Standard
Standard
Redefining the
limits of ultrasound
WELCOME TO ULTRAN
Ultran is a team of scientists and skilled technicians that
works closely with our clients. Together we are dedicated
to high quality and cost-effective materials production and
applications through Ultrasonic Non-Destructive
Characterization. Ultran accomplishes this by focusing on
the heart of ultrasound: the transducer.
MTC-99
6
1. INTRODUCTION TO ULTRASOUND, ULTRAN’S TRANSDUCERS & SERVICES
It is now well established that by propagating ultrasound in a means to determine mechanical properties, microstructure,
given medium, useful information about the medium can be imaging, & microscopy, is portable, and is cost-effective.
generated by analyzing the transmitted signals. This is Furthermore, ultrasound is applicable to all states of matter,
analogous to all other methods of characterization and with the exceptions of plasma and vacuum. Propagation of
analysis also founded upon wave-material interaction ultrasound in a medium is not affected by its optical opacity.
phenomena. These are: Optics, X-ray, IR, Raman
Spectroscopy, NMR, neutron, γ-ray, mass spectrometry, etc. The following table provides a comprehensive introduction to
Ultrasound differs from these methods because it does not ultrasound measurements and to the information revealed
require sample preparation, is non-hazardous, provides the either directly or through correlation:
Time Domain Times-of-Flight and Velocities of Longitudinal, Density, Thickness, Defect Detection,
Shear, and Surface Waves Elastic and Mechanical Properties,
Interface Analysis, Anisotropy,
Proximity & Dimensional Analysis,
Robotics, Remote Sensing, etc.
Attenuation Domain Fluctuations in Reflected and Transmitted Defect Characterization, Surface and
Signals at a Given Frequency and Beam Size Internal Microstructure, Interface
Analysis, etc.
Frequency Domain Frequency-Dependence of Ultrasound Microstructure, Grain Size, Grain
Attenuation, or Ultrasonic Spectroscopy Boundary Relationships, Porosity,
Surface Characterization, Phase
Analysis, etc.
Image Domain Time-of-Flight, Velocity, and Attenuation Surface and Internal Imaging of
Mapping as Functions of Discrete Point Defects, Microstructure, Density,
Analysis by Raster C-Scanning or Synthetic Velocity, Mechanical Properties, True
Aperture Techniques 2-D and 3-D Imaging.
This catalog describes a wide variety of transducers spanning Our transducers are classified according to well-known
a frequency range from <50kHz to ~200MHz for longitudinal, physical styles: contact, immersion, delay line, etc. We have
shear, and surface wave measurements. We have provided also decided to categorize them since we have added several
graphical analysis of our transducers to help you make the new transducer types such as dry coupling, air/gas
selection best for your applications. We strongly suggest that propagation, non-contact, 0° shear wave, very short pulse,
you familiarize yourself with the acoustics series described in very high & very low frequency, high temperature, etc.
section 4 of this catalog. Since the acoustics of a transducer
are the most critical part of ultrasound, we cannot All attempts have been made to keep such classifications and
overestimate their significance for your materials analysis terminology simple. If you need any assistance, please
objectives. If you are not sure about the suitability of acoustics contact our technical services department.
to your needs, please feel free to consult with Ultran.
After you have determined the acoustic series that is right for coupling, high temperature, etc. If your application demands
your application, you will need to select the most suitable its own unique transducer style, we will create it. Especially
physical transducer style. Ultran has any design you want – for you!
straight or delayed contact, immersion, oblique beam, dry
1.4Precision Craftsmanship
Ultran has strict in-house quality control standards which result specially designed acoustically passive materials. Combined
in flawless transducers for non-destructive materials with our unique transducer-making technology, these features
characteri-zation applications. Each transducer features produce an optimum response from all our acoustic series. Our
perfect alignment of acoustic and geometric axes and is manufacturing “fussiness” offers you the ultimate in transducer
encased in its own optimally shaped and sized housing with reproducibility, whether your quantities are small or large.
7
ELEMENTS OF A PIEZOELECTRIC
Coaxial Connector TRANSDUCER
Electrical
Transducer Housing Connection A transducer can be as simple as a piezoelectric
disc with leads attached to both faces.
Pulse Control/ Bond
Damping Material Layers Or, it can be a complex device intended to
evaluate a number of materials and interfaces. In
Encapsulation conjunction with the testing environment and a
Noise Control Material Protective/ material’s physical condition, a transducer device
Impedance must be characterized by proper acoustics and
Piezoelectric Material Matched mechanical construction. Therefore, the design of
Face a modern transducer requires a knowledge of
ULTRASOUND PROPAGATION materials and the associated physics.
AND MODE OF VIBRATION
Ultran’s years of experience have led to the
evolution of an array of transducer designs
suitable for a vast number of materials and test
conditions.
1.5Customer Service
When you deal with Ultran, you are much more than a client. If you know what you need, it will be simple for you to order
You are a partner. Our relationship with you underscores the from this catalog. If you are not sure, we invite you to
fact that you may be testing something critical to human life. challenge us. Whether you are looking for a transducer or for
Therefore, we create our products as if OUR lives also the solution of a problem, our experts will give you forthright
depended upon them. straight answers. You come to us for extraordinary standards.
And we deliver. Ask anyone who has worked with us.
Acoustic parameters are measured by characterizing the similar instrument excites the transducer and amplifies the
reflected or transmitted ultrasound from a designated target or signal.
a reference medium. A specified pulser-receiver, toneburst or
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FREQUENCY
TIME DOMAIN
DOMAIN For Frequency &
For Pulse Width, Bandwidth
Sensitivity, SNR
PF: None.
PW: 40ns. BCF @ -6dB: 19MHz
S: -45dB. BW @-6dB: 26MHz
SNR: 36dB
Geometrical parameters describe acoustic pressure variations a fixed target or a receiving point hydrophone in a specified
in the axial and cross-sectional fields of a transducer. These medium of ultrasound propagation. Geometrical
parameters are generally produced by monitoring the characteristics of a transducer are normally determined with
reflected or transmitted signals from the lateral and axial water as a reference medium. An illustration of this is shown
motion of the transducer. Monitoring signals are functions of below.
Axial beam profile in the direction of ultrasound propagation. For Cross-sectional beam profile perpendicular to the direction of
distance-amplitude relationships and for field symmetry. ultrasound propagation. For field symmetry and dimensions.
9
4. ACOUSTIC SERIES OF ULTRAN’S TRANSDUCERS
Ultran has perfected the art of ultrasonic transducers in order transducer limitations. Long ago we created the shortest pulse
to improve the reliability of your materials testing and the and the broadest bandwidth λ-series transducers for high
accuracy of ultrasonic measurements. We achieved this by resolution and detectability. Then we produced the dry
creating a number of possibilities based upon suitable coupling mode for characterizing green and other liquid-
combinations of frequencies, pulse widths, sensitivities, and sensitive materials. We were frequently labeled as being “well
acoustic impedance matching. These result from our ahead of our time.” In this section we provide details of our
expertise in materials science, electro-mechanical and wave- transducers according to their acoustic characteristics.
material interaction phenomena. We use a vast number of
modern piezoelectric materials (Lead Meta-Niobates, Lead Ultran’s transducers are classified according to acoustic series
Zirconate-Lead Titanates, Lithium Niobates, Polycrystalline which define a specific combination of frequency ranges,
and Single Crystal Composites) in conjunction with our bandwidths, pulse widths, and sensitivities. Ultran’s acoustic
proprietary or patented transducer-making techniques. series are the heart of our transducer know-how. You can
choose a specific series that you consider optimum for the
It may be of interest to note that a majority of our transducer performance of your materials testing requirements. If you
designs were inspired by simple curiosity and a firm need any assistance, please contact Ultran’s technical
determination to advance ultrasound to new heights. We services department.
simply refused to tolerate the status quo that accepted
4.1Standard W and K Series (based upon PMN and PZT): For a majority of applications
W-SERIES K-SERIES
Transducer: 5MHz, Transducer: 5MHz,
12.5mm Active Diameter 12.5mm Active Diameter
PF: 4.4MHz PF: 5.4MHz
BCF: 4.5MHz BCF: 5.1MHz,
BW: 4.3MHz, S: -34dB, BW: 3.2MHz, S: -26dB,
SNR: 40dB SNR: 40dB
4.2Z-Series (based upon piezoelectric composites): For high sensitivity and high resolution
4.3 and VSP Series (based upon PMN and LiNbO3): For extremely high resolution, detectability, and spectroscopy.
λ (Planar) 1MHz to >15MHz 100 to 150 1 to 1.5 -40dB/ 40dB Velocity, high
resolution, defect
detection, imaging,
spectroscopy
λ (Focused) 1MHz to >15MHz 100 to 300 0.5 to 1* -40dB/ 40dB Extremely high
detectability &
resolution
VSP --Special Very 15 to 100MHz 100 to 150 1 to 1.5 -46dB/ 34dB Extremely high
Short Pulse resolution,
*For focused spectroscopy, very thin
transducers with beam and multi-layered
size a wavelength, materials
then 0.5 period can be *Approximate and
expected. subjective
λ-SERIES (Focused)
λ-SERIES (Planar) Transducer:
Transducer: 5MHz, 12.5mm Diameter,
5MHz, 12.5mm Diameter 51mm point focus
*PW: 160ns, S: -40dB,
BCF: 5.0MHz, BW: SNR: 32dB
6.1MHz, PW: 200ns, *Half Period when
S: -36dB, SNR: 40dB. Beam Size 1 .
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Examples of Typical VSP Series Acoustics
4.4M-Series (based upon LiNbO 3): For very high frequency applications
M-Series M-Series
Transducer: 50MHz, Transducer: 100MHz,
4.7mm =Diameter 4.7mm Diameter
PF: 50.5MHz, BCF: PF: 100.5MHz, BCF:
51MHz, BW: 35MHz, 105MHz, BW: 50MHz,
S: -45dB, SNR: 30dB. S: -50dB, SNR: 30dB.
4.5VLF-Series (based upon multiple piezoelectric materials): For very low frequency applications
VLF-Series VLF-Series
Transducer: 125kHz, Transducer: 200kHz,
50mm Diameter 50mm Diameter
PF: 125kHz, BCF: PF: 180kHz, BCF:
110kHz, BW: ~75kHz, 190kHz, BW: 150kHz,
S: -24dB, SNR: 32dB S: -22dB, SNR: 40dB
*Approximate and
subjective
HTC-Series HTD-Series
Transducer: Transducer:
2MHz, 6.3mm 3.5MHz, 12.5mm
Diameter @ 250°C. Diameter @ 600°C.
PF: 2.3MHz, BCF: PF: 3.5MHz, BCF:
2.3MHz, BW: 3.4MHz, BW:
0.5MHz, S: -58dB, 1.9MHz, S: -50dB,
SNR: 20dB SNR: 30dB
4.7S-SERIES (based upon LiNbO 3): For 0° shear wave measurement applications
4.8 NCT-Series (based upon multiple piezoelectric materials): For non-contact applications. Please see sections 27 and
30 for more details.
TEST METHOD
Contact Immersion Angle/Shear Dual Transmission Other
Volts: ~100 (-ve spike) Gain: 22dB VS: 200mv/D VS: 10dB/d
Pulse Width: LOW Attn: HS: 1µs/D HS: 1.25MHz/d
Damping: ~500Ω_ Bandwidth: 1kHZ-35MHz Other
OBSERVATIONS &
RESULTS
Peak Frequency: Bandwidth Center
2.5MHz Frequency: 2.3MHz
Other Characteristics:
We cannot overestimate the suitability of a transducer for a materials testing. It also depends upon the mode by which
given application. The transducer is the heart of your you can physically couple the transducer to your test material.
application. Its selection depends upon the composition, The following table provides a general guideline for transducer
texture, micro-structure, shape and the objectives of your selection.
*This is a general guideline for transducer selection. Unique applications may require specific please consult Ultran’s technical services department.
combinations of acoustics, mode of transducer coupling, and style. If you need assistance,
ORDERING INFORMATION
Sections 7 through 27 of this catalog provide specifications or a solution to a specific problem, we suggest you contact
and ordering information for a variety of ultrasonic transducers Ultran’s technical services department.
in direct and delayed contact, immersion, and anglebeam
types. These transducers are suitably classified according to For pricing, delivery, and terms of sales, please contact
Ultran’s well-known W (broadband), K (high sensitivity and Ultran’s sales department or ask for a price list.
medium bandwidth), Z (broadband and high sensitivity), λ
(extremely broadband and short pulse), and S (0° shear wave You can reach us by these means:
incidence) acoustic series. We have also included a number
of our other major transducer developments in this catalog. Toll Free: 800.226.1700
These are: Very Short Pulse (VSP), Very High Frequency Phone: 814.466.6200
(VHF), Very Low Frequency (VLF), High Temperature (HT), Fax: 814.466.6847
and Non-Contact Transducers (NCT.) You may order any Email: [email protected]
transducer you need. If you require custom made transducers Web: www.ultranlabs.com
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7. STANDARD MINIATURE CONTACT TRANSDUCERS: <500kHz to 25MHz. Featuring a hard protective face.
Please see section 4.1 for W and K Acoustic Series Details
8. STANDARD GRIP CONTACT TRANSDUCERS: <500kHz to 10MHz. Featuring a plastic grip and a hard protective face.
Please see section 4.1 for W and K Acoustic Series Details.
CATALOG NUMBER CATALOG NUMBER FREQUENCY ACTIVE DIAMETER STANDARD GRIP CONTACT
W-Series K-Series (MHz) (mm) TRANSDUCERS
1
Replaceable delay line transducers are supplied with a side-mounted standard microdot co-axial connector. These transducers come as a kit
containing the main transducer, standard delay line, and delay retaining ring. Replaceable delay line transducers can be used with your choice of
delay lines such as STANDARD, HIGH TEMPERATURE (300°C), or DRY COUPLING. Please see section 9.1 for details.
2
Fixed delay line transducers are supplied with a top-mounted standard microdot co-axial connector.
9.1Delay Lines for Replaceable Delay Line Transducers. Classified according to the transducer’s active diameter
*Dry coupling delay lines cannot be rubbed or abraded on test materials. For other dimensions, please contact Ultran.
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10.STANDARD ANGLEBEAM/SHEARWAVE TRANSDUCERS: <500kHz to 10MHz. Offered with screw-on replaceable
refraction wedges. Please see section 4.1 for W and K Acoustic Series Details.
STANDARD ANGLEBEAM/
CATALOG NUMBER CATALOG NUMBER FREQUENCY ACTIVE DIAMETER
SHEARWAVE TRANSDUCERS
W-Series K-Series (MHz) (mm)
These are supplied with a top-
WT50-0.5 KT50-0.5 0.5 12.5
mounted standard microdot co-axial
WT75-0.5 KT75-0.5 19.0
connector.
WT50-1 KT50-1 1.0 12.5
WT75-1 KT75-1 19.0 Screw-on refraction wedges can be
WT37-2 KT37-2 2.2 9.5 ordered separately. Please see
WT50-2 KT50-2 12.5 section 10.1.
WT75-2 KT75-2 19.0
WT25-5 KT25-5 5.0 6.3 All transducers are furnished with
WT37-5 KT37-5 9.5 acoustic characterization reports at
WT50-5 KT50-5 12.5 no extra charge.
WT25-10 KT25-10 10.0 6.3
WT37-10 KT37-10 9.5
10.1 Refraction Wedges for Anglebeam Contact Transducers. Classified according to the refraction angle, active
diameter, and wave type*.
*For all other refraction angles, including the type of refracting wave (longitudinal, shear, or surface), please contact Ultran.
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11.DRY COUPLING DIRECT CONTACT TRANSDUCERS: <500kHz to 10MHz. Featuring an acoustically transparent
solid compliant contact face. Please see sections 4.1 and 4.2 for W and Z Acoustic Series Details.
CATALOG NUMBER CATALOG NUMBER FREQUENCY ACTIVE DIAMETER DRY COUPLING DIRECT CONTACT
W-Series Z-Series (MHz) (mm) TRANSDUCERS
12. -SERIES DIRECT CONTACT TRANSDUCERS: <500kHz to 15MHz. Featuring a hard protective face.
Please see section 4.3 for -Series Acoustics Details.
B Standard
Microdot DIMENSIONS (mm) TRANSDUCER ACTIVE DIAMETER (mm)
ULTRAN
λ 4.7 6.3 9.5 12.5 19.0
-SERIES Stanless
A CONTACT Steel A 12.5 12.5 12.5 16.0 16.0
TRANSDUCER Housing
B 7.8 9.6 13.5 17.8 25.0
Hard Face
-SERIES DELAYED
CATALOG NUMBER CATALOG NUMBER FREQUENCY ACTIVE ROUND-TRIP CONTACT TRANSDUCERS
Replaceable Delay1 Fixed Delay2 (MHz) DIAMETER DELAY TIME
(mm) ( s) 1. Replaceable delay types are
offered with standard side
LRD50-2 LFD50-2 2.0 12.5 17 microdot connector.
LRD75-2 LFD75-2 19.0 17
LRD25-5 LFD25-5 5.0 6.3 7 2. Fixed delay types are offered
LRD37-5 LFD37-5 9.5 7 with a standard top microdot
LRD50-5 LFD50-5 12.5 17 connector.
LRD25-10 LFD25-10 10.0 6.3 7
LRD37-10 LFD37-10 9.5 7 Please choose delay lines as
LRD18-15 LFD18-15 15.0 4.7 7 described in section 9.1.
LRD12-20 LFD12-20 20.0 3.2 7
For other variations, please
contact Ultran
14. LAMBDA ANGLEBEAM/SHEARWAVE TRANSDUCERS: 2MHz to 10MHz. Offered with screw-on replaceable
refraction wedges. Please see section 4.3 for -Series Acoustics Details.
CATALOG NUMBER FREQUENCY (MHz) ACTIVE DIAMETER (mm) -SERIES ANGLEBEAM/ SHEARWAVE TRANSDUCERS
LT50-2 2.0 12.5 These are supplied with a top-mounted standard microdot
LT75-2 19.0 co-axial connector.
LT25-5 5.0 6.3
Screw-on wedges can be ordered separately. Please see
LT37-5 9.5
section 10.1
LT50-5 12.5
LT25-10 10.0 6.3
All transducers are furnished with acoustic characterization
LT37-10 9.5
reports at no extra charge.
LT50-10 19.0
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15. VERY SHORT PULSE TRANSDUCERS: 50ns, 25ns, and 10ns Pulse Widths. Featuring short, fixed acoustically
transparent delay lines. Please see section 4.3 for VSP-Series Acoustic Details
Standard The housing dimensions for VSP transducers are optimum, but
Microdot vary as a function of the pulse width and active transducer
diameter.
VSP-50 50 5 to 30 4.5 6
VSP-25 25 15 to 70 4.5 4
VSP-10 10 30 to 125 3.2 4
16. VERY LOW FREQUENCY DIRECT CONTACT TRANSDUCERS (VLC): 50kHz to 250kHz. Featuring a hard protective
face. Please see section 4.5 for VLF-Series Acoustic Details.
VLC100-0.05 50 25
VLC200-0.05 50
VLC100-0.1 120 25
VLC200-0.1 50
VLC100-0.15 150 25
VLC200-0.15 50
VLC100-0.2 250 25
VLC200-0.2 50
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17. VERY LOW FREQUENCY DELAYED CONTACT TRANSDUCERS (VLR): 50kHz to 250kHz. Featuring replaceable
delay line. Please see section 4.5 for VLF Acoustic Series Details.
VLR100-0.05 50 25 20
VLR200-0.05 50
VLR100-0.1 100 25 20
VLR200-0.1 50
VLR100-0.15 150 25 20
VLR200-0.15 50
VLR100-0.2 250 25 20
VLR200-0.2 50
18. HIGH TEMPERATURE DIRECT CONTACT TRANSDUCERS (HTC, 300°C) from 500KHz to 5MHz. Featuring the
patented compression-held piezoelectric assembly in a ceramic chamber. Please see section 4.6 for HT-Series
Acoustic Details.
A 16.0 16.0
ULTRAN
HIGH TEMPERATURE B 21.5 28.0
DIRECT CONTACT Ceramic
A TRANSDUCER Compression
Chamber
CATALOG NUMBER CATALOG NUMBER FREQUENCY ACTIVE ROUND-TRIP 0° SHEAR WAVE INCIDENT
Replaceable Delay Fixed Delay (MHz) DIAMETER DELAY TIME DELAYED CONTACT
(mm) ( s) TRANSDUCERS
22. 0° SHEAR WAVE INCIDENT VERY HIGH FREQUENCY TRANSDUCERS: 20MHz to 100MHz
Please see section 4.7 S-Series Acoustics Details.
The housing dimensions of these transducers are optimum, but vary as a function of the
frequency and active diameter. They are furnished with short acoustically transparent fixed
delay lines.
ULTRAN
0° SHEAR
WAVE The housing is made of stainless steel.
VHF
CONTACT The shear wave vibration direction is in the horizontal plane and is identified on the
TRANSDUCER
Vibration housing.
Direction
All transducers are furnished with acoustic characterization reports at no extra charge.
These transducers are supplied with a top-mounted WATER-PROOF STANDARD UHF co-axial connector.
The above catalog numbers pertain to PLANAR beams. All transducers are also available with POINT or CYLINDRICAL FOCUS types. The
available standard focal lengths in water are: 3.2, 4.5, 9.5, 12.5, 19, 25, 38, 51, 64, 76, 100, 125, 150, 200, 225, 250, 300, 400, 500, 600, and
1,000mm. If you need a focused transducer, simply identify the desired focus type and its value. For example, if you need the WS50-5 in a 76mm
point focus, add the P76 suffix to create the WS50-5-P76. Similarly, if this transducer was desired in a cylindrical focus type, identify it as the
WS50-5-C76.
All transducers are furnished with acoustic characterization reports at no extra charge.
For all other frequencies, dimensions, and focal types and lengths, please contact Ultran.
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24. -SERIES IMMERSION TRANSDUCERS: <500kHz to 25MHz
Please see section 4.3 for -Series Acoustics Details
CATALOG NUMBER FREQUENCY ACTIVE DIAMETER The housing dimensions of the VLS transducer are
(kHz) (mm) analogous to those of the standard immersion transducers.
Their dimensions are optimum, but vary according to the
VLS100-0.05 50 25 desired frequency and the transducer active diameter.
VLS150-0.05 38
VLS200-0.05 50 These transducers are supplied with a top-mounted
VLS100-0.1 125 25 standard water-proof UHF co-axial connector.
VLS150-0.1 38
VLS200-0.1 50 They are also available in focused types. Please contact
Ultran for any further questions.
VLS100-0.15 150 25
VLS150-0.15 38
All transducers are furnished with acoustic characterization
VLS200-0.15 50
reports at no extra charge.
VLS100-0.2 250 25
VLS150-0.2 38
VLS200-0.2 50
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27.NON-CONTACT TRANSDUCERS: <100kHz to 5MHz Please see section 4.8 for NCT Series Acoustics Details.
For Systems and Applications Information, please see section 30.
Ultran has helped a number of customers and researchers by large and beyond the scope of this publication. If you believe
providing solutions to problems through innovative transducer you have a problem that can be solved by ultrasound, please
designs. Besides non-destructive materials evaluation, this feel free to contact Ultran and consult with our materials and
also includes very high power and high frequency transducers ultrasound experts. We will work with you in providing the
for chemical reaction acceleration and for therapeutic and simplest possible answer to your problem.
surgical applications. The list of our accomplishments is too
phone: 1.814.466.2823
fax: 1.814.466.6847
email: [email protected]
web: www.secondwavesystems.com
The NCA 1000 is the world’s first and only high frequency non-
contact non-destructive analyzer. Developed by VN
Instruments of Canada, this system directly measures
thickness, velocity, density, and defects in plastics, rubbers,
tissues, composites, metals, ceramics, powders, green,
sintered, and many other materials.
At the helm of the NCA 1000 are our phenomenally high transduction and broadband
piezoelectric transducers. These devices, developed by Ultran Laboratories, are merely
30dB lower in sensitivity than the conventional contact transducers. This characteristic alone
is being hailed as a great development in ultrasound.
The NCA 1000, transducers, alignment stages, options, and accessories are marketed and
supported by SecondWave Systems. This company uses the expertise of transducer,
instrumentation, and application specialists with 50 combined years of experience.
SecondWave personnel are ready to meet your testing and analysis needs in an efficient and
cost-effective manner.
Density-velocity relationship for green alumina. Transmission spectroscopy of extremely porous Material
(Space Shuttle Tile). Top: 0.38g/cc, mid. 0.28g/cc, bot. 0.1g/cc.
Surface texture analysis. Measurement of fat content in milk products with no contact
to the container.
C-Scan image of an impact-damaged 6.4mm GFRP Composite. Image cross-sections of healthy and burnt human hands.
phone: 1.814.466.2823
fax: 1.814.466.6847
email: [email protected]
web: www.secondwavesystems.com