Bajaj Energy (3*660) MW

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LPGCL
Dist. – Lalitpur (UP)

INTERLOCK & PROTECTION

DIARY
PREPARED
BY CHECKED BY REVIEWED BY INTER DEPTT. Approved BY UH

MANISH VINOD AGARWAL C&I SUBRANSHU A. N. SAR

YADAV MOHAPATRA

EMD
NARENDRA REVIEWED BY OPERATION VIKAS SHARMA

GAURAV
CHATURVEDI AVINASH RATHORE MMD
[Link]
HEAD
GAURAV
AGARWAL D K SINGH

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INDEX
BOILER
[Link]. SYSTEM PAGE NO.

1 MFT 5

2 PURGE CONDITION 6

3 AIR PREHEATER 7

4 APH GB LOP 8

5 APH SB LOP 9

6 ID FAN 10

7 ID FAN LOP 11

8 FD FAN 12

9 FD FAN LOPS 13

10 PA FAN 14

11 PAN FAN LOP 15

12 COAL MILL 16

13 MILL LOP 18

14 COAL FEEDER 19

15 SCANNER FAN & SEAL AIR FAN 20

16 BCP 21

17 REHEATER PROTECTION 23

18 KOSO & LDO PUMP 24

19 SAFETY VALVE SETTING 25

20 PULVERIZER ELEVATION IGNITION PREMISSIVE 26

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TURBINE
[Link]. SYSTEM PAGE NO.
1 ETS 28
2 GENERATOR PROTECTION 30
3 CEP 31
4 MDBFP 32
5 TDBFP 34
6 VACUUM PUMP 36
7 TGDMCW 37
8 SGDMCW 38
9 CW PUMP 39
10 ACW PUMP 40
11 HPBP HPSU 41
12 HPBP FAST OPEN 42
13 LPBP HPSU 43
14 LPBP TRIP 44
15 IDCT AND COMPRESSOR 45
16 LP HEATER 46
17 HP HEATER 47
18 AC LUBE OIL PUMPS 48
19 DC LUBE OIL PUMP AND LUBE OIL TANK HEATER 49
20 MOT OVEF AND TURNING GEAR 50
21 AC JOP AND DC JOP 51
22 PRIMARY WATER PUMPS 52
23 CONTROL FLUID PUMPS 53
24 AC SEAL OIL PUMPS 55
25 DC SEAL OIL PUMPS AND VACUUM PUMPS 56
26 GENERATOR EXHAUT FANS 57
27 GLAND STEAM FANS 57
28 BOILER FILL PUMP AND H/W MAKE-UP PUMPS & EXC. AIR DRIER 58
29 TURBINE SAFETY VALVES PRESSURE SETTING 59
30 GENERATOR ELECTRICAL PROTECTION & PROTECTION ON TEMPERATURE 61

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BOILER

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MFT
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
TRIP CONDITION (ANY)

1 BOTH FD FAN STOPPED

2 BOTH ID FAN STOPPED

3 FURNACE PRESSURE HIGH (DELAY 5 SEC) >105 >152 mmwc

4 FURNACE PRESSURE LOW (DELAY 5 SEC) < -80 <-178 mmwc

5 SEPERATOR LEVEL [Link] (DELAY 10 SEC) >9 MTR >11.56 MTR

6 SEPERATOR O/L PRESS [Link] >270Ksc >290KSC

7 ECO INLET FLOW [Link] (DELAY 15 SEC) <800 <705 TPH

8 AIR FLOW < 30 % MCR < 750tph (<695TPH)

9 SPIRAL WALL TEMP HI-HI [ANY FOUR] > 430 >477 DEG C

10 LOSS OF FLAME

11 LOSS OF ALL FUEL

12 LOSS OF REHEATER PROTECTION

13 EMER. MFT PUSH BUTTON [SOFT(HMI-PB)/HARDWIRED]

14 MFT RELAY TRIP-1 (HARDWIRED) (PUSH BUTTON)

15 ALL FEED WATER PUMP OFF (20 Sec Delay)

16 LOSS OF ANY CRITICAL PWR (24VDC SYSTEM)

17 LOSS OF ANY CRITICAL PWR (220VDC DRV)

18 LOSS OF ANY CRITICAL PWR (24VDC FIELD-1)

19 LOSS OF FSSS PROCESS FAILED

20 LESS THAN FIRE BALL AND LOSS OF AC

21 BOTH NETWORK FAILED

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PURGE CONDITION

Sr. INTERLOCK ALARM TRIP

DESCRIPTION REMARK
No. VALUE VALUE VALUE

PURGE PERMISSIVE

1 NO BOILER TRIP

2 HOTV CLOSED

3 HORV CLOSED

4 LOTV CLOSED

5 All HONV CLOSED

6 All LONV CLOSED

7 All PA FAN OFF

8 ALL PULVERIZER OFF

9 ANY SCANNER AIR ON & DP > 152MMWC

10 ALL COAL FEEDER OFF

11 ALL HOT AIR GATE CLOSED

12 ALL AUXILARY AIR DAMPER MODULATING > 40%

13 ALL SOFA DAMPER CLOSED

14 BURNER TILT HORIZONTOL

15 AIR FLOW BETWEEN 30-40%

16 ALL SCANNER SENSING NO FLAME

17 ALL FSSS POWER AVAILABLE

18 PURGE TIME REQUIRED 540 Sec

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AIR PRE HEATER ELECTRIC MOTOR A

Sr. INTERLOCK TRIP
DESCRIPTION ALARM REMARK
No. VALUE VALUE
MAIN MOTOR - APH A
START PERMISSIVE
1 APH SUPPORT BEARING OIL TEMP NOT V HI < 70 DEG
2 APH GUIDE BEARING OIL TEMP NOT V HI < 70 DEG
3 APH ELEC MTR-1 MCC NOT DISTRBD
4 APH ELEC MTR-2 OFF
STOP PERMIT
1 N/A
AUTO START (ANY)
APH MOTOR B RUNNING AND APH MOTOR B GOT
DELAY
1 TRIPPED (ROTOR STOPPED ACT OR 75 SEC WHICH IS
75 SEC
EARLY)

AIR PRE HEATER ELECTRIC MOTOR B

Sr. INTERLOCK TRIP
DESCRIPTION ALARM REMARK
No. VALUE VALUE
MAIN MOTOR - APH A
START PERMISSIVE
1 APH SUPPORT BEARING OIL TEMP NOT V HI < 70 DEG
2 APH GUIDE BEARING OIL TEMP NOT V HI < 70 DEG
3 APH ELEC MTR-1 MCC NOT DISTRBD
4 APH ELEC MTR-2 OFF
STOP PERMIT
1 N/A
AUTO START (ANY)
APH MOTOR A RUNNING AND APH MOTOR A GOT
DELAY
1 TRIPPED (ROTOR STOPPED ACT OR 75 SEC WHICH IS
75 SEC
EARLY)

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APH GUIDE BEARING LUBE OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 APH GUIDE BRG OIL TEMPERATURE HIGH (1/2) > 45 DEG
2 APH GUIDE BRG LOP A MCC NOT DISTRB
AUTO START (ANY)
APH ON &
APH GUIDE BRG LOP B TRIPPED OR
1
APH GUIDE BRG LOP B ON & APH GUIDE BRG OIL FLOW
LOW
APH ON & APH GUIDE BEARING TEMPERATURE HIGH > 45 DEG
2
& APH-A GUIDE BEARING LOP-B OFF
AUTO STOP
1 APH GUIDE BRG OIL TEMPERATURE LOW (2/2) < 38 DEG 30 SEC DELAY

APH GUIDE BEARING LUBE OIL PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 APH GUIDE BRG OIL TEMPERATURE HIGH (1/2) > 45 DEG
2 APH GUIDE BRG LOP B MCC NOT DISTRB
AUTO START (ANY)
APH ON &
APH GUIDE BRG LOP A TRIPPED OR
1
APH GUIDE BRG LOP A ON & APH GUIDE BRG OIL FLOW
LOW
APH ON & APH GUIDE BEARING TEMPERATURE HIGH > 45 DEG
2
& APH-A GUIDE BEARING LOP-B OFF
AUTO STOP
1 APH GUIDE BRG OIL TEMPERATURE LOW (2/2) < 38 DEG 30 SEC DELAY

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APH SUPPORT BEARING LUBE OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 APH SUPPORT BEARING OIL TEMPERATURE HIGH (1/2) > 45 DEG
2 APH SUPPORT BEARING LOP A MCC NOT DISTRB
AUTO START (ANY)
APH ON &
APH SUPPORT BEARING LOP B TRIPPED OR
1
APH SUPPORT BRG LOP B ON & APH SUPPORT BRG OIL
FLOW LOW
APH ON & APH SUPPORT BEARING TEMPERATURE HIGH > 45 DEG
2
& APH SUPPORT BEARING LOP-B OFF
AUTO STOP
1 APH SUPPORT BRG OIL TEMPERATURE LOW (2/2) < 38 DEG 30 SEC DELAY

APH SUPPORT BEARING LUBE OIL PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 APH SUPPORT BEARING OIL TEMPERATURE HIGH (1/2) > 45 DEG
2 APH SUPPORT BEARING LOP B MCC NOT DISTRB
AUTO START (ANY)
APH ON &
APH SUPPORT BEARING LOP A TRIPPED OR
1
APH SUPPORT BRG LOP A ON & APH SUPPORT BRG OIL
FLOW LOW
APH ON & APH SUPPORT BEARING TEMPERATURE HIGH > 45 DEG
2
& APH SUPPORT BEARING LOP-A OFF
AUTO STOP
1 APH SUPPORT BRG OIL TEMPERATURE LOW (2/2) < 38 DEG 30 SEC DELAY

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ID FAN
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ID FAN CONTROL OIL PRESS ADEQ >25KSC
2 SEC
2 ID FAN MTR WDG TEMP NOT HIGH (Any One) < 100 °C
DELAY
2 SEC
3 ID FAN MTR FAN/BRG TEMP NOT HIGH < 90/85 °C
DELAY
4 BLADE PITCH POSITION MIN < 2%
5 BLADE PITCH CONTROL MANUAL
6 IDF I/L & O/L GATES CLOSED
7 IDFLOP A OR LOP-B ON
8 SWGR MOTOR BREAKER READY TO CLOSE
9 SWGR NOT DISTB
10 IDF LUBE OIL TANK LVL ADEQ > 225 MM
11 IDF CONTROL OIL FLOW ADEQ > 8.8 LPM
FG PATH AVAILABLE
(ANY APH RUNNING AND CORRESPONDING APH FLUE
For 1st
12A GASS I/L & O/L DAMPERS OPEN ALONG WITH SCAPH (OR
BYPASS OPEN ) & ANY ESP PASS I/L AND O/L GATE OPEN
IDFAN
AND ANY FD FAN O/L GATE OPEN )
FG PATH AVAILABLE
(BOTH APH RUNNING & FG I/L & O/L DAMPERS OPEN For 2nd
12B
ALONG WITH CORRESPONDING SCAPH(OR BYPASS ) IDFAN
ALONG WITH ANY ESP PASS I/L AND O/L GATE OPEN)
13 IDF EBP NOT OPERATED
14 IDF SWGR MTR NOT OPRTD
TRIP CONDITIONS (ANY)
1 1) ELECTRICAL FAULT
<-228 OR 20 sec
2 2) POST PURGE TRIP
>152 mmwc delay
3 3) MOTOR BRG TEMP [Link] > 85°C > 95°C 2 sec delay
4 4) FAN BRG TEMP [Link] > 90°C > 105 °C 2 sec delay
5 5) MOTOR WDG TEMP [Link] (2 OUT OF 6) > 100°C >120 °C 2 sec delay
10 sec
6 6) FAN VIB [Link] > 6.3MM/S > 9 MM/S
delay
10 sec
7 7) IDF MOTOR VIB [Link] > 4.5MM/S > 7.1 MM/S
delay
15 S DELAY
(45 SEC
8 8) IDF ON & BOTH I/L GATE CLOSED
DELAY IF IDF-
B OFF)
15 S DELAY
(45 SEC
9 9) IDF ON & BOTH O/L GATE CLOSED
DELAY IF IDF-
B OFF)

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ID FAN LUBE OIL PUMP A

Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQUATE >225mm
2 MCC NOT DISTURBED
AUTO START (ANY)
1 LOP-B TRIP
2 LOP-B ON & CONTROL OIL PRESS LOW < 11.5 KSC
3 LOP-B FAILED TO START
STOP PERMISSIVE
1 ID FAN OFF > 30 MIN
2 ID FAN LOP-B ON AND CONTROL OIL PRESS OK > 25 KSC
TRIP CONDITIONS
5 Sec
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
DELAY
ID FAN LUBE OIL PUMP B
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQUATE >225mm
2 MCC NOT DISTURBED
AUTO START (ANY)
1 LOP-A TRIP
2 LOP-A ON & CONTROL OIL PRESS LOW <11.5 KSC
3 LOP-A FAILED TO START
STOP PERMISSIVE
1 ID FAN OFF > 30 MIN
2 ID FAN LOP-A ON AND CONTROL OIL PRESS OK > 25 KSC
TRIP CONDITIONS
5 Sec
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
DELAY

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FD FAN
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
2 SEC
1 CONTROL OIL PRESSURE ADEQUATE (BOTH) > 12 KSC > 9 KSC
DELAY
2 SEC
2 MOTOR WINDING TEMPERATURE NOT HIGH < 100 °C
DELAY
3 FAN BRG TEMPERATUERE NOT HIGH < 85 °C
4 MOTOR BRG TEMPERATURE NOT HIGH < 85 °C
5 BLADE PITCH CONTROL POSITION MINIMUM <2%
6 BLADE PITCH CONTROL IN MANUAL
7 O/L GATES CLOSED (BOTH)
8 LUBE OIL TANK LEVEL ADEQUATE >225 mm
9 EITHER LOP A OR B ON
10 LUB OIL FLOW ADEQUATE > 2.3 LPM
11 EPB RELEASED
12 MTR NOT OPERATED
13 NO SWITCHGEAR DISTURBANCE
14 BREAKER READY TO CLOSE
15A ANY ID FAN ON 1ST FD FAN
15B BOTH ID FAN ON 2nd FD FAN
TRIP CONDITION (ANY)
2 SEC
1 MOTOR BRG TEMP [Link](Any One) > 85 °C > 95 °C
DELAY
2 SEC
2 FAN DE/NDE BRG TEMP [Link](Any One) > 85 °C > 95 °C
DELAY
2 SEC
3 FD FAN MOTOR WDG TEMP [Link](Any Two) > 100°C > 120 °C
DELAY
(10 sec
4 FAN VIBRATION [Link] > 6.3 mm/s > 9 mm/s
Delay)
(10 sec
5 MOTOR VIBRATION [Link] > 4.5 mm/s > 7.1 mm/s
Delay)
6 BOTH IDF TRIP
7 FD FAN RUNNING AND SAME PASS IDF FAN OFF
<-228 OR DELAY 20
8 POST PURGE TRIP
>152 mmWc SEC
9 FDF START ON AND O/L GATES CLOSED 15 S DELAY

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FD FAN LUBE OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQ > 225 MM
2 MCC NOT DISTURBED
AUTO START (ANY)
1 LOP B TRIPPED
DELAY 30
2 LOP B ON AND CONTROL OIL PRESS LOW < 9 KSC
SEC
3 LOP B FAILED TO START
STOP PERMISSIVE
1 FD FAN OFF > 30 MIN
2 FD FAN LOP B ON & CONTROL OIL PRESS OK >12 KSC
TRIP CONDITIONS
DELAY 5
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
SEC

FD FAN LUBE OIL PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQ > 225 MM
2 MCC NOT DISTURBED
AUTO START (ANY)
1 LOP A TRIPPED
DELAY 30
2 LOP A ON AND CONTROL OIL PRESS LOW < 9 KSC
SEC
3 LOP A FAILED TO START
STOP PERMISSIVE
1 FD FAN OFF > 30 MIN
2 FD FAN LOP A ON & CONTROL OIL PRESS OK >12 KSC
TRIP CONDITIONS
DELAY 5
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
SEC

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PA FAN
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1A ANY ONE FD FAN ON OR ONE FDF ON AND BOTH PA FAN OFF 1ST PA FAN
1B BOTH FD FAN ON AND ANY PA FAN IN SERVICE 2ND PA FAN
2 PA FAN LUBE OIL FLOW ADEQUATE(FAN BRG) > 6 LPM
3 MOTOR WDG TEMP NOT HIGH < 100 °C
4 PA FAN NOT TRIPPED
5 PAF FAN/MTR BRG TEMP NOT HIGH < 90 °C
6 PA FAN CONTROL PRESSURE ADEQUATE (Any One) > 18 KSC
7 BLADE PITCH POSITION MIN < 2%
8 BLADE PITCH CONTROL MANUAL
9 PA FAN O/L GATE CLOSED
10 PA FAN LOP A OR LOP-B ON
BOTH APH ON AND BOTH PRIMARY AIR PATH AVAILABLE OR ONE
11
APH ON AND PA PATH AVAILABLE AND SECOND PA FAN OFF
12 SWGR NOT DISTB
13 BREAKER READY TO CLOSE
14 PA FAN MTR NOT OPERATED
15 PA FAN EBP NOT OPERATED
16 LUBE OIL TANK LEVEL ADEQUATE > 225 MM

17 PA FAN START PERMISSIVE AVILABLE FROM FSSS

TRIP CONDITIONS (ANY)

1 MTR OPERATED
2 MFT OPERATED
3 EPB OPERATED
2 SEC
4 PA FAN MOTOR BRG TEMP [Link] > 90 DEG > 110 DEG
DELAY
2 SEC
5 PA FAN MOTOR WDG TEMP [Link] (2 OUT OF 6) > 100 DEG > 120 DEG
DELAY
2 SEC
6 FAN BEARING TEMP [Link] > 90 DEG > 110 DEG
DELAY
7 BOTH FD FAN OFF
10 SEC
8 LUBE OIL FLOW TO MTR BRG (NDE/DE) [Link] < 4.5 LPM < 2.8 LPM
DELAY
9 PA FAN ON > 25 SEC AND OUTLET GATE CLOSED

>4.5 mm/s >7.1 mm/s 10 SEC

10 MOTOR/FAN VIBRATION
>6.3 mm/s >9.0 mm/s DELAY

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PA FAN LUBE OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQUATE > 225 MM
2 MCC NOT DISTURBED
AUTO START
1 LOP B TRIPPPED
DELAY 30
2 LOP B ON AND CONTROL OIL PRESS LOW < 13.5 BAR
SEC
3 LOP B FAIL TO START
STOP PERMISSIVE
1 PA FAN OFF > 30 MIN
2 PA FAN LOP B ON & CONTROL OIL PRESS OK > 18 BAR
TRIP CONDITIONS
DELAY 5
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
SEC

PA FAN LUBE OIL PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 LUBE OIL TANK LEVEL ADEQUATE > 225 MM
2 MCC NOT DISTURBED
AUTO START
1 LOP A TRIPPPED
DELAY 30
2 LOP A ON AND CONTROL OIL PRESS LOW < 13.5 BAR
SEC
3 LOP A FAIL TO START
STOP PERMISSIVE
1 PA FAN OFF > 30 MIN
2 PA FAN LOP A ON & CONTROL OIL PRESS OK > 18 BAR
TRIP CONDITIONS
DELAY 5
1 LUBE OIL TANK LEVEL [Link] <200MM < 165 MM
SEC

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COAL MILL
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 NO MFT
FOR 1st MILL
2 TOTAL AIR FLOW LESS < 40%
ONLY
CORRESPONDING ELEVATION GUNS IN SERVICE FOR 1st MILL
(MINIMUM 3 OUT OF 4 GUNS) OR ONLY
3
1st MILL
IGNITION ENERGY AVAILABLE FROM FEEDER
ONWARDS
START PERMIT FROM PLOS:
LUBE OIL TEMPERATURE IS ADEQUATE AND > 30 °C
LUBE OIL PUMP "ON" FOR MORE THANE 15 MINUTES AND
LUBE OIL PRESSURE AT COOLER O/L IS NOT LOW AND > 0.8 BAR
4
LUBE OIL FILTER NOT DIRTY AND DP < 2.0 BAR

LUBE OIL FLOW TO THE GEARBOX IS WITHIN ALARM

> 200 LPM
LIMITS
ALL BEARING TEMPERATURE OF GEARBOX IS WITHIN
<75 °C
ALARM LIMITS
5 PULVA DISCHARGE VALVES OPEN
6 PULV O/L TEMP [Link] < 77° C
7 CAG OPENED
8 NO AUTO UNSUCCESSFUL START
PA PERMIT AVAILABLE: [HOT PA TO FURNACE DP > 540
9 MMWC] AND[(ONE PAF RUNNING AND< 4 PULVERIZERS >540MMWC
ON)OR(BOTH PA RUNNING)]
10 BUNKER O/L GATE OPEN
11 FEEDER I/L GATE OPEN
12 FEEDER IN REMOTE
13 BURNER MANUAL ISO. GATES OPEN
14 NO PULVERISER TRIP
15 TRAMP IRON VALVE OPEN
16 PULV. OFF

17 SA TO BOWL DP HIGH (Any) > 203 MMWC

18 MILL INERTING VALVE CLOSED

19 IGNITION PERMIT AVAILABLE

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COAL MILL TRIP CONDITIONS

INTERLOCK
Sr. No. DESCRIPTION ALARM VALUE TRIP VALUE REMARK
VALUE

TRIP CONDITIONS (ANY)

1 MFT
TRIP FROM PLOS
A. BOTH LUBE OIL PUMPS NOT ON DELAY 10 SEC
B. LUBE OIL PUMP ON FOR 60SEC AND LUBE
< 0.8BAR < 0.5 bar DELAY 15 SEC
OIL PRESSURE AFTER COOLER
2
> 55 ° C &
C. LUBE OIL TEMPERATURE AFTER COOLER IS > 65 ° C
< 30 ° C
D. LUBE OIL FLOW TO THE GEAR BOX < 175 LPM
E. LUBE OIL LEVEL V. LOW
3 ANY PULV. DISCHARGE VALVE [Link]
IGNITION ENERGY NOT AVAIALBLE AND
4
SUPPORT IGNITION REQRD.
MOTOR BEARING TEMP [Link] > 85° C > 95 ° C DELAY 2 SEC
OR MILL NDE /DE I/P SFT BRG TEMP > 75 ° C > 85° C DELAY 2 SEC
5
OR MILL THRUST BEARING TEMP > 75 ° C > 85° C DELAY 2 SEC
OR MTR WNDG TEMP (2OUT OF 6) > 100 ° C > 120 ° C DELAY 2 SEC

6 SEAL AIR HDR/PULV BOWL DP LOW < 205 MMWC < 102 mmWC DELAY 10 SEC

LOSS OF PRIMARY AIR : < 540 MMWC

(10 S DELAY)
7 BOTH PA FAN OFF AND ANY MILL RUNNING
< 476MMWC
OR HOT PA TO FURN DP LOW < 634 MMWC (INSTANT)
8 PULV. FAIL TO START .

MILL HEATER
INTERLOCK ALARM TRIP
Sr. No. DESCRIPTION REMARK
VALUES VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 TANK TEMPERATURE < 55 DEGREE < 55 DEGREE
AUTO START
1 TANK LEVEL NOT LOW AND TANK TEMPERATURE < 30 DEGREE
AUTO OFF
1 HEATER ON & TANK TEMPERATURE < 55 DEGREE

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MILL LUBE OIL PUMP A

INTERLOCK ALARM
Sr. No. DESCRIPTION TRIP VALUES REMARK
VALUES VALUES
START PERMISSIVE
1 LUBE OIL TANK LEVEL NOT LOW > 210MM
2 TANK OIL TEMP NOT LOW > 30 DEG C
3 MCC NOT DISTURBED
STOP PERMISSIVE
1 MILL OFF > 30 MIN
2 LOP -B ON & OIL PRESS NOT LOW
AUTO START (ANY)
PLOS PUMP B RUNNING(>60SEC)& DISCH PRES
1 < 0.8 BAR
AT COOLER O/L IS LOW
2 LOP-B FAIL TO START > 10SEC AT START CMD
3 LOP-B TRIPPED
4 LOP-B EPB PRESSED
TRIP CONDITIONS (ANY)
1 LUBE OIL TANK LEVEL LOW SWITCH
2 LUBE OIL TEMP IN TANK IS LOW < 30 DEG C < 25 DEG C SWITCH

MILL LUBE OIL PUMP B

INTERLOCK ALARM
Sr. No. DESCRIPTION TRIP VALUES REMARK
VALUES VALUES
START PERMISSIVE
1 LUBE OIL TANK LEVEL NOT LOW >210MM
2 TANK OIL TEMP NOT LOW > 30 DEG C
3 MCC NOT DISTURBED
STOP PERMISSIVE
1 MILL OFF > 30 MIN
2 LOP -A ON & OIL PRESS NOT LOW
AUTO START (ANY)
PLOS PUMP A RUNNING(>60SEC)& DISCH PRES
1 < 0.8 BAR
AT COOLER O/L IS LOW
2 LOP-A FAIL TO START > 10SEC AT START CMD
3 LOP-A TRIPPED
4 LOP-A EPB PRESSED
TRIP CONDITIONS (ANY)
1 LUBE OIL TANK LEVEL LOW SWITCH
2 LUBE OIL TEMP IN TANK IS LOW < 30 DEG C < 25 DEG C SWITCH

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COAL FEEDER
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 PULV READY
2 FEEDER SPEED MINIMUM.
3 FEEDER IN REMOTE.
4 PULV ON.
5 SILO AND FEEDER GATE OPEN.
6 HAG OPEN.
7 PULV O/L TEMP NOT LOW. > 54 DEG C
8 FEEDER O/L GATE OPEN.
9 NO MFT.
10 SEAL AIR TO FEEDER VALVE OPEN.
11 COAL ON BELT
12 PULV AIR NOT <50% > 75 TPH
13 FDR NO STOP CMD FROM HMI.
14 IGNITION PERMIT AVAILABLE
15 PULV CURRENT NOT LOW. > 35A
16 MILL INERTING AVAILABLE.
TRIP CONDITIONS (ANY)
1 MFT

2 IGNITION ENERGY NOT AVAIALBLE/LOSS

3 PULV OFF OR AIR FLOW <50% 75 TPH 2 SEC DELAY

5 FDR SA VLV NOT OPN OR FDR NOT IN REM
6 FEEDER ON AND COAL NOT ON BELT 5 SEC DELAY
7 FEEDER ZERO SPEED ACTED
8 FEEDER DISCHARGE PLUGGED
9 FEEDER POWER LOSS 2 SEC DELAY
10 FEEDER BELT OFF LEFT/RIGHT
11 FEEDER BELT DRIVE FAIL

19
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

SCANNER AIR FAN AC

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 AC SCANNER FAN IN REMOTE
2 AC SCANNER FAN POWER OK
STOP PERMISSIVE
1 DC SCANNER AIR FAN RUNNING AND DP > 152MMWC

SCANNER AIR FAN DC

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 DC SCANNER FAN IN REMOTE
2 DC SCANNER FAN POWER OK
STOP PERMISSIVE
1 AC SCANNER AIR FAN RUNNING > 152MMWC

SEAL AIR FAN

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
PULSE AFTER
2 ANY PRIMARY AIR FAN ON
2 SEC
AUTO START (ANY)
ANY PA FAN ON & MILL SEAL AIR TO COLD PA AIR DP LOW < 152 MMWC
1
& SEAL AIR DISCHARGE PRESSURE < 1000 MMWC
2 STANDBY SEAL AIR FAN FAIL TO START
STOP PERMISSIVES (ANY)

Any PA FAN & BOTH SEAL AIR FAN RUNNING AND DISCHARE
1 PRESSURE > 1000 MMWC AND SEAL AIR TO COLD DP NOT LOW > 1000 MMWC
>152 MMWC

2 BOTH PA OFF

20
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

BCP
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

START PERMISSIVE

1 BCP INLET ISOLATON VALVE OPEN

2 BCP DISCHARGE ISOLAITON VALVE OPEN

3 MEFCV STARTUP POSITION > 28 % & < 32%

4 BREAKER READY TO CLOSE AVAILBLE

5 BCP CAVITY TEMP OK >14 & <66 DEG C

6 EPB NOT OPERATED

7 MASTER TRIP RELAY NOT OPERATED

8 SWITCHGEAR NOT DISTURBED

9 MTR BREAKER READY TO CLOSE

> 4 MTR
MIXING SPHERE INLET VALVE OPEN & SEPERATOR LEVEL > 4mtr
10
OR ECO I/L FLOW > 705 > 705 TPH

ABSOLUTE TMP < 55 DEGC

A) IF ECO I/L FLOW > 705 TPH

ABS. TEMP = FEEDWATER INLET TEMPERATURE - BCP CASING

11 TEMPERATURE

B) IF ECO I/L FLOW < 705 TPH

ABS. TEMP = AVERAGE SEPERATOR METAL TEMPERATURE - BCP

CASING TEMPERATURE
FROM
12 BCP MOTOR COOLING WATER RETURN FLOW OK > 11.3LPH
SWITCH
13 NO PROTECTION TRIP

21
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

BCP
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE

TRIP CONDITIONS (ANY)

5 sec
1 BCP INLET ISOLAITON VALVE NOT OPEN
Delay
2 MEFCV POSITION <3 %
ECO INLET FLOW <298 TPH AND BCP ON WITH 10 SECS 10 sec
3 < 298 TPH
DELAY Delay
15 sec
4 BCP ON AND BCP DP LOW < 101 Mtr
Delay
5 BCP MTR CAVITY TEMPERATURE HIGH > 60 DEG C > 66 DEG C
5 sec
6 BCP DISCHARGE ISOLATON VALVE NOT OPEN
Delay
AUTO ON (ANY)
In Auto
1 FEEDWATER FLOW LESS THAN 37.4 % < 789.14 TPH
Mode
In Auto
2 SEPERATOR AVERAGE LEVEL > 3 Meter. > 3 Mtr
Mode
AUTO OFF (ALL)

1 BCP SELECTED IN AUTO MODE

2 NO AUTO START CONDITION PERSISTING

3 LOSS OF FUEL TRIP ARMING

4 TOTAL MS FLOW > 39% &

5 DEGREE OF SUPERHEAT > 17 DEG. > 17 DEGREE

OR TEMP DIFF BETWEEN FW & ECO I/L < 6 DEG. < 6 DEGREE

22
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

REHEATER PROTECTION
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
REHEATER PROTECTION ARMING CONDITION (ANY)
1 BOILER LOAD > 20 % MS FLOW > 422 TPH
Corr. Fuel flow of 474
2 TOTAL CORRECTED FUEL FLOW > 20% TPH

REHEATER PROTECTION RESET CONDITION

1 MFT OPERATED
REHEATER PROTECTION (IF FUEL OR LOAD >20%)
TURBINE RUNNING AND CORRECTED FUEL FLOW – 5%
1
GREATER THAN FEEDWATER FLOW OR
2 HP TURBNE ESV CLOSED & HP TURBINE CV CLOSED OR
3 GCB OPEN AND HPLP BYPASS VALVE CLOSE
REHEATER PROTECTION (IF FUEL OR LOAD < 20%)
TURBINE RUNNING AND CORRECTED FUEL FLOW – 5%
GREATER THAN FEEDWATER FLOW ,ALONG WITH ANY OF
THE BELOW CONDITION
FURNACE TEMPERATURE LEFT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
1
MEANS HEALTHY OR
FURNACE TEMPERATURE RIGHT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
MEANS HEALTHY OR
ANY FURNACE TEMPERATURE PROBE EXTENDED OR
HP TURBNE ESV CLOSED & HP TURBINE CV CLOSED
ALONG WITH ANY OF THE BELOW CONDITION
FURNACE TEMPERATURE LEFT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
2 MEANS HEALTHY OR
FURNACE TEMPERATURE RIGHT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
MEANS HEALTHY OR
ANY FURNACE TEMPERATURE PROBEEXTENDED OR
GCB OPEN AND HPLP BYPASS VALVE CLOSE
ALONG WITH ANY OF THE BELOW CONDITION
FURNACE TEMPERATURE LEFT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
3 MEANS HEALTHY OR
FURNACE TEMPERATURE RIGHT > 593 OR
FURNACE TEMPERATURE SIGNAL QUALITY NOT BAD
MEANS HEALTHY OR
ANY FURNACE TEMPERATURE PROBEEXTENDED

23
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

HYDRAULIC UNIT ( KOSO PUMP)

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON
1 PUMP IN SELECTION & HPSU DISCHARGE PRESSURE < 140 KSC
AUTO OFF (ANY)
1 PUMP RUNNING & HPSU DISCHARGE PRESSURE > 160 KSC
2 PUMP RUNNING & HPSU TANK TEMPERATURE > 70 DEGREE

LDO FORWARDING PUMPS

START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 SUCTION PRESSURE (SWITCH) > Minimum > .15 KG/cm2
3 TANK LEVEL (SWITCH) > Minimum > 0.4 mtr
AUTO ON
ANY PUMP RUNNING AND DISCHARGE PRESSURE
1 < 20KSC DELAY 5 SEC
STANDBY PUMP STARTED
PROTECTION OFF
ANY PUMP RUNNING AND DISCHARGE PRESSURE
1 > 30KSC
PUMP STOPPED
RECIRCULATION FORCE OPEN
1 ANY PUMP RUNNING AND DISCHARGE PRESSURE > 27KSC

24
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

BOILER SAFETY VALVES SETTING

[Link]. DESRIPTION KKS CODE SET PRESSURE (KG/cm2) RESET PRESSURE (KG/cm2)

1 01HAH01AA701
291 282.3
2 01HAH01AA702
SEPERATOR A
3 01HAH01AA703
291.4 282.7
4 01HAH01AA704
5 01HAH02AA701
291 282.3
6 01HAH02AA702
SEPERATOR B
7 01HAH02AA703
291.4 282.7
8 01HAH02AA704
9 01LBA11AA701
270.7 262.6
10 01LBA12AA701
11 01LBA11AA702
MAIN STEAM 271.1 263
12 01LBA12AA702
13 ERV LHS
268 260
14 ERV RHS
15 01LBC11AA701
64.3 62.4
16 01LBC12AA701
CRH
17 01LBC11AA702
66.3 64.3
18 01LBC12AA702
19 01LBB11AA701
60.8 59
20 01LBB12AA701
21 01LBB11AA702
HRH 61.1 59.3
22 01LBB12AA702
23 01LBB11AA703
62.9 61
24 01LBB12AA703
25 SOOT BLOWING 01HCB01AA701 40 38.4

25
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

PULVERIZER ELEVATION IGNITION PREMISSIVE

PULVERIZER - A (ANY)
1 ELEVATION AB 3/4 GUNS IN SERVICE
2 FEEDER B PROVEN > 50% & MS FLOW > 30%
PULVERIZER - B (ANY)
1 ELEVATION AB 3/4 GUNS IN SERVICE
2 MS FLOW > 30% AND (FEEDER A PROVEN > 50% OR FEEDER C PROVEN > 50%)
PULVERIZER - C (ANY)
1 ELEVATION CD 3/4 GUNS IN SERVICE
2 ELEVATION AB 3/4 GUNS IN SERVICE & FEEDER B PROVEN > 50%
3 MS FLOW > 30% AND (FEEDER B PROVEN > 50% OR FEEDER D PROVEN > 50%)
PULVERIZER - D (ANY)
1 ELEVATION CD 3/4 GUNS IN SERVICE
2 MS FLOW > 30% AND (FEEDER C PROVEN > 50% OR FEEDER E PROVEN > 50%)
PULVERIZER - E (ANY)
1 ELEVATION EF 3/4 GUNS IN SERVICE
2 ELEVATION CD 3/4 GUNS IN SERVICE & FEEDER D PROVEN > 50%
3 MS FLOW > 30% AND (FEEDER D PROVEN > 50% OR FEEDER F PROVEN > 50%)
PULVERIZER - F (ANY)
1 ELEVATION EF 3/4 GUNS IN SERVICE
2 MS FLOW > 30% AND (FEEDER E PROVEN > 50% OR FEEDER G PROVEN > 50%)
PULVERIZER - G (ANY)
1 ELEVATION GH 3/4 GUNS IN SERVICE
2 ELEVATION EF 3/4 GUNS IN SERVICE & FEEDER F PROVEN > 50%
3 MS FLOW > 30% AND (FEEDER F PROVEN > 50% OR FEEDER H PROVEN > 50%)
PULVERIZER - H (ANY)
1 ELEVATION GH 3/4 GUNS IN SERVICE
2 FEEDER G PROVEN > 50% & MS FLOW > 30%

26
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

TURBINE
&
AUXILARIES

27
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

ETS
Sr. INTERLOCK
DESCRIPTION ALARM VALUE TRIP VALUE REMARK
No. VALUE

TRIP CONDITIONS (ANY)

CONTROL FLUID SYSTEM
CONTROL FLUID SUPPLY EMERGENCY
1 OFF PROTECTION (2/3) Switch LEVEL < 2003 MM
CONTROL FLUID LEVEL LOW LOW
SLC OFF SUPPLY TURBINE BYPASS VALVE
2
PROTECTION OFF (ANY)

CONTRL FLUID TEMPERATURE TOO LOW <20 < 15 Deg

CONTRL FLUID PRESSURE LOW <120 < 105 Bar

CONTROL FLUID PRESSURE HIGH >150 > 170 Bar

LUBE OIL SYSTEM

LUBE OIL PROTECTION TRIP
3 LUBE OIL PRESSURE LOW (2/3) (Delay 3.2 < 2.5 bar < 2.3 bar
sec)

OIL TANK LEVEL PROTECTION TRIP

4 LUBE OIL LEVEL HIGH (2/3) OR >1040mm >1050 mm
LUBE OIL LEVEL LOW (2/3) <960 mm < 890 mm

OIL SUPPLY EMERGENCY OPERATION SET

5
(EMERGENCY PUSH BUTTON)

6 CONDENSER PRESSURE PROTECTION

When IP exaust Pr >

CONDENSER VACCUUM LOW > 0.3 Bar
3.95 Bar

When IP exaust Pr >

CONDENSER VACCUUM LOW > 0.18 Bar
0.95 Bar & <2.11 Bar

linearly When IP exaust Pr is

CONDENSER VACCUUM LOW
Variable B/W 2.11 &3.95 Bar
TURBINE BEARING VIBRATION HIGH
7 > 9.3mm/s ≥ 11.8 mm/s
(2/2)
TURBINE AXIAL DISPLACEMENT
8 + / - 1.0mm
PROTECTION
9 TURBINE OVERSPEED (2/3) > 3300 rpm

28
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

Sr. INTERLOC ALARM

DESCRIPTION TRIP VALUE REMARK
No. K VALUE VALUE

HP EXHAUST TEMPERATURE PROTECTION

HP Shaft Temp B/W 0

HP EXHAUST TEMP HIGH > 400 > 410
10 to 250 Deg

HP Shaft Temp B/W

HP EXHAUST TEMP HIGH > 500 > 510
250 to 1100 Deg

[HP RATIO PRESS = (HP

DIFF PR + CRH PR BEF
11 HP PRESSURE RATIO PROTECTION <1.08 < 1.05
NRV) / (MAX OF CRH PR
BEF NRV + 0.1 BAR)]

9 TURBINE BEARING TEMPERATURE HIGH (2/3) >90 DEG C ≥ 130 DEG C

10 CONDENSER LEVEL HIGH >600MM > 970 MM

11 ST PROTECTION GENERATOR PROTECTION FROM METSO

12 GENERATOR PROTECTION GRP TO SIEMENS

13 MFT

14 ST PUSH BUTTON

(IP EXHAUST TEMP -

SATURATION TEMP
15 IP WET STEAM PROTECTION < 12 K < 10 K
CORRESPONDING IP
EXH PRESSURE) < 10K

LP EXHAUST TEMPERATURE PROTECTION

16 > 90 DEG > 110 DEG C
(2/3)

29
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

GENERATOR PROTECTION
Sr. INTERLOCK
DESCRIPTION ALARM VALUE TRIP VALUE REMARK
No. VALUE

TRIP CONDITIONS (ANY)

1 GENERATOR COOLING WATER FLOW 112.5 m3/hr < 100 M3/H (2/3 )
TEMPERATURE DOWNSTREAM OF PRIMARY
2 > 59 C
WATER COOLER (2/3 )
3 FLOW RATE DOWNSTREAM OF BUSHING < 2.64 M3/H (2/3 OF ANY)
GENERATOR BEARING TEMPERATURE TE/EE ,EXER
4 > 90 DEG C > 130 C
PROTECTION (2/3)
PUSH BUTTON H2 DISCHARGE COMMAND TRIP
(ANY)
A - PRESSURE UPSTREAM OF GENERATOR EXH
5
pr > - 3 Mbar for 60 min
B - DC SEAL OIL PUMP RUNNING FOR 30
MINUTES.

ABSOLUTE COLD GAS PROTECTION COOLER >49 DEG C Max >54C

6
COMBINATION A/B (2/3 ) <5 DEG C Min < 0 C

ABSOLUTE COLD GAS PROTECTION COOLER Max >54C

7
COMBINATION C/D (2/3 ) Min < 0 C
DIFFERENCIAL PRESSURE SEAL OIL / HYDROGEN
8 < 0.4 kg/cm2 AND PRESSURE H2 CASING > 0.2 kg < 0.4 KG/CM2
/cm2
SET PRESSURE
> 4.7 bar RESET
9 H2 CASING PRESSURE PROTECTION (2/3) <4.7 bar < 4.4 BAR
PRESSURE <0.2
BAR
MKA16CL111
LEVEL BUSHING TERMINAL BOX TOP (2/3 FROM
10 MKA16CL112
SWITCH)
MKA16CL113

11 ABSOLUTE VIBRATION GENERATOR BEARING > 9.3 MM/SEC > 14.7 MM/SEC
TE/EE,EXER BEARING CASING PROTECTION
12 TEMPERATURE WARM AIR PROTECTION (2/3) >75 DEG C > 80 C

13 OVER UNDER FREQUENCY TRIP SPEED >

51.5HZ (3090RPM), < 47.5Hz (2850RRPM)

30
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

CONDENSATE EXTRACTION PUMP ( CEP )

Sr. INTERLOCK
DESCRIPTION ALARM VALUE TRIP VALUE REMARK
No. VALUE
START PERMISSIVE

ANY 2
1 HOTWELL LEVEL NOT LOW >170 MM
TRANSMITTER

2 CEP VENT VALVE OPENED

3 BREAKER NOT TRIPPED

4 MASTER TRIP RELAY NOT OPERATED

5 SWITCHGEAR NOT DISTURBED

6 WINDING TEMPERATURE NOT HIGH < 110 DEG C

MOTOR DE/NDE BEARING TEMPERATURE

7 < 80 DEG C
NOT HIGH

DISCH VALVE CLOSED OR CEP SELCTED FOR

8
STANDBY

9 CEP MINIMUM RC OPEN >=40%

TB <85 DEG &

10 THRUST/JOURNAL BEARING TEMP NOT HIGH
JB <80 DEG C

TRIP CONDITIONS (ANY)

1 HOTWELL LEVEL VERY LOW (2/3) < 50MM < - 600 MM

CEP ON >25 SEC & DISCHARGE PR VERY LOW < 21.5KSG/ < 18 KSC /
2
OR SUC FLOW LOW > 5 SEC < 320 TPH < 265 TPH

3 BRG VIBRATION HIGH >7 mm/S > 7.6 MM/S 2 SEC DELAY

TB > 95 DEG
4 PUMP THRUST BRG TEMP VERY HIGH > 90/>85 DEG C
& JB> 90 DEG

5 MOTOR BRG TEMP VERY HIGH > 80 DEG C > 90 DEG C

6 MOTOR WINDING TEMP VERY HIGH 110 DEG C > 130 DEG C

7 ELECTRICAL TRIP

AUTO START (ANY)

PUMP SELECTED FOR STANDBY AND ANY

1
OTHER PUMP TRIPPED
PUMP SELECTED FOR STANDBY &
2 ANY PUMP RUNNING > 30 SEC & DISCH HDR < 20 KG/CM2
PR LOW

31
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

MDBFP
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
FOR 5
1 MDBFP AOP ON & LUBE OIL PRESSURE (any 2 out of 3) > 1.2KG/CM2
SEC
2 DEAERATOR LEVEL NOT LOW OR MDBFP STANDY SELECTED > 2050 MM
3 WORKING OIL TEMP U/S CLRS NOT HIGH < 110°C
4 LUBE OIL TEMP D/S CLRS NOT HIGH < 55°C
5 HC CONTROL OIL PRESSURE ADEQ (2/3) > 2.5 KSC
6 BFP JOUR BRG TEMP NOT HIGH (ALL) < 85°C
7 BFP THRUST BRG TEMP NOT HIGH (ALL) < 90°C
8 HYD COUPLING BRG TEMP NOT HIGH (ALL) < 90°C
9 BFP MTR JOUR BRG TEMP NOT HIGH (ALL) < 85°C
10 MTR WINDING TEMP NOT HIGH (ALL) < 120°C
11 MDBFP PMP/MTR BRG VIB NOT HIGH < 90µm
12 MDBFP SWGR OK
13 RECIRCULATION VLV OPEN
14 CW VLV CLOSED
DISCHARGE VLV CLOSED & DISCHARGE IBV CLOSED OR BFP
15
STANDBY SELECTED
RAPID ST. UP SOL SOV45 ON & SOV 46 ON & SCOOP POSITION 0%
16
OR HYD. COUPLING IN MIN OR MDBFP STBY
17 BP JOUR BRG TEMP NOT HIGH < 85°C
18 BP THRUST BRG TEMP NOT HIGH (ALL) < 90°C
19 MDBFP CW HDR PRESSURE ADEQ > 2.5 KG/CM2
20 HC TANK LEVEL NOT LOW > 850mm
21 MDBFP-C REVERSE ROTATION NOT ACTED
22 W/O TEMP D/S CLR NOT HIGH < 75°C
23 MDBFP DIFF TEMP BETWEEN BP SUC & BFP UPPER BARREL < 70°C
MDBFP DIFF TEMP BETWEEN BFP UPP BARREL CASING & BFP
24 < 40°C
LOWER BARREL
25 SCOOP IN MANUAL
26 EPB NOT OPERATED

32
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

MDBFP
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
TRIP CONDITION (ANY)
< 290 & Speed
1 MDBFP-C ON & SUCTION FLOW < 250 T/HR
> 1330TPH dependent
2 LUBE OIL PRESSURE IN HDR VERY LOW ( 2/3) < 1 KG/CM2 < 0.8 KG/CM2
3 WORKING OIL TEMP U/S CLRS ( 2/3) > 110 DEGC > 130 DEGC
4 HC CONTROL OIL PRESSURE VERY LOW ( 2/3) <2.5KG/CM2 < 2.2 KG/CM2 5 SEC DELAY
5 LUBE OIL TEMP D/S LO CLR VERY HIGH ( 2/3) > 55 DEGC > 60 DEGC
6 BFP JOUR BRG TEMP ([Link]) (ANY ONE) > 85 DEGC > 90 DEGC
7 BFP THRUST BRG TEMP ([Link]) (ANY ONE) > 90 DEGC > 95 DEGC
8 BFP MOTOR WINDING TEMP ([Link]) (2/6) > 110 DEGC > 130 DEGC
9 DEAERATOR LEVEL VERY LOW {(Tx 2/3) OR (SW 2/3)} < 2050MM < 600 MM
10 BFP MOTOR JOURNAL BRG TEMP V HI (ANY ONE) > 85 DEGC > 90 DEG C
11 HC BRG TEMP (V. HI) (ANY ONE) > 90 DEGC > 95 DEGC
12 BP THRUST BRG TEMP ([Link]) (ANY ONE) > 85 DEGC > 95 DEGC
13 BP JOURNL BRG TEMP ([Link]) (ANY ONE) > 85 DEGC > 90 DEGC
10 SEC DELAY
14 MDBFP-C SUC PRESS LOW & MDBFP ON (ANY ONE) < 35KG/CM2 < 10 KG/CM2 DURING
START-UP
15 MDBFP-C PMP BRG VIB ([Link]) > 90 µMpp > 150 µMpp 2 SEC DELAY
16 MDBFP-C MTR BRG VIB ([Link]) > 4.7MM/S > 7.1 MM/S 2 SEC DELAY
MDBFP AOP
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUES REMARK
No. VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 TANK LEVEL > 850 MM
STOP PERMISSIVE (ANY)
1 MDBFP RUNNING AND LUBE OIL PRESSURE >1.2KG/CM2
2 MDBFP NOT RUNNING WITH DELAY OF 30 MINUTES
AUTO START
1 MDBFP RUNNING OR STOP AND LUBE OIL PRESSURE <1.2KG/CM2
AUTO OFF
1 MDBFP RUNNING OR STOP AND LUBE OIL PRESSURE >2.1KG/CM2

33
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

TDBFP
Sr. INTERLOCK ALRAM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

START PERMISSIVE

1 NO PROTECTION ACTED. ALL PROTECTION TO BE RESET.

REMOTE ENGAGE OPEN PERMISSIVE FOR ROLLING

1 SUCTION VALVE IN OPEN CONDITION

2 DEAERATOR LEVEL ADEQUATE > 2050 MM

3 TURBINE TOP BOTTOM TEMPERATUR DIFFERENCE < 40 DEGREE

4 CONDENSER VACCUUM < 0.6 BAR

5 LUBE OIL PRESSURE NOT LOW > 1.5 KG/cm2

6 LUBE OIL TEMPERATUR AFTER COOLER NOT HIGH < 50 DEGREE

7 CONTROL OIL PRESSURE NOT LOW > 6.5 KG/cm2

8 BFP RECIRCULATION VALVE OPEN FEEDBACK

9 BFP DISCHARGED VALVE AND ITS IBV CLOSED

10 BFP SUCTION-DISCHARGE TEMPERATURE DIFFERENCE < 10 DEGREE

11 BFP JOURNAL BEARING TEMPERATURE NOT HIGH < 85 DEGREE

12 GEAR BOX BEARING TEMPERATURE NOT HIGH < 80 DEGREE

13 BFP THRUST BEARING TEMPERATURE NOT HIGH < 85 DEGREE

14 BOOSTER PUMP THRUST BEARING METAL TEMP. NOT HIGH

15 BOOSTER PUMP JOURNAL BEARING METAL TEMP. NOT HIGH < 85 DEGREE

16 REMOTE ENGAGE OIL PRESSURE > 5 KG/CM2

34
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

TDBFP
Sr. INTERLOCK
DESCRIPTION ALARM VALUE TRIP VALUE REMARK
No. VALUE
TRIP CONDITIONS (ANY)
1 TDBFP-A LUB OIL HDR. PRESS. V LOW (2/3) < 1.5 KG/cm2 < 1.1 KG/cm2
2 TDBFP-A EXHAUST STEAM TEMP V HIGH (2/3) > 110 C > 120 C
180 sec
3 TDBFP-A LIVE STEAM PRESSURE V HIGH (2/3) > 15 KG/cm2 >16 KG/cm2
DELAY
4 EXHAUST STEAM PRESSURE V HIGH (2/3) > 0.4 KG/cm2(a) > 0.6 KG/cm2(a)
5 GOVERNING OIL PRESSURE V LOW (2/3) < 6.5 KG/cm2 < 4.5 KG/cm2
6 AXIAL DISPL. V HIGH (2/3) >0.5 mm >0.7 mm 5 sec DELAY
7 ECCENTRICITY V HIGH > 75 um > 92 um
8 GEAR BOX I/P VIB V HIGH (1/2) >46 um >70 um 5 sec DELAY
9 GEAR BOX O/P VIB V HIGH (1/2) >46 um >70 um 5 sec DELAY
10 OVER SPEED TRIPPING (2/3) > 5980 RPM > 6265 RPM
11 FJB VIBRATION V HIGH (1/2) > 118 um > 173 um 5 sec DELAY
12 RJB VIBRATION V HIGH (1/2) > 118 um > 173 um 5 sec DELAY
13 FJB HOUSING VIBRATION V HIGH (1/2) > 13 mm/s > 18 mm/s 5 sec DELAY
14 RJB HOUSING VIBRATION V HIGH (1/2) > 13 mm/s > 18 mm/s 5 sec DELAY
15 GEAR BOX BEARING TEMP V HIGH (1/6) > 80 C > 90 C 5 sec DELAY
16 TURBINE BEARING TEMP V HIGH (1/4) > 100 C > 110 C 5 sec DELAY
17 BP TB TEMP V HIGH (1/2) > 85 C > 95 C 5 sec DELAY
18 BP JB TEMP V HIGH (1/2) > 85 C > 95 C 5 sec DELAY
19 BFP TB TEMP V HIGH (1/2) > 85 C > 95 C 5 sec DELAY
5 sec DELAY
20 BFP JB TEMP V HIGH (1/2) > 85 C > 95 C (DRAIN OIL
TEMP)
21 DE VIBRATION V HIGH 1/2 WITH DELAY 5 SEC > 90 um > 150 um 5 sec DELAY
22 NDE VIBRATION V HIGH 1/2 WITH DELAY 5 SEC > 90 um > 150 um 5 sec DELAY
2/3
TRANSMITTER
23 DEAREATOR LVL V LOW < 2050mm < 600 mm OR
2/3 LEVEL
SWITCH
BFP SUCTION PRESS V LOW AND TDBFP
24 < 8 KG/CM2 10 sec DELAY
WORKING
25 SUCTION AND DISCHARGE DT V HIGH > 10 C > 15 C
26 SUCTION FLOW LOW- SPEED DEPENDENT FLOW < 50 T/HR 5 sec DELAY
27 BFP JB TEMP V HIGH (1/2) > 80 C > 90 C

35
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

VACUUM PUMP

Sr. INTERLOCK ALARM TRIP

DESCRIPTION REMARK
No. VALUE VALUE VALUE

START PERMISSIVE

1 SEPARATOR LEVEL NORMAL > MIN SWITCH

AUTO START (ANY)

1 STANDBY PUMP START ON CONDENSER VACUUM < 0.14 BAR

2 PUMP SELECTED FOR STANDBY AND RUNNING PUMP OFF

TRIP CONDITIONS

1 RC PUMP OFF

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TGDMCW PUMPS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 TGDMCW PUMP SUC HDR PR ADEQ > 1KG/cm2
2 PUMP SUC V/V OPEN
3 TGDMCW PUMP OFF
4 BREAKER READY TO CLOSE AVAILBLE
5 EPB NOT OPERATED
6 MASTER TRIP RELAY NOT OPERATED
7 SWITCHGEAR NOT DISTURBED
8 WINDING TEMPRATURE NOT HIGH < 100 DEG C
9 BEARING TEMPRATURE NOT HIGH < 85 DEG C
DISCHARGE VALVE CLOSED OR TGDMCW PUMP
10
SELECTED FOR STANDBY
DMCW O/H TANK LEVEL ADEQ > 1450MM
11 OR PUMP SELECTED FOR STANDBY AND O/H TANK /
LEVEL NOT VERY LOW > 340MM
TRIP CONDITIONS (ANY)
2 sec
1 DISCHARGE HDR PR VERY HIGH > 9.5KG/CM2 > 10 KG/CM2
DELAY
5 sec
2 SUCTION HDR PR VERY LOW < 0.6 KG/CM2 < 0.5 KG/CM2
DELAY
60 sec
3 DISCHARGE VALVE FAILED TO OPEN
DELAY
2 sec
4 MOTOR BRG TEMP VERY HIGH > 85 DEG C > 95 C
DELAY
2 sec
5 MOTOR WINDING TEMP VERY HIGH (2/6) > 100 DEG C > 120 C
DELAY
10 sec
6 MOTOR / PUMP VIBRATION VERY HIGH > 7.6 MM/S > 12.5 MM/S
DELAY
AUTO ON (ANY)
STANDBY PUMP WILL START IF DISCH. HEADER
1 PRESSURE <4 KG/CM2 AND < 4 KG/CM2
O/H TANK LVL > 340 MM (PERMISSIVE)
2 RUNNING PUMP GOT TRIP DUE TO ELECTRICAL FAULT

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SGDMCW PUMPS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 SG DMCW PUMP SUC HDR PR ADEQ > 1KG/CM2
2 SG DMCW PUMP OFF
3 BREAKER READY TO CLOSE AVAILBLE
4 EPB NOT OPERATED
5 MASTER TRIP RELAY NOT OPERATED
6 SWITCHGEAR NOT DISTURBED
7 WINDING TEMPRATURE NOT HIGH < 100 DEG C
8 BEARING TEMPRATURE NOT HIGH < 85 DEG C
DISCH VALVE CLOSED OR SGDMCW PUMP SELCTED FOR
9
STANDBY
DMCW O/H TANK LEVEL ADEQ > 1450MM
10 OR PUMP SELECTED FOR STANDBY AND O/H TANK LEVEL
>340MM
NOT VERY LOW
TRIP CONDITION (ANY)
2 sec
1 DISCHARGE HDR PR VERY HIGH >9KG/CM2 > 10KG/CM2
DELAY
< 0.5 5 sec
2 SUCTION HDR PR VERY LOW <0.6KG/CM2
KG/CM2 DELAY
60 sec
3 DISCHARGE VALVE FAILED TO OPEN
DELAY
2 sec
4 MOTOR BRG TEMP VERY HIGH > 85 DEG C > 95 DEG C
DELAY
2 sec
5 MOTOR WINDING TEMP VERY HIGH (2/6) > 100 DEG C > 120 DEG C
DELAY
10 sec
6 MOTOR / PUMP VIBRATION VERY HIGH > 7.6 MM/S > 12.5 MM/S
DELAY
AUTO ON (ANY)
1 RUNNING PUMP GOT TRIP DUE TO ELECTRICAL FAULT
STANDBY PUMP START IF DISCHARGE HEADER PRESSURE < 5KG/CM2 10 sec
2
O/H TANK LVL > 340 MM FOR REQUIRED FOR SAME DELAY

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CW PUMPS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUES VALUES
START PERMISSIVES

1 CW PUMP DISCHARGE VALVE CLOSED

2 EITHER (LHS/RHS) ANY OF THE CONDENSER PATH IS OPEN

3 MOTOR DE & NDE BEARING TEMPERATURE NOT HIGH < 850 C

4 MOTOR BREAKER READY TO CLOSE

5 EPB NOT OPERATED

6 SWITCHGEAR NOT DISTURBED

7 MOTOR WINDING TEMPERATURE NOT HIGH < 1100 C

8 PUMP THRUST BEARING TEMPERATURE NOT HIGH < 850 C
9 COOLING WATER FLOW THROUGH MOTOR BRG NOT LOW

10 SUMP LEVEL IS NORMAL > 7000 MM

11 NO REVERSE ROTATION ACTED

TRIP CONDITIONS (ANY)

1 PUMP THRUST BEARING TEMPERATURE IS VERY HIGH > 850 C > 900 C
2 DISCHARGE HDR PR VERY HIGH FOR >120 SEC(1/2) > 3KG/cm2 > 3.4 KG/cm2 SWITCH
3 sec
3 PUMP/MOTOR VIBRATION HIGH > 11 mm/s > 13mm/s
DELAY
CW PUMP ON & DISCHARGE VALVE FAILED TO OPEN (F/B < 70%)
4
WITHIN 75 SEC OR CLOSE LIMIT OF BFV EXIST AFTER 10 SEC

5 EMERGENCY PUSH BUTTON OPERATED

2 sec
6 MOTOR BRG(DE/NDE/THRUST) TEMP VERY HIGH (ANY 1) > 850 C > 900 C
DELAY
2 sec
7 MOTOR WINDING TEMP VERY HIGH (2/6) > 1000 C > 1200 C
DELAY
10 sec
8 SUMP LEVEL VERY LOW (2/3) < 6600 MM < 6300 MM
DELAY
9 ELECTRICAL TRIP

AUTO ON
PUMP SELECTED FOR STANDBY AND RUNNING PUMP GOT
1
TRIPPED

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ACW PUMPS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE ALARM REMARK
No. VALUE VALUE
START PERMISSIVES

1 ACW PUMP SUC HDR PR ADEQ > 1KG/cm2

2 SUCTION VALVE OPENED

3 ACW PUMP OFF

4 ACW NOT TRIPPED

5 EPB NOT OPERATED

6 MASTER TRIP RELAY NOT OPERATED

7 SWITCHGEAR NOT DISTURBED

8 WINDING TEMPRATURE NOT HIGH < 1250 C

9 BEARING TEMPRATURE NOT HIGH < 800 C
10 ANY CW PUMP RUNNING

TRIP CONDITION (ANY)

1 ACW PUMP ON >30 SEC & DISCH PR LOW FOR 5 SEC < 1.5 KG/cm2

2 ACW ON & DISCHARGE HDR PR VERY HIGH > 4.3KG/cm2

3 SUCTION HDR PR VERY LOW < 0.5 KG/cm2 < 0.8 KG/cm2
60 sec
4 DISCHARGE VALVE FAILED TO OPEN
DELAY
5 ACW ON > 10 SEC & DISC BFV CLOSE
5 sec
6 MOTOR BRG TEMP VERY HIGH > 85 C > 80 C
DELAY
6 sec
7 MOTOR WINDING TEMP VERY HIGH > 1300 C > 125 C
DELAY
AUTO ON (ANY)
PUMP SELECTED FOR STANDBY AND RUNNING PUMP
1
GOT TRIPPED
PUMP SELECTED FOR STANDBY AND DISH HDR PR
2 < 1.5KG/cm2
LOW
3 PUMP SELECTED FOR STANDBY & ANY PHE TEMP HI > 42˚C

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 Bajaj Energy (3*660) MW

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HPBP HPSU
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 TANK TEMPERATURE NORMAL < 55 DEG
TRIP CONDITIONS (ANY)
120 sec
1 HPSU PUMP 1 & PUMP 2 RUNNING AND PRESSURE < 130KG/cm2
Delay
2 HPSU TANK LEVEL LOW SWITCH ACTED
3 HPSU HEADER PRESSURE > 180 KG/cm2
4 HPSU TANK TEMPERATURE HIGH HIGH ACTED
AUTO ON
1 IF HPSU HEADER PRESSURE < 145 KG/cm2
AUTO OFF
IF HPSU HEADER PRESSURE > 160 KG/cm2
1
RUNNING PUMP STOPPED
HPBP RECIRCULATION PUMP
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON (ANY)
1 PUMP 1 OR PUMP 2 RUNNING SWITCH
2 TEMPERATURE V HIGH ACTED SWITCH
AUTO OFF
1 BOTH PUMP IN OFF CONDITION
PROTECTION OFF
1 HPSU LEVEL LOW SWITCH ACTED SWITCH
HPBP COOLING FAN
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON (ANY)
RECIRCULATION PUMP ON & TEMPERATURE HIGH SWITCH
1 > 50 DEGREE
ACTED
2 TEMPERATURE VERY HIGH SWITCH ACTED > 55 DEGREE
AUTO OFF
1 FILTER PUMP OFF OR TEMPERATURE NOT HIGH ACTED

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Rev - (0) INTERLOCK & PROTECTION Date:

HP BYPASS FAST OPEN CONDITION

Sr. INTERLOCK ALARM TRIP

DESCRIPTION REMARK
No. VALUE VALUE VALUE

FORCE CLOSE CONDITION (ANY)

1 CONDENSER PRESSURE LOW 0.6 BAR a

2 ALL CW PUMP OFF

CORRESPONDINGHPBP
3 HPBYPASS 1/2 DOWNSTREAM TEMPERATURE > 360 DEG
CLOSE

4 BOTH LPBP PROTECTION ACTED

FAST OPENING CONDITION ( IF NO FORCE CLOSE CONDITION ACTED )

1 GCB OPEN FEEDBACK

2 TURBINE TRIPPED

TURBINE LOAD SHEDING RELAY OPERATED

3
IF RUNNING MW HAS DEVIATION GREATER THAN >
> 462 MW
462 MW PERSISTING FOR 2 SECONDS

4 EMERGENCY FAST OPEN BY EPB

5 EMERGENCY FAST OPEN BY HMI ( FROM DESK )

6 REHEATER PROTECTION ACTED

7 IF ( ACTUAL PRESSURE - SET POINT PRESSURE ) > 8 > 8KG/cm2 3 SEC PULSE

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 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

LPPBP HPSU
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECRICAL SUPPLY HEALTHY
TRIP CONDITIONS (ANY)
120 sec
1 BOTH CF PUMPS RUNNING AND HPSU HDR PRESSURE < 115 KG /cm2
Delay
2 CONDENSER PRESSURE MORE THAN 0.6 KG/CM2 (2/3) > 0.6 KG/cm2
3 CONDENSER WALL TEMPERATURE > 90 DEGREE
25 sec
4 HPSU TANK TEMP 75 DEGREE
Delay
25 sec
5 HPSU TANK LEVEL LOW < 180 MM 130 MM
Delay
6 WATER INJECTION PROTECTION AS PER LPBP CV OPENING
7 CONDENSER HOTWELL LEVEL MORE THAN 970 MM (2/3) > 900 MM > 970 MM
8 HMI TRIP SWITCH
LPBP RECIRCULATION PUMPS
START PERMISSIVE
1 ELECRICAL SUPPLY HEALTHY
AUTO ON (ANY)
2 sec
1 LPBP PUMP 1 OR PUMP 2 RUNNING AND TANK TEMP. > 65 DEG C
Delay
LPBP PUMP 1 OR PUMP 2 RUNNING & LPBP R/C DISCHARGE
2 < MINIMUM SWITCH
PRESSURE , STANDBY STARTED
AUTO OFF
1 LEVEL LOW SWITCH ACTED (2/3) < 130 MM < 180 MM 130 MM

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 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

LP BYPASS TRIP CONDITION

Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
FORCE CLOSE CONDITION (ANY)
1 CONDENSER HOTWELL LEVEL HIGH > 900 MM > 970 MM
2 CONDENSER WALL TEMPERATURE HIGH > 90 DEG C
3 CONDENSER PRESSURE PROTECTION > 0.6 BAR(a)
LPBP HPSU EMERGENCY OFF CONDITIONS
LOCAL EPB OPERATED OR
4
LPBP SKID TEMPERATURE > 75 DEG C
TANK LEVEL < 130 MM
5 LPBP HPSU HEADER PRESSURE TOO LOW < 115 KG/cm2
6 ALL CW PUMPS OFF
7 LPBP SV1 CH1 PB OPERATED
8 LPBP SV1 CH2 PB OPERATED
9 POSITION ST POINT LPBP < - 40%
10 WATER INJECTION PROTECTION < 1Kg/sec
OPENING CONDITION
1 NO FORCE CLOSE CONDITION PERSISTING
2 OPEN AS PER PRESSURE SET POINT

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Rev - (0) INTERLOCK & PROTECTION Date:

CT FANS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMIT
1 CT FAN NO FAULT
2 CT FAN NO TRIP CONDITION
3 GEAR BOX OIL LEVEL > MIN
TRIP CONDITIONS (ANY)
1 CT FAN VIBRATION HIGH (1/2) > 8 mm/s > 12 mm/s
2 CT FAN GEAR BOX OIL LEVEL LOW < MIN
3 GEAR BOX OIL TEMPERATURE HIGH > 80 DEGREE > 85 DEGREE
COMPRESSORS
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL HEALTHY
2 COMPRESSOR NO TRIP CONDITION
3 COMPRESSOR NO ALARM CONDITION
TRIP CONDITIONS (ANY)
1 COMPRESSOR OUTLET PRESSURE HIGH 14 bar > 15 bar
2 DP ACROSS AIR FILTER > 70 mbar
3 OIL PRESSURE LOW < 1.3 bar < 1.2 bar
4 OIL TEMPERATURE HIGH > 65 deg 70 DEGREE
5 ELEMENT -1 I/L TEMPERATURE HIGH > 220 DEGREE
6 ELEMENT -2 I/L TEMPERATURE HIGH > 65 deg > 220 DEGREE
7 AIR TEMPERATURE AT COMPRESSOR INLET > 70 DEGREE
8 MOTOR BEARING VIB-X AT DE HIGH > 5 micron > 6 micron
9 MOTOR BEARING VIB-Y AT DE HIGH > 5 micron > 6 micron
10 EPB operated
11 ANY WINDING TEMPERATURE HIGH > 120 DEGREE
12 ANY BEARING TEMPERATURE HIGH > 95 DEGREE
13 INTERCOOLER PRESSURE LOW < 1 bar Warning
14 COOLING WATER TEMPERATURE AT INLET HIGH > 42 DEGREE Warning
15 COOLING WATER TEMPERATURE AT OUTLET HIGH > 50 DEGREE Warning
16 DT LP COOLING WATER HIGH > 25 DEGREE Warning

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 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

LP HEATERS
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

LP HEATERS I/L & O/L MOV PERMISSIVE

1 LP HEATERS LEVEL NOT HIGH < 360 MM

2 LP HEATERS BYPASS MOV IN OPEN CONDITION
LP HEATERS I/L & O/L MOV PROTECTION
1 LP HEATERS LEVEL HIGH HIGH > 660 MM > 660MM
LP HEATERS EXTRACTION MOV PERMISSIVE
1 TURBINE NOT TRIPPED
2 LP HEATERS LEVEL NOT HIGH < 360 MM
3 LPH I/L & O/L MOV OPEN
LP HEATERS EXTRACTION MOV PROTECTION (ANY)
1 TURBINE TRIP
2 LP HEATERS LEVEL HIGH HIGH > 660 MM > 660MM
3 LPH I/L OR O/L MOV CLOSED
LP HEATERS 4/3/2
NORMAL WORKING SETPOINT FOR LP HEATERS 210 MM
LP HEATERS LEVEL HIGH ACTED >335MM >SP+125MM
1
LP HEATERS DRIP CV FORCED TO MANUAL & EMERGENCY > 360 MM >SP+150MM
CV WILL OPEN AS PER SP
LP HEATER 1
NORMAL WORKING SETPOINT FOR LP HEATER 179 MM
1 LP HEATERS LEVEL HIGH ACTED > 229 MM
LP HEATER DRIP CV FROM LPH 2 FORCED TO CLOSE ACTED > 325 MM

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 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

HP HEATERS
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

HP HEATERS I/L & O/L MOV PERMISSIVE

1 HP HEATERS LEVEL NOT HIGH < 345 MM

2 HP HEATERS BYPASS MOV IN OPEN CONDITION
HP HEATERS EXTRACTION MOV PERMISSIVE
1 TURBINE NOT TRIPPED
2 HPH LEVEL NOT HIGH < 345 MM
3 HPH I/L & O/L MOV OPEN
HP HEATERS EXTRACTION MOV PROTECTION (ANY)
1 TURBINE TRIP
2 HPH LEVEL HIGH HIGH (7A/7B OR 6A/6B) > 345 MM > 686 MM
3 HPH LEVEL HIGH HIGH (8A/8B) > 300 MM > 636 MM
HPH I/L OR O/L MOV CLOSED FROM FW SIDE
FOR A STREAM - FW SIDE OF A STREAM I/L OR O/L MOV
4
OPEN FEEDBACK LOST & FOR B STREAM - FW SIDE OF B
STREAM I/L OR O/L MOV OPEN FEEDBACK LOST
5 NORMAL WORKING SETPOINT FOR HP HEATERS 220 MM
6 HP HEATERS LEVEL HIGH ACTED, >345MM >SP+125MM
HP HEATERS DRIP CV FORCE TO MANUAL ACTED & > 370 MM >SP+150MM
EMERGENCY CV OPENED

47
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

MAIN TURBINE LUBE OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITIONS OR PROTECTION STOP (ANY)
< 930 MM < 890MM When RPM IS < 90
1 OIL TANK LEVEL VERY LOW < 930 MM < 900MM When RPM IS 90-900
< 930 MM < 920MM When RPM IS > 900
2 LOCAL EPB OPERATED
AUTO ON (ANY)
1 LOP A IN SELECTION, START IF SLC KEPT IN AUTO
LOP B RUNNING AND LOP A IN STANDBY WILL
2
START IF LUBE OIL HEADER PRESSURE < 2.5 BAR
AUTO OFF (ANY)
POWER SUPPLY FAILURE ( BLACKOUT CONDITION
1
)
2 ELECTRICAL FAULT ( due to UV Protection )
SLC IN AUTO, LOP A IN SELECTION WILL START IF
3 < 2.5 BAR Delay 5 sec
ANY MALFUNCTION IN PRESSURE SWITCH ACTED
LOP B START THROUGH DCO , LOP A STOP AFTER
4 > 2.8 BAR < 2.5 BAR
LUBE OIL HEADER PRESSURE
MAIN TURBINE LUBE OIL PUMP B
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITIONS OR PROTECTION STOP (ANY)
< 930 MM < 890MM When RPM IS < 90
1 OIL TANK LEVEL VERY LOW < 930 MM < 900MM When RPM IS 90-900
< 930 MM < 920MM When RPM IS > 900
2 LOCAL EPB OPERATED
AUTO ON (ANY)
1 LOP B IN SELECTION, START IF SLC KEPT IN AUTO
LOP A RUNNING AND LOP B IN STANDBY WILL
2
START IF LUBE OIL HEADER PRESSURE < 2.5 BAR
AUTO OFF (ANY)
1 POWER SUPPLY FAILURE (BLACKOUT CONDITION)
2 ELECTRICAL FAULT ( DUE TO UV PROTECTION )
SLC IN AUTO, LOP B IN SELECTION WILL START IF
3 < 2.5 BAR Delay 5 sec
ANY MALFUNCTION IN PRESSURE SWITCH ACTED
LOP A START THROUGH DCO , LOP B STOP AFTER
4 > 2.8 BAR < 2.5 BAR
LUBE OIL HEADER PRESSURE

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 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

EMERGENCY LUBE OIL PUMP DC
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITIONS (ANY)
< 930 MM < 890MM When RPM IS < 90
1 OIL TANK LEVEL VERY LOW < 930 MM < 900MM When RPM IS 90-900
< 930 MM < 920MM When RPM IS > 900
2 EPB OPERATED
3 TRIP FROM DCS OR CCR PANEL
AUTO ON (ANY)
1 LUBE OIL HEADER PR LOW SWITCH ACTED < 2.3 BAR
SGC CHECK OIL PUMPS DURING ROLLING
2
SEQUENCE
AUTO OFF (ANY)
1 ANY AC LOP RUNNING & LUBE OIL PRESSURE > 2.8 BAR
SGC CHECK OIL PUMPS DURING ROLLING
2
SEQUENCE
LUBE OIL TANK HEATER
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 TANK TEMPERATURE < 40 DEGREE
AUTO ON
1 MOT TANK TEMPERATURE < 35 DEGREE
AUTO OFF (ANY)
1 ELECTRICAL POWER LOST
PROTECTION STOP
2 MOT TANK TEMPERATURE > 40 DEGREE
ON > 55 DEGREE

49
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

MOT OIL VAPOUR EXTRACTOR FAN A
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON (ANY)
1 OVEF A IN SELECTION, START IF SLC KEPT IN AUTO
OVEF B RUNNING AND OVEF A IN STANDBY WILL START IF
2 > -5 mbar
SUCTION PRESSURE
AUTO OFF (ANY)
1 ELECTRICAL FAULT
OVEF B RUNNING AND OVEF A IN SELECTION WILL STOP IF 10 sec
2 < - 5.5 mbar
SUCTION PRESSURE Delay
MOT OIL VAPOUR EXTRACTOR FAN B
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON (ANY)
1 OVEF B IN SELECTION, START IF SLC KEPT IN AUTO
OVEF A RUNNING AND OVEF B IN STANDBY WILL START IF
2 > -5 mbar
SUCTION PRESSURE
AUTO OFF (ANY)
1 ELECTRICAL FAULT
OVEF A RUNNING AND OVEF B IN SELECTION WILL STOP IF 10 sec
2 < - 5.5 mbar
SUCTION PRESSURE Delay
HYDRAULIC TURNING GEAR OF TURBINE
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
SOLENOID VALVE OPEN CONDITIONS
1 ALWAYS OPEN
AUTO OPEN (ANY)
1 TURBINE RPM < 120
2 BOTH JOP NOT RUNNING
3 BOTH JOP STOPPED AND RPM > 510
AUTO CLOSED OR PROTECTION CLOSED (ANY)
1 JOP RUNNING & LUBE OIL HEADER PRESSURE < 2.3 BAR
2 OIL LEVEL LOW PROTECTION ACTED < 890-920 MM
3 FIRE DETECTION OR EPB LUBE OIL OPERATED
IF JOP IS RUNNING AND SPEED < 9.6 RPM
4
SEAL OIL SYSTEM NOT OK

SEAL OIL SYSTEM NOT OK MEANS IF SEAL OIL PUMP DISCHARGE PRESSURE < 10 BAR OR DP OF SEAL OIL TO HYDROGEN IS LESS < 0.6 BAR AND
ANY LEVEL SWITCH OF VOT AND IOT TANK ACTED

50
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

AC JACKING OIL PUMP

Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITIONS OR PROTECTION OFF (ANY)
1 OIL TANK LEVEL LOW < 930MM < 890 - 920 MM
2 EPB OPERATED
AUTO ON (ANY)
SLC IN AUTO AND AC JOP IN SELECTION AND RPM OF
1 < 510 RPM
TURBINE
2 IF DC JOP RUNNING & DISCHARGE PRESSURE < 108 BAR
AUTO OFF (ANY)
SLC IN AUTO AND AC JOP IS RUNNING AND RPM OF
1 > 510 RPM
TURBINE
2 IF BOTH LUBE OIL PUMP NOT RUNNING
AC JOP RUNNING & DC JOP STARTED THROUGH SLC
10 sec
3 (OR ANY MALFUNCTION) AND PRESSURE IN HEADER > 127 BAR
Delay
AND DC JOP DISCHARGE PRESSURE > 127 BAR
IF ALL ,
MOT TANK TEMPERATURE > 70 DEGREE 10 min
4
HP SHAFT TEMPERATURE (MAY01EP154) < 100 DEGREE Delay
RPM OF TURBINE < 9.6 RPM
DC JACKING OIL PUMP
Sr. INTERLOCK ALARM
DESCRIPTION TRIP VALUE REMARK
No. VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITIONS OR PROTECTION OFF (ANY)
1 OIL TANK LEVEL LOW < 890 - 920 MM
2 EPB OPERATED
AUTO ON (ANY)
SLC IN AUTO AND DC JOP IN SELECTION AND RPM OF
1 < 510
TURBINE
2 IF AC JOP RUNNING & DISCHARGE PRESSURE < 108 BAR
AUTO OFF (ANY)
SLC IN AUTO AND DC JOP IS RUNNING AND RPM OF
1 > 510 RPM
TURBINE
2 IF BOTH LUBE OIL PUMP NOT RUNNING
DC JOP RUNNING & AC JOP STARTED THROUGH SLC
10 sec
3 (OR ANY MALFUNCTION) AND PRESSURE IN HEADER > 127 BAR
Delay
AND DC JOP DISCHARGE PRESSURE > 127 BAR
IF ALL ,
MOT TANK TEMPERATURE > 70 DEGREE 10 min
4
HP SHAFT TEMPERATURE (MAY01EP154) < 100 DEGREE Delay
RPM OF TURBINE < 9.6 RPM

51
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

PRIMARY WATER PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 IF SLC IN SERVICE , TANKL LEVEL > 240 MM
STOP PERMISSIVE (ANY)
IF TURBINE TRIPPED, PRIMARY WATER A RUNNING AND PRESSURE AT SLC OUT
1 > 5 BAR
DISCHARGE COND.
IF TURBINE RUNNING, BOTH PRIMARY WATER RUNNING AND PRESSURE
2 > 5 BAR
AT DISCHARGE
AUTO OFF
1 Electrical fault
AUTO ON
1 PRIMARY WATER B RUNNING AND PRESSURE < 5 BAR
PRIMARY WATER PUMP B
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
2 IF SLC IN SERVICE , TANKL LEVEL > 240 MM
STOP PERMISSIVE (ANY)
IF TURBINE TRIPPED, PRIMARY WATER B RUNNING AND PRESSURE AT SLC OUT
1 > 5 BAR
DISCHARGE COND.
IF TURBINE RUNNING, BOTH PRIMARY WATER RUNNING AND PRESSURE
2 > 5 BAR
AT DISCHARGE
AUTO OFF
1 Electrical fault
AUTO ON
1 PRIMARY WATER A RUNNING AND PRESSURE < 5 BAR

52
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

CONTROL FLUID PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITION (ANY)
1 EMERGENCY PUSH BUTTON OPERATED
2 CF OIL TANK LEVEL VERY LOW ( 2/3) SWITCH
3 TANK OIL TEMP TOO LOW < 15˚C
4 CF PUMP-A ON & DISCH PRESSURE LOW (DURING SEQ. START ) < 10 BAR 15 sec Delay
5 HEADER PRESSURE > 170 BAR PUMP AUTO STOP > 170 BAR
6 CF PUMP A & B RUNNING AND PRESSURE < 105 BAR
AUTO ON (ANY)
IF CF PUMP B RUNNING AND DISCHARGE PRESSURE 100 sec
1 < 150 BAR
DCO START CF PUMP A Delay
IF CF PUMP B STARTED IN AUTO (PRESSURE< 150 BAR) AND
100 sec
2 STILL PRESSURE DROP TO < 115BAR THAN CF PUMP A WILL < 115 BAR
Delay
START AGAIN IN AUTO
CONTROL FLUID PUMP B
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
TRIP CONDITION (ANY)
1 EMERGENCY PUSH BUTTON OPERATED
2 CF OIL TANK LEVEL VERY LOW ( 2/3) SWITCH
3 TANK OIL TEMP TOO LOW < 15˚C
4 CF PUMP-B ON & DISCH PRESSURE LOW (DURING SEQ. START ) < 10 BAR 15 sec Delay
5 HEADER PRESSURE > 170 BAR PUMP AUTO STOP > 170 BAR
6 CF PUMP A & B RUNNING AND PRESSURE < 105 BAR
AUTO ON (ANY)
IF CF PUMP A RUNNING AND DISCHARGE PRESSURE 100 sec
1 < 150 BAR
DCO START CF PUMP B Delay
IF CF PUMP A STARTED IN AUTO (PRESSURE< 150 BAR) AND
100 sec
2 STILL PRESSURE DROP TO < 115BAR THAN CF PUMP B WILL < 115 BAR
Delay
START AGAIN IN AUTO

53
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

CONTROL FLUID RC PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO START (ANY)
1 PUMP B ON AND PRESSURE < MINIMUM 4 sec Delay
2 START IN STEP 5 THROUGH SGC
AUTO OFF (ANY)
1 PUMP B ON AND PRESSURE > MINIMUM 10 sec Delay
2 FROM STEP 55 DURING SHUTDOWN
PROTECTION OFF
1 PUMP A RUNNING AND PRESSURE < MINIMUM 4 sec Delay
EMERGENCY SUPPLY PROTECTION OFF
2 FIRE OR LOCAL PUSH BUTTON
LEVEL LOW LOW (2/3)

CONTROL FLUID RC PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO START (ANY)
1 PUMP A ON AND PRESSURE < MINIMUM 4 sec Delay
2 START IN STEP 5 THROUGH SGC
AUTO OFF (ANY)
1 PUMP A ON AND PRESSURE > MINIMUM 10 sec Delay
2 FROM STEP 55 DURING SHUTDOWN
PROTECTION OFF
1 PUMP B RUNNING AND PRESSURE < MINIMUM 4 sec Delay
EMERGENCY SUPPLY PROTECTION OFF
2 FIRE OR LOCAL PUSH BUTTON
LEVEL LOW LOW (2/3)

54
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

AC SEAL OIL PUMP A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
STOP PERMISSIVE (ANY)
1 SLC OFF AND TG NOT RUNNIG
2 SEAL OIL PUMP A RUNNING AND PRESSURE > 10 BAR
AUTO ON
1 SEAL OIL B RUNNING AND DISCHARGE PRESSURE < 10 BAR
AUTO OFF
SEAL OIL B RUNNING AND SEAL OIL A IN SELECTION AND BOTH
1
PUMP DISCHARGE PRESSURE > 10 BAR
PROTECTION OFF
1 SEAL OIL TANK LEVEL LOW SWITCH ACTED < MINIMUM

AC SEAL OIL PUMP B

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
STOP PERMISSIVE (ANY)
1 SLC OFF AND TG NOT RUNNIG
2 SEAL OIL PUMP A RUNNING AND PRESSURE > 10 BAR
AUTO ON
1 SEAL OIL A RUNNING AND DISCHARGE PRESSURE < 10 BAR
AUTO OFF
SEAL OIL A RUNNING AND SEAL OIL B IN SELECTION AND BOTH
1
PUMP DISCHARGE PRESSURE > 10 BAR
PROTECTION OFF
1 SEAL OIL TANK LEVEL LOW SWITCH ACTED < MINIMUM

55
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

DC SEAL OIL PUMP

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

START PERMISSIVE

1 ELECTRICAL SUPPLY HEALTHY

PROTECTION START (ANY)

1 SEAL OIL TO HYDROGEN DP < 0.6 BAR

2 BOTH AC SEAL OIL PUMP OFF

3 SEAL OIL VACUUM TANK LEVEL LOW SWITCH

4 BOTH AC SOP DISCHARGE PRESSURE < 8 BAR

PROTECTION OFF

1 EPB OPERATED

SEAL OIL VACCUUM PUMP

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE

START PERMISSIVE

1 ELECTRICAL SUPPLY HEALTHY

AUTO START (ANY)

ANY SEAL OIL PUMP RUNNING & RUNNING VACCUUM PUMP GOT
1
TRIP ON PROTECTION
ANY SEAL OIL PUMP RUNNING & RUNNING VACCUUM PUMP
2
POWER FAIL
PROTECTION OFF (ANY)

1 VACCUUM PUMP DISCHARGE PRESSURE 0.5 BAR > 0.6 BAR

2 VACCUUM PUMP GAS TEMPERATURE > 80 DEG

3 SEAL OIL TANK LEVEL HIGH SWITCH ACTED

4 VACCUUM PUMP CASING TEMPERATURE > 120 DEG

5 VOT OR SUCTION PRESSURE > -0.2 BAR > 0.1 BAR

56
 Bajaj Energy (3*660) MW

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GENERATOR EXHAUST FAN A

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
PROTECTION ON
1 GENERATOR GAS PRESSURE > 0.2 BAR
AUTO ON
20 sec
1 GEN. EXHAUST FAN B RUNNING AND PRESSURE > - 3 mbar
Delay
STOP PERMISSIVE
IF GENERATOR GAS PRESSURE < 0.2 BAR
1
& SUCTION PRESSURE IN GEN EXH A < -3 mbar
GENERATOR EXHAUST FAN B
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
PROTECTION ON
1 GENERATOR GAS PRESSURE > 0.2 BAR
AUTO ON
20 sec
1 GEN. EXHAUST FAN A RUNNING AND PRESSURE > - 3 mbar
Delay
STOP PERMISSIVE
IF GENERATOR GAS PRESSURE < 0.2 BAR
1
& SUCTION PRESSURE IN GEN EXH B < -3 mbar
GLAND STEAM FAN A
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON
20 sec
1 GSC FAN A IN SELECTION AND SLC ON
Delay
PROTECTION OFF
1 GSC LEVEL MAXIMUM SWITCH ACTED > MAX
GLAND STEAM FAN B
Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON
20 sec
1 GSC FAN B IN SELECTION AND SLC ON
Delay
PROTECTION OFF
1 GSC LEVEL MAXIMUM SWITCH ACTED > MAX

57
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

EXCITER AIR DRIER

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUES VALUES VALUES
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO START

1 SLC ON & TURBINE RPM < 180 RPM FROM STEP 11 & 55

AUTO OFF
1 AIR DRIER ON & TURBINE RPM > 240 RPM FROM STEP 11 & 55
PROTECTION OFF
1 AIR DRIER ON & TURBINE RPM > 540 RPM 2 sec Delay

HOTWELL MAKEUP PUMP

Sr. INTERLOCK ALARM TRIP
DESCRIPTION REMARK
No. VALUE VALUE VALUE
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
AUTO ON
ANY HW MAKEUP PUMP RUNNING OR ANY HW MAKEUP PUMP
1 (A/B/C/D) IN SELECTION AND ANY UNIT DMCW EXP. TANK LEVEL < 1100 MM
HOTWELL LEVEL OF ANY UNIT < 250 MM
BOILER FILL PUMP
START PERMISSIVE
1 ELECTRICAL SUPPLY HEALTHY
PROTECTION OFF
1 BOILER FILL PUMP DISCHARGE PRESSURE HIGH >20KSC > 22 KSC

58
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

TURBINE SAFETY VALVE PRESSURE SETTING

SET RESET
Sr. BLOWDOWN
DESCRIPTION TAG NO. PRESSURE PRESSURE REMARK
No. %
(KG/CM2) (KG/CM2)
STEAM INLET TO
1 TDBFP FROM AUX CRHV-14 18 3-5% 17.1-17.46
STEAM/CRH
STEAM INLET TO
2 TDBFP FROM AUX CRHV-15 18 3-5% 17.1-17.47
STEAM/CRH
3 HP HEATER 8A 90 5-10% 76.5 - 81
4 HP HEATER 8B 90 5-10% 76.5 - 82
5 HP HEATER 7A 62 5-10% 52.7-55.8
6 HP HEATER 7B 62 5-10% 52.7-55.9
7 HP HEATER 6A 30 5-10% 25.5-27
8 HP HEATER 6B 30 5-10% 25.5-28
9 LP HEATER 2 3.5 10-15% 2.975-3.15
10 LP HEATER 3 3.5 10-15% 2.975-3.16
11 LP HEATER 4 6.5 10-15% 5.525-5.85
DEAERATOR SAFETY
12 14 3-5% 13.3-13.58
VALVE 1
DEAERATOR SAFETY 13.775-
13 14.5 3-5%
VALVE 2 14.065
DEAERATOR SAFETY 14.25-
14 15 3-5%
VALVE 3 14.55
HT AUX STEAM 16.625-
15 ASV-79 17.5 3-5%
HEADER 16.975
16.625-
16 AUX PRDS LINE ASV-32 17.5 3-5%
16.976
17.86-
17 AUX PRDS LINE ASV-33 18.8 3-5%
18.236
17.86-
18 AUX PRDS LINE ASV-33A 18.8 3-5%
18.237
18.525-
19 AUX PRDS LINE ASV-34 19.5 3-5%
18.915
18.525-
20 AUX PRDS LINE ASV-34A 19.5 3-5%
18.916
21 BFP SUCTION FSV-7 35 10-15% 29.75-31.5
22 BFP SUCTION FSV-8 35 10-15% 29.75-31.6
23 BFP SUCTION FSV-9 35 10-15% 29.75-31.7
24 CEP SUCTION CSV-4 1.5 10-15% 1.275-1.35 SET PRESSURE WILL BE VARY B/W 1.5 TO
25 CEP SUCTION CSV-5 1.5 10-15% 1.275-1.36 1.7 DEPENDS ON THE VALUE OF BACK
26 CEP SUCTION CSV-6 1.5 10-15% 1.275-1.37 PRESSURE DURING VALVE OPENING.
COND. FOR BOILER
27 CDV-56 20 10-15% 17-18
FILLING
28 COND. FOR VALVE CDV-76 3 10-15% 2.55-2.7

59
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

GLAND SEALING

ELECTRICAL

60
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

GENERATOR ELECTRICAL PROTECTION SIGNALS

Sr. PROTECTION TRIP
PROTECTION SETTING REMARK
No. CLASS VALUES
1 ZONE 1 - 2.29 Ohm 2 sec Delay
GENERATOR BACKUP IMPEDANCE A1
ZONE 2 - 1.6 Ohm 1 sec Delay
i= 21360A, UV=14.7
2 GENERATOR DEAD MACHINE PROTECTION A1
KV
3 GENERATOR OVER VOLTAGE V>2= 27.3KV A2 0 sec Delay
4 GCB LBB protection A1
5 GENERATOR FIELD FAILURE A2 2 sec Delay
6 GENERATOR FIELD FAILURE & UNDER VOLTAGE A2 0 sec Delay
7 GENERATOR LOW FORWARD POWER 3.3 MW D 2 sec Delay
10 sec
8 GENERATOR LOW FORWARD POWER 3.3 MW A2
Delay
9 GENERATOR LOW REVERSE POWER -3.3 MW D 2 sec Delay
10 sec
10 GENERATOR LOW REVERSE POWER -3.3 MW A2
Delay
11 GENERATOR DIFFERENTIAL PROTECTION A2
12 POLE SLIPPING PROTECTION C
13 95% STATOR EARTH FAULT A2
14 GENERATOR UNDER FREQUENCY < 47.5Hz 3 sec Delay
15 GENERATOR OVER FLUXING A2
16 GENERATOR NEGATIVE PHASE SEQUENCE ALARM
17 GENERATOR OVER CURRENT i=23496 ,TD 2SEC ALARM
18 GENERATOR OVERFREQUENCY > 51.5Hz ALARM
19 100% STATOT EARTH FAULT ALARM
20 ROTOR EARTH FAULT ALARM
21 GENERATOR UNDER VOLTAGE (ANY PHASE) ALARM
100 ms
22 GENERATOR INTERTURN PROTECTION A2
Delay

61
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

GT ELECTRICAL PROTECTION ON TEMPERATURE

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 85° C 90° C
WTI HV (WINDING TEMPERATURE
2 100° C 105° C
INDICATOR)
3 WTI LV1 100° C 105° C
4 WTI LV2 NA
5 WTI FAN ON (HV ) 65° C
6 WTI PUMP ON (HV) 75° C
7 WTI LV1 FAN ON 65° C
8 WTI LV1 PUMP ON 75° C
9 WTI LV2 FAN ON NA
10 WTI LV2 PUMP ON NA
11 OTI FAN ON NA
12 OTI PUMP ON NA
UT ELECTRICAL PROTECTION ON TEMPERATURE
Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 80° C 90° C
WTI HV (WINDING TEMPERATURE
2 90° C 95° C
INDICATOR)
3 WTI LV1 90° C 95° C
4 WTI LV2 NA
5 WTI FAN ON (HV ) 60° C
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON 60° C
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON 60° C
10 WTI LV2 PUMP ON NA
11 OTI FAN ON 60° C
12 OTI PUMP ON

62
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

ST ELECTRICAL PROTECTION ON TEMPERATURE

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 85° C 95° C
WTI HV (WINDING TEMPERATURE
2 90° C 100° C
INDICATOR)
3 WTI LV1 90° C 100° C
4 WTI LV2 90° C 100° C
5 WTI FAN ON (HV ) 60° C
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON 60° C
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON 60° C
10 WTI LV2 PUMP ON NA
11 OTI FAN ON 60° C
12 OTI PUMP ON NA
UAT ELECTRICAL PROTECTION ON TEMPERATURE
Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 80° C 90° C
WTI HV (WINDING TEMPERATURE
2 90° C 95° C
INDICATOR)
3 WTI LV1 90° C 95° C
4 WTI LV2 NA
5 WTI FAN ON (HV ) NA
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON NA
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON NA
10 WTI LV2 PUMP ON NA
11 OTI FAN ON NA
12 OTI PUMP ON NA

63
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

ICT ELECTRICAL PROTECTION ON TEMPERATURE

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 85° C 90° C
WTI HV (WINDING TEMPERATURE
2 95° C 100° C
INDICATOR)
3 WTI LV1 95° C 100° C
4 WTI LV2 95° C 100° C
5 WTI FAN ON (HV ) 60° C
6 WTI PUMP ON (HV) 70° C
7 WTI LV1 FAN ON 60° C
8 WTI LV1 PUMP ON 70° C
9 WTI LV2 FAN ON 60° C
10 WTI LV2 PUMP ON 70° C
11 OTI FAN ON NA
12 OTI PUMP ON NA

LINE REACTOER LINE-1 ELECTRICAL PROTECTION ON TEMPERATURE

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 95° C 100° C
WTI HV (WINDING TEMPERATURE
2 105° C 115° C
INDICATOR)
3 WTI LV1 NA
4 WTI LV2 NA
5 WTI FAN ON (HV ) NA
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON NA
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON NA
10 WTI LV2 PUMP ON NA
11 OTI FAN ON NA
12 OTI PUMP ON NA

64
 Bajaj Energy (3*660) MW

Rev - (0) INTERLOCK & PROTECTION Date:

LINE REACTOER LINE-2 ELECTRICAL PROTECTION SIGNALS

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 85° C 90° C
WTI HV (WINDING TEMPERATURE
2 95° C 100° C
INDICATOR)
3 WTI LV1 NA
4 WTI LV2 NA
5 WTI FAN ON (HV ) NA
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON NA
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON NA
10 WTI LV2 PUMP ON NA
11 OTI FAN ON NA
12 OTI PUMP ON NA

BUS REACTOER ELECTRICAL PROTECTION ON TEMPERATURE

Sr. INTERLOCK TRIP
PROTECTION ALARM VALUES REMARK
No. VALUE VALUES
1 OTI (OIL TEMPERATURE INDICATOR ) 90° C 95° C
WTI HV (WINDING TEMPERATURE
2 95° C 100° C
INDICATOR)
3 WTI LV1 NA
4 WTI LV2 NA
5 WTI FAN ON (HV ) NA
6 WTI PUMP ON (HV) NA
7 WTI LV1 FAN ON NA
8 WTI LV1 PUMP ON NA
9 WTI LV2 FAN ON NA
10 WTI LV2 PUMP ON NA
11 OTI FAN ON NA
12 OTI PUMP ON NA

65