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PPMVTF White Paper MOD-025 Testing

The white paper discusses the implementation of NERC Standard MOD-025-2, which focuses on the verification of generator active and reactive power capabilities for planning models to ensure Bulk Electric System reliability. It highlights that current testing practices often fail to accurately reflect a generator's reactive power capability due to external constraints and insufficient historical data, leading to potential underestimation in planning models. The paper recommends revising or replacing MOD-025-2 to improve data accuracy and compliance with planning standards.

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0% found this document useful (0 votes)
134 views13 pages

PPMVTF White Paper MOD-025 Testing

The white paper discusses the implementation of NERC Standard MOD-025-2, which focuses on the verification of generator active and reactive power capabilities for planning models to ensure Bulk Electric System reliability. It highlights that current testing practices often fail to accurately reflect a generator's reactive power capability due to external constraints and insufficient historical data, leading to potential underestimation in planning models. The paper recommends revising or replacing MOD-025-2 to improve data accuracy and compliance with planning standards.

Uploaded by

Helmy Rosadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

White Paper: Implementation of

NERC Standard MOD-025-2


NERC Power Plant Modeling and Verification Task Force (PPMVTF)
July 2019

Executive Summary
The purpose of MOD-025-2 states that verification and data reporting activities of GOs regarding generator
(and synchronous condenser) active and reactive power capability testing are performed “to ensure that
accurate information on generator gross and net Real and Reactive Power capability and synchronous
condenser Reactive Power capability is available for planning models used to assess Bulk Electric System
(BES) reliability.” However, in most cases, the test data should not be directly used for transmission planning
modeling purposes. 1

Reaching the reactive power capability limits, particularly the excitation system over-excitation (OEL) and
under-excitation (UEL) limiters, during operation is a fairly rare event during quasi-steady state and dynamic
events. 2 Therefore, historical operational data might help the verification of the active power capability of
the unit, but might not contain a single event (ever) where the equipment reached its limits regarding
reactive power capability. While MOD-025-2 includes the option for using historical operational data, this
operational data is typically insufficient for verifying reactive power capability (i.e., likely only capturing one
of the four data points required to verify per MOD-025-2). 3 Therefore, this white paper is focused on the
staged verification testing aspects of MOD-025-2 for synchronous machines. 4

The major issue with staged verification testing is that the generator reactive power capability may not be
fully demonstrated; rather, other constraints such as generator terminal voltage, plant auxiliary bus
voltage, 5 or system operating voltage limits prevent reaching the generator reactive power capability.
Alternatively, even if the machine reaches its limits, the reactive power output during testing will not be as
much as at nominal voltage unless calculations are performed to adjust the capability to nominal voltage.
While it is suggested in Attachment 1 of MOD-025 that engineering analysis be used to adjust the data to
account for the effects for voltage, it is not required. Therefore, if the staged verification test values are
reported and used in planning studies (as stated as the intent of MOD-025-2), the generating unit reactive

1 Data from MOD-025 staged verification testing should only be used in the rare instances where actual generator capability limits (including
limiters) are reached at rated voltage during the test procedures.
2 The overexcitation limiters have inverse-time or definite-time limits associated with limiter settings. For example, the OEL in most systems

will allow the unit to exceed the unit capability curve within the rotor winding short-time thermal requirements outlined in IEEE C50.13. In
particular, the short time duration limits are not related to quasi-steady state conditions and are not the purpose of staged verification
testing in MOD-025.
3 For this reason, most generating facilities will use staged testing for the purposes of meeting the requirements of MOD-025-2.
4 Note that inverter-based resources will face similar issues related to reaching voltage limits that may prohibit staged verification testing

from reaching actual plant reactive capability.


5 Typically the auxiliary buses are not represented in the transmission planning models. Further, bus voltage limits are modeled or monitored

separately from generator capability. Unexpected tripping of a generating unit caused by auxiliary limits is generally not considered
acceptable, and should be explicitly reported and addressed as part of any MOD-025 staged verification testing. In the current version of
MOD-025-2, this is not a requirement and does not need to be reported.
capability will be underestimated (perhaps severely). For this reason, the activities that GOs are taking to
meet compliance obligations for MOD-025-2 are not serving the intended purpose of the standard.

It is therefore recommended that a Standard Authorization Request (SAR) be developed, and a Standard
Drafting Team (SDT) be created, to address the issues described in this white paper related to MOD-025-2.
The PPMVTF is of the opinion that the existing MOD-025-2 standard should be either (i) altered or (ii)
withdrawn and replaced with a new standard entirely. 6 The changes needed to MOD-025-2 are to prevent
inaccurate data from being used to represent generating resources (and synchronous condensers) in the
planning models. The PPMVTF believes that there is value in performing the staged verification tests since
they can uncover unexpected limiting factors; however, the PPMVTF agrees that the data acquired during
MOD-025-2 testing may not be directly usable to represent the actual capability of the machine in power
system models, and that the tests do not generally accomplish the stated purpose of the standard.

Background
The curves on a generator capability diagram are
depictions of the thermal limits of the rotor,
stator, and stator end iron at generator rated
voltage (and various pressures (e.g., hydrogen, if
hydrogen-cooled) and temperatures) at given
generator active and reactive loading
conditions. To prevent damage due to the
automatic voltage regulator response, the
exciter is equipped with automatic limiters (i.e.,
underexcitation limiter (UEL) and overexcitation
limiter (OEL)). The capabilities of the generator
as set by the OEL and UEL are typically supplied
as part of MOD-032-1 submittals and represent
the active and reactive power capabilities at
rated generator terminal voltage. 7 This
information is also made available from the
activities performed in PRC-019. To manipulate
reactive power output of a generator for MOD-
025-2 data collection, either the local
transmission system voltage or the generator
terminal voltage must be varied. As it may often
be infeasible to sufficiently alter local

Figure 1: Generator Capability Sensitivity


to Terminal Voltage

6 A minority opinion is that MOD-025-2 should be withdrawn and not replaced with another standard.
7 Sometimes these curves can be provided by the manufacturer at different terminal voltage values.

White Paper: Implementation of NERC Standard MOD-025-2 2


transmission system voltage for such a test, 8 the test is generally conducted by varying the generator
terminal voltage. Based on the short circuit strength of the system at the generator interconnection, this
could result in a significant increase or decrease in generator terminal voltage during testing. As illustrated
in Figure 1, the generator composite capability (including the OEL and UEL) may be dependent on generator
terminal voltage.

If MOD-025-2 data is collected by raising and lowering generator terminal voltage (from a starting point
near the rated value) to reach the reactive capability limit of a generator (e.g., as determined by an OEL and
UEL), 9 the reactive power limit will change with terminal voltage if the OEL or UEL are the limiting factors
during the test. 10 The net reactive power production and absorption when the machine is operating at the
excitation limiter setting during the test can be significantly less than the generator would provide at the
same limit but under rated voltage conditions. As shown in Figure 2, the targeted reactive power capability
operating test points are shifted with the changing voltage, and less reactive power is achieved.

Figure 2: Reactive Capability – Test versus Target Limits

8 Note that the transmission system voltage limits are usually defined by a voltage schedule provided by the Transmission Operator, and must

be adhered to by the GO per their established policies and NERC Reliability Standards.
9 As a point of interest, the OEL by most manufacturers is set to 102-105% of field current full load and the capability curve is reached before

limiter action.
10 Note that if other limits are reached (e.g., voltage limits), then the test is stopped regardless of whether the capability curve or the

OEL/UEL are reached.

White Paper: Implementation of NERC Standard MOD-025-2 3


If the machine is operating up against the limiters but has not reached the estimated reactive power output
displayed on the capability curves, then an engineering analysis can be done to calculate the power output
that would result if the terminal voltage was at the rated value. Figure 3 shows an example of this. 11

Figure 3: Calculation of Limits at Nominal Voltage

In this case, the voltages were adjusted until the OEL and UEL were reached. The tested values of voltage,
active power, reactive power, and field current were used to recalculate the generator output if voltages
were adjusted to the rated value. The capability curves are then verified by test and accurate for studies.
Since testing is most often conducted by changing the terminal voltage, it is possible to reach a reactive
power output where restrictions will apply before the actual generator capability limit is reached. In this
case, the demonstrated test values will underestimate the reactive capability of the generator. A detailed

11
This does not consider if any auxiliary equipment limits or other voltage limits prohibit the test from reaching the limiter
settings or machine capability, which is a limitation of the current MOD-025-2 standard.

White Paper: Implementation of NERC Standard MOD-025-2 4


discussion can be found in the NERC Reliability Guideline: Power Plant Model Verification and Testing for
Synchronous Machines. 12

The reactive capability of a generator is used to maintain transmission system voltages within the
acceptable operating range, by supplying reactive power to the system when voltage is too low, and
absorbing reactive power when voltage is too high. Currently, commercial load flow software does not
account for the relationship between voltage and generator reactive power limits. The software considers
a fixed value for reactive power capability that is not dependent on generator terminal voltage. The most
common practice is to use capability values for rated terminal voltage (from the composite D curve) as
shown by the blue curve in Figure 2. Using the tested values in MOD-025-2 at off-nominal voltage may
underestimate the capability of the machine (severely, in some cases). This is illustrated by the red curve in
Figure 2 for the over-excited region. This leads to pessimistic 13 data used in transmission planning studies. 14
TPs and PCs should ensure that the appropriate capability data is used in planning models; this data could
come from PRC-019 information (if it were required) or could come from MOD-032 data submittals, not
from MOD-025 staged verification testing capability data that may or may not represent actual realistic
limits used in planning models.

Pre-test adjustments may be required to collect a more accurate raw data that better reflect the steady-
state generator capabilities. An example of pre-test adjustments is to utilize other generating units within
the same plant or in close electric proximity to withdraw reactive power from the transmission system
during reactive power injection testing of the generating unit under test, and vice versa. Another example
is to coordinate the time of test with the Transmission Operator to allow for some transmission system
adjustments (possibly an abnormal system voltage level or reactive devices such as capacitor banks in the
local area switched on to absorb some of the reactive power produced by the unit under test). While these
types of system adjustments may facilitate MOD-025-2 testing of a unit, they could also represent a
reliability concern (i.e., voltage excursion) if the generating unit under test were to trip. 15 If pre-test
adjustments are not achievable, engineering analyses can be performed to modify the collected raw test
data to reflect more accurate generation capabilities or use in planning models. An example of engineering
analyses is to scale the rated rotor current curve or OEL curve to reflect rated voltage. Although engineering
calculations can be used in some cases to reflect the test data to rated voltage capability limits, this is not
a mandatory task (nor always usable) per MOD-025-2.

12Refer to Figure 3.10 of the NERC Reliability Guideline: Power Plant Model Verification and Testing for Synchronous Machines for another
example of impacts of terminal voltage on generator reactive capability. Refer to Appendix D for a detailed description on MOD-025-2 testing
and calculation examples: https://www.nerc.com/comm/PC_Reliability_Guidelines_DL/Reliability_Guideline_-
_PPMV_for_Synchronous_Machines_-_2018-06-29.pdf
13 Pessimistic or overly restrictive generator reactive capability modeled in planning cases could lead to BPS reactive power
deficiencies, which could lead to unnecessary system upgrades.
14
Both overly optimistic and overly pessimistic models and modeling assumptions have their challenges regarding reliability
studies. Optimistic assumptions and models may miss potential reliability issues or performance violations; pessimistic
assumptions and models can lead to additional investments that may not be necessary (leading to additional costs to
ratepayers or to GOs). Neither situation is ideal and efforts should be made to develop reasonably accurate models for each
element of the BPS.
15 Therefore, based on experience performing MOD-025-2 testing, generally the Transmission Operator will not be amenable to significant

modifications to scheduled voltages for the purposes of MOD-025-2 testing (to ensure reliable operation).

White Paper: Implementation of NERC Standard MOD-025-2 5


Furthermore, it is very common during staged verification testing for external constraints such as generator
terminal voltage or auxiliary plant bus voltage limits to limit the test prior to reaching the excitation limiters
or machine capability. This makes any correction to nominal voltage not possible for determining the true
generator reactive capability limits. This is a significant issue with the concept of “engineering analysis” and
should be addressed in a future revision to the standard.

Therefore, the only generator capability information that should be submitted for planning models to assess
BPS reliability is that information which is defined on the generator rated terminal voltage and as reported
in accordance with MOD-032-1. MOD-032-1 does not require validation or measurements to verify the
accuracy of the capability curves; however, there may be simpler and more effective means of performing
some form of data submittal verification (e.g., comparison with PRC-019 reports) than performing MOD-
025 tests that do not provide the necessary data to perform such verification.

Note 1 and Note 2 of Attachment 1 of MOD-025-2 acknowledge that the data collected in accordance with
the standard will often not conform to the rated voltage generator capability diagram, and will thereby not
result in the verification of the actual generator reactive power capability. Since the stated purpose of MOD-
025-2 is to ensure the accuracy of generator capability information for planning models, there is a conflict
between MOD-025-2 and MOD-032-1 if it is interpreted that data collected in accordance with MOD-025-
2 should be used to set limits in the planning models. This should not be the case, and has led to industry
confusion, and potentially inaccurate modeling. MOD-032-1 is the standard for reporting this data and
should use the actual expected composite capability curve limits (generator capability curve and associated
OEL and UEL) in the models.

Some of the benefits of performing the testing in MOD-025-2 include, but are not limited to, those listed
below. These are provided here as reference to the operational benefits, although it is noted that these do
not support the development of planning models (the stated purpose of MOD-025-2).

1. Identification of previously unknown trips or limiting conditions, such as: motor control center
undervoltage relay trips, underrated GSUs, overlooked auxiliary motor voltages, operation of
cooling systems below rating (e.g., hydrogen pressure set to levels below rated capability curves),
etc. Once understood, plants can take action to eliminate or mitigate potential issues from these
by correction of settings, provisions of alarms, training, operational procedures, etc.
a. However, there are no requirements in MOD-025-2 for correcting those limiting factors nor
notification of the unexpected limits (if they cannot be corrected) to the TP/PC or TOP/RC.
Correcting any unexpected trip issues (specifically for Protection System tripping) would be
performed under PRC-019; however, there are no requirements in PRC-019 to report this
information to the TP, PC, TOP, or RC.
2. While NERC PRC-019-1 (and to an extent PRC-024-2) requirements have improved coordination of
relays to prevent unexpected trips, there is no replacement for actual testing of units to
reasonable limits to ensure that no possible default setting, incorrectly operating relays, etc. will
occur when needed. Note such trips have been found, along with identifying incorrect relay,
meter, and readings.

White Paper: Implementation of NERC Standard MOD-025-2 6


3. Allowing plants to better understand their operations (e.g., reactive power output). During testing
site personnel who often do not deal with or significantly understand reactive power output are
permitted to see how the unit can operate under such conditions so that they are better prepared
in case of grid critical conditions.

MOD-025-2 Statistical Results and Analysis


The following statistical data was compiled for analysis by a large utility at the completion of the MOD-025-
2 July 1st, 2019 deadline. As described below, the information collected shows that MOD-025-2 does not
meet its intended objective for demonstration of the generators’ reactive capability. Where possible,
adjacent unit(s) were utilized to aid the unit under test in obtaining its reactive capability. The generation
mix consisted of nuclear, coal, natural gas, hydro, solar, wind, and biomass units. Transmission voltages
were allowed to vary within a maximum range 16 during testing per regional transmission policies.

Figure 4 shows that 897 tests were performed on 261 generators. Less than 10% of the tests demonstrated
the generators’ reactive “D curve” capability, 17 due to various limits encountered during the tests. Not one
generator successfully achieved its “D curve” reactive capability and UEL limiter for all tests. Figures 5 and
6 categorize the results by test. Although slightly better results were achieved in reactive power production,
the results fall short of the desired objective. Figures 7 and 8 summarize the limiting factors for each test
category. In all cases, the generator terminal voltage limits were the predominant limiting factor, followed
by the AVR UEL, station service auxiliary bus voltage limits, 18 and transmission system voltage limits.

16 Those ranges were typically +/- 1 kV for 115kV, +/- 2kV for 230kV and +/- 4kV for 500kV system voltages.
17 Tests that encountered field current limits could qualify as achieving the actual capability so long as engineering calculations are performed
as described in Figure 3.
18 For entities that are not vertically integrated, identification of optimized station service tap settings and other operational constraints are

more common. However, these are not related to verification of generator capability (the purpose of MOD-025-2).

White Paper: Implementation of NERC Standard MOD-025-2 7


MOD-025-2 Results Summary
83 total number of tests achieving reactive capability
814 total number of tests NOT achieving reactive capability
897 total number of tests

261 total number of generators tested

9.3% Generators achieving reactive capability


90.7% Generators NOT achieving reactive capability
100.0%

MOD-025-2 Test Results

9% Generators
achieving
reactive
capability

Generators
91% NOT achieving
reactive
capability

Figure 4: Summary of MOD-025-2 Testing

White Paper: Implementation of NERC Standard MOD-025-2 8


Figure 5: Pmax / Qmax and Pmax / Qmin Test Results

Figure 6: Pmin / Qmax and Pmin / Qmin Test Results

White Paper: Implementation of NERC Standard MOD-025-2 9


Figure 7: Pmax / Qmax and Pmax / Qmin Test Limiting Factors 19

19Tests that encountered UEL or MEL, as well as those reaching the generator stator current limit could qualify as achieving the actual
capability so long as engineering calculations are performed (although this is not required in MOD-025-2).

White Paper: Implementation of NERC Standard MOD-025-2 10


Figure 8: Pmin/Qmax and Pmin/Qmin Test Limiting Factors 20

20 Tests that encountered UEL or MEL, as well as those reaching the generator stator current limit, could qualify as achieving the actual

capability so long as engineering calculations are performed (although this is not required in MOD-025-2).

White Paper: Implementation of NERC Standard MOD-025-2 11


MOD-025-2 Cost Results and Analysis
As with all NERC Reliability Standards, costs and cost effectiveness are critical factors. This is particularly
important with respect to whether the standard is serving its intended purposes in the first place. Figure 9
summarizes the personnel costs associated with performing MOD-025-2 testing for 261 generators for one
GO. 21 Not captured is the forgone cost of shifting the optimization of generation fleet assets due to
minimum load testing requirements. Anytime a baseload generator is restricted in output, its output is
often replaced with a generator that has a higher cost per MWh to operate.

GOs are required to perform capability testing per MOD-025 every five years for each applicable generating
resource. This has proved useful in identifying unexpected or unknown operating limits within the plant;
however, it has not proved effective for gathering modeling data as the purpose of the standard states.
Therefore, this five year time horizon is not serving its intended purpose and should be re-evaluated to
more accurately and effectively gather the data needed for planning models. As stated, this data may be
more readily and accurately available from PRC-019 reports (if they were made available to the TP and PC).
An SDT should explore alternatives to gathering this data, weighing the costs associated with performing
staged tests.

Personnel costs to support NERC MOD-025-2 testing

Department Personnel Scope of Work (SOW) Responsibilities Hours Cost


Notes
ERO - Support Principal Coordinate testing schedule with applicable Hours were determined as constituinting
Engineer enties, prepare test procedures, prepare test 60% of the ERO engineers annual worked
report forms, prepare unit electrical limits 5001 $550,063 hours of 2000 hours over the 5.5 year
Electrical Field Lead Site Assist plant operations in performing tests and Hours were determined as 2 hours travel
Support Engineer gathering data for submission to the ERO to and from plant site, 2 hours for
Support group 1680 $184,800 Pfl/Qmax and 1 hour for all other tests.
Sr. Engineer Assist plant operations in performing tests and Hours were determined as 2 hours travel
gathering data for submission to the ERO to and from plant site, 2 hours for
Support group 1680 $161,280 Pfl/Qmax and 1 hour for all other tests.
Bulk Power Principal Perform transmission system stabilities studies Hours were determined per category of
Operations Engineer for risk assessment to system when performing test. 1 hour used as base.
the tests 897 $98,670
Fleet Optimization Project Schedule units for test and arrange alternative Hours were determined per category of
Manager generating resource to cover for minimum test. 0.25 hours used as base.
loading testing. Schedule units that are not 224 $24,668
Transmission Principal Evaluate MOD-025-2 reported test results Hours were determined per category of
Planner Engineer test. 0.125 hours used as base.
112 $12,334
Plant Operations Plant Perform necessary tasks to operate generator Hours were determined as 2 hours for
(local or remote) Operator for tests Pfl/Qmax and 1 hour for all other tests.
1158 $97,272
Total Hrs 10752 $ 1,129,086 Total Cost
Total Tests 897 $ 1,259 Cost per test
Total Generators 261 $ 4,326 Cost per generator
Figure 9: MOD-025-2 Personnel Cost Analysis

21Anecdotally, other entities report substantially higher costs per unit for completing MOD-025-2. This data reflects one entity, and may not
be representative of the average costs across all GOs.

White Paper: Implementation of NERC Standard MOD-025-2 12


Recommendation
Raw data collected as part of testing performed for MOD-025-2 should not be directly used for representing
generating resources (or synchronous condensers) in system planning study models. The NERC PPMVTF
recommends that the existing MOD-025-2 standard be either 1) altered, or 2) withdrawn and replaced with
a new standard entirely. 22 The NERC PPMVTF recommends that a SAR be developed, and a SDT be created
to address these issues with MOD-025-2. This white paper does not provide prescriptive solutions to these
issues, yet lays out the reliability issues clearly and concisely. Further, Appendix D of the NERC Reliability
Guideline on Power Plant Model Verification and Testing 23 provides technical examples as to why MOD-
025-2 testing activities lead to data not suitable for planning models. An NATF reference document 24 is also
available to describe testing activities. These industry reference materials, in conjunction with this white
paper, serve as useful references for a future SDT to address these issues.

Changes are needed to MOD-025-2 to prevent inaccurate data from being used to represent generating
resources (and synchronous condensers) in the transmission planning models. The PPMVTF believes that
there is value in performing the tests since they can uncover unexpected limiting factors; however, the
PPMVTF agrees that the data acquired during MOD-025-2 testing should not be directly used to represent
the actual capability of the machine in power system models. Further, any unexpected limitations to
reactive capability are not required to be addressed following testing, and that data is not required to be
provided to the TP/PC or TOP/RC for situational awareness of these limitations (if they cannot be corrected).
Therefore, the tests do not generally accomplish the stated purpose of the standard.

NERC PPMVTF recommends that a future SDT also consider the challenges that will be faced by inverter-
based resources related to staged verification testing. These challenges are expected to be similar to those
outlined in this paper.

22 A minority opinion in NERC PPMVTF is that MOD-025-2 should be withdrawn and not replaced with another standard.
23 https://www.nerc.com/comm/PC_Reliability_Guidelines_DL/Reliability_Guideline_-_PPMV_for_Synchronous_Machines_-_2018-06-29.pdf
24 https://www.natf.net/docs/natf/documents/resources/planning-and-modeling/natf-reference-document-reporting-and-verification-of-

generating-unit-reactive-power-capability-for-synchronous-machines.pdf

White Paper: Implementation of NERC Standard MOD-025-2 13

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