0% found this document useful (0 votes)
116 views51 pages

Machining Tool Knowledge Test

1. A sine bar is used to measure angles and requires an angle gage. 2. Gear shaping has the maximum effect on tool life compared to other gear cutting processes like gear grinding or gear shaving. 3. Reaming is the operation that finishes a drilled hole to the correct size. 4. When the extreme outer corners of a drill bit wear away too rapidly, it indicates the drill is being operated at too high of a speed.

Uploaded by

Niaz Kilam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
116 views51 pages

Machining Tool Knowledge Test

1. A sine bar is used to measure angles and requires an angle gage. 2. Gear shaping has the maximum effect on tool life compared to other gear cutting processes like gear grinding or gear shaving. 3. Reaming is the operation that finishes a drilled hole to the correct size. 4. When the extreme outer corners of a drill bit wear away too rapidly, it indicates the drill is being operated at too high of a speed.

Uploaded by

Niaz Kilam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

TEST NO.

24
1. A sine bar cannot be used without a/an

a. Angle gage
b. micrometer
c. Slip gage
d. Vernier caliper
2. The tool life is affected to the maximum extent by

a. Gear grinding
b. Gear shaping
c. Gear shaving
d. milling
3. The operation of finishing a drilled hole to the correct size
is known as

a. Counter-boxing

b. Counter sinking

c. Reaming

d. Spot facing
4. When the extreme outer corners of the cutting edges of a
drill wear away too rapidly, it is an indication of:

A. not enough speed

B. too much rake speed

C. too high speed

D. B or C
5. Carbon steel drill should be operated at

A. speed greater than that when using the high speed drill

B. speeds less than that when using a high speed drill

C. the same speed as that when using a high speed drill

D. none of the above


6. Removing the sharp edges from a piece of stock referred
to as

A. polish material

B. roughen material

C. sharpen material

D. smooth material
7. Knurling is done to ____________.

A. Boring

B. Chamfering

C. Planning

D. Turning
8. When cutting material in a lathe, the harder the material
being cut, the tool bit should have

A. less side rake

B. more side rake

C. more top rake

D. no side rake
9. When turning a piece of round metal in a lathe, the front
clearance should be smaller for

A. Cutting angles

B. large-diameter cutting

C. small-diameter cutting

D. none of the above


10. After grinding a tool bit, the cutting edge should be

A. case hardened

B. rubbed with emery cloth

C. rubbed with crocus clothe

D. stoned with an oilstone


11. When cutting material in a lathe, the softer the material
being cut, the tool bit should have

A. any of these

B. double top rake

C. less top rake

D. more top rake


12. A piece of cast iron held against an emery wheel will give
off

A. bright shiny sparks

B. dull yellow sparks

C. red sparks

D. no sparks
13. The alignment of coupling faces can be checked by

A. inserting a feeler gage between the coupling faces at


various points around the circumference

B. inserting a thermometer

C. rotating and measuring to nearest permanent fitting

D. using an inside micrometer


14. A drill bit has

A. no flutes

B. 2 flutes

C. 3 flutes

D. 4 flutes
15. Before applying layout blue on a piece of metal, it must be

A. Cleaned

B. Cold

C. Heated

D. Roughened
16. A scriber is made from

A. carbon steel

B. cold-rolled steel

C. hot-rolled steel

D. tool steel
17. Copper is annealed by heating to a cherry red color and

A. cooling slowly in air

B. dousing in cold water

C. dousing in hot water

D. dousing in oil
18. When drilling a hold in a piece of work held in a lathe
chuck, one would use the

A. head stock

B. compound rest

C. cross-feed

D. tallstock and drill chuck


19. When using a drill press, the work should be held with

A. A pair of pliers

B. a vise or clamp

C. gloves on

D. the hand
20. When a lathe is put into back gear, it will go

A. at a slower speed backwards

B. at the same speed backwards

C. faster

D. slower
21. On a lathe, the dead center is used after

A. Boring

B. Center-drilling

C. Drilling

D. Reaming
22. To remove metal shock rapidly the file to be used is a

A. double-cut bastard

B. double-cut coarse

C. Rasp

D. A and C
23. The best file to use when finishing sharp corners or slots
and grooves is the:

A. A jeweler’s file

B. knife file

C. mill file

D. square file
24. Never use a file

A. that is dirty

B. with a tang

C. without a handle

D. without oiling
25. Which of the following information is necessary when
ordering a file?

A. Size

B. Shape

C. type of teeth

D. all of the above


26. when filling a piece of metal in a lathe if short quick
strokes are used, the finished piece will probably

A. be out of round

B. be perfect

C. have small flat areas on the surface

D. A and C
27. The best procedure when filling a piece of metal in a lathe
is to take _____________.

A. long fast strokes

B. long slow strokes

C. short even strokes

D. short fast strokes


28. The safe edge of a file is

A. the end opposite the handle

B. the one with the handle

C. the edge with no teeth

D. none of the above


29. Small pieces of metal clogged between the teeth on a file
are called

A. Bumps

B. Clogs

C. Flats

D. Pins
30. Finishing off a piece of metal with a real smooth finish can
be done by

A. draw-filing

B. flat-filing

C. milling-filing

D. side-filing
31. For finishing a piece of work to size, the file to use is the

A. crossing file

B. double-cut fine-tooth file

C. mill file

D. single-cut fine-tooth file


32. For filing lead or rabbit, use a

A. lead float file

B. mile file

C. vixen file

D. A or C
33. A hacksaw blade with 32 TPI is best suited for cutting

A. small tubing

B. Conduit

C. sheet metal under 18 gage

D. any of the above


34. A coolant is usually used when cutting material in a
power hacksaw to

A. absorb heat of friction

B. prevent the blade from overheating

C. prevent the blade from losing its temper

D. all of the above


35. A hacksaw blade with 18 teeth per inch is best suited for
cutting

A. Aluminum

B. cast iron

C. solid iron

D. any of the above


36. when cutting a long thin piece of metal

A. set the blade in the frame with the teeth facing toward you

B. turn the blade at right angles to the frame

C. turn the blade upside down in the frame

D. use a blade with fewer teeth per inch


37. The hacksaw blade should be placed in the frame with

A. one end looser than the other end

B. the teeth facing in any direction

C. the teeth pointing backward

D. the teeth pointing forward


38. A hacksaw blade with 34 teeth per inch should be used for
cutting

A. Brass

B. Cast iron

C. Heavy

D. thin wall tubing


39. The best instrument for measuring thousandths of an inch
is the

A. Caliper

B. Micrometer

C. Pyrometer

D. Tachometer
40. All hard hacksaw blade is best suited for work on

A. Brass

B. cast iron

C. tool steel

D. any of the above


41. A hacksaw blade with 14 TPI is best suited for cutting

A. cold-rolled steel

B. hot-rolled steel

C. structured steel

D. any of the above


42. Files are divided into two general classes, namely

A. flat shapes and round shapes

B. large and small

C. rough and smooth

D. single-cut and double-cut


43. A hacksaw blade can be placed in a frame in

A. one position

B. two positions

C. three positions

D. four positions
44. All hard hacksaw blade is one that

A. has a hard back and flexible teeth

B. has a flexible back and hard teeth

C. has the entire body hardened

D. with only fit a solid frame hacksaw


45. Hacksaw blade with 24 TPI is best suited for cutting

A. Brass and copper

B. Sheet metal over 18 gage

C. Tubing

D. Any of the above


46. Hacksaw blades are made of

A. high speed steel

B. tool steel

C. tungsten alloy steel

D. any of the above


47. A flexible back hacksaw blade is one that has

A. a movable back

B. flexible ends

C. only the back hardened

D. only the teeth hardened


48. The flexible type hacksaw blade is best suited for work
on ___________.

A. Aluminum

B. Channel

C. Tubing

D. any of the above


49. When lathe tool bit burns, the means that the

A. speed is too low

B. speed is too fast

C. material is too hard

D. material cannot be cut


50. The lathe compound is used for

A. Angle cutting

B. Grooving

C. Facing

D. any of the above

You might also like