Barani Ferro cast Private Limited
HEARTY WELCOME
Introduction
Barani Ferro cast Private Limited is promoted by Technocrats in Mechanical and
Metallurgy discipline with vast experience in engineering industry.
Barani Ferro cast started with a vision to be leader in the foundry industry providing
end to end solution.
We have excellent experience in product development by adopting proven
technology.
We would like to engage ourselves in the customer’s new product development and
work for the product life cycle by implementing the product oriented production
methods.
We strongly believe in prospering together with the customer and supplier.
Histroy
Plant commissioned on 8 th June-2013.
With ARPA 450 molding line
Company certified ISO 9001:2008 on 28 th Oct-2013.
Commissioned ARPA 300 molding line - March-2014.
Separate 400 sq mt area build for casting finishing - March-2014.
Core shooter machine commissioned - June-2014.
Company certified ISO/TS 16949 : 2009 on 24 th May-2017
Foundry Layout
Quality Policy
Organization chart
New Product Development
Customer Order Processing
Quality Functions
Pattern Shop
Experienced engineering team.
Pattern tool design considering the customer
requirement.
Pattern manufacturing outsourced with our
design.
Followed the defined procedure
Validation of casting for Dimension and
soundness.
Core Shop
Specification : In House
CO2 Core 2 Kgs – 60
Kgs
Cold Box Core Upto – 7 Kgs
Resin Core Upto – 40 Kgs
Shell Core : Out Sourced
Green Sand Preparation
Specification : Sand Plant
Mixer Capacity : 1000 Kgs/Batch
Mixing Capacity : 30 Tons/Hr
Return Sand Hopper 75 Tons
Capacity:
Specification : Sand Lab
Green sand and raw Complete range of
sand sand testing
instruments
Moulding Line – ARPA 450
Specification
Mould Box Size : 650mm x 700mm x 250/250
mm
Production Rate : 30 Moulds Per Hrs
Moulding Line – ARPA 300
Specification
Mould Box Size : 520 mm x 400 mm x 150/150
mm
Production Rate : 50 Moulds Per Hrs
Metal Preparation
Specification Furnace - A Furnace - B
Make Inductotherm, India.
Power Input 550 KW 550 KW
Crucible Capacity 1000 kgs 500 kgs
Melt Rate 850 kgs per hour 850 kgs per hour
Shot Blasting
Specification
Make Disa India
Model VP 14
Hanger Capacity 1000 kgs
Casting Finishing
Specification
Facilities Pedestal Grinding, Swing
frame Grinding, Pneumatic
Grinders, Dip and spray
painting.
Production Capacity- In House 15 tons per day
Production capacity - 5 tons per day
Metallurgy lab
Specification Microscope Specification Metal Analyser
Make Dewinter
Make Spectro, Germany
View Range 100X - 500X
No of elements 29- Ferro base
Image Analyser Dewinter make
Mechanical lab
Specification UTM machine
Make FTM
Capacity 400 KN
Additional feature Computer
integrated
Specification Hardness Tester
Make FTM
Capacity 3000 kgs
AUTOMOBILE COMPONENT PHOTOS
INTERMEDIATE PLATE – FG 250 Bearing Cap – SG 500 /7
(AVTECH) (ASHOK LEYLAND)
Front Spring Front bkt – SG Oil pump Cover & body - FG
450/10 (ASHOK LEYLAND) 250 (TURKEY)
Gear Mounting Bkt SG 450/10 U- Bolt Saddle SG 450/10 (WIL)
(RBL)
AC Compressor Bkt SG 450/10 (JS
AUTOS ) BHARAT BENZE
WIND MILL COMPONENT
2930 PLANNET CARRIER (BTPL) 712 HOUSING (BTPL)
3030 HOUSING (BTPL) PLANNET CARRIER (BTPL)
GEAR BOX
494 GEAR BOX HOUSING (BTPL - 365 GEAR BOX COVER (BTPL-M)
M)
3035 GEAR BOX (BTPL-M)
TAFE TRACTOR COMPONENT
MS GEAR BOX (TAFE) POWER ARROW GEAR BOX (TAFE)
REACTION BRACKET (TAFE)
YOKE AND MOTOR BODY
5001 YOKE (BHIPL) DRESSURE 5 HP V TYPE BODY (DECCAN
VALVE PUMPS)
7.5 KW MOTOR BODY (LEDL)
ELEVATOR GEAR BOX
MR12 GEAR BOX (PMAC)
Speciality
Short development time.
Quality & Consistent.
On time Delivery.
Process Capability.
Team Strength.
Achievement.
Cost.
System Oriented Process.
Customer Recognition
TAFE AWARD:2016
Best Supplier
for Outstanding
Contribution in Joint
Business
Development
BTPL AWARD:2016
Best Supplier for New
Product Development
Valid Customers
Bonifiglioli Transmissipon Pvt Limited- Elgi equipments limited
Thirumudivakam
Bonifiglioli Transmissipon Pvt Limited- Mannur Quarttro Engineering Limited
Wheels India limited Deccan Pumps
TAFE - Application Business Unit JM frictech India Pvt ltd
TAFE Access- Hydraulics Pump Division Sundaram Hydraulics Ltd
TAFE - Tractor Division Marks Engineering Works
Precision Machine and auto components Ltd Geekayy engineering Company
Bridgestone India Automotive Products Pvt Ltd Adwaith lakshmi industries limited
Rane TRW Steering Systems Private Limited Rabwin Industries Pvt Limited.
J. S. Auto Cast Interpump Hydraulics India Ltd
Craftsman Automation Private Limited. Surfine Tools
Avtec limited Bestomech Industries
Sakthi Gear Products Barani Hydraulics India Pvt Limited
Lakshmi electrical and Drives Ltd Baser Autotech engineers
Indo Shell Cast Pvt Ltd Hydreco Hydraulics India Pvt Ltd
Moreind Automation Kongu Engineers
Plant Capacity Vs Achived
6000
5000 4800 4800 4800
4000
3444
3000 2810
Plant Capacity ( Mt )
2250 Gross Production ( Mt )
2194
2000
1200
848 941
1000
0
Year 2013 -14 Year 2014 -15 Year 2015 -16 Year 2016 -17 1 Q Year 2017-
18
Gross Sales ( Value in Rs-Lacs )
3000
2471
2500
2000 1913
1500
1218
Gross Sales
1000 ( Value in
801
Rs-Lacs )
510
500
0
Year 2013 -14 Year 2014 -15 Year 2015 -16 Year 2016 -17 1 Q Year 2017-
18
Customer Share %
%
BHIPL-7.17
7.17% BTPL - 18.19
11.17%
BTPL -M - 9.92
DECCAN - 7.27
7.26%
18.19%
GEE KEYY - 6.76
4.48%
JS AUTOS - 2.67
KONGU - 4.59
LEDL - 4.93
15.60% 9.92%
QUATTRO - 15.60
SURFINE - 4.48
7.27%
4.93% TAFE ABU - 7.26
4.59% 6.76%
Others - 11.17
2.67%
Future Plan Target 6600 Mt / Year
Department Activity Tentative Period
Melting Additional EOT crane, July 2017,
Additional furnace Oct 2017
crucible
Molding Additional moulding August 2017
boxes, Casting handling
facility at Shake Out.
Addition of moulding June 2018
machines
Fettling Addition of shot blast Oct 2017
machine
Casting handling facility
Quality Improvement Implemented
TS 16949 – system implemented in Mar-17.
Micro – Image analyzer equipped –
Focus on machined part supply.
Die Pent rant test for defect verification.
Hardness testing machine shifted to fettling
shop to enhance the sample quantity.
Inspection team enhanced.
