Unit IV
Unit IV
INSTRUMENTATION
UNIT-IV
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MEASUREMENT:
A measurement of any quantity either physical or electrical gives meaning when it is
compared with predefined standard quantity.
The basic requirements of the measurement:
❖The standard used for comparison purposes must be accurately defined and should be
commonly accepted.
❖The apparatus used and the method must be provable.
The two methods of measurement are:
❖Direct method
❖Indirect method
Direct method of measurement:
The unknown quantity which is known as measurand is directly compared against a
standard. The result is expressed as a numerical number and unit.
Indirect method of measurement:
The unknown quantity is converted into some other form and then it is compared
against a standard.
The types of measurement are:
❖Primary measurement
❖Secondary measurement
❖Tertiary measurement
Primary measurements:
Primary measurements are direct method of measurements without involving conversion
of the measured quantity. E.g.: measurement of length of a bar using scale.
Secondary measurements:
Secondary measurements are the indirect method of measurements which involve one
conversion of the quantity to be measured. Eg: Measurement of pressure of manometers.
Tertiary measurements:
Tertiary measurements are the indirect method of measurements which involve two
conversions of the quantity to be measured.
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• Here the variable conversion element and variable manipulation element are collectively
called as data conditioning element.
Data transmission element:
• The transmission of data from one another is done by the data transmission element.
• In case of space crafts the control signals are sent from the control stations by using radio
signals.
• The stage that follows the signal conditioning element and data transmission element
collectively is called the intermediate stage.
Data presentation element:
• The display or readout devices which display the required information about the
measurement, forms the data presentation element.
• The information of the measurand has to be conveyed for monitoring, control process.
✓ In case of data to be monitored, visual display devices are needed like ammeters,
voltmeters.
✓ In case of data to be recorded, recorders like magnetic tapes, TV equipment and storage
type CRT, printers are used.
• The final stage in a measurement system is known as terminating stage.
• When a control device is used for the final measurement stage, it is necessary to apply
some feedback to the input signal to accomplish the control objective.
Example: Bourdon tube pressure gauge
• Due to pressure, closed end of tube is displaced. Pressure is converted to displacement.
• The closed end is linked to mechanical linkage to a gearing arrangement.
• The gearing arrangement amplifies the small displacement and makes the pointer to
rotate through a large angle.
2. Discuss the static and dynamic characteristics of measuring instrument.(MAY
2018) (13 marks)
STATIC CHARACTERISTICS:
• The static characteristics of an instrument are, in general, considered for instruments
which are used to measure an unvarying process condition.
• All the static performance characteristics are obtained by one form or another of a process
called calibration.
• Desirable static characteristics are:
i. Accuracy
ii. Reproducibility
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iii. Sensitivity
iv. Linearity
• Undesirable static characteristics are:
i. Drift
ii. Dead zone
iii. Static error
iv. Hysteresis
Accuracy:
• It is the degree of closeness of a measurement compared to true value.
• The accuracy of any instrument system is measured in terms of its error.
• It is the ability of instrument to indicate true value. It is calibration against a standard.
Static sensitivity:
• Static sensitivity is defined as the ratio of the magnitude of the output signal to the
magnitude of input signal to be measured.
• Low sensitivity meter produces more loading effect.
• Meter with high sensitivity will give more reliable result. Eg: Milli-ammeter, Galvanometer.
Linearity:
Fig 4.1
• The ability to produce the input characteristics symmetrically is known as Linearity.
• It can be expressed as straight line.
• It is a measure of maximum deviation of any one of the calibration points from straight
line which is drawn by using the method of least square from the given calibration data.
• Any departure from straight line relationship is known as non-linearity.
Reproducibility:
• It is defined as the degree of closeness with which a given value may be repeatedly
measured.
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• Some of the reasons of the appearance of these errors are known but still some reasons
are unknown.
• Hence, we cannot fully eliminate these kinds of errors.
Sources of Errors:
• Noise
• Design limitations
• Weakening of measuring system.
Limiting Error:
• The accuracy and precision of an instrument depends upon its design, material used and
workmanship. The choice depends upon accuracy.
• The manufacturer has to specify the deviations from the nominal value of a particular
quantity.
• The limits of these deviations from specified value are defined as Limiting errors.
• Absolute error is the difference between true value and measured value of a company.
• Relative error is defined as the ratio of the error to the specified magnitude of a quantity.
CLASSIFICATION OF STANDARDS:
• International standards
• Primary standards
• Secondary standards
• Working standards
International standards of instruments:
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International standards are defined on the basis of International agreement. They are
regularly evaluated and checked by absolute measurements in terms of fundamental
units. The standardized units are:
1) International ohm.
2) International amperes.
Primary standards:
• They are maintained at National standards laboratories in different countries.
• The function of primary standards is the calibration and verification of secondary
standards.
• The standardized units are:
✓ Quite stable.
✓ Independent.
✓ Invariant.
• The following points are considered in primary standards:
✓ Accuracy of machining.
✓ Rigidity of construction.
✓ Low temp Coefficient.
Secondary standards:
• They are basic reference standards used by measurement and calibration laboratories in
industries.
• Each laboratory sends its secondary standards to national standard laboratory standard
for calibration and compare with primary standards.
• Then the secondary standards are sent back to the industrial user by the national
laboratories with a certification as regards their measured value in terms of primary
standards.
Working standards:
• These standards are used to check and calibrate laboratory instrument for accuracy and
performance.
5. Give an introduction about measuring instruments.
Electrical instruments may be divided into two categories, which are,
i. Absolute instruments
ii. Secondary instruments
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SPRING CONTROL:
• When the pointer is deflected one spring unwinds itself while the other is twisted.
• This twist in the spring produces restoring (controlling) torque, which is proportional
to the angle of deflection of the moving systems.
GRAVITY CONTROL:
• In gravity controlled instruments, a small adjustable weight is attached to the spindle
of the moving system such that the deflecting torque produced by the instrument has
to act against the action of gravity.
• Thus a controlling torque is obtained.
• This weight is called the control weight.
• Another adjustable weight is also attached in the moving system for zero adjustment
and balancing purpose. This weight is called balance weight.
Where, Kg is a constant.
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DAMPING TORQUE:
• Due to inertia, pointer moves from point ‘a’ to point ‘b’.
• This action produces oscillations and pointer will take some amount of time for
settling.
• To damp or to make these oscillations disappear some force or torque is required, this
torque is called damping torque.
• This damping torque is produced by any one of the four damping system.
Air friction damping:
✓ Aluminum piston attached to the spindle moves over the air chamber produces
damping by air friction.
Fluid friction damping:
✓ In this type oil is used instead of air because viscosity of oil is greater.
✓ A disc attached to the moving system is dipped into the oil pot.
✓ The disc moves in the oil and produces friction drag.
✓ This produces damping.
Eddy current damping:
✓ A conductor is attached to the moving system and made to move in the magnetic field
produced by a permanent magnet.
✓ The conductor is aluminium circular disc.
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✓ When the moving system oscillates, the disc moves and cuts the magnetic flux.
✓ An emf is induced in the disc, since the disc has several closed path, a current flows.
This current is called eddy current.
✓ This eddy current interacts with the magnetic field, produces a torque which opposes
the spindle motion.
✓ This type of damping is called eddy current damping.
Electromagnetic damping:
✓ The deflecting system makes the coil to move in a magnetic field, produces a torque
which produces the current in the coil.
✓ By lenz law, this current produces a torque which opposes the movement of the coil,
and damps the oscillations of the moving system.
✓ This is called electromagnetic damping.
6. Explain the working of permanent magnet moving coil.
• The principle operation of PMMC is based upon the principle of “current carrying
conductor is placed in a magnetic field it is acted upon by the force which tends to
move it.”
Construction:
• A coil of thin wire is mounted on an aluminium spindle positioned between the poles
of a U shaped permanent magnet which is made up of magnetic alloys like alnico.
• The coil is pivoted on the jewel bearings and thus the coil is free to rotate.
Operation:
• When a current flows through the coil, it generates a magnetic field which is
proportional to the current in case of an ammeter.
• The deflecting torque is produced by the electromagnetic action of the current in the
coil and the magnetic field.
• The controlling torque is provided by two phosphor bronze hair springs.
• Damping is caused by the current set up in the aluminium coil which prevents the
oscillation of the coil.
Torque equation
Where,
Tc= controlling torque in N-m
KS= spring constant in Nm/rad or Nm/deg.
θ = angular deflection in rad or degree.
• For the final steady deflection i.e at equilibrium:
Tc= Td
Ks θ= GI
….. (2)
• Electrical energy supplied is given by, multiply I.dt on both the sides of the equation
(2),
…..(3)
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…..(5)
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Fixed coil:
• Fixed coils are wound with heavy wire with less number of turns in order to have low
resistance and hence low voltage drop across the meter.
• It is also called as current coil which is connected in series with the load and properly
laminated in order to avoid eddy current loss in conductor when heavy current flows.
Moving coil:
• It is generally attached to the spindle which is connected to the pointer. The moving
coil is also called as pressure coil.
• It is made up of thin wire and has more number of turns in order to have high
resistance.
Control torque:
• It is provided by springs.
Damping:
• Air friction damping is used.
Pointer and scale:
• Mirror type scale and knife edge pointer to avoid parallax error while reading.
Torque equation:
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10. Explain the construction and working principle of single phase induction
type energy meter. Write short notes on any 2 adjustments required in energy
meter. (Nov/Dec 2009, May/June 2014,2017) (Nov/Dec 2018)
• Energy meter is an instrument used to measure the total power consumed over a
specific interval of time. Unit of energy is Kwh.
• Energy= power * time
• Energy meter is an integrating type of instrument which measures the energy
consumed when power is delivered at an average rate of 1000 watts for one hour.
Basic principle:
• It is an integrating type instrument which works on the principle of induction. i.e.,
in this type of instrument, alternating fluxes are produced because of 1φ AC supply.
• These alternating fluxes induce the generation of eddy current in the moving system
which interacts with each other to produce a driving torque which causes the aluminium
disc to rotate and thus records the energy.
Constructional details:
• The four main parts of induction type of energy meter are:
➢ Driving system
➢ Moving system
➢ Braking system
➢ Registering system
Driving system:
• The driving system of the energy meter consists of two electromagnets whose core
is made up of silicon steel laminations.
• The coil of one of the electromagnets which is excited by the load current is called
as current coil and the corresponding electromagnet is called as series magnet.
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• The coil of the second electromagnet which is connected across the supply is
called pressure coil and the corresponding electromagnet is called shunt magnet.
Moving system:
• The moving system consists of aluminium disc mounted on a light alloy shaft.
• The disc is positioned in the air gap between the series and shunt magnets.
• The moving system is connected to a hardened steel pivot which is screwed to the
foot of the shaft.
• In this type of energy meter as there is no controlling torque, continuous
rotation of the disc is produced due to driving torque only.
Braking system:
• The braking system consists of permanent magnet positioned near the edge of the
aluminium disc.
• The aluminium disc moves in the field of this magnet and thus provides a braking
torque.
Registering system:
• The function of a registering or counting mechanism is to record continuously a
number which is proportional to the revolutions made by the moving system.
Principle of operation:
• When the pressure coil wound on the shunt magnet is connected across the supply
voltage, it carries a current IP proportional to the supply voltage, thus producing an
alternating flux φP.
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• As this flux φP is alternating in nature, it indicates an emf Eep in the disc which
in turn produces eddy current Iep.
• When the current coil wound on the series magnet carries the load current I,
it produces an alternating flux φe.
• This flux φc induces an emf Eec in the disc which in turn produces eddy current
Iec.
• Now the eddy current Iep interacts with φc and produces a torque T1.
• Similarly the eddy current Iec interact with φP and produces another torque T2.
As these torques are in the opposite direction, the net torque is the difference of the above
two torques.
Let
V= supply voltage
Ip= current through the pressure coil which is proportional to supply voltage. I= load
current.
Φ= phase angle of load.
Φp= flux produced by the current through P.C Φc= flux produced by the current through
C.C
• Since Φ is the phase angle of load, load current I lags the supply voltage by the
angle Φ.
• However ΦP will be in phase with IP, as Φp is the flux produced due to current IP.
• Similarly ΦC will be in phase with I, as ΦC is the flux produced due to load current
I. Let,
T1= ΦCIepcos( angle between ΦC and Iep)
T1= ΦCIepcos(90°+90°-φ) .............................................................. (2)
T1= ΦCIepcos(180°-φ)
T2= ΦPIeccos( angle between ΦPand Iec)
T2= ΦPIeccosφ ....................................................................................... (3)
Net driving torque, 𝑇𝑑 𝖺 𝑇2 − 𝑇1
Hence 𝜑𝑃𝐼𝑒𝑐 − cos 𝜑 − 𝜑𝑐𝐼𝑒𝑝 cos(180° − 𝜑) ................................................ (4)
𝑇𝑑 𝖺 𝜑𝑃𝐼𝑒𝑐 cos 𝜑 + 𝜑𝑐𝐼𝑒𝑝 cos 𝜑 ........................................................(5)
We know that ,𝜑𝑃 𝖺 𝐼𝑃 𝖺 𝑉
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11. Write short notes on two and three element energy meter.
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carrying the current to be measured and therefore the primary current is dependent on
the load connected to the system whose current is to be measured.
• The secondary winding of the C.T is connected to a low range ammeter.
• In case of C.T the secondary current is less than the primary current.
• From the above equation it is clear that in order to decrease the secondary current
by 100 times, the secondary voltage should be increased by 100 times.
• If the turn’s ratio of C.T is known and the meter reading is known, the actual high
line current value can be determined.
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Potential transformers:
• The primary winding is connected across the high voltage line whose voltage is to
be measured and the secondary is connected to the low range voltmeter coil.
• One end of the secondary winding is always grounded for safety purpose.
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• As seen in the above figure, at first digital storage oscilloscope digitizes the analog
input signal, then the analog input signal is amplified by amplifier if it has any weak
signal.
• After amplification, the signal is digitized by the digitizer and that digitized signal
stores in memory.
• The analyzer circuit process the digital signal after that the waveform is
reconstructed (again the digital signal is converted into an analog form) and then that
signal is applied to vertical plates of the cathode ray tube (CRT).
• The cathode ray tube has two inputs they are vertical input and horizontal input.
• The vertical input signal is the ‘Y’ axis and the horizontal input signal is the ‘X’ axis.
• The time base circuit is triggered by the trigger and clock input signal, so it is going
to generate the time base signal which is a ramp signal.
• Then the ramp signal is amplified by the horizontal amplifier, and this horizontal
amplifier will provide input to the horizontal plate.
• On the CRT screen, we will get the waveform of the input signal versus time.
Working Principle
• The working principle of a Digital Storage Oscilloscope (DSO) is based on digitizing
and storing the input signals with the help of CRT (Cathode Ray Tube) and digital
memory.
• The process of digitization is the sampling of input signals at different periodic
signals.
• Here, the signal’s maximum frequency measured by the DSO depends on 2 factors,
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• In linear interpolation, the dots are connected together by a straight line. It can be
used in pulsed or square wave generation but not in case of sinusoidal waves.
• In sinusoidal interpolation, the dots are connected so as to form sinusoidal
waveform. But it is not suitable for square or pulse waves.
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TWO MARKS
➢ Dead zone
10. Write the main static characteristics.
➢ Accuracy
➢ Reproducibility
➢ Sensitivity
➢ Drift
➢ Static error
➢ Dead zone
➢ Resolution
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RESOLUTION THRESHOLD
R0-observed reading
24. What are different types of errors in measurement system. (MAY 2018).
➢ Gross Errors
➢ Systematic Errors
(i) Instrumental Errors
(ii) Environmental Errors
(iii) Observational Errors
➢ Random errors
25. What are the reasons for gross errors?
➢ Incorrect adjustment
➢ Misreading of instrument scale
➢ Incorrect recording of experimental data
➢ Parallax error
26. What are the reasons for instrumental errors?
➢ Inherent short comings in an instrument
➢ Misuse of instrument
➢ Loading effect
27. How can we reduce the environmental errors?
➢ Air-conditioning
➢ Shielding
➢ Proper earthing
➢ Spring mounting
28. What are the causes for random errors?
➢ Hysteresis in elastic members
➢ Backlash in the movement
➢ Mechanical vibrations
29. What are the sources of errors?
➢ Energy exchanged by interaction
➢ Noise
➢ Design limitations
➢ Deterioration of measuring system.
30. Define backlash.
• It is defined as the maximum distance through which a part of the mechanical
system can be moved in one direction without applying appreciable force or motion
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• If the instrument is connected to AC, the pointer cannot follow the rapid reversals
and the deflection corresponds to mean torque, which is zero.
• So these instruments cannot be used for AC.
37. Which type of instruments is called universal instrument?
The moving iron instruments are known as universal instruments, because these
instruments can be used for both AC and DC.
38. What are the errors occurring in MI (MOVING IRON) instruments?
➢ Hysteresis error
➢ Temperature error
➢ Stray magnetic field error
➢ Frequency error due to reactance of instrument coil and eddy currents.
39. What are the advantages and disadvantages of MI Instruments?
Advantages:
➢ Universal use – Suitable for the measurement of both AC and DC
➢ Less friction loss hence high torque / weight ratio
➢ Cheapness – A single type moving element could cover entire range of current
➢ Robustness – Simple and rugged construction because there is no current
Carrying moving parts.
➢ Accuracy – Capable of giving good accuracy like 2%
Disadvantages:
➢ Scale – The scale of MI instrument is not uniform and is cramped at the lower end
and therefore accurate readings are not possible at this end.
➢ Errors – these instrument are subjected to serious errors due to hysteresis,
frequency changes and stray magnetic field
➢ Difference u AC and DC calibrations – there is a difference between DC and AC
calibrations on account of effect of inductance and eddy currents when the meter is
used on AC. Hence they must be calibrated for frequency at which they are used.
40. What are the main types of instrument used as ammeters and voltmeters?
➢ Permanent magnet moving coil
➢ Moving Iron
➢ Electrodynamometer
➢ Hot wire
➢ Thermocouple
➢ Induction
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➢ Electrostatic
➢ Rectifier
41. Write and explain the torque equation of moving coil.
Where
Where
𝐾 − 𝑠𝑝𝑟𝑖𝑛𝑔𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
For final steady state condition
𝑇𝑐= 𝑇𝑑
𝐺𝐼 = 𝐾𝜃
Final Deflection,
Current,
42. What are the operating forces needed for indicating instruments?
i)Deflecting force:
The force required for moving the pointer from its zero position
ii)Controlling force:
The force required to bring the pointer to final steady state position without over shoot
and to bring back the pointer to zero when deflecting force is absent.
iii)Damping force:
The force required to bring the pointer to final steady state position quickly without
oscillations.
43. What are the control systems used for producing control force?
➢ Gravity control
➢ Spring Control
44. What are the advantages of spring control over gravity control?
Advantages:
➢ Gravity control can be used only in vertically mounted instruments
➢ The scale used in gravity control type instruments is cramped at the lower end.
Hence not uniform.
45. What are the damping systems used in instrument?
➢ Air friction damping
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➢ Damping torque
53. List the measuring instruments you known.
➢ Permanent Magnet Moving Coil (PMMC) instrument
➢ Permanent Magnet Moving Iron (PMMI) instrument
➢ Dynamometer type wattmeter
➢ Energy meter
54. Why we need damping device in indicating instruments?
• Damping device is mainly used to prevent oscillation of the moving system and
enable the latter to reach its final position quickly.
55. Compare moving coil and moving iron instruments based on any two salient
features.
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