermocouple sensor.

Setpoint Description
oN Cold junction compensation on
oFF Cold junction compensation off

● This setting should be left “ oN ” during normal operation. It should only be turned off when cold junction
compensation is being performed externally or you wish to record temperature differences.

[Setting example] Setting the cold junction compensation to OFF –––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ oN ” to “ oFF .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

65
Parameter functions and setting procedure

AdJ0 User-definable zero adjustment (113)

AdJS User-definable span adjustment (114)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This is the procedure for adjusting the zero point and the span for PV display

PV.
Span
Setting range adjustment
-50 to 50%FS
● Set the following equipment before using these parameters or
starting adjustment.
• MV Generator: 1V to 5V (for voltage/current input), 0mV to
Input
100mV (for thermocouple input)
Zero
• Dial resistance unit: 100.0 to 400.0Ω (for resistance adjustment
thermometer bulb input)

● Set the zero/span adjustment value to “ 0 ” to restore the factory setting.


● The user correction function operates independently from the controller adjustment
value. Setting this value to “ 0 ” returns the settings to the factory settings.

[Setting example] Correcting an error of -3°C in the zero point and 4°C in the span ––
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 3 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key to display .

66
3rd block parameter

Display Operating procedure

7. Press the key.


➔The setpoint starts blinking.

8. Press the key to change “ 0 ” to “ -4 .”

9. Press the key or wait for three seconds to save the change.

[Link] the key.


➔The screen returns to the SV/PV display.

67
Parameter functions and setting procedure

dSP1 to dP14 Parameter mask (126 to 139)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
The parameter mask allows you to hide unused parameters or to skip over the parameters you want to keep their
setpoints.

Do not let the parameters which are not described in this operation manual appear
on the screen.

● Each parameter has the mask DSP which is the combination of a code (dSP1 to dSP9, dP10 to dP14) and an
integer, connected with a hyphen. For example, the mask DSP for the integral time [i] is “dSP3-4”, which is a
combination of the code “dSP3” and an integer “4.”
• To hide one parameter:
Convert the integer of the mask DSP of the parameter you want to hide into a hexadecimal number.
For example, if you want to hide the integral time [i], of which mask DSP is dSP3-4, set the parameter [dSP3]
to “0004.”
• To hide multiple parameters of the same code:
Convert the total of the two integers into a hexadecimal number.
For example, if you want to hide the integral time [i] (dSP3-4) and the deviation time [d] (dSP3-8), the total of
two integers is “12.” Set the parameter [dSP3] to “000C,” which is the hexadecimal of 12.
dSP3 - 4
dSP3 - 8

The same code Total integer:


“12”
Convert to
the hexadecimal number

“000C”

• To reshow a parameter that has been hidden:


Subtract the integer of the mask DSP of the parameter you want to reshow from the set value. Set the parameter
to the hexadecimal of the subtracted value.
For example, if you want to reshow the deviation time [d] (dSP3-8) when the [dSP3] is set to “000C” which is
the hexadecimal of “12,” change the setting of [dSP3] to “0004” which is the hexadecimal of “4.”
● See “2-3 Parameter List” for the mask DSP of each parameter.(page 15 to 18)

68
3rd block parameter

[Setting example] Hiding the integral time [i] and the derivative time [d] ––––––––
<Preparations>
● Check the mask DSP of the parameter(s) you want to hide.

(the mask DSP of the integral time [i] is “dSP3-4,” the mask DSP of the derivative time [d] is “dSP3-4.”
● If you want to hide multiple parameters of the same code, calculate the hexadecimal number of the

total integer.

Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ 0000 ” to “ 000C .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

The integral time [i] and the derivative time [d] are hidden.
If you want to reshow the derivative time [d], carry out the steps 1 to 3, and then change
the setpoint from “ 000C ” to “ 0004 .”

69
Parameter functions and setting procedure

UKy1 UKy2 UKy3 USER key assignment (143, 144, 145)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to assign a function to the (USER) key.

Setting
Parameter Key assignment
range
UKy1 (USER) key
UKy2 (USER) key and key 0 to 6
UKy3 (USER) key and key

● Select a function from the table below.


Setpoint Function
0 No function
1 Switchover between STBY ON/OFF
2 Switchover between Auto/Manual
3 Unavailable
4 Unavailable
5 Starts AT (Auto-tuning) (standard)
6 Starts AT (Auto-tuning) (low PV)

[Setting example] Assigning the standby on/off switching function to the USER key ––
Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 1 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

70
3rd block parameter

FLo1 MV1 during FALT (146)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to specify the control output value when the controller falls into FALT (input error).

Setting range
-5.0 to 105.0%

[Setting example] Setting the OUT1 during FALT to 5% –––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the , or keys to change “ -5.0 ” to “ 5.0 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

71
Parameter functions and setting procedure

dSPt PV/SV display OFF (148)

[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter is used to manually turn off the PV, SV, and LED lamps on PV/SV screen.
Setpoint Function
0 PV, SV, and LED lamps stay ON
1 SV display OFF
2 PV display OFF
3 PV and SV displays OFF
4 PV, SV, and LED lamps OFF (all off)
5 SV display OFF (relights for 5 sec by pressing any key)
6 PV display OFF (relights for 5 sec by pressing any key)
7 PV and SV displays OFF (relights for 5 sec by pressing any key)
8 PV, SV, and LED lamps OFF (all off) (relights for 5 sec by pressing any key)

● If an input error or an alarm occurs during the settings 5 to 8, the displays and lamps stay ON even after 5 seconds.
● If an input error or an alarm occurs during the settings 5 to 8, PV and/or SV will be turned on again.

[Setting example] Turning off the PV display –––––––––––––––––––––––––––––


Display Operating procedure

1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.

2. Press the key to display .

3. Press the key.


➔The setpoint starts blinking.

4. Press the key to change “ 0 ” to “ 2 .”

5. Press the key or wait for three seconds to save the change.

6. Press the key.


➔The screen returns to the SV/PV display.

72
4 Troubleshooting
When a trouble occurs, first check the model, wiring, and parameter settings. The following table shows some
typical cases and their solutions.

Reference
Symptoms Causes Remedies
pages
Parameters you want Display mask is set. Check the DSP settings. Page 68
to view do not appear
Control output is not The ramp soak settings have the Check the ramp soak settings. Page 22
output even with the output turned OFF. Page 55
power turned on Standby mode is on. Check the output settings during Page 21
standby mode.
Keys do not work Other than “0” is set in the parameter Check the key lock settings. Page 29
of [LoC].
SV limit value is set. Check the SV limit value settings. Page 58

The (USER) key settings have Check the (USER) key settings. Page 70
changed.
The display has shown The setting of [P-N2] is not correct for Set the parameter of [P-N2] correctly. Page 42
“UUUU” or “LLLL” the input signals of sensors or others.
The polarity of the sensor does not Correct the polarity of the sensor and ―
match that of this controller. this controller.
Input terminals are short-circuited in Set the parameter of [P-N2] to “ 3 ”, Page 42
thermocouple B or R. and check if the temperature around
([P-N2]=“ 4 ”, “ 5 ”) an ordinary temperature is displayed.
(Thermocouples B and R have a large
error around ordinary temperatures.
However, this is not a fault.)
The connecting cables for the sensor Tighten the connecting cables. ―
are loose.
A break or short-circuit occurred in Replace the sensor with a new one. ―
the sensor. Or remove the short-circuit.
The sensor or other input devices that Replace the sensor with a new one. ―
are connected to this controller have Or remove the short-circuit.
problems.
The set value of the parameter of [P-SL] Set the parameters again so that the Page 43
is larger than the value of [P-SU]. value of [P-SL] is smaller than the
value of [P-SU].
The process variable is too large or Set the parameters again so that the Page 43
too small. difference of the set values of [P-SL]
and [P-SU] is made larger.

73
Troubleshooting

Reference
Symptoms Causes Remedies
pages
“Err” has been The value of [P-SU] is set to 3277°C Set the parameters of [P-SL] and [P-SU] Page 43
displayed. or more for thermocouple and again according to the input range table.
resistance bulb input.
The measured range ([P-SU] to [P-SL]) Set the parameters of [P-SL] and [P-SU] Page 43
is set to 10000 or more for voltage and again so that the measured range is 9999
current input. or less.
A decimal point has “0” is set in the parameter of [P-dP]. Set the parameter of [P-dP] to “1” to Page 45
not been displayed. “3”.
The SV or the set The parameter of [P-SL], [P-SU], Set all the parameters again. Page 15
values of some or [P-dP] was changed. (If you change [P-SL], [P-SU], or to 18
parameters have been [P-dP], the setpoints of the parameters
changed without any of which measurement range is the
operation. industrial value (those shaded in
the Parameter List) automatically
change.)
When the set value of [P-SU] is larger Set [P-dP] to “0”, and return [P-SU] Page 45
than 1000, “1” is registered for [P-dP]. to an original value. Page 43
ON/OFF (2-position) Other than “oNoF” is set in the Set the parameter [CtRL] to “oNoF.” Page 36
control has not parameter of [CtRL].
function properly. The setpoint of the parameter [P] is Set the parameter [P] to “0.0.” Page 30
“0.1” or greater.
ON/OFF (2-position) The set value of parameter [HyS] is Adjust the set value of parameter Page 32
control has not not correct. [HyS] to be suitable for the device to
function properly. be controlled.
The setting of parameter [oNoF] is Set the parameter [oNoF] correctly. Page 40
not correct.
The Micro-controller The set values of the parameters [P], Perform the auto-tuning. Page 25
is not controlling [i], and [d] are not correct.
properly. The cycle times are too long. Decrease the set value of the Page 41
parameter [tC] gradually.
Output is limited. Set the parameters of [PLC1] and Page 62
[PHC1] again to be suitable for the
process.
Output is not limited correctly. Set the parameters of [PCUt] again to Page 63
be suitable for the process.

74
3rd block parameter

Reference
Symptoms Causes Remedies
pages
Response is too slow. Input filter constant is too large. Decrease the set value of the Page 48
Output changes parameter of [P-dF].
between ON and OFF, Some input terminals are short- Remove the short-circuited terminals. ―
but the reading does circuited.
not change. The connecting cable for the device Connect it properly. ―
to be controlled are not connected
properly.
The device to be controlled has Power it on. ―
powered off.
The output signals of this controller Prepare this controller to be suitable ―
do not match the input signals of the for the device to be controlled. Or
device to be controlled. select the device to be controlled to
be suitable for this controller.
The SV cannot be “1” or “4” is set in the parameter of Set the parameter of [LoC] to “0”, “2”, Page 29
changed. [LoC]. “3” or “5”.
You have tried to set the value that is Widen the range between [SV-L] and Page 58
outside of the SV limitter (Parameters [SV-H]. (However, it should be within
of [SV-L] and [SV-H]). the set range in the input range table.)
The ramp soak control is ongoing Set the parameter of [ProG] to “oFF.” Page 22
(RUN or HLd), or completed (ENd).
Auto-tuning does not After starting the auto-tuning Set the parameters again so that the Page 43
work properly. operation, the display has shown difference of the set values of [P-SL]
“UUUU” or “LLLL.” and [P-SU] is made larger, and perform
the auto-tuning again.
You have changed the SV after Set the desirable SV, and perform the Page 25
starting the auto-tuning operation. auto-tuning again.
You have tried to perform the auto- Set the parameter of [ProG] to “oFF,” Page 22
tuning during ramp soak operation. and perform the auto-tuning again.
Peripheral devices have problems. Connect them properly. ―
Or they are not connected properly.
Normal/reverse actions are not Set the parameter of [P-N1] properly. Page 57
suitable for the operations of the
device to be controlled.
The response of the controlled device Perform the tuning manually. (Set the Page 30
was too slow, and the auto-tuning did parameter of [P] to “0.0” to try the
not finish in 9 hours. ON/OFF control.)
An excessive overshoot ― Perform the auto-tuning with the Page 25
has occurred during parameter of [At] being “L-oN” (Low
auto-tuning operation. PV type).
― Perform the tuning manually. ―

The self-tuning does See the section of the parameter of [CtRL]. Page 36
not work properly.

75
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan
Phone: +81-3-5435-7111
[Link]
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