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Copia de 3L5W - Template

This document provides a template for conducting a 3L5W analysis to determine the root cause of a supply chain issue. The template includes sections to describe the issue, trace it down through specific problems, detection failures, and systemic root causes. It recommends drilling down through "why" questions to get to the underlying cause. Corrective actions and timing are to be documented, along with lessons learned to prevent future occurrences.

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Jose Luis Lopez
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0% found this document useful (0 votes)
825 views3 pages

Copia de 3L5W - Template

This document provides a template for conducting a 3L5W analysis to determine the root cause of a supply chain issue. The template includes sections to describe the issue, trace it down through specific problems, detection failures, and systemic root causes. It recommends drilling down through "why" questions to get to the underlying cause. Corrective actions and timing are to be documented, along with lessons learned to prevent future occurrences.

Uploaded by

Jose Luis Lopez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

List supply chain down to the source

of the issue
Issue number: (eCIMS Number) Date of issue: Supplier: Tier 1 / Tier 2 / Tier 3 / etc
Part / Process: Part Name/Description
Issue description (i.e., What was wrong with the part when received by Chrysler?) Permanent Corrective Actions Timing
This is the problem statement or customer complaint. It
needs to have a object and defect.
List the corrective actions
You may find that you do not need to fill in all six that will be or have been
Use this path for the specific Therefore
boxes down a leg. You may get to the root cause in made to correct this issue
nonconformance being investigated: three boxes, you may need to add boxes to this form. and prevent it from
- How was the defect produced? The important thing to remember is to drill down to
- How did the problem occur? occurring again.
Specific
Therefore
the root cause.
You should have at least 1
corrective action for each
Why
Therefore of the three legs. Make
sure you have timing.
Use this path to investigate why the Why
problem was not detected: Therefore Therefore
- How did the controls fail?
- How did the problem escape?
Detection Why
Therefore Therefore

Why Why
Therefore (Specific root cause feeds
into start of detection leg)
Use this path to investigate the systemic
root cause: Please keep the file that you upload into
- Why did the possibility exist for this
Therefore
Why
Therefore
Root Cause the eCIMS system an Excel file type.
situation to occur? This enables me to better communicate
back to you issues/concerns/questions
Systemic Why that I have about your 3L5W.
Therefore Therefore

Why Why (Detection root cause


Therefore
feeds into start of systemic
leg)

The most important thing to Why


Therefore
Root Cause

remember is each box must


answer "why?" to the To test your 3L5W, read it backwards, from
the bottom up using "therefore" between
Why
Therefore

previous box. each box instead of "why". If its written


correctily it will makes sense. Why

Root Cause
Read Across Actions Timing Lessons Learned Summary

What did you, your team, your company or your


supplier learn from this issue and how is it being
Timing for all items (CAP, Read
Use this area to explain the how information gained from this issue is being applied across your plant (or supplier's plant) as well as your other (their other) locations used to prevent the issue from happening again.
Across, Lessons Learned) to be
that make similar parts/components for Chrysler and/or Fiat. We may have the opportunity to prevent the issue from happening at another facility. completed. Was it added to a Lessons Learned database or
Master PFMEA? How do you prevent future
"generations" from repeating the same mistake?
Chrysler 3-Legged 5 Why Analysis

Issue number: (eCIMS Number) Date of issue: Supplier:


Part / Process:
Issue description (i.e., What was wrong with the part when received by Chrysler or what was the Customer complaint?) Permanent Corrective Actions Timing

Therefore

Specific
Therefore

Why
Therefore

Why
Therefore Therefore

Detection Why
Therefore Therefore

Why Why
Therefore

Why Root Cause


Therefore Therefore

Systemic Why
Therefore Therefore

Why Why
Therefore

Why Root Cause


Therefore

Why
Therefore

Why

Root Cause
Read Across Actions Timing Lessons Learned Summary
Análisis 3-Piernas 5 Porques Chrysler

Numero de Problema: (eCIMS Number) Fecha del Problema: Proveedor:


Parte / Proceso:
Descripción del Problema (ejemplo: ¿Qué estuvo mal con la parte cuando fue recibido por el Cliente? o ¿Cuál fue la queja del Cliente?) Acciones Correctivas Permanentes Fecha

Por lo tanto

Especifico
Por lo tanto

¿Por qué?
Por lo tanto

¿Por qué?
Por lo Tanto Pro lo Tanto

Detección ¿Por qué?


Por lo tanto Por lo Tanto

¿Por qué? ¿Por qué?


Por lo tanto

¿Por qué? Causa Raiz


Por lo tanto Por lo tanto

Sistemica ¿Por qué?


Por lo tanto Por lo tanto

¿Por qué? ¿Por qué?


Por lo tanto

¿Por qué? Causa Raiz


Por lo tanto

¿Por qué?
Por lo tanto

¿Por qué?

Causa Raiz
Read Across Actions Fecha Resumen Acciones Aprendidas

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