PXF4 Socket Rmode Manual 1
PXF4 Socket Rmode Manual 1
Micro-Controller X
Socket type
Type: PXF4
Operation Manual
INP-TN5A4117a-E
Safety Instructions
Please read the safety instructions throughly before using the equipment. The safety instructions must be observed
by every user to prevent accidents. Failure to comply with the instructions contained in this manual may reduce the
safety of the equipment.
The safety instructions are classified into “Warning” and “Caution” according to the following interpretations:
1
WARNING
Installation and wiring
● This equipment is intended to be used under the following conditions.
Ambient temperature -10 to 50°C
Operating humidity 90%RH or less (Non condensation)
Installation category II
According to IEC 61010-1
Pollution degree 2
Recommended fuse 250 V AC, 0.1 A, T (Time-Lag) (100 to 240 V AC),
400 V DC/AC, 1 A, T (Time-Lag) (24 V DC/AC)
Usage environment Indoor use
● For 24 V DC/AC power supply model, if the equipment is connected to the Safety Extra Low Voltage (SELV)
circuit, a basic insulation* must be provided between the SELV circuit and the power input terminals. Otherwise,
the power input terminals must be connect to Extra Low Voltage (ELV) circuit so as to prevent the electric shock.
● Install a recommended fuse, which is specified in the instruction manual, between the external main power
(mains circuit) and this equipment.
● If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR
Drive output terminal or Current output terminal, ensure to provide a basic insulation* between the SELV
circuits and these terminals (For example, use transformer which has a basic insulation* or higher degree of
insulation).
● Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread of
fire.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses,
to prevent an electric shock.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III,
or IV.
● Do not use this equipment for measurement of signals to which a voltage over
30 VRMS or over 60 V DC is applied.
* The basic insulation requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such
insulation is not provided, the UL61010 and EN61010 safety compliance may become invalid.
2
● If the voltage exceeds 50 V DC (which is called as hazardous voltage), install a basic insulation between all
terminals and the ground, and supplementary insulation on the digital outputs.
Note that the insulation class for this equipment is as follows. Before installing, please confirm that the insulation
class for equipment meets usage requirements.
Basic insulation Functional No insulation
(1500 V AC) insulation (500 V AC)
Power supply (100 to 240 V AC)
Internal circuit
Power supply (24 V DC/AC)
Control output 1 (relay contact) Process value input
Alarm output 1 and 2 (relay contact) Control output 1 (SSR drive, current)
● In case where damage or problems with this equipment may lead to serious accidents, install appropriate external
protective circuits.
● As this equipment has no power switch or fuse, install them separately as needed.
If you install a fuse, be sure to place it between the main power switch and this equipment. (Main power switch:
double-pole breaker, fuse rating: 250V, 1A)
● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
● A power switch or a circuit breaker should be identified as the one for this product.
● Electrical wiring must be made by the qualified personnel only and in accordance with your local and national
standards.
● For power supply wiring, use a wire equivalent equal to 600 V vinyl insulated wire or higher level.
● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before turning on power, confirm that clearance space has been secured to prevent shock or fire.
● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
● Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation, shock or fire.
● If any failure occurs, please contact the manufacturer and return the product.
● Output relay is the part has a limited life. When output relay contact comes to the end of its life, it might remain
on-state, or off-state. For safety, use a protective circuit outside.
● The factory default setting of this equipment is as follows. Change the setting as necessary so as the equipment to
meet your application. Please note that the improper settings may result in overheat or unexpected damage. For
the details of operation, refer to this manual.
• Control output 1: heating control
• Alarm output 1 to 2 (optional): No function
● Symbols on the instrument
: Read this instruction manual thoroughly before using the product, and usethe product safely.
Maintenance
● When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational errors or failures
may be caused.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some parts installed on this equipment have a limited life and/or may deteriorate with age.
● The warranty period for this unit (including accessories) is three years after the date of manufacture, if the
product is used properly.
3
Caution
Installation
● Please avoid installing in the following locations.
• Locations in which the ambient temperature falls outside the range of –10 to 50 °C when equipment is in use.
• Locations with rapid temperature changes, leading to dew condensation
• Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
• Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.)
• Locations in contact with water, oil, chemicals, steam or hot water. (If the equipment gets wet, there is a risk of
electric shock or fire, so have it inspected by Fuji distributor.)
• Locations with high concentrations of atmospheric dust, salt or iron particles.
• Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
• Locations in direct sunlight.
• Locations that build up heat from radiant heat sources, etc.
● Recommended site conditions
• A place where the ambient humidity during operaion is between 45 to 85% RH.
Panel mounting
● Insert the controller unit into the panel cutout from the front, and then put the mounting bracket from the rear.
The mounting bracket should be pushed in until the controller is securely fixed to the panel. If there is a slight
gap remaining, gently tighten the two screws until the gap disappears. (Make sure not to over tighten the screws,
as doing so may result in the mounting bracket separating from the stopper.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). To effect
waterproof, the included packing is shall be attached between the controller and the panel according to the
guidelines below. (Incorrect attachment may cause the equipment to lose its waterproof capabilities.)
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case.
(2) As shown in Fig. 2, tighten the screws of the mouthing bracket so that no gaps can remain between the
equipment face, the packing and the panels. Once finished, confirm that there are no changes in shape such
as displaced or improperly-fitted packing, etc. as shown in Fig. 3
< Attachment on vertical surface (Horizontal attachment) >
Fig. 1 Fig. 2 Fig. 3
Packing
Unit Unit Packing
Case
Case
Front Case Panel Panel Mounting Screw (Bad) (Good)
bracket
● If the panel does not have enough strength, gaps may develop between the packing and the panel to lose
waterproofing capabilities.
● In order to aid heat dissipation, do not block the sides of the equipment.
4
● Do not block the air vents on the top and bottom of the case.
Wiring
● For thermocouple input, use the designated compensation lead; for RTD input, use wires with small lead wire
resistance and without any resistance difference among the three wires.
● To avoid noise conductor effects, input signal wires should be separated from electric power lines or load lines.
● Input signal wire and output signal wire should be separated each other. And both should be shield wire.
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise filter is
recommended. Always attach a noise filter to a panel that is grounded securely, and keep the wiring between
the noise filter output side and the measuring equipment power terminal wiring to a minimum length. Please do
not attach fuses and switches, etc. to the noise filter output wiring; otherwise the filter’s effectiveness will be
decreased.
● Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist, the more
effective the connection is against noise.)
● Operation preparation time is required for the contact output when power is turned on. If using it as a signal to an
external interlock circuit, please couple it with a delayed relay.
Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so please attach
an auxiliary relay. If the output operation frequency is high, selecting a SSR drive output type is recommended.
[Proportionate cycles] Relay output: 30 seconds or more, SSR drive output:
1 second or more
● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment are connected,
use of a surge absorber is recommended in order to protect the contacts against opening/closing surges and to
ensure long-term use.
Recommended specification for the surge absorber
Voltage Nominal varistor voltage
100V 240V
200V 470V
Attachment position: between the relay control output contacts.
Operation
● The alarm function does not work properly when an error takes place unless the settings are made correctly.
Always verify its setting before operation.
● If the input wiring breaks, the display will read “UUUU” or “LLLL”. When replacing the sensor, always turn the
power OFF.
Others
● Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping is necessary,
use a neutral cleaning agent.
● Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● This equipment should be treated as an industrial waste when it is disposed of.
5
Contents
6
3-2 2nd block parameter ............................................................................................................................ 30
[P] Proportional band (030) ..................................................................................................................... 30
[i] Integral time (031) ............................................................................................................................. 30
[d] Derivative time (032) ........................................................................................................................ 30
[HyS] Hysteresis range for ON/OFF control (033)..................................................................................... 32
[bAL] Output convergence value (036) .................................................................................................... 34
[AR] Anti-reset windup (037) .................................................................................................................. 35
[CtRL] Control algorithm (038) ............................................................................................................... 36
[SLFb] PV (Process variable) stable range (039) ....................................................................................... 39
[oNoF] Hysteresis mode (040)................................................................................................................. 40
[tC] Cycle time of control output 1 (041) .................................................................................................. 41
[P-N2] Input signal code (043) ................................................................................................................ 42
[P-SL] Lower limit of measuring range (044)............................................................................................ 43
[P-SU] Upper limit of measuring range (045)............................................................................................ 43
[P-dP] Decimal point position (046) ......................................................................................................... 45
[PVOF] PV offset (048) .......................................................................................................................... 46
[SVOF] SV shift (049) ............................................................................................................................ 47
[P-dF] Time constant of input filter (050).................................................................................................. 48
[ALM1] [ALM2] Alarm type 1, 2 (051, 052) ............................................................................................ 49
[StAt] Status display of ramp soak (054) .................................................................................................. 51
[PtN] Ramp soak execution pattern (055) ................................................................................................. 52
[SV-1] to [SV-8] 1st target SV to 8th target SV (056 to 077) ....................................................................... 53
[tM1R] to [tM8R] 1st ramp time to 8th ramp time (057 to 078) .................................................................. 53
[tM1S] to [tM8S] 1st soak time to 8th soak time (058 to 079) ..................................................................... 53
[Mod] Ramp soak mode (080) ................................................................................................................. 55
3-3 3rd block parameter ............................................................................................................................. 57
[P-N1] Control action (090) .................................................................................................................... 57
[SV-L] SV (Set value) lower limiter (091) ................................................................................................ 58
[SV-H] SV (Set value) upper limiter (092) ................................................................................................ 58
[dLY1] [dLY2] Delay time 1, 2 (093, 094) ................................................................................................ 59
[A1Hy] [A2Hy] Alarm 1, 2 hysteresis (098, 099) ...................................................................................... 59
[A1oP] [A2oP] Alarm 1, 2 options (101, 102) ........................................................................................... 61
[PLC1] [PHC1] OUT1 Upper/Lower Limits (104, 105) ............................................................................. 62
[PCUt] Output limit types (108)............................................................................................................... 63
[oUt1] Output value (MV) display (109) .................................................................................................. 64
[RCJ] RCJ (Cold junction compensation) setting (111) .............................................................................. 65
[AdJ0] User-definable zero adjustment (113) ............................................................................................ 66
[AdJS] User-definable span adjustment (114) ............................................................................................ 66
[dSP1] to [dP14] Parameter mask (126 to 139).......................................................................................... 68
[UKy1] [UKy2] [UKy3] USER key assignment (143, 144, 145) ................................................................. 70
[FLo1] MV1 during FALT (146) .............................................................................................................. 71
[dSPt] PV/SV display OFF (148) ............................................................................................................. 72
4 Troubleshooting ............................................................................................................... 73
7
For Proper Use
Confirmation of model Please confirm that the model delivered matches your order.
code “Model Specifications” (see page 9)
Power ON
Before starting operation, wait for at least 30 minutes for the PXF to warm up.
Advanced Usage Setting of input sensor and input range (see page 42 to 44)
Selecting control method (see page 36)
Controlling through auto-tuning (see page 25)
Setting parameter automatically
• Fuzzy control (see page 37)
• Self tuning control (see page 37)
Operation
8
Model Specifications
4 5 6 7 8 9 10 11 12 13
PXF 4 U 2 - Y 0 0
9
1 Part names and functions
This section describes the names and functions of each part of the front panel. The front panel has the PV and SV
displays, the status indicator lamps, and the setting keys, etc. Their functions are explained below. Please read and
understand them before using the PXF.
For details about the setting of parameters, see Chapter 2 and Chapter 3.
UP key
DOWN key
LEFT key
SEL key
USERkey
10
Indicators
1-2 Indicators
(1) Process variable (PV)
Indicates the process variable. In the parameter setup mode, the parameter name is displayed.
(2) OUT1 indicator
Lights during control output is ON.
(3) EV1, EV2 indicators
Lights during digital output 1 to 2 are ON.
(4) STBY indicator
Lights when the stanby is set to ON. (see page 21)
(5) MANU indicator
Lights during manual mode. (see page 20)
(6) °C/˚F indicator
Shows the temperature unit under use.
(7) A, % indicator
Indicates the unit applied to the value on SV screen during the parameter selection mode and parameter editing
mode.
(8) Set Value (SV) / Manipulated variable (MV)
Shows the setpoint or the manipulated variable. During the parameter editing mode, the parameter setpoint is
displayed.
(9) MV indicator
Lights when the MV is displayed.
(10) Screen No.
Shows screen No. when in parameter setting.
(11) AT indicator
Lights during auto tuning. (see page 25)
(12) RUN/HOLD/END indicators
Lights during ramp soak operation. (see page 22)
(13) KEYLOCK indicator
Lights when the keylock is on. (see page 29)
11
Part names and functions
12
2 Basic Operation
Operation Mode
approx. approx.
1 second 3 seconds
< Parameter selection mode > < Parameter editing mode >
13
Basic Operation
Related parameters:
●SV (Set value) lower limiter [SV-L], SV (Set value) upper limiter [SV-H] (see page 58)
14
Parameters List
Operation Mode
15
Basic Operation
38 CtRL Control algorithm oNoF, Pid, FUZY, SELF, Pid2 Pid DSP4-2 36
PV (Process variable) stable
39 SLFb 0 to 100%FS 8 (°C) DSP4-4 39
range
40 oNoF Hysteresis mode oN, oFF oN DSP4-8 40
Relay: 30
41 tC Cycle time of control output 1 1 to 150 (sec) SSR: 2 DSP4-16 41
Current: 1
JPt (Resistance bulb (RTD) JPt100)
Pt (Resistance bulb (RTD) Pt100)
J (Thermocouple J)
K (Thermocouple K)
R (Thermocouple R)
b (Thermocouple B)
S (Thermocouple S)
t (Thermocouple T)
E (Thermocouple E)
L (Thermocouple L)
43 P-N2 Input signal code N (Thermocouple N) K DSP4-64 42
PL-2 (Thermocouple PL-II)
W (Thermocouple W)
0-5V (DC voltage 0 to 5V DC)
1-5V (DC voltage 1 to 5V DC)
0-10 (DC voltage 0 to 10V DC)
2-10 (DC voltage 2 to 10V DC)
0-20 (Direct current 0 to 20mA)
4-20 (Direct current 4 to 20mA)
U (Thermocouple U)
MV (MV)
Lower limit of measuring
44 P-SL -1999 to 9999 0 (°C) DSP4-128
range
43
Upper limit of measuring
45 P-SU -1999 to 9999 400 (°C) DSP5-1
range
46 P-dP Decimal point position 0 to 3 0 DSP5-2 45
50 P-dF Time constant of input filter 0.0 to 120.0 (sec) 5.0 DSP5-32 48
16
Parameters List
17
Basic Operation
104 PLC1 Lower limit for output 1 -5.0 to 105.0 (%) -5.0 DSP11-4
62
105 PHC1 Upper limit for output 1 -5.0 to 105.0 (%) 105.0 DSP11-8
126 dSP1
127 dSP2
Depends on
Parameter mask ― DSP14-128 68
…
the model
138 dP13
139 dP14
146 FLo1 MV1 during FALT -5.0 to 105.0 (%) -5.0 DSP14-64 71
18
Temperature control functions
Temperature control
Description
functions
Switches output control ON/OFF according to the SV/PV magnitude relationship.
ON/OFF (2-position)
Control systems can be built from simple elements such as SSR. This is appropriate
control for situations where high accuracy is not required.
PID calculation and controls proceed according to the previously set PID parameters.
PID control PID parameters can be set manually or through auto-tuning ([AT]).
It is the most basic control in this equipment.
Reduces the amount of overshoot during control. It is effective when you want to
Fuzzy control suppress overshoot while changing SV, even during processes where it may take a
long time to reach the target value.
Adds controls while automatically calculating PID to meet the control target or
Self tuning control
changing SV. It is effective when the control conditions change frequently.
Suppresses the amount of overshoot during control for processes that turn the control
PID2 control target off and then on again. It is effective when the control target turns on and off
while power flows continuously to the temperature controller.
You can set the temperature control function in the parameter [CtRL] (see page 36).
Personal
computer PC loader communication cable
19
3 Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to select how to set the manipulated variable, automatically or manually.
Setpoint Description
oFF Automatically
oN Manually
This parameter is not displayed in default setting. To use this parameter, change the
setting of the parameter “Parameter mask” (see page 68).
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
4. Press the key or wait for three seconds to save the change.
20
1st block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between run and standby.
Setpoint Description
oFF Operation mode
oN Standby mode
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔Now the controller is in the standby mode.
21
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to switch between Ramp soak states.
Setpoint Description
oFF Ramp soak is stopped.
RUN Ramp soak starts.
HLd Ramp soak hold. To release the hold, select “ RUN ” again.
● This function automatically changes the SV (Set value) according to the program pattern set in advance as shown
in the following line graph. Up to eight pairs of rampsoak operation can be programmed.
Up to SV-8
SV-3
SV-2
Second soak
Third ramp
Third soak
SV-1
Second ramp
Fourth ramp
First soak
SV-4
PV First ramp Fourth soak
Ramp : the section in which the SV changes toward the target value.
Soak : the section in which the SV is the target value, and remains unchanged.
● The first ramp starts at the PV that is the one just before running the program.
● By setting the Ramp soak mode parameter [Mod] to “power-on start,” you can make the controller start with the
ramp soak program (Power-on starting function).
● The parameter information changes automatically depending on the ramp soak state.
• “ ENd ” (end): Ramp soak has finished.
● During ramp soak operation, one of RUN, HOLD, or END indicators light according to the state of ramp soak.
(see page 11)
● During ramp soak operation, on-going step No. and “ r ” (ramp) or “ - ” (soak) are displayed on the screen No.
area of operation screen (PV/SV screen).
For example, “ 2r ” appears during step 2 ramp, and “ 2- ” during step 2 soak.
Related parameters:
• Status display of ramp soak [StAt] (see page 51)
• Ramp soak execution pattern [PtN] (see page 52)
• 1st target SV to 8th target SV [SV-1] to [SV-8] (see page 53)
• 1st ramp time to 8th ramp time [tM1R] to [tM8R] (see page 53)
• 1st soak time to 8th soak time [tM1S] to [tM8S] (see page 53)
• Ramp soak mode [Mod] (see page 55)
22
1st block parameter
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔The ramp soak program starts.
23
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to cancel the alarm latch.
Setpoint Description
oFF keeps the latch on
RSt releases latch
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔The alarm is unlatched.
24
1st block parameter
At Auto-tuning (006)
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Running auto-tuning automatically sets the optimal PID.
Setpoint Description
oFF Stops or finishes the auto-tuning.
oN Starts the normal auto-tuning.
L-oN Starts the low-PV auto-tuning.
25
Parameter functions and setting procedure
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔The normal auto-tuning starts.
26
1st block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the remaining time of the timer 1 and the timer 2.
● The remaining time of the ON/OFF-delay timer is counted down. When the counter shows “ 0 ,” the alarm relay
is closed.
● During count-down, if the PV changes to the value of the temperature at which the alarm is set to OFF, the
counter is reset, and the alarm relay is opened.
Related parameters:
• Alarm 1, 2 hysteresis [A1Hy], [A2Hy] (see page 59)
• Delay time 1, 2 [dLy1], [dLy2] (see page 59)
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
27
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the alarm setpoint.
● AL1, AL2: Alarm
● A1-L, A2-L: Low-limit alarm
● A1-H, A2-H: High-limit alarm
Setting range
Absolute value alarm: 0 to 100%FS
Deviation alarm: -100 to 100%FS
● When the alarm type ([ALM1], [ALM2]) is set to 0 to 15, you can set the alarm 1, 2 ([AL1], [AL2]).
● When the alarm type ([ALM1], [ALM2]) is set to any value other than 0 to 15, you can set the upper and lower
limits of alarm 1, 2 ([A1-H], [A2-H] and [A1-L], [A2-L]).
Related parameters:
• Alarm type 1, 2 [ ALM1], [ALM2] (see page 49)
• Alarm 1, 2 hysteresis [A1Hy], [A2Hy] (see page 59)
• Delay time 1, 2 [dLy1], [dLy2] (see page 59)
• Alarm 1, 2 options [A1oP], [A2oP] (see page 61)
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
28
1st block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Prevents SV parameters from being changed.
Setpoint Description
0 Unlocked (reset)
1 All settings are unchangeable from the controller, but changeable via communication.
2 Only the SV is changeable from the controller, and all settings are changeable via communication.
3 All settings are changeable from the controller, but unchangeable via communication.
4 All settings are unchangeable from the controller or via communication.
5 Only the SV is changeable from the controller, but all settings are unchangeable via communication.
● When the keylock is set to 1, 2, 4, or 5, the KEYLOCK indicator lights. (see page 11)
● You can view the parameters regardless of the keylock setting.
1. Press and hold the key for about one second during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔ Keylock is activated.
29
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set PID (Proportional Band, Integration Time, Differential Time).
Setting range
P: 0.0 to 999.9%
i: 0 to 3200 seconds
d: 0.0 to 999.9 seconds
30
2nd block parameter
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
4. Press the key or wait for three seconds to save the change.
➔The setpoint is set to “ 10.0 .”
8. Press the key or wait for three seconds to save the change.
➔The setpoint is set to “ 100 .”
[Link] the key or wait for three seconds to save the change.
31
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
If you set the control method parameter [CtRL] to “ oNoF ,” set the hysteresis for on/off control in this parameter.
Setting range
0 to 50%FS
SV
SV
t t
PV<SV PV>SV
ON ON
Control Control
Output PV>SV Output PV<SV
OFF OFF
● During ON/OFF control, the [i] and [d] settings do not affect control.
● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch on and off.
Note that it may affect the life of the contact.
Related parameters: Control algorithm [CtRL] (see page 36)
32
2nd block parameter
[Setting example] Changing the hysteresis range from 25%FS to 30%FS ––––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
33
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Output convergence value is a function that adds an offset to MV value.
Setting range
-100 to 100%
● By this function, the [bAL] offset is added to original MV which is the result of PID calculation determined by
PV and SV, and the total value is emitted as MV.
(The factory default setting is 0%.)
MV
100%
bAL=0%
50%
40% bAL=40%
Proportional SV PV
band
[Setting example] Changing Output convergence value from 0.0% to 3.0% –––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
34
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Anti-reset windup is a function that limits the range of valid integration to control overshooting.
Setting range
0 to 100%FS
● The anti-reset windup function ([AR]) disables the integration when the PV falls outside of the Ar set range that
is centered around SV. It is automatically set to the optimum value when auto-tuning is activated.
PV In this zone, the integration
is disabled.
AR value
SV In this zone, the integration
AR value is carried out.
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
35
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This controller has five temperature control functions. Select the best control method for your application.
Setpoint Description
oNoF ON/OFF (2-position) control
Pid PID control
FUZY Fuzzy control
SELF Self tuning control
Pid2 PID2 control
When you set the control method [CtRL] to “ oNoF,” the device uses ON/OFF control.
In ON/OFF control, the controller switches the control output between ON (100%) and OFF (0%) according to the
SV/PV magnitude relationship. You can set the output hysteresis in the control parameters [HyS] (see page 32).
Notes
● During ON/OFF control, the P, I and D settings do not affect control.
● In the manual operation during ON/OFF control, MV displayed by pressing key is 100%, and MV
displayed by pressing key is 0%.
● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch
Related parameters:
• Control action [P-N1] (see page 57)
• Hysteresis range for ON/OFF control [HyS] (see page 32)
36
2nd block parameter
● When temperature rises after SV change (or when the controller judges it necessary)
● When the controller judges it necessary because the control has become unstable
● During auto-tuning
● When any of the [P], [i], [d], or [AR] parameters have been manually configured
37
Parameter functions and setting procedure
SV
PV
t
ON
Controller power
OFF
Open
The algorithm used prevents over-integration of the PID calculations even while the control loop is still open.
PID2 control can only be used after auto-tuning has been activated and a PID set.
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
➔The control method is set to ON/OFF control.
38
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Self-tuning logic recognizes that control is stable if PV is staying within the SV ± [SLFb].
Setting range
0 to 100%FS
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
39
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Selects the hysteresis operation during two-position control.
Setpoint Description
oFF Performs two-position control with the range between [SV+HyS/2] and [SV-HyS/2].
oN Performs two-position control with the range between [SV, SV+HyS] and [SV, SV-HyS].
Reverse
SV SV
HyS HyS
Normal
Operation
SV SV
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
40
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Output ON
When using contact output and SSR drive output with PV input inside the
proportional band, output will switch between ON and OFF at regular intervals.
● The following are the recommended settings for each control output.
The shorter the proportional cycle, the finer the control. However, shorter proportional cycles
Contact also shorten the lifespan of the contact points and operating device. Keep a balance between
output controllability and controller lifespan when adjusting the proportional cycles.
Approx.: 30 sec
Because there are no mechanical parts, use a short proportional cycle if the operating device is
SSR drive
working properly.
output
Approx.: 1 or 2 seconds
● The proportional cycle for the current output is same as the blinking cycle of OUT
indicator (approximately 1 second).
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
41
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to select PV input source from thermocouples, RTD, and others.
● The connection to the terminal block differs with types of input (thermocouple/
RTD/voltage or current input). Check the Instruction Manual.
● Power-cycle the controller after you change the input type setting.
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
42
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the upper/lower limit of PV input within the PV input
1200Υ
measurement range.
1000Υ
Setting range
Scaling range
-1999 to 9999 upper/lower limit
200Υ
0Υ
● Measurement range
43
Parameter functions and setting procedure
[Setting example] Setting the PV input upper limit to 1000°C and lower limit to 200°C ––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
9. Press the key or wait for three seconds to save the change.
44
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Sets the decimal point position for the PV.
Setpoint Description
0 No digit after decimal point
1 1 digit after decimal point One decimal place
Two decimal places
2 2 digits after decimal point
Three decimal places
3 3 digits after decimal point
● Two decimal places and three decimal places are available only when the input is voltage or current.
● If you change the setting from numerals without decimal point to numerals with decimal point, the measurement
range setting ([P-SL], [P-SU]) is limited to the range from -199.9°C through 999.9°C.
For example, if you make the above change when the range is from 0 through 1300°C, the range will become the
one from 0.0 through 999.9°C.
[Setting example] Setting the PV display with one decimal place –––––––––––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
45
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This function shifts PV input before display. PV display
This function can be used to make the SV correspond with other 100°C
95°C
instruments. Before
shift
Setting range
After
-10.00 to 10.00%FS shift
0
● This controller operates at the displayed PV (the value to which the PV Input
offset value is added). PV Shift of -5°C
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
46
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This function specifies the SV shift. This is used to eliminate remaining offset when using P control.
Setting range
-50.00 to 50.00%FS
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
47
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This low-pass filter function reduces noise and signal
X Y Control
fluctuation. Input
PID
filter output
Setting range
0.0 to 120.0 sec
● If the input filter time constant is set to 5 and input is changed Input
㸣
from 0 to 100%, the PV display gradually changes, and it takes
100
about 5 seconds for the value to change from 0 to 63.2%, as
shown in the right figure. 63
(%)
PV display
t
Approx.
5 sec
[Setting example] Setting the PV input filter time constant to 10 seconds –––––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
48
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Set the alarm type for Alarm1, Alarm2.
1-point alarm 2-point alarm
Type Setpoint Alarm type Action diagram Type Setpoint Alarm type Action diagram
0 No alarm ― PV
An-H
16 High/Low absolute alarm
PV An-L
ALn
1 High alarm
t High/Low deviation PV
17 An-H
PV alarm An-L
ALn
2 Low alarm
Absolute t High absolute/Low PV
An-H
18
value alarm PV deviation alarm An-L
ALn
3 High alarm (with hold)
t High deviation/Low PV
19 An-H
PV
High/Low absolute alarm An-L
ALn
4 Low alarm (with hold)
t limit alarm High/Low absolute alarm PV
An-H
20
PV (with hold) An-L
5 High alarm SV
ALn
t High/Low deviation PV
21 An-H
PV alarm (with hold) An-L
6 Low alarm SV
ALn
t High absolute/Low PV
An-H
22
PV deviation alarm (with hold) An-L
ALn
7 High/Low alarm SV
Deviation t High deviation/Low PV
23 An-H
alarm PV absolute alarm (with hold) An-L
8 High alarm (with hold) SV
ALn
t PV
An-H
24 High/Low absolute alarm
PV An-L
9 Low alarm (with hold) SV
ALn
t High/Low deviation PV
An-H
25
High/Low alarm (with PV alarm An-L
ALn
10 SV
hold) t High absolute/Low PV
An-H
26
High/Low deviation PV deviation alarm An-L
High/Low deviation PV
An-H
29
alarm (with hold) An-L
High absolute/Low PV
An-H
30
deviation alarm (with hold) An-L
High deviation/Low PV
An-H
31
absolute alarm (with hold) An-L
on on
off off off
Lower limit alarm on
Lower limit alarm off off
(with hold)
49
Parameter functions and setting procedure
● When alarm action code is changed, alarm set value may also become different
from previous settings.
● Power-cycle the controller after you change the alarm type.
[Setting example]
Setting the type of the alarm 1 to “upper limit deviation alarm with hold” ––––––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
50
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the progress of the ramp soak.
The ramp soak statuses are indicated as follows.
Display Status
oFF Ramp soak is stopped
1-RP Step 1 ramp
1-St Step 1 soak
2-RP Step 2 ramp
2-St Step 2 soak
⁞ ⁞
8-RP Step 8 ramp
8-St Step 8 soak
ENd Ramp soak is finished
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
51
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
The 8-step ramp soak patterns are divided into 3 segments. You can choose any one to use.
Steps 1 to 8: 3
● Do not change this parameter during the ramp soak operation. Be sure to set
[PRoG] = “oFF” before changing the parameter.
● If you set [SV-H] and [SV-L] after setting SV, SV indicated during the ramp soak
operation is limited while SV itself does not change.
[Setting example] Setting the Ramp soak Activation Pattern to steps 1 to 8 –––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
52
2nd block parameter
tM1R to tM8R 1st ramp time to 8th ramp time (057 to 078)
tM1S to tM8S 1st soak time to 8th soak time (058 to 079)
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Sets the ramp soak SV, ramp time and soak time.
SV
SV-2
SV-1
● The segment that both ramp time and soak time are set to 0.00 will be skipped.
[Example] In the example below, the step 2 is skipped.
SV-1: 50 SV-2: 200 SV-3: 100 SV
tM1R: 0.10 tM2R: 0.00 tM3R: 1.00
200
tM1S: 0.05 tM2S: 0.00 tM3S: 0.75
100
50
● The SV limit function ([SV-H], [SV-L]) is in effect while ramp soak is running.
The set value (SV-n) does not change, but the value is limited during ramp soak. For the above reason, the value
may not change at the set times and the ramp soak runs with the following pattern.
SV
Program pattern
SV-1
SV-H
Pattern with
SV limit applied
SV-2
SV-L
PV
SV-3
tM1R tM1S tM2R tM2S tM3R t
53
Parameter functions and setting procedure
[Setting example] Setting SV1, ramp time, and soak time for step1 –––––––––––
Display Operating procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
9. Press the key or wait for three seconds to save the change.
[Link] the key or wait for three seconds to save the change.
54
2nd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to set the method of ramp soak operation.
● You can select from 16 options that are the combinations of the following four items.
Power-on start Starts ramp soak with the current PV when the PXF is turned on.
END output Maintains the same state as at the end of ramp soak when ramp soak is complete.
oFF output Switches to the OFF state when ramp soak is complete.
Repeat Repeats ramp soak from step 1 when the last step finishes.
Repeat on
SV-4
4th soak
SV-2
2nd soak
SV-3
3rd ramp 4th ramp
Power on SV-1 3rd soak
start
1st soak 2nd ramp
PV 1st ramp
tM1R tM1S tM2R tM2S tM3R tM3S tM4R tM4S
● If the Repeat setting is off, the PXF retains the last SV after the ramp soak operation is over.
55
Parameter functions and setting procedure
1. Press and hold the key for about three seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
56
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter specifies the control action and the output when an event occurs.
Setpoint Control action Burn-out output*
0 Lower limit
Reverse
1 Upper limit
2 Lower limit
Direct
3 Upper limit
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
4. Press the key or wait for three seconds to save the change.
57
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
These parameters specify the setting range of the SV. You can set Process Variable
PV input
any value within the measurement range. upper limit
SV upper limit
Setting range
0 to 100%FS PV input
range
● The relationship between SV limits and the measurement range SV lower limit
PV input (upper limit > lower limit)
is as shown in the right figure: lower limit
● Set [P-SL], [P-SU], and [P-dP] before setting SV-L and SV-H. (see page 43 to 45)
● SVs set before setting the SV limits (Local SV, etc.) are affected by new SV limits.
● Make sure to set the value of [SV-H] greater than [SV-L].
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
58
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Parameter Description Setting range
Specifies the amount of time from the occurrence of the alarm to
dLY1, dLY2 0 to 9999 (sec)
the sounding of the alarm
A1Hy, A2Hy Specifies alarm detection width and recovery width. 0 to 50%FS
t
OFF OFF
ON AL AH
Alarm output
OFF
[Setting example] Setting the Alarm 1 hysteresis to 5°C, delay time to 30 seconds ––
Display Operating procedure
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
59
Parameter functions and setting procedure
9. Press the key or wait for three seconds to save the change.
60
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
You can set the optional functions to the alarm 1 and the alarm 2, if you need. The three types of optional functions
are assigned for each bit.
ELW
ELW
ELW
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
61
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter specifies the upper and lower limits for output control.
100 (%)
Parameter
Setting range
Lower limit Upper limit
PLC1 PHC1 -5.0 to 105.0 (%) PHC
Output
PLC
0 100 (%)
Input
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
62
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
You can choose whether to apply the limit on the output value or let it exceed the limit.
Limit
Limit
PLC
No limit
PHC
Output value
í PLC (before limiting)
[Setting example] Setting the high and low limit setting to "limit" ––––––––––––––
Display Operating procedure
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
63
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Displays the output value (OUT1).
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
64
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This is the procedure for turning the cold junction compensation on or off when using the input from a
thermocouple sensor.
Setpoint Description
oN Cold junction compensation on
oFF Cold junction compensation off
● This setting should be left “ oN ” during normal operation. It should only be turned off when cold junction
compensation is being performed externally or you wish to record temperature differences.
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
65
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This is the procedure for adjusting the zero point and the span for PV display
PV.
Span
Setting range adjustment
-50 to 50%FS
● Set the following equipment before using these parameters or
starting adjustment.
• MV Generator: 1V to 5V (for voltage/current input), 0mV to
Input
100mV (for thermocouple input)
Zero
• Dial resistance unit: 100.0 to 400.0Ω (for resistance adjustment
thermometer bulb input)
[Setting example] Correcting an error of -3°C in the zero point and 4°C in the span ––
Display Operating procedure
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
66
3rd block parameter
9. Press the key or wait for three seconds to save the change.
67
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
The parameter mask allows you to hide unused parameters or to skip over the parameters you want to keep their
setpoints.
Do not let the parameters which are not described in this operation manual appear
on the screen.
● Each parameter has the mask DSP which is the combination of a code (dSP1 to dSP9, dP10 to dP14) and an
integer, connected with a hyphen. For example, the mask DSP for the integral time [i] is “dSP3-4”, which is a
combination of the code “dSP3” and an integer “4.”
• To hide one parameter:
Convert the integer of the mask DSP of the parameter you want to hide into a hexadecimal number.
For example, if you want to hide the integral time [i], of which mask DSP is dSP3-4, set the parameter [dSP3]
to “0004.”
• To hide multiple parameters of the same code:
Convert the total of the two integers into a hexadecimal number.
For example, if you want to hide the integral time [i] (dSP3-4) and the deviation time [d] (dSP3-8), the total of
two integers is “12.” Set the parameter [dSP3] to “000C,” which is the hexadecimal of 12.
dSP3 - 4
dSP3 - 8
“000C”
68
3rd block parameter
[Setting example] Hiding the integral time [i] and the derivative time [d] ––––––––
<Preparations>
● Check the mask DSP of the parameter(s) you want to hide.
(the mask DSP of the integral time [i] is “dSP3-4,” the mask DSP of the derivative time [d] is “dSP3-4.”
● If you want to hide multiple parameters of the same code, calculate the hexadecimal number of the
total integer.
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
The integral time [i] and the derivative time [d] are hidden.
If you want to reshow the derivative time [d], carry out the steps 1 to 3, and then change
the setpoint from “ 000C ” to “ 0004 .”
69
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to assign a function to the (USER) key.
Setting
Parameter Key assignment
range
UKy1 (USER) key
UKy2 (USER) key and key 0 to 6
UKy3 (USER) key and key
[Setting example] Assigning the standby on/off switching function to the USER key ––
Display Operating procedure
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
70
3rd block parameter
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
Allows you to specify the control output value when the controller falls into FALT (input error).
Setting range
-5.0 to 105.0%
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
71
Parameter functions and setting procedure
[Description]–––––––––––––––––––––––––––––––––––––––––––––––––––––––
This parameter is used to manually turn off the PV, SV, and LED lamps on PV/SV screen.
Setpoint Function
0 PV, SV, and LED lamps stay ON
1 SV display OFF
2 PV display OFF
3 PV and SV displays OFF
4 PV, SV, and LED lamps OFF (all off)
5 SV display OFF (relights for 5 sec by pressing any key)
6 PV display OFF (relights for 5 sec by pressing any key)
7 PV and SV displays OFF (relights for 5 sec by pressing any key)
8 PV, SV, and LED lamps OFF (all off) (relights for 5 sec by pressing any key)
● If an input error or an alarm occurs during the settings 5 to 8, the displays and lamps stay ON even after 5 seconds.
● If an input error or an alarm occurs during the settings 5 to 8, PV and/or SV will be turned on again.
1. Press and hold the key for about five seconds during the SV/PV display.
➔ appears.
5. Press the key or wait for three seconds to save the change.
72
4 Troubleshooting
When a trouble occurs, first check the model, wiring, and parameter settings. The following table shows some
typical cases and their solutions.
Reference
Symptoms Causes Remedies
pages
Parameters you want Display mask is set. Check the DSP settings. Page 68
to view do not appear
Control output is not The ramp soak settings have the Check the ramp soak settings. Page 22
output even with the output turned OFF. Page 55
power turned on Standby mode is on. Check the output settings during Page 21
standby mode.
Keys do not work Other than “0” is set in the parameter Check the key lock settings. Page 29
of [LoC].
SV limit value is set. Check the SV limit value settings. Page 58
The (USER) key settings have Check the (USER) key settings. Page 70
changed.
The display has shown The setting of [P-N2] is not correct for Set the parameter of [P-N2] correctly. Page 42
“UUUU” or “LLLL” the input signals of sensors or others.
The polarity of the sensor does not Correct the polarity of the sensor and ―
match that of this controller. this controller.
Input terminals are short-circuited in Set the parameter of [P-N2] to “ 3 ”, Page 42
thermocouple B or R. and check if the temperature around
([P-N2]=“ 4 ”, “ 5 ”) an ordinary temperature is displayed.
(Thermocouples B and R have a large
error around ordinary temperatures.
However, this is not a fault.)
The connecting cables for the sensor Tighten the connecting cables. ―
are loose.
A break or short-circuit occurred in Replace the sensor with a new one. ―
the sensor. Or remove the short-circuit.
The sensor or other input devices that Replace the sensor with a new one. ―
are connected to this controller have Or remove the short-circuit.
problems.
The set value of the parameter of [P-SL] Set the parameters again so that the Page 43
is larger than the value of [P-SU]. value of [P-SL] is smaller than the
value of [P-SU].
The process variable is too large or Set the parameters again so that the Page 43
too small. difference of the set values of [P-SL]
and [P-SU] is made larger.
73
Troubleshooting
Reference
Symptoms Causes Remedies
pages
“Err” has been The value of [P-SU] is set to 3277°C Set the parameters of [P-SL] and [P-SU] Page 43
displayed. or more for thermocouple and again according to the input range table.
resistance bulb input.
The measured range ([P-SU] to [P-SL]) Set the parameters of [P-SL] and [P-SU] Page 43
is set to 10000 or more for voltage and again so that the measured range is 9999
current input. or less.
A decimal point has “0” is set in the parameter of [P-dP]. Set the parameter of [P-dP] to “1” to Page 45
not been displayed. “3”.
The SV or the set The parameter of [P-SL], [P-SU], Set all the parameters again. Page 15
values of some or [P-dP] was changed. (If you change [P-SL], [P-SU], or to 18
parameters have been [P-dP], the setpoints of the parameters
changed without any of which measurement range is the
operation. industrial value (those shaded in
the Parameter List) automatically
change.)
When the set value of [P-SU] is larger Set [P-dP] to “0”, and return [P-SU] Page 45
than 1000, “1” is registered for [P-dP]. to an original value. Page 43
ON/OFF (2-position) Other than “oNoF” is set in the Set the parameter [CtRL] to “oNoF.” Page 36
control has not parameter of [CtRL].
function properly. The setpoint of the parameter [P] is Set the parameter [P] to “0.0.” Page 30
“0.1” or greater.
ON/OFF (2-position) The set value of parameter [HyS] is Adjust the set value of parameter Page 32
control has not not correct. [HyS] to be suitable for the device to
function properly. be controlled.
The setting of parameter [oNoF] is Set the parameter [oNoF] correctly. Page 40
not correct.
The Micro-controller The set values of the parameters [P], Perform the auto-tuning. Page 25
is not controlling [i], and [d] are not correct.
properly. The cycle times are too long. Decrease the set value of the Page 41
parameter [tC] gradually.
Output is limited. Set the parameters of [PLC1] and Page 62
[PHC1] again to be suitable for the
process.
Output is not limited correctly. Set the parameters of [PCUt] again to Page 63
be suitable for the process.
74
3rd block parameter
Reference
Symptoms Causes Remedies
pages
Response is too slow. Input filter constant is too large. Decrease the set value of the Page 48
Output changes parameter of [P-dF].
between ON and OFF, Some input terminals are short- Remove the short-circuited terminals. ―
but the reading does circuited.
not change. The connecting cable for the device Connect it properly. ―
to be controlled are not connected
properly.
The device to be controlled has Power it on. ―
powered off.
The output signals of this controller Prepare this controller to be suitable ―
do not match the input signals of the for the device to be controlled. Or
device to be controlled. select the device to be controlled to
be suitable for this controller.
The SV cannot be “1” or “4” is set in the parameter of Set the parameter of [LoC] to “0”, “2”, Page 29
changed. [LoC]. “3” or “5”.
You have tried to set the value that is Widen the range between [SV-L] and Page 58
outside of the SV limitter (Parameters [SV-H]. (However, it should be within
of [SV-L] and [SV-H]). the set range in the input range table.)
The ramp soak control is ongoing Set the parameter of [ProG] to “oFF.” Page 22
(RUN or HLd), or completed (ENd).
Auto-tuning does not After starting the auto-tuning Set the parameters again so that the Page 43
work properly. operation, the display has shown difference of the set values of [P-SL]
“UUUU” or “LLLL.” and [P-SU] is made larger, and perform
the auto-tuning again.
You have changed the SV after Set the desirable SV, and perform the Page 25
starting the auto-tuning operation. auto-tuning again.
You have tried to perform the auto- Set the parameter of [ProG] to “oFF,” Page 22
tuning during ramp soak operation. and perform the auto-tuning again.
Peripheral devices have problems. Connect them properly. ―
Or they are not connected properly.
Normal/reverse actions are not Set the parameter of [P-N1] properly. Page 57
suitable for the operations of the
device to be controlled.
The response of the controlled device Perform the tuning manually. (Set the Page 30
was too slow, and the auto-tuning did parameter of [P] to “0.0” to try the
not finish in 9 hours. ON/OFF control.)
An excessive overshoot ― Perform the auto-tuning with the Page 25
has occurred during parameter of [At] being “L-oN” (Low
auto-tuning operation. PV type).
― Perform the tuning manually. ―
The self-tuning does See the section of the parameter of [CtRL]. Page 36
not work properly.
75
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Phone: +81-3-5435-7111
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