Plumbing Systems Design Module
Plumbing Systems Design Module
Zakhia
Introduction:
This module concentrates on the design and calculations of sanitary
systems used in building applications. Thus, students will perform
calculation to predict and design pipe sizing, venting systems, rain water
systems and sewer pumps.
Therefore, the aims and objectives to install an efficient and economical
plumbing systems, are:
1- Supply of Water
• Provide Safe Drinking-Water Supply
• Provide an Adequate Supply of Water
2- Fixtures units
• Minimum Number of Fixtures and Fixture Spacing
• Quality Sanitary Fixtures and Water Trap Seals
Therefore, this module will cover specifically the following items:
A. Symbols and Legends
B. Calculation of Cold Water Distribution system:
a. Design of risers
b. Daily water requirements
c. Load values water fixtures units (WFU)
d. Pipe sizing
e. Types of pumps
C. Calculation of Hot Water Distribution system
a. Circulating pumps
b. Pipe sizing
c. Electrical, instantaneous Water storage heaters
D. Drawings of water distribution inside flats
Functions of plumbing
Plumbing systems are used to perform 2 primary functions:
a. Water supply: consists of piping and fittings to supply hot and cold
water to fixtures such as: lavatories, bathtubs, water closets,
dishwashers, clothes washer, and sinks. (covered in this module)
b. Waste disposal: consists of piping and fittings required to discharge
the used/supplied water in buildings into the sewer line or disposal
filed. (later module)
Water Reservoirs Galvanized steel pipe Water distribution Galvanized steel pipes
Water distribution
Fittings:
A variety of fittings are used for pipe turns, branch lines, joinings on the
straight runs, and stops at the end of the runs. Fittings for steel/wrought-
iron pipes are threaded. Fittings for plastic and copper are made from
the same materials.
- 45 and 90 elbows are used to change pipe direction.
- Unions and coupling are used to join straight runs.
- Tees are used when branch lines must be made.
- Reducing tees allow different pipe sizes to join together.
- Adapters have one end threaded to accommodate the steel pipe
Adapters
Valves
• Gate valve: used to completely shut off or open the water flow. A gate
valve must be installed at each riser, branch, and any pipe to individual
fixtures or equipment.
• Globe valve: Commonly used for regulating flow in a pipe where there
is occasional or periodic use such as lavatories, faucets, hose Bibbs. It
can be partially or fully opened.
• Angle valve: similar to globe valve. Usually used for outside hose
Bibbs. (higher friction than globe valve)
• Check valve: allows water to flow in a desired direction. This valve
works automatically, so no need for a handle. These valve are usually
used at water feed line to boiler (heating unit) where the water from
the boiler may pollute the system if it backed up.
Note: most valves used for residential purposes can withstand pressures
up to 125 psi ( 6.9 KPa).
Water shock
Arrestors (air chambers type) are used. If not, a length of pipe, installed
right above the water connection will act as a cushion or shock absorber
to control and die the pressure surge from sudden faucets closure.
Fixtures and Plumbing details
LAVATORY
Bottle Trap
1 ¼”
2” Elbow with Rubber Joint
2” to Floor drain under tile with 2% slope
LAVATORY
Bottle Trap
1 ¼”
2” Elbow with rubber joint
2” to Floor Drain under tile (2% slope)
Water Closet
4” to Inspection Cleanout
Flush Tank
Water Closet
Flush
Recessed Screw
Button
cistern
105
Flush pipe
cm
Threaded
rodNut
cm
40
4” drainage
cm
pipe 25
Flush Valve
Water Closet
Bidet
Rubber joint
Bottle Trap
1¼
FRONT VIEW
TWO COMPARTMENT SINK
Minimum Fixture Clearance – National Plumbing Code 2006
Water Closets
Water closet 9 inches 23 cm
Minimum distance
18 inches 45 cm
30 inches 75 cm
Water closet
15 inches 38 cm
15 inches 38 cm
18 inches 45 cm
Block A
18 Floors
Block B
18 Floors
Heater 2 Balcony
Bedroom 1 Elevator
Bedroom 2 Void 1
Void 2 Kitchen
Entrance
Master
bedroom
Bedroom 3 Living room Dining room
Balcony
Balcony
Water Distribution inside a Bathroom - Galvanized Steel Pipes
DETAIL - 1
DETAIL - 2
½ C.W.
½ H.W.
½ C.W. DN in wall for WC.
½ D.C.W.
½ D.H.W.
Different types of water supply to buildings
Draw off
Government main
points
Government main
Storage tank
Water meters
Draw off
Lot boundary points
Water meter
Government main
Floating valve
Pumps
Water Storage
tank
Up-feed Booster pumps (up to 10 floors)
Basement Booster Pump:
It is used to increase the pressure of water coming into the house. It is preferable to have “all-
in-one” pressure booster pump. “All-in-one” means it has the pump, motor, check valve,
pressure and flow sensor, and diaphragm tank complete in one unit”.
Back-up reservoir Back-up reservoir
Pump Pump
Reservoir Reservoir
Reservoir
Pump
Zoning:
Tall buildings (more than 20 floors) can be divided into zones. Each zone may contain 10 to 12 floors max
to ensure adequate water pressure to each flat.
The minimum pressure on the upper floor, in each zone, should be kept around 2 bar (29.0 psi) whereas
the maximum pressure on the lowest floor should not exceed 2.9 bar (42.0 psi).
Zones used for Direct and Indirect supply system for high-rise Building (more than 20 floors)
WH AAV
AAV Air Admittance Valve
(one-way vent) used for Direct water
drainage system. supply to flats
WH AAV
Roof Tanks for high-rise buildings
• Roof tanks ensure both water
Roof tank Booster roof pump
pressure and water supply in WH AAV
Downfeed
pressures at the tap, which
Upfeed
Downfeed
creates unacceptable noise
while tapping.
• In the upper floors, the static
pressure from roof tank is
insufficient. Thus, these floors
require separate roof booster
pump to create sufficient
pressure.
Pumps station
Advantage and disadvantage of Intermediate tanks
• In high-rise Building systems, break tanks are used to supply both the taps in its own boosting zone
and all the zones above it. With this system, a building is divided into smaller and more manageable
pressure zones of 12 floors each. Every zone is then served by its own booster set.
• No PRV are required
• In case of electrical breakdown, the tank will be able to supply pressure and water for up to 12 hours.
However, the tanks take up valuable space within the building which expensive.
Potable water
incoming pipe
Tanks capacity:
3 steel pipe Domestic water pumping station
8 x 1000 liters (PE tanks) 3 steel pipe
20 m3/hr @ 95 m each
4 x 1000 liters (PE tanks
8 tanks
(1000 Liter each)
¾
1½
1.20 m
2
BLOCK A
20 floors BLOCK B
24 floors
Riser Diagram
Roof
F.F.P
F.F.P
Practical facts:
• Pipe sizing depends on total fixture units in a flat. These FU are
converted into Flow Rates (GPM) using charts and figures.
• These charts are available showing the relation between GPM,
P/100ft, Dpipe, and V.
• The acceptable pressure drop is around 2 - 5 Psi/100ft to avoid
excessive pressure loss and maintain higher pressure for flow rate.
• Low velocity [V < 0.5 m/s (1.64 ft/sec)] can cause precipitation of
sand and other dirt in the pipe.
• Pipe flow charts are available for different pipes material such as
copper tube, galvanized iron, and plastic pipes.
• Engineering practice recommends the follwoing maximum velocity:
- 8 ft/sec (2.4m/sec) in supply mains (such as risers) to avoid
pipe whistling, pipe cavitation, and excessive noise in fittings.
- 4ft/sec (1.2m/sec) in branch pipes from mains, headers, and
riser’s outlets where the supply is controlled by means of a
quick-closing device such as an automatic flush valve, solenoid
valve, or pneumatic valve, or quick closing valve or faucet of
self-closing, or other similar type. This limitation is necessary to
avoid damaging shock pressures in piping equipment when
flow is suddenly shut off.
• The code recommends to limit velocity in both inlet and outlet
piping for water supply pumps to no more than 4ft/sec (1.2 m/sec).
Computation of Fixture-Unit
Pipe sizing is based on computing the fixture units, F.U. Plumbing codes
provide fixture units rating tables for water supply and drainage.
Attention must be paid to details when reading these tables. keep in
mind that water distribution fixture units (WDFU) have different ratings
from the drainage fixture units (DFU). However, the procedure of
computation is the same. Further for DFU, it is necessary to know how
many FU are assigned to various types of plumbing FU (these are
obtained from tables provided by codes).
P.S: Not all codes assign same FU. Examples will be provided reading and
evaluating these FU.
Steps of calculation: Charts & figures are uploaded on blackboard.
1. Determine the number of FU’s from Table E 103.3 (2)
2. Convert FU to demand load using Table E 103.3 (3) or chart A-2
3. Select the pipe material then determine the pipe size using the
appropriate “pipe flow chart”.
General remarks on installation of water pipes
This is the most crucial part in pipes design
• Every apartment should have a gate valve on the main cold-water
pipe feeding the apartment. Every bathroom should have two gate
valves, one for cold and the second for hot water pipe.
• Each fixture should have an angle valve for maintenance reason.
• Exposing pipes should be installed approximately 3 cm from wall
with hangers and supports.
• Antirust paint is recommended for all expose steel pipes such as:
Fortress, Hammerite (different colors), …
• Pipe under tiles or in walls are preferred to be PPR. However, steel
pipes can be used. The pipe is wrapped with jute and asphalt.
• Pipes crossing walls should be
through pipe sleeves (they serve as
an insulation as well)
• Rule of thumb: Not more than two
fixtures should be served by a single
½” branch
Example
It is required to determine the flow rate
(gpm) of a flat having the following fixtures: 3 W.C (flash tank) + 2 bidet +
3 lavatory + 1 shower + 2 bath tub + 1 sink + 1 Dish washer.
solution: From table 103.3(2) we get:
(3 × 2.2 F.U. + 2 × 2 F.U. + 3 × 0.7 F.U. + 1 × 1.4 F.U. +2 × 1.4 F.U. + 1 × 1.4
F.U. + 1 × 1.4 F.U.) = 19.7 F.U. ≅ 20 F.U
From table 103.3(3), at FU = 20 read GPM = 19.6 for this flat, or from
Chart 3, read flow rate = 1.0 L/s = 3.6 m3/hr.
PRV
2 ½”
Water feed systems
The water pressure supplied in community mains should be around 50 to
60 psi (3 to 4 bar). 2 basic systems to feed water into buildings:
1. Upfeed: the water is supplied directly into flats from the municipal
main. This means that the municipal water pressure is high enough
to overcome losses, static (the pressure to push water up vertically
into the riser) and dynamic heads at the inlet of each flat.
Recall that it requires 0.434 psi to push water up 1 ft. for instance,
pushing water up for 20 ft, it requires a static head of
20 x 0.434 psi = 8.68 psi ( 0.6 bar).
2. Downfeed: used when the in buildings which cannot adequately
serviced to top floor by an upfeed system, the water is pumped to
an elevated storage tank and the water is fed down into the
building. This is called downfeed system. A pump may also be used
at the municipal main to boost the pressure.