ControlWave
Remote Automation Solutions
D301698X012
ControlWave Control & Communication Redundancy
The ControlWave redundant process control and communication system provides
dual CPUs, dual power supplies, dual communication paths, and automatic
switching between redundant components without any data loss.
It contains two CPUs: a primary CPU and a backup CPU. In the event of a primary
CPU failure, the system automatically switches to the backup CPU. All process
control and communication functions automatically switch to the backup CPU. A
Dual-Redundant internal power supply option is available for even higher system
reliability.
CWREDCPU (PC 850)
MODEL & SPEC
SEG SHEET DESCRIPTION APPROVAL SELECT
A Internal Power Supply Sequencer Module A
PSSM - 24V
Single Power Supply module UL 3
10
PSSM - 24V
Dual Power Supply module UL 4
BC Dual Redundant CPUs / Comm Port Configurations BC
CPU / (2) RS 232, (1) Ethernet UL 01
20
CPU / (2) RS 232, (2) RS-485, (3) Ethernet UL 12
D Chassis & Switcher Assembly D
With Cables, Rack Mount
(2) RS-232, (2) RS-485 UL 1
30
With Cables, Panel Mount
(2) RS-232, (2) RS-485 UL 2
E Conformal Coating E
Without Conformal Coating UL 0
40
With Conformal Coating UL 1
Model Number: CWREDCPU - A - B C - D - E
Note 1: Redundant unit includes: Chassis, 2-PSSM, 2-CPU, Redundancy Switch Panel and serial communication
cables from the CPUs to the Switch Panel. I/O is located in the Expansion Rack.
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
Remote Automation Solutions, a division of Emerson Process Management, 2002-2011; All Rights Reserved.
1
Revised: February 25, 2011 Effective Date: Jan 4, 2011
ControlWave
Remote Automation Solutions
ControlWave PAC Redundant I/O System
The ControlWave redundant I/O system provides the highest level of system reliability. The
system includes two identical ControlWave PAC units, with identical I/O and an I/O switch panel
providing automatic switching between the two ControlWave units to provide redundant control,
communication and I/O without any data loss. Analog and Digital outputs with unique read back
circuitry ensure the backup system I/O is capable of assuming reliable control in the event of a
primary on-line system failure.
CWREDIO (PC 850)
MODEL & SPEC
SEG SHEET DESCRIPTION APPROVAL SELECT
Chassis, PS & CPU Switcher Assembly (Note 1) (NOT C1, D2)
A A C
None Select for I/O switch spares UL 0 W
C
10 CWPAC:RDN
Switch Assy (2) RS232 & (2) RS485 ports UL 3 W
BC - PQ I/O Switcher (Slot 1 - 8) (Note 2 & 3) BC - PQ C
None Empty Slot UL 00 W
C
CWPAC:RDN
None Empty slot with blank UL 20 W
Includes cables from I/O module
Local Terminations
to switcher C
Digital Input Internally or Externally UL 01 W
C
Analog Input 4-20 mA input (Note 4) UL 02 W
C
Digital Output UL 04 W
C
CWPAC:RDN Analog Output 4-20 mA UL 05 W
C
Analog Output With Read W
4-20 mA
back UL 12 C
20 - 90 Digital Output With Read back UL 15 W
Includes cables from I/O module
Remote Terminations
to switcher C
Digital Input Internally or Externally UL 06 W
C
Analog Input 4-20 mA input (Note 4) UL 07 C
W
Digital Output UL 09 W
C
Analog Output 4-20 mA UL 10 W
C
CWPAC:RDN
Analog Output With Read W
back UL 14 C
W
Digital Output With Read back
UL 13
Model Number: CWREDIO - A - B C - D E - F G - H I - J K - L M - N O - P Q – R
Redundant unit includes: Chassis, 2-PSSM, Redundancy Switch Panel and serial communication cables from the CPUs to the
Switch Panel.
Note 1: Only 8 slot base chassis are supported. Do not use 4 slot ControlWave chassis with I/O redundant systems.
Note 2: Use ONLY Remote Termination I/O modules in the ControlWave base controllers and I/O Expansion Racks.
Note 3: All I/O switchers support the double density I/O modules.
Note 4: Select 1 - 5V AI modules when ordering ControlWave I/O modules. Even the 4 - 20mA switch modules use 1 - 5V AI
modules in the base controller chassis. Only the 4 - 20 mA inputs are externally sourced.
The AI modules in the ControlWave chassis must be a 1 - 5 V input modules for either the 1 - 5 V or 4 - 20 mA switchers. This
means that field inputs can be either 1 - 5 V or 4 - 20 mA external sourced inputs, however the redundant switcher always
provides a 1 - 5 V signal to the I/O card in the ControlWave Chassis.
2
Revised: February 25, 2011 Effective Date: Jan 4, 2011
ControlWave
Remote Automation Solutions
ControlWave PAC Redundant I/O System (Cont.)
CWREDIO (PC 850)
MODEL & SPEC
SEG SHEET DESCRIPTION APPROVAL SELECT
R Conformal Coating R
CWPAC:RD Without Conformal Coating UL 0
100
N With Conformal Coating UL 1
Blanking Plate 396498-03-5 UL
Model Number: CWREDIO - A - B C - D E - F G - H I - J K - L M - N O - P Q – R
Redundant unit includes: Chassis, 2-PSSM, Redundancy Switch Panel and serial communication cables from the
CPUs to the Switch Panel.
Note 1: Only 8 slot base chassis are supported. Do not use 4 slot ControlWave chassis with I/O redundant systems.
Note 2: Use ONLY Remote Termination I/O modules in the ControlWave base controllers and I/O Expansion Racks.
Note 3: All I/O switchers support the double density I/O modules.
Note 4: Select 1 - 5V AI modules when ordering ControlWave I/O modules. Even the 4 - 20mA switch modules use 1 -
5V AI modules in the base controller chassis. Only the 4 - 20 mA inputs are externally sourced.
The AI modules in the ControlWave chassis must be a 1 - 5 V input modules for either the 1 - 5 V or 4 - 20 mA
switchers. This means that field inputs can be either 1 - 5 V or 4 - 20 mA external sourced inputs, however the
redundant switcher always provides a 1 - 5 V signal to the I/O card in the ControlWave Chassis.
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
Remote Automation Solutions, a division of Emerson Process Management, 2002-2011; All Rights Reserved.
3
Revised: February 25, 2011 Effective Date: Jan 4, 2011
