DAIKIN

WATER CHILLING UNIT

OPERATION MANUAL
Applicable with the below models
Before Usage
Names of Parts

SAFETY
For your safety and that of
others, observe the precautions
contained herein at all times

Installation
Before Your Test Run

Operation
Preparations
How to Operate the Chiller

Maintenance and Inspection

Periodic Checks for Safety Devices
Maintenance and Inspection
Refrigerant Recycling
Thank you for purchasing this WATER
CHILLING UNIT. Precautions for Prolonged Idle Period
Things You Should Know
This operation manual explains how to use the Precautions in Usage
equipment and important safety precautions.
What to do
READ IT CAREFULLY BEFORE USING THE
EQUIPMENT. When Not Functioning Properly
Keep this manual handy for future reference.
Working Range
Water quality
Efficient use saves energy!
 Names of Parts
CUWD40,50,60A5Y, CUWD40,50,60AY1 (1 system unit)

Switch box Single screw compressor

Emergency
Stop Switch

Electric
Operating Expansion Valve
panel

Cooler

Condenser

Condenser
water outlet
Front
Condenser
water inlet

Vent cock
(cooler)

Chilled
water inlet Power inlet

Drain outlet Chilled

(cooler) water outlet

Reflex Valve
Dryer Vent cock
(Condenser)

Service valve Rear Drain outlet

(Condenser)
Stop valve Flexible plug

Unit Chart

1
Names of Parts
CUWD80,100,120A5Y, CUWD80,100,120AY1(1 system unit)

Switch box Safety valve

Single screw compressor

Emergency
Stop Switch

Operating Electric
panel Expansion Valve

Cooler
Condenser
water outlet

Condenser Condenser
water inlet

Flexible plug
Front
Service valve

Vent cock
(cooler)

Chilled
water inlet

Drain outlet Power inlet

(cooler)
Chilled
water outlet

Reflex Valve Vent cock

Dryer (condenser)

Stop valve Rear Drain outlet

(Condenser)

Unit Chart

2
 Names of Parts
CUWD140,160,180,200,220,240A5Y, CUWD140,160,180,200,220,240AY1
(2 systems unit)

Safety valve
Switch box Single screw compressor

No.2 system

Emergency No.1 system

Stop Switch
Electric
Operating Expansion Valve
panel

Cooler
Condenser
water outlet
Condenser
Condenser
water inlet

Front Flexible plug Service valve

Vent cock
(cooler)

Chilled
water inlet
Power inlet

Chilled
Drain outlet water outlet
(cooler)
Reflex Valve Vent cock
Dryer (Condenser)

Stop valve Drain outlet

Rear (Condenser)
Unit Chart

3
Names of Parts
CUWD260,280,300,320,340,360A5Y, CUWD260,280,300,320,340,360AY1
(3 systems unit)
Emergency Switch box Safety valve Single screw compressor
Stop Switch No.3 system

No.2 system

No.1 system

Electric
Expansion Valve
Operating
panel

Cooler

Condenser
water outlet
Condenser
Condenser
water inlet

Front Flexible plug Service valve

Vent cock
(cooler)

Chilled
water inlet
Power inlet

Drain outlet
(cooler) Vent cock
Reflex Valve (condenser)

Dryer

Stop valve Drain outlet

(Condenser)
Rear Chilled
water outlet

Unit Chart
4
 SAFETY
Be sure to read thoroughly before attempting to use the chiller.
There are two types of precautions contained within.
! WARNING: Case where improper handing or operation could result in death or serious injury.
! CAUTION : Case where improper handing or operation could in injury or equipment damage.
Depending on the circumstances could lead to serious consequence.
Both types are extremely important to ensure safety, and must be heeded in all cases.
The "marks" used in this section indicate the following meanings respectively.

Never attempt ！ Be sure to follow instructions

Be sure to perform grounding work.

After reading, keep in a place where those using the equipment later on can see it.
Be sure to pass this manual on to anyone who is to use the equipment later on.

zPrecautions during installation

Check the following items in order to use the chiller to its maximum potential. If any of the items is not in
proper working order, be sure to take the necessary measure before attempt operation.

！ WARNING
z For installation work, be sure to z Take the proper measure required
contact your DAIKIN dealer. for preventing refrigerant leaks.
Improper installation by yourself could If the chiller is installed in an enclosure such
result in leaks, electric shock or fire. as an engine room, etc., countermeasures
must be taken against a certain concentration
being exceeded in the event of refrigerant
! leaking. If the concentration limit is exceeded,
z Be sure to perform installation work it could result in a lack of oxygen. !
in accordance with the instructions. z For electrical work, be sure to
Improper installation could result in leaks, use a dedicated circuit. Electrical work
electric shock or fire. should be performed by a qualified
electrician.
! Insufficient power supply circuit capacity or
improper electrical work could result in
z Be sure to install the chiller in a place
electrical shock or fire. !
capable of holding its weight.
Incomplete installation or installing in a z Use the prescribed cable for wiring,
place that cannot support the weight of the and make sure that connections are
chiller could result in the chiller falling and secure.
hurting someone. Be sure to securely fasten cable to their
terminals so that external force is not
! conveyed. Improper connections and
fastening could produce heat or could
result in fire. !
z Be sure to install as prescribed to z Optional accessories should be
prepare for strong winds, installed by a professional.
earthquakes, etc. Be sure to use only optional accessories
Improper installation could result in the made by DAIKIN. Installing optional
unit overturning or falling accessories yourself could result in
! electrical shock or fire. !

5
 ！ CAUTION
z Do not install the chiller in a place z Provide proper grounding for the
that could be exposed to leaking of chiller.
inflammable. Do not connect the ground wire to gas
If gas were to leak and collect around the piping, water piping, lightening rods or
chiller, the gas could be ignited by the telephone ground wire. Improper
chiller. grounding could result in electrical
shock.

z Be sure to install an electrical z Do not expose the chiller to harsh

leakage breaker. environments.
The electrical leakage breaker should The chiller should not be installed near
conform to technical standards for hot water springs, the seashore or areas
electrical equipment and indoor wiring exposed to oil.
regulations. Failure to install an electrical Corrosion caused by such elements can
leakage breaker could result in electrical result in electrical shock or fire.
shock.
!
z Be sure to provide proper drainage. z Never touch parts which tend to
Failure to provide proper drainage could become hot such as compressors
result in water leak inside and could wet and refrigerant piping.
other equipment, furniture, etc. Doing so could result in skin burning.

!
z Use chilled water that conforms to z Be sure to dispose of brine and
water quality standards. cleansing solutions as stipulated
Poor quality water could result in water by law.
leaks. Illegal disposal is not only against the law,
but can harm health and the
environment.
!
!
z Do not attempt to run the
compressor by pushing the magnetic z Be sure to provide each chiller with
contactor with your finger. a circuit breaker.
Doing so could result in electrical Using a single circuit breaker for more
shock or fire. than one chiller could result in electrical
shock or fire.
!
z Do not mistake types of refrigerant
and refrigeration oil. z Do not run power supply wiring
Doing so could result in fire or between chillers.
explosion. Doing so could result in fire.

6
 zPrecautions when using
！ WARNING
z If a malfunction occurs (burning z Do not turn chiller on or off with the
smell, etc.), turn off the power supply power supply switch or breaker,
and contact your DAIKIN dealer. etc.
Continuing to operate while the chiller is Doing so could result in electrical shock
malfunctioning can result in equipment or fire.
damage, electrical shock or fire.
!
z Do not use any heating medium other z Take countermeasures against
than water for chilled water. refrigerant leaking.
Doing so could result in fire or explosion. If the chiller is installed in an enclosure
such as an engine room, etc.,
countermeasures must be taken against
a certain concentration being exceeded
in the event of refrigerant leaking. If the
concentration limit is exceeded, it could
result in a lack of oxygen.

！ CAUTION
z Do not use the chiller for any z Do not operate the chiller with wet
purpose other than for which it is hands.
designed. Doing so could result in electrical shock.
The chiller should not be used for
applications such as preservation of food,
plants of animals, high-tech equipment,
art, etc. Using the chiller for such
applications could adversely affect the
quality of such goods.
z Do not locate the chiller near
z Do not use fuse other than one of inflammable spray.
proper capacity. Inflammable spray could be ignited by
Using wire, etc., in the place of a fuse the chiller.
could result in equipment
z Do not attempt to force-operate the
z Do not attempt to run the compressor chiller by short circuiting safety
by pushing the magnetic contactor devices, etc.
with your finger. Doing so could result in fire or explosion.
Doing so could result in electrical
shock or fire.

z Do not operate the chiller with the

cabinet or electrical parts box cover
open.
Doing so could result in electrical
shock or fire.

7
 ！ CAUTION
z Do not change settings of safety z Do not climb or place objects on
devices. top the chiller.
Doing so could result in fire, etc. Failure or overturning could result in
injury.

z Do not place liquid containers such z Make sure the base is not damaged
as flower vases on the chiller. by prolonged used.
If the liquid spills out, it could get inside If damage is not repaired, the chiller
the chiller and cause the electrical could fall and result in injury.
insulation to deteriorate, resulting in
electrical shock.

z Be sure to stop the chiller and turn z Do not wash the chiller with water.
off the power supply before Doing so could result in electrical shock.
cleaning.
Failure to do so could result in injury.

!
z Do not use chilled water or z Use chilled water and condenser
condenser water for drinking or hot water that conforms to water
water supply. quality standards.
Doing so could be harmful to health. Poor quality water could result in water
leaks.

!
z Do not mistake types of refrigerant z Never touch parts which tend to
and refrigeration oil become hot such as compressors
Doing so could result in fire or explosion. and refrigerant piping。
Doing so could result in skin burning.

z Do not allow water to remain in the z Be sure to dispose of brine and

water piping during prolonged idle cleaning solutions as stipulated by
periods. low。
For prolonged idle periods you should fill Illegal disposal is not only against the law,
the water pipe with antifreeze or drain all but can harm health and the
the water from the pipes. Failure to do so environment.
could result in leaking.
!
8
 zPrecautions when relocating or repairing the chiller

！ WARNING
z For repairs, be sure to contact your or fire.
DAIKIN dealer. z To relocate the chiller, be sure to
Improper repair could result in electrical contact your DAIKIN dealer.
shock or fire. Improper installation could result in
! electrical shock or fire.

z Do not modify the chiller in any

!
way.
Doing so could result in electrical shock

！ CAUTION
z Be sure to dispose of brine and z Do not mistake types of refrigerant
cleaning solutions as stipulated by and refrigeration oil
low。 Doing so could result in fire or explosion.
Illegal disposal is not only against the law,
but can harm health and the
environment.

!
z Do not change settings of safety z Do not attempt to force-operate the
devices. chiller by short-circuiting safety
Doing so could result in fire, etc. devices, etc.
Doing so could result in fire or
explosion.

z Pay attention to ventilation when z Do not solder the refrigerant

repairing indoor. fusible plug.
If refrigerant leaks and the room is not Using a fusible plug that does not
sufficiently ventilated, it could result in conform to specifications could result in
accidents caused by lack of oxygen. explosion.

9
 Installation
„ Installation location
zBe sure to provide sufficient space for maintenance.

zDo not install in a place with much humidity.

zThe chiller should be installed to facilitate connection of water piping and electric
wiring.

zBe sure to provide vibration isolation (vibration isolation pad, vibration isolation frame,
etc.) in accordance with installation conditions. If vibration isolation is not provided,
vibration could be transmitted from where it is installed, causing sound to be
produced from the floor or walls in some cases. Proper vibration isolation is
particularly important when the chiller is to be installed indoors.

zThe unit produces drainage depending on operating state. Take drainage measures
such as providing a drainage ditch, etc., as needed. See the pages 1～2 for the
location of the drain outlet.

„ Grounding
zGrounding work
To prevent electrical shocks, ground the equipment in accordance with local building codes.

„ Electrical work
The nominal output of the chiller differs from that of a conventional electric motor. Be
sure to select the size of the power supply cable in accordance with local and national
codes by checking electric characteristics of the unit.
zBe sure to provide a power supply with a power supply switch.
zBe sure to connect an interlock so the compressor
Earth leakage circuit
cannot be operated if the switch of condenser water breaker
pump and chilled water pump is not on. A spare
terminal is provided in the switch box for that purpose.
For the connection method, refer to the wiring diagram
Power supply switch
on the front cover of the switch box.
zWire so that the water pump can be operated
independently. This is done so the pump can be
operated in order to prevent freezing when the inside
water temperature drops (low outdoor temp., etc.). Unit

10
 „ Water piping work
z Be sure to install a strainer on the
water inlet side, and provide a dirt ！ CAUTION
pocket in a suitable place.
If sand, dirt or rust gets into the water
system, the metal materials will become Be careful not to install the
mechanically corroded. water inlet and outlet inversely.
(The strainer and dirt pocket require If the inlet and outlet are connected
periodic maintenance. Select a inversely, the chiller will not function
location that allows space for properly and could furthermore be
maintenance.) damaged.
z The chiller does not come with an
attached water pump. Be sure to
install a water pump that matches
piping resistance.
Water
supply piping Expansion tank
z Install a flow-regulating valve (gate
valve) on the outlet/inlet water Water
piping for maintenance the chiller. supply valve

Drain pipe
z Install a thermometer on the water
inlets and outlets. This helps you Pump
know the operating condition of the
chiller. Strainer

Chilled Unit
water inlet
z The connection diameter is the
Chilled
same as piping. Use an item of water outlet
same or large diameter.

Thermometer
z Be sure to cold-insulate chilled Gate valve
water piping with anti-sweating
tubing.

z Water quality standards for chilled water specify circulating water as a premise. (See
water quality standards on page 41). Using sub-standard water could result in
corrosion.

z Keep the water flow rate within the operating range. We recommend using approx.
70-150% rated water flow. If the flow rate is too low, performance could be reduced by
adherence of scale, the freeze prevention sensor could be tripped, or gas leaks could
develop due to pitting corrosion. If the flow rate is too high, it could result in corrosion.
Using the flow rate adjustment valve on the chiller’s outlet, adjust the flow rate so that
the difference in inlet and outlet water temperature is about 5℃ when operating with a
full load.
z Check the flow direction if the unit with a flow switch.

11
zDo not aerate water in the water circulation system as shown in the figure below. Aerating
the water causes the dissolved oxygen to increase, and pollutants in the atmosphere to
condense in the water cause the water to become corrosive.

Correct Incorrect

The discharge outlet must be below

the water level in the water tank.

z Do not ground any other electrical equipment to the chiller’s water piping.
This may cause electrolytic corrosion in some cases. Be sure to take rust prevention
measures for piping buried in the ground.

z Note the flow speed of water in the system, the position of the expansion tank, and the
position of the air purge plug in the piping so that cavitation is not produced.

„ Condenser water quality

To keep the chiller operating to its full potential over an extended period of time, you
should keep condenser water as clean as possible. Poor water quality reduces cooling
performance, and contributes to greater power consumption. It can also significantly
shorten the life of the chiller.
For water standards, see “water quality” on page 41.

[Link] concerning water quality

z Use tap water to fill the cooling tower.
z If using water from any source other than
tap water, be sure to check the quality of
the water. If the quality is substandard,
you must add chemicals or increase
drainage. Scale particularly tends to build
up on the condenser when using well
water. For the details, contact your
DAIKIN dealer.

12
 z Do not install the cooling tower near to
exhaust outlets such as smokestacks.
Smokes and corrosive gases drawn into
the cooling tower will contaminate water
inside and may eventually lead to corrosion
inside the water chiller.

[Link] and checks

z Condenser water circulation water is
affected by concentration of dissolved
oxygen caused by constant evaporation of
water in the cooling tower.

z Force-blow water lines（repeatedly drain

and refill the system）.
When the cooling tower runs for long
periods of time, water quality deteriorates,
leading possibly to scale deposits or
corrosion inside the condenser.
For details, contact your DAIKIN dealer.

z If the cooling tower is not equipped for

force-blow, periodically change water
inside.

[Link] cleaning
z Clean the condenser about once every season. When the cooling tower runs for
long periods, scale and fungus may form inside. This lowers cooling capacity
that may cause one of the safety devices to trip from time to time, and possibly
prevent you from using the unit as you would normally.
z In areas where water quality cannot be ensured, clean the condenser more
frequently.
z For help on cleaning cycles and how to clean the equipment, contact the place of
purchase

[Link] red water

z Iron is used for piping and heat exchangers, and water may become reddened due
to rust. This however causes no problem for normal operation.

13
 Before Your Test Run
In order to protect the equipment, you should check the following before
attempting test run. It would also be a good idea to read "SAFETY" (page
5～9) once more before starting.

z Is the power supply properly connected? The required power supply is as follows.

Model Power supply

CUWD－A5Y 3-phases，380V，50Hz

CUWD－AY1 3-phases，380/400/415V，50Hz

z Make sure the water drains of the condenser

and evaporator are completely closed.
If the unit is connected the drains, make sure
all the valves on the drain are completely
closed.

z Has the chiller been ground？

z Is the water pump’s interlock circuit

connected？

z The power supply should be turned on

six hours prior to operation to ensure
that the compressor operates Drain plug of condenser
smoothly. (CLOSED)

z Is the water pump filled with water？ Drain plug of cooler

(CLOSED)
If not, open the water supply faucet
and fill the water system with water
while purging air from the system.

14
 Preparations
1. Turn the power supply switch ON.

z The unit comes with a crank case heater. To ensure the compressor starts smoothly,
leave this switch in the ON position during long periods of use, or otherwise, activate
power at least 6 hours before starting the unit.

2. Fill the system with water.

z If the system has a cooling tower, make sure the gate valve regulating water flow is
open before starting up the tower and the condenser water pump.

z Also with wells, make sure the gate valve regulating water flow is open before
starting condenser water pump.

3. Set water circulating.

z Purge the system.

To purge the system, open the air purge plug on the water chilling unit. When the
unit is filled with water, close the plug.

z Open the gate valve regulating water flow before starting the chilled water pump.

4. Open all the valves on the refrigerant piping.

15
 How to Operate the Chiller Unit
„ Components and Functions of Operating Panel

z The chiller unit is operated from the electronic control panel on

electrical cabinet. (The remote control of the chiller is described
hereinafter).

1 10

2 3 4 5 6 7

S/N Description Major Functions

Main Body For confirming the state of the unit and executing the settings and
1
of operating panel commands.

2 ON/OFF For starting and stopping the unit.

3 ALARM RESET For resetting the unit upon an alarm.

For switching between the operating interfaces (return to

4 MENU RETURN
previous menu)

5 UP For selecting the previous item on operating interface

6 DOWN For selecting the next item on operating interface

7 OK For confirming the selection and setting of all items

8 RUN INDICATOR Bright when the unit is running

Bright when the unit is abnormal (Upon alarm reset, it blinks

9 ALARM INDICATOR
before becoming dark)

10 LCD Display the operating interfaces.

16
 „ Operating Menu of Control Panel
z Main Menu:
After the unit is energized, the control panel will display the main menu by ico or text per preset
mode (Set from “Set_Others”Æ“Advance”Æ“Advance 1”). On the main menu, 9 options are
available to set the drive form of the unit and view the run data.

1. Log In/Out: To log in or out by user password and change the user password.
According to different authority setting, password is needed before
operation, or the user may enter this menu to change the
password.

2. Run Data: View all the run data of the unit.

3. Summary: Quickly view the main run data of the unit.

4. Set_WaterT: Set the control water temperature of the unit.

5. Set_Others: Set the run mode and other related controls.

6. Alarm Data: View the detailed history records of the alarm.

7. Check: Display the early warnings when the unit tends to be abnormal.

8. Info: View the system information and date.

9. Input/Output: View the detailed condition of all input and output signals.

·Graphic Interface:
The ico with frame
represents the selected
item (Use ▲ and ▼to
select). Press ↵ to
enter into next menu.

·Text Interface:
> Log In/Out
Run Data
Summary C U W D
Set_WaterT
“>” represents the
↓
selected item (Use ▲
Set_Others
and ▼to select). Press
↵ to enter into next
Info menu.
Alarm Data
Check C U W D
17 > In / Output
z Displays on Operating Menu
Main Menu
(Allowed to switch
1st Tier (options) 2nd Tier (options) 3rd Tier (contents) Description
between text and
ico)
＞Log In/Out
▼Log In/Out(1/2) Log Out (Y/N)
▲Log In/Out(2/2) Change Password
＞Run Data
>Temp.
Evaporator Inlet, Condenser
▼Water Inlet Temp.
Inlet
◆No.1 Temp. (1/2)
◆No.1 Temp. (2/2) Evap. Outlet
◆No.2 Temp. (1/2) Cond. Outlet (1/2)
◆No.2 Temp. (2/2) Delivery Gas
◆No.3 Temp. (1/2) Suction Gas
◆No.3 Temp. (2/2) Condense (2/2)
◆No.4 Temp. (1/2) Evaporate
◆No.4 Temp. (2/2)
>Pressure
◆No.1 Pressure
◆No.2 Pressure Evap. Pressure
◆No.3 Pressure Cond. Pressure
▲No.4 Pressure
>Indicator
▼No.1 Indicator
◆No.2 Indicator Compressor
◆No.3 Indicator Expansion Valve
▲No.4 Indicator
>Current
▼No.1 Current
◆No.2 Current CT Current(R Phase)
◆No.3 Current
▲No.4 Current
>Time
▼No.1 Compressor Time Compressor Runtime
◆No.2 Compressor Time Compressor Total Runtime
◆No.3 Compressor Time Compressor Total On/Off
▲No.4 Compressor Time Counts
＞Summary
Evaporator Inlet, Condenser
>Temperature ▼Water Inlet Temp.
inlet
◆Evap. Outlet Temp. No.1～4
◆Cond. Outlet Temp.
◆Delivery Gas Temp.
◆Suction Gas Temp.
◆Cond. Saturate Temp.
▲Evap. Saturate Temp.
>Pressure
▼Cond. Pressure No.1～4
▲Evap. Pressure
>Indicator
▼Comp. Load No.1～4
▲Exp. Valve Step
>Current
▼Current (R) No.1～4
Password
＞Set_WaterT needed for
setting.
▼Water Inlet Temp.
◆Outlet Water
◆Heat Strage
◆2-Temp. Inlet Water
◆2-Temp. Outlet Water
◆Inlet Thermo Diff 1/2/4℃

18
 Main Menu
(Allowed to switch
1st Tier (options) 2nd Tier (options) 3rd Tier (contents) Description
between text and
ico)
▲Outlet Thermo Diff 1/2/4℃
Password
＞Set_Others
needed
Refer to the detailed
＞Driver Form 1
description of settings
▼ExPointSet
◆Choice of Circuits
◆Ctrl of Water Temp.
◆Set Drive Mode
◆Set Demand Set the maximum loads
▲Drive when Alarm
Refer to the detailed
＞Driver Form 2
description of settings
▼Pwr Cut Auto Restart
◆SetExLocal
◆Energy Save Drive
◆Evap Pump Mode
◆ Evap Pump Forced
Run
▲ Cond Pump Forced
Run
＞Language
Language Chinese/English/Japanese
＞Advance
▼Advance (1/4) Temp. Set, On/Off Password
Main Menu (text/graphic)
◆Advance (2/4)
Logout Time, buzzer if safety
Backlight Time, Indicator
◆Advance (3/4)
Color
▲Advance (4/4) Set Time and Date
＞Alarm Data
▼Summary 001
◆Summary 002

▲Summary 040
＞Check
Display the early warnings to
be checked
＞Info
▼Unit Info Unit Model, Refrigerant Type
▲Current Time Time and Date
＞In/Output
▼PCB1 IN
◆PCB1 OUT
◆PCB2 IN
▲PCB2 OUT

Notes:
1. The “>” on the menu options indicates that there is next menu for this option. Press ↵ to
enter.
2. The “▼” on the menu options indicates there is same-level interface down. Press ▼ to switch.
3. The “v” on the menu options indicates there is same-level interface both up and down.
Press ▲ , ▼ to switch.
4. The “▲” on the menu options indicates there is same-level interface up. Press ▲ to switch.

19
„ User Login and Logout
This unit is provided with password protection and authority setting function, in order to
ensure that the unit cannot be set or operated by those other than the administrator or
operator.
The user shall use password to login or change the password from “LogIn/Out”
interface. (Password must be needed for setting of drive form).
The operator authority shall be set from “Set_Others”. (Password may be set for On/Off
operation or water temp. setting).

·How to operate:

Step 1: From the main menu interface, press ▲ and ▼ to select LogIn/Out and then press
↵:

1) To access Enter Password interface if the user has not logged in: (The first digit “0”
blinks)

Password to Login: 0 0 0 0

* How to enter password: Use ▲ , ▼ to adjust the first digit (increase or decrease by
1) and then press ↵ , in which case the first digit will stop blinking and the
second “0” will start to blink. Use the same method to enter the 4-digit password
and press ↵ to access Step 2.
(The user will return to Enter Password interface if the password is wrong).

2) To directly access Step 2 if the user has logged in.

Step 2: Enter LogIn/Out Interface 1:

▼ LogIn/Out ( 1 / 2 )
Login Status : User
Logout : N

1) The user may perform all operations from the panel after login by password. (Press
MENU RETURN to return to main menu)

2) When password is not needed after the setting is completed, the user shall logout,
thus to avoid mal-operation by irrelevant personnel).
How to log out: From the above interface, press key ↵ , so that “N” under Logout
option will start to blink. Use key ▲ , ▼ to select “Y” and press key ↵ to exit
the Login, in which case the interface will return to main menu.

20
 Step 3: From Step 2 interface, press key ▼ to enter LogIn/Out Interface 2:

▲ Logout ( 2 / 2 )
Change Password
New Password : 1 2 3 4
Confirm : 1 2 3 4
This interface is used for changing the user password: Enter a new password and enter
it again to confirm, the setting of new password is then completed. The password must
be a 4-digit number. The password number is entered in the same way as above.

·Notes:

1. The user password is factory set to: 1234.

2. The user shall manage its password properly, thus to avoid the inconvenience due to loss
of password.

3. If the user password is lost, please contact Daikin After-sales Division to get the password
again.

4. Except the password is entered from this menu, it is deemed that the user has logged in as
long as it has entered password from other interfaces where password is needed (e.g.
“drive form”, etc).

21
„ To View the Run Data
From the main menu, press key ▲ , ▼ to select “Run Data”, then press key ↵ to enter
Run Data interface, from which you can view all the data when the unit is running, including:
Temperature, pressure, indicator, current and time.

Run Data
> Temperature
Pressure
Indicator

● Example of Temperature Interface: (Note: “1/2” indicates that the contents of temperature
interface are displayed on 2 pictures)

▼ No.1 Temperature (
Evap. Outlet :
1 / 2
7
)
. 2 ℃
N 1
Cond. Outlet :
Delivery Gas :
3
5
5
8
.
.
1 ℃
8 ℃ T P
● Example of Pressure Interface:

▼ No.1 Pressure
Cond : 0 . 8 6 M P a
N 1
Evap : 0 . 2 2 M P a
P R
● Example of Indicator Interface:

v No.1 Load & Pulse

Comp : 1 0 0 %
N 1
Expan :
SuctionSH :
9
4
0 %
. 0 ℃ I D
● Example of Current Interface:

v No.1 Current
R : 9 7 . 2 A
N 1
C R T
● Example of Time Interface:

▲ No.1 Comp Time

Post_R : 1 1 H 2 5 M 3 8
N 1
Sum_R
Sum_C
:
:
5 0 9 H
6 3 T M
Note: For multi-system unit, the data for each unit are displayed sequentially as per the system
number (No.1 –4).

For single-system unit, only No.1 unit is displayed.

22
 „ To View the Summary Data of the Unit
Except that the aforesaid Run Data interface is used to view the detailed run data of the unit,
another summary data display is also provided for viewing the run data of the unit. The
display is in such mode as that the user may view the data of all systems (No.1-4 system) of
the unit from the same interface (No.1 is displayed for 1-system unit). This function helps
the user quickly view the summary of the run data.

● How to operate:

1. From the main menu, press key

▲ or ▼ to select Summary , Summary
then press key ↵ to enter > Temp
Pressure
SUMMARY interface, where the
Indicator
temperature, pressure, indicator,
current and other data are
displayed.

2. Press key ▲ or ▼ to select

▼ Water Inlet Temp
the type of data to be viewed
Evap : 1 2 . 2 ℃
(e.g. temperature). Then press Cond : 3 0 . 1 ℃
key ↵ to enter the data display
interface.

v Evap Outlet Temp

3. Press key ▲ or ▼ to switch
N O 1 : 7 . 0 ℃ N O 2 : 7 . 0 ℃
the view of different
N O 3 : 7 . 1 ℃ N O 4 : 7 . 1 ℃
temperature display interfaces.

4. Press key MENU RETURN to

▼ Cond Pressure ( M P a )
return to “Summary” display
N O 1 : 0 . 8 6 N O 2 : 0 . 8 5
interface. From this interface,
N O 3 : 0 . 8 5 N O 4 : 0 . 8 5
reselect the type of data to be
viewed. Repeat Step 2-4 to
view other data. (Pressure,
▼ Comp Load
Indicator, Current)
N O 1 : 1 0 0 % N O 2 : 1 0 0 %
N O 3 : 1 0 0 % N O 4 : 9 5 %

▼ Current (R) ( A )
N O 1 : 9 5 . 6 N O 2 : 9 5 . 4
N O 3 : 9 6 . 8 N O 4 : 9 6 . 7

23
„ How to set the water temperature
From the main menu, press key ▲ or ▼ to select Set_WaterT. Then, press key ↵ to
enter the water temperature setting interface as below, from which the user may set the
control of water temperature as needed.
LogIn/Out
Run Data
Summary C U W D
> Set_WaterT

Press key ↵ . (If password is needed for setting of drive form, the Password to Login
interface will be displayed. The user has to log in before it can continue to operate).
▼ InletWater
I N
Set : 1 2 . 0 ℃
T P
Press key ↵ , and the setting value will blink. Press key ▲ or ▼ to adjust the setting
value (temperature changes by 0.1).
▼ InletWater
I N
Set : 1 2 . 0 ℃
T P
Press key ↵ , and the setting value will stop blinking. The setting is completed.

▼ InletWater
I N
Set : 1 1 . 0 ℃
T P
Press key ▼ to enter the next temperature setting interface.

vOutlet Water

vHeatStorage
t
The adjustment of temperature setting is same as above.
v2-TempInletWater

v2-TempOutletWater

v Inlet Thermo Diff

To adjust the setting of Thermo difference, press key ▲ or ▼ to
▲Outlet Thermo Diff select 1/2/4℃. The others are same as above.

● Factory Temperature Setting:

Item Setting ℃ Range ℃ Item Setting ℃ Range ℃

Inlet Water Temp 12 9～21 2-Temp. Outlet Water 10 4～16
Outlet Water Temp. 7 4～16 Inlet Thermo Difference 2 1/2/4
HeatStorage Temp. 10 9～21 Outlet Thermo Difference 2 1/2/4
2-Temp. Inlet Water 15 9～21

24
 „ Set the drive form
From the Main Menu, press key ▲ or ▼ to select Set_Others. Then, press key ↵ to
enter the run setting interface, from which the user may set the Drive Form of the unit as
needed.
Before entering this menu, user must input the password before it can operation.

Set the drive form

> Drive Form 1
Drive Form 2
Language

● Detailed Description of Setting Items:

Menu Item Description Factory Setting

ExPointSet Instantaneous/Constant Instantaneous
Choice of Circuits ON/OFF (No.1-4) All ON
Control of Water Temp. Outlet Control/Inlet Control Inlet Control
Set Drive Mode Normal/Heat Storage/2-Temp. Normal
Drive
Invalid/Valid (ExContact) / Valid (No
Form 1 Invalid
ExContact)
Set Demand
Forced Them. OFF/Designated Max % Forced Them. OFF
Comp Max. 70%
Drive When Alarm All Stop/Others Run All Stop
Pwr Cut Auto Restart Valid/Invalid Invalid
SetExLocal External/Local Local
Drive Energy Save Drive Valid/Invalid Invalid
Form 2 Evap. Pump Mode One Pump/Individual Pump One Pump
Valid/Invalid
Pump Forced Run All Invalid
(Cond. Pump, No.1-4 Evap. Pump)
Language Chinese/English/Japanese Chinese
N/Y (Password needed for setpoint
Advance 1/4 All N
menu and unit On/Off)
Text/Graphic (Main Menu) Graphic
Advance 2/4 1～30 min (Logout Time) 5
N/Y (Buzzer if safety) Y
1～30min (Backlight Time) 1
Advance
Advance 3/4 Red/Green (On/Off LED) Green
Red/Green (Alarm LED) Red
0～23 H 0～59 (Time)
YY/MM/DD & DD/MM/YY (Date Format) YY/MM/DD
Advance 4/4
The date may be adjusted
0～99(YY)/1～12(MM)/1～31(DD)
by the user.

25
● How to set:
After entering the Set_Others interface, press key ▲ or ▼ to select the items to be set
and then press key ↵ to enter the selection of setting:
For text option: Press key ↵ to switch between the options.
For numeric option: Press key ↵ to increase the numeric value by 1. Hold down key
↵ to adjust the numeric value.

Logout after setting:

For the interface where there is only one setting item, press MENU RETURN to confirm
logout after the setting is completed.

For the interface where there are multiple setting items, press key ▲ or ▼ to enter into
another setting after completing one setting. After all settings are completed, press MENU
RETURN to confirm and logout.

● Notes on Setting Items:

1. ExPointSet:

This setting is valid when the control mode of the unit is set to Remote Control.

It is set according to the contact connected when the user performs remote On/Off control.

Example: Button type On/Off switch (instantaneous contact);

normally-open/normally-closed switch (constant contact)

2. Choice of Circuits:
If not expecting a system to run, the user may select this system number to OFF to make
this system under forced OFF status.

Example: For 2-system unit, if setting No.1 system to OFF and No.2 system to ON, then
only No.2 system will run.

3. Control of Water Temp.:

Water Inlet Control: Valid when set to normal drive mode, in which case the energy is
controlled per the setting of evaporator inlet temperature.
Water Outlet Control: Valid when set to normal drive mode, in which case the energy is
controlled per the setting of evaporator outlet temperature.

Heat Storage: Valid when set to heat storage mode, in which case the energy is
controller per the setting of heat storage temperature.

2-Temp. Inlet: Valid when set to 2-temp. drive mode, in which case the energy is
controlled per the setting of 2-temp. inlet temperature.

2-Temp. Outlet: Valid when set to 2-temp. drive mode, in which case the energy is
controlled per the setting of 2-temp. outlet temperature.

4. Set Drive Mode:

Normal: The unit runs under normal sensor control mode, in which case the energy is
controlled per the preset outlet or inlet temperature.
Heat Storage: The units runs directly under maximum upload and is stopped when the
evaporator inlet temperature reaches the preset heat storage temperature. This mode is
applicable to the region where the electricity is cheap at night and the power is restricted,
so that the user may run the unit in non-peak hours to storage the heats for later use. To
select this mode, the user must install appropriate heat storage facilities.

26
 2-Temp.: After this mode is set, the unit temperature will be controlled per the preset
value of 2-temp. when the external input DEMAND2 contact is ON (Refer to wiring
diagram). This mode is applicable to the occasion where the user needs to switch
between 2 temperature control points. To select this mode, the user must connect an
external DEMAND2 wire and input commands upon switching.

5. Set Demand:
Invalid: Load control will not be performed, in which case the unit runs under preset drive
mode.

Valid (No ExContact): Per the forced sensor OFF/designated Max. %. It is executed after
setting from the operating panel.

Valid (ExContact): Per the forced sensor OFF/designated Max. %. After setting from
operating panel, it is executed when external input DEMAND1 contact is ON (Refer to
wiring diagram). To select this mode, the user must connect an external DEMAND1 wire
and execute ON command after setting.

Forced Sensor OFF: The unit is forced under sensor OFF status.

Designated Max. %: When the load reaches the value preset in Set Max. Load, the load
will stop rising. This mode is applicable to the occasion where the user does not need the
unit to run at 100% load.

Set Max. Load: To set the upper limit of the load when the unit is running.

6. Drive when Alarm:

When one system of a multi-system unit is abnormal, the user can set the all systems to
stop or the normal systems to run continuously.
This setting is invalid for single-system unit.

7. Pwr Cut Auto Restart:

Under the occasion when the power is cut and resumed, the user can set the unit to
maintain OFF status or run under the drive mode prior to power cut.

8. SetExLocal:
This is used to set the ON/OFF control of the unit to External (remote control) or Local
(control from operating panel). To set External, the user must connect an external control
wire, so that it can perform ON/OFF control via external input.

27
9. Energy Save Drive:
(One chilled water pump configured and valid for multi-system unit)
When the multi-system unit is set valid, the unit will run under energy save mode
(control by unit counts):

· 4-System Unit:

After the all systems has run continuously for 1 hour below 70% range, one system
will be stopped automatically (This system will be restarted when the temperature
rises to 1℃ above the setting and maintains for longer than 15 minutes). After the
other 3 systems have run continuously for 1 hour below 65% range, one more
system will be stopped (The firstly stopped system will be restarted after the
temperature rises to 1℃ above the setting and maintains for longer than 15 minutes).
The remaining 2 systems will run under normal drive mode. When the sensor is OFF,
the 2 systems will stop simultaneously and enter into standby status.

· 3-System Unit:

After the all systems has run continuously for 1 hour below 65% range, one system
will be stopped automatically (This system will be restarted when the temperature
rises to 1℃ above the setting and maintains for longer than 15 minutes). The
remaining 2 systems will run under normal drive mode. When the sensor is OFF, the
2 systems will stop simultaneously and enter into standby status.

· 2-System Unit:

After the all systems has run continuously for 1 hour below 50% range, one system
will be stopped automatically (This system will be restarted when the temperature
rises to 1℃ above the setting and maintains for longer than 15 minutes). The
remaining system will run under normal drive mode. When the sensor is OFF, the 2
systems will stop simultaneously and enter into standby status.

· 1-System Unit:

This mode is invalid.

10. Evap. Pump Mode: (Optional function, valid for multi-system unit)
Set according to the configuration of the evaporator pump for user water system.

One Pump: All systems share one pump.

Individual: Each system is provided with independent pump (Quantity of pumps is

equal to the number of systems).
* This is an optional function. The standard unit is factory set to “One Pump”, in which case the user
cannot change. If the user needs Individual function, please contact Daikin.

11. Pump Forced Run:

Control if the pump will continue to run when the unit is stopped. To use this mode,
the user must connect the pump signal output circuit. For the connection method, please
refer to the Electrical Wiring Diagram.

Valid: The pump continues to run when the unit is stopped.

Invalid: The pump is stopped when the unit is stopped.

28
 „ Pre-warning and Alarm Display
● Pre-warnings before an alarm occurs

This unit is provided with pre-warning function, that is, the control system monitors the run
data of the unit. When some data of the unit is deviated from the normal range and may lead
to alarm, pre-warning will be displayed on the operating panel, informing the user that the unit
is deviated from the normal status, so that the user can take timely actions to avoid failure
shutdown.

· Auto Display and Operation upon Pre-warning :(Example)

Check
Please press RESET to view the detailed message.

Press RESET to view ( ).

Pre-warning

No.1 cooling water flow is low.

Press MENU RETURN to close the check info and return to the display prior to pre-warning.
* If the user does not take any action, the pre-warning picture will remain if the condition for
pre-warning still exists.

· View Check Info:

From the main menu, press key ▲ or ▼ to select Check and then press key ↵ to
enter into Check interface, from which you can view the pre-warning message
above.
If there is no pre-warning or the condition for pre-warning is eliminated, the info Now
the Unit is under normal run will be displayed.

·List of Pre-warnings:

Message Condition
Evap. Water Flow Low Evap. Water outlet/inlet temperature difference keeps higher than 10℃ for 5 min.
Evap. Water Flow Hi Evap. Water outlet/inlet temperature difference keeps lower than 1℃ for 5 min.
Cond. Water Flow Low Cond. Water outlet/inlet temperature difference keeps higher than 10℃ for 5 min.
Cond. Water Flow Hi Cond. Water outlet/inlet temperature difference keeps lower than 1℃ for 5 min.
Refrigerant Leak When power is ON, the cond. saturate temperature keeps below -8℃ for 5 min.
The discharge gas temperature keeps higher than 100℃ for 5 min.
RefLeak/EEV Break
The suction gas temperature keeps higher than 15℃ for 5 min.
Cond. Flow Low/Foul/Cooling
The evap. pressure keeps higher than 1.17MPa for 5 min.
Tower Poor
Evap. Water outlet temperature keeps higher than 16℃ for 1 hour.
Out of Using Range Cond. Water outlet temperature keeps below 20℃for 10 min.
Cond. Water outlet temperature keeps higher 45℃for 30 min.
Note: For multi-system unit, the pre-warning messages are displayed respectively for No.1～No.4
system.

29
● Display when an alarm occurs

When the unit is incurred to abnormality, the alarm indicator will be bright and the buzzer will
give out alarm voice (Silent if the user sets the buzzer invalid). At the same time, the picture
on panel automatically switches to display of alarm messages.

· Auto Display and Operation upon Alarm:(Example)

ALARM!
Push Reset Button

Press RESET to view ( ).

U N I T W A R N I N G
Code: E 8
Message: cooling water temp. sensor

Press MENU RETURN to close the check info and return to the display prior to pre-warning.
When alarm indicator is bright, you may press RESET ( ) to display the above picture again.
* If the user does not take any action, the alarm message will remain if the condition for
alarm still exists. The alarm indicator turns dark after the abnormality is eliminated.
· Drive when alarm:
Drive when alarm is in accordance with the setting of Drive Treatment when Alarm on the
panel. See Page 25 for detail.

· List of Alarm Messages:

S.N. Alarm message Error code S.N. Alarm Message Error code
1 AXP 1～4-90 19 CondInWatersens 8E
2 [Link] 1～4-7H 20 EvaOutWaterSens 1～4-81
3 [Link] 7J 21 CondOutWaterSens 1～4-8F
4 PWReversePhase 22 HiPressureSens 1～4-JA
5 PWOpenPhase 1～4-U2 23 LoPressureSens 1～4-JC
6 VoltInbalance 24 HotGasSens 1～4-J3
7 AmpOpen 1～4-E0 25 ColdGasSens 1～4-J5
8 AmpInbalance 1～4-P1 26 VanePositioner 1～4-23
9 OverCurrent 1～4-E6 27 AmpSensor CT1
10 MoterHiTemp 1～4-E5 28 AmpSensor CT2 1～4-J2
11 HotGasHiTemp 1～4-F3 29 AmpSensor CT3
12 HiPressure 1～4-E3 30 M_Scom UE
13 LoPressure 1～4-E4 31 EEVCom U5
14 SuctionGasHi 1～4-FC 32 EEVdrive 1～4-E9
15 HotGasLo 1～4-FA 33 LowPressFreeze 1～4-89
16 FreezeProtect 1～4-8A 34 EEVFullOpen 1～4-U0
17 CompRotationNG 1～4-79 35 OperatePanel U5
18 EvaInWaterSens 80

Note: The error code displayed on panel is a 3-digit code. The first digit represents the
system number incurred to error, and the following 2 digits represent the code of alarm
message. For example, 190, 1E3 is displayed when No.1 system is incurred to error. 390,
3E3 is displayed when No.3 system is incurred to error. When the error code is displayed
in 2-digit, it indicates a common error to all systems.

30
 ● Display of Alarm Data

This unit is provided with the function to record the history of alarm data, able to record
the messages of up to 40 alarms.

From the main menu, press key ▲ or ▼ to select Alarm Data and then press key ↵
to enter into history alarm data view interface.

▼ No.1 Alarm data: 0 0 1

1 E 3 : High pressure is too high.
1 6 h 3 0 m 5 5 S 0 6 / 1 0 / 0 8

* Messages on Interface: (With above as example)

Message Description

No.1 Indicate the system number incurred to alarm

Indicate the serial number of error record

Alarm Data 001 001 indicates the most recent error record,
sequentially as 002~040.

1E3 Indicate the error code

HiPressure Indicate the alarm message

16h30m55s Indicate the time of alarm

06/10/08 Indicate the date of alarm

Press ▲ or ▼ to view other alarm data sequentially.

v No.2 Alarm data: 0 0 2

2 E 6 : Over current
0 9 h 0 0 m 0 5 S 0 6 / 0 8 / 3 1

▲ No.4 Alarm data: 0 4 0

4 8 A : Antifreeze
2 0 h 0 8 m 2 5 S 0 6 / 0 5 / 1 0

31
„ System Info View
From the main menu, press key ▲ or ▼ to select Info and then press key ↵ to enter into
system info interface below, from which you can view the system info.

Set_Others
Alarm data
Check C U W D
> Info

▼ Unit Info
Unit: C U W D 4 8 0 A 5 Y
REF: R 1 3 4 a

▲ Date info
Time: 0 8 h 0 0
Date: Friday 0 6 / 0 8 / 3 1

„ Input/Output Signal View

From the main menu, press key ▲ or ▼ to select Input/Output and then press key ↵ to
enter into input/output signal view interface, from which you can view the status of all
input/output signals from control system.

▼ Input/output ( P C B 1 I N )
X 4 A - 1 0 A : ○ ○ ○ ○ ○ ○ ○
X 2 6 A - 3 2 A : ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
X 6 5 A : ○ ○

Press key ▲ or ▼ view sequentially.

v Input/output ( P C B 1 O U T )
X 1 3 A - 1 9 A : ○ ○ ○ ○ ○ ○ ○ ○
X 2 0 A - 2 5 A : ○ ○ ○ ○ ○ ○ ○
X 6 0 A - 6 4 A : ○ ○ ○ ○ ○ ○ ○

Notes:

1. X4～X65A indicates the input/output contact on PC board.

Please refer to Wiring Diagram for detail.

2. ○ indicates Contact OFF, and ● indicates Contact ON.

3. Only PCB1 is displayed for 1-system and 2-system unit.

„ Notes on Wiring Diagram for Remote Control

z To perform remote control of the unit, please connect the circuit correctly according to
the wiring diagram below.
z For all input signals, the user shall provide passive dry contact and not connect power
source; otherwise, the PC board might be burnt.

32
 z For all output signals, passive dry contact shall be provided within the control cabinet.
When the user is connecting the control circuit, please configure the circuit capacity as
below: Max. AC250V, 5A; Min. DC5V, 100mA.
● Wiring for Remote Control ON/OFF
To use the constant contact (switch
type contact) for remote control, the user
shall connect BS1 circuit correctly. At the
same time, set the “Remote/Local” option
on operating panel to Remote, and set the
operation mode to constant.
To use instantaneous contact (button
type contact) for remote control, the user
shall connect BS1 (start) and BS2 (stop)
circuit correctly. At the same time, set the
Remote/Local option on operating panel
to Remote and set the operation mode to
instantaneous.
● Wiring for Load control
Connect the DMN1 circuit. Then from
the Drive Form 1, set the drive mode to
load control and set the max. demand.
● 2-Temp. Wiring
Connect the DMN2 circuit. Then from
the Drive Form 1, set the drive mode to
2-temp. control, while setting the control
temperature from water temp. control
interface.
● Wiring for Cool Storage
Connect the STR circuit. Then, from
the Drive Form 1, set the drive mode to
cool storage, while setting the heat storage
temperature from water temp. control
interface.

● Wiring for Pump/Water Relay Interlock

Connect AXP1 / 63WEL1 & AXPC / 63WCL circuit. Do not start the unit before the interlock
circuit is well connected.

● Run Signal Output:

Under OFF status: The normally-closed contact (9, 11) is closed; the normally-open contact
(9, 10) is open.
Under ON status: The normally-closed contact (9, 11) is open; the normally-open contact (9,
10) is closed.

● Alarm Signal Output: Open under OFF status and normal run; closed under alarm status.

● Pump Signal Output (52PXE1、P2PXC): Refer to Pump ON/OFF (page 32). Closed if on; and
open if OFF.

● The following connection is only valid for multi-system unit in which each system is
separately installed with an chilled water pump (optional function). Connection is not
needed for standard unit: AXP2～4, 63WEL2～4, 52PXE2～4.

33
„ Unit Drive Control
z Unit ON/OFF

1. ON/OFF when Normal

① Switch on the power and set the drive form to Local. Then, you can press key
ON/OFF on the operating panel to start the unit. When the unit is running, you can
press ON/OFF to stop it. When the drive form is set to Remote, the ON/OFF control
is executed from remote contact and the key ON/OFF on operating panel is invalid
(Refer to the Wiring Diagram).

② Press key ON/OFF, If the unit is not immediately while there is no alarm display, it
might be caused by the following reasons:

♦ Pump interlock signal and water switch interlock signal are in test.

♦ Compressor restart limit time is not reset to zero.

♦ Electronic expansion valve is in initialization.

In this case, “Waiting” is shown on the operating panel. Press Alarm Reset to view the
cause of wait.
If the pump interlock signal and water switch signal does not test ON after a period of time,
the unit will display alarm message.

③ Pressing down the emergency stop switch, the operating loop will be de-energized and
all input/output signals are OFF, in which case the unit will be stopped.

2. ON/OFF when Alarm

① The unit cannot be started if it is incurred to error (alarm indicator bright). The unit can
only receive command after the error is eliminated.

② In event of the following errors, the unit might be under extreme operating condition.
Therefore, restart of the unit is factory restricted.

In this case, please contact Daikin after-sales division for proper treatment.

Error code Alarm Message Contact

1～4F3 Delivery gas temperature too high Daikin Client Service Center
(china)
1～4E5 MoterHiTemp
800 Toll-Free:
1～4E6 OverCurrent
+86-800-820-1081

③ In event of the following errors, do not restart the unit within 30 minutes after such errors
occur, in order to ensure that the compressor is smooth upon restart.

Error code Alarm Message

1～4U2 PWReversePhase, PWOpenPhase or VoltInbalance

1～4E3 HiPressure

34
 3. Sensor ON/OFF

① Sensor OFF: If the system load is decreased with the running of the unit, the load may
be automatically adjusted by the water temp. sensor, until down to min.
25% of the load (When all systems of multi-system unit reach 25%). If the
load continues to drop, the compressor will be stopped, in which case the
unit will be under standby status (The compressor is stopped, but the run
indicator is bright).

When the unit forced sensor OFF command is input, the unit will be
under forced standby status.

② Sensor ON: Under sensor OFF status, the water temperature will rise. When it rises to
a specific value set for sensor temperature difference, the condition for
sensor ON is established, in which case the unit will be restarted.

The unit can also be restarted when the forced sensor OFF command is
eliminated and the condition for sensor ON is established.

4. When the unit is under OFF status, the Switch Box will remain energized. Therefore,
never touch the inside of Switch Box before the main power supply is cut off.

z Pump ON/OFF

When the user connects pump output signal, the pump control is carried out according to the
description in this section. (Refer to Wiring Diagram for connection)

1. Cond. Water Pump ON/OFF

① When the unit ON command is input, or the pump forced ON is set to valid, the ON signal
will be ON.

② When the unit OFF command is input, or the pump forced ON is set to invalid, the ON
signal will be OFF.

2. Evap. Water Pump ON/OFF

① When the unit ON command is input, or the pump forced ON is set to valid, or the
antifreeze protection is activated, the ON signal will be ON.

② When the unit OFF command is input (but in antifreeze protection, it is needed to wait
until the antifreeze protection is reset), or the pump forced ON is set to invalid, or the
antifreeze protection is reset, the ON signal will be OFF.

3. Pump Interlock and Water Switch Interlock

① The unit cannot be started until the pump interlock circuit is connected.

② The unit is under standby status in the period after it is started until the interlock signal ON
is detected.

③ The unit enters into alarm OFF status if no interlock signal ON is detected within 3
minutes after the unit is started.

35
z Compressor Cyclic Run (For multi-system unit)

This unit is provided with the functions for automatic balance of compressor start counts and
runtime. It is carried out as below:

1. When start:

The compressor is started sequentially according to its total runtime. The compressor with
shorter runtime is firstly started.

2. When Sensor ON/OFF

♦ When two systems are incurred to sensor OFF at the same time: The compressor which is
started late will be firstly started.

♦ When a single system is incurred to sensor OFF: The compressor for which sensor OFF
occurs firstly will be started firstly.

z Unit Startup Control

1. When pressing down ON/OFF, the unit starts to run.

The compressors in a multi-system unit will be automatically started every 10 seconds.

The compressor will be under forced run per start mode sequence within 3 minutes after
startup.

The system will test and control the water temperature 3 minutes after startup.

In event of any alarm, the unit will be automatically stopped even under startup mode.

(The above description refers to the default setting of 4-system unit, that is, 4
compressors are set. If controlling the counts, some of the compressors will not run).

2. After the unit is started (with the load reaching 25%), each system will perform
individual control per preset drive mode.

36
 Periodic Checks For Safety Devices

z Periodically check safety devices and keep a record of checks.

DO NOT ALLOW UNAUTHORIZED PERSONS TO CONDUCT TESTS.

z Contact the place of purchase if a safety device fails to trip at its

prescribed value. Values of safety devices are listed in the
manufacturer’s equipment specifications.

1. Pressure relay（High pressure side）

（1） Shut off condenser water supply.
（2） While watching the high pressure value on operating panel, check the
pressure relay tips at the prescribed pressure.
（3） Reset the unit.
（4） Start condenser water flow as before.

2. Safety valve（CUWD40、50A5Y without safety valve）

（1） Close the ball valve before safety valve.
（2） Detach the safety valve from the unit and pressurize.

3. Temp. Sensor, Pressure Sensor and Current Sensor

The sensor calibration may be deviated after a period of use. Please calibrate
the sensor precision periodically or contact Daikin’s after-sales division for precision
adjustment or replacement of the sensor.

37
 Maintenance and Inspection
！ WARNING
z Do not turn the chiller on or off z If a malfunction occurs (burning
with the power supply switch smell, etc.), turn off the power
or breaker, etc. supply and contact your
Doing so could result in electrical DAIKIN dealer.
Continuing to operate while the
shock or fire.
chiller is malfunctioning can result in
equipment damage, electrical shock
or fire.
!

！ CAUTION
z Before cleaning, be sure to stop z Do not wash the chiller.
operation and turn off the Doing so could result in electrical
power supply. shock.
Failure to do so could result in injury.

!
z Do not operate the chiller with z Make sure the base is not
wet hands. damaged by prolonged use.
Doing so could result in electrical If damage is not repaired, the chiller
shock. could fall, resulting in injury.

!
z Be sure to dispose of brine and z Do not climb or place objects
cleaning solutions as stipulated on top the chiller.
by law. Falling or overturning could result in
Illegal dispose is not only against the injury.
law, but can harm health and
environment.
!
z Do not use fuse other than one z Do not locate the chiller near
of proper capacity. inflammable spray.
Using wire, etc., in the place of a fuse Inflammable spray could be ignited by
could result in equipment damage or the chiller.
fire.

38
 ！ CAUTION
z Never touch parts which tend to z Check open-closed state of all
become hot such as compressors valves before usage.
and refrigerant piping. Check valves against instructions
Doing so could result in skin burning. given in the operation manual and
on the nameplate.
In particular, be sure safety valve are
z Do not attempt to run the open while the equipment is running.
compressor by pushing the If valves are open or closed when
magnetic contactor with your they shouldn’t be, water may leak,
finger. and in worse cases, the equipment
Doing so could result in electrical may catch fire or explode.
shock or fire.

„Before inspecting
z It would be a good idea to read z Check if there is air in the water piping
“SAFETY” (pages 5～9) once more system. Even after air is purged at the
before starting inspection. beginning, air can still get inside the
system. You should continue to purge
z Be sure to let other maintenance the system from time to time.
technicians know that you are going
to inspect the chiller. z Cleaning the strainer filter periodically.

z Push the STOP button to stop the unit. z Are any strange sounds being
produced by the chiller? If so, check
z Place an “under inspection” warning the source of the sounds and
curtain on the switch box. determine the cause. If you don’t
know where the sounds are coming
„Periodical inspection from or what is causing them, contact
your DAIKIN dealer.
z Check the water.
Drain some of the water from the air
purge plug. If the water is dirty, replace all „ Contract maintenance
the water in the system. Dirty water
reduces operating capacity and causes z We recommend you enter a contract
corrosion of water heat exchangers and for maintenance with a DAIKIN
piping. （See water quality on page 32.）
after-sales service center or dealer
capable of professional inspection.
z Check if the water volume has strayed For details, contact your DAIKIN
from the operating range due to the dealer.
strainer being clogged or the floe
regulating valve being out of
adjustment.

39
„Daily checks

To maintain the unit in prime operating condition, check the following items daily,
making adjustments where necessary and keeping a record of all checks.
Values under “Passing grade” are indicated for refrigerating machines under
typical operating conditions.

When
to check Check item Check method Passing grade Result
Daily 1. discharge pressure Check the high 0.7~1.1Mpa
pressure value on _____MPa
operating panel
2. discharge pressure Check the high ≤0.1MPa
difference between pressure value on _____MPa
compressors
operating panel

3. suction pressure Check the suction 0.16~0.5MPa

pressure value on _____MPa
operating panel
4. suction pressure Check the suction ≤0.05MPa
difference between pressure value on _____MPa
compressors operating panel
5. power supply Check using a Within ±10% of
voltmeter the rated voltage V

6. condenser water Check the 30~40℃

temperature at thermometer ℃
outlet
7. chilled water Check the 5~10℃
temperature at thermometer ℃
outlet
8. vibrations and Listen for noises and No abnormal
noises fell for vibrations vibrations and
noises
9. ambient Check the thermometer ≤40℃
temperature ℃

Seasonally [Link] charge Check the sight glass No bubbles

[Link] oil charge Check the Machine oil is

compressor oil gauge within range
on the gauge Oil gauge
[Link] quality According to “water See the page
quality standards” 46

40
 Refrigerant Recycling
If open inspection has to be done for refrigerant system or any
component of refrigerant circulation pipe has to be replaced during
repair of the unit, the refrigerant of the unit shall be recycled to
reduce direct discharge of refrigerant into the atmosphere. In this
way, the majority of refrigerant will be recycled and stored in
condenser. After the repair is completed, just fill a little refrigerant.

„ How to operate
（1） Close the stop valve at condenser outlet.
（2） Start the unit.
（3） Wait until the pressure relay (on low-pressure side) is activated.
（4） Stop the unit.
（5） Repeat the above operations 3~5 times (to recycle the refrigerant as it might be).

Note：
（1） Do not short-circuit the pressure relay or the temperature
switch(discharge gas) for any reasons whatsoever.
（2） Warm up the compressor for about 15 minutes before performing pump
down.
（3） Pump down must be done when refrigerating.

41
 Precautions for Prolonged Idle Period
！ WARNING
z Do not allow water to remain in the water piping during prolonged idle periods.
For prolonged idle periods you should fill the water pipes with antifreeze or drain all the water
from the pipes. Failure to do so could result in leaking.

z Be sure to turn off the power supply

switch.
If you forget to turn off the power supply
switch, electricity is still supplied to the
crank case, consuming several hundred
watts of power. In order to conserve
electricity, be sure to turn off the power
supply switch.

z Fully close primary side valves on

the chilled water and condenser
water circuits.

z In cold areas where freezing is

always a winter possibility, drain the
condenser and water chilling unit
completely before the cold season.
Cooler drain plug

z After a prolonged idle time, you Condenser

should turn the power supply switch drain plug(Front)

on at least six hours before running

the chiller again. This is done in
order to provide electricity to the
crank case heater.

Drain plug dimensions

Models Cooler Condenser

CUWD-A5Y Rc1/2 Rc1/2

42
 Precautions in Usage
„ Precautions in usage
z Except when not planning to use the unit for an extended period of time, do mot
turn OFF the power for any reason whatsoever even while the unit is merely
stopped. This ensure power is supplied to the heater even makes the next start
smoother.

„ Refrigerant
z This unit uses R134a refrigerant. Do not use other refrigerant incorrectly.

„ Lubricating Oil
z This unit uses FVC68D lubricating oil. Never mix with other types of
lubricating oil.
To add or replace the oil, please contact your dealer or Daikin service center
closest to you.

„ Meaning of Pressuring Readings

z After the compressor is running, the operating pressure will be displayed on
the operating panel.
z Adjust the cooling water flow to ensure that the discharge pressure (high
pressure) is not too high.

Discharge pressure under cooling: 0.9Mpa (0.75MPa)

Note: The first value indicates the use of 30℃ cooling water in cooling tower.
The value in bracket indicates the use of 18℃ well water.

43
What to do when not Functioning Properly
The following cases are not malfunctions.
State of trouble Case
zThe chiller is stopped during winter or The chiller is equipped with a pump for
nights when the outdoor temperature falls preventing water inside the piping from
to a round 0℃, and only the pump freezing that force operates. For details, see
runs(chiller is receiving electricity). the wiring diagram.
zWhen stopped the compressor inside the Electricity is supplied to the crank case heater
chiller is hot if touched (Chiller is to warm the compressor so that the chiller can
receiving electricity). be started smoothly. This is not a malfunction.

Before requesting after-sales service, please check the following items.

State of Operation
Cause Disposal
trouble lamp
Water Was there a power failure? To be safe, turn the power supply switch
pump/com-pr off temporarily.
essor doesn’t Off Is the power supply switch turned Turn the power supply switch on.
start at all on?
Is the power supply fuse blown? Replace the power supply fuse.
The water Is there a lack of make-up water? Replenish sufficiently with make-up water.
pump starts (Water is not pumped unless the water
but water pump and suction pipe are filled with
doesn’t water.)
circulate. Off
Is the water pump turning in Correct the turning direction of the water
reverse? pump.
Is the valve in the water piping Open the valve in the water piping
open sufficiently? sufficiently.
Compressor Is the chilled water regulating Open the chilled water regulating valve.
does not valve opened enough? Properly adjust the setting temp.
work but the ON Is the setting temp. properly
thermostat adjusted?
does
Compressor Are the chilled and condenser Open the flow regulating valve the proper
stops while water flow regulating valve open amount.
cooling and the proper amount?
will not Off Is the setting temp. properly Properly adjust the setting temp.
restart adjusted?
automatically Is the strainer for the condenser Unclog the strainer.
. water line clogged?
Compressor Is condenser water flowing to the Supply a sufficient amount of condenser
stops shortly condenser? Is water level low? water.
after cooling Is the condenser water pump Activate the condenser water pump.
starts (After down？
10 minutes, Is the condenser line strainer Unclog the strainer.
the unit Off clogged？
restarts after
pressing the (For system with cooling tower) (See the cooling tower instruction manual)
operation 1)Is the tower fan rotating in 1) Set fan rotation in the correct direction.
button) reverse? Has it stopped? 2) Unclog the strainer.
2)Is the tower strainer clogged? 3) Inspect and clean.
3)Is the nozzle is clogged?
Chilled water Is the chilled water valve closed? Open the valve.
temperature ON Is the setting temp. properly set Adjust the setting temperature..
is abnormal. on?

z If, after checking the items given above, the chiller is still not functioning properly,
contact your DAIKIN dealer. Do not attempt to repair the problem yourself. When you
call, you should be prepared to give a description of the state lf trouble and the model.

44
 ！ WARNING
z If a malfunction occurs (burning smell, etc.,), turn off the power supply switch
and contact your DAIKIN dealer.
Continuing to operate while the chiller is malfunctioning can result in equipment damage,
electrical shock or fire.

„ Safety Device (Alarm indicator is bright when the device is activated)

z The unit is installed with safety device to ensure safe operation. When a safety device is
activated, the alarm indicator will become bright, in which case this part of function will be
stopped and the other functions remain normal.
We however recommend that you stop the chiller and investigate the cause even if a
malfunction occurs in only one system. You should also investigate the cause in order to prevent
it from developing into a serious problem.
Device
Safety Device Possible Cause Cautions on Treatment
Code
(1) The cooling water does ● In event of the troubles on
not circulate or the water left side, the unit shall not
1. Pressure relay
level is too low. restarted until 30 minutes
(High-pressure 63H
(2) The cooling water temp. is after the trouble has
protection)
too high. occurred.
(3) The condenser is scaled. ● Frequent high-pressure
2. Phase imbalance alarm might cause
protector compressor failure. Please
(1) The power cable is
(Phase inverse, phase 47 wash the condenser and
connected wrong.
loss or phase cooling tower at a soonest
imbalance protection) time.
(1) The expansion valve is
closed for failure.
3. Pressure relay
(2) The cutoff valve at
(Low-pressure 63L -
condenser outlet is closed.
protection)
(3) The chilled water level is
too low.
4. Current sensor (1) Same as high-pressure
(Compressor CT relay. ● In event of the troubles on
overcurrent) (high pressure protection) left side, the unit cannot be
restarted. Please contact
5. Coil thermal switch (1) Same as high-pressure
Daikin service division:
(Compressor overheat 49C relay.
protection) (high pressure protection)
Nationwide Toll-Free Call:
(1) The unit is short on 800-820-1081(China)
6. Discharge temp. refrigerant due to leaking.
sensor (2) The cut-off valve at Huizhou Factory Service
26CH
(Discharge overheat condenser outlet is closed. Call:
protection) (3) The expansion valve is +86-752-3619406
opened too low.
(1) The chilled water flow is
7. Chilled water temp.
too low.
sensor 26WL -
(2) The temperature is set too
(Antifreeze protection)
low.

45
 Working Range
„Working Range
zThe chiller should be used only within the range indicated by slanted lines.

50 4 16
(℃)

45
Condenser
Recommended operating range
(Continuous stable operation)
water outlet 40

(In pull-down operation)

temperature

Operable range
35

30

25

20
0 5 10 15 20 25 (℃)
Chilled water outlet temperature
Note）Make sure the chiller is within the recommended operating range
within one hour after starting operation.

zMake sure operation conforms to the following restrictions.

Item Contents
Power supply voltage Within ±10% of rated voltage
Phase unbalance Within ±2% of rated voltage
Power supply frequency Within ±2% of rated
Chilled and condenser water Working range given above
temperature limits
Pull-down duration Within one hour(at no load)
Start/stop interval of compressor Max. 6 times within 1 hour
Chilled and condenser water
See the Water Quality Standards
quality

Water velocity 0.4～1.6m/s(shell cooler)

0.4～2.7m/s(shell condenser)
Chilled and condenser water
Less than 1.0MPa(10.1kg.f/cm2)
pressure
Installing location Indoor(take measures to keep rain off equipment)
Water dripping out of machine Provide foundation with pit for various drainage.

*Refer to technical reference materials for item not list above.

46
 „Water quality
The quality of chilled water when the chiller is running largely affects the chiller’s
performance and life. It is therefore very important to check the quality before using, and to
monitor the quality after installing the chiller.
Value of water quality standard for water shall be as table.
Water quality of make-up water and circulating water should be checked separately with a
certain amount of make-up water and blow, while maintaining circulating water standards.
Water should be treated with chemicals as required.

Water quality standard for chilled water, hot water and make-up water
(JRA GL-02-1994 “Guideline of Water for Refrigerators and Air Conditioning Equipment”)
JRA: Japan Refrigeration and Air Conditioning Industry Association
condenser water system(3) tendency(1)
chilled water system
Item circulation system passing scale
circuration make-up circulation make-up corrosion deposit
water
water water water water

PH(25℃) 6.5～8.2 6～8 6.8～8.0 6.8～8.0 6.8～8.0 ○ ○

electrical(ms/m)(25℃) <80 <30 <40 <40 <30
○ ○
conductivity (μs/cm)(25℃) <800 <300 <400 <400 <300
standard item

chloride ions (mgcl /l）

-
<200 <50 <50 <50 <50 ○
sulfate ions(mgSO42-/l) <200 <50 <50 <50 <50 ○
acid consumption(mgCaCO3/l) <100 <50 <50 <50 <50 ○
calcium hardnes(mgCaCO3/l) <150 <50 <50 <50 <50 ○
total hardness(mgCaCO3/l) <200 <70 <70 <70 <70 ○
ionic-stste silica(mgSiO2/l) <50 <30 <30 <30 <30 ○
iron (mgFe/l) <1.0 <0.3 <1.0 <1.0 <0.3 ○ ○
copper (mgCu/l) <0.3 <0.1 <1.0 <1.0 <0.1 ○
reference item

shall not be shall not be shall not be shall not be shall not be
sulfide ion 2-
(mgS /l) detected detected detected detected detected ○
ammonium ion (mgNH4+/l) <1.0 <1.0 <1.0 <1.0 <1.0 ○
residual chlorine (mgcl/l) <0.3 <0.3 <0.3 <0.3 <0.3 ○
free carbon dioxide (mgco2/l) <4.0 <4.0 <4.0 <4.0 <4.0 ○
stability index 6.0～7.0 － － － － ○ ○

Notes）(1)The “○” marks in the columns on the right indicate tendency for corrosion or
scale to develop.
(2)Corrosion has a tendency to occur when water temperature is high(40C°or
high),and if metals with no protective coating whatever are directly exposed to
water, it would be a good idea to take effective measures against corrosion
such as adding a corrosion inhibitor or deaeration treatment.
(3)Supply or make-up water should be tap water (from water-works) or water for
industrial use. Pure water, natural water should not be used.

47
MEMO

48
DAIKIN INDUSTRIES，LTD. 大金空调（上海）有限公司惠州分公司
Head Office： DAIKIN AIRCONDITIONING (SHANGHAI) CO., LTD.
Umeda Center Bldg.,4-12 Nakazaki-Nishi 2 chome HUIZHOU FACTORY
Kita-ku,Osaka,530 Japan
厂址：中国广东省惠州市马安镇新乐工业城
Tokyo Office: ADDRESS: XINLE INDUSTRY PARK, HUIZHOU,
Shinjuku Sumitomo Bldg.,6-1 Nishi-Shinjuku GUANGDONG PROVINCE，CHINA
2-chome,Shinjuku,Tokyo,163-02 Japan
TEL：+86-752-3619406 FAX：+86-752-3619438
POST CODE：516257

3PSK0120-16 M07SK001C