Main Menu Book Contents
HYDRAULICS 12-1
SECTION
DESCRIPTION
12 HYDRAULICS
PAGE NO.
HYDRAULIC SYSTEM .....................................................12-2 - 12-3
TANK ASSEMBLY.........................................................12-4 - 12-4A
UNLOADING VALVE...................................................................12-5
STEER MOTOR ASSEMBLY........................................................12-6
HYDRAULIC PUMP ASSEMBLY..................................................12-7
LIFT HYDRAULICS.....................................................................12-8
TILT HYDRAULICS.....................................................................12-9
SIDESHIFT HYDRAULICS.........................................................12-10
MAST CONTROL VALVE.............................................12-11 - 12-12
TILT CYLINDER ASSEMBLY........................................12-13 - 12-14
SIDESHIFT CYLINDER ASSEMBLY...........................................12-15
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12-2 HYDRAULICS
HYDRAULIC SYSTEM
18 1 To Mast Overflow
See Brake Pedal
2-3
3 2
21
9
22
24 5 7
23 25
12
19 10
4 26 11 6
9
16
17 8
13 20
15
14
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 551128 1 HOSE - TANK TO MAST OVERFLOW
2 551126 1 HOSE - TANK TO BRAKE VALVE TEE
3 551133 1 HOSE - STEER MOTOR TO TANK
4 551143 1 HOSE - PUMP SUCTION TO TANK
5 133136 1 FITTING - TEE
6 551295 1 HOSE - DUMP VALVE TO TANK RETURN TEE - 30’’
7 551296 1 HOSE - FILTER TO TANK RETURN TEE - 37’’
8 551141 1 HOSE - CONTROL VALVE TO RETURN FILTER
9 232642 2 FITTING - STRAIGHT 5846411S102-4 - xxxx
133134 2 FITTING - STRAIGHT 5759408S122-4 - 5844410S82-4
131878 2 FITTING - STRAIGHT xxxx - 5758407562
10 133078 1 RETURN FILTER - INCLUDES #11 & 12
11 133087 1 HYDRAULIC FILTER ELEMENT
12 133086 1 HYDRAULIC FILTER HEAD xxxx - 5758407562
133131 1 HYDRAULIC FILTER HEAD 57594085122-4 - xxxx
13 551235 1 HOSE - DUMP VALVE TO CHARGE VALVE TEE
14 551136 1 HOSE - STEER MOTOR LS TO HYD. PUMP LS
15 551130 1 HOSE - STEER MOTOR P TO HYD. PUMP P
16 551139-A 1 HOSE - CHARGE VALVE P TO HYD. PUMP EXCESS FLOW
17 551140 1 HOSE - CHARGE VALVE TO CONTROL VALVE
(CONTINUED ON 12-3)
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HYDRAULICS 12-3
HYDRAULIC SYSTEM
18 1 To Mast Overflow
See Brake Pedal
2-3
3 2
21
9
22
24 5 7
23 25
12
19 10
4 26 11 6
9
16
17 8
13 20
15
14
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
18 1 HYDRAULIC TANK - SEE 12-4 FOR BREAKDOWN
19 1 HYDRAULIC PUMP - SEE 12-7 FOR BREAKDOWN
20 1 CONTROL VALVE - SEE 12-11 FOR BREAKDOWN
21 1 STEER MOTOR - SEE 12-6 FOR BREAKDOWN
22 1 UNLOADING VALVE - SEE 12-5 FOR BREAKDOWN
23 132980 1 FITTING - 90°
24 130641 1 FITTING
25 132787 1 FITTING - REDUCER
26 1 ACCUMULATOR CHARGE VALVE - SEE 2-5 FOR BREAKDOWN
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12-4 HYDRAULICS
TANK ASSEMBLY
3 4
11
20 12
2
21
5
13
6 14
1
18
7 19
17
9 8
alve To
Hy
gV dra
adin uli
cF
15 nlo ilte
T oU r
10 16
10
To Hydraulic Pump
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 551039 1 HYDRAULIC TANK
2 190481 1 SIGHT GAUGE (INCLUDES #3,4)
3 N.S.S 2 BOLT (INCLUDED WITH #2)
4 N.S.S 4 SEAL - QUAD RING (INCLUDED WITH #2)
5 191842 1 SEAL KIT - QUAD RING (SIGHT GAUGE)
6 1 MOUNTING HARDWARE: HYDRAULIC TANK
6 NUT - 1/2
6 LOCKWASHER - 1/2
7 130509 1 DRAIN PLUG - HYDRAULIC TANK
8 130852 1 DRAIN CAP - HYDRAULIC TANK
9 551032 1 STEP ASSEMBLY
10 1 MOUNTING HARDWARE: INCLUDES FOR STEP ASSEMBLY
4 BOLT, LOCKWASHER, LOCKNUT - 3/8 - 16 X 1
11 132959 1 CAP - HYDRAULIC TANK
12 1 MOUNTING HARDWARE: INCLUDES FOR CAP-HYDRAULIC TANK
6 SCREW, LOCKWASHER - 10-32 X 1/2
13 130596 2 FITTING - STRAIGHT
14 130511 1 FITTING - STRAIGHT
15 180353 1 STRAINER
(CONTINUED ON 12-4A)
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HYDRAULICS 12-4A
TANK ASSEMBLY
3 4
11
20 12
2
21
5
13
6 14
1
18
7 19
17
9 8
alve To
Hy
gV dra
adin uli
cF
15 nlo ilte
T oU r
10 16
10
To Hydraulic Pump
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
16 132980 1 FITTING - 90°
17 180510 1 DIFFUSER
18 130641 1 FITTING - STRAIGHT
19 133136 1 ADAPTER - #16 RUN TEE
20 551237 1 NON-SKID TAPE - TOP
21 551217 1 NON-SKID TAPE - SIDE
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12-5 HYDRAULICS
UNLOADING VALVE
8 2
5
9
4
13
1
10
7
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 133158 1 UNLOADING VALVE ASSEMBLY - INCLUDES #2-5, 13
2 133159 1 BODY
3 133237 1 CARTRIDGE VALVE
4 133160 1 SOLENOID VALVE
5 133161 1 RELIEF VALVE
6 133162 1 SEAL KIT: SOLENOID VALVE NOT PICTURED
7 130384 1 FITTING - STRAIGHT
8 130385 1 FITTING - 45°
9 551295 1 HOSE - 30’’ - UNLOADING VALVE TO HYDRAULIC TANK RETURN TEE
10 551235 1 HOSE - 27’’ -
ACC. CHARGE VALVE TO UNLOADING VALVE 5754407S62 - XXXX
551186 1 HOSE - 18’’ -
ACC. CHARGE VALVE TO UNLOADING VALVE xxxx - 5753407S82
11 191916 1 HOSE CLAMP - #10 TO FRAME (NOT PICTURED) 5754407S62 - XXXX
12 133163 1 SEAL KIT: RELIEF VALVE NOT PICTURED
13 133238 1 12 VOLT COIL
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HYDRAULICS 12-6
STEER MOTOR ASSEMBLY
1
4 3
7
2
5 6
5
8 11
10
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 120320 1 STEER MOTOR ASSEMBLY
2 131806 1 SEAL KIT - INCLUDES:
N.S.S. 1 SEAL - SHAFT
N.S.S. 1 SEAL - DUST
N.S.S. 3 GEARWHEEL O-RINGS
N.S.S. 7 WASHER
3 130473 2 FITTING - STRAIGHT
4 130528 2 FITTING - 90°
5 130472 2 FITTING - 90°
6 130356 1 FITTING - 90°
7 551133 1 HOSE - 103’’ - STEER MOTOR TO HYDRAULIC TANK
8 551130 1 HOSE - 107’’ - HYDRAULIC PUMP TO STEER MOTOR
9 551135 1 HOSE - 125’’ - STEER MOTOR (LOAD) TO STEER AXLE BULKHEAD
10 551134 1 HOSE - 125’’ - STEER MOTOR (RETURN) TO STEER AXLE BULKHEAD
11 551136 1 HOSE - 108’’ - STEER MOTOR (LOAD SENSE) TO HYDRAULIC PUMP
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12-7 HYDRAULICS
HYDRAULIC PUMP ASSEMBLY
20
23 11 2
5
22 15
6 21
10
7
25 9
24 4
16 1
8
3
14 17
17 13
18
12
19
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 233149 1 HYDRAULIC PUMP - MAIN
2 233337 1 KIT - SEAL
3 233338 1 BRACKET - SUPPORT
4 233339 1 KIT - PRESSURE PLATE
5 231872 4 BOLT - 8 MM X 25 MM
6 233340 1 BOLT - 8 MM X 70 MM
7 151387 5 WASHER
8 233341 1 SPACER
9 151931 2 BOLT
10 151366 2 WASHER
11 133084 1 COUPLER - MALE (TEST)
12 551130 1 HOSE - 107’’ - HYD. PUMP TO STEER PUMP
13 551139 1 HOSE - 50.5’’ - CHARGE VALVE TEE TO HYD. PUMP
14 551136 1 HOSE - 108’’ - STEER MOTOR LS TO HYD. PUMP LS
15 233369 1 PUMP GEAR - 33 TEETH
16 233380 1 LOAD SENSING VALVE (PRIORITY VALVE)
17 130384 2 FITTING - STRAIGHT - 12 JIC X 12 O-RING
18 132981 1 ADAPTOR - STRAIGHT
19 551143 1 HOSE - 31’’ - HYDRAULIC PUMP SUCTION TO HYDRAULIC TANK
20 192228 1 O-RING - PUMP HOUSING TO TIMING COVER
21 233463 1 FITTING - LOAD SENSE PORT
22 N.S.S 1 KEEPER INCLUDED IN #2
23 N.S.S 1 NUT INCLUDED IN #2
24 133511 1 O-RING
25 133512 1 O-RING
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HYDRAULICS 12-8
LIFT HYDRAULICS
2
3
10
7
4
1
8
To Mast Tee 6
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 1 CONTROL VALVE SEE 12-11 FOR BREAKDOWN
2 130477 1 FITTING - 90°
3 551248 1 HOSE - VALVE TO FLOW CONTROL - 42’’ 5802409S82 - XXXX
551214 1 HOSE - VALVE TO FLOW CONTROL - 41’’ XXXX - 5801409S122-4
4 131994 1 FLOW CONTROL VALVE - 6 & 8 K ONLY
551229 1 UNION - 10 & 12K ONLY
5 132651 1 SWIVEL
6 551213 1 HOSE - FLOW CONTROL TO MAST TEE
7 192148 1 U-BOLT - 5/16-18 STAINLESS
8 2 MOUNTING HARDWARE: INCLUDES U-BOLT
2 NUT - 5/16’’
9 130601 1 FITTING - 90° 5802409S82 - XXXX
130386 1 FITTING - 90° XXXX - 5801409S122-4
10 133117 1 VALVE - PORT RELIEF (12 K ONLY)
11 133165 1 O-RING KIT (SWIVEL #132651) NOT PICTURED
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12-9 HYDRAULICS
TILT HYDRAULICS
8
7 3
5 4
8 3
13
7
3 6 2
9
1 16
3
Bulkhead
11 See Control Valve
10 Left Hand
14 12-11
3
3 12
See Tilt Cylinder
15
12-13
13
14
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 1 CONTROL VALVE SEE 12-11 FOR BREAKDOWN
2 130760 1 FITTING - REDUCER
3 130356 6 FITTING - 90°
4 133121 1 FITTING - ORIFACE
5 551249 1 HOSE - VALVE 2B TO TOP BULKHEAD TEE 5802409S82 - XXXX
551116 1 HOSE - VALVE 2B TO TOP BULKHEAD TEE XXXX - 5801409S122-4
6 551115 1 HOSE - VALVE 2A TO BOTTOM BULKHEAD TEE
7 130950 2 FITTING - TEE
8 131901 2 NUT
9 551118 1 HOSE - TOP BULKHEAD TEE TO LH BULKHEAD
10 551117 1 HOSE - BOTTOM BULKHEAD TEE TO LH BULKHEAD
11 130468 2 FITTING - BULKHEAD
12 131901 2 NUT
13 551121 2 HOSE - TILT BACK TO TOP BULKHEAD (L & R)
14 551122 2 HOSE - TILT FORWARD TO BOTTOM BULKHEAD (L & R)
15 551000 2 TILT CYLINDER
16 133117 2 VALVE - PORT RELIEF 12 K ONLY
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HYDRAULICS 12-10
SIDESHIFT HYDRAULICS
2 1
3 5
2
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 133121 2 FITTING - ORIFACE
2 130410 4 FITTING - 90° 5802409S82 - XXXX
130356 4 FITTING - 90° XXXX - 5801409S122-4
3 551250 2 HOSE - VALVE TO SIDESHIFT CYLINDER 5802409S82 - XXXX
551188 2 HOSE - VALVE TO SIDESHIFT CYLINDER XXXX - 5801409S122-4
4 254871 1 SIDESHIFT CYLINDER SEE 12-14 FOR BREAKDOWN
5 1 MAST CONTROL VALVE SEE 12-11 FOR BREAKDOWN
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12-11 HYDRAULICS
MAST CONTROL VALVE
16
15
2
14
11
10 22
5 12
8
9
13
3 7
20 1
4 21
14
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
1 133079 1 3-SPOOL CONTROL VALVE
133080 1 4-SPOOL CONTROL VALVE
133168 1 5-SPOOL CONTROL VALVE
2 130362 2 FITTING - 12 JIC X 10 O-RING
3 133125 A/R HANDLES
4 133127 4 BOLT - 3 SPOOL INCLUDES NUTS & WASHERS
133133 4 BOLT - 4 SPOOL INCLUDES NUTS & WASHERS
133089 4 BOLT - 5 SPOOL INCLUDES NUTS & WASHERS
5 133123 1 LIFT VALVE SECTION
6 133124 1 TILT VALVE SECTION - COMPLETE W/O-RINGS
7 133119 1 SIDESHIFT/EXTRA FUNCTION VALVE SECTION
8 133120 1 HANDLE KIT: INCLUDES
133389 1 BOOT
N.S.S. 1 ORIFACE, CONTROL SECTION, BUSHING, O-RING, SLEEVE
N.S.S 4 BOLT
9 133149 A/R SPRING KIT: INCLUDES
133389 1 BOOT
1 SPRING, RING-BRASS, O-RING
4 BOLTS
10 133122 1 INLET SECTION C/W RELIEF VALVE
(CONTINUED ON 12-12)
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HYDRAULICS 12-12
MAST CONTROL VALVE
16
15
2
14
11
10 22
5 12
8
9
13
3 7
20 1
4 21
14
FIG. PART NO. QTY. DESCRIPTION SERIAL # / COMMENTS
11 133150 1 PILOT RELIEF VALVE
12 133117 3 PORT RELIEF VALVE - 10 & 12K MODELS ONLY
13 133118 4 PORT RELIEF VALVE - FORK POSITIONERS ONLY
14 1 MOUNTING HARDWARE: INCLUDES (FOR CONTROL VALVE)
4 BOLT - 5/16 X 3, LOCKNUT - 5/16
15 551140-A 1 HOSE - CHARGE VALVE TO CONTROL VALVE P PORT
16 551533 1 HOSE - CONTROL VALVE T PORT TO RETURN FILTER
17 192193 A/R SEAL KIT - VALVE SECTION
(SIDESHIFT, EX. FUNCTION, LIFT ONLY) NOT ILLUSTRATED
18 192195 2 SEAL KIT - INLET/OUTLET VALVE SECTION NOT ILLUSTRATED
19 192194 1 SEAL KIT - TILT SECTION NOT ILLUSTRATED
20 133126 1 OUTLET SECTION
21 133402 A/R LOAD CHECK VALVE KIT
22 133532 1 SPRING - TILT SECTION
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12-13 HYDRAULICS
TILT CYLINDER ASSEMBLY
17
16
9 1 10
5
13
17
11
6 14
7
2 17
15
3 4
3 5
12 17
8
FIG. PART # QTY. DESCRIPTION SERIAL NUMBER / REMARKS
551000 2 TILT CYLINDER ASSEMBLY - INCL. #1-5 STANDARD CYLINDER
551843 2 TILT CYLINDER ASSEMBLY - INCL. #1-5 XXXX - 8530 MODEL 300-HD009
1 551002 2 BARREL ASSEMBLY STANDARD CYLINDER
551732 2 BARREL ASSEMBLY XXXX - 8530 FOR CYL #551843
2 551001 2 ROD ASSEMBLY STANDARD CYLINDER
551845 2 ROD ASSEMBLY XXXX - 8530 FOR CYL #551843
3 R41019-A 2 SEAL KIT ALL CYLINDERS
4 254875 2 CAP ASSEMBLY ALL CYLINDERS
5 252289 2 CYLINDER BEARING STANDARD CYLINDER
192267 2 CYLINDER BEARING FOR CYL. #551843
6 551015 2 TILT CYLINDER PIN - TRUCK END XXXX - 6077
6 551355 2 TILT CYLINDER PIN - TRUCK END 6078 - XXXX
7 180526 1 TENSION PIN XXXX - 6077
7 1 MOUNTING HARDWARE: 6078 - XXXX
BOLT - 1/4 X 2 1/4 GR. 8 (2), LOCKNUT - 1/4 (2)
8 551093 2 TILT CYLINDER PIN - MAST END
9 130356 2 FITTING - 90°
10 130466 2 FITTING - STRAIGHT
11 551006 2 PISTON ALL CYLINDERS
(CONTINUED ON 12-14)
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HYDRAULICS 12-14
TILT CYLINDER ASSEMBLY
17
16
9 1 10
5
13
17
11
6 14
7
2 17
15
3 4
3 5
12 17
8
FIG. PART # QTY. DESCRIPTION SERIAL NUMBER / REMARKS
12 1 MOUNTING HARDWARE:
2 BOLT - 1/2 X 1 GRADE 8 FOR CYL. PIN-MAST END
13 151394 2 COTTER PIN
14 551292 2 CASTLE NUT - 1 3/8 - 12 (1 3/16 THICK WITH 9/16 DEEP SLOT)
15 131233 1 GREASE FITTING - STRAIGHT
16 131190 1 GREASE FITTING - 45° 6078 - XXXX
130989 1 GREASE FITTING - 45° XXXX - 6077
17 150361 4 SNAP RINGS (2 IN EACH END) STD. CYLINDER
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HYDRAULICS 12-15
SIDESHIFT CYLINDER ASSEMBLY
10
11 8
8A
12
3
2
4
1 5
5 11
6 10
8A
5
8
7
12
FIG. PART # QTY. DESCRIPTION SERIAL NUMBER / REMARKS
254871 1 SIDESHIFT CYLINDER ASSEMBLY - INCLUDES #2-8
1 254877 1 BARREL ASSEMBLY
2 150888 1 CASTLE NUT
3 151394 1 COTTER PIN
4 252305 1 PISTON
5 R51014 1 SEAL KIT: INCLUDES
N.S.S 2 O-RING
N.S.S 1 ROD SEAL
N.S.S 1 PISTON SEAL
N.S.S 3 RING
N.S.S 1 SCRAPER
6 254880 1 HEAD
7 252302 1 ROD
8 551544 2 PIN ASSEMBLY 6900612S82 - XXXX
8A 150306 2 BOLT XXXX - 6897612S82
9 130466 1 FITTING - STRAIGHT
10 151935 2 BOLT - 3/8-16 X 5/8 GRADE 8
11 150125 2 LOCKWASHER - 3/8
12 151037 2 NUT XXXX - 6897612S82
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