DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic -----Try square
Objectives
At the end of this lesson trainees shall be able to
1) Name the parts of try square.
2) State material of try square.
3) State sizes of try square.
Teaching Aids -----Chalk, Duster, Model, Lesson plan, Information sheet etc.
Review -------- In the previous lesson, we took the information about
Motivation Motivate--- about necessity of squareness & flatness of work piece.
Developments / Information Points Hints
Topics
Parts of try square Precision instrument consists of a blade Show Model
with parallel surfaces and the stock fixed to Ask questions
Material of try each other at 90 0 . The measuring accuracy of
square a try square is 0.002 mm per 10 mm length.
Sizes of try square Are made of hardened steel. Blade is thin
and long than stock.
Uses Try squares are available in length of blade
i.e. 100 mm, 150 mm, 200 mm etc.
For checking squareness.
For checking flatness.
For marking lines at 90 0 to the edges of work
piece.
For setting work piece at right angle.
Questions : 1) Which material is used for making try square?
2) What is the measuring accuracy of a try square.
Summery : Explain the parts, material, sizes & uses of try square in shortly.
Assignment : State the uses of try square.
Instructor- Principal-
1
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic ------------ Bench vice
Objectives
At the end of this lesson trainees shall be able to
1) State the parts & uses of bench vice
2) State the size of a bench vice.
3) State the uses of vice clamps
Teaching Aids --------Chalk, Duster, Safety chart, Lesson plan, Information sheet etc.
Review --------------In the previous lesson, we took the information about
Motivation ----- Motivate about holding the job & purpose of holding jobs.
Developments / Information Points Hints
Topics
Parts & uses Made of cast iron or cast steel.
of Used for holding work pieces in bench
bench vice work.
Used to hold work for filing, sawing,
Size of the bench threading & other hand operations.
vice Main parts are fixed jaw, moveble jaw
Vice clamps hard jaws, spindle, handle box nut and
spring.
The size of the vice is stated by the
width of the jaws.
Soft jaws are used to hold a finished
work over the regular jaws to protect
the work surface and made of
aluminium.
Questions : 1) State the parts of bench vice.
2) How bench vice is specified?
3) Why soft jaws are used? Summery : Explain the parts, uses, specification of bench vice in shortly.
Assignment : 1) Draw the neat sketch of bench vice & show the parts.
2) State uses vice clamps.
Next Lesson :-
Instructor- Vice Principal / Principal-
2
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic ------ Caliper
Objectives
At the end of this lesson trainees shall be able to
1) State use, material & size of caliper.
2) State the classification of caliper.
3) State the types of caliper.
Teaching Aids ---Chalk, Duster, Safety chart, Lesson plan, Information sheet etc.
Review ------In the previous lesson, we took the information about
Motivation ---- Motivate about measurement & measuring instruments.
Developments / Information Points Hints
Topics
Use, material Out side calipers – used for measuring outside Show models
& imensions.
size of caliper Inside caliper – uses for measuring inside dimension.
Jenny calipers/odd leg caliper – have one leg with
Classification of divider point and other is a bent leg.
Caliper Used for marking lines parallel to inside and
Types of caliper outside edges & finding center of round bar.
Are also known as hermaphrodite caliper or leg &
point caliper.
Divider – used for scribing circles, arcs and transferring
and stepping off distances.
Questions : 1) State the types of calipers.
2) Why gauging points of calipers are hardened and tempered.
Summery : -Explain the use, material, size, classification & types of calipers in shortly.
Assignment :- Draw the neat sketch of all types of calipers & state its uses.
Next Lesson
Instructor- Vice Principal / Principal-
3
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic -------Surface Gauges and Scriber
Objectives- At the end of this lesson trainees shall be able to
1) State the construction feature’s of surface gauges
2) Name the types of surface gauge
3) State the features of scribers
4) State the uses of surface gauges & scribers
Review ------ In the previous lesson, we took the information about
Teaching Aids --Chalk, Duster, Black board, Lesson plan, Information sheet etc.
Motivation --Motivate about importance of marking on the job, importance of truing the job on lathe &
importance of setting the job on machine.
Developments Information Points Hints
/ Topics
Construction Base – Heavy flat or Vee type
features of Spindle–Attached to base in vertical position
surface Scriber – Attached with snug on spindle
Champ Nut – To lock the position of scriber
Rocker arm – To set quickly the position of spindle in
any position
gauge Fine adjustment screw – To make fine
Features of adjustments of spindle
scriber Guide pins – To scribe parallel lines from
any datum surface
Fixed Type – Consists of heavy flat base &
fixed spindle used for general work
Universal Type – Consists of Vee type base
that helps to seat on circular jobs. The
spindle can be set to any position Used
for fine & precession work.
Tool used for scribing lines to Indicate the dimensions,
Uses of Made of High Carbon Steel & hardened
surface The point should ground & sharpen frequently
gauge & Available in different shapes & sizes like plain
scriber scriber & bent scriber
Scribing lines parallel to a datum surface
Setting job’s on machines
Use of black board
Setting circular jobs concentric to the machine spindle
Checking the height of the jobs
Ask questions
Checking the parallelism of the jobs
Questions : 1) State the types of surface gauge.
2) State the parts of surface gauge.
3) How will you protect the sharp points of a scriber from causing injury when it is not in use?
Summery : Explain the parts, types & uses of surface gauge & scriber in shortly
.Assignment : 1) Draw the neat sketch of surface gauge & show the parts.
2) State uses of surface gauge & scriber.
Next Lesson : -
Instructor- Vice Principal / Principal-
4
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI.
PREPARATION:
Lesson / Topic -------- Hammer
Objectives-At the end of this lesson trainees shall be able to
1) Identify the parts of an engineer’s hammer
2) Name the types of an engineer’s hammer
3) State the uses of an engineer’s hammer
4) Specify an engineer’s hammer
Teaching Aids - Chalk, Duster, Black board, Lesson plan, Information sheet etc.
Review -In the previous lesson, we took the information about
Motivation -Motivate about general uses of hammer in our daily life
Developments / Information Points Hints
Topics
Parts of an Face – Hardened striking portion. Slight convexity is Show Chart / model
engineer’s given to avoid digging. Used for chipping, bending
& punching.
Pein – Other hardened end of the head used for
shaping & forming.
Cheek – Middle soft portion of the head. Weight of
hammer is stamped here.
Eyehole – For fixing handle. Shaped to fit the handle
rigidly by wedges.Hammer’s peins are of different
hapes
Hammer Types Ball pein – Shape is like ball. Used for riveting.
of an Cross pein – Shape is cross to handle. Used for reading
engineer’s the metal in one direction.
hammer Straight pein – Shape is straight to handle Used at the
Uses of an corners.
engineer’s Used for striking while chipping, bending,punching
hammer etc.
Used for shaping & forming while riveting &
Specification of bending.
an engineer’s Used for spreading the metal.Specified by weight
hammer & shape of pein
Weight – From 125 gms to 1500 gms.
Shape of pein – Ball, cross & straight.
Questions : 1) For what purpose ball pein hammer is used?
2) What is the weight of making purpose engineer’s hammer?
3) What is used to fix the handle in a eyehole?
Summery : Explain the parts, types & uses of an engineer’s hammer in shortly.
Assignment : 1) Explain the parts of an engineer’s hammer.
2) State uses of an engineer’s hammer by their shape of pein.
Next Lesson :
Instructor- Vice Principal / Principal-
5
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- INSTRUCTOR- P.R. CHAUDHARI
Lesson / Topic ----------- Marking Punches
Objectives -
At the end of this lesson trainees shall be able to
1) Introduce features of marking punches.
2) State the features of different marking punches and its uses.
Teaching Aids Chalk, Duster, Models, Black board, Lesson plan, Information sheet
Motivation - Motivate about importance of job lay out & its permanent mark.
Developments / Information Points Hints
Topics
Features of Use - To make certain dimensional features Ask questions
marking punches of the lay out paramagnet. Show models
Material – High carbon steel & points are
hardened & tempered.
Size – 100 mm, 150 mm & 200 mm.
Parts – Head, Body & point.There are three type’s
of punches
Types of marking Center Punch – Point angle 90 0 . Mark made
punches by it is wide but not very deep. Used for
locating holes. Good seating for starting the drill.
Prick punch 30 0 – Point angle 30 0 . Mark
made by it is light. Used to seat position of the dividers.
Prick punch 60 0 – Point angle 60 0 . Mark
made by it is thick. Used for markingwitness marks.
Questions : 1) Why center punch is used for locating holes?
2) What are the angles of prick punches?
Summery : Explain the parts, types & uses of the marking punches in shortly.
Assignment : Explain the types of marking punches & its uses.
Next Lesson :
Instructor Vice Principal / Principal
6
DEV MARINE ACADEMY-INSAND- TA- KALOL
GP RATING MEK
LESSON PLAN
WEEK NO- LESSON NO- TIME- 40-Monit INSTRUCTOR- P.R. CHAUDHARI
I. PREPARATION:
Title: SCREW THREAD
1) Objectives: (At the end of the lesson the trainees will be able to)
1. Define Screw Thread
2. Explain the elements of Screw Thread
3. State the uses of Screw Thread
4. State the care & maintenance of Screw Thread
2) Teaching Aids: White board, marker pen, duster, pointer, chart, and original objects
3) Introduction
a) Review: Tap, die, tap sets
b) Motivation: Threads play very important role in engineering field for assembling various
parts, power transmission, load lifting, precision movement of the parts, etc.
II. PRESENTATION:
Developments Topics Information Points
/ Hints
1-Definition A ridge of uniform section in form of helical or spiral grooves on external or Chart
2) Elements internal surface of cone or cylinder is called screw thread.
Model
1. CREST: Top surface Joining two side of thread.
2. ROOT: Bottom surface Joining two side of thread.
3. FLANK: The surface Joining crest and root.
4. THREAD ANGLE: Included angle between flanks.
7
5. DEPTH: Perpendicular distance between the root and crest. 6. MAJOR
DIA: Dia of blank on which threads are cut (Larger dia. Of the thread).
7. INCLUDED ANGLE OF THREAD : Angle between two flanks of the thread.
8. MINOR DIA: Smallest dia. of the Thread
9. PITCH DIA OR EFFECTIVE DIA: It is a imaginary dia. Passing between
major and minor dia.
10. PITCH: Distance from one point of the thread to another thread. It is
measured parallel to the axis of thread.
11. HELEX ANGLE: The angle of Inclination of thread to the maginary
perpendicular line.
12. AXIS: Imaginary line passed through a centre of screw. Fasten parts
together, Transmit motion, make accurate measurement, apply
Uses pressure, make adjustments, lift load.
1. Use same pitch of screw for assembly
4- Care & 2. Never over tight the screw.
maintenanc 3. Apply oil when idle.
4. Do not hammer the thread
III. APPLICATION:
1) Define screw thread
2) What is pitch?
3) Name any two elements of screw thread
Summary: Summarize the lesson with reference to the objectives
IV. TEST:
Assignment:
1. Draw a neat sketch of a thread and name the elements?
2. What are different uses of the thread?
Reference: Turner Book Published by NIMI
Next Lesson: TYPES OF THREAD
Prepared by: A Chandrasekhar, ADT, NSTI, Bangalore
Instructor Principal
