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Diode - Hazard Study 5 Worksheet

Hazzard study 5
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0% found this document useful (0 votes)
27 views27 pages

Diode - Hazard Study 5 Worksheet

Hazzard study 5
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Hazard Study 5

Installation Check

Site: DNA Project: Diode Plant/Section: Diode


Author: File: Meeting no.:
Drawing Title: Layout Meeting date:
Name Role Name Role Revision:
Bala HS Leader Phuong Anh Quality Date:
Team Members Van Trinh / Giap Operations representative Manh Hung Maintenance Issue No.:
Khac Long Project representative Khac Long HS Specialist Approved for issue:
Hoang Tien HSE specialist Duc Trong Warehouse Signed:

Use drop down lists for "Critical for Sart-up?" and "Action Status" columns.
Hazard study 5 worksheet Site and project data in the title box are automatically transferred from sheet 1 to other sheets.
NOTE (version 1 - 2010): Action numbers are generated automatically. Do not insert or delete rows or columns to preserve the automatic numbering.
Do not use "CUT AND PASTE" to move data from text cells. Use "COPY AND DELETE".

Critical for Assigned Action progress


Item Check requirements Comments/Issues Recommendations Ref Action Status
Start-up? to comment
1 LOCATION & LAYOUT
1.1 Site Conditions
Drainage All drawings of rainwater Request EBC contractor to 1 Yes Long Implemented
harvesting and sewage submit the drawings to the
system must be accepted investor, submit
1.1.1 from the design consultant, acceptance drawings for
contractor, investor and the environment impact.
government.

1.1.2 Flood control/protection NA (flood-free area)


1.1.3 Prevailing wind NA

THB 11/18/2025
Air or water pollution exposures Air: Included in the Request EBC contractor to 2 Yes Long Implemented
environmental impact submit the drawings to the
approval assessment Water: investor, submit
Our factory has isolation acceptance drawings for
1.1.4 valves against the industrial environment impact.
area. The new system will
connect to the same output
with the old system.

Other site conditions requiring attention One side of the factory can be Follow up the effect on the 3 Tien Implemented
affected by the smoke of the surroundings after a period
1.1.5
chimney from the factory. of operation.

Soil protection in storage, materials handling & For the factory: There are
1.1.6
process areas spill-proof banks. For
tankfarm: There is anti-spill
Floor and tripping hazards - Unguarded openings in Thetank.location wasfactory
The whole designed
is to
floors. Pipe slots in the floor sealed. Holes for avoid these situations.
pipes, etc., which require toe rings. Toeboards ill-
fitting or incomplete. Handrails, security and
continuity. Variations in levels of adjoining floors.
Raised anchor bolts protruding from concrete floor.
Uncovered floor drains and gullies. Pipes and other
obstructions at low level on access routes. Uneven
ground round plants.

1.2 Nearby operations, hazards to and from


1.3 Traffic
Vehicular/railroad/pedestrian - consider guarding to The Road Traffic System from Make the traffic system to 4 Yes Hung Implemented
1.3.1 protect pedestrians and equipment against vehicle the old factory to the new control pedestrians and
impact factory needs to be done. truck on main road and
Diode's entrance.
1.3.2 Clearances, hazards No issue
Adequacy of traffic signs Need to build traffic sign Make the layout of traffic 5 Yes Tien Implemented
system and parking for main sign and parking for main
1.3.3
road and internally in Diode road and the whole Diode
area.
1.4 Security
Special requirements imposed by new facility Apply the old existing system. Review SOP and apply the 6 No Tien Implemented
1.4.1 old existing system for the
new one
2 STORAGE & HANDLING OF CHEMICALS
2.1 Buried pipes, tanks or chemical sewer
2.1.1. Leak detection and containment NA
Above ground storage tanks There are 4 tank farms that
share the same anti-spill bank
2.2
with the existing 12 old tanks.

2.3 Adequate secondary containment provided


Operating and maintenance access adequate and No issue, use the same
2.3.1
safe platform with the old system.

THB 11/18/2025
2.3.2 Adequate and accessible man ways No issue
2.3.3 Unobstructed pressure/vacuum relief vents NA
2.3.4 Manifolding of vents reviewed NA
2.3.5 Documented vent sizing basis (process safety NA
2.3.6 manuals)
Winterization (including instrument connections) NA
Adequate lighting No issue
2.3.7

Labeling, placarding of hazards Make labels according to 7 Yes Tien Implemented


2.3.8 the standards from the 12
existing tanks
Other installation details There is spill detection system
2.3.9
in the existing system
2.4 Flammable and combustible liquids
Tank placement and spacing adequate Tanks are placed in open
2.4.1 space. Process tanks have
enough space to operate
Steel supports requiring fireproofing The entire factory was
2.4.2
designed for fireproofing
Flammable liquid breather vents provided with flame Had breathing valves for tank
2.4.3 arrestors or conservation vents farms and the valves are
fireproofing.
No flame arrestors on emergency relief vents Don't have flam arrestors on
2.4.4
emergecy relief vents
Safe vent discharge locations No issue. All safe vents are
2.4.5
outdoor and open air.
Vapor-space ignition hazards All devices are compliant anti
2.4.6
explosion standards
Corporate recommended/approved fire protection The factory is qualified and
2.4.7 systems in place has certificate from the state
Government.
2.5 Flammable gases or liquefied flammable gasses NA
2.5.1 Tank placement and spacing adequate NA
2.5.2 Steel supports requiring fireproofing NA
2.5.3 Flammable liquid breather vents provided with flame NA
2.5.4 arrestors
No flame or conservation
arrestors vents relief vents
on emergency NA
2.5.5 Safe vent discharge locations NA
2.5.6 Vapor-space ignition hazards NA
2.5.7 Corporate recommended/approved fire protection NA
2.6 systems
Bulk dryinchemicals
place NA
2.6.1 Dust explosion potential addressed NA
2.7
Tanks truck and railcar unloading and loading
stations
Spill containment and safe impounding Share the same containment
2.7.1
with existing system.
Access platform safety Has safe platform to open the
2.7.2
lid on the tanker.

THB 11/18/2025
Lighting adequate Has enough lighting, no issue.
2.7.3

Grounding cables Follow 2 layers grounding


2.7.4 system. Had grounding
interlock for tanker.
Fixed unloading pump and backflow prevention Has fixed valve. The output is
2.7.5 one-way valve and broken
coupling.
Emergency stop button location Had emergency stop button
2.7.6 for the whole tank farm to
shut down the whole system.
Connections lockable and closed Cam lock connection for
2.7.7
hosing
Placarding of hazards Make warning labels for 8 Tiên Implemented
2.7.8
unloading area
Remotely operated emergency stop valve for Available on tankers. Check and update if any 9 Giap Implemented
2.7.9
vehicles carrying hazardous materials with existing SOP.
Fusible-link fire valve on vehicles with bottom Only use standard tankers Check and update if any 10
2.7.10
unloading of flammable and iso tank with existing SOP.
Portable fire extinguisher at ground level or Check and update if any 11
2.7.11
flammable with existing SOP.
Safety shower and eyewash units Share the same existing
2.7.12
eyewash
2.7.13 Recommended fire protection systems in place Using 6 existing spray guns
2.8 Electricals According to Atex standard
Conduit piping sealed off As standard, use GI Atex tube
2.8.1

2.8.2 Wiring As standard, use GI Atex tube


Grounding Has 2 sets of grounding
2.8.3
interlock.
2.9 General workplace
2.9.1 Safe operator access (incl stairs and handrails) - Request the contractor to 12 Long Implemented
Regularity of risers especially at the top and bottom review the standard
steps. Depth of tread and slope, especially old stairs requirement of clearance
in existing buildings. Continuity of handrails at between railing and stair
changes of direction. bar (slightly wide)
Headroom - 1980 mm minimum on walkways and
2135 mm over stair treads. Cross bracings of
steelwork may restrict access, modify bracing or
prevent access at this point

2.9.2 Fixed ladders - Is each ladder a reasonable Make door lock for the 13 Hung Implemented
alternative to a stair? Safety rungs, special monkey ladder for the
arrangements near edges of floors above ground ladder from the terrace to
level. Arrangements at top of ladder. Any the roof.
protection needed at top opening? Do ladder and
rungs extend 1067 mm above floor on a side step
off ladder? Any space between top rung and floor on
forward step of ladder?

THB 11/18/2025
2.9.3 Building exits marked and adequately lit? Safety Make exits for the 14 Tien Implemented
barriers to protect from road or rail traffic? workshop including exit
Two alternative escape routes is the general signs and diagram for it.
requirement unless impracticable for platforms of
small area or tall freestanding columns. Are escape
routes marked and protected to Fire Regulations
standard?

2.9.4 Lighting adequate No issue. Acceptance


Certificate has been approved
according to the design
requirements.
2.9.5 Emergency lighting adequate No issue, under the approval
of the fire department.
2.9.6 * tested in darkness? Will test, check and 15 Tien Implemented
confirm later
2.9.7 Communication devices - available and tested? Back NA
up power supply?
2.9.8 Emergency equipment available? Check and confirm further 16 Tien Implemented
issues that need to be
done
2.9.9 * spill kits Equip 3 cars. 17
2.9.10 * escape masks
2.9.11 * gas tight rooms if applicable
2.9.12 * audibility of signals/alarms/anouncements
2.9.13 Signs e.g. as required from Hazard Studies Level 3 - 18 Giap Implemented
PPE requirements, area classification
PPE requirement board
2.9.14 Safety shower and eyewash units
2.9.15 * Accessible and well lit at night Use existing tools Will consider to relocate. 19 Tien Implemented
2.9.16 * Located on each floor and in control room Done
2.9.17 * Temperature (Frost protection or insulation against NA
solar heating)
2.9.18 Portable fire extinguishers Consider relocating the fire 20
sign to a lower position.

2.9.19 * Accessible Done. According to the design


and approval of fire
department.
2.9.20 * Located on each deck Done. According to the design
and approval of fire
department.
2.9.21 * Located in control room Done. According to the design
and approval of fire
department.

THB 11/18/2025
2.9.22 Other fire fighting equipment (hose reels, hydrants). Done. According to the design The fire alarm system is 21
Access to the above. Fire alarms. Fire detectors, and approval of fire being tested and
drench systems. Fire walls/doors, sealing of ducts. department, and had completed. Check the
Fire proofing of structural steelwork. Access for fire acceptance certification. deflect list.
appliances. Integrity of dikes/bunds. Safety
procedure covering auto-quench systems.
2.9.23 Maintenance and Operating Access
2.9.24 Valves and other If out of reach for operation Need to be checked and 22 Giap Implemented
operating controls or maintenance, consider confirmed.
the urgency and frequency
of operation. If access is
needed, either move it to a
more accessible position, fit
some form of remote
control or provide an
access platform.

2.9.25 Instrument points If out of reach for Confirmed


maintenance, consider the
frequency and urgency that
will apply and if necessary
move to a more convenient
position or provide an
access platform.

2.9.26 Lubrication If grease nipples are out of Confirmed by OEM


reach, fit extension pipes.
A change to bearings that
do not require periodic
lubrication is probably
impracticable at this stage.
Overhead cranes
frequently require attention
to access for lubrication.

2.9.27 Space for operation Maintenance usually Confirmed


requires more space than
plant operation.
2.9.28 Lighting fittings Can access for Confirmed
maintenance be improved?
If portable ladder access is
to be used on tall
structures, move fittings
away from the outside
edges of the structure.

THB 11/18/2025
2.9.29 Road and rail tankers Access to tanker with Confirmed by state design
handrail protection if approval.
operator has to go on top of
the tank.
2.10 Human Factors
2.10.1 Labeling of equipment, piping, critical valves, field Confirmed follow PID
2.10.2 instruments,
Location switches
of field instruments, etc. Confirmed follow the design
2.10.3 Sampling points NA
2.10.4 Operator task safety Need to do task risk 23 Giap Implemented
assessment for all.
2.10.5 Operator task ergonomics, incl all forms of start / Need to do task risk 24
shutdown / alarms and visibility under all Follow operating work assessment for all.
lights/weather conditions instruction
2.10.6 Opportunities of operator error Need to do task risk 25
assessment for all.
2.10.7 Non-routine tasks Make a PM program list for 26
all new devices
2.11 Chemical Exposure Hazards
2.11.1 Potential exposures
2.11.2 Engineering controls adequate - tested, visual
indication of adequate performance, acees for
changing filters
2.11.3 Building ventilation/fresh air intakes
2.11.4 Toxic gas monitors, alarms
2.11.5 Protective equipment location
2.11.6 Placarding / signs / lighting Need to send samples, 27 Tiên Implemented
parameters and production
quantity to Tien.

2.12 Process Piping


2.12.1 Construction appropriate for duty
2.12.2 Materials quality assurance (including flange bolts), if
critical, during construction
2.12.3 Workmanship (no short flange bolts, e.g.)
2.12.4 Routing satisfactory
2.12.5 Adequately supported and guided
2.12.6 Allowance for thermal expansion/no references
2.12.7 No small diameter connections vulnerable to
breakage/failure
2.12.8 Expansion bellows properly installed/piping not able
to move sideways/bellowed
2.12.9 Undamaged during installation
2.12.10 Flexible piping connectors correctly
installed/undamaged (e.g., kinked) during installation
2.12.11 Necessary drains provided
2.12.12 Hazardous outlets plugged closed

THB 11/18/2025
2.12.13 Thermal (hydrostatic) pressure relief (including heat-
traced sections)
2.12.14 Sight glasses and gauge glasses
2.12.15 External corrosion protection
2.12.16 Freeze protection
2.12.17 Insulation in place to protect people and materials for
high / low temperatures. Steam traps discharge to a
safe location.
2.12.18 Protective flange covers
2.12.19 Approved hoses and hose and connectors (no
improvisations)
2.12.20 Double check in critical lines for re-proving the
integrity after defects have been solved
2.13 Process Vents
2.13.1 Flammable liquid breather vents provided with flame
arrestors or conservation vents
2.13.2 Telltale pressure gauge or other indicator provided
between rupture disc and relief valve where a disc is
installed below a relief valve
2.13.3 Discharge piping from emergency pressure relief
devices unrestricted by 900 ells, excessive length or
flame arrestors
2.13.4 Provisions such as drain holes to prevent
accumulation of rainwater in discharge piping
2.13.5 Discharge piping adequately supported to withstand
reactive forces of pressure venting
2.13.6 Safe vent discharge locations
2.13.7 Manifolding of vents reviewed
2.13.8 Vent sizing basis; documentation
2.14 Ductwork
2.14.1 Cleanouts
2.15 Heat Exchangers, Jackets
2.15.1 Vent, drains
2.15.2 Thermal (hydrostatic) pressure relief
2.15.3 Maintenance access (tube bundle)
2.16 Machinery
2.16.1 Guarding
2.16.2 Short lengths of Consider: Pump glands,
revolving shafts inadequate pump coupling
guards. Fans. Conveyor
drives. Agitator/stirrer
shafts.

THB 11/18/2025
2.16.3 Belt drives Sometimes the bottom of
guard is open. Too large
an opening round shafts or
exposed lengths of
shafting.
2.16.4 Inspection openings If these give access to
moving machinery, fit wire
mesh or lock or bolt down
the cover. In some cases
an electrical interlock may
be needed between the
cover and the power
supply.

2.16.5 Belt conveyors Emergency tripwires.


Guarding of nips at the end
of jockey pulleys. Guarding
of idler rollers where the
belt is prevented from
rising, e.g. at hopper
discharge points. Guarding
underneath belts within
reach of persons passing
below. Protection from
spillage where conveyors
pass overhead.

2.16.6 Pinch points


2.16.7 Charging openings in Fit bars across openings if
vessels persons could fall in.
Prevent contact with any
moving parts: an interlock
may be needed. Any cover
must be stable when open.

2.16.8 Local emergency stop button - A stopping device


suitably located and identified should be adjacent to
every power driven machine.
2.16.9 Emergency lubrication of critical machinery
2.16.10 Maintenance provisions
2.16.11 Local exhaust ventilation required for shaft seals
2.16.12 Lifting beams - safe working load painted on?
2.17 Pumps
2.17.1 Backflow prevention
2.17.2 Connecting piping adequately supported to limit
forces on casings
2.17.3 Seal spray protection
2.17.4 Isolation for maintenance

THB 11/18/2025
2.17.5 Preparation for maintenance (drain and vent
2.17.6 provided) cranes - Driver's access to cab and
Overhead
escape routes. Access for inspection and
maintenance, including the crab. Lubrication. Are
limit switches needed on travel or traverse?
Guarding. Railstops.

2.18 Containment
2.18.1 Spill containment
2.18.2 Fire water runoff
2.19 Process Controls / Control Room
2.19.1 Control room inherent safety (vs. process hazards)
2.19.2 Ventilation
2.19.3 Emergency lighting Already had emergency lights.

2.19.4 Fire protection


2.19.5 Field wiring security
2.19.6 System cable security
2.19.7 Power supply
2.19.8 Operator interface(s)
2.19.9 Alarm systems
2.19.10 Emergency shutdown Already had emergency Long, Implemented
shutdown button for each Trinh, and
type of machine if the issues Nhan
are identified and there is an
emergency shutdown button
for the entire system for
unidentified problems. Need
Nhan to check and take
further actions.

2.19.11 Communications - normal and emergency


2.19.12 Software access/security
2.19.13 Software back-up
3 UTILITIES: Water Supply
3.1 No municipal/potable water connections to the
process
3.2 Steam Boilers and Distribution NA
3.2.1 Feed water treatment chemicals handling NA
3.2.2 Gas piping routing, etc. NA
3.2.3 Combustion controls NA
3.2.4 High and low drum water level alarms provided NA
3.2.5 Bypass around feed water regulator accessible from NA
3.2.6 operating
Level level
gauge andcan
glass located where drum
be seen NA
3.2.7 Two independent low water level trips provided for NA
3.2.8 unattended
Dual boilers
safety relief valves in service NA
3.2.9 Relief discharge piping adequately supported and NA
drained

THB 11/18/2025
3.2.10 Non-return valve on steam outlet NA
3.2.11 Distribution piping - see Process piping NA
3.2.12 Condensate drainage adequate NA
3.3 Compressed Air Systems
3.3.1 Non-lubricated construction or non-flammable
synthetic lubricants used for compressor
3.3.2 Discharge pressures above 100 psig
3.4 Electrical
3.4.1 Transformer location
3.4.2 Motor control center(s)
3.4.3 area classification appropiate
3.4.4. all start /stop buttons tested
3.4.5 plant 'emergengency stop' button tested
3.5 Standby Emergency Utility Systems
3.5.1 Review provisions to satisfy process safety
requirements
4 WASTE HANDLING/TREATMENT
4.1 Inspect new facilities same as process facilities Estimate the volume of 28 Long Implemented
5 WAREHOUSE garbage after few months
of operation and then take
5.1 Flammable and combustible liquids the data record to Nhan for
5.2 Forklifts and Motorized Hand Trucks
5.2.1 Traffic safety
5.2.2 Non combustible fuel
5.3 Recommended Fire-Protection Systems in Place

6 MAINTENANCE AREA AND WORKSHOP


6.1 General
6.2 Local exhaust ventilation provided for welding
7 LOCKER ROOM AND CANTEEN
7.1 Adequate space Follow existed setup
7.2 Provisions to protect against contamination of food Follow existed setup
8 by chemicals
TEMPORARY/CONSTRUCTION FACILITIES
7.1 Removal from site Need to check the scene and
take further actions later.

7.2 Location vs process hazards Need to check the scene and


take further actions later.

7.3 Facility siting considering blast zones and worst case Need to check the scene and
scenarios take further actions later.

THB 11/18/2025
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THB 11/18/2025
Hazard Study 5
Document Check

Site: DNA Project: Diode Plant/Section: 0


Author: 0 File: 0 Meeting no.:
Drawing Title: Layout Meeting date:
Name Role Name Role Revision:
Bala HS Leader Phuong Anh Quality Date:
Team Members Van Trinh / Giap Operations representative Manh Hung Maintenance Issue No.:
Khac Long Project representative Khac Long HS Specialist Approved for issue:
Hoang Tien HSE specialist Duc Trong Warehouse Signed:

Use drop down lists for "Critical for Sart-up?" and "Action Status" columns.
Hazard study 5
Site and project data in the title box are automatically transferred from sheet 1 to other sheets.
worksheet
Action numbers are generated automatically. Do not insert or delete rows or columns to preserve the automatic numbering.
NOTE (version 1 - 2010):
Do not use "CUT AND PASTE" to move data from text cells. Use "COPY AND DELETE".

Critical for Assigned Action progress


Item Check requirements Comments/Issues Recommendations Ref Action Status
Start-up? to comment

1
Process Safety
General
HSE&S Committee set Follow current setup of
Employee Participation
1.1 up and meeting schedule Amata.
Statement
issued
HSE&S reporting Follow current setup of
procedure & Amata.
1.2
responsibilities (routine
and incidents)
Using current rule and
1.3
Process Safety requirement of Amata
Information factory.
1.3 Review of
High Hazardous Folow HS Study 1.
1.3.1
Chemicals
Soft copy is available in the Translate MSDS to 29 QC leader. Implemented
factory to use. It will be Vietnamese to make it
reviewed and given to shift easier to train employees.
MSDS - easily available
leaders to provide to staff for
1.3.2 on site in appropriate
training. There is a share
locations and languages
disk that contains all MSDS.

1.4 Block flow diagram


1.5 Maximum inventories Follow approved design. Trong Implemented
Follow SOP.
1.6 Operating limits defined?
1.7 Equipment Information
1.8 P & ID(s) - as built? As built?
1.9
Process Hazard
Analysis report(s)
All action items Prefer HS3.
1.9.1
completed (Hazard
Studies level 3 --> level
4)
Training needs analysis Follow training of each
1.10 Training plan and annual schedule for department.
all roles

1.11 Contractor work rules

Pre-Startup Safety Need Tien to check with 30 Tien Implemented


1.12 Nhan of what needs to be
Review plan
done.
1.13 Mechanical Integrity plan

Certificates of all
1.13.1 commissioning integrity
testing available

1.13.2 List of critical equipment

1.13.3
Testing program with
schedule

Full PTW system?


Includes normal, hot
work, at height,
excavation, high voltage,
confined space, line
1.14 Permit To Work System
breaking …
In place?
Is transfer from
construction to site
system defined?

Site Management of Including organisational Follow current setup.


1.15
Change Procedure changes
Incident Investigation Follow current setup.
1.16
Plan
Review current plan and add
1.17.1 Emergency Action Plan Diode into existing plan.

(Emergency Response
1.17.2 Facility EAP written
Plan)
Are new chemical or
1.17.3
process hazards such
that changes to existing
EAP are required?

Do new facilities create Review Amata's 31 Tien and Implemented


any new transportation transportation system and Giap
emergency response create a new one that
1.17.4
needs and are such includes Diode into it.
needs in place
(ChemTrek update)?
Follow company's schedule.
Local audit schedule
established, covera all
1.18 Audit Schedule critical procedures, local
auditors trained and
validated?

2 Operating Instructions

There is a drive disk to keep


Operating instructions all the SOP and documents.
2.1 clear and easily Employees will be trained
understood before going into process.

Doc control - System in Follow the control procedure


Includes how to store and of the factory.
2.2 place which documents
backup?
have to be kept?
Instructions adequate Follow SOP.
2.3
(complete)
There are HMIS, labels, and
MSDS available for
Material hazards chemicals and raw
adequately covered for materials. There are also
2.4 raw materials, catalysts, GHS labels for ensuring the
intermediates, products safe production, transport,
and by-products handling, use and disposal
of hazardous materials.

Follow current environment Need to revise current 32


Health hazards and control of HSE. environment control
2.4.1 permissible exposure system and add Diode into
levels (PELs) it.
Need to revise current 33
2.4.2 Physical hazards environment control
system and add Diode into
Need
it. to revise current 34
Handling precautions and environment control
safe handling procedures system and add Diode into
2.4.3 including Personal it.
Protective Equipment
(PPE) requirements

Need to revise current 35


Corrective respiratory environment control
2.4.4 system and add Diode into
protection specified
it.

2.5
Process hazards
adequately described
Have jacketed tank and
2.5.1 Thermal hazards chiller.
NA
2.5.2 Any other hazards

Tabulation of process
2.6 alarms, interlocks and
trips included
Follow SOP and engineering
2.6.1 Alarm and trip settings design
Follow SOP and engineering
2.6.2 Description of function design

Specific instruction Have SOP for unloading and


included, or reference loading bulk materials.

2.7
made to separate
instructions, for
unloading and loading of
bulk materials

Step-by-step process
2.8
procedures provided for
each operating phase
including:
Have SOP to guide
2.8.1 Initial start-up operators in solving any
problems that may arise.
Have SOP to guide
2.8.2 Normal start-up operators in solving any
problems that may arise.
Have SOP to guide
2.8.3 Normal operation operators in solving any
problems that may arise.
Have SOP to guide
2.8.4 Normal shutdown operators in solving any
problems that may arise.
Emergency operations Have SOP to guide
2.8.5 including emergency operators in solving any
shutdown problems that may arise.
Have SOP to guide
2.8.6
Start-up following operators in solving any
emergency shutdown problems that may arise.
Start-up following a Have SOP to guide
2.8.7 operators in solving any
turnaround
problems that may arise.
Non-routine procedures Have SOP to guide
(e.g., equipment clean- operators in solving any
2.8.8 out, equipment problems that may arise.
preparation for
maintenance)
Auxiliary equipment Have SOP to guide
2.8.9 operators in solving any
operation
problems that may arise.
Operating limits clearly
2.9 defined in step-by-step
procedures
Control ranges/limits Operating limits are visible
2.9.1 at each machine.
specified
Consequences of Operating limits are visible
2.9.2 at each machine.
deviations given
Responses to Operating limits are visible
2.9.3 deviations/abnormal at each machine.
conditions specified
Operating limits are visible
2.9.4 Safe hold points specified at each machine.

PPE caution statements Operating limits are visible


2.9.5 incorporated in step-by at each machine.
step procedures
Use of checklists as Operating limits are visible
2.9.6 at each machine.
appropriate
Operating limits are visible
2.9.7 Up-to-date at each machine.

All pages show revision Operating limits are visible


2.9.8 at each machine.
number and date
Operating limits are visible
2.9.9 Reviewed for correctness at each machine.

Approved/signed by Operating limits are visible


2.9.10 at each machine.
Department Manager

3 Responsible Care

Community Awareness
3.1 and Emergency
Response
The emergency response
3.1.1
Communications training procedure is part of the
for key employees training that need to be
provided to the operators.
The emergency response
Education of employees procedure is part of the
3.1.2 on EAP, safety, health, training that need to be
and environmental provided to the operators.
The emergency response
Education of community procedure is part of the
3.1.3 on new process or training that need to be
change provided to the operators.

THB 11/18/2025
The emergency response
Outreach to educate procedure is part of the
3.1.4 responders, government training that need to be
officials, EAP provided to the operators.
The emergency response
Assessment of potential procedure is part of the
3.1.5 risks to employees from training that need to be
accidents provided to the operators.
The emergency response
Communication of procedure is part of the
3.1.6 emergency planning training that need to be
information to LEPC provided to the operators.

Facility tours for The emergency response


3.1.7 procedure is part of the
emergency responders
training that need to be
3.2 Process Safety provided to the operators.

Current, complete Follow approved design.


3.2.1
documentation of process
design and operating
parameters
Current, complete Prefer HS1
3.2.2
documentation of
hazards of materials and
process

3.2.3
Use of site management Follow MOC procedure.
of change procedure
Use of site incident There is site incident
3.2.4
investigation procedure investigation procedure.
Documented sound
engineering practices
3.2.5 consistent with
recognized codes and
standards

Mechanical integrity
3.2.6
program implemented for
new unit or process
change

3.3
Employee Health and
Safety
Medical surveillance Need to be reviewed by 36 Tien and Implemented
program tailored to meet Tien and Nhan Nhan
3.3.1
needs of new process or
change
Personnel change to Need to be reviewed by 37 Tien and Implemented
3.3.2 Central Safety Committee Tien and Nhan Nhan
needed

3.4 Pollution Prevention

A quantitative inventory Need to estimate the 38


of wastes generated and volume of wastes during
3.4.1 operation then take further
releases to air, water and
land action.

Education of employees
3.4.2
and public about the
inventory and impact
evaluation
Need to add waste 39
Documentation that generated data of Diode
3.4.3
waste generation is not factory into current waste
increased by, or is report.
minimized in, the change

or

Provide new report. 40


3.4.4 New process

Provide new report. 41


Documentation that
waste and release
3.4.5
prevention objectives
were included the design
of the new modified
process & products

3.5 Distribution

Review and training of Apply current practice


3.5.1 distribution hazards with
distributors
Review of transportation Apply current practice
3.5.2 routing to minimized
potential risks
Apply current practice
3.5.3
Review with BU
transportation department

4 Industrial Hygiene

Baseline records
confidentially filed and
Health assessments
results (i.e. fitness for
4.1 done at start
role) formally
employment?
communicated to relevant
managers?

4.2 New Substances

4.2.1 Health Care

4.2.2 * Toxicity data available

4.2.3 * Accident treatment plan

4.2.4
* Need for change in
[periodic medical exam

4.2.5 * Occupational hygiene

4.2.6
* Inventory of possible
sources of exposure

4.2.7
* Inventory means to
restrict exposure

4.2.8
* Methods available to
monitor exposure
* Suitable personal
4.2.9 protection equipment
available

4.3 Hearing Conservation

Noise level monitoring


4.3.1 needed/arranged for new
operations
Engineering and
4.3.2 administrative controls
adequate
Permissible exposure
4.4 limits for chemical
substances
Appropriate exposure
monitoring and evaluation
4.4.1 arranged to determine
compliance with
applicable PELs

PELs for mixtures applied


4.4.2
when two or more
hazardous substances
present
Engineering and
4.4.3 administrative controls
adequate

4.5
Local exhaust ventilation
systems
Performance of local
4.5.1 exhaust ventilation
systems
Local exhaust ventilation
4.5.2
systems placed on
inspection and
maintenance program
Control of chemicals
4.6
posing a potential
occupational mutagenic
or carcinogenic risk

4.6.1
Are control levels A, B, C
or D materials used

4.6.2 * In the plant?

4.6.3 * In the laboratory?

4.7
Hazard Communication
Program

4.7.1
Location inventory of
chemicals updated

4.7.2
Hazardous materials
identified per definitions

4.7.3
MSDS’s on file and
available to all employees
Chemical containers
4.7.4
labeled (or alternate
means of label
information provided)

4.7.5 Piping labeled

4.7.6 Training

4.8 Respiratory protection

Review/confirm
4.8.1
conformance with
Corporate Industrial
Hygiene Program
Respirator selection per
4.8.2 selection charts and
specified in writing

4.8.3 Pressure-demand SCBAs

4.8.4
Emergency “escape only”
respirators

4.8.5 User medical clearance

4.8.6 Facial hair policy

4.8.7
Initial issues verified by
supervision

4.8.8 Fit testing

4.8.9
Replacement of
cartridges and canisters

4.8.10
Inspection and
maintenance

4.8.11
Breathing air
tested/tagged

4.8.12 Training

4.8.13
Smoking policy
established

5 Laboratory Control

Process Laboratory
5.1 Support Plan
communicated
5.2 Staffing adequate

5.3
Laboratory facilities
adequate
5.3.1 General
5.3.2 Emergency exits marked
5.3.3 Emergency lighting

5.3.4 Safety shower & eyewash

5.3.5 Fire protection

5.4 Laboratory equipment

5.4.1 Suitable and adequate

5.4.2
Maintenance provisions
needed

5.5
Storage and handling
chemicals
5.5.1 Reagent storage

5.5.2
Segregation adequate
(oxidizers, acids)
5.5.3 Flammable liquid storage
Refrigerator for
5.5.4 flammables explosion-
proof
5.5.5 Sample storage
5.5.6 Sample disposal
5.5.7 Waste disposal
5.6 Compressed gases
Cylinder location safe
5.6.1 (e.g., away from heat
sources)

THB 11/18/2025
5.6.2
Quantities limited to
immediate requirements

5.6.3
Separation of flammable
and oxidizers

5.6.4
Toxic gas use limited to
small cylinders

5.6.5
Local exhaust ventilation
for toxic gases

5.6.6
SCBAs available for toxic
gases

5.6.7
Personnel trained in
SCBA use as needed
5.7 Laboratory procedures

5.7.1
Analytical procedures
written and verified

5.7.2
Sampling procedures
included

5.7.3
PPE requirements
specified
5.7.4 Training completed
5.8 Industrial Hygiene

6 Maintenance

6.1
Necessary maintenance
information in place
Design drawings: P &
6.1.1 IDs, electrical, piping,
etc., (as built)
6.1.2 Piping specifications
6.1.3 gaskets

6.1.4
Equipment purchase
orders
6.1.5 Equipment manuals
6.1.6 Vendor prints
Initial inspection and test
results, certificates
6.1.7 available, as well from
manufacturer as
authorities?
6.2 Resources adequate
6.2.1 Needs communicated
6.2.2 Plant manpower
Contract maintenance
6.2.3 (arrangements
completed)
6.2.4 Workshop facilities
6.3
Specialized
requirements
6.3.1 Requirements defined
6.3.2 Skills available
6.3.3 Equipment available
6.3.4 Procedures developed
6.3.5 Training completed
6.3.6
calibration schedule
monitoring equipment
6.3.7
Certificate obtained and
documented
6.4
Maintenance
management

6.4.1
Service contracts
arranged
Maintenance
6.4.2 management system in
place
6.5 Spare parts

6.5.1
Requirements defined by
Maintenance Department
6.5.2 Procurement complete
6.5.3 Start-up needs on hand
6.5.4 Storage security
Quality assurance
6.6 program in place for
critical equipment
Materials of
6.6.1
construction/quality of
maintenance materials
and parts
6.6.2 Workmanship
Preventive
6.7
maintenance/mechanica
l integrity program
developed
6.7.1 Machinery

6.7.2
Boilers and pressure
vessels

Critical equipment,
vessels, piping, check
6.7.3
valves, expansion
bellows, flexible piping
connectors, hoses
defined

Critical equipment
6.7.4
inspection and test
methods and frequencies
defined

Conservation vents,
6.7.5
flame arrestors, PSEs,
PSVs inspection and test
methods and frequencies

6.7.6
Critical instruments
defined

6.7.7 Proof-testing frequency

6.7.8
Proof-testing procedures,
validity
Maintenance of
6.7.9
combustion safety
controls on direct-fired
equipment
Inspection and testing
6.7.10
acceptance criteria
developed and
documented
This section (7) may be
ommitted if fully covered in
7 Commissioning HS4 and commissioning
activities complete

7.1
Commissioning plan and
schedule
Detailed, step-by-step Yes Long Implemented
7.1.1
plan written
Yes Long Implemented
7.1.2 Plan adequately reviewed

7.1.3
Responsibilities clearly
defined and understood
Plant verification of any Yes Long Implemented
7.1.4
equipment and systems
check-out done by
contractor

7.2
Construction inspection
by plant
Confirm line-by-line Yes Long Implemented
7.2.1
conformity to P & I Ds
verified by plant,
including
Yes Long Implemented
7.2.2 * Materials of construction

* Location of instrument Yes Long Implemented


7.2.3
elements/connections
* Orifice plate
7.2.4 specifications and
orientation

7.2.5
* Ranges of local Pls and
Tls

7.2.6
* All local Tls have
thermo wells
* Identities and relief Yes Long Implemented
7.2.7 pressure of PSEs &
PSVs
7.2.8
* Actuated valve failure
modes

7.2.9 Equipment internals

7.3 Vessels and piping


Yes Long Implemented
7.3.1
Stress relieving done and
documented as required

Field radiography done


7.3.2 and documented as
required
Pressure/Leak testing Yes Long Implemented
7.3.3
done and documented
Cleaned and flushed Yes Long Implemented
7.3.4
(instruments, control
valves, check valves
protected)
Special commissioning Yes Long Implemented
7.3.5
requirements (chemical
cleaning, passivating,
testing, etc.)

7.4
Vents and pressure
relief valves
Shipping supports
7.4.1 removed from
conservation vents
Relief pressure of PSVs Yes Long Implemented
7.4.2
verified by test

7.5 Fire protection systems

Fire water systems Yes Long Implemented


7.5.1 inspected and
commissioned
Yes Long Implemented
Fire water pump
7.5.2 acceptance test(s)
completed and witnessed

Yes Long Implemented


Other non-water fire
protection system
7.5.3 acceptance test(s)
completed and witnessed
(CO2, Dry Chemical, etc.)

New fire protection Yes Long Implemented


7.5.4 signaling systems and
alarms commissioned
Copies of completed test
Yes Long Implemented
forms forwarded to
7.5.5 insurance carrier and
Corporate Risk
Department
Yes Long Implemented
New fire protection
equipment, signaling
7.5.6
systems and alarms
placed on regular
inspection and testing
programs

7.6 Electrical grounding

Resistance of building Yes Long Implemented


7.6.1
and equipment and
grounding systems
measured <5 ohms
Yes Long Implemented
Resistance to ground of
all piping sections
7.6.2
carrying flammable
liquids and combustible
powders measured <5
ohms

7.7 Ventilation systems

Ventilation systems Yes Long Implemented


7.7.1
balanced
Performance of local Yes Long Implemented
7.7.2
exhaust ventilation
systems checked for
conformance

7.8 Machinery

Alignment checked;
Yes Long Implemented
absence of excessive
7.8.1 forces on pump casings,
etc., from connected
piping
Pre-startup screens Yes Long Implemented
7.8.2
installed in pump suctions
Yes Long Implemented
7.8.3 Agitator impeller security

Lubrication systems Yes Long Implemented


7.8.4
functional

THB 11/18/2025
Cooling systems Yes Long Implemented
7.8.5
functional
Seal flush systems Yes Long Implemented
7.8.6
functional
Yes Long Implemented
7.8.7 Rotation checked
Yes Long Implemented
7.8.8 Vibration measurements
Yes Long Implemented
7.8.9 Performance tests

Other baseline data Yes Long Implemented


7.8.10
collection

7.9
Instruments and control
systems
Program software Yes Long Implemented
7.9.1
checked
Instrument loop sheet Yes Long Implemented
7.9.2
index available
Pneumatic lines blown Yes Long Implemented
7.9.3
clean
Loop checking done and Yes Long Implemented
7.9.4
documented
Instrument calibrations Yes Long Implemented
7.9.5 done and documented
review methods
Alarm and trip points set Yes Long Implemented
7.9.6
and documented
All trips, alarms and Yes Long Implemented
7.9.7
interlocks tested

7.9.8 testmethod validated

7.9.9
procedure for control of
trip defeats
Digital control system Yes Long Implemented
7.9.10
review and tests
Combustion safety
7.9.11 controls on direct-fired
equipment
* Equipment inspection,
7.9.12 adjustment and testing
documented
7.9.13 Punch list Yes Long Implemented
7.9.14 * Review status
7.9.15 * Daily update
* Priorities with respect to Yes Long Implemented
7.9.16
start-up acceptable
7.10 Water batching

8 Start-up

Start-up plan and Yes Long Implemented


8.1 schedule written and
reviewed
Yes Long Implemented
Procedures for initial
8.2 start-up specifically
covered in the operating

8.2.1
Instruction manual or
under separate cover

8.2.2
Reviewed and approved
if separate
8.3 Raw materials supply
8.4 Technical support
8.4.1 Adequate

8.4.2
Lines and limits of
authority clear
8.5 Maintenance support Yes Long Implemented
8.6 Process support Yes Long Implemented
8.7
Industrial hygiene
monitoring
8.8 Equipment monitoring
Performance Yes Long Implemented
8.9
measurements and tests

9 Regulatory Compliance& Environment

9.1
Check on local / national Check list available for
requirements? future local audits?
9.2 New Substances
Review of toxicity to Yes Long Implemented
9.2.1
environment

9.2.2
Persistency in the
environment

Prevention of exposure to Yes Long Implemented


9.2.3
environment

9.2.4
Destruction of substance
when necessary

9.3
Toxic Substances
Control Act (TSCA)
Project reviewed for any
9.3.1
new requirements which
might be imposed on the
plant location
9.3.2 under TSCA
9.4 Transportation

New transport operations


9.4.1
adequately reviewed for
compliance with all
applicable DOT (or

9.4.2 equivalent) regulations

9.5 Emissions

Operating permits
Yes Long Implemented
obtained as directed by
9.5.1 the site or corporate
environmental
departments

9.6 Effluents

New operations covered


9.6.1
within the present
NPDES permit or a new
permit has been obtained

9.7 Hazardous wastes


Yes Nhan Implemented
Determined whether
particular wastes qualify
9.7.1
as hazardous wastes
under federal, state
and/or local laws and
regulations
Yes Nhan Implemented
On-site storage,
9.7.2 treatment and/or disposal
of hazardous wastes

Yes Nhan Implemented


Reviewed for compliance
9.7.3 with applicable laws and
regulations,

Yes Nhan Implemented


9.7.4 Documentation

Off-site transportation
9.7.5 and disposal of
hazardous wastes
Reviewed with waste Yes Nhan Implemented
9.7.6
coordinator
9.7.7 Documentation
9.7.8 PCBs
Review equipment for
9.7.9 PCB hazardous
properties
9.8 Environment
9.8.1
monitoring schedules in
place
9.8.2 Yes Nhan Implemented
equipment calibrated

9.8.3 Yes Nhan Implemented


sample points appropiate
9.8.4 sample points accesible Yes Nhan Implemented

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THB 11/18/2025
Hazard Study 5
Training Check

Site: Amata Vietnam Project: DIODE Plant/Section: MPC production


Author: 0 File: 0 Meeting no.:
Drawing Title: Layout Meeting date:
Name Role Name Role Revision:
Bala Sambanthan HS Leader Long Nguyen Khac Site SRE Date:
Team Members Trinh Do Cao Van Operations representative Nguyen Huu Manh Hung Maintenance Manager Issue No.:
Long Nguyen Khac Project representative Khac Long Approved for issue:
Tien Hoang Hanh HSE specialist Duc Trong Signed:

Use drop down lists for "Critical for Sart-up?" and "Action Status" columns.
Hazard study 5
Site and project data in the title box are automatically transferred from sheet 1 to other sheets.
worksheet
Action numbers are generated automatically. Do not insert or delete rows or columns to preserve the automatic numbering.
NOTE (version 1 - 2010):
Do not use "CUT AND PASTE" to move data from text cells. Use "COPY AND DELETE".

41
Yes
No
45

Critical for Assigned


Item Check requirements Comments/Issues Recommendations Ref Action Status Action progress comment
Start-up? to
1 Initial qualifications of Training matrix Review, revise current training 42 42 Yes Trinh Implemented Action by LMs : Prod (Trinh);
personnel (knowledge matrix and use it for DIODE (Prod) HSES (Tien); Main (Hung)
and skills) factory
2 Training matrix & People Define training NEEDs for people 43 43 Yes Trinh Implemented SOP for Prod (Giap) & Main
Training program work at Diode factory are work at Diode factory & provide (Prod) (Hung)
content vs. needs trained accordingly training

3 Safety orientation is 1 of Safety is trained for new 44 44 Yes Tien Implemented


Safety Orientation for topic in orientation program employee before they start doing (HSES)
new employees for new employee task in Production
4 General safety training plan General safety training courses 45 45 Yes Tien Implemented
General Safety training is reviewed periodically conduct & track according to Plan (HSES)

5
Job-specific training
5.1 Training matrix for each Production org chart for DIODE & 1 1 Yes Trinh Implemented Trainer for production -
Basic knowledge and working position provide training according to (Prod) Trinh/Giap
skills training matrix Trainers for Main Hung/Long

THB 11/18/2025
5.2 Critical Equipments - Define special knowledge & skill 2 2 Yes A.Long Implemented Need operating instruction for
Specialized knowledge Manufacturing processes need for operating these (Engineer) critical equipments at Diode
and skills Prod Mgr & Engineer Mgr equipments, manufacturing
are available on site processes
5.3 General process General working process to write / to develop WI, SOP 3 3 Yes Trinh Implemented for Prod & Main
knowledge related to proess (Prod)
5.4 Material MSDS & PPE list MSDS in Vietnamese is available 4 4 Yes HSES Implemented MSDS for materials are
Material hazards, for handling material at working area. (Tien) available at shared drive
MSDS’s HMIS label is available at RM
container
5.5 General Productioon TRA for production processes 5 5 Yes HSES Implemented Production processes in
Process hazards process (Tien) DIODE factory are available
5.6 apply standard template for SOP for Prod 6 6 Yes Trinh Implemented Giap is writing some SOP
Process procedures process procedure (Prod) similar to ICO factory.
include: operating limits, For new set up like pumping
consequences of bulk materials to production,
deviations, responses to filling machine ... Production
deviations/abnormal need support from Anh Long
conditions & Tialoc

5.7 emergency procedure Review & revise current 7 7 Yes HSES Implemented New HSES Manager will join
Emergency procedures emergency procedure include (Tien) in 20 Oct will work together
DIODE factory with Tien
5.8 TRA for Production / Provide training to team TRA 8 8 Yes Trinh Trainer for production -
Maintenance processes processes (Prod) Trinh/Giap
JSA Trainers for Main Hung/Long
Trainers for HSES - Tiên
5.9 New equipments at site Provide in-class & field training 9 9 Yes A.Long
Field training (Engineer)
5.1 Layout for emergency Layout for emergency equipments 10 10 Yes HSES
Location of emergency equipment at factory - fire (eye wash, shower, fire (Tien)
equipment, showers, fighting, shower, 1st aid, extinguisher..) are displayed at
alarms, fire-fighting exitlight,,, working area (Ground floor, 1st
equipment, etc. floor, 2nd floor)
5.11 LOPC - Provide training LOPC to team 11 11 Yes A.Long
- Containment sum for DIODE (Engineer) '- currently ICO factory is
Leak and spill prevention, factory. applying LOPC audit
reporting and mitigation monthly, to be applied the
same for Diode factory

5.12 Review & revise current DRILLs 12 12 Yes HSES temporary is HSES advisor.
Emergency drills Emergency drills procedure procedure with include Diode (Tien) This task will be led by HSES
factory Manager
6 Use current waste 1) to check existing capacity for 13 13 Yes HSES Implemented
warehouse to keep waste waste, waste handling, new waste (Tien)
from Diode factory handling, frequency of collecting
waste…
Compliance with OSHA 2) to review, revise current SOP
1910.120 for hazardous with include DIODE factory..
waste operations 3) check waste supplier capacity,
capabilities to handle the waste

THB 11/18/2025
7 include Diode factory to 1) to review, revise the current 14 14 Yes HSES temporary is HSES advisor.
current site emergency emergency procedure to include (Tien) This task will be led by HSES
procedure DIODE factory… Manager
2) SOP for evacuation for DIODE
New emergency & current factory ( include rescuse
response training items…)
requirements 3) details training plan for
emergency response
4) ERP procedure

8 Training & validate training 1) workers are trained & qualified 15 15 Yes Trinh Implemented Production ; QA ; Main :
before working at production shop (Prod) HSES training
Measurement of training floor. plan/records/evaluation
effectiveness, 2) provide training according to
certification (where training plan, training record,
applicable) evaluation record after the training

9 Training materials & Training - Having traing records, tests for 16 16 Yes Trinh Implemented Trainer for production -
record all training courses. (Prod) Trinh/Giap
Formal documentation
- Training materials are Trainers for Main Hung/Long
of training
documented

10 Trainers ; Training validation define score to pass training. 17 17 Yes Trinh Implemented
Team assessment of Having test after training (Prod)
training effectiveness Train the trainers. List of qualified
trainers

THB 11/18/2025
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NOTE: DO NOT USE CUT AND PASTE TO MOVE DATA FROM TEXT CELLS, USE COPY AND DELETE. DO NOT ADD OR DELETE ROWS FROM THESE SPREADSHEETS.

THB 11/18/2025
Hazard Study 5
Hazard Study Review

Site: DNA Project: Diode Plant/Section: 0


Author: 0 File: 0 Meeting no.:
Drawing Title: Layout Meeting date:
Name Role Name Role Revision:
Bala HS Leader Phuong Anh Quality Date:
Team Members Van Trinh / Giap Operations representative Manh Hung Maintenance Issue No.:
Khac Long Project representative Khac Long HS Specialist Approved for issue:
Hoang Tien HSE specialist Duc Trong Warehouse Signed:

Use drop down lists for "Critical for Sart-up?" and "Action Status" columns.
Hazard study 5 worksheet Site and project data in the title box are automatically transferred from sheet 1 to other sheets.
NOTE (version 1 - 2010): Action numbers are generated automatically. Do not insert or delete rows or columns to preserve the automatic numbering.
Do not use "CUT AND PASTE" to move data from text cells. Use "COPY AND DELETE".

Critical for Assigned Action progress


Item Check requirements Comments/Issues Recommendations Ref Action Status
Start-up? to comment
1 Review all outstanding actions and develop plan for Long Implemented
their completion

2 Hazard study 1 Nhan Implemented


3 Hazard study 2 Long Implemented
4 Hazard study 3 Long Implemented
5 Hazard study 4 Long Implemented

THB 11/18/2025
THB 11/18/2025
NOTE:
To extend the spreadsheet, highlight the last row of formatted cells above and drag the whole row down to where you want to end.
If necessary you can do this repeatedly.
NOTE: DO NOT USE CUT AND PASTE TO MOVE DATA FROM TEXT CELLS, USE COPY AND DELETE. DO NOT ADD OR DELETE ROWS FROM THESE SPREADSHEETS.

THB 11/18/2025
Hazard Study 5
Supplementary Checklist for New Sites

Site: DNA Project: Diode Plant/Section: 0


Author: 0 File: 0 Meeting no.:
Drawing Title: Layout Meeting date:
Name Role Name Role Revision:
Bala HS Leader Phuong Anh Quality Date:
Team Members Van Trinh / Giap Operations representative Manh Hung Maintenance Issue No.:
Khac Long Project representative Khac Long HS Specialist Approved for issue:
Hoang Tien HSE specialist Duc Trong Warehouse Signed:

Use drop down lists for "Critical for Sart-up?" and "Action Status" columns.
Hazard study 5 worksheet Site and project data in the title box are automatically transferred from sheet 1 to other sheets.
NOTE (version 1 - 2010): Action numbers are generated automatically. Do not insert or delete rows or columns to preserve the automatic numbering.
Do not use "CUT AND PASTE" to move data from text cells. Use "COPY AND DELETE".

Critical for Assigned Action progress


Item Check requirements Comments/Issues Recommendations Ref Action Status
Start-up? to comment

1 Plant Security

Site Security Assessment


1.1
(Standard 5)

1.2 Access
1.3 Fencing
1.4 Visitor controls
1.5 Vehicle controls
1.6 Restrictions posted
1.7 Communications
1.8 Normal
1.9 Emergency back-up

THB 11/18/2025
2 Safety Program

2.1 Accountability
2.2 Program
Conformance with Corporate
2.3
Safety Standards
Conformance with BU safety
2.4
standards

2.5 Sirens

Evacuation plans / assembly


2.6
points
First aid and emergency
2.7
medical response
Likely emergencies
2.8
assessed

2.9 Location procedures written

2.1 Training conducted


Industrial hygiene
3
program
3.1 Accountability
3.2 Program
Conformance with Corporate
3.3 Industrial Hygiene
Standards
Occupational health
4
program

4.1 Accountability

Health risk assessment


4.2
completed?

4.3 Health assessment program

Conformance with Corporate


4.4 Industrial Hygiene
Standards
Occupational health
4.5
professionals appointed
System in place for
4.6 confidential storage of
medical records
Fire protection
5
organization

5.1 Location organization

Level of protection
established per insurance
5.2
requirement and Corporate
Risk Department

THB 11/18/2025
Training conducted per
5.3
standard
Equipment provided per
5.4
standard
Municipal fire department (or
5.5
equivalent)
Response time and
capabilities consistent with
5.6
location needs and fire
protection organization
5.7 Liaison established
5.8 Familiarization
5.9 Drills
Process Safety
6
Management
Location coordinator
6.1
appointed
6.2 Program
Operating manager and Site
6.3 Responsible Engineer
appointed?
6.4 Training conducted
Hazard study leader
6.5
identified and trained?

THB 11/18/2025
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THB 11/18/2025

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