27-March-2012

ASME BPVC-VIII-1 (2010)

DESIGN OF CIRCULAR STEEL FLAT-FACE FLANGE WITH METAL-TO-METAL CONTACT OUTSIDE THE BOLT CIRCLE - INTEGRAL TYPE FLANGE & BLIND FLANGE WITH SELF-SEALING GASKET LOCATION: REFERENCE DRAWING: DESIGN CONDITIONS: DESIGN CODE =

ASME BPVC SECT. VIII - DIV. 1 [2010] [CLASS 3 ASSEMBLY / CATEGORY 1 FLANGE] C MPa

DESIGN TEMPERATURE DESIGN PRESSURE NON-REDUCING FLANGE MATERIAL DATA: FLANGE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. HUB MATERIAL: DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BLIND FLANGE MATERIAL DATA: PLATE MATERIAL DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. BOLT/STUD DATA: MATERIAL PROOF STRENGTH DESIGN TENSILE STRENGTH @ AMBIENT DESIGN TENSILE STRENGTH @ DESIGN TEMP. MODULUS OF ELASTICITY @ OPERATING TEMP. NOMINAL DIAMETER AREA NO. OF THREADED ENDS (BOLT = 1 STUD = 2) FLANGE DIMENSIONS (REFER FIG. Y-3.2 FOR NOTATION): OUTSIDE DIAMETER INSIDE DIAMETER BOLT CIRCLE DIAMETER THICKNESS OF HUB @ SMALL END THICKNESS OF HUB @ BACK OF FLANGE HUB LENGTH (h > 0) NO. OF BOLTS BOLT HOLE DIAMETER GASKET DATA: MATERIAL DIAMETER GASKET FACTOR MIN DESIGN SEATING STRESS OUTSIDE DIAMETER INSIDE DIAMETER DIA. @ LOCATION OF GASKET LOAD REACTION BOLT-FORCES / MOMENT ARMS (REFER FIG. Y-3.2 FOR NOTATION): HYDROSTATIC END-FORCE H'STATIC END FORCE ON AREA I/S OF FLANGE GASKET LOAD HYDROSTATIC END FORCE MOMENT ARM MOMENT ARM MOMENT ARM FLANGE MOMENTS: MOMENT MOMENT MOMENT MOMENT

= P=

= Sf = Sf = = Sn = Sn = EI =

MPa MPa MPa MPa MPa

SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (TM-1)

= Sf = Sf = EII =

MPa MPa MPa

SECT II-D T (1A) SECT II-D T (1A) SECT II-D T (TM-1)

Fy Sa Sb E db Ab/n

= = = = = = = =

MPa MPa MPa MPa mm mm

SECT II-D T (3) SECT II-D T (3) SECT II-D T (TM-1)

A B C go g1 h n D

= = = = = = = =

mm mm mm mm mm mm mm

F (Y-3.2) F (Y-3.2) F (Y-3.2)

C (Y.3(a)) F (Y-3.2)

= = m= y= = = G=

mm MPa mm mm 0.0 mm T (2-5.1) T (2-5.1)

F (Y-3.2)

H= HD HG HT hD hG hT = = = = = =

0 N 0 0 0 0.0 0.0 0.0 N N N mm mm mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) T (2.6) T (2.6) T (2.6)

MD = MG = MT = MP=

0 N.mm 0 N.mm 0 N.mm 0 N.mm

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) C (Y.3(a))

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SUGGESTED TRIAL VALUES: FLANGE THICKNESS FLANGE THICKNESS FLANGE THICKNESS BOLT AREA SUGGESTED SUGGESTED SUGGESTED SUGGESTED TRIAL FLANGE THICKNESS TRIAL BLIND FLANGE THICKNESS TOTAL AREA OF BOLTS AREA OF BOLT

ta = tb = tc = A b' = tI tII Ab Ab/n = = = =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

mm mm mm mm mm mm mm mm 0 mm

E (39) E (40) C Y.9(b)) E (42) T T T T (Y-9.1) (Y-9.1) (Y-9.1) (Y-9.1)

RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE SELECTED VALUES: SELECTED FLANGE THICKNESS SELECTED BLIND FLANGE THICKNESS SELECTED AREA OF BOLT RADIAL DIST. FROM B.C.D. TO BEARING CIRCLE

hC =

C Y-4(a)(2)

tI = tII = Ab/n = hC = hCmax = =

mm mm 0 mm mm 0 mm mm

C (Y.3(a))

THICKNESS OF WASHERS, ETC MISCELLANEOUS CALCULATIONS:

g1/go = ho = h/ho = K= T= U= Y= Z= F= V= f= e= d= L= B1 = SHAPE FACTOR SHAPE FACTOR BOLT HOLE ASPECT RATIO a AR rB = = = = #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! 0.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

C Y.3(a) F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 F 2-7.1 T 2-7.1 T 2-7.1 T 2-7.1 C Y.3(a) C Y.3(a) C Y.3(a) C Y.3(a) C C C C (Y.3(a)) (Y.3(a)) (Y.3(a)) (Y.3(a))

Jp = Js = CALCULATED STRAIN LENGTH OF BOLT ELASTICITY FACTOR l= rEI = F I' = FACTOR FACTOR FACTOR FACTOR RIGID BODY ROTATION OF FLANGES TIMES E*: FACTOR FACTOR FACTOR C1 C2 C3 C4 = = = =

C (Y.3(a)) C (Y.3(a)) 0.0 mm C (Y.3(a)) C (Y.3(a)) E (6a) E E E E (1) (2) (3) (4)

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

E I* = EII* = X= EI*.rbI = EII*rbII =

0 0 #DIV/0! #DIV/0! #DIV/0!

C (Y.3(a)) C (Y.3(a)) C (Y.3(a)) E (17) E (18)

TOTAL FLANGE MOMENT AT DIAMETER B 1: MSI = MSII = #DIV/0! #DIV/0! N.mm N.mm E (19) E (20)

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UNBALANCED FLANGE MOMENT AT DIAMETER B 1: MuI = MuII = BALANCED FLANGE MOMENT AT DIAMETER B 1: MbI = MbII = SLOPE OF FLANGE AT DIAMETER B 1 TIMES E: FLANGE I: SLOPE #DIV/0! #DIV/0! N.mm N.mm E (23) E (24) #DIV/0! #DIV/0! N.mm N.mm E (21) E (22)

EI.BI =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

MPa.rad rad deg MPa.rad rad deg

E (25)

BI = =
EIIBII =

FLANGE II: SLOPE

E (26)

BII = =

CONTACT FORCE BETWEEN FLANGES AT h C: HC = BOLT LOAD AT OPERATING CONDITIONS: W m1 = BOLT AREAS: REQUIRED BOLT-AREA TOTAL BOLT-AREA OPERATING BOLT STRESS: #DIV/0! N E (28) #DIV/0! N E (27)

Am = Ab =

#DIV/0!

mm2 0 mm2

C (Y-4(b))

b =
DESIGN PRESTRESS IN BOLTS: Si = % OF BOLT PROOF STRESS TYPE OF LUBRICANT NUT FACTOR (TORQUE CO-EFFICIENT) BOLT PRELOAD BOLT TORQUE RADIAL STRESS IN FLANGE I AT BOLT CIRCLE: SRI = RADIAL STRESS IN FLANGE I AT INSIDE DIAMETER: SRI = TANGENTIAL STRESS IN FLANGE I AT INSIDE DIAMETER: STI = LONGITUDINAL HUB STRESS IN FLANGE I : SHI = (SHI+SRI)/2 = (SHI+STI)/2 = RADIAL STRESS IN FLANGE II AT BOLT CIRCLE: SRII = RADIAL STRESS IN FLANGE II AT DIAMETER B 1: SRII = TANGENTIAL STRESS IN FLANGE II AT DIAMETER B 1: STII = RADIAL & TANGENTIAL STRESS AT CENTRE OF FLANGE II: SRII = STII = = = = = =

#DIV/0!

MPa

E (29)

#DIV/0! #DIV/0!

MPa %

E (30)

#DIV/0! #DIV/0!

kN N.m

#DIV/0!

MPa

E (31)

#DIV/0!

MPa

E (32a)

#DIV/0!

MPa

E (33a)

#DIV/0! #DIV/0! #DIV/0!

MPa MPa MPa

E (34a)

#DIV/0!

MPa

E (35)

#DIV/0!

MPa

E (36)

#DIV/0!

MPa

E (37)

#DIV/0!

MPa

E (38)

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ALLOWABLE FLANGE DESIGN STRESSES: BOLTS: Sb FLANGE I: SR ST SH (SH+SR)/2 (SH+ST)/2 FLANGE II: SR ST DESIGN SUMMARY: FLANGE I STRESSES FLANGE II STRESSES BOLT STRESS = = 0.0 MPa 0.0 MPa C (Y-7(c)) C (Y-7(d)) = = = = = 0.0 0.0 0.0 0.0 0.0 MPa MPa MPa MPa MPa C C C C C (Y-7(c)) (Y-7(d)) (Y-7(b)(1)) (Y-7(e)) (Y-7(e)) = 0.0 MPa C (Y-7(a))

Sact/Sall = Sact/Sall = sb/Sb =

#DIV/0! #DIV/0! #DIV/0!

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A = C =

#DIV/0! #DIV/0!

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

E E E E E E

1 2 3 4 5 6

= = = = = =

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!