Ir Herman M Kaharmen, M.
Sc
System
System Description
Description of
of ESP
ESP
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
Ir Herman M Kaharmen, M.Sc
BL ABS Specification
Operating volt. 8 ~ 16V
ECU Operating Temp. -40 ~ 120
Reverse volt. -13.5V
Weight 2.7 Kg
HECU
Pump capacity 4.8 cc/sec
(HU+ECU)
Power consum. 230W
Inlet Valve (EV) : 8.54 0.5
Solenoid
Resistance Outlet Valve (AV) :4.29 0.25
Valve
EV AV
Operating 45A or less
Return current (10.5V 0.5V , 23 5 )
Pump
Motor 145A or less
Max. current
(16V 0.1V , 23 5 ) PUMP MOTOR
Coil resistance 1600 10% - Air Gap
Wheel
Speed Insulation resist. 1M Front : 0.3~1.2 mm
Sensor Rear : 0.3~1.2 mm
Tone wheel 48 EA
Ir Herman M Kaharmen, M.Sc
HECU
ABS5.3 model
RR RL MC2 MC1
ECU housing
FR
ECU connector
FL
Connecting bolt
Pump Motor
Return pump
Ir Herman M Kaharmen, M.Sc
HECU Location
Ir Herman M Kaharmen, M.Sc
HECU Appearance
ECU connector
Top view
Motor Power line
ABS 5.3 Damping
Chamber
Accumulator
Bottom view
Ir Herman M Kaharmen, M.Sc
ABSCM Housing
Never Disassemble HECU
valve seat coil assembly
a b c d a Inlet valve (RR)
b Inlet valve (FL)
e f g h c Inlet valve (FR)
d Inlet valve (RL)
e Outlet valve (RR)
f Outlet valve (FL)
g Outlet valve (FR)
h Outlet valve (RL)
Ir Herman M Kaharmen, M.Sc
Valve/Pump motor relay fuse
VALVE, MOTOR RELAY FUSE
Ir Herman M Kaharmen, M.Sc
Acceleration Sensor
Ir Herman M Kaharmen, M.Sc
Diagonal Circuit of BL ABS5.3
Hydraulic Unit
Return Pump
FL RR FR RL
Ir Herman M Kaharmen, M.Sc
Hydraulic Unit (Modulator)
Normal Condition
LFEV/RFEV/LREV/RREV NO
Solenoid Valve
LFAV/RFAV/LRAV/RRAV NC
Pump Motor OFF
LF : LEFT WHEEL OF FRONT LR : LEFT WHEEL OF REAR
RF : RIGHTWHEEL OF FRONT RR : RIGHT WHEEL OF REAR
EV : INLET VALVE NO : NORMAL OPEN
AV : OUTLET VALVE NC : NORMAL CLOSE
Ir Herman M Kaharmen, M.Sc
Normal Brake pressure from the M/C directly delivers to wheel cylinders
ABSCM does not operate
condition Normal braking without the operation of NO, NC valves
EV OPEN (OFF)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR OFF
D D
Ir Herman M Kaharmen, M.Sc
Pressure Stiff braking pressure reduced friction, Wheel Lock-up tendency
ABSCM reduces the brake pressure of corresponding wheels
Dump Pump Motor dumps brake pressure to the M/C side
EV CLOSE (ON)
Solenoid valve
AV OPEN (ON)
PUMP MOTOR ON
D D
Ir Herman M Kaharmen, M.Sc
Pressure To make a proper decision of wheel rotation while pressure dump
or pressure increase mode
Hold
To hold the brake pressure of wheel cylinder
EV CLOSE (ON)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR ON
D D
Ir Herman M Kaharmen, M.Sc
Pressure If a frictional force between tire and road surface increases,
ABSCM increases brake pressure again
Increase
EV OPEN (OFF)
Solenoid valve CLOSE
AV
(OFF)
PUMP MOTOR ON
D D
Ir Herman M Kaharmen, M.Sc
ABS & EBD Warning Lamp
Illuminate for 3
EBD & Parking brake lamp seconds after ABS Warning Lamp
IG key ON
ECU Failure Wheels sensor failure (Open or short)
Solenoid Valve Failure Pump Motor & Valve Fuse Open
Paring Brake Low / High Voltage
Lacking of Brake Oil While diagnosis
Short G Bar failure Short G Bar failure
Ir Herman M Kaharmen, M.Sc
ABS & EBD Warning Lamp(Passive Type)
Ir Herman M Kaharmen, M.Sc
ABS External Wiring Diagram
Ir Herman M Kaharmen, M.Sc
60A
Wiring Diagram 17
18
10A
15
Ignition EBD
Switch 21
HAS 19
Stop 20
ABS
Switch
14
Stop 11
Lamp
diagnosis
Signal ground
30
Acceleration longitudinal
10 ABSCM
Sensor V( 5V)
28
TO D
Signal 13
4W D ECU
16
7
FL
6
5
FR
Wheel 4
Speed 9
Sensor RL
8
2
RR
1
Ir Herman M Kaharmen, M.Sc
ABSCM Connector
15 UZ 26 ---
15 31 31 ---
26 14 BLS
14 30 25 --- 30 AGND
25 13 TOD
13 29 24 --- 29 ---
24 12 ---
12 28 23 --- 28 UST
23 11 DIAGK
11 27 22 --- 27 ---
22 10 AL
10 21 EBVSILA
21 9 DFRL
9 20 ABSSILA
20 8 MDFRL
8 19 SGND
7 DFFL
7 19
6 MDFFL 18 UB-VR
6
5 DFFR
5 18
4 MDFFR 17 UB-MR
4
17 3 ---
3
2 DFRR 16 MGND
2
16 1 MDFRR
1
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
BL BOSCH 5.3 ABS
Ir Herman M Kaharmen, M.Sc
Troubleshooting
DTC list
DTC Description W/L Check point
C0800 High voltage (over 16V) O Battery voltage, Wire, Fuse
C0800 Low voltage (8V or less) O Battery voltage, Wire, Fuse
C0035 WSS FL - Continuity O WSS, Conn., Wire Harness
C0035 WSS FL - Plausibility O Wire check, Short, Air gap, Tooth
C0040 WSS FR - Continuity O WSS, Conn., Wire Harness
C0040 WSS FR - Plausibility O Wire check, Short, Air gap, Tooth
C0045 WSS RL - Continuity O WSS, Conn., Wire Harness
C0045 WSS RL - Plausibility O Wire check, Short, Air gap, Tooth
C0050 WSS RR - Continuity O WSS, Conn., Wire Harness
C0050 WSS RR - Plausibility O Wire check, Short, Air gap, Tooth
Ir Herman M Kaharmen, M.Sc
Troubleshooting
DTC list
DTC Description W/L Check point
C0930 Acceleration sensor O Plug Conn., Sensor failure, Wire open
C0060 Solenoid Valve - LF(AV) O Short, MV line open
C0065 Solenoid Valve - LF(EV) O Short, MV line open
C0070 Solenoid Valve - RF(AV) O Short, MV line open
C0075 Solenoid Valve - RF(EV) O Short, MV line open
C0080 Solenoid Valve - RL(AV) O Short, MV line open
C0085 Solenoid Valve - RL(EV) O Short, MV line open
C0090 Solenoid Valve - RR(AV) O Short, MV line open
C0095 Solenoid Valve - RR(EV) O Short, MV line open
C0110 Motor pump O Motor or Relay circuit failure
C0121 Valve Relay O Valve relay failure
Ir Herman M Kaharmen, M.Sc
Troubleshooting
DTC list
DTC Description W/L Check Point
C0161 Brake Switch X SW failure, Brake lamp
C0245 WSS frequency error O Poor Tooth Gear or damage
C0550 ECU malfunction O ECU failure
