PXG4 Hybrid Adjustment Guide
PXG4 Hybrid Adjustment Guide
Micro Controller X ● This equipment is intended to be used under the following conditions.
Ambient temperature -10 °C to 50 °C
Fuji Electric Co., Ltd. INP-TN1PXG4e-E ● Between the temperature sensor and the location where the voltage reaches or generates
the values described below, secure clearance space and creepage distance as shown in
International Sales Div the table below.
Sales Group If such space cannot be secured, the EN61010 safety compliance may become invalid.
Gate City Ohsaki, East Tower 11-2, Osaki 1-chome, Voltage used or generated
Clearance Space (mm) Creepage Space (mm)
Shinagawa-ku, Tokyo 141-0032, Japan by any assemblies
http://www.fujielectric.com Up to 50 Vrms or Vdc 0.2 1.2
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425 Up to 100 Vrms or Vdc 0.2 1.4 hazardous
http://www.fujielectric.com/products/instruments/ Up to 150 Vrms or Vdc 0.5 1.6 voltage
Up to 300 Vrms or Vdc 1.5 3.0
Thank you for purchasing the Fuji Digital temperature Controller. Above 300 Vrms or Vdc Please consult our distributor
Once you have confirmed that this is the product you ordered, please use it in accordance with the following instructions.
● For the above, if voltage exceeds 50Vdc (called danger voltage), grounding and basic insulation
For detailed information on operating this equipment, please refer to the separate operations manual. for all terminals of the equipment, and auxiliary insulation for digital outputs 1 to 3 is required,
In addition, please keep this instruction manual within easy reach of the actual person using this equipment. Note that the insulation class for this equipment is as follows. Before installing, Please confirm
that the insulation class for equipment meets usage requirements.
CAUTION
The contents of this manual are subject to change without notice. Basic insulation (1500VAC)
This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric Functional insulation (500VAC)
Systems shall not be held liable for any damages, including indirect damage, No insulation
caused by typographical errors, absence of information or use of information in this manual. Power Internal circuit
Control output 1 (Relay contact) Measurement input
or Auxiliary analog input (remote SV)
Confirming Specifications and Accessories Related Information Motorized valve OPEN output Heater current detector input
Before using the product, confirm that it matches Refer to the following reference materials for Control output 2 (Relay contact) Control output 1 (SSR drive, current, voltage)
or Control output 2 (SSR drive, current, voltage)
the type ordered. details about the items described in this manual.
Motorized valve CLOSE output or Auxiliary analog output (Re-transmission output)
(For model code, please refer to page 19.)
Confirm that all of the following accessories are Reference Digital output 1 (Relay contact) Digital output 1 to 3 Digital input 1 to 3
Document (Relay contact)
included. No. Digital output 2 (Relay contact) Communication (RS-485)
Catalog ECNO:1125
Temperature Controller 1 unit When the ninth digit in the When the ninth digit in the
Micro Controller (Model: PXG) ECNO:1411 model code is J model code is not J
Operation Manual (Do1,2 are independent common) (Do1 to 3 shared common)
Instruction Manual 1 copy
Micro Controller (Model: PXG) INP-
Mounting bracket 1 pc Communication Functions TN514450-E • In cases where damage or problems with this equipment may lead to serious accidents,
Manual (MODBUS) install appropriate external protective circuits.
I/V Unit (250W Resistor) 1 pc • As this equipment does not have a power switch or fuses, install them separately as nec-
The latest materials can also be downloaded at essary. Fuse should be wired between main power switch and this equipment. (Main
Waterproof packing 1 pc the following URL: http://www.fic-net.jp/eng power switch: Bipolar breaker, fuse rating: 250V 1A)
• For power supply wiring, use wire equal to 600V vinyl insulated wire or above.
Unit nameplate 1 pc
• To prevent damage and failure of the equipment, provide the rated power voltage.
• To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
Option • Before turning on power, confirm that clearance space has been secured to prevent shock
or fire.
Name Order No. • Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
• Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
Terminal cover ZZPPXR1-A230 operation, shock or fire.
PC loader ZZPPXH1 TK4H4563 • Output relay is the part has a limited life. When output relay contact comes to the end of
communication cable
* its life, it might remain on-state, or off-state. For safety, use a protective circuit outside.
1-3 Maintenance
Please Read First (Safety Warnings) • When installing or removing the equipment, turn the power OFF. Otherwise, shock, oper-
ational errors or failures may be caused.
• Periodic maintenance is recommended for continuous and safe use of this equipment.
• Some parts installed on this equipment have a limited life and/or may deteriorate with age.
Please read this section thoroughly before using and observe the mentioned safety warnings
• The warranty period for this unit (including accessories) is one year, if the product is used
fully. Safety warnings are categorized as “Warning” or “Caution”.
properly.
Warning Mishandling may lead to death or serious injury.
Caution Mishandling may cause injury to the user or property damage.
2 Caution
1 Warning
2-1 Cautions when Installing
1-1 Limitations in Use Please avoid installing in the following locations.
• Locations in which the ambient temperature falls outside the range of –10 to 50°C when
This product was developed, designed and manufactured on the premise that it would be equipment is in use. (If the power supply is 200V AC, the recommended maximum ambient
used for general machinery. temperature is 45°C.)
In particular, if this product is to be used for applications that require the utmost safety as • Locations in which the ambient humidity falls outside the range of 45 to 90% RH when
described below, please take into consideration of the safety of the entire system and the equipment is in use.
machine by adopting such means as a fail-safe design, a redundancy design as well as the • Locations with rapid temperature changes, leading to dew condensation
conducting of periodical inspections. • Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
• Safety devices for the purpose of protecting the human body • Locations with vibration or shock directly.
• Direct control of transportation equipment • Locations in contact with water, oil, chemicals, steam or hot water.
• Airplanes (If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by
• Space equipment Fuji distributor.)
• Atomic equipment, etc • Locations with high concentrations of atmospheric dust, salt or iron particles.
Please do not use this product for applications which directly involve human lives. • Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
• Locations in direct sunlight.
• Locations that build up heat from radiant heat sources, etc.
–1–
2-2 Cautions when Attaching to the Panels
For Proper Usage
• Insert the controller unit into the panel cutout from the front, and then put the mounting
bracket from the rear. The mounting bracket should be pushed in until the controller is
securely fixed to the panel. If there is a slight gap remaining, gently tighten the two screws
until the gap disappears. Confirmation of model code
(Make sure not to over tighten the screws, as doing so may result in the mounting bracket Please confirm that the model delivered matches your order.
separating from the stopper.) "12 Model Specifications" (page 19)
• The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66-
equivalent).
To effect waterproof, the included packing is shall be attached between the controller and
the panel according to the guidelines below. (Incorrect attachment may cause the equip- 1 Installation and Mounting
ment to lose its waterproof capabilities.) External dimensions
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment • Panel cut dimensions
case. • Mounting the panel
(2) As shown in Fig. 2, tighten the fixture screws so that no gaps can remain between the "3 Installation and Mounting" (page 3)
equipment face, the packing and the panels. Once finished, confirm that there are no
changes in shape such as displaced or improperly-fitted packing, etc. as shown in
Fig. 3.
• If the panel does not have enough strength, gaps may develop between the packing and 2 Wiring Connection Terminal connections diagram
the panel to lose waterproofing capabilities. "4 Wiring" (page 4)
Unit Unit
Packing
Packing
Turn Power On
Case
Front Case Panel Panel Mounting Screw Case 3 Display and Operations
bracket (Good)
(Bad) 4 Parameter List
Standard: vertical attachment
5 Functions of the Temperature Controller
(horizontal position attatchment) Changing set value
0°
o3
3
8
9
14
15
ENC471D-07A
(For 200V power voltage)
Fig.4 Attachment posi-
Attachment position : Please connect between the relay
tion of Z-Trap
control output contacts.
(Refer to Fig. 4.)
2-5 Others
• Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc.
If wiping is necessary, use a neutral cleaning agent.
• Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction
may result.
• Trouble may occur if the equipment is used near a radio, TV, or wireless device.
–2–
3 Installation and Mounting
3-1 External/Panel Cut Dimensions
8 79.8
48
PV
44.8
48
SV
Panel
Panel thickness 1 to 8 mm
1-6 7-12 13-18
44.8
1 7 13
2 8 14
44.8
3 9 15
4 10 16
5 11 17
6.2
6 12 18
PC loader interface 48
57
Mounting bracket
45 0
45.0
73 or more
63 or more
Panel cut dimensions should also meet the above dimensions after the panel
Caution
is coated.
Cautions when Close Fit Mounting:
• When the power supply is AC 200V, keep the maximum ambient temperature
at 45°C. For vertical close-fit mounting, use a power source of 100V AC.
(In both cases, a fan is recommended as a measure against radiation.)
• When there is an instrument larger than 70 mm or a wall to the right of
the controller, move it as least 30 mm away.
Cautions when wiring:
• Start by wiring from the left-hand terminals (terminals 1 to 6).
• Use a screw that is the right size on terminals and tighten them with a
torque of about 0.8 N/m.
• Do not attach anything to unused terminals. (Do not use relay terminals.)
–3–
4 Wiring
4-1 Terminal Connection Diagram (100 to 240V AC, 24V AC/DC)
● Standard Type
RSV1 input
+
11
–
12
No communication function
Digital input Digital input Digital input Digital input
DI1 DI1 DI1 DI1
1
7 1
7 7 1
7
DI-COM DI-COM DI-COM DI-COM
2
8 2
8 8 2
8
7
DI2 DI2
3
9 3
9 RSV1 input CT1 input
8
+
3
9 9 9
No –
4 No
10 10
4 connection 10
4 10 10
connection
Control output 2/Re-transmission 11
RSV1 input Voltage SSR drive Current Relay 12
+ output output output
11 + + + Control output 1
– 11 11
1 11 11
12 Relay Current Voltage
– – – SSR drive output
12 2
12 12 12 output output
+ + +
1 7 13 13 13 13 3
13
– – –
Digital output Digital output 2 8 14 14 14 14 4
14
DO1-COM DO-COM
1 1 3 9 15 Measurement value input
DO1 DO1 4 10 16 Thermocouple Resistance Current/voltage Voltage (mV)
2 2
Power supply DO2-COM DO2 input bulb input input input
3 3 5 11 17
AD/DC 24V AC100 to 240V DO3 15 15 15 15
DO2 6 12 18 +
+ 4 4
5 5 16 16 A 16 16
4
6 + B +
4
– 50/60Hz6 50/60Hz
17 17 17 17
– B – –
18 18 18 18
(Note 1)
(Note 2)
Note 1: Check the power supply voltage before making the connections.
Note 2: When inputting current, connect the additional I/V unit (250Ω resistor) between the terminals number 15 and 18.
–4–
5 Display and Operations Parameter
display symbol
Parameter name Function Setting range Remarks
Display
C1/C2 Lamp
Displays the condition of the control output. Lights ON at 100% output and goes out at 0% out- hold down
put. For values between 0% and 100%, the output is indicated by the length of time the lamp parameter display
flickers.When acting as a valve control, the C1 lamp will light with OPEN output, and the C2
lamp will flickers with CLOSE output. parameter parameter
menu setting
DO1/2/3 Lamp
Lights ON when there is digital output is on state (DO1, DO2, DO3). The lamp flickers when
delay behavior is on.
PV Display
Displays the measurement value (PV). Displays the name of the parameter when setting ● Changing SV (set values)
parameters. Change the display to PV/SV display (shown when you turn on the power and
SV Display
1 the SV lamp is lit).
Displays the setting value (SV). Also can display the output value during manual mode. Dis-
Change the SV with the keys.
plays the parameter setting value when setting parameters. Displays "rEM" during remote SV
operation, and "SoFT" and set value alternately during soft start.
2
SV Lamp Press the key to save the values.
Lights when displaying the setting value (SV). Goes out when displaying the manual output 3 (The value will be automatically saved after 3 seconds even if a key is not pressed.)
value.
The lamp flickers while performing ramp soak or lamp SV operations. ● Changing MV (control output values)
MAN/AT/SELF Lamp Switch to manual mode.
Normally lights up during manual mode and blinks during auto-tuning or self-tuning. 1
Change the display to PV/MV display (MAN/AT/SELF lamp is lit).
5-2 Monitor Display and Status Display 2 (Pressing the key in manual mode toggles between PV/SV display and PV/MV
display.)
In monitor mode, the PV display shows item names, while the SV display shows the input/out-
put values. Change the MV with the keys.
3 (Changes are reflected to the MV as it is changed.)
operation mode Refer to
See “7-8 Manual Output” (page 12) for more about changing to manual mode.
hold down
5-4 Operations
monitor mode
For the following modes, the PV display will show the PV input value.
● Operation Mode
SV display shows the SV setting value.
● Manual Mode
Error source MV1 (%) MV2 (%) An LED light decimal point lights ON in the lowest digit place in the SV display. An "o"
display appears in the highest decimal place when values are being set. Pressing the keys
sets the MV (%).
For more details on “PASS” (PASS), see “5-6 Key Lock and Password” (page 6).
–5–
5-5 Setting Parameters
6 Parameter List
The following explains how to set the parameters.
Press and hold the key in operation mode, or manual mode. The following explains each channel parameter.
1 This switches you to the monitor mode Mv1. The list also shows the operational range of set values for parameters that are limited.
• When the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position
Press and hold the key in monitor mode (Pvd) is changed, reconfigure all the initial parameter setting values.
2 This switches you to the channel menu of setup mode. • When the parameter that has RST on its Remarks column is changed, turn off the power
once, and then re-start the controller.
Choose the channel with the keys, then press and hold the key.
3 This switches you to the parameter menu.
6-1 Operation (Ch1)
Choose the parameter with the keys, then press the key.
4 The set value flickers. The following is a menu to operate the controller. Switchover between auto and manual control
output, switchover between RUN and standby, and other such functions.
Choose the parameter with the keys, then press the key.
5 The set value is fixed. Parameter Parameter name Function Setting range Initial Remarks
display symbol value
● No matter where you are in monitor or setup mode, pressing the key returns you to "man" (MAn) Switchover Switchover between oFF (auto) / on oFF
operation mode. When setting the parameters in manual mode, pressing the key holds between auto and auto and manual (manual)
manual mode and returns you to operation mode. manual mode modes
"STbY" (STby) Switchover Switchover the oFF (RUN) / on oFF
between RUN operation mode (standby)
5-6 Key Lock and Password and standby between RUN and
standby
"rEm" (rEM) Switchover Switchover between LoCL (local) / rEM LoCL (Note1)
Setting Key Lock between local local and remote SV (remote)
and remote SV operation
When key lock is activated, parameters cannot be changed but can displayed. Use the follow- operation
ing steps to set key lock. "PrG" (PrG) Ramp soak Changes ramp soak oFF (stop) oFF Displays End
Display the operation menu ("oPE Ch 1"). control command run states rUn (run) (when ending)
1 hLd (hold) or GS (during
guaranty soak).
Display key lock ("LoC") and press the key. "At" (AT) Auto-tuning run Runs auto-tuning. oFF (stop/finish) oFF
2 command on (normal type)
Lo (low PV type)
Set the value. "LA[h" DO output latch Cancels the DO oFF / rST oFF (Note2)
3 0 : No lock (all parameters can be changed. Initial value.) (LACh) release command latch state (latch resets)
1 : All lock (no parameters can be changed.) "Svn" (Svn) Currently Choose the SV No. Sv0 Sv0 (Note19)
2 : All lock without SV (only the SV can be changed.) selected SV No. used for control Sv1
Sv2
Press the key to set the value. Sv3
4 Sv4
Sv5
Sv6
Saving and entering a password Sv7
di (chooses SV
Use the following steps to save a password. according to di)
"PLn1" (PLn1) Currently Choose the Pid Pid 0 (PID ch) Pid0
Display the password menu ("PAS Ch11").
1 selected PID No. group No. used for
control
Pid 1
(PID group No. 1)
Display password 1 ("PAS1") and press the key. Pid 2
2 (PID group No. 2)
Pid 3
Set the password. (PID group No. 3)
3 You can enter the hexadecimal value 0000 through FFFF. Pid 4
(PID group No. 4)
Pid 5
Press the key to set the value.
4 "PAS2" and "PAS3" can be saved in the same way.
(PID group No. 5)
Pid 6
(PID group No. 6)
● The authority of the passwords grows from "PAS1" to "PAS2" to "PAS3". The higher the author-
Pid 7
ity, the greater number of channels for display and settings. (PID group No. 7)
di (chooses PID
Use the following steps to enter a password. group according to di)
In monitoring mode, display ("PASS") and press the key. "AL1" (AL1) AL1 set value Set the alarm value. 0 to 100% FS 10°C (Note3)
1 "AL1L" (AL1L) AL1L set value (absolute value
"AL1h" (AL1h) AL1h set value alarm)
Enter a saved password and press the key.
…
-100 to 100% FS
2 You will be able to operate the equipment depending on the authority of your password. "AL3" (AL3) AL3 set value (deviation alarm)
"AL3L" (AL3L) AL3L set value
Each parameter channel and the authority of passwords 1 to 3 "AL3h" (AL3h) AL3h set value
Point "LoC" (LoC) Key lock Sets the key lock to 0 (no lock) 0
prevent wrong 1 (all lock)
operation 2 (All but SV locked)
oPE ch Pid ch PLT ch PrG ch Mon ch SET ch SyS ch ALM ch CoM ch PFb ch PAS ch dSP ch
–6–
Parameter Initial Parameter Initial
Parameter name Function Setting range Remarks Parameter name Function Setting range Remarks
display symbol value display symbol value.
"db" (db) Dead band Shifts the cooling -50 to 50% 0% (Note4) "db7" (db7) Dead band 7 Sets the dead -50.0 to 50.0% 0% (Note4)
proportional band band
from the set value "bAL7" (bAL7) Output convergence Offset value which -100.0 to 100.0% 0/50
"bAL" (bAL) Output Offset value which -100 to 100% 0/50 value 7 is added to the (single/
convergence value is added to the MV (single/ control output dual)
output value dual) "Ar7" (Ar7) Anti-reset windup 7 Sets the anti-reset 0 to 100% FS 100% FS
"Ar" (Ar) Anti-reset Sets the range of 0 to 100% FS 100% FS windup
windup integration control "rEv7" (rEv7) Sets normal/ Sets the control rv-- (heat (reverse) rv--/rvno (Note6)
"rEv" (rEv) Sets normal/ Sets the control rv-- (heat (reverse) rv--/rvno RST reverse 7 action /cool (none)) (single/ RST
reverse operations action /cool (none)) (single/ no--(heat (normal) dual)
no-- (heat (normal) dual) /cool (none))
/cool (none)) rvno (heat (reverse)
rvno (heat (reverse) /cool (normal))
/cool (normal)) norv (heat (normal)
norv (heat (normal) /cool (reverse))
/cool (reverse)) rvrv (heat (reverse)
rvrv (heat (reverse) /cool (reverse))
/cool (reverse)) nono (heat (normal)
nono (heat (normal) /cool (normal))
/cool (normal)) "SvMX" (SvMX) Sets the Max SV Choosing SV with Sv0 Sv7
"SvL" (SvL) SV limit Sets the lower limit 0 to 100% FS 0% FS (Note5) selection number the user key sets it Sv1
(lower limit) of SV to the maximum Sv2
"Svh" (Svh) SV limit Sets the upper 0 to 100% FS 100% FS (Note5) possible number. Sv3
(upper limit) limit of SV Sv4
Sv5
"t[1" (TC1) OUT1 proportion Sets the proportion 1 to 150 sec 30: (Note7)
Sv6
cycle cycle of the control Contact
Sv7
output (OUT1) 2: di
(contacts, SSR drive) SSR drive
"PL1m" (PL1M) Set the Max PID Choosing PID with Pid0 Pid7
"t[2" (TC2) OUT2 proportion Sets the proportion 1 to 150 sec 30: (Note4)
selection number the user key sets it Pid1
cycle cycle of the control Contact (Note16)
to the maximum Pid2
output (OUT2) 2:
possible number. Pid3
(contacts, SSR drive) SSR drive
Pid4
"Plc1" (PLC1) OUT1 lower limit Sets the lower limit -3.0 to 103.0% -3.0% Pid5
of the control output Pid6
(OUT1) Pid7
"Ph[1" (PhC1) OUT1 upper limit Sets the upper limit -3.0 to 103.0% 103.0% di
of the control output
(OUT1)
"PL[2" (PLC2) OUT2 lower limit Sets the lower limit -3.0 to 103.0% -3.0% (Note4) 6-4 Ramp soak (Ch4)
of the control output
(OUT2) Create a pattern of temperatures using ramp soak combinations. You can create a temperature
"Ph[2" (PhC2) OUT2 upper limit Sets the upper limit -3.0 to 103.0% 103.0% (Note4) pattern with up to 16 steps.
of the control output Parameter Initial
(OUT2) Parameter name Function Setting range Remarks
display symbol value
"P[UT" (PCUT) Selects the type of Sets the type of 0 to 15 0 "Ptn" (PTn) Ramp soak Sets which 0 (uses steps 1 to 4) 6 (Note20)
output limiter output limiter operation pattern steps to use in 1 (uses steps 5 to 8)
(Step No.) the ramp soak 2 (uses steps 1 to 8)
operation 3 (uses steps 9 to 12)
6-3 PID Palette (Ch3) pattern 4 (uses steps 13 to 16)
5 (uses steps 9 to 16)
Saves the palette values of PV and PID. Up to seven sets can be saved. 6 (uses steps 1 to 16)
di (according to di)
Parameter Initial
Parameter name Function Setting range Remarks "TiMU" (TiMU) Ramp soak time Sets the units hh.MM (hour:min) hh.MM
display symbol value.
units of the ramp MM.SS (min:sec)
"Sv1" (Sv1) SV 1 Sets the SV set SV limit (lower) 0%FS (Note5) soak time
value (SVL) to
SV limit (upper) "Sv-1" Ramp soak 1 seg Sets the SV 0 to 100% FS 0%FS
(SVH) %FS (Sv-1) /SV
"P1" (P1) Proportional band 1 Sets the 0.0 to 999.9% 5.0% "tm1r" (TM1r) Ramp soak 1 seg Sets the ramp 00.00 to 99.59 (hour:min/ 00:00
proportional band ramp time time min:sec) (hour:min)
"i1" (i1) Integration time 1 Sets the 0 to 3200 sec 240 sec "tm1S" (TM1S) Ramp soak 1 seg Sets the soak 00.00 to 99.59 (hour:min/ 00:00
integration time soak time time min:sec) (hour:min)
…
…
"d1" (d1) Differential time 1 Sets the 0.0 to 999.9 sec 60.0 sec
differential time. "Sv16" Ramp soak 16 seg/ Sets the SV 0 to 100% FS 0%FS
"hyS1" (hyS1) ON/OFF control Sets the hysteresis 0 to 50% FS 1 °C (Sv16) SV
hysteresis 1 when using the "t16r" Ramp soak 16 Sets the ramp 00.00 to 99.59 (hour:min/ 00:00
ON/OFF control. (T16r") seg ramp time time min:sec) (hour:min)
"[oL1" (CoL1) Cooling proportional Sets the cooling 0.0 to 100.0 1.0 (Note4) "t16S" (T16S) Ramp soak 16 Sets the soak 00.00 to 99.59 (hour:min/ 00:00
band 1 proportional band seg soak time time min:sec) (hour:min)
"db1" (db1) Dead band 1 Sets the dead -50.0 to 50.0% 0% (Note4) "mod" (Mod) Ramp soak mode Sets the 0 to 15 0 RST
band program
"bAL1" (bAL1) Output convergence Offset value which -100.0 to 100.0% 0/50 operation
value 1 is added to the (single/ method
control output dual) "Gsok" (Gsok) Guaranty soak Sets the oFF (guaranty soak off) oFF
"Ar1" (Ar1) Anti-reset windup 1 Sets the anti-reset 0 to 100% FS 100% FS ON/OFF guaranty soak on (guaranty soak on)
windup ON or OFF
"rEv1" (rEv1) Sets normal/ Sets the control rv-- (heat (reverse)/ rv--/rvno (Note6) "GS-L"(GS-L) Guaranty soak Sets the lower 0 to 50% FS 5°C
reverse 1 action cool (none)) (single/ band (lower) limit of guaranty
RST
no-- (heat (normal)/ dual) soak
cool (none)) "GS-h"(GS-h) Guaranty soak Sets the upper 0 to 50% FS 5°C
rvno (heat (reverse)/ band (upper) limit of guaranty
cool (normal)) soak
norv (heat (normal)/ "PvST" (PvST) PV start Sets whether or oFF (PV start off) oFF
cool (reverse)) not to start on (PV start on)
rvrv (heat (reverse)/ ramp soak with
cool (reverse)) PV.
nono (heat (normal)/
"ConT" (ConT) Restore mode Sets how to rES (Reset) rES (Note20)
cool (normal))
restart when Con (Continue)
…
–7–
Parameter Initial
6-5 Monitor (Ch5) display symbol
Parameter name Function Setting range
value
Remarks
"[1r" (C1r) OUT1 range Sets the range 0-5 (0 to 5V) 0-10 (Note9)
You can check the ramp soak progress, control output, heater current, remaining time, and of the control 1-5 (1 to 5V) (voltage (Note13)
other status functions. output (OUT1) 0-10 (0 to 10V) ) 4-20
Parameter 2-10 (2 to 10V) (current)
Parameter name Function Setting range Remarks 0-20 (0 to 20mA)
display symbol
4-20 (4 to 20mA)
"StAt" (STAT) Ramp soak Displays the oFF (ramp soak stopped)
progress progress of the 1-rP (ramp in step 1) "[2r" (C2r) OUT2 range Sets the range 0-5 (0 to 5V) 0-10 (Note12)
ramp soak 1-Sk (soak in step 1) of the control 1-5 (1 to 5V) (voltage (Note13)
output (OUT2) 0-10 (0 to 10V) ) 4-20 (Note17)
…
16rP (ramp in step 16) (Also sets for the 2-10 (2 to 10V) (current)
16Sk (soak in step 16) re-transmission 0-20 (0 to 20mA)
End (ramp soak finished) output) 4-20 (4 to 20mA)
"Mv1" (Mv1) MV1 Displays the output -3.0 to 103.0% "FLo1" (FLo1) Output 1 set Sets the output -3.0 to 103.0% -3.0%
value of the control value during value for the
output (OUT1) FALT control output
(OUT1) during
"Mv2" (Mv2) MV2 Displays the output -3.0 to 103.0% (Note4)
FALT
value of the control
output "Flo2" (FLo2) Output 2 set Sets the output -3.0 to 103.0% -3.0% (Note4)
(OUT2)(during dual value during value for the
control) FALT control output
(OUT2) during
"rSv" (rSv) RSV input value Displays the input -5 to 105% FS (Note1)
FALT
display value of the RSV
"SFo1" (SFo1) Soft Start Sets the upper -3.0 to 103.0% 103.0%
"[t1" (CT1) Heater current 1 Displays the current 0, 0.4 to 50.0A (Note10)
output 1 set limit value for
through the CT
value the control
"LC1" (LC1) Leak current value 1 Displays the leak 0, 0.4 to 50.0A (Note10) output (OUT1)
current value of CT. during soft start
"tm1" (TM1) Remaining time on Displays the remaining 0 to 9999 sec/ 0 to 9999 min (Note3) "SFtm" (SFTM) Soft Start set Sets the time from 00:00 to 99:59 (hour:min) 0.00 Be
timer 1 time on timer 1 time startup to the finish (hour: sure to
of soft start min) set
…
"tm3" (TM 3) Remaining time on Displays the remaining 0 to 9999 sec/ 0 to 9999 min 0.00
timer 3 time on timer 3 during
dual
"FALT" (FALT) Error source Displays the control.
display source of an error
"Sbo1" (Sbo1) OUT1 output Sets the output -3.0 to 103.0% -3.0%
fixed at 0 set value value for the
8bit : PV input underflow during standby control output
9bit : PV input overflow (OUT1) during
10bit: underrange standby
11bit: overrange " Sbo2" OUT2 output Sets the output -3.0 to 103.0% -3.0% (Note4)
12bit: RSV underrange ( Sbo 2) set value value for the
13bit: RSV overrange during standby control output
14bit: range setting error (OUT2) during
15bit: EEPROM error standby
"PLno" (PLno) Current palette No. Displays the PID 0 to 7 "Sbmd" (SbMd) Standby mode Sets the alarm 0 (Note14)
setting output, re- ALM Ao PV/SV
palette No. currently display/ outpu displa RST
selected. transmission output t y
and PV/SV 0 OFF ON ON
"PTno" (PTno) Current palette No. Displays the pattern 0 to 6 display during
No. of the ramp soak standby 1 ON ON ON
currently selected. 2 OFF OFF ON
3 ON OFF ON
4 OFF ON OFF
6-6 Setup (Ch6) 5 ON ON OFF
6 OFF OFF OFF
Sets up the input range, output range, and other items for the equipment.
7 ON OFF OFF
Parameter Initial
Parameter name Function Setting range Remarks "Aot" (AoT) Types of AO Selects the PV Pv (Note12)
display symbol value
output types of re- SV
"PvT" (PvT) PV input type Sets the type 0 (no function) 3 (K) RST transmission MV
of input sensor 1 (PT 100Ω) output DV
2 (J)
"AoL" (AoL) AO lower limit Sets the lower -100 to 100% 0% (Note12)
3 (K)
scaling limit of AO
4 (R)
5 (B) "Aoh" (Aoh) AO upper limit Sets the upper -100 to 100% 100% (Note12)
6 (S) scaling limit of AO
7 (T)
8 (E)
9 (no function) 6-7 System (Ch7)
10(no function)
11 (no function) Assigns the functions of the DI/DO, LED lamp, and other controls.
12 (N)
13 (PL-2) Parameter Parameter Initial
Function Setting range Remarks
14 (no function) display symbol name value
15 (0 to 5V / 0 to 20mA) "UkEy" (UkEy) Assigns the Sets the 0 (no function) 2 RST
16 (1 to 5V / 4 to 20mA) USER key function of the 1 (Switchover between STBY ON/OFF)
17 (0 to 10V) [USER] key 2 (Switchover between Auto/Manual)
18 (2 to 10V) 3 (Switchover between Local/Remote)
19 (0 to 100mV) 4 (no function)
"Pvb" (Pvb) PV input lower Sets the lower -1999 to 9999 0 °C RST 5 (Starts AT (standard))
limit limit of PV input 6 (Starts AT (low PV))
"PvF" (PvF) PVinput upper Sets the upper -1999 to 9999 400°C 7 (Ramp SV on/off)
RST
limit limit of PV input 8 (Ramp SV HOLD)
9 (Ramp soak RUN/OFF)
"Pvd" (Pvd) Decimal point Sets the number 0 (No digit after decimal point) 0 RST 10 (Ramp soak RUN/HOLD)
position of decimal point 1 (1 digit after decimal point) 11 (no function)
positions for the 2 (2 digit after decimal point) 12 (Latch release (all))
PV/SV 13 (Latch release (DO1))
"PvoF" (PvoF) PV input shift Sets the amount -10 to 10% FS 0%FS 14 (Latch release (DO2))
of shift for PV 15 (Latch release (DO3))
input 16 (Latch release (DO4))
"tF" (TF) PV input filter Sets the time 0.0 to 120.0 sec 5.0 sec 17 (Latch release (DO5))
constant for the 18 (Start timer (DO1))
PV input filter 19 (Start timer (DO2))
20 (Start timer (DO3))
"rEm0" (rEM0) RSV Zero Adjusts the zero -50 to 50% FS 0%FS (Note1)
21 (Start timer (DO4))
adjustment RSV input
22 (Start timer (DO5))
"rEmS" (rEMS) RSV Span Adjusts the -50 to 50% FS 0%FS (Note1) 23 (SV No. + 1 (send))
adjustment span RSV input 24 (PID No. + 1 (send))
"rEmr" (rEMr) RSV input Sets the range 0-5 (0 to 5V) 1-5 (Note1) 25 (no function)
range for RSV input 1-5 (1 to 5V) 26 (Ramp soak pattern No.
"rtF" (rTF) RSV input Sets the time 0.0 to 120.0 sec 0.0 sec (Note1) + 1 (send))
filter constant for the 27 (SV No. + 1,
RSV input filter PID No. + 1 (send))
–8–
Parameter Parameter Initial Parameter Parameter Initial
Function Setting range Remarks Function Setting range Remarks
display symbol name value display symbol name value
"di1" (dil) DI-1 function Sets the 0 (No function) 0 (Note11) "Stmd" (STMd) Start mode Sets the Auto (auto mode startup) AUTo
selection function of 1 (Switchover between STBY ON/OFF) RST operation Man (manual mode startup)
DI-1 2 (Switchover between Auto/Manual) mode when Rem (remote mode startup)
3 (Switchover between Local/Remote) starting up STby (Standby make startup)
4 (No function)
5 (No function)
6 (Start AT (standard)) 6-8 Alarm (Ch8)
7 (Start AT (low PV))
8 (No function) Sets the detect conditions for each type of alarm.
9 (No function)
10 (Ramp SV ON/OFF) Parameter Initial
Parameter name Function Setting range Remarks
11 (Ramp SV HOLD) display symbol value
12 (Ramp soak OFF) "A1hY" (A1hy) ALM1 hysteresis Sets the hysteresis 0 to 50% FS 1°C (Note3)
13 (Ramp soak RUN/HOLD) for alarm output 1
14 (No function) ON/OFF
15 (Latch release (all))
16 (Latch release (DO1)) "dLY1" (dLY1) ALM1 delay Sets the delay 0 to 9999 [sec/min] 0
17 (Latch release (DO2)) before detecting (sec/min)
18 (Latch release (DO3)) alarm output 1
19 (Latch release (DO4)) "dL1U" (dL1U) ALM1 delay time Sets the delay time sec (second) sec
20 (Latch release (DO5)) units units for alarm Min (minute)
21 (Start timer (DO1)) output 1
22 (Start timer (DO2))
…
23 (Start timer (DO3))
"A3hY" (A3hy) ALM3 hysteresis Sets the hysteresis 0 to 50% FS 1°C
24 (Start timer (DO4))
for alarm output 3
25 (Start timer (DO5))
ON/OFF
26 (SV No. + 1)
27 (SV No. + 2) "dLY3" (dLY3) ALM3 delay Sets the delay 0 to 9999 [sec/min] 0
28 (SV No. + 4) detecting for alarm (sec/min)
29 (PID No. + 1) output 3
30 (PID No. + 2) "dL3U" (dL3U) ALM3 delay time Sets the delay time sec (second) sec
31 (PID No. + 4) units units for alarm Min (minute)
32 (No function) output 3
33 (No function) "hb1" (hb1) HB alarm set value Sets the heater 0.0 to 50.0A 0.0A (Note10)
34 (No function) for CT burnout alarm
35 (SV No.+1, PID No.+1) detection value for
36 (SV No.+2, PID No.+2) CT
37 (SV No.+4, PID No.+4)
38 (Pattern No.+1) "hb1h" (hb1h) HB alarm Sets the heater 0.0 to 50.0A 0.5A (Note10)
39 (Pattern No.+2) hysteresis for CT burnout alarm ON/
40 (Pattern No.+4) OFF hysteresis for
41 (Soft start) CT
42 (Ramp soak RUN) "hS1" (hS1) Load short-circuit Sets the heater 0.0 to 50.0A 0.0A
43 (Ramp soak HOLD) alarm setting value load short-circuit
44 (Ramp soak RUN at DO1 startup) for CT alarm setting value
45 (Ramp soak RUN at DO2 startup) for CT.
46 (Ramp soak RUN at DO3 startup) "hS1h" (hS1h) Load short-circuit Sets the heater 0.0 to 50.0A 0.5A
47 (No function) alarm hysteresis load short-circuit
48 (No function) for CT alarm ON/OFF
hysteresis for CT.
…
"di3" (di3) DI-3 function Sets the 0 to 48 0 "lbTm" (LbTM) Loop break Sets the time 0 to 9999 sec 0 sec
selection function of detection time before detecting a
DI-3 broken loop
"do1t" (do1T) Sets the DO1 Sets the 0 to 102 0 (Note3) "LbAb" (LbAb) Loop break Sets the 0 to 100% FS 10°C
output event function of RST detection range temperature range
type DO1 (°C) before detecting a
"doP1" (doP1) Sets DO1 Assigns the 0000 to 1111 0000 broken loop
option function four types of □□□□
option
functions in 6-9 Communication (Ch9)
bit units bit0 : output latch function
bit1 : error alarm function
Sets the communication conditions towards the host computer.
bit2 : non-excitation output
alarm function Parameter Initial
Parameter name Function Setting range Remarks
bit3 : hold reset function display symbol value
"Stno" (Stno) ST No. setting Sets the station 0 to 255 (0: 1 (Note15)
…
number. unresponsive
"do3t" (do3T) Sets the DO3 Sets the 0 to 102 0 communication)
output event function of
type DO3 "CoM" (CoM) Baud rate/ Sets the baud 96od (9600 bps/odd) 96od (Note15)
Parity setting rate and parity 96Ev (9600 bps/even) RST
"doP3" (doP3) Sets DO3 Assigns the 0000 to 1111 0000 check 96no (9600 bps/none)
option function four types of □□□□ 19od (19200 bps/odd)
option 19Ev (19200 bps/even)
functions in 19no (19200 bps/none)
bit units bit0 : output latch function
bit1 : error alarm function "S[[" (SCC) Communication Sets whether or r (read only permission) rW (Note15)
bit2 : non-excitation permissions not overwriting is rW (read and overwrite
output alarm function possible from the permission)
bit3 : hold reset function master side (PC,
etc.)
"rmp" (rMP) ramp SV Sets the oFF (ramp SV OFF) on
ON/OFF ramp SV on (ramp SV ON)
ON/OFF
6-10 PFB (Ch10)
"rmPL" (rMPL) Ramp SV- Sets the slope 0 to 100% FS 0°C
Decline for a falling SV Changes settings to use valve control.
during ramp
SV operations Parameter Initial
Parameter name Function Setting range Remarks
"rmPh" (rMPh) Ramp SV- Sets the slope 0 to 100% FS 0°C display symbol value
Incline for a rising SV "PGAP" (PGAP) PFB dead band Sets the PFB dead 0.0 to 100.0% 5% (Note8)
during ramp band
SV operations "trvL" (TrvL) Valve stroke time Sets the full stroke 5 to 180 sec 30 sec (Note8)
"rmPU" (rMPU) Ramp SV- Sets the unit hoUr (slope temperature/hour) hoUr time for the valve
slope units of of time for the Min (slope temperature/min)
time slope during
ramp SV
operations
6-11 Password Setup (Ch11)
"Svt" (SvT) Ramp SV - SV Displays the rMP (SV during ramp) rMP Sets the password. Passwords can be set at three levels.
display mode SV during TrG (target SV)
selection ramp Initial
Display Parameter name Function Setting range Remarks
operations or value
the SV goal "PAS1" (PAS1) Password1 setup Sets password 1. 0000 to FFFF 0000
value on the
"PAS2" (PAS2) Password2 setup Sets password 2. 0000 to FFFF 0000
SV display
"PAS3" (PAS3) Password3 setup Sets password 3. 0000 to FFFF 0000
"[trL" (CTrL) Control Allows you to Pid (PID control) Pid Sections
methods select the FUZY (Fuzzy PID control) 7-1 to
control SELF (Self-tuning control) 7-5
method. Pid2 (PID2 control) (Note18)
RST
–9–
6-12 Display (Ch12) 7-1 ON/OFF (2-position) Control
Sets the parameter mask function Optional parameters can be set not to display. Acts as an ON/OFF control when the PID parameter is set to "P" = 0.0 ("Pid Ch 2").
For details on the parameter mask function, refer to the "Operation Manual". ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size rela-
tionship of PV and SV.The output hysteresis can be set under the parameter "hYS" ("Pid Ch 2").
Initial
Display Parameter name Function Setting range Remarks
value
"dP01" (dP01) Parameter mask of Sets the 0000 to FFFF Value Reverse Operation (heat control)
each parameter parameters to be different
displayed/not depending Method used to control the electrical heating furnace. Set the "hYS" to an appropriate value
displayed. on the according to the control target.
model
process value PV
code Parameter Set Value HYS
…
…
"P" 0.0 SV
"dP30" (dP30) Parameter mask of Sets the 0000 to FFFF Value
each parameter parameters to be different "rEv rv--
displayed/not depending t
displayed. on the "hYS" arbitrary (factory ON
PV<SV
model setting: 1 °C) control output
PV>SV
OFF
code
Note 1: Displayed when the seventh digit of the model code is H, K, F, or 2.
Note 2: Displayed when the ninth digit of the model code is not 0.
Note 3: Display changes according to the DO number and the selected alarm type. Normal Operation (cooling control)
Note 4: Displayed when the seventh digit of the model code is A, C, E or P.
Note 5: “SvL” and “Svh” must be set so that SvL < Svh. Method used to control the cooling machine.
When the setting values of “SvL” and “Svh” are changed, check SV setting value 1 process value
Parameter Set Value PV
(“Sv1 Ch3”) through SV setting value 7 (“Sv7 Ch3”). HYS
Note 6: Set the same value as the one for the Normal/Reverse setting (“rEv Ch2”). "P" 0.0
Note 7: Displayed when the fifth digit of the model code is A or C. SV
Note 8: Displayed when the fifth digit of the model code is S. "rEv no--
Note 9: Displayed when the fifth digit of the model code is E or P. "hYS" arbitrary (factory
t
PV>SV
Note 10: Displayed when the seventh digit of the model code is G or J. setting: 1 °C) ON
control output
Note 11: The number of parameters to be displayed varies depending on the number of DIs OFF PV<SV
that PXG has.
For more details on “41: DI soft start”, refer to the “Operation Manual”.
Note 12: Displayed when the sixth digit of the model code is R or S. • During ON/OFF control, the I and D settings do not affect control.
Note 13: Select the proper setup range for the output type.
Point • The manual operation during ON/OFF control will become
Note 14: Do not set 4-7. MV=100% when the key is pressed, and MV=0% when the
Note 15: Displayed when the seventh digit is M, V, K, J or F. key is pressed.
Note 16: Displayed when the sixth digit of the model code is A or C. • If the hysteresis width is narrow, and PV and SV are nearly equal,
Note 17: Displayed when the sixth digit of the model code is E or P. the output may frequently switch ON and OFF. Note that it may
Note 18: When the fifth digit of the model code is S, be sure to select PID affect the operation life of the contact output.
control. Options other than PID control cannot be used.
Note 19: When changing the SV with the front key, do not change the “Svn” parameter via
communication. 7-2 PID Controls
Otherwise, the changed SV may not be stored correctly.
Note 20: Do not change this parameter during the ramp soak operation. PID controls run as long as the parameter is set to "P" ≠ 0.0 ("Pid Ch 2") and "CTrL" = PID ("SYS
Be sure to set “PrG” = “oFF” before changing the parameter. CH 7"). The PID controls calculate PID based on the set values for parameters "P", "i", "d", and
"Ar", and output the calculated result (-3% to 103%).
Each parameter can be set either by manually tuning the values or by running auto-tuning (AT)
7 Functions to automatically set the values.
Refer to
For more details on auto-tuning, see "7-6 Auto-tuning" (page 11)
This controller has five types of temperature control functions and one type of valve control
functions. Select according to type and use.
Setting PID Control
The ramp soak function ( page 12), remote SV function ( page 15), and
Caution SV selection function ( page 16) cannot be combined. Display the system menu ("SYS Ch 7").
1
● Temperature Control Functions Display the control parameter ("CTrL") and choose PID controls ("Pid").
ON/OFF (2-position) Turns the control output ON/OFF according to the size
2
control relationship of PV and SV Can build a control system 7-1
out of simple elements such as SSR. Suitable when (page 10) Press the key to set the value.
accuracy is not requested. 3
PID Controls PID calculation and controls proceed according to the
previously set PID parameters.
7-2
PID parameters can be set manually or through auto-
tuning (AT).
(page 10) 7-3 Fuzzy PID Control
It is the most basic control in this equipment.
Related to normal PID controls, fuzzy PID control acts with small overshoot.
Fuzzy PID Control PID control with function that reduces the amount of You will need to run auto-tuning to set the PID parameter when using fuzzy control.
overshoot during control. It is effective when you want 7-3
to suppress overshoot when SV is changed, even if you (page 10)
may take a long time to reach the target value. Setting fuzzy PID control
Self-tuning Control Automatically calculating PID control according to the
7-4
control target or SV change. It is effective when the Display the system menu ("SYS [h 7").
(page 10)
control conditions change frequently. 1
PID2 Control In case which the power supply of the control target
goes ON → OFF → ON, this PID2 control can suppress 7-5 Display the controller parameter ("[trL") and choose fuzzy ("FUZY").
the amount of overshoot during control target turns OFF (page 11) 2
→ ON.
● Valve Control Functions Press the key to set the value.
Servo Control 1 Regulates the valve position according to [OPEN] and 7-7
3
(Servo 1) [CLOSE] of the contact output. (page 11) Refer to
For more details on auto-tuning, see "7-6 Auto-tuning" (page 11)
When a high level of control is required, choose PID control, fuzzy PID
Point control, or PID2 control.
– 10 –
● Normal type ● Low PV type
Conditions where self-tuning cannot be used
process value AT start process value AT start
AT calculating AT calculating
Self-tuning cannot be used in the following situations: SV-10%FS
• During control standby SV
SV
• During ON/OFF (2-position) control
• During auto-tuning PID control
PV PV PID control
• During ramp soak progress
t
• When there is error input t
• When set for dual output
• When any of the P, I, D, Ar parameters are set to manual
Set the following parameters before running auto-tuning.
• During manual mode Point • PV input type / PV input upper limit / PV input lower limit / Decimal
• During soft start progress
position / PV input filter in the setup channel menu ("SET Ch 6")
• OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel
Conditions to halt self-tuning menu ("Pid Ch 2").
PV
t Valve boiler
ON
control equipment power
OFF
control loop
close close Setting Servo Control 1
open
– 11 –
7-8 Manual Output Running ramp soak
Allows the control output to be manually set at an arbitrary value. The following steps explain how to run ramp soak.
● Manual Mode Display Display the operation menu ("oPe [h 1").
A decimal point will light up at the bottom right of the display during manual mode. 1
The same decimal point appears on the parameter setting display.
Display program parameter ("PrG") and choose RUN ("rUn").
● Switchover between Auto and Manual 2
Modes can be changed by four methods: the front key (user key), DI function, communica-
tion function, or the parameter "MAn" ("oPE Ch 1"). Ramp soak starts running from the current PV.
3
● MV output flow diagram (MV output priority processing)
MV MV1 output Specify • To interrupt the ramp soak operation, choose HOLD ("hLD") in step 2.
PID Dual
MV limit
Soft start setting standby
Point To cancel the interruption, choose RUN ("rUn") again.
calculation calculation limit during MV output • "End" will display when ramp soak has completed.
MV2 FALT
OFF
manual MV1 Guaranty soak
MV output ON MV2
This function guarantees the soak time. Only soak time within the specified range of tempera-
ture for SV is counted towards soak time.
parameter As seen in the figure below, only the sum of the shaded areas is counted as soak time. The
“MAN”
operation moves onto the next step when the total soak time equals the specified soak time.
• When using the system in the restore mode ("ConT") = continue ("Con") in
Sets how you want to run ramp soak.
Caution The following items can be set.
the ramp/soak menu ("PrG Ch4"), do not set the ramp/soak control com-
mand ("PrG") of the operation menu ("oPE Ch1") to hold ("hLd") during the Power On Start Ramp Soak starts running from the current PV.
ramp period at the beginning of the pattern.
• When PV start ("PVST") of the ramp/soak menu ("PrG Ch4") is on ("on"), set Ending Output Shows the ending output after ramp soak has been completed.
the pattern parameter ("PTn") of ramp/soak ("PrG Ch4") to "PTn" = 0, 2, 6
OFF Output Shows the output during OFF after ramp soak has been completed.
(setting that starts with 1 seg ramp).
• Do not set the Startup mode ("STMd") = standby mode ("STbY") of the sys- Repeat Behavior After finishing the last step in ramp soak, the process starts again from 1st step.
tem menu ("SYS Ch7") and the restore mode ("ConT") = continue ("Con") of
the ramp/soak menu ("PrG Ch4") at the same time.
repeats
Creating a ramp soak operation pattern 4th soak
SV-4
Set the following items to create a pattern. 2nd soak 4th ramp
Pattern Sets which steps to use from the following seven types. 2nd ramp
3rd ramp
SV-2
Steps 1 to 4 / Steps 5 to 8 / Steps 9 to 12 / Steps 13 to 16 / Steps 1 to 8 / Steps 9 3rd soak
to 16 / Steps 1 to 16 1st ramp 1st soak
power on SV-3
Target SV Sets the controlled temperature. start SV-1
Ramp time Sets the time to reach the target SV from the current SV. PV
Soak time Sets the time to maintain the specified SV. TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S
The following steps will explain how to run the specified pattern 0 in SV-1 to SV-4. You can choose from the following 16 types of modes according to the combination of run
method options.
Display the ramp soak menu ("PrG [h4").
1 Setting Power On Start Ending Output OFF Output Repeat Behavior
“0” Off Continuous control Continuous control Off
Display pattern parameter ("PTn") and choose pattern 0 ("0"). “1” Off Continuous control Continuous control On
2 Run SV-1 through SV-4.
“2” Off Continuous control Standby Off
Display the time parameter ("timU") and choose minute:second ("MM.SS"). “3” Off Continuous control Standby On
3 Sets the units of time.Besides minute:second ("MM.SS"), you can also choose “4” Off Standby Continuous control Off
hour:minute ("hh.MM"). “5” Off Standby Continuous control On
Display the target value ("Sv-1") and set the target temperature. “6” Off Standby Standby Off
4 “7” Off Standby Standby On
“8” On Continuous control Continuous control Off
Display the ramp time parameter ("tm1r") and set the ramp time.
5 “9” On Continuous control Continuous control On
“10” On Continuous control Standby Off
Display the soak time parameter ("tm1r") and set the soak time. “11” On Continuous control Standby On
6 “12” On Standby Continuous control Off
“13” On Standby Continuous control On
Repeat steps 4 through 7 and set the remaining parameters. “14”
7 On Standby Standby Off
“15” On Standby Standby On
– 12 –
Jud gment
Delay start Dis
Function Name Behavior ON OFF conditio
play
n
Ramp soak can be automatically started (RUN) after a certain period of time has elapsed since "21" Start timer (DO1) Starts the specified timer for DO1.
the power of the controller is turned on. "22" Start timer (DO2) Starts the specified timer for DO2.
Timer Timer
Level
This function is enabled by setting the digital input function (DI n) and the digital output function ON OFF
"23" Start timer (DO3) Starts the specified timer for DO3.
(DonT), and setting the delay time to set with dLYn.
"24" No function Do not set
– – –
"25" No function Do not set
"26" SV No. + 1 When selecting SV No., increases the SV No. by 1. +1 – Level
"27" SV No. + 2 When selecting SV No., increases the SV No. by 2. +2 – Level
SV-4
"28" SV No. + 4 When selecting SV No., increases the SV No. by 4. +4 – Level
SV-2
When selecting PID No., increases the PID No. by
3rd ramp "29" PID No. + 1 +1 – Level
1.
SV-1 2nd ramp 4th ramp
When selecting PID No., increases the PID No. by
"30" PID No. + 2 +2 – Level
SV-3 2.
When selecting PID No., increases the PID No. by
"31" PID No. + 4 +4 – Level
1st ramp 4.
"32" No function Do not set
"33" No function Do not set – – –
DLYn TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S
"34" No function Do not set
The following steps will explain how to assign the delay start to DI 1, Do1 and to set the delay SV No.+1, When selecting SV No. and PID No., increases the
"35" +1 – Level
PID No.+1 SV No. and PID No. by 1.
time to five minutes.
SV No.+2, When selecting SV No. and PID No., increases the
Display the system menu (Sys Ch7). "36" +2 – Level
PID No.+2 SV No. and PID No. by 2.
1 SV No.+4, When selecting SV No. and PID No., increases the
"37" +4 – Level
PID No.+4 SV No. and PID No. by 4.
Display the Di1 function selection ("di1"), and set 44 ("44").
2 "38" Pattern No.+1
When selecting pattern No., increases the Pattern
No. by +1
+1 – Level
Start of ➂ Start of ➁ Start of ➀ When “Switchover between local and remote” (DI setting value =3) is used for the
Caution
digital input function, the operation before turning off the power of the main unit
If the measurement value does not match the pattern as with PV=➂, the normal operation affects the DI operation when the power turns on again.
starts. (For the DI operation when the power turns on under each state, see the table
below.)
7-10 Digital Input Function Operation before turning off power of the main unit DI status DI behavior while
No while the
. Operation power of the the power of the
Each of the digital inputs (DI1 to DI3) can be assigned the following functions. The specified Operation main unit is on
status main unit is on
function will run when an external DI signal enters the input.
1 DI On when rEM parameter = LoCL DI On Remote SV operation
Dis J udgmen t
Function Name Behavior ON OFF conditio
play DI Off Local SV operation
n
"0" No function Nothing happen – – – 2 Switches to rEM parameter = rEM by DI On Remote SV operation
Remote SV
Switchover between Standby key operation
"1" Switches between standby on and off Standby Edge operation DI Off Remote SV operation
standby ON/OFF Cancel
Switchover between 3 Switches desired parameter setting DI On Remote SV operation
"2" Switches between auto and manual control output Manual Auto Edge
auto/manual value via communication during rEM
Switchover between parameter = rEM DI Off Remote SV operation
"3" Switches between local and remote SV Remote Local Edge
local/remote
4 DI Off when rEM parameter = rEM DI On Remote SV operation
"4" No function Do not set
– – – DI Off Remote SV operation
"5" No function Do not set
Auto-tuning 5 Switches to rEM parameter = LoCL by DI On Remote SV operation
"6" Starts standard auto-tuning Start Finish Edge Local SV
(standard) Start key operation
operation DI Off Local SV operation
Auto-tuning (low
"7" Starts low PV auto-tuning Start Finish Edge
PV) Start
6 Switches desired parameter setting DI On Remote SV operation
"8" No function Do not set – – – value via communication during rEM
"9" No function Do not set parameter = LoCL DI Off Local SV operation
"10" Ramp SV on/off Enables or disables ramp SV. Disable Enable Edge
Switches between ramp SV HOLD and HOLD HOLD
"11" Ramp SV HOLD HOLD Edge
cancel cancel
"12" Ramp Soak OFF Turns ramp soap off OFF – Edge
Ramp Soak RUN/
"13" Switches between RUN and HOLD. RUN HOLD Edge
HOLD
"14" No function Do not set – – –
Cancels all of the sources currently acting as
"15" Latch release (all) – – Edge
latches.
Latch release Cancels the source currently acting as a latch on
"16"
(DO1) DO1.
Latch release Cancels the source currently acting as a latch on
"17" Cancel – Edge
(DO2) DO2.
Latch release Cancels the source currently acting as a latch on
"18"
(DO3) DO3.
"19" No function Do not set
– – –
"20" No function Do not set
– 13 –
Use the following steps to set DO.
7-11 Digital Output
Display the system menu ("SYS Ch 7").
Each of DO1 to DO3 can be assigned the following functions (events). The functions are 1
divided into two categories for when they behave as alarms and when they behave as events.
Set the event you want to specify under the DO1 output event setting type
1. Setting the System Menu 2 ("do1T").
1. Set events for DO1 to DO3 1. DO event settings (page 14) Set the option function under the DO1 option function parameter ("doP1").
3 For the contents of this setting, see "2. Setting DO option functions" below.
2. Set DO options 2. Setting DO option functions (page 14)
• Latch function Set DO2 to DO3 as necessary.
• Input error 4
• Non-excitation output
• Hold rese Press the key to set the value.
5
3. Setting the Operation Menu 4. Setting the operation menu (page 14)
• Alarm set value bit Function Description
bit0 Event output latch function Latches (maintains) the DO when the event starts
bit1 Error alarm function Outputs when the unit receives an input error
(“UUUU” or “LLLL” is displayed).
Settings complete Set DO event to “0” when using this function.
bit2 Non-excitation output alarm Reverses the output signal and outputs it through
function the DO terminal when the event starts
1. DO event settings bit3 Hold reset function When using an alarm with hold, the hold function
Events are divided into those related to alarms and those not related. will reset when any of the following operations
For more about the events related to alarms, see "11. Alarm Action Type Codes" (page 18). occur:
Use the following steps events other than alarms. SV change / Alarm type change / Alarm set value
change /
● Ramp soak delay start
Standby cancel / Power reset
Type Setting (DO1 to DO3) Function
Ramp soak delay start 35 Delay start enable
3. Setting the alarm menu
● Wire burnout circuit alarm
Type Setting (DO1 to DO3) Function ● Hysteresis Function
The hysteresis band is preserved during alarm output.
Wire burnout circuit alarm 41 Loop break alarm 1
44 Heater burnout alarm 1 ● Delay Function
Wire break/short circuit 47 Load short-circuit alarm When events (including alarms) occur, the DO does not begin outputting immediately.
alarm Instead, the event continues for a specified period of time before outputting DO.
● Conditional outputs This is called a delay function because there is a delay between the event and outputting to
DO.
Type Setting (DO1 to DO3) Function
Conditional outputs 51 During auto-tuning (Ex.) Alarm On ON
Delay alarm
52 Normal
OFF
53 During standby
54 During manual SV operation ON
normal
55 During remote SV operation alarm relay
OFF
56 During ramp SV
Ramp Soak Event Output 60 OFF state relay with ON
ON delay
61 RUN state OFF
62 HOLD state no relay output
ON delay cancel
63 GS (Guaranty Soak) State set time (alarm during delay is invalid)
65 END state
Use the following steps to set an alarm delay and hysteresis.
Time Signal 71 Time signal (1st segment)
Display the alarm menu ("ALM Ch 8").
72 Time signal (2nd segment)
1
73 Time signal (3rd segment)
74 Time signal (4th segment) Display hysteresis 1 ("A1hY") and set the hysteresis.
75 Time signal (5th segment) 2
76 Time signal (6th segment)
77 Time signal (7th segment)
Display delay time 1 ("dLY1") and set the delay.
78 Time signal (8th segment)
3
79 Time signal (9th segment) Display delay time units 1 ("dL1U") and set the units to minutes or seconds.
80 Time signal (10th segment) 4
81 Time signal (11th segment)
Set the values for alarm 2 to alarm 3 as necessary.
82
83
Time signal (12th segment)
Time signal (13th segment)
5
84 Time signal (14th segment) Press the key to set the value.
85 Time signal (15th segment) 6
86 Time signal (16th segment)
87 Time signal (17th segment)
88 Time signal (18th segment)
4. Setting the operation menu
89 Time signal (19th segment) Sets the alarm value so that DO is used as the alarm output.
90 Time signal (20th segment) Use the following steps to set this function.
91 Time signal (21st segment) Display the operation menu ("oPE Ch1").
92 Time signal (22nd segment) 1
93 Time signal (23rd segment)
94 Time signal (24th segment) Set the alarm 1 set value ("AL1") or "AL1L" and "AL1h".
95 Time signal (25th segment)
2 The parameters displayed will vary according to the type of alarm.
96 Time signal (26th segment) Set up to alarm 3 as necessary.
97 Time signal (27th segment) 3
98 Time signal (28th segment)
99 Time signal (29th segment) Press the key to set the value.
100 Time signal (30th segment)
4
101 Time signal (31st segment)
102 Time signal (32nd segment)
– 14 –
7-12 Communication Functions Switching to remote SV operation
Set the following to communicate with the host. Display the operation menu ("oPE [h 1").
Display Parameter Function
1
"STno" ST No. setting Sets the station number. Display the switching to remote SV parameter ("rEm") and choose remote
"[oM" Parity/baud rate setting Choose the configuration of parity and baud rate 2 ("rEM").
"S[[" Setting communication Set whether or not the host has permission to
permissions overwrite. Press the key to set the value.
3
Setting communication functions
• Soft start is not displayed during the remote SV operation.
Caution
• Do not use remote SV and the SV selection function at the same time.
Display the communication menu ("[oM [h 9").
1
Display ST No. setting parameter ("Stno") and choose 1, and then display 7-15 Heater Break Alarm Functions
2 Parity/baud rate setting parameter (“CoM”) and choose 9600 bps, even ("96ev").
This sets the baud rate to 9600 bps and the parity to "even". The heater wiring passes through the CT, allowing the current value to be monitored and
Display communication permissions ("S[[") and choose to allow read and detect errors in the heater line.
3 overwrite permissions ("rw"). Heater break are detected by drops in the heater current. Setting the detection values acti-
This sets the host to be allowed to read and overwrite the controller. vates this function.
• Related parameters: “hb1”, “hb1h” (“ALM Ch 8”), “CT1”, “LC1” (“Mon Ch 5”)
Press the key to set the value.
4 Refer to
For details on the heater break alarm, refer to the "Operation Manual".
upper/lower limit
scaling range 7-18 Other Functions
20% (AoL) 0%
0%
1. Soft start function
Setting re-transmission output function When turning on the equipment (including the temperature controller), the soft start function
suppresses the MV to become maximum output. It places an upper limit on MV output for a
specified amount of time after power is turned on.
Display the setup menu ("SET [h 6").
1 This function is useful for effects such as suppressing the heater output during equipment star-
tup, and makes load lightened.
After the specified time has passed after switching on the equipment (or if SFTM = 0), the soft
Display the AO output function parameter ("Aot") and choose the PV.
2 This selects PV as the re-transmission output.
start function ends and normal controls begin.
Display Parameter Function
Display AO lower limit scaling ("AoL") and set the lower limit scaling (in this "SFo1" (SFo1) MV1 soft start Places a limit on MV1 output after power is turned on for a
3 example, set it to 20%). output set value time period set in SFTM.
"SFTM" (SFTM) Soft start set time Sets the time for soft start to function after turning power
Display AO upper limit scaling ("AoH") and set the upper limit scaling (in this on. Setting "0" will turn off soft start.
4 example, set it to 80%).
Press the key to set the value. control output (MV) MV when not using
5 soft start
– 15 –
2. Error output function 5. SV selection function
When the error output specification function has concluded that the equipment has an error, it The SV selection function can record and switch up to eight sets of SV information to the pal-
halts the temperature controls and maintains the control output at a previously specified value. ette menu settings. It is effective when the SV used during a process are numerous and the set
There is an error in PV if any of the following conditions occur: values have been previously decided.
burnout upper limit / burnout lower limit / underage (PV< -5% FS) / overage (105% <PV)
Use the following steps to save SV information.
Use the following steps to set this function. Display the palette menu ("PLt [h 3").
Display the setup menu ("SET [h 6"). 1
1
Display SV setting 1 ("SV1") and set SV1.
Display FALT output 1 set value ("FLo1") and set the output value. 2
2 For dual control, set "FLo2" the same way.
Set SV setting 2 through SV setting 7 in the same way as necessary.
Press the key to set the value.
3
3 Press the key to set the value.
4
3. Standby output function The following four methods can switch SV.
• parameter “SvN” / press the user key / DI function / overwrite parameter “SvN” via the
Sets the control output value, alarm output, re-transmission output (ON/OFF), and PV/SV dis-
communication function
play for standby mode.
● Switch Using Parameter "Svn"
Use the following steps to set this function.
Display the operation menu ("oPE [h 1").
Display the setup menu ("SEt [h 6"). 1
1
Display the selected SV number ("Svn") and choose the SV No.
Display the standby mode setting ("Sbmd") and set the alarm output, re-trans- 2
2 mission output, and PV/SV display for standby mode.
Press the key to set the value.
Refer to For the possible ON/OFF combinations for each output, see "6-6 Setup (Ch 6)" 3
(page 8).
Display the standby control output 1 set value ("Sbo1") and set the output value. ● Switch Using the User Key
3 For dual control, set "Sbo2" the same way. Display the palette menu ("PLT Ch 3").
1
Press the key to set the value.
4 2
Display max selected SV number ("SvMX") and set the SV number by choosing it
with the user key.
Display the user key function setting ("UKEy") and set it to SV selection func-
4. Ramp SV function 3 tion.
The ramp SV function suppresses a sudden change in SV (step change) when changing SV.It On the PV/SV display, pressing the user key will switch you from the currently
allows SV to change smoothly according to the set slope of temperature per unit of time.This 4 selected SV to the next SV.
smooth SV change allows you to minimize the effect of the change on controls.
You can set both inclining temperature and declining temperature slopes, and choose from ● Switch Using DI Function
"minutes" or "hours" for the time units.
Display the operation menu ("oPE Ch 1").
You can also choose for the SV display to show the current value or the target value during
ramp SV.
1
SV changing SV with the front key Display the selected SV number ("Svn") and choose "di".
set value
2
after change
Display the di function setting ("di1" to "di3") and set the SV selection func-
set value
before change
SV during ramp SV behavior
(rMPL/rMPH)
3 tion.
t
● Switch Using Parameter “Svn” via the Communication Function
In the communication, overwrite the set value to the selected SV number
The SV lamp will blink while ramp SV is running.(When not displaying parameters or Ch.)
When you turn on the power while ramp SV is in effect, ramp SV will begin using the starting
1 ("Svn").
value of PV (PV start).
SV SV 6. PID selection function
SV Sv-1 SV
When switching the normal and reverse operation by using the PID selec-
Point tion function, be sure to turn off the system power beforehand for safety
Sv
PV reasons (Do not switch normal and reverse operation during control).
power ON Sv switches to Sv-1 with DI input
t t
behavior when power rises behavior when SV changes with DI
The SV selection function can record and switch up to eight sets of PID parameters from the
Use the following steps to set ramp SV. palette menu settings.
Display the system menu ("SYS Ch 7"). It is effective when the control equipment changes the target often and must frequently change
1 the PID parameters.
Use the following steps to save PID information.
Set both ramp SV decline ("rMPL") and incline ("rMPH").
2 1
Display the palette menu ("PLT Ch 3").
Set the unit of time for the slope ("rMPU") during ramp SV.
3 2
Display proportional bandwidth setting 1 ("P1") and set P1.
If the power is turned on during the input error, or released standby, the ramp The PID parameter selection (P, i, d, normal and reverse settings) can be changed by the
Caution same four methods as the SV selection function.
SV operates differently from the normal PV start.
– 16 –
● Switch Using the User Key
Display the palette menu ("PLT Ch 3").
10. MV limit function
1 The MV limit function allows you to choose whether to limit the MV or let it pass through maxi-
mum and minimum MV.
Display max selected PID number ("PL1M") and set the PID number by choosing
2 it with the user key.
output value MV1 MV2
(after limit) PCUT
Display the user key function setting ("UKEy") and set it to PID selection 103% PHC1 PLC1 PHC2 PLC2
3 function. PHC
pass "0" 103% -3% 103% -3%
"1" 103% limit 103% -3%
limit
On the PV/SV display, pressing the user key will switch you from the currently "2" limit -3% 103% -3%
4 selected PID to the next PID.
limit "3" limit limit 103% -3%
PLC "4" 103% -3% 103% limit
pass "5" 103% limit 103% limit
When the user key function code is 27 (SV No.+1, PID No.+1 (send)) "6" limit -3% 103% limit
Point and the initial PID No. and SV No. are different, the first time you press —3% PLC
PHC output value
(before limit) "7" limit limit 103% limit
the user key, PID No. will become the same as SV No. "8" 103% -3% limit -3%
Also the SVMX parameter value becomes the maximum selectable "9" 103% limit limit -3%
number for PID No. and SV No. "10" limit -3% limit -3%
"11" limit limit limit -3%
● Switch Using Parameter "PLn1" via the Communication Channel 8-1 Input Setting
In the communication, overwrite the set value for the selected PID number
1 ("PLn1"). Set the type and the range for input sensor.
Input can be set in the setup menu ("SET [h6").
For more on input types, input scaling, decimal point location, and input codes, see "10 Input
Range and Codes (standard range)". (page 18)
7. Startup mode function
1. Choose an input type ("PVt")
The startup mode specification function sets the controller to start up in either auto mode, man- Check the type of the thermocouple or resistance bulb which is used.
ual mode, remote mode or standby mode.
It is used when you want to start up in manual mode.
Use the following steps to set this function. 2. Set the PV scaling (input range) ("PVb"/"PvF")
Set Pvb to the lower limit of the temperature range and PvF to the upper limit. It is recommended
Display the system menu ("SYS [h 7"). to set the values at the standard range, even though they can be set at values beyond of it.
1 There is no standard range for DC voltage or DC current input. (-1999 to 9999, lower limit<upper limit)
Display the startup mode ("Stmd") and choose the operational mode.
2 Choose from auto or manual.
3. Set the decimal point location ("Pvd")
Press the key to set the value. Sets whether or not to display digits after the decimal point. Two digits can also be dis-
3 After changing the above setting, restarting the controller will start it in the selected played after the decimal point when using 1 to 5V DC, and 4 to 20mA DC.
mode.
Use the following steps to set this function. 8-3 Control Setting
Display the system menu ("SYS [h 7").
1 Sets controls to normal operation or reverse operation.
• Reverse operation: As the process value (PV) rises, the control output (MV) becomes
Display the assign user key specification ("UtEy") and choose the function. smaller. Used to heat the control object.
2 • Normal operation: As the process value (PV) rises, the control output (MV) becomes larger.
Used to cool the control object.
Press the key to set the value.
3 1. Set the normal or reverse operation ("rEV")
Choose any of the following combinations of heat and cool to suit your system.
Control Control
rEv
9. bAL and Ar functions output 1 output 2
rv-- Reverse –
● The anti-reset windup function ("Ar") cuts integration that falls outside of the Ar set range no-- Normal –
that is centered around SV.
rvno Reverse Normal
Running auto-tuning will set the optimum values for P, i, and d parameters, as well as Ar.
norv Normal Reverse
PV
} cuts integration rvrv
nono
Reverse
Normal
Reverse
Normal
SV
AR value
AR value } includes integration
} cuts integration
PV
● The output convergence value function ("bAL") outputs to PV and SV a calculated result of
the PID computed MV plus the bAL offset.
(The factory setting of bAL is 0% for single output, 50% for dual output.)
MV
100%
bAL=0% 50%
40% bAL=40%
proportional SV PV
bandwidth
Ar1 to Ar7 and bAL1 to bAL7 have the same function as in each PID
Point group.
– 17 –
9 Error Indications 11 Alarm Action Type Codes
Type DO1 to DO3 Alarm Type Action diagram
9-1 Display During Equipment Error 0 No alarm –
Absolute value 1 High alarm PV
This controller has a display function to indicate several types of error code shown below. If any alarm ALn
of the error code is displayed, please eliminate the cause of error immediately. After the cause
t
is eliminated, turn off the power once, and then re-start the controller.
2 Low alarm PV
Display Possible cause Control output
ALn
"UUUU" q Thermocouple burnout. Output as setting value when
t
w Resistance bulb sensor (A) burnout. an error occurs
e PV exceeds upper limit of the range by 5%FS. (set in parameter Flo1 or 3 High alarm (with hold) PV
"LLLL" q Resistance bulb sensor B or C wire burnout. Flo2) ALn
w Resistance bulb sensor (between A & B or A & t
C) short.
4 Low alarm (with hold) PV
e PV is below lower limit of the range by 5%FS.
r Burnout or short in the voltage input. ALn
"LLLL" q PV < -199.9 t
Note) The error display does not appear even when it must appear depending on the setting ALn
SV
t
of parameter SbMd (“SET Ch6”).
9 Low alarm (with hold) PV
SV ALn
t
10Input Range and Codes (standard range) 10 High/Low alarm (with hold) PV
SV ALn
5V DC. ALnL
t
Note 2 : Input accuracy is ±0.3% FS ± 1 digit ± 1°C or 2°C whichever greater.
21 High/Low deviation alarm PV
Except, B thermocouple 0 to 400°C: ±5% FS ± 1 digit ± 1°C ALnh
(with hold)
R thermocouple 0 to 500°C: ±1% FS ± 1 digit ± 1°C SV ALnL
T thermocouple -200 to -150°C: ±0.5% FS ± 1 digit ± 1°C t
Note 3 : Input accuracy cannot be ensured when using an input smaller than the minimum 22 High absolute/Low PV
deviation alarm (with hold) ALnh
range. SV ALnL
t
23 High deviation/Low PV
absolute alarm (with hold) ALnh
SV
ALnL
t
– 18 –
Type DO1 to DO3 Alarm Type Action diagram
Zone alarm 24 High/Low absolute alarm PV
ALnh
12 Model Specifications
ALnL
t
– 19 –
12-2 PXG4 Motorized Valve Control Model List
13 Specifications
Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes
4 <Outer dimensions WxH> Power Supply 100 (-15%) to 240V AC (+10%), 50/60dHz, 24V DC/AC (±10%)
48 x 48 mm P X G 4 Power Consumption 12VA or less
5 <Output 1>
Relay contact output
Electromagnetic valve control output S Note 1 • 1a contact 220V AC / 30V DC , 3A (resistance load)
6 <Output 2>
SSR/SSC drive output (voltage pulse output)
None Y • ON 20V DC (18 to 24V DC)
7 <Option 1> • OFF 0.5V DC or less
• Max Current 20mA DC or less (both OUT1 and OUT2)
None Y • Load resistance 850Ω or more
Digital input (No. 1) + RSV1 H Control Output
Current Output
Digital input (No. 1, 2, 3) D • 0 to 20mA DC / 4 to 20mA DC
RS 485 + digital input (No. 1) V • Acceptable load resistance 600Ω or less
• Accuracy: ±5%FS
RS 485 + RSV1 K
Voltage output
8 <Revision symbols> 1 • 0 to 5V DC / 1 to 5V DC / 0 to 10V DC / 2 to 10V DC
9 <Digital Output> (Relay contact output) • Resistance load 10kΩ or more
• Accuracy: ±5%FS
None 0
Digital output 1 point (No.1) 1 Input accuracy
• Thermocouple input: greatest one among ±0.3%FS, ±1
Digital output 2 points (No.1, 2) F
digit, and ±1°C or 2°C
Digital output 2 points J Process value input • Resistance bulb input: greatest one among ±0.3%FS, ±1
[independent common] (No.1, 2) digit, and ±0.5°C
10 <Power supply> < Instruction manual> • mV input, voltage input, current input : ±0.3%FS±1digit
Indication resolution: ±0.3%FS or less
100V/240V AC no instruction manual N
100V/240V AC English instruction manual V Digital Output Relay contact output (DO1 to DO3)
• 1a contact 220V AC / 30V DC , 3A (resistance load)
24V AC/DC no instruction manual C
Contact or Transistor type
24V AC/DC English instruction manual B
Max 3 inputs 30V DC, 3mA (1 input)
11 <Option 2> Digital input
• Judged ON 1kΩ or less (contact), or 5V DC or less (transistor)
None Y • Judged OFF 100kΩ or more (contact), or 18V DC or more (transistor)
12 0 0 to 20mA DC / 4 to 20mA DC / 0 to 5V DC / 1 to 5V DC /
0 to 10V DC / 2 to 10V DC
13 0
Re-transmission output Re-transmission data: PV, SV, DV, MV
Accuracy: ±0.2%FS
Note 1: If front panel size 48 x 48, position feedback input (PFB input) function is not available. Resistance load : 600Ω or less (Current), 10kΩ or more (voltage)
1 to 5V DC /0 to 5V DC, 0 to 20mA DC / 4 to 20mA DC (use an
Remote SV Input
external 250Ω resistor)
RS-485 interface
Communication method: Half-duplex bit serial asynchronous cycle
Communication rate: 9600bps, 19200 bps
Communication Functions
Protocol: Modbus RTU compatible
Communication distance: Max 500m (total connection length)
Connectable units: 31 units
RS-232C interface
Connection method: ø2.5 mini-plug/jack (use the included cable at
the bottom of the case)
Loader Interface
Communication method: Full-duplex bit serial asynchronous cycle
Communication speed: 9600bps parity/none
Protocol: Modbus RTU compatible
– 20 –