SAUDI ARAMCO ID/PID FORM REV 1 - 010109(Standards Cutoff-March 2013) Rev 7 31-Mar-13
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
High Voltage (35.001 kV to 69 kV) Cable SATIP-P-104-10 30-Apr-13 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW
Cable Termination and Splicing
To be reviewed and approved prior to HV electrical work
1.1 Special Work Procedure SAIC-P-3215 SAIC-P-3215 RH RH at job site
Document Review
Cable Splicer Certification and Job Clearance Cards (JCC's) to be issued prior to
1.2
Project Job Clearance Cards
SAIC-P-3215 SAIC-P-3215 RH RH commencement of HV cable termination work.
Vendor Installation Manual- To be reviewed and approved prior to electrical work at
1.3
Cable Laying Method
See Remarks See Remarks RH RH job site
RECEIVING
2.0
INSPECTION
Cable Storage, Handling, and
2.1 Preservation SAIC-P-3201 SAIC-P-3201 H W Weekly Inspection by Contractor QC
Visual Inspection
Cable Material Receiving
2.2
Visual Inspection
SAIC-P-3216 SAIC-P-3216 H H
Continuity and Insulation Continuity (Volt-Ohm Meter) and Insulation (Megger)
2.3
Testing (On Cable Reel)
SATR-P-3211 SATR-P-3211 H W Testing.
Cable accessories include cable pulling lubricant, hot and
HV Cable Accessories cold shrink insulation tubing; electrical tape; cable straps
2.4 Material Receiving SAIC-P-3217 SAIC-P-3217 H W and ties; cable markers, crimp wire connectors; HV cable
Visual Inspection termination kits; bulk electrical nuts, bolts and washers;
crimping tools & dies.
3.0 INSTALLATION
Direct Buried
Cable Trench See SATIP-P-104-07 Below Grade Conduit and Duct
3.1
Visual Inspection
SAIC-P-3333 SAIC-P-3333 H H Bank.
(Before Cable Laying)
Cable laying method shall be in compliance with
Cable Pulling
3.2
Visual Inspection
SAIC-P-3218 SAIC-P-3218 H W manufacturer's instructions.
See also SATIP-P-111-01 Grounding and Bonding
Below Grade Cable Laying
SA PID hold point for all direct buried HV cables prior to
3.3 Visual Inspection For HV Cable, SAIC-P-3218 SAIC-P-3218 H H backfilling of cable.
Identification, and Backfilling
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SAUDI ARAMCO ID/PID FORM REV 1 - 010109(Standards Cutoff-March 2013) Rev 7 31-Mar-13
SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:
High Voltage (35.001 kV to 69 kV) Cable SATIP-P-104-10 30-Apr-13 Electrical
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO
Below Grade
3.4 Warning Device Installation SAIC-P-3333 SAIC-P-3333 H W
Visual Inspection
Cable dressing and termination work shall not proceed
until cable route and cable dressing in raceway (tray or
Cable Dressing, Cable Identification, and
3.5
Termination Visual Inspection
SAIC-P-3218 SAIC-P-3218 H H trench) has been inspected.
SA PID shall be notified on start of this activity for each
HV circuit.
4.0 PRE-COMMISSIONING
Cable Continuity
Continuity (Volt-Ohm Meter) and
4.1 and Insulation Testing SATR-P-3212 SATR-P-3212 H W Insulation (Megger) Test.
(Installed Cable)
Hi-Pot cable insulation and jacket test in accordance with
HV High-Potential cable manufacturer's instructions. If direct buried,
4.2
Withstand Testing
SATR-P-3214 SATR-P-3214 H H perform conductor insulation test before backfilling, and
jacket test after backfilling.
Cable Termination
4.3
Torque Testing
SATR-P-3213 SATR-P-3213 H W Hydraulic and mechanical crimping / bolting
Final Visual Inspection
4.4
(before energization certificate)
SAIC-P-3218 EIL H H Hold Point for Energization of Each HV Circuit.
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
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