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TABLE OF CONTENTS

Preliminary remarks

1 Description
1.1 Safety instructions
1.2 Seat types (example of seat models)
1.3 Rating plate

2 Diagnosis
2.1 Overview of components
2.2 Functional test
2.3 Overview of faults
2.4 Fault diagnosis

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3 Repair work
3.1 Seat cushion in position for repair – lifting off and attachment
3.2 Seat cushion and lever for seat angle and seat depth adjustment – removal and installation

3.3 Seat cushion cover – removal and installation

3.3.1 Seat cushion cover – removal and installation
3.3.2 Seat cushion cover – removal and installation (seat with climate control system)

3.4 Left covering in position for repair – removal and attachment

3.5 Entire covering – removal and attachment
3.6 Bellows – removal and installation
3.7 Bowden pull wire and button for quick lowering of the seat – removal and installation
3.8 Bowden pull wire for seat height adjustment – inspection and adjustment
3.9 Bowden pull wire and handle support for seat height adjustment – removal and installation
3.10 Bowden pull wire for vertical shock absorber adjustment – inspection and adjustment
3.11 Bowden pull wire and lever for vertical shock absorber adjustment – removal and installation

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3.12 Bowden pull wire for backrest adjustment – inspection and adjustment
3.13 Bowden pull wire and lever for backrest adjustment – removal and installation
3.14 Bowden pull wire for locking the fore/aft isolator – inspection and adjustment (delivery option)
3.15 Bowden pull wire for locking the fore/aft isolator – removal and installation (delivery option)
3.16 Bowden pull wire for seat angle adjustment – inspection and adjustment
3.17 Bowden pull wire for seat angle adjustment with locking mechanism – removal and installation
3.18 Handle rail – removal and installation

3.19 Heater switch – removal and installation

3.19.1 Heater switch – removal and installation
3.19.2 Heater switch – removal and installation (seat with climate control system)

3.20 Heater and belt tensioner cable – removal and installation (delivery option)
3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation
3.22 Air hose set – removal and installation

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3.23 Valves for lumbar support and lateral support adjustment – removal and installation
3.24 Armrests – removal and installation (delivery option)
3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) – removal and installation (delivery option)
3.26 Backrest cover and seat belt – removal and installation
3.27 Lap belt – removal and installation
3.28 Belt buckle with belt buckle cable – removal and installation (delivery option)
3.29 Secondary belt – removal and installation
3.30 Backrest – removal and installation

3.31 Backrest cover – removal and installation

3.31.1 Backrest cover – removal and installation
3.31.2 Backrest cover – removal and installation (seat with climate control system)

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3.32 Bearing support with backrest locking mechanism and hook-in function – removal and installation
3.33 Lumbar support – removal and installation
3.34 Lateral support adjuster – removal and installation
3.35 Vertical shock absorber – removal and installation
3.36 Air spring – removal and installation
3.37 Fore/aft isolator – removal and installation (delivery option)
3.38 Level control – removal and installation

3.39 Supporting structure – removal and installation

3.39.1 Supporting structure and contact strip – removal and installation (Actros)
3.39.2 Supporting structure – removal and installation (Atego, Axor)
3.39.3 Supporting structure – removal and installation (bus seat)

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3.40 Seat fore/aft adjuster – removal and installation

3.40.1 Seat fore/aft adjuster – removal and installation (Actros)
3.40.2 Seat fore/aft adjuster and contact strip – removal and installation (Atego, Axor)
3.40.3 Seat fore/aft adjuster – removal and installation (bus seat)

3.41 Guides – removal and installation

3.42 Air hose for compressed-air quick coupling – removal and installation (delivery option)
3.43 Seat frame – removal and installation
3.44 Seat suspension – removal and installation
3.45 Swinging structure – disassembly and assembly
3.46 Worn parts – removal and installation

3.47 Swivel, complete – removal and installation (driver’s seat with swivel, e.g. bus seat)
3.47.1 Swivel and linkage – removal and installation
3.47.2 Cylinder for swivel – removal and installation
3.47.3 Key and valve for swivel – removal and installation
3.47.4 Air hose set – removal and installation

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3.48 Bowden pull wire and bearing for ideal backrest adjustment – removal and installation
3.49 Cable harness for backrest – removal and installation (seat with climate control system)
3.50 Cable harness heater switch – removal and installation (seat with climate control system)
3.51 Cable harness for vehicle connection – removal and installation (seat with climate control system)
3.52 Radial fan for backrest – removal and installation (seat with climate control system)
3.53 Control module for climate control system – removal and installation (seat with climate control system)
3.54 Cable harness for microphone – removal and installation (seat with climate control system)
3.55 Microphone support – removal and installation (seat with climate control system)
3.56 Play in the backrest locking mechanism – inspection and adjustment

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Notes on these instructions

This repair manual includes information and instructions on how to perform repair work on the GRAMMER Seat MSG 90.6 PG
of the following seat models:
• Actros
• Atego, Axor
• Bus seat
• Seat with climate control system

The seat Actros forms the basis for illustrations in this repair manual. In general, the seat is illustrated with a mechanism for
quick lowering of the seat, and not with a swivel.
In the case of technical deviations in work procedures (due to different seat models), refer to the current text or individual
chapters of the manual.

The functions can either be on the left-hand or right-hand side of the seat. The only difference between the commercial vehicle
type with a quick lowering mechanism and the bus seat is the missing swivel. For this reason, the repair work on the bus seat
is identical to that on the vehicle of type Actros and is to be performed laterally reversed. The repair work concerning the swivel
is described in a separate chapter.

Each chapter starts with a list of all preparatory work to be completed before starting repair. These preparations are described
in separate chapters and shall be carried out without the preparatory steps described there.

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At the beginning of each description for repair you will find an overview diagram. All parts included in the overview diagrams
within one chapter are consecutively numbered starting with "1". Each component is referred to by the same number
throughout the document.
With the help of these overview diagrams, an experienced technician will gain a quick overview.

For spare part orders, please use the numbers stated in the latest issue of the relevant spare parts catalogue.

The description of the work steps refers to the dismounted seat. Depending on the individual installation situation, some work
may also be performed on the installed seat. For this reason, check the environment of the installed seat for this possibility
before starting work. The safety instructions of the specific vehicle manufacturer and those stated in Chapter 1.1 of this repair
manual must be strictly observed.

This repair manual also includes some information on delivery options, if these require further explanation. Since the scope of
delivery depends on the specific customer order, the actual seat design may deviate from the descriptions and illustrations in
this manual.

The illustrated repair steps refer to the driver's seat (left-hand drive). Different work steps are to be performed laterally
reversed when repairing the passenger seat or in the case of vehicles with right-hand drive.

If not stated otherwise, the directional indications "front, back" and "right, left" refer to the installed seat regarded in the driving
direction of the vehicle.

The document layout is suitable for later use of this repair manual via CD-ROM / INTERNET / INTRANET. A navigation line
was entered below the heading for this. This navigation line includes the Chapter titles and it allows the user to jump directly to
these Chapters after the corresponding hyperlinks have been set.

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Basic information about the seat

The seat is provided with a long-lasting lubrication (approx. 10 years). The lubricating points must be re-greased only after
repair work, using an acid-free multi-purpose lubricant.

In the description of the present repair manual, not all fastening parts might be mentioned. After repair, it might be necessary
to check fastening parts regarding their factory-made laying, support and securing and to correct them respectively, if required.

Bowden pull wires, cables and air hoses may only be fastened with cable ties at the defined spots by hand (loose). Make sure
that in the case of a vertical seat adjustment, they are not squeezed or distorted when the seat is moved.

Replace all removed old parts with enclosed new ones. If there is no new part included, the old one is to be cleaned and
checked for its suitability for re-use. Defective parts and worn parts must be replaced by new ones.

GRAMMER AG rejects any warranty claims if damaged or worn parts and assemblies are not replaced by spare parts
released by GRAMMER AG.

Qualified personnel

These instructions offer basic information on proper technical seat repair. The contents of the work procedures described are
intended for professionally educated technicians with profound product knowledge. This level of knowledge is an imperative
requirement when performing the work and procedures described in this document.

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In order to avoid bodily injury, reduced operational safety or damage to the seat resulting from improperly performed work, all
information and instructions, in particular the safety instructions stated in Chapter 1.1, must be read carefully and strictly
observed.

As an inevitable matter of fact, GRAMMER AG cannot evaluate all situations and consequences that may bear a risk of injury
for the persons involved in the described work procedures. For this reason it is absolutely necessary that every person who
carries out repair work at a seat uses his/her professional knowledge to make sure that his/her own safety will not be put at risk
and that the selected type of repair will not cause any negative effects, in particular with regard to technical safety.
For this reason, GRAMMER AG disclaims liability for any possible damage of this kind.

We point out explicitly that all work steps and procedures described are to be performed with consideration to the applicable
directives and regulations stipulated by the relevant local authorities and in compliance with the provisions on health
protection, prevention of accidents and environmental protection.

Change notification and copyright

The seats are subject to continuous development. Please understand that we must reserve the right to make changes in
shape, equipment and technical design. For this reason, the contents of this repair manual cannot be used to substantiate any
possible claims.

Reprint, translation and copies of this manual or parts thereof are admissible only after written approval.

GRAMMER AG ⋅ Postfach 14 54 ⋅ D-92204 Amberg Delivery and factory address:

Phone +49 (0) 96 21 / 66-6822 GRAMMER AG
[Link] Köferinger Str. 9-13 ⋅ D-92245 Kümmersbruck
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1 Description Page 1 of 1
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TABLE OF CONTENTS

1.1 Safety instructions

1.2 Seat types (example of seat models)
1.3 Rating plate

Note:
Please refer to the applicable seat operating instructions for further details.

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1 All inspection, test and repair work must be performed exclusively by adequately trained personnel.

2 All work steps and procedures described are to be performed with consideration to the applicable directives and regulations
stipulated by the relevant local authorities and in compliance with the provisions on health protection, prevention of
accidents and environmental protection.

3 Special notes in this repair manual are highlighted as follows:

WARNING … indicates possible risks for persons and their prevention.

ATTENTION ... indicates possible damage or destruction of material and their prevention.

Note: ... introduces an additional explanation for better understanding the work to be carried out.

Installation note: ... introduces an additional explanation for better understanding the installation work to be carried out.

4 Prior to all repair work, the following work has to be carried out:
• Disconnect the seat from the power supply.
• Bleed air out of the compressed-air system.
• Move the seat down to the end stops.

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5 The seat position for repair is "seat lowered (no pressure applied)". If it is necessary to bring the seat to a higher position for
repair work, this position must be secured with suitable spacers (wooden block, fixation with screws or similar structure).
Disregard of these safety measures bears the risk of an accident!

6 When using oil, grease and other chemical substances, the relevant safety regulations for the handling and use of these
products must be observed.

7 WARNING Be careful when removing/installing seats with pyrotechnic belt tensioners:

• Belt tensioners may only be removed /installed/ contacted when the battery is disconnected and the ignition key
removed.

• After an accident, the belt tensioner must be checked for external damage, defects and for being triggered. Defective or
damaged components are immediately to be replaced with new ones. It is not allowed to repair defective or damaged
components of the belt tensioner.

• Install the belt tensioner immediately after it has been brought from the storage room. Not installed units may, in no case,
be stored in the workshop without being supervised by an adequately trained person. If the installation work was
interrupted, belt tensioners must be kept closed or brought back to the storage room.

• Do avoid the contact of belt tensioners with grease, oil or cleaning supplies.

• Always protect belt tensioners from flying sparks and naked flames. Do not expose them to temperatures above 100 °C,
not even for a short time.

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• Belt tensioners, which have fallen down from a height of more than 0.5 m must be replaced and must
by no means be installed in the vehicle.

• When replacing damaged components such as belt tensioners and lines, the inspection may only be performed using
approved testing equipment and only when those components are installed.
The use of unapproved measuring devices bears the risk of an undesired triggering.

• Attention must be paid to the following when an external power source or battery is connected for the first time:
1. The ignition is on
2. No personnel in the passenger compartment
3. External power source or battery is connected

• In the Federal Republic of Germany, belt tensioners must be detonated prior to scrapping according to the respective
regulations for the prevention of industrial accidents. This makes it impossible to remove pyrotechnic devices from the
scrap yard for re-use or repair.
These safety measures are necessary to prevent possible injuries resulting from improper activation of pyrotechnic devices.
A significant risk is involved in the waste disposal site when not detonated components are flame cut, smelted or thrown
into fire or smouldering fire.
When detonating, make sure a safe distance of at least 10 m is maintained!

• To prevent costly additional work, we recommend you to order the scrapping work be done by a scrap dealer who is able to
perform this work according to the required safety standards for pyrotechnic devices. When handing over those
components, the scrap dealer must sign a declaration committing him to scrap pyrotechnic devices according to the
respective regulations for the prevention of industrial accidents.

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(A) Actros
(B) Atego, Axor A
B
(C) Bus seat, right
(function with swivel)
(D) Kingman (sales)

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Actros type of seat A1

The rating plate from the manufacturing

plant (A1) is located on the rear right of A XXXXXXX
the seat frame.
B MSG 90.6 [Link]
The rating plate shows the following
information (example):
C 01133179

(A) Country of manufacture SACH-NR.

= MADE IN XXXXXXX D 0747049

(B) Designation = MSG 90.6 [Link]

(C) INVENTORY NO. = 01133179 E XX 00000001234

(D) Year / CW / Assembly

= 0747 049
• Year of manufacture = 07 (2007)
• Built in week = 47 (November)
• Assembly = 049
A2
(E) ORDER NO. = XX 00000001234
• Country indicator = XX
27.11.07 G
• serial production number F A9439105102 00005C38
= 00000001234 H [Link] MSG90.5PG LI.
I NR. GAG.: 1051726
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The rating plate for delivery (A2) is A1

located on the back of the supporting
structure.
A XXXXXXX
The rating plate shows the following
B MSG 90.6 [Link]
information (example):

(F) Number = A9439105102 00005C38

• Actros seat type = A943 C 01133179
SACH-NR.
• Colour code = 5C38
D 0747049
(G) Date of manufacture = 27/11/07
(H) Designation = MSG 90.6 [Link]
E XX 00000001234
• Seat type = MSG 90.6 PG
• Left seat = LI
(I) Inventory no. (GAG no.) = 1051726

Notes:
A2
• When orders are placed, the correct
number (F) and GAG no. (I) on the rating
plate always have to be quoted. 27.11.07 G
F A9439105102 00005C38
• In case of complaints, the delivery date H [Link] MSG90.5PG LI.
is also to be quoted. I NR. GAG.: 1051726
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The rating plate (A3) of the level control

is located on the upper right side.

The rating plate shows the following

information (example):

(A) Inventory no. = 1 126 814

= SPC/050320
(B) Working pressure = p = 6.5 .. 10 bar
A3
(C) SERIAL NO. = 000 381
(D) L6D = Production code

Note:
When orders are placed, the correct 1 126 814
A
inventory no. (A) on the rating plate is SPC/050320
always to be quoted. B p = 6,5 ... 10 bar
C Lfd-Nr. 000 381 L6D D

01126814000381

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Atego, Axor seat types B1

The rating plate from the manufacturing

plant (Atego, Axor = B1) is located on the A XXXXXXX
rear right of the seat frame.
B MSG 90.6 [Link]
The rating plate shows the following
information (example):
C 01133179

(A) Country of manufacture SACH-NR.

= MADE IN XXXXXXX D 0747049

(B) Designation = MSG 90.6 [Link]

(C) INVENTORY NO. = 01133179 E XX 00000001234

(D) Year / CW / Assembly

= 0747 049
• Year of manufacture = 07 (2007)
• Built in week = 47 (November)
B2 B3
• Assembly = 049
(E) ORDER NO. = XX 00000001234
• Country indicator = XX
27.11.07 G
• serial production number F A9739105102 00005C38
= 00000001234 H [Link] MSG90.5PG LI.
I NR. GAG.: 1051726
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The rating plate for delivery (Atego = B2) B1

is located laterally on the supporting
structure and (Axor = B3) is located on
the rear of the supporting structure. A XXXXXXX

B MSG 90.6 [Link]

The rating plate shows the following
information (example):

(F) Number = A9439105102 00005C38 C 01133179

• Atego seat type = A973 SACH-NR.

• Colour code = 5C38 D 0747049

(G) Date of manufacture = 27/11/07

E XX 00000001234
(H) Designation = MSG 90.6 [Link]
• Seat type = MSG 90.6 PG
• Left seat = LI
(I) Inventory no. (GAG no.) = 1051726
B2 B3
Notes:
• When orders are placed, the correct
number (F) and GAG no. (I) on the rating
27.11.07 G
plate always have to be quoted. F A9739105102 00005C38
• In case of complaints, the delivery date H [Link] MSG90.5PG LI.
I NR. GAG.: 1051726
is also to be quoted. 2273

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The rating plate (B4) of the level control

is located on the upper right side.

The rating plate shows the following

information (example):

(A) Inventory no. = 1 126 814

= SPC/050320
(B) Working pressure = p = 6.5 .. 10 bar
(C) SERIAL NO. = 000 381
(D) L6D = Production code

B4
Note:
When orders are placed, the correct 1 126 814
A
inventory no. (A) on the rating plate is SPC/050320
always to be quoted. B p = 6,5 ... 10 bar
C Lfd-Nr. 000 381 L6D D

01126814000381

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Bus seat type C1

The rating plate from the manufacturing

plant (C1) is located on the front of the A XXXXXXX
lower suspension part behind the
bellows. B MSG 90.6 [Link]

The rating plate shows the following

information (example): C 01133179
SACH-NR.
(A) Country of manufacture D 0747049
= MADE IN XXXXXXX
(B) Designation = MSG 90.6 [Link] E XX 00000001234

(C) INVENTORY NO. = 01133179

(D) Year / CW / Assembly
= 0747 049
• Year of manufacture = 07 (2007)
• Built in week = 47 (November)
• Assembly = 049
(E) ORDER NO. = XX 00000001234 27.11.07 G
• Country indicator = XX F A9539105102 00005C38
H [Link] MSG90.5PG LI.
• serial production number I NR. GAG.: 1051726
C2
= 00000001234 2275

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The rating plate for delivery (C2) is C1

located on the supporting structure.

The rating plate shows the following A XXXXXXX

information (example):
B MSG 90.6 [Link]

(F) Number = A9539105102 00005C38

• Bus seat type = A953
• Colour code = 5C38 C 01133179
SACH-NR.
(G) Date of manufacture = 27/11/07
D 0747049
(H) Designation = MSG 90.6 [Link]
• Seat type = MSG 90.6 PG
E XX 00000001234
• Left seat = LI
(I) Inventory no. (GAG no.) = 1051726

Notes:
• When orders are placed, the correct
number (F) and GAG no. (I) on the rating
plate always have to be quoted. 27.11.07 G
• In case of complaints, the delivery date F A9539105102 00005C38
is also to be quoted. H [Link] MSG90.5PG LI.
I NR. GAG.: 1051726
C2
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The rating plate (C3) of the level control

is located on the upper right side.

The rating plate shows the following

information (example):

(A) Inventory no. = 1 126 814

= SPC/050320
(B) Working pressure = p = 6.5 .. 10 bar C3
(C) SERIAL NO. = 000 381
(D) L6D = Production code

Note: 1 126 814

When orders are placed, the correct A
SPC/050320
inventory no. (A) on the rating plate is B p = 6,5 ... 10 bar
always to be quoted. C Lfd-Nr. 000 381 L6D D

01126814000381

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Kingman (sales) seat type D1

The rating plate from the manufacturing

plant (D1) is located on the front of the A XXXXXXX
lower suspension part behind the
bellows. B MSG 90.6 [Link]

The rating plate shows the following

information (example): C 01133179
SACH-NR.
(A) Country of manufacture D 0747049
= MADE IN XXXXXXX
(B) Designation = MSG 90.6 [Link] E XX 00000001234

(C) INVENTORY NO. = 01133179

(D) Year / CW / Assembly
= 0747 049
• Year of manufacture = 07 (2007)
• Built in week = 47 (November)
• Assembly = 049
(E) ORDER NO. = XX 00000001234
• Country indicator = XX
• serial production number
= 00000001234 2277

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The rating plate (D2) of the level control

is located on the upper right side.

The rating plate shows the following

information (example):

(A) Inventory no. = 1 126 814

= SPC/050320
(B) Working pressure = p = 6.5 .. 10 bar
D2
(C) SERIAL NO. = 000 381
(D) L6D = Production code

Note:
When orders are placed, the correct 1 126 814
A
inventory no. (A) on the rating plate is SPC/050320
always to be quoted. B p = 6,5 ... 10 bar
C Lfd-Nr. 000 381 L6D D

01126814000381

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2 Diagnosis Page 1 of 2
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TABLE OF CONTENTS

2.1 Overview of components (page 1-15)

• Control elements (page 1)
• Pneumatic connecting diagram (page 2-4)
• Level control (page 5-6)
• Actros, Atego, Axor, bus seat: Heater cable, belt tensioner cable and pin assignment with circuit diagram (page 7-10)
• Kingman: Heater cable and pin assignment with circuit diagram (page 11)
• Actros: Heater cable, belt buckle contact and pin assignment with circuit diagram (page 12-13)
• Belt buckle with belt buckle cable (if fitted) (page 14)
• Cable for electro-pneumatic gearshift (EPS cable) (if fitted) (page 15)
2.2 Functional test (page 1-6)
2.3 Overview of faults (page 1-11)
• Seat moves upwards too slowly (page 1-2)
• Seat does not move upwards (seat does not respond when pulling the lever for seat height adjustment) (page 2-3)
• Seat does not move downwards (seat does not respond when pressing the lever for seat height adjustment)
(page 3-4)
• Seat changes its position during operation (page 4-5)
• Seat moves up or down, but it automatically returns to its original position (page 5)
• Seat does not respond when pressing the button for quick lowering of the seat (page 5)
• Backrest cushion does not respond when operating the valves for lumbar support / lateral support adjustment (page 6)

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TABLE OF CONTENTS

2.3 Overview of faults (page 1-11)

• Seat cushion heater or backrest heater does not operate (page 7)
• Seat has too much clearance in the transverse direction (seat wobbles) (page 7)
• Seat suspension squeaks (page 8)
• Seat does not respond when pressing the button for the swivel (if fitted) (page 9)
• Vertical shock absorption does not become harder or softer when the lever for vertical shock absorber adjustment is
turned forwards or backwards (page 9)
• Backrest does not fold forwards automatically after being unlocked (page 10)
• Backrest cannot be unlocked (page 10)
• Seat fore/aft adjustment does not operate after pulling or pushing the lever for the seat fore/aft adjustment
(page 10-11)
• Backrest too much play or Backrest rattles in unloaded condition (page 11)
2.4 Fault diagnosis (page 1-16)
1 Inspection of the leveling valve (page 1-4)
2 Inspection of the level control (page 5-7)
3 Inspection of the air spring (page 8)
4 Inspection of the seat heater (Actros, Atego, Axor, bus seat) (page 9-11)
5 Inspection of the belt tensioner cable (page 12)
6 Inspection of the cable of the belt buckle contact (page 13-14)
7 Inspection of the belt buckle and the belt buckle cable (page 15)
8 Inspection of the cable for the electro-pneumatic gearshift (page 16)

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TABLE OF CONTENTS

Control elements

(1) Lever for seat depth adjustment

(2) Lever for seat angle adjustment
(3) Lever for locking mechanism of the
fore/aft isolator (delivery option)
(4) Lever for seat fore/aft adjustment
5b
(5a) Button for quick lowering of the seat
(Actros, Atego, Axor)
(5b) Button for swivel (bus seat)
(6) Lever for vertical shock absorber -
adjustment
(7) Lever for seat height adjustment
(8a) Switch for lower lumbar support 11
(8b) Switch for upper lumbar support
10
1
(9) Switch for lateral support adjustment
9
(10) Switch for seat heater 2 8b
8a
(11) Lever for backrest adjustment
7
3 6
5a
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Pneumatic connecting diagram 13

P 8 2
12
(1) Air hose (blue) for air spring (Z)
(2) Air hose (black) for air intake (P) 14
14
(3) Air hose (gray) for air exhaust (R) R
10
3
(4) Air hose (black) for lumbar support
and lateral support adjustment (A)
11
(5) Entire air hose set
9 Z 8 1
= (1) + (2) + (3) + (4)
Note: 14
The adhesive tapes are intended to 18 18
bundle the air hose set (5) and to
15
mark where the cable ties have to 4 18
9 16
be fastened. 4
17
(6) Air spring 1
P 6 8
R 2
(7) Hose connector (T-piece) 5
Z 3
(8) Hose nozzle 8
4
(9) Level control 7 8
P
Z R
8 8 A
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(10) Right chamber of lateral support 13

P 8 2
adjustment
12
(11) Left chamber of lateral support
adjustment 14
(12) Lower chamber of lumbar support 14
10
R 3
(13) Upper chamber of lumbar support
(14) Hose connector
11
(15) Valve for upper chamber of lumbar
9 Z 8 1
support
(16) Valve for lower chamber of lumbar 14
18 18
support
(17) Valve for lateral support adjustment 15
4 18
9 16
(18) Hose nozzle 4
17
1
P 6 8
R 2
5
Z 3
8
4
7 8
P
Z R
8 8 A
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Connections: 13
P 8 2
(Z) Connection for air hose (blue) to the
12
air spring
(P) Connection for the air hose (black) 14
for air intake 14
10
R 3
(R) Connection for the air hose (gray)
for air exhaust
11
(A) Connection for the air hose for
lumbar support and lateral support 9 Z 8 1
adjustment
14
18 18

15
4 18
9 16
4
17
1
P 6 8
R 2
5
Z 3
8
4
7 8
P
Z R
8 8 A
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Level control
2 3
3
(1) Level control 7
P
(2) Bowden pull wire for seat height 16 1 P
5
adjustment 1 6 17 R
18 7
(3) Control disc for height adjustment 9
(4) Bowden pull wire for quick lowering
of the seat 4 9 8
15 Z
14 Z
(5) Upper actuating cams for air intake
valve (seat lifting)
(6) Lower actuating cams for air
exhaust valve (seat lowering)
10 12 5
(7) Retracting spring of the valve lever P
16
for quick lowering of the seat 15
(8) Valve for quick lowering of the seat
(venting) 1
(9) Valve lever for quick lowering of the
seat
(10) Air intake valve (seat lifting)
R 11 13 6
(11) Air exhaust valve (seat lowering) 17 1 3
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(12) Valve tappets for air intake

2 3
(13) Valve tappets for air exhaust
3
(14) Valve tappets for quick lowering of P 7
the seat 16 1 P
5
1 6 17 R
(15) Air hose (blue) to the air spring (Z) 18 7
(16) Air hose (black) for air intake (P) 9

(17) Air hose (gray) for air exhaust (R) 4 9 8 Z

(18) Bowden pull wire for vertical shock 14 Z 15
absorber adjustment

10 12 5
Connections: P
16
(Z) Connection for air hose (blue) to the 15
air spring
(P) Connection for the air hose (black) 1
for air intake
(R) Connection for the air hose (gray)
for air exhaust
R 11 13 6
17 1 3
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Actros, Atego, Axor, bus seat:

heater cable, belt tensioner cable and A B 6
ro
pin assignment with circuit diagram 1 7
4
11 gn sw ge
9 8
ge ro
C D
(1) Cable for backrest heater 10 sw sw gn
3 ge rt LOW
gn ge HIGH
(2) Cable for seat cushion heater
5 12 2
(3) Cable for vehicle connection 8
br

(4) Cable for heater switch

(5) Belt tensioner cable bl E
(- - - = cut it off, if not required) 1 2
11 D
(6) Thermostat in the backrest (safety 13 13
14 5
thermostat) B K1

(7) Heater mat in the backrest K2 21

C E 18 A
(8) Thermostat in the seat cushion (for 10
D 15
2-level heater control) 16 20
C 14 K4 K1
(9) Heater mat in the seat cushion 4
17 K1
3 22 19 K5 K2
(10) Plug of vehicle connection (6-pin) K2 K6 K3
23
(11) Plug of heater switch K3
A

10
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(12) Plug of belt tensioner cable

A B 6
(13) Plug of backrest heater (2-pin) ro
1 7
(14) Plug of seat cushion heater (3-pin) 4
11 gn sw ge
9 8
ge ro
C D
(15) Socket of backrest heater (2-pin) 10 sw sw gn
3 ge rt LOW
gn ge HIGH
(16) Socket of seat cushion heater
(3-pin) 5 12 2
8
br
(17) Heater cable
(18) Belt tensioner bl E
Note:
Pin assignment seen from the back D
(19) Pin assignment for heater at the 13
plug for vehicle connection (10) K1
5 21
contact 3 (K3) voltage 24 V (rt) 2 1 12 K2 A
contact 4 (K4) ground (sw) 13
14 10
(20) Pin assignment for belt tensioner at C 20
D E 14
the plug for vehicle connection (10) K4 K1

contact 1 (K1) K1 19 K5 K2
contact 2 (K2) 3 22
17 C 15 K2 K6 K3
4 18 23
K3
16

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(21) Pin assignment for backrest cushion

A B 6
heater at the plug for backrest ro

heater (13) 1 7
4
contact 1 (K1) 11 gn sw ge
9 8
ge ro
C D
contact 2 (K2) 10 sw sw gn
3 ge rt LOW
gn ge HIGH
(22) Pin assignment for seat cushion
heater (level 2 = low) at the plug for 5 12 2
8
seat cushion heater (14) br

contact 1 (K1)
contact 2 (K2) bl E

(23) Pin assignment for seat cushion 1 2

11 D
heater (level 1 = high) at the plug for 13
5 13
14
seat cushion heater (14) K1
B
contact 1 (K1) K2 21
E 18 A
contact 3 (K3) C
D 10
15
16 C 20
Cable colors: 4
14 K4 K1

rt = red 17 K1
3 22 19 K5 K2

sw = black K2 K6 K3
23
ge = yellow K3
A
gr = green
bl = blue 10
br = brown 2265

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Electrical plug and socket

A B 6
connections: ro
1 7
(A) Electrical connection between the 4
11 gn sw ge
9 8
vehicle and the cable for vehicle
ge ro
C D
10 sw sw gn

connection (3) 3 ge rt LOW

gn ge HIGH

(B) Electrical connection between the 2

heater switch and the cable for 5 12 8
br
heater switch (4)
(C) Electrical connection (3-pin) bl E
between the heater cable (17) and 1 2
the cable for seat cushion heater (2) 11 D
13 13
(D) Electrical connection (2-pin) 14 5
B K1
between the cable for seat cushion
K2 21
heater (2) and the cable for backrest C E 18 A
heater (1) 10
D 15
(E) Electrical connection between the 16 C 20
14 K4 K1
belt tensioner cable (5) and the belt 4
17 K1
tensioner (18) 3 22 19 K5 K2
K2 K6 K3
23
K3
A

10
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Kingman:
heater cable and pin assignment with A B 6
ro
circuit diagram 1 7
4
11 gn sw ge
9 8
ge
ro C D
24 sw sw gn

Note: 3 ge rt LOW
gn ge HIGH
The overview of components for
Kingman corresponds to that for Actros, 5 12 2
8
Atego, Axor and bus seat:
• without belt tensioner cable (5)
• and 9-pin plug for vehicle E
connection (24) 1 2
D
E
11 13 13
14 5
Note: B K1

Pin assignment seen from the back K2 21 A

C E 18
(25) Pin assignment for heater at the D 15 24
plug for vehicle connection (24) 16 C
contact 9 (K9) voltage 24 V (rt) 14
4 K3 K6 K9
contact 7 (K7) ground (sw) 17 K1
3 22 K2 K5 K8 25
K2
K1 K4 K7
K3 23
A
24
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Actros:
heater cable, belt buckle contact and A B 6
ro
pin assignment with circuit diagram 1 7
4
11 gr sw ge
9 8
ge
ro C D
10 sw sw gn
3
Note: ge
gn
rt
ge
LOW
HIGH

The overview of components for Actros bl

sw

with belt buckle contact corresponds to 27 sw 2

8
that for Actros, Atego, Axor and bus seat: 26
F bl

• without belt tensioner cable (12)

• with cable for belt buckle contact (26)
• with socket for belt buckle contact (27) 1 2
11 D
• with additional pin assignment (29) at 26 27 13
B 13
the 6-pin plug for vehicle connection (10) 14 K1
K2 21 A
C D
F
15 10
16 C
14 K4 K1
4 28
17 K1 19
3 22 29 K5 K2
K2 K6 K3
23
K3
A
10
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Note:
A B 6
Pin assignment seen from the back ro
1 7
(19) Pin assignment for heater at the 4
11 gr sw ge
9 8
plug for vehicle connection (10)
ge
ro C D
10 sw sw gn

contact 3 (K3) voltage 24 V (rt) 3 ge rt LOW

gn ge HIGH
contact 4 (K4) ground (sw) bl
sw
27 sw 2
(29) Pin assignment for belt buckle 8
contact at the plug for vehicle F bl 26
connection (10)
contact 4 (K4) ground (sw)
contact 5 (K5) belt warning buzzer 1 2
11 D
(bl) 13 26 27 13
B
14 K1
K2 21 A
C D
Electrical plug and socket connection: F
(F) Electrical connection between the 15 10
cable for belt buckle contact (26) 16 C
14 K4 K1
and the belt buckle cable (28) 4 28
17 K1 19
3 22 29 K5 K2
K2 K6 K3
23
K3
A
10
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Belt buckle with belt buckle cable

(if fitted)

(1) Belt buckle P1 P2

(2) Belt buckle cable

6
(3) Plug for belt buckle cable
(4) Socket for belt buckle cable
(5) Cable for belt buckle contact
3
(6) Pin assignment for belt buckle
contact at the plug of the belt buckle 1
cable (3)
PIN
P1 (ground) and
P2 (voltage 24V)

2
Electrical plug and socket connection:
(F) Electrical connection between the 3 4
belt buckle cable (2) and the cable
for belt buckle contact (5) F
5

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Cable for electro-pneumatic gearshift

(EPS cable) (if fitted)

P8 P9
P7
(1) Cable for electro-pneumatic
gearshift (EPS cable) P4 P5
P6
1
(2) Plug for EPS cable P3
2
P1 P2

(3) Socket for EPS cable

(4) EPS control element
5
(5) Pin (plug for EPS cable)
(6) Contact (socket for EPS cable)
3 1
G
Electrical plug and socket connection:
(G) Electrical connection between EPS
cable (1) and EPS control 4
element (4)

2
6
3
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TABLE OF CONTENTS

A functional test is used to circumscribe all possible malfunctions; it must be performed before and after repair work on the
seat at any rate.

Preconditions for inspection:

• The individual functions are activated in compliance with the instructions of the seat operating instructions.
• The electrical system of the vehicle has been inspected and found to be OK in compliance with the operating instructions.
• Compressed-air reservoir pressure at least 7 bar and max. 10 bar.

Note: The components mentioned above are illustrated in chapter 2.1, if not stated otherwise in this text.
If there is a difference between the result/specified status and the actual status, please take the measures as
described in the chapter "Causes/remedial measures".

Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
1 Seat Apply load to the driver's seat and No noise. See Overview of faults
spring it up and down several (Chapter 2.3).
times. High lateral stability in
horizontal direction.
2 Quick lowering of the Press down the button for quick The seat moves down to See Overview of faults
seat lowering of the seat until it locks its lowest position (Chapter 2.3).
into place. (mechanical end stop).
3 Press down the button for quick The seat moves back to its See Overview of faults
lowering of the seat until it is original position. (Chapter 2.3).
released.
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Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
4 Seat height Pull the lever for seat height The seat moves up by one See Overview of faults
adjustment adjustment up and hold/release it. step (approx. 12.5 mm). (Chapter 2.3).

5 Pull the lever for seat height The seat moves up The seat can oscillate
adjustment up again after each gradually until the highest about 40 mm upward
height adjustment (max. 8 times position (maximum height) without hitting the stopper
depending on the height step). is reached. while driving.

See Overview of faults

(Chapter 2.3).

6 Press the lever for seat height The seat moves down by See Overview of faults
adjustment down and hold/ one step (approx. (Chapter 2.3).
release it. 12.5 mm).

7 Press the lever for seat height The seat moves down The seat can oscillate
adjustment down again after each gradually until the lowest about 35 mm downward
height adjustment (max. 8 times position (minimum height) without hitting the stopper
depending on the height step). is reached. while driving (lower
residual spring
displacement).

See Overview of faults

(Chapter 2.3).

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TABLE OF CONTENTS

Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
8 Backrest adjustment Pull the handle for backrest The backrest folds Folding angle: approx. 60
adjustment up by supporting the forwards. degrees
backrest (e.g. holding it in place).
See Overview of faults
(Chapter 2.3).

9 Pull the backrest adjustment The backrest latches into The backrest can be
handle up while loading and the desired position. adjusted within a range of
unloading the backrest, and then It should not be possible to -12 to +38 degrees.
release the handle. move the backrest into
another position after it has See Overview of faults
been locked. (Chapter 2.3).

10 Vertical shock Turn the lever for vertical shock Vertical shock absorption See Overview of faults
absorber adjustment absorber adjustment forwards. is harder. (Chapter 2.3).

11 Turn the lever for vertical shock Vertical shock absorption See Overview of faults
absorber adjustment backwards. is softer. (Chapter 2.3).

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TABLE OF CONTENTS

Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
12 Seat fore/aft Pull up the lever for seat fore/aft The seat can be pushed The maximum adjustment
adjustment adjustment. forwards or backwards. travel of 180 mm in
increments of 10 mm
each.
See Overview of faults
(Chapter 2.3).

13 Release the lever for seat fore/aft The seat locks into place in See Overview of faults
adjustment. the selected position. It (Chapter 2.3).
should not be possible to
move the seat into another
position when it is locked.

14 Swivel (if fitted) Press the button for swivel down The rotary motion is See Overview of faults
until it locks into place. released. (Chapter 2.3).

15 Press the button for swivel down The rotary motion is See Overview of faults
until it is released. locked. (Chapter 2.3).

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Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
16 Resting position Press the lever for resting position The seat is pushed The maximum adjustment
adjustment (if fitted) adjustment down and backwards beyond the end travel is 100 mm for left-
simultaneously pull up the lever for stop of the seat fore/aft hand drive and 150 mm for
the seat fore/aft adjustment. While adjustment. right-hand drive in
doing so, push the seat increments of 10 mm
backwards. each.
See Overview of faults
(Chapter 2.3).

17 Release the lever for resting The seat locks into place in See Overview of faults
position adjustment and seat the selected position. It (Chapter 2.3).
fore/aft adjustment. should not be possible to
move the seat into another
position when it is locked.

18 Fore/aft isolator Turn the lever for the fore/aft The upper suspension part See Overview of faults
(if fitted) isolator downwards to unlock the can be moved in (Chapter 2.3).
fore/aft isolator. longitudinal horizontal
direction.

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Step Notes, cause/remedial

Scope of inspection Function to be operated Result/specified status
no. measures
19 Fore/aft isolator Turn the handle for the fore/aft The upper suspension part See Overview of faults
(if fitted) isolator upwards to lock the fore/aft cannot be moved in (Chapter 2.3).
isolator. longitudinal horizontal
Move the upper suspension part direction.
backwards until the fore/aft isolator
locks into place with an audible
click.

20 Lumbar support / Press the switch for lumbar The curvature in the See Overview of faults
lateral support support and lateral support backrest cushion increases (Chapter 2.3).
adjustment adjustment to "+" or "-". or decreases.

21 Seat heater Switch on the switch for seat The seat cushion heater See Overview of faults
heater (level I and II). and backrest heater warm (Chapter 2.3).
up.

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TABLE OF CONTENTS

This chapter contains notes on possible seat faults. The notes and information provided in Chapter 2.4 "Fault Diagnosis" are
intended to ease troubleshooting of faults.

Faults caused due to insufficient maintenance or improper repair are not covered here.

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Fault description Possible cause Troubleshooting

Seat moves up too slowly. • Too low reserve air pressure. Check the compressed air system of
the vehicle.
• Bowden pull wire for seat height Check the Bowden pull wire for seat
adjustment is not correctly adjusted. height adjustment and adjust it, if
necessary (see Chapter 3.8).
• Level control is defective. Check leveling valve and level control
(Chapter 2.4, inspection steps 1.1
and 2.1).
• Air leaks at the valve tappet. Replace the level control (Chapter
3.38).
• Air connections are leaky (air leaks at Check all air connections for air
the connections of the air hoses). leakage and replace the component
with a defective air connection with a
new one if necessary.
• Air exhaust hose or air intake hose is Replace the air hose set
bent. (see Chapter 3.22).
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Fault description Possible cause Troubleshooting

Seat moves up too slowly. • Air hoses are leaky. Check all air hoses for air leakage
and replace a defective air hose (air
hose set), if necessary
(see Chapter 3.22).
• Air spring is untight. Check the air spring (Chapter 2.4,
step no. 3.1).

Seat does not move up (seat does not • Bowden pull wire for seat height Check the Bowden pull wire for seat
respond when pulling the lever for seat height adjustment is not correctly adjusted. height adjustment and adjust it, if
adjustment). necessary (see Chapter 3.8).
• Bowden pull wire for seat height Replace the Bowden pull wire for
adjustment is torn. seat height adjustment
(see Chapter 3.9).
• Air leaks at the valve tappet. Replace the level control
(Chapter 3.38).

• Air connections or air hoses are leaky. Check all air connections and air
hoses for air leakage and replace the
component with a defective air
connection or the defective air hose
with a new one, if necessary.

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat does not move up (seat does not • Level control is defective. Check leveling valve and level control
respond when pulling the lever for seat height (Chapter 2.4, inspection steps 1.1
adjustment). and 2.1).
• Handle support for seat height Replace the handle support for seat
adjustment is defective. height adjustment (see Chapter 3.9).
• Air spring is leaky. Check the air spring (Chapter 2.4,
step no. 3.1).
• Button for quick lowering of the seat is Press down the button for quick
engaged. lowering of the seat until it is
released.
Seat does not move down (seat does not • Exhaust air cannot escape Replace the air hose set
respond when pushing the lever for seat (e.g. air exhaust hose is squeezed). (see Chapter 3.22).
height adjustment).
• Bowden pull wire for seat height Check the Bowden pull wire for seat
adjustment is not correctly adjusted. height adjustment and adjust it, if
necessary (see Chapter 3.8).
• Bowden pull wire for seat height Replace the Bowden pull wire for
adjustment is torn. seat height adjustment
(see Chapter 3.9).
• Level control is defective. Check leveling valve and level control
(Chapter 2.4, inspection steps 1.1
and 2.1).
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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat does not move down (seat does not • Bowden pull wire for seat height Replace the Bowden pull wire for
respond when pushing the handle for seat adjustment is torn / seat height seat height adjustment
height adjustment). adjustment does not operate. (see Chapter 3.9).
• Handle support for seat height Replace the handle support for seat
adjustment is defective. height adjustment (see Chapter 3.9).
The seat changes its position during • Bowden pull wire for seat height Check the Bowden pull wire for seat
operation: adjustment is not correctly adjusted. height adjustment and adjust it, if
• Seat lowers down necessary (see Chapter 3.8).
• Seat moves up by itself • Bowden pull wire for seat height Replace the Bowden pull wire for
• Seat oscillates adjustment is torn. seat height adjustment
(see Chapter 3.9).
• Level control is defective. Check leveling valve and level control
(Chapter 2.4, inspection steps 1.1
and 2.1).
• Air connections are leaky (air leaks at Check all air connections for air
the connections of the air hoses). leakage and replace the component
with a defective air connection with a
new one if necessary.
• Air hoses are leaky. Check all air hoses for air leakage
and replace a defective air hose (air
hose set), if necessary
(see Chapter 3.22).
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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

The seat changes its position during • Air spring is leaky. Check the air spring (Chapter 2.4,
operation: step no. 3.1).
• Seat lowers down
• Seat moves up by itself • Air leaks at the valve tappet. Replace the level control
• Seat oscillates (Chapter 3.38).

Seat moves up or down, but it automatically • Level control is defective. Check leveling valve and level control
returns to its original position. (Chapter 2.4, inspection steps 1.1
and 2.1).

Seat does not respond when pressing the • Bowden pull wire for quick lowering of Replace the Bowden pull wire for the
button for quick lowering of the seat. the seat is torn (quick lowering of the quick lowering of the seat (see
seat does not operate). Chapter 3.7).

• Button for quick lowering of the seat is Replace the button for the quick
defective. lowering of the seat (see
Chapter 3.7).
• Level control is defective. Check leveling valve and level control
(Chapter 2.4, inspection steps 1.1
and 2.1).

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Backrest cushion does not respond when • Too low reserve air pressure. Check the compressed-air system of
operating the valves for lumbar support / the vehicle.
lateral support adjustment.
• Respective valve is defective. Replace the valves for lumbar
support and lateral support
adjustment (Chapter 3.23).

• Air hoses are leaky. Check all air hoses for air leakage
and replace a defective air hose (air
hose set), if necessary
(see Chapter 3.22).
• Chamber for lumbar support or lateral Replace the lumbar support or lateral
support adjustment is leaky. support adjustment
(Chapter 3.33 or 3.34).

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat cushion heater or backrest heater does • Power supply of the vehicle is Check electrical system of the
not operate. defective. vehicle.
• Plug connection to the vehicle is Check the plug and socket
defective. connection, restore it, if necessary.
• Heater cable is squeezed or chafed. Check the seat heater (Chapter 2.4,
inspection step 4.1).
• Seat heater is defective. Check the seat heater (Chapter 2.4,
inspection step 4.1).

Seat has too much clearance in the • Side clearance of rollers in the lower Replace the seat suspension (see
transverse direction (seat wobbles). or upper suspension part is too large. Chapter 3.44).
• Fixed bearings or rollers of the Replace the seat suspension (see
swinging structure are defective. Chapter 3.44).
• Swinging structure is defective. Replace the seat suspension (see
Chapter 3.44).

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat suspension squeaks. • Side clearance of rollers in the upper Replace the seat suspension (see
or lower suspension part is too large Chapter 3.44).
or insufficient lubrication of the rollers.
• Insufficient lubrication of the axles of Apply penetrating oil to the fixed
the swinging structure for the fixed bearing (through the hole in the lower
bearings. or upper suspension part.

• Insufficient lubrication of the central Apply penetrating oil to the central

bearing of the swinging structure. bearing of the swinging structure (see
Chapter 3.45).
Note:
For this purpose, the swinging
structure does not have to be
removed.
• Insufficient lubrication of the collar Apply acid-free multi-purpose
screw and/or of the axle of the lubricant to the collar screw and/or to
swinging structure for the fastening of the axle of the swinging structure
the vertical shock absorber. (see Chapter 3.35).

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat does not respond when the swivel • Linkage rod is jammed or detached. Assure smooth running of the linkage
button is pressed (if fitted). rod or hang it up
(see Chapter 3.47.1).
• Cylinder for swivel is defective. Replace the cylinder for swivel
(see Chapter 3.47.2).
• Valve for swivel is defective. Replace the valve for swivel
(see Chapter 3.47.3).
• Air hose for swivel is leaky. Check the air hoses for leakage and
replace them, if necessary
(see Chapter 3.47.4).

Vertical shock absorption does not become • Bowden pull wire for vertical shock Check the Bowden pull wire for
harder or softer when the lever for vertical absorber adjustment is not correctly vertical shock absorber adjustment
shock absorber adjustment is turned forwards adjusted. and adjust it, if necessary
or backwards. (see Chapter 3.10).

• Bowden pull wire of vertical shock Replace the Bowden pull wire for
absorber adjustment is torn. vertical shock absorber adjustment
(see Chapter 3.11).

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Backrest does not fold forwards by itself after • Torsion spring is detached. Hang in the torsion spring
being unlocked. (see Chapter 3.30).
• Tension spring is broken. Replace the torsion spring
(see Chapter 3.30).

Backrest cannot be unlocked. • Lever for backrest adjustment is Replace the lever for backrest
defective. adjustment (see Chapter 3.13).
• Bowden pull wire for backrest Check the Bowden pull wire for
adjustment is not correctly adjusted. backrest adjustment and adjust it, if
necessary (see Chapter 3.12).
• Bowden pull wire for backrest Replace the Bowden pull wire for
adjustment is torn. backrest adjustment
(see Chapter 3.13).
• Backrest locking mechanism is Replace the bearing support with
defective. backrest locking mechanism
(Chapter 3.32).

Seat fore/aft adjustment does not operate • Particles are between the adjusting Clean the seat fore/aft adjustment.
after pulling or pushing the lever for seat and locking rails.
fore/aft adjustment.

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TABLE OF CONTENTS

Fault description Possible cause Troubleshooting

Seat fore/aft adjustment does not operate • Lever for seat fore/aft adjustment is Replace the lever for seat fore/aft
after pulling or pushing the lever for seat defective. adjustment (see Chapter 3.40).
fore/aft adjustment.
• Seat fore/aft adjustment is defective. Replace the seat fore/aft adjustment
(see Chapter 3.40).

Backrest too much play or Backrest rattles in Play in backrest locking/lock too big. Bowden pull wire for backrest
unloaded condition. adjustment – inspection and
adjustment (Chapter 3.12).
Play in the backrest locking
mechanism – inspection and
adjustment (Chapter 3.56).

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TABLE OF CONTENTS

1 Inspection of the leveling valves

Preconditions for fault diagnosis:

• Compressed-air reservoir pressure at least 7 bar.
• Seat cushion is lifted off in position for repair (Chapter 3.1).
• The air hoses have been inspected with regard to kinks and tightness and found to be OK.
• The connections of the air hoses have been inspected with regard to tightness and found to be OK.
• The air spring has been inspected with regard to tightness and found to be OK.

Notes: • Perform the inspection whit the seat being loaded (e.g. by pressing it down).
• The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
1.1
WARNING Risk of crushing!
During inspection, do not touch the seat
suspension and the swinging structure with
your hands.

Apply load to the seat. Air escapes at the valves of the Replace the level control
level control. (Chapter 3.38).
The level control is tight. Proceed with inspection
step no. 1.2.
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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
1.2 Manually press back the valve lever for quick The seat moves down (mechanical Proceed with inspection
lowering of the seat at the level control against end stop). Compressed air leaks at step no. 1.3.
the retracting spring. the valve for quick lowering of the
seat (venting).

The seat does not move down. Replace the level control
(Chapter 3.38).

1.3 Release the valve lever for quick lowering of the The seat moves back to its original Proceed with inspection
seat. position. step no. 1.4.
The seat remains moved down. Check the level control for
fixed valve tappet of the quick
lowering of the seat.
The seat does not move back to its Check the level control
original position. (see inspection step 2.1).

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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
1.4
WARNING Risk of crushing!
The level control immediately pushes the
control disc for seat height adjustment forwards
and the seat moves up.
Hang out the Bowden pull wire for seat height The seat moves up until the Proceed with inspection
adjustment at the control disc for seat height maximum height is reached. step no. 1.5.
adjustment.
The seat remains in its original Check the level control for
position. fixed valve tappets of the air
intake and air exhaust.

The seat does not move up. Replace the level control
(Chapter 3.38).

1.5 Hang in the Bowden pull wire for seat height The seat moves back to its original Proceed with inspection
adjustment at the control disc for height position. step no. 1.6.
adjustment.
The seat does not move back to its Check the level control (see
original position. inspection step 2.1).

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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
1.6 Briefly press the upper actuating cam for the air The seat moves up. Proceed with inspection
intake valve against the valve tappet of the air step no. 1.7.
intake with your hand.
The seat does not move up. Replace the level control
(Chapter 3.38).

1.7 Briefly press the lower actuating cam for the air The seat moves down. End of inspection.
exhaust valve against the valve tappet of the air
exhaust with your hand. The seat does not move down. Replace the level control
(Chapter 3.38).

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TABLE OF CONTENTS

2 Inspection of the level control

Preconditions for fault diagnosis:

• Compressed-air reservoir pressure at least 7 bar.
• Seat cushion is lifted off in position for repair (Chapter 3.1).
• The air hoses as well as the connections of the air hoses have been inspected with regard to kinks and tightness and found
to be OK.
• Bowden pull wires, lever for seat height adjustment and button for quick lowering of the seat have been inspected and found
to be OK.
• The air spring has been inspected with regard to tightness and found to be OK.

Notes: • Perform the inspection whit the seat being loaded (e.g. by pressing it down).
• The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
2.1
WARNING Risk of crushing!
During inspection, do not touch the seat
suspension and the swinging structure with The seat moves up to the maximum Proceed with inspection
your hands. height (seat might oscillate about step no. 2.2.
40 mm upwards without hitting the
Gradually move up the seat until the highest stopper).
position (maximum height) is reached. The seat does not move up to the Replace the level control
maximum height. (Chapter 3.38).
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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
2.2 Gradually move down the seat until the lowest The seat moves down to the Proceed with inspection
position (minimum height) is reached. minimum height (seat might oscillate step no. 2.3.
about 35 mm downwards without
hitting the stopper).

The seat does not move down to the Replace the level control
minimum height. (Chapter 3.38).

2.3 Press and lock the button for quick lowering of The seat moves down to the lowest Proceed with inspection
the seat. position as far as possible. step no. 2.4.
The seat does not move down to the Replace the level control
lowest position. (Chapter 3.38).

2.4 Press and unlock the button for quick lowering Seat moves up by about 35 mm Proceed with inspection
of the seat. until the minimum height level is step no. 2.5.
reached.
Seat does not move to the minimum Replace the level control
height. (Chapter 3.38).

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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
2.5 Move the seat to the middle position and apply The level control moves the seat to Proceed with inspection
load to the seat. the original position (up). step no. 2.6.

The level control does not move the Replace the level control
seat up to the original position. (Chapter 3.38).

2.6 Unload the seat. The level control moves the seat End of inspection.
down to the original position.
The level control does not move the Replace the level control
seat down to the original position. (Chapter 3.38).

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TABLE OF CONTENTS

3 Checking the air spring

Preconditions for fault diagnosis:

• Compressed-air reservoir pressure at least 7 bar.
• Seat cushion is lifted off in position for repair (Chapter 3.1).
• Bellows at the lower suspension part is removed (see Chapter 3.6).
• The compressed-air hoses have been inspected with regard to kinks and tightness and found to be OK.
• The connections of the air hoses have been inspected with regard to tightness and found to be OK.
• Level control has been inspected and found to be OK.

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
3.1
WARNING Risk of crushing!
During inspection, do not touch the seat
suspension and the swinging structure with
your hands. Visible abrasion, air spring untight. Replace the air spring
(Chapter 3.36).
Move the seat to the highest position. No abrasion. Proceed with inspection step
Check the air spring for abrasion. no. 3.2.
3.2 Apply load to the seat suspension. Air escapes at the air spring. Replace the air spring
(Chapter 3.36).
Air spring is tight. End of inspection.
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TABLE OF CONTENTS

4 Inspection of the seat heater (Actros, Atego, Axor, bus seat, Kingman)

Preconditions for fault diagnosis:

• Electrical system of the vehicle has been inspected and found to be OK in compliance with the vehicle operating
instructions.
• Seat cushion is lifted off in position for repair without disconnecting the electrical connections (C) and (D) (Chapter 3.1).

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
4.1a • Disconnect the electrical connection (A)
between the seat (Actros, Atego, Axor, bus
seat) and the vehicle.
• Turn the heater switch to heating level 2
(high).

ATTENTION Malfunction!
The heater can only be checked at heating
level 1 below 20 °C.
• Measure the resistance at the contacts in the = 5.32 Ω (±10 %) (total resistance of End of inspection.
plug for vehicle connection (pin assignment for the heater mats at approx. 20 °C)
Actros, Atego, Axor, bus seat): Proceed with inspection
< 4.78 Ω or
K3 (red) Ω K4 (black) >> 5.85 Ω step 4.2.

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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
4.1b • Disconnect the electrical connection (A)
between the Kingman seat and the vehicle.
• Turn the heater switch to heating level 2
(high).

ATTENTION Malfunction!
The heater can only be checked at heating
level 1 below 20 °C.
• Measure the resistance at the contacts in the
plug for vehicle connection (pin assignment for
Kingman):
K9 (red) Ω K7 (black) = 5.32 Ω (±10 %) (total resistance of End of inspection.
the heater mats at approx. 20 °C)
< 4.78 Ω or Proceed with inspection
>> 5.85 Ω step 4.2.

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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
4.2 • Disconnect the electrical connection (C)
between the heater cable and the cable for
seat cushion heater as well as the electrical
connection (D) between the cable for seat
cushion heater and the cable for backrest
heater.
• Measure the resistance at the contacts in the
plug of backrest heater (2-pin):
K1 (yellow) Ω K2 (black) 2.14 Ω (±10 %) (at approx. 20 °C) Proceed with inspection
step no. 4.3.
< 1.93 Ω or Replace the backrest
>> 2.35 Ω (Chapter 3.30).
4.3 • Short-circuit the socket for the backrest heater
(2-pin).
• Measure the resistance at the contacts in the
plug of the seat cushion heater (3-pin):
K1 (black) Ω K2 (red) 3.18 Ω (±10 %) (at approx. 20 °C) Replace the heater cable
K1 (black) Ω K3 (yellow) (see Chapter 3.20).
< 2,86 Ω or Replace the seat cushion
>> 3.5 Ω (see Chapter 3.2).

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TABLE OF CONTENTS

5 Inspection of the belt tensioner cable

Preconditions for fault diagnosis:

• Electrical system of the vehicle has been inspected and found to be OK in compliance with the vehicle operating
instructions.
• Seat heater has been inspected and found to be OK.

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
5.1 • Disconnect the electrical connection (E)
between the belt tensioner and the belt
tensioner cable and short-circuit the plug of
the belt tensioner cable.
• Measure the resistance at the contacts in the
plug for vehicle connection (pin assignment for
Actros, Atego, Axor, bus seat):

K1 (brown) Ω K2 (blue) << 1 Ω (R→ 0) (pass) End of inspection.

≥ 1 Ω (R→ ∞) (interruption) Replace the belt tensioner

cable (see Chapter 3.20).

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TABLE OF CONTENTS

6 Inspection of the belt buckle contact

Preconditions for fault diagnosis:

• Electrical system of the vehicle has been inspected and found to be OK in compliance with the vehicle operating
instructions.
• Seat heater has been inspected and found to be OK.
• Belt buckle with belt buckle cable has been inspected and found to be OK.

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
6.1 • Switch off the heater (switch for seat heater to
position "0").
• Snap the belt latch into the belt buckle (no
buzzing).

• Measure the resistance at the contacts in the

plug for vehicle connection (pin assignment for
Actros):
K4 (black) Ω K5 (blue) ≥ 1 Ω (R→ ∞) (interruption) Proceed with inspection
step no. 6.2.

<< 1 Ω (R→ 0) (short-circuit) Replace the belt buckle

contact (see Chapter 3.28).
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TABLE OF CONTENTS

Step
Inspect/operate Result/specified status Troubleshooting
no.
6.2 • Release the belt latch at the belt buckle
(buzzing).
• Measure the resistance at the contacts in the
plug for vehicle connection (pin assignment for
Actros):

K4 (black) Ω K5 (blue) << 1 Ω (R→ 0) (short-circuit) End of inspection.

≥ 1 Ω (R→ ∞) (interruption) Replace the belt buckle

contact (see Chapter 3.28).

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TABLE OF CONTENTS

7 Inspection of the belt buckle with belt buckle cable

Preconditions for fault diagnosis:

• The electrical system of the vehicle has been inspected and found to be OK in compliance with the vehicle operating
instructions.
• The belt buckle is open (belt latch is not locked into the belt buckle).

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
7.1 • Disconnect the electrical connection (F)
between the belt buckle cable and the cable of
the belt buckle contact.
• Measure the resistance at the pins P1 and P2
in the plug of the belt buckle cable.
P1 Ω P2 = 0.2 Ω (± 10%) End of inspection.

>> 0.2 Ω (→ ∞) (interruption) Replace the belt buckle and

<< 0.2 Ω (→ 0) (short-circuit) the belt buckle cable
(Chapter 3.28).

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TABLE OF CONTENTS

8 Inspection of the cable for electro-pneumatic gearshift (EPS cable)

Preconditions for fault diagnosis:

• The electrical system of the vehicle has been inspected and found to be OK in compliance with the vehicle operating
instructions.

Note: The components mentioned above are illustrated in Chapter 2.1, if not stated otherwise in this text.

Step
Inspect/operate Result/specified status Troubleshooting
no.
8.1 • Disconnect the electrical connection between
the EPS cable and the vehicle.
• Disconnect the electrical connection (G)
between the EPS cable and the EPS control
element.
• Short-circuit the contacts at the socket of the
EPS cable and measure the resistance at the
corresponding pins P1 to P9 at the plug of the
EPS cable:
P1 Ω P2 to P9 << 1 Ω (R→ 0) (pass) End of inspection.

≥ 1 Ω (R→ ∞) (interruption) Replace the EPS cable

(see Chapter 3.21).

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END

TABLE OF CONTENTS

3.1 Seat cushion in position for repair – lifting off and attachment
3.2 Seat cushion and lever for seat angle and seat depth adjustment – removal and installation

3.3 Seat cushion cover – removal and installation

3.3.1 Seat cushion cover – removal and installation
3.3.2 Seat cushion cover – removal and installation (seat with climate control system)

3.4 Left covering in position for repair – removal and attachment

3.5 Entire covering – removal and attachment
3.6 Bellows – removal and installation
3.7 Bowden pull wire and button for quick lowering of the seat – removal and installation
3.8 Bowden pull wire for seat height adjustment – inspection and adjustment
3.9 Bowden pull wire and handle support for seat height adjustment – removal and installation
3.10 Bowden pull wire for vertical shock absorber adjustment – inspection and adjustment
3.11 Bowden pull wire and lever for vertical shock absorber adjustment – removal and installation

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TABLE OF CONTENTS

3.12 Bowden pull wire for backrest adjustment – inspection and adjustment
3.13 Bowden pull wire and lever for backrest adjustment – removal and installation
3.14 Bowden pull wire for locking the fore/aft isolator – inspection and adjustment (delivery option)
3.15 Bowden pull wire for locking the fore/aft isolator – removal and installation (delivery option)
3.16 Bowden pull wire for seat angle adjustment – inspection and adjustment
3.17 Bowden pull wire for seat angle adjustment with locking mechanism – removal and installation
3.18 Handle rail – removal and installation

3.19 Heater switch – removal and installation

3.19.1 Heater switch – removal and installation
3.19.2 Heater switch – removal and installation (seat with climate control system)

3.20 Heater and belt tensioner cable – removal and installation (delivery option)
3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation
3.22 Air hose set – removal and installation

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TABLE OF CONTENTS

3.23 Valves for lumbar support and lateral support adjustment – removal and installation
3.24 Armrests – removal and installation (delivery option)
3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) – removal and installation (delivery option)
3.26 Backrest cover and seat belt – removal and installation
3.27 Lap belt – removal and installation
3.28 Belt buckle with belt buckle cable – removal and installation (delivery option)
3.29 Secondary belt – removal and installation
3.30 Backrest – removal and installation

3.31 Backrest cover – removal and installation

3.31.1 Backrest cover – removal and installation
3.31.2 Backrest cover – removal and installation (seat with climate control system)

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TABLE OF CONTENTS

3.32 Bearing support with backrest locking mechanism and hook-in function – removal and installation
3.33 Lumbar support – removal and installation
3.34 Lateral support adjuster – removal and installation
3.35 Vertical shock absorber – removal and installation
3.36 Air spring – removal and installation
3.37 Fore/aft isolator – removal and installation (delivery option)
3.38 Level control – removal and installation

3.39 Supporting structure – removal and installation

3.39.1 Supporting structure and contact strip – removal and installation (Actros)
3.39.2 Supporting structure – removal and installation (Atego, Axor)
3.39.3 Supporting structure – removal and installation (bus seat)

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TABLE OF CONTENTS

3.40 Seat fore/aft adjuster – removal and installation

3.40.1 Seat fore/aft adjuster – removal and installation (Actros)
3.40.2 Seat fore/aft adjuster and contact strip – removal and installation (Atego, Axor)
3.40.3 Seat fore/aft adjuster – removal and installation (bus seat)

3.41 Guides – removal and installation

3.42 Air hose for compressed-air quick coupling – removal and installation (delivery option)
3.43 Seat frame – removal and installation
3.44 Seat suspension – removal and installation
3.45 Swinging structure – disassembly and assembly
3.46 Worn parts – removal and installation

3.37 Swivel, complete – removal and installation (driver’s seat with swivel, e.g. bus seat)
3.47.1 Swivel and linkage – removal and installation
3.47.2 Cylinder for swivel – removal and installation
3.47.3 Key and valve for swivel – removal and installation
3.47.4 Air hose set – removal and installation

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TABLE OF CONTENTS

3.48 Bowden pull wire and bearing for ideal backrest adjustment – removal and installation
3.49 Cable harness for backrest – removal and installation (seat with climate control system)
3.50 Cable harness heater switch – removal and installation (seat with climate control system)
3.51 Cable harness for vehicle connection – removal and installation (seat with climate control system)
3.52 Radial fan for backrest – removal and installation (seat with climate control system)
3.53 Control module for climate control system – removal and installation (seat with climate control system)
3.54 Cable harness for microphone – removal and installation (seat with climate control system)
3.55 Microphone support – removal and installation (seat with climate control system)
3.56 Play in the backrest locking mechanism – inspection and adjustment

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3.1 Seat cushion in position for repair – lifting off and attachment Page 1 of 5
RAISE/ATTACH TABLE OF CONTENTS

(1) Seat cushion 9 4

(2) Velcro fastener (at the cover of
the backrest (4) and the seat 2
1
cushion (1)). 5 2
3
(3) Bowden pull wire for seat angle
adjustment
(4) Backrest
(5) Slider 5
6
(6) Lever for seat depth adjustment
10 5
(7) Spring
(8) Cable tie 5
(9) Cable seat cushion heater
1 1
(10) Seat frame
7
7 3

8 9

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3.1 Seat cushion in position for repair – lifting off and attachment Page 2 of 5
RAISE/ATTACH TABLE OF CONTENTS

Raise, attach 4
9

1 Push the seat cushion (1) as far 2

forward as possible. 1
5 2
3
2 Horizontally push the screwdriver
through the third drill hole from the
front (arrows) at the left in the seat
cushion (1) under the spring (7) and 5
unlock the seat cushion (1) by lifting
6
the springs (7). Simultaneously pull
the handle for seat depth adjustment 10 5
(6) in upward direction and push the
seat cushion (1) forwards. 5

3 Lift off the seat cushion (1) in upward 1 1

direction over the sliders (5). 7
Installation note: 7 3
Place the seat cushion (1) in the right
position on the sliders (5) and press it 8
down until it can be pushed backwards 9
and locks into place.
6

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3.1 Seat cushion in position for repair – lifting off and attachment Page 3 of 5
RAISE/ATTACH TABLE OF CONTENTS

4 Mark the point where the Bowden pull 4

9
wire for the seat angle adjustment (3)
is fastened at the seat cushion (1) with 2
cable tie (8), and remove the cable 1
5 2
tie (8).
3

5 Undo the Velcro fastener (2) between

the backrest (4) and the seat
cushion (1). 5
6
Notes:
10 5
• For easy disconnection and
reconnection of the electrical
connections, detach the covering on the 5
left in position for repair (Chapter 3.4)
1 1
and remove covering at the rear (see
Chapter 3.5). 7
• For seats with climate control system, 7 3
the cable for the backrest cushion heater
is guided out of the backrest at the 8
bottom right (see Chapter 3.49). 9

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3.1 Seat cushion in position for repair – lifting off and attachment Page 4 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Mark the point where the cable of the 4

9
seat cushion heater (9) is fastened at
the seat support (10) with cable tie 2
(11) and remove the cable tie (11). 1
5 2
3
7 Mark the points where the electrical
connections (C, D) are bundled with a
cable tie (12) and remove the cable
tie (12). 5
Installation note:
6
The cable tie (12) must be lead
through the cable tie (13) affixed to 10 5
the seat frame (10) to fix the electrical
connections (C, D) to the seat 5
frame (10). 10
9 13 9
8 Disconnecting electrical connections 15
(C, D) between cable for seat cushion C
12
heater (9) and cable for vehicle
connection (14) and between cable D 11
cushion heater (9) and cable for C D
backrest cushion heater (15). 15
10
14 14
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3.1 Seat cushion in position for repair – lifting off and attachment Page 5 of 5
RAISE/ATTACH TABLE OF CONTENTS

9 Seat with climate control system:

Disconnect the electrical connection
between the cable harness for 1 4
backrest and seat fan cable (see
Chapter 2.12.). 3

10 ATTENTION Damage!

Place the seat cushion (1) on the

right side of the seat without 6
distorting or kinking the Bowden pull
wire for seat angle adjustment (3).

11 Mount the components in reverse 1 1

order of their removal.
7
7 3

8
9

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3.2 Seat cushion and lever for seat angle and seat depth adjustment –
Page 1 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Round head screw ............... 2.5 Nm

(2) Locking plate
(3) Seat cushion
11
(4) Seat plate
(5) Housing 10
(6) Lever for seat depth adjustment
9
(7) Lever for seat angle adjustment
(8) Hauling rope 2 1
(9) Lock washer 1
(10) Holding plate
(11) Bowden pull wire for seat angle
adjustment 8
4

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 7
5
6

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3.2 Seat cushion and lever for seat angle and seat depth adjustment –
Page 2 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 7

5
4 8

2 Operate the lever for seat angle

adjustment (7) and position the 3 6 2 8
1 1
latches (13) between two cutouts in F 10 9
the seat frame (12).
F 10
4
3 Unscrew two round head screws (1). F
Installation note: 11 11
Round head screw (1), 2.5 Nm.

4 Loosen the lock washer (9) at the

Bowden pull wire for seat angle
adjustment (11).
1
10
5 Remove the Bowden pull wire for seat 8
7
angle adjustment (11) at the seat plate
12
(4) and remove the holding plate (10).

13

5
7
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3.2 Seat cushion and lever for seat angle and seat depth adjustment –
Page 3 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Pull out the housing (5) at the seat 7

5
cushion (3) until the hauling rope (8) is 4 8
accessible.
Installation notes:
3 6 2 8
• When inserting the housing (5), 1 1
press the locking plate (2) towards the F 10 9
seat plate(4) so that the hook (arrow)
F
at the lever for seat depth adjustment 4 10
(6) can be pushed under the locking F
11 11
plate (2).
• Apply acid-free multi-purpose
lubricant to the bearing area (F) of the
locking plate (2).

7 Remove the hauling rope (8) at the

1
lever for seat angle adjustment (7). 10
8
7
12

13

5
7
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3.2 Seat cushion and lever for seat angle and seat depth adjustment –
Page 4 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Pull out the housing (5) with the lever 7

5
for seat angle adjustment (7) and seat 4 8
depth adjustment (6) out of the seat
cushion (3).
3 6 2 8
1 1
9 Remove the seat cushion (3). F 10 9
10 Re-install the components in the F 10
4
reverse order of their removal. F
11 11

1
10
8
7
12

13

5
7
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3.3 Seat cushion cover – removal and installation Page 1 of 1

END

TABLE OF CONTENTS

3.3.1 Seat cushion cover – removal and installation

3.3.2 Seat cushion cover – removal and installation (seat with climate control system)

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3.3.1 Seat cushion cover – removal and installation Page 1 of 3

REMOVAL INSTALLATION TABLE OF CONTENTS

(1) Seat cushion cover

(2) Foam plastic part 1
(3) Cable seat cushion heater 1
6
(4) Velcro 5
(5) Seat plate
(6) Clamp ................... 16 each, replace

Note:
No claims for warranty can be accepted
if you install the seat cushion covers 2 3
of other manufacturers than
GRAMMER AG.

3
1 Lift off the seat cushion in position for
repair (Chapter 3.1).

2 Remove the seat cushion and lever 5

5
for seat angle and seat depth 4
adjustment (Chapter 3.2). 512

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3.3.1 Seat cushion cover – removal and installation Page 2 of 3

REMOVAL INSTALLATION TABLE OF CONTENTS

Removal

3 Mark the location of clamps (6) – 16 1

pcs. – and remove the seat cushion 1
cover (1) from the clamps (6) using a 6
5
stopping knife.

4 ATTENTION Damage!
The seat cushion cover (1) is secured
in the seat pan area with two Velcro
fasteners (4). When separating the
Velcro fasteners, make sure the
Velcros (4) are not torn out of the
foam plastic part (2). 2 3

Pull off the seat cushion cover (1)

from the foam part (2) and remove the
seat cushion heater cable (3) by 3
guiding it through the seat plate (5).

5
5
4
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3.3.1 Seat cushion cover – removal and installation Page 3 of 3

REMOVAL INSTALLATION TABLE OF CONTENTS

Installation
1
1 Push new clamps (6) – 16 pcs. – 1 6
at the marked locations onto the seat 2
plate (5). 5

2 Guide the seat cushion heater cable 1

A
(3) into the seat plate (5) and evenly A-A
install the seat cushion cover (1) onto
the foam part (2) starting from the
back to the front. A

3 Turn back the edge of the seat

cushion cover (1) along the slinging
strap and evenly push it into the
2
clamps (6) from the back to the front
(A – A) using a stopping knife. While 3
doing so, compress the foam plastic 3
part (2) to release the tension in the
seat cushion cover (1).

4 Install the seat cushion and lever for

seat angle and seat depth adjustment
(Chapter 3.2). 5
5
4
5 Install the seat cushion (Chapter 3.1). 513

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3.3.2 Seat cushion cover – removal and installation

Page 1 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

(1) Seat cushion cover 11

1 1
(2) Foam plastic part 5
(3) Ventilation cushion (fabric inlay) 6 2 4
(4) Seat plate 7
A 11 4
(5) Clamp ................... 16 each, replace 6
A-A 5
(6) Tie strap 7

(7) Lug 8
3 A
(8) Cable seat cushion heater 2
(9) Cable for seat fan
(10) Cable tie
(11) Slinging strap 10 12
(12) Clamping plate (at seat plate)
10
5 4 9
9
8

Note:
No claims for warranty can be accepted
if you install the seat cushion covers
4
of other manufacturers than
GRAMMER AG. 2540

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3.3.2 Seat cushion cover – removal and installation

Page 2 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

11
repair (Chapter 3.1). 1 1 5
2 Remove the seat cushion and lever 6 2 4
for seat angle and seat depth 7
adjustment (Chapter 3.2). A 11 4
6 5
A-A
7
Removal
8
3 A
3 Mark the installation position of the 16 2
clamps (5) at the seat plate (4) and
seat cushion cover (1).

4 Lever out the first clamp (5) at the 10 12

front with suitable means, such as
screw driver for example, from the
revolving groove of the seat plate (4). 10
5 4 9
9
5 Remove all further clamps (5) one by 8
one at the seat plate(4).

4
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3.3.2 Seat cushion cover – removal and installation

Page 3 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

6 Carefully remove clamps (5) at the

11
seat cushion cover (1). 1 1 5
7 Mark the point where the cable for the 6 2 4
seat cushion heater (8) and the seat 7
fan cable (9) are bundled with a cable A 11 4
tie (10) and remove the cable tie (10). 6 5
A-A
7
8 Slightly bend open the clamping plate
8
(12) and remove the seat heater cable 3 A
(8) and the seat fan cable (9) through 2
the opening (arrow) of the seat plate
(4) in upward direction, remove the
seat plate (4).
10 12

10
5 4 9
9
8

4
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3.3.2 Seat cushion cover – removal and installation

Page 4 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

11
9 ATTENTION Damage! 1 1 5
The seat cushion cover (1) is kept 2 4
under tension with two lugs (7) at tie 6
straps (6) in the seat pan area at the 7
back. When removing the seat A 11
6 5
A-A
cushion cover (1), make sure that the
7
tie straps (6) do not tear. 4
8
3 A
Pull off the seat cushion cover (1) at
2
the foam plastic part (2).

10 Place the two lugs (7) vertical and

pull out in upward direction through
the slits in the foam plastic part (2).
7 7
8
11 Remove the seat cushion cover (1) 10 2
at the foam plastic part (2). 5 4 5 5
5 8
Installation note: 9 1
Ensure that the ventilation cushion
(3) has been placed correctly in the
foam plastic part (2).

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3.3.2 Seat cushion cover – removal and installation

Page 5 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

Installation
11
1 1
1 Push 16 new clamps (5) onto the seat 5
plate (4) at the marked locations. 6 2 4
7
2 Guide the two lugs (7) at the tie straps A 11 4
(6) out through the slits in the foam 6 5
A-A
plastic part (2) in downward direction, 7
then turn until they lie evenly under
8
tension at the foam part (2). 3 A
2
3 Evenly install the seat upholstery (1)
over the foam plastic part (2) starting
from the back to the front.
10 12
4 Lead out the seat heater cable (8) and
seat fan cable (9) downward through
the opening (arrow) of the seat plate 10
(4) and fasten with the clamping 5 4 9
9
plate (12). 8

4
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3.3.2 Seat cushion cover – removal and installation

Page 6 of 6
(seat with climate control system)
REMOVAL INSTALLATION TABLE OF CONTENTS

5 Fasten the cable for the seat cushion

11
heater (8) and the seat fan cable (9) 1 1
with cable tie (10) at the marked 5
location. 6 2 4
7
6 Turn back the edge of the seat A 11 4
upholstery (1) along the slinging strap 6 5
A-A
(11) and push it evenly on both sides 7
into the clamps (5) from the back to
8
the front (A – A) using suitable means 3 A
such as a stopping knife, for example. 2
While doing so, compress the foam
plastic part (2) to release the tension
in the seat upholstery (1).
10 12
7 Install the seat cushion and lever for
seat angle and seat depth adjustment
(Chapter 3.2). 10
5 4 9
9
8 Install the seat cushion (Chapter 3.1). 8

4
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3.4 Left covering in position for repair – removal and attachment Page 1 of 3
REMOVAL/ATTACHMENT TABLE OF CONTENTS

(1) Left covering 9 7

9
(2) Lever for seat height adjustment
1
(3) Raised countersunk head 8 1
screw ...................................... 3 Nm
(4) Support 8

(5) Round head screw ............... 1.7 Nm

8
(6) Seat frame 11
(7) Upper snap-in hook 7 7
10
(8) Lower snap-in hook
5 6
(9) Rear snap-in hook
12
(10) Front snap-in hook
1
(11) Central snap-in hook
(12) Rear covering 4
(13) Front covering
4
(14) Handle support
3

14
4
1 Lift off the seat cushion in position for
13 2
repair (Chapter 3.1).
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3.4 Left covering in position for repair – removal and attachment Page 2 of 3
REMOVAL/ATTACHMENT TABLE OF CONTENTS

Removal, attachment 7
9
9
2 Unscrew the raised countersunk head 1
screw (3) and pull off the lever for seat 8 1
height adjustment (2) at the handle
support (14). 8
Installation note:
Raised countersunk head screw (3),
8
3 Nm. 11
7 7
3 Unscrew the round head screw (5). 10
Installation note:
5 6
Round head screw (5), 1.7 Nm.
12
1
ATTENTION Risk of breakage!
The left covering (1) is held by nine 4
snap-in hooks and is wedged in the
plastic. Use suitable screwdrivers to 4
carefully unhook the parts. 3

4 Carefully detach the upper snap-in 14

hooks (7) on the left covering (1) from 4
the supports (4). 13 2
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3.4 Left covering in position for repair – removal and attachment Page 3 of 3
REMOVAL/ATTACHMENT TABLE OF CONTENTS

5 Detach the left covering (1) at the 7

9
bottom of the supports (4). To do this, 9
carefully pull the lower snap-in hooks 1
(8) at the height of the supports (4) 8 1
first in downward and then in outward
direction. 8

6 Carefully pull the central snap-in hook

8
(11) at the left covering (1) out of the 11
seat frame (6). 7
7
10
7 Carefully detach the front snap-in
5 6
hook (10) at the left covering (1) from
the front covering (13). 12
1
8 Carefully detach the rear snap-in hook
(9) at the left covering (1) from the
rear covering (12). 4

4
9 Carefully pull off the left covering (1)
over the operator levers and put it on 3
the left side of the seat.
14
4
10 Mount the components in reverse 2
13
order of their removal.
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3.5 Entire covering – removal and attachment Page 1 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Covering, right-hand 23

6
(2) Rear covering 7
(3) Backrest 22
1 24
(4) Seat frame
11
(5) Round head screw ............... 1.7 Nm 13
(6) Left covering 18 2
12
(7) Plug (for cable for heater switch)
25 10
(8) Air hose for lateral support 4 8 9 11 11
adjustment 17
15 5 3
(9) Air hose of the upper lumbar 26 14
support 4
14
(10) Air hose of the bottom lumbar 12 7
6
support
22
(11) Hose nozzle
11
(12) Air hose for lumbar support and 8
lateral support adjustment 27 9 10

(13) Valve (for lumbar support and

lateral support adjustment) 16 23
13
(14) Support 19
21
20 2173

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3.5 Entire covering – removal and attachment Page 2 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

(15) Belt buckle 28 23

6
(16) Covering, front N 7
(17) Lower snap in hook 22 B
1
(18) Upper snap in hook 24
11
(19) Cover (delivery option) 29 13
(20) Cross-head screw 18 2
12
(delivery option) .......................3 Nm
(21) Lever for fore/aft isolator (delivery 25 10
4 8 9 11 11
option) 17
(22) Hose nozzle 15 5 3
26 14
(23) Heater switch 4
14
(24) Holder (pin) at the center 12 7
6
(25) Support at the rear 22
(26) Bracket at the front
11
(27) Eccentric 8
27 9 10
(28) Heater switch
(29) Plug (cable harness for heater 23
16
switch) 13
19
21
20 2542

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3.5 Entire covering – removal and attachment Page 3 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 23

repair (Chapter 3.1). 6
7
22
2 Remove the left covering in position 1 24
for repair (Chapter 3.4).
11
3 Seat with operator console and 13
armrest for electro-pneumatic 18 2
12
gearshift:
3.1 Remove the supporting structure for 25 10
electro-pneumatic gearshift (see 4 8 9 11 11
Chapter 3.25). 17
15 5 3
26 14
3.2 Unthread the cable for electro-
4
pneumatic gearshift (EPS) (see 14
Chapter 3.21). 12 7
6
22

11
8
27 9 10

16 23
13
19
21
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3.5 Entire covering – removal and attachment Page 4 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 28 23

6
N 7
4 Seat without climate control
22 B
system: 1
Disconnect the electrical connection
(B) between the connector (7) and 24
11
heater switch (23). 29 13
18 2
12
5 Seat with climate control system:
Mark two electrical connections (N) 25 10
(note the color of the cables) and 4 8 9 11 11
disconnect the electrical connections 17
15 5 3
(N) between the six connectors (29)
26 14
and the heater switch (28).
4
Installation note: 14
Re-establish the electrical connections 12 7
6
(N) according to the markings. 22

11
8
27 9 10

16 23
13
19
21
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3.5 Entire covering – removal and attachment Page 5 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

23
6
ATTENTION Hydrostatic test! 7
The hydraulic test of the seat should be 22
performed after connecting the air hoses 1 24
(8, 9, 10, 12).
11
13
6 Remove three hose clamps (11) at the 18 2
air hoses (8, 9, 10) and one hose 12
clamp (22) at the air hose (12) and
push towards the back. 25 10
4 8 9 11 11
17
15 5 3
26 14
7 ATTENTION Damage!
4
14
Do not damage air hoses (8, 9, 12 7
6
10, 12) and connections (arrows) of 22
the valve (13). Do not use a
screwdriver, for example, or a similar 11
8
tool to lift off the air hoses (8, 9, 27 9 10
10, 12) at the connections (arrows)
of the valve (13).
16 23
13
19
21
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3.5 Entire covering – removal and attachment Page 6 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

Mark the air hoses (8, 9, 10, 12) and 23

cut off with a sharp knife in a clean 6
7
and straight way directly behind the
22
connections (arrows) of the valve (13). 1 24
Installation notes:
• Install the air hoses (8, 9, 10, 12) 11
according to the marking. 13
• Push the air hoses (8, 9, 10, 12) 18 2
12
completely to the connections
(arrows) of the valve (13). 25 10
• When attaching the new left 4 8 9 11 11
17
covering (6), the valves (13) and the 15 5 3
heater switch (23) should be adapted. 26 14
Notes: 4
• For easier removal, carefully slit the 14
12 7
air hose ends at the connections 6
(arrows) of the valve (13) with a sharp 22
knife.
11
• The air hoses (8, 9, 10, 12) can be 8
cut off only once. 27 9 10
• After cutting, mark the air hoses
(8, 9, 10, 12) in order not to cut them 23
16
several times. 13
19
21
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3.5 Entire covering – removal and attachment Page 7 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Unscrew the round head screw (5). 1 24

Installation note: 2
25
Round head screw (5), 1.7 Nm. 25 18
18

ATTENTION, risk of breakage!

The right covering (1) is held by snap in
17
hooks and is wedged into the plastic. 17
Use suitable screwdrivers to carefully 1
lever the hooks out. 26
4

9 Carefully detach the snap-in hooks at 15 5 3

the back (25) on the right-hand 14 14
covering (1) from the covering at the 4
back (2) and remove the covering at 14
12 7 6
the back (2).
22

10 Carefully detach the upper snap-in 11

hooks (18) on the right-hand 8
27 9 10
covering (1) from the supports (14).

23
16 13
19
21
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3.5 Entire covering – removal and attachment Page 8 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

11 Detach the right covering (1) at the 1 24

bottom from the supports (14). First 2
25
carefully press the bottom snap-on 25 18
hook (17) upwards at the level of the
supports (14) and then pull it in 18
outward direction.

12 Carefully pull out the middle snap-in 17

17
hook (24) from the seat support (4)
at the right-hand covering (1). 1
26
4
13 Seat with fore/aft isolator:
15 5 3
13.1 Lever out the cover (19) at the
14 14
lever for the fore/aft isolator (21).
4
14
13.2 Unscrew the cross-head 12 7 6
screw (20). 22
Installation note:
Cross-head screw (20), 3 Nm. 11
8
27 9 10
13.3 Pull off the lever for the fore/aft
isolator (21) at the eccentric (27). 23
16 13
19
21
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3.5 Entire covering – removal and attachment Page 9 of 9

REMOVAL / INSTALLATION TABLE OF CONTENTS

14 Carefully detach the front snap-in 1 24

hook (26) at the right-hand covering 2
25
(1) from the support at the front (16). 25 18

15 Remove the front covering (16). 18

16 Carefully pull the right-hand covering

(1) over the belt buckle (15) and 17
17
remove.
1
26
17 Re-install the components in the 4
reverse order of their removal.
15 5 3
14 14
4
14
12 7 6
22

11
8
27 9 10

23
16 13
19
21
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3.6 Bellows – removal and installation Page 1 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bellows 10
(2) Lever for seat fore/aft adjustment
10
(3) Seat frame
(4) Lower suspension part 7 7
7 7
(5) Seat fore/aft adjustment
(6) Supporting structure (Actros, bus
seat) 14
(7) Bellows pin 11 3 9
12 1 8
(8) Cable tie 1
7
(9) Bowden pull wire for backrest 5
2
adjustment
6 4
7 10 7
(10) Cable tie
(11) Cable tie 7

(12) Bowden pull wire for fore/aft isolator 7

12
(13) Support
13 13 10
(14) Handle rail 1 11
1

7
7 7
7
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3.6 Bellows – removal and installation Page 2 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

10
repair (Chapter 3.1).
10
2 Seat with operator console and
armrest for electro-pneumatic
7 7 7
gearshift: 7
2.1 Remove the cable for the electro-
pneumatic gearshift (EPS cable)
(see Chapter 3.21). 14
Note: 11 3
1 8 9
The EPS cable does not need to be 12
removed at the swinging structure 1
7
and at the pin contact strip. 5
2

2.2 Remove the operator console for the 6 4

7 10 7
electro-pneumatic gearshift (see
Chapter 3.25). 7
7
3 Remove the left covering in position 12
for repair (Chapter 3.4). 13 13 10
1 11
1

7
7 7
7
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3.6 Bellows – removal and installation Page 3 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

4 Remove the entire covering

10
(Chapter 3.5).
Note: 10
The rear and front covering do not
need to be removed at the right
7 7 7
covering. 7

Removal and installation 14

11 3 9
5 Remove ten bellows pins (7) at the 12 1 8
lower suspension part (5). 1
7
5
2
6 Mark the point where the Bowden pull
wire for backrest adjustment (9) is 6 4
7 10 7
fastened to the rear of the bellows (1)
by means of cable ties (8) and remove 7
the cable ties (8). 7
Installation note: 12
13 13 10
1 11
ATTENTION Malfunction! 1
Loosely fix the Bowden pull wire (9) by
means of the cable tie (8) at the 7
marked point and make sure it is not 7 7
7
distorted. 2175

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3.6 Bellows – removal and installation Page 4 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Seat with fore/aft isolator:

10
Mark the point where the Bowden pull
wire for the fore/aft isolator (12) is 10
fastened to the front of the bellows (1)
by means of cable ties (11) and
7 7 7
remove the cable ties (11). 7
Installation note:

ATTENTION Malfunction! 14
Loosely fix the Bowden pull wire (12) 11 3 9
12 1 8
by means of the cable tie (11) at the 1
marked point and make sure it is not 7
5
distorted. 2
6 4
8 Mark the points where the bellows (1) 7 10 7
is fastened to the right side of the seat 7
frame (3) and to the left side of the
7
handle rail (14) by means of two cable
12
ties (10) and remove the cable ties
(10). 13 13 10
1 11
1
9 Detach the bellows (1) at the
supports (13). 7
7 7
7
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3.6 Bellows – removal and installation Page 5 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Remove five bellows pins (7) at the

10
seat frame (3).
10
11 Push the seat backwards over the
seat fore/aft adjustment (5) as far as
7 7 7
possible. 7

12 Pull the rear part of the bellows (1)

downwards over the lower 14
suspension part (4) and the locking 11 3
1 8 9
rail of the seat fore/aft adjustment 12
(5). 1
7
5
2
13 Push the seat forwards over the seat
fore/aft adjustment (5) as far as 6 4
7 10 7
possible.
7
14 Lift the front part of the bellows (1) 7
over the lever for seat fore/aft 12
adjustment (2) and remove it in 13 13 10
downward direction. 1 11
1

15 Re-install the components in the

7
reverse order of their removal. 7 7
7
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 1 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for quick lowering 6

of the seat
4
(2) Rounded head screw FF
(inner race) ........................... 3 Nm 8 9
(3) Handle rail 1 12
1 15
(4) Lever (for quick lowering of the seat)
1
(5) Holder (for quick lowering of the
seat) 10 11 13 15
14
(6) Button (for quick lowering of the 5
seat)
2
(7) Support (handle rail)
(8) Retracting spring
2
(9) Valve lever
(10) Lock washer 16
3
(11) Retainer (level control) 1
(12) Grooved pin ..................... to grease
(13) Lock washer 1
(14) Snap-in element 7

(15) Rounded head screw

(inner race) ............................. 3 Nm 4
5 6
(16) Seat frame
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 2 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 6

repair (Chapter 3.1).
4
2 Remove the left covering in position FF
8 9
for repair (Chapter 3.4).
1 12
1 15
3 Remove the bellows at the rear left of
1
the seat frame (see Chapter 3.6).
10 11 13 15
14

Removal and installation 5

2

4 ATTENTION Risk of crushing! 2

Bring the seat into the highest position 16

3
and secure the swinging structure to 1
the front plastic rollers of the lower
suspension part by means of
appropriate spacers. 1
7

4
5 6
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 3 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Mark the installation position of the 6

Bowden pull wire for quick lowering of
the seat (1) prior to removal. 4
Installation note: FF
8 9
Place the Bowden pull wire for quick
lowering of the seat (1) according to 1 12
1 15
the marking.
1

6 Loosen the lock washer (10) at the 10 11 13 15

14
Bowden pull wire (1).
5
7 Detach the Bowden pull wire (1) at the 2
retainer (11).

8 Remove the Bowden pull wire (1) from 2

the valve lever (9).
16
Note: 3
1
For easier removal of the Bowden pull
wire (1), press the retracting spring (8)
against the Bowden pull wire (1) 1
(strain relief). 7

4
5 6
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 4 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

9 Pull the Bowden pull wire (1) out of 6

the seat suspension in backward
4 16
direction.
FF
17
10 Pull out the clip (17) at the seat
frame (16). 1
12
15
1
11 Remove the Bowden pull wire (1)
from the clip (17). 13 15
14 1
12 Unscrew two rounded head screws 5
(2) and lay the handle rail (3) down. 2
Installation note:
Rounded head screw (2), 3 Nm.
2
16
13 Detach the Bowden pull wire (1) at
1
the support (7). 3
Installation note: 7
Hang the Bowden pull wire (1) into
the first upper clamp of the 1
support (7).

4
5
6
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 5 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

14 Loosen the lock washer (13) at the 6

Bowden pull wire (1).
4
15 Remove the Bowden pull wire (1) FF
8 9
from the holder (5).
1 12
1 15
16 Detach the Bowden pull wire (1) at
1
the lever (4) and remove it.
Installation note: 10 11 13 15
14
Hand the Bowden pull wire (1) into
the front drill hole of the lever (4). 5
2
17 If the button for quick lowering
of the seat (6) is defective:
17.1 Pull out the grooved pin (12) at of 2
the lever (4) and at the holder (5) in
16
forward direction and remove the 3
1
lever (4).
Installation note:
Apply acid-free multi-purpose 1
lubricant to the entire external 7
surface (F) of the grooved pin (12).

4
5 6
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3.7 Bowden pull wire and button for quick lowering of the seat –
Page 6 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

17.2 Unscrew two rounded head screws 6

(15) and remove the button for
quick lowering of the seat (6). 4
Installation note: FF
8 9
Rounded head screw (15), 3 Nm.
1 12
1 15
18 If the snap-in element (14) is
1
defective:
Remove the snap-in element (14) 10 11 13 15
14
from the holder (5).
5
19 Re-install the components in the 2
reverse order of their removal.
2

16
3
1

1
7

4
5 6
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3.8 Bowden pull wire for seat height adjustment –

Page 1 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

(1) Bowden pull wire for seat height -

adjustment A 6 7 1
(2) Handle for seat height adjustment
(3) Button for quick lowering of the seat 8
9 8 9
(4) Level control 5
(5) Regulating screw
(6) Counternut
(7) Nut 1
5 6 7
(8) Nipple
(9) Suspension head

1 Lift off the seat cushion in position for 1

repair (Chapter 3.1).
2
2 Press and unlock the button for quick
lowering of the seat (3). 3

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3.8 Bowden pull wire for seat height adjustment –

Page 2 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

Inspection
A 6
Note: 7 1
Check the Bowden pull wire for seat
height adjustment (1) for correct 8
9 8 9
functioning upon installation.
5
3 Operate the handle for seat height
adjustment (2) in both directions as far
as possible (pulling it upwards / 1
pushing it downwards) and check it for 5 6 7
correct functioning:
• locking in each step for a maximum
of nine locking steps (eight actuations)
• easy running of the Bowden pull wire
4
for seat height adjustment (1)
• smooth operation of the handle for
seat height adjustment (2)
• tight suspension of the Bowden pull 1
wire for seat height adjustment (1) at 2
the level control (4) (regarding
tensional force).
3

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3.8 Bowden pull wire for seat height adjustment –

Page 3 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

Adjustment
A 6
Notes: 7 1
• No different adjustable dimensions of
the Bowden pull wires for seat height 8
9 8 9
adjustment (1) with regard to seat
5
models with left-hand or right-hand drive.
• The new Bowden pull wire for seat
height adjustment (1) must be
preadjusted outside the seat. 1
5 6 7
1 With the Bowden pull wire for seat
height adjustment (1) being
installed:
1.1 Remove the left covering in position
4
for repair (Chapter 3.4).

1.2 Remove the bellows at the rear left

of the handle rail (see Chapter 3.6). 1

2
1.3 Detach the Bowden pull wire for seat
height adjustment (1) at both ends
3
(see Chapter 3.9).

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3.8 Bowden pull wire for seat height adjustment –

Page 4 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

2 Pull the Bowden pull wire for seat

height adjustment (1) as far as A 6 7 1
possible (arrow) and use a slide
gauge to check the adjustable
dimension (A) between the nipple (8) 8
9 8 9
and the suspension head (9) (excess
length of the wire). 5

Adjustable dimension: A = 217 mm

1
3 Loosen the counternut (6) and adjust 5 6 7
the required adjustable dimension (A)
by means of the regulating screw (5).

4 Turn the regulating screw (5) away

4
from the nut (7) in order to shorten the
adjustable dimension (A) or turn the
regulating screw (5) towards the nut
(7) in order to extend the adjustable 1
dimension (A).
2

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3.8 Bowden pull wire for seat height adjustment –

Page 5 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

5 Hold the nut (7) in position and secure

the adjustment with the counternut (6). A 6 7 1
Note:
Make sure not to distort the Bowden
pull wire for seat height adjustment 8
9 8 9
(1).
5
6 If the Bowden pull wire for seat
height adjustment (1) has been
removed: 1
Hang in the Bowden pull wire for seat 5 6 7
height adjustment (1) at both ends
(see Chapter 3.9).

7 Install the Bowden pull wire for seat

4
height adjustment (1) (see
Chapter 3.9).

8 Operate the handle for seat height 1

adjustment (2) several times in both
2
directions, check it for correct
functioning and readjust it, if
necessary. 3

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3.8 Bowden pull wire for seat height adjustment –

Page 6 of 6
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

9 Install the bellows at the rear left of

the handle rail (see Chapter 3.6). A 6 7 1
10 Attach the left covering
(Chapter 3.4). 8
9 8 9
11 Press and unlock the button for 5
quick lowering of the seat (3).

12 Install the seat cushion 1

(Chapter 3.1). 5 6 7

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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 1 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for seat height

adjustment 6
1
(2) Rounded head screw
(inner race) ........................... 3 Nm 10
(3) Handle rail 9

(4) Grooved pin 8 11

(5) Support 1
1 1
(6) Handle support for seat height 7
adjustment
(7) Control disc (level control) 2

(8) Support
(9) Lock washer 2 1 12
7
(10) Lock washer
(11) Drum (handle support for seat 5
height adjustment)
4 13
(12) Seat frame
(13) Bowden pull wire for quick lowering
of the seat 1
3
6

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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 2 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 6
1
2 Remove the left covering
(Chapter 3.4). 10
9
3 Remove the bellows at the rear left of
the seat frame (see Chapter 3.6). 8 11
1
1 1
7
Removal and installation
2

4 WARNING Risk of crushing! 1

2 12
7
Bring the seat into the highest position
and secure the swinging structure to
5
the front plastic rollers of the lower
suspension part by means of 4 13
appropriate spacers.

5 Mark the installation position of the 1

Bowden pull wire for seat height 3
6
adjustment (1) prior to removal.
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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 3 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Remove the Bowden pull wire (1) from

the control disc (7).
12
Note:
For easier removal of the Bowden pull
wire (1), press the control disc (7) 14
against the Bowden pull wire (1) 9
(strain relief).
8
1
7 Loosen the lock washer (9) at the 1
1
Bowden pull wire (1). 7

8 Remove the Bowden pull wire (1) from 2

the holder (8).
12
9 Pull the Bowden pull wire (1) out of 2 1
the seat suspension in backward 7
1
direction.
5
10 Pull out the clip (14) at the rear lower
left of the seat frame (12). 4 13

11 Remove the Bowden pull wire (1)

1
from the clip (14). 3
6

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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 4 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

12 Unscrew two rounded head screws

(2) and lay the handle rail (3) down. 6
1
Installation note:
Rounded head screw (2), 3 Nm.
10
13 Loosen the lock washer (10) at the 9
Bowden pull wire (1).
8 11
1
14 Detach the Bowden pull wire (1) at 1 1
the holder for seat height 7
adjustment (6).
2
15 Remove the Bowden pull wire (1)
from the drum (11).
2 1 12
7

4 13

1
3
6

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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 5 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

16 Unthread the Bowden pull wire (1)

between the drum (11) and the 6
1
handle support for seat height
adjustment (6) and remove it.
Installation notes: 10
• The Bowden pull wire (1) has to be 9
hung into the guide (arrow) of the
8 11
handle support for seat height 1
adjustment (6). 1 1
• The Bowden pull wire (1) has to be 7
placed around the drum (11).
2
17 If the handle support for seat
height adjustment (6) is
defective: 2 1 12
17.1 Drive the grooved pin (4) out of the 7
handle rail (3).
5

4 13

1
3
6

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3.9 Bowden pull wire and handle support for seat height adjustment –
Page 6 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

17.2 Pull the handle support for seat

height adjustment (6) out of the 6
1
handle rail (3).
Note:
To pull the handle support for seat 10
height adjustment (6) out more 9
easily, detach the Bowden pull wire
for quick lowering of the seat (13) 8 11
1
at the support (5) (see 1 1
Chapter 3.7). 7

18 Re-install the components in the 2

reverse order of their removal.
Installation notes:
• Preadjust the new Bowden pull 2 1 12
wire (1) to the correct length (see 7
Chapter 3.8).
• Lay the Bowden pull wire for set 5
height adjustment (1) according to
4 13
the marking.
• Check the Bowden pull wire upon
installation (see Chapter 3.8). 1
3
6

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3.10 Bowden pull wire for vertical shock absorber adjustment –

Page 1 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

(1) Bowden pull wire for vertical shock A

absorber adjustment 1
(2) Lever for vertical shock absorber 9 5
adjustment 4
(3) Vertical shock absorber
(4) Adjusting lever
(5) Compression spring 3
(6) Regulating screw 8 7 6 1
(7) Counternut
(8) Nut 1
(9) Hauling rope

1 Lift off the seat cushion in position for

repair (Chapter 3.1).

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3.10 Bowden pull wire for vertical shock absorber adjustment –

Page 2 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

Inspection
A
1
2 Operate the lever for vertical shock
9 5
absorber adjustment (2) several times
in both directions and check the 4
following:
• Check the Bowden pull wire for
vertical shock absorber adjustment (1)
for easy running. 3
• Check the lever for vertical shock 8 7 6 1
absorber adjustment (2) for wear.
• Check the adjusting lever (4) for
contamination. 1

3 Turn the lever for vertical shock

absorber adjustment (2) to the middle
position. 3

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3.10 Bowden pull wire for vertical shock absorber adjustment –

Page 3 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

4 Check the adjustment of the vertical

A
shock absorber (3): 1
• The adjusting lever (4) must be set
9 5
to the middle position (line "A") in
relation to the vertical shock 4
absorber (3).
• The compression spring (5) must
tighten the Bowden pull wire for
vertical shock absorber 3
adjustment (1). 8 7 6 1

Adjustment 1

Note:
The adjustment of the Bowden pull wire
for vertical shock absorber adjustment 3
(1) is the same for seat models with left-
hand and with right-hand drive.

1 Remove the left covering in position

for repair (Chapter 3.4).
2
2 Remove the bellows at the rear left of
the handle rail (see Chapter 3.6). 2180

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3.10 Bowden pull wire for vertical shock absorber adjustment –

Page 4 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

3 Turn the lever for vertical shock

A
absorber adjustment (2) to the middle 1
position.
9 5
4 Loosen the counternut (7) and bring 4
the adjusting lever (4) to the middle
position in relation to the vertical
shock absorber (3) (line "A") by means
of the regulating screw (6). 3
8 7 6 1
5 Turn the regulating screw (6) away
from the nut (8) in order to shorten the
excess length of the hauling rope (9) 1
or turn the regulating screw (6)
towards the nut (8) in order to extend
the excess length of the hauling
rope (9).
3

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3.10 Bowden pull wire for vertical shock absorber adjustment –

Page 5 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

6 Hold the nut (8) in position and secure

A
the adjustment with the counternut (7). 1
Note:
9 5
Make sure not to distort the Bowden
pull wire for vertical shock absorber 4
adjustment (1).

7 Operate the lever for vertical shock

absorber adjustment (2) several times 3
in both directions, check it for correct 8 7 6 1
functioning and readjust it, if
necessary.
1
8 Install the bellows at the rear left of
the handle rail (see Chapter 3.6).

9 Attach the left covering (Chapter 3.4).

3
10 Install the seat cushion
(Chapter 3.1).

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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 1 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for vertical shock

absorber adjustment 4 8
12
5 9
(2) Support
6 10 13
(3) Lever for vertical shock absorber 7
adjustment
(4) Adjusting lever
1 11
(5) Fork
(6) Compression spring 1

(7) Vertical shock absorber

(8) Bearing
(9) Lock washer
(10) Axle (swinging structure) 1
7
(11) Support 16
3
(12) Seat frame 17
18
(13) Clip 12

2 15

1
3 14
14
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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 2 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(14) Axial locking ring ................. replace

4 8
(15) Compression spring 9
12
5
(16) Holder (lever for vertical shock 6
7 10 13
absorber)
(17) Lock washer
(18) Holder (Bowden pull wire) 1 11

1 Lift off the seat cushion in position for

repair (Chapter 3.1).

2 Remove the left covering in position 7 1

for repair (Chapter 3.4). 16
3
17
18
12

2 15

1
3 14
14
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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 3 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

4 4
9 9
5 1
5
3 WARNING Risk of crushing! 7 6 10 7 6 10
1 8
Bring the seat into the highest position 8
and secure the swinging structure to 1 11 11
1
the front plastic rollers of the lower
suspension part by means of
appropriate spacers.

4 Turn the lever for vertical shock

absorber adjustment (3) forwards to
release tension from the Bowden pull
wire (1). 5
1 6
10
5 Detach the fork (5) at the adjusting 4
1
lever (4).
9
12
7
6 Compress the compression spring (6)
(arrow) and take off the hauling rope 2
of the Bowden pull wire (1) at the
bearing (8). 8
3

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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 4 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Take off the Bowden pull wire (1) at

4
the fork (5) and remove the 4
9 9
compression spring (6). 5 1
5
7 6 10 7 6 10
8 If the bearing (8) is defective:
1 8
8.1 Pull off the adjusting lever (4) at the 8
pin of the vertical shock
absorber (7). 1 11 1 11

8.2 Loosen the lock washer (9) at the

axle (10).

8.3 Pull off the bearing (8) at the

axle (10).
5
9 Mark the fixing position of the Bowden 1 6
pull wire (1) at the holder (11) and 10
4
detach the Bowden pull wire (1) at the 1
holder (11). 9
12
Installation note: 7
Hang the Bowden pull wire (1) into the 2
holder (11) according to the marking.
8
3

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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 5 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Pull the Bowden pull wire (1) out of

the seat suspension in backward 4 8
12
direction. 5 9
6 10 13
11 Pull out the clip (13) at the seat 7
frame (12).

12 Remove the Bowden pull wire (1) 1 11

from the clip (13).
1 1
2
13 Remove the Bowden pull wire (1)
from the support (2).
Installation note:
Hang the Bowden pull wire (1) into
the lower clamp of the support (2).
7 1
14 Loosen the lock washer (17) at the 16
3
Bowden pull wire (1).
17
18
12

2 15

1
3 14
14
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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 6 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Remove the Bowden pull wire (1) at

the holder (18). 4 8
12
5 9
16 Hang out the Bowden pull wire (1) at 6
7 10 13
the lever for vertical shock absorber
adjustment (3) and remove it.
Installation notes:
• Hang the Bowden pull wire (1) into 1 11
the front hole of the lever for vertical
shock absorber adjustment (3). 1
• Adjust the new Bowden pull wire
(1) to the length of the old one (1)
(excess length of the wire).
• Check the Bowden pull wire upon
installation (see Chapter 3.10).
7 1
16
3
17
18
12

2 15

1
3 14
14
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3.11 Bowden pull wire and lever for vertical shock absorber adjustment –
Page 7 of 7
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

17 If the lever for vertical shock

absorber adjustment (3) is 4 8
12
defective: 5 9
17.1 Detach two axial locking rings (14) 6
7 10 13
at the holder (16).
Installation notes:
• Replace the axial locking
ring (14). 1 11
• The axial locking rings (14) must
lie flat against the web (arrow) of 1
the holder (16).

17.2 Pull off the spring (15) and the

lever for vertical shock absorber
adjustment (3) at the holder (16).
7 1
16
18 Re-install the components in the 3
reverse order of their removal. 17
18
12

2 15

1
3 14
14
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3.12 Bowden pull wire for backrest adjustment –

Page 1 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

(1) Bowden pull wire for backrest

adjustment (left) 8
8
(2) Bowden pull wire for backrest 4
adjustment (right)
3 11
(3) Lock 1,2 6 10
5
(4) Tooth sheet
10
7 9
(5) Retaining spring
(6) Bracket for backrest hook-in 9
1 11 2
function
(7) Torsion spring
(8) Backrest 8
(9) Regulating screw
(10) Counternut
(11) Nut 12

(12) Lever for backrest adjustment

(13) Holder 13

12

1 2
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3.12 Bowden pull wire for backrest adjustment –

Page 2 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

1 Lift off the seat cushion in position for

A
repair (Chapter 3.1).

4
8
Inspection
1,2 3
6
2 Apply load to the backrest (8) and 5
lock/unlock it several times using the
lever for backrest adjustment (12) and
7
check the following:
• easy running of the Bowden pull
wires (1, 2)
• contamination of the lock (3) 8
• synchronous locking of the left and
right side without jamming

3 Check the backrest clearance at the

upper edge of the backrest (8).
Specified value: no clearance or only
minimal clearance "A".
12

12
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3.12 Bowden pull wire for backrest adjustment –

Page 3 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

4 Carefully pivot the backrest (8)

forwards against the stop. 8
8
5 Check the adjustment of the left and 4
right lock (3): 11
• The lever for backrest adjustment 3 6 10
1,2
5
(12) must lie flat against the holder
(13). 10
7 9
• The gear segment of the lock (3)
must fully engage with the tooth sheet 9 2
1 11
(4) (no clearance).
• The lock (3) must protrude by at
least 1 mm at the gear segment.
8
• The retaining spring (5) must tighten
the Bowden pull wire (1, 2).

12
Adjustment

1 Remove the left covering in position

for repair (Chapter 3.4). 13

12
2 Carefully detach the rear covering at
the right covering (see Chapter 3.5). 1 2
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3.12 Bowden pull wire for backrest adjustment –

Page 4 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

3 Adjust the regulating screw (9) at

the left (1) and right Bowden pull 4
wire (2):
3.1 Loosen the counternut (10) and 6 1,2
adjust the gear segment of the lock 9 10 11
(3) by means of the regulating screw
(9) so that there is no clearance
between the lock (3) and the tooth 3
sheet (4). 7
Note: 5
When releasing the lock (3), the
tooth sheet (4) must freely move
along the lock (3) (without rattling). 8

3.2 Hold the nut (11) in position and

secure the adjustment of the
regulating screw (9) by means of the
counternut (10). 12
Note:
Make sure not to distort the Bowden
pull wire (1, 2). 13
12

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3.12 Bowden pull wire for backrest adjustment –

Page 5 of 5
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

4 Lock/unlock the backrest (8) several

times and check the adjustment on 4
both sides, readjust if necessary.
6 1,2
5 Install the rear covering 9 10 11
(see Chapter 3.5).

6 Install the left covering (13) 3

(Chapter 3.4). 7
5
7 Install the seat cushion (Chapter 3.1).

12

13
12

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3.13 Bowden pull wire and lever for backrest adjustment –

Page 1 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for backrest

adjustment (left)
7
(2) Bowden pull wire for backrest
adjustment (right)
15 5
(3) Backrest 4
6
(4) Stud
(5) Holder
1
(6) Axial locking ring ................. replace 1 16 2 2
14
(7) Lever for backrest adjustment
(8) Lock washer 3

(9) Lock washer 4

5
(10) Lock
(11) Catch element 17 9
(12) Bracket for backrest hook-in
7 6
function
11
12
1,2 8
13
2

10 8
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3.13 Bowden pull wire and lever for backrest adjustment –

Page 2 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(13) Torsion spring

(14) Cable tie 7
(15) Clamp
(16) Bellows 15 5
(17) Z-section 4
6

1
1 16 14 2 2

1 Lift off the seat cushion in position for

3
repair (Chapter 3.1).
4
2 Remove the left covering in position 5
for repair (Chapter 3.4).
17 9
3 Carefully detach the rear covering at
the right covering (see Chapter 3.5). 7 6
11
12
1,2 8
13
2

10 8
11 1 2183

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3.13 Bowden pull wire and lever for backrest adjustment –

Page 3 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

4 Mark the point where the right 7

Bowden pull wire (2) is fastened to the
bellows (16) by means of cable tie 15 5
(14) and remove the cable tie (14). 4
Installation notes: 6

ATTENTION Malfunction! 1
• Loosely fix the right Bowden pull 1 16 14 2 2
wire (2) by means of cable tie (14) and
make sure it is not distorted. 3
• Check the Bowden pull wire
4
adjustment, readjust if necessary
5
(Chapter 3.12).
17 9
5 Detach the left Bowden pull wire (1) at
the clamp (15). 7 6
11
12
1,2 8
13
2

10 8
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3.13 Bowden pull wire and lever for backrest adjustment –

Page 4 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Fold the backrest (3) forward until the

lock (10) is free.
7
7 Detach the left Bowden pull wire (1) at
the catch element (11) of the left lock 15 5
(10) and detach the right Bowden pull 4
wire (2) at the catch element (11) of 6
the right lock (10).
Note:
1
The hook (arrow) of the respective 16 2
1 14 2
Bowden pull wire (1, 2) must point to
the outside.
3

8 Loosen the lock washer (9) at the left 4

Bowden pull wire (1) and the lock 5
washer (9) at the right Bowden pull
wire (2). 17 9

9 Detach the left Bowden pull wire (1) 7 6

and the right Bowden pull wire (2) at 11
the Z-section (17). 12
1,2 8
13
2

10 8
11 1 2183

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3.13 Bowden pull wire and lever for backrest adjustment –

Page 5 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Remove two axial locking rings (6) at

the stud (4).
Installation notes:
• Replace the axial locking ring (6). 4
• Press the axial locking ring (6) 2
onto the stud (4) with the curve 7 5
pointing to the lever for backrest 2 8
adjustment (7). 1 1 1
11 Pull off the lever for backrest 5 2
adjustment (7) at the stud (4).
3
12 Detach the left and right Bowden pull
wires (1, 2) at the lever for backrest 4
adjustment (7). 5
Note:
The left Bowden pull wire (1) must
be hung into the left drill hole and
7
the right Bowden pull wire (2) must 6
be hung into the right drill hole at the
lever for backrest adjustment (7). 8

8
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3.13 Bowden pull wire and lever for backrest adjustment –

Page 6 of 6
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

13 Loosen the lock washers (8) at the

left Bowden pull wire (1) and at the
right Bowden pull wire (2).
4
14 Detach the left and right Bowden pull 2
wires (1, 2) at the holder (5). 7 5
Installation note: 2 8
Adjust the new Bowden pull wires
1 1
(1, 2) to the lengths of the old 1
Bowden pull wires (1, 2) (excess 5 2
length of the wire).
3
15 Re-install the components in the
reverse order of their removal. 4
5

7 6

8
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3.14 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 1 of 5
inspection and adjustment (delivery option)
INSPECTION ADJUSTMENT TABLE OF CONTENTS

(1) Lever for fore/aft isolator

(2) Support 8
7
(3) Eccentric 13 12
14
(4) Bowden pull wire for locking
4
mechanism of the fore/aft isolator
e
(5) Lock
(6) Longitudinal hole 15
9
(7) Stop lever
(8) Retracting spring
9
(9) Upper suspension part
(10) Clamp
(11) Rubber spring A
2 b
(12) Nut 3
11
(13) Counternut
6
(14) Regulating screw
10
(15) Hauling rope
a
5
4
4
1
1
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3.14 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 2 of 5
inspection and adjustment (delivery option)
INSPECTION ADJUSTMENT TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).
8
7
13 12
14
Inspection
4
2 Turn the lever for the fore/aft isolator e
(1) downwards as far as possible
(unlocked). 15
9
It should be possible to move the
upper suspension part (9) horizontally
without getting stuck. 9

3 Checking the locking function of

the fore/aft isolator (A):
3.1 Lift the eccentric (3) with the lever A
2 b
for the fore/aft isolator (1) (arrow
direction "a") until the lock (5) is 3
11
released from the longitudinal hole 6
(6) and the eccentric (3) turns in
arrow direction "b". 10
a
5
4
4
1
1
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3.14 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 3 of 5
inspection and adjustment (delivery option)
INSPECTION ADJUSTMENT TABLE OF CONTENTS

3.2 The retracting spring (8) must lock

the stop lever (7) into the clamp (10) d
(arrow direction "e"). If necessary, 8
7
slightly move the upper suspension 13 12
14
part (9).
4
3.3 The upper part of suspension (9) e
should not horizontally move after
being engaged. 15
9
4 Checking the unlocking function
of the fore/aft isolator (B): 9
4.1 Turn the lever for fore/aft isolator (1)
to arrow direction "c"(unlocked) until
the lock (5) locks down the eccentric
(3) in the longitudinal hole. B
2
1 11
5
c
10
3

4 1
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3.14 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 4 of 5
inspection and adjustment (delivery option)
INSPECTION ADJUSTMENT TABLE OF CONTENTS

4.2 The Bowden pull wire (4) must

unlock the stop lever (7) from the d
clamp (10) against the retracting 8
7
spring (8) and pull it back until the 13 12
14
stop lever forms a line (d) with the
cutout in the upper suspension 4
part (9). e

4.3 The retracting spring (8) must hold 15

9
the eccentric (3) down in the locked
position via the Bowden pull wire (4).
9

Adjustment

1 Loosen the counternut (13) and use B

2
the regulating screw (14) to bring the
stop lever (7) to an overlapping 1 11
position with the cutout in the upper 5
suspension part (9) – line (d) – (basic c
setting). 10
3

4 1
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3.14 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 5 of 5
inspection and adjustment (delivery option)
INSPECTION ADJUSTMENT TABLE OF CONTENTS

2 Turn the regulating screw (14) away

from the nut (12) in order to shorten d
the excess length of the hauling rope 8
7
(15) or turn the regulating screw (14) 13 12
14
towards the nut (12) in order to extend
the excess length of the hauling 4
rope (15). e
Note:
Make sure not to distort the Bowden 15
9
pull wire (4).

3 Hold the nut (12) in position and 9

secure the adjustment with the
counternut (13).

4 Check the lever for the fore/aft isolator B

2
(1) for proper functioning by operating
it several times in both directions and 1 11
readjust it, if necessary. 5
c
5 Install the seat cushion (Chapter 3.1). 10
3

4 1
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3.15 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 1 of 4
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for locking 2

mechanism of the fore/aft isolator
8
(2) Lock washer
1
(3) Upper suspension part
(4) Support 1
8 3
(5) Eccentric 6
(6) Stop lever 7
(7) Retracting spring 1
(8) Seat frame
(9) Lever for fore/aft isolator
3
(10) Cable tie
8
(11) Bellows
1
8
10 4
11
1 Lift off the seat cushion in position for 5
repair (Chapter 3.1).
1
2 Remove the left covering in position 4
9
for repair (Chapter 3.4). 5 2203

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3.15 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 2 of 4
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

3 Seat with operator console and

2
armrest for electro-pneumatic
gearshift: 8
Remove the operator console for the 1
electro-pneumatic gearshift (see
Chapter 3.25). 1
8 3
6
4 Remove the entire covering
(Chapter 3.5). 7

1
Removal and installation

3
8
5 WARNING Risk of crushing!

Bring the seat into the highest position 1

and secure the swinging structure to 8
10 4
the front plastic rollers of the lower
suspension part by means of 11
appropriate spacers. 5

1
4
9
5 2203

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3.15 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 3 of 4
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Temporarily reinstall the lever for the

2
fore/aft isolator (9) and turn it upwards
as far as possible to release the 8
Bowden pull wire (1). 1

7 Mark the point where the Bowden pull 1

wire (1) is fastened to the bellows (11) 8 3
6
by means of cable ties (10) and
remove the cable ties (10). 7
Installation note:
1

ATTENTION Malfunction!
Loosely fix the Bowden pull wire (1) by
3
means of the cable tie (10) and make
8
sure it is not distorted.

8 Press the stop lever (6) against the 1

force of the retracting spring (7) in 8
10 4
direction of the Bowden pull wire (1)
and detach the Bowden pull wire (1) at 11
the locking lever (6). 5

1
4
9
5 2203

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3.15 Bowden pull wire for locking mechanism of the fore/aft isolator –
Page 4 of 4
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

9 Loosen the lock washer (2) at the

2
Bowden pull wire (1).
8
10 Detach the Bowden pull wire (1) at 1
the upper suspension part (3).
1
11 Pull the Bowden pull wire (1) out of 8 3
6
the drill holes (arrows) in the seat
frame (8). 7

12 Remove the Bowden pull wire (1) 1

from the holder (4).

13 Detach the Bowden pull wire (1) at 3

the eccentric (5). 8
Installation note:
Adjust the new Bowden pull wire (1)
1
to the length of the old one (1) 8
(excess length of the wire). 10 4
11
14 Re-install the components in the 5
reverse order of their removal.
1
4
9
5 2203

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3.16 Bowden pull wire for seat angle adjustment –

Page 1 of 4
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

(1) Lever for seat angle adjustment

(2) Seat cushion 7 6
8
(3) Bowden pull wire for seat angle 3
adjustment 9

(4) Right latch

(5) Left latch
(6) Regulating screw 4

(7) Counternut
(8) Nut
(9) Seat frame

1
3
2
1 Lift off the seat cushion in position for 11 9
repair (Chapter 3.1).
9 10

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3.16 Bowden pull wire for seat angle adjustment –

Page 2 of 4
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

Inspection

2 Apply load to the seat frame (9) and 8 7 6

lock/unlock the lever for seat angle 3
9
adjustment (1) several times. Then,
check the following:
• easy running of the Bowden pull
wire (3)
• wear of the lever for seat angle 4
adjustment (1)
• contamination of the right (4) and left
latch (5)
• synchronous locking of the latches
(4, 5) with the seat frame (9).
1
3
2
11 9

9 10

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3.16 Bowden pull wire for seat angle adjustment –

Page 3 of 4
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

3 Check the adjustment of the right (4)

and left latch (5) in the 8 locking
positions: 8 7 6
• The locked latches (4, 5) must 3
9
protrude at least 1 mm from the
cutouts (arrows) in the seat frame (9).
• The unlocked latches (4, 5) must not
contact the cutouts in the seat frame
(9) over the entire adjustable range 4
(rattling).

1
3
2
11 9

9 10

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3.16 Bowden pull wire for seat angle adjustment –

Page 4 of 4
inspection and adjustment
INSPECTION ADJUSTMENT TABLE OF CONTENTS

Adjustment

1 Adjust the seat to the middle 8 7 6

adjustment of the seat angle and lock 3
9
it in this position.

2 Loosen the counternut (7) and use the

regulating screw (6) to position the
latches (4, 5) so that they protrude at 4
least 1 mm from the cutouts (arrows)
in the seat frame (9) (basic setting).

3 Hold the nut (8) in position and secure

it by means of the counternut (7).
Note:
1
Make sure not to distort the Bowden 3
pull wire (3). 2
11 9
4 Lock/unlock the seat frame (9) several
times using the lever for seat angle
adjustment (1), check it for proper 9 10
functioning and readjust it, if 5
necessary.

5 Install the seat cushion (Chapter 3.1).

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 1 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

(1) Locking mechanism (complete)

(2) Compression spring
(3) Housing ........................... to grease
(4) Catch element ................. to grease 7 F
9
(5) Bowden pull wire for seat angle 8
F
adjustment F
F
(6) Latch................................ to grease 6 7
(7) Latch guide ...................... to grease F F 11
F
(8) Compression spring ......... to grease 10
1 6
(9) Cover F
5
(10) Seat frame
(11) Upper suspension part 4 5
F
F
F
F

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 2 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).

2 Remove the left covering in position

for repair (Chapter 3.4). 7 F
9
8
3 Remove the front covering (see F
F
Chapter 3.5). F
6 7
4 Seat with fore/aft isolator: F F 11
Remove the cable tie by means of F
which the Bowden pull wire for the 1 10
6
fore/aft isolator is fastened to the front F
of the bellows (see Chapter 3.6). 5

5 Remove two bellows pins at the front 4 5

of the seat frame and detach the F
F
bellows at the two supports (see
F
Chapter 3.6).
F
Press the bellows down and fix it.
3

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 3 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

Removal

6 WARNING Risk of crushing! 5

7 6
F
9
Bring the seat into the highest position 8
and secure the swinging structure to F F
the front plastic rollers of the lower F
suspension part by means of 6
7 1 2
appropriate spacers. F F
F
7 Operate the seat angle adjustment 1 6
and move the seat to the highest F
position. 5

8 Remove the seat cushion and the 4

lever for seat angle and seat depth F
adjustment (Chapter 3.2). F
F
9 Press one latch (6) inward (arrow) and F 5
pull out the entire locking mechanism 3
3 4
(1) with the Bowden pull wire (5) and
the compression spring (2) forward on 2
the unlocked side.
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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 4 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

10 Remove the cover (9) at the

housing (3).

11 Remove two latches (6) with mit

compression springs (8) from the 5 6
7 F
housing (3). 9
8
F F
12 Pull the catch element (4) out of the F
housing (3) and take off the Bowden 6
pull wire (5) at the catch element (4). 7 1 2
F F
13 Take off the Bowden pull wire (5) F
from the housing (3). 1 6
F
5

4
F
F
F
F 5
3
3 4
2

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 5 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

Installation
12
1 Adjust the new Bowden pull wire (5) to
5
the length of the old one (excess
length of the wire). 7 F 12
9 3
2 Apply acid-free multi-purpose lubricant 8
F 4
(F) to the housing (3) and to the catch F
F
element (4).
6 7
3 Hang the Bowden pull wire (5) into the F F
hole (marked with "L") of the catch F
element (4) and insert the catch 1 6
F
element (4) into the housing (3).
5
6
4 Apply acid-free multi-purpose lubricant 8
4
(F) to the latches (6).
F 13
F
5 Turn the catch element (4) in the 6
F 8
housing (3) as far as possible and 3
F
insert latches (6) into the housing (3). 13
3
4
2

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 6 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

6 Apply acid-free multi-purpose lubricant

(F) to the compression springs (8). 12
5
7 Hang in compression springs (8) into
the latches (6) and press them into the 7 F 12
pockets (12) of the housing (3). 9 3
8
F 4
8 Checking the installation position: F
F
The compression springs (8) must
6 7
press the latches (6) to the outside
while the nose (arrow) of the latch (6) F F
must embrace the respective pin (13) F
of the catch element (4). 1 6
F
5
9 Press the cover (9) onto the latches 6
(6) and compression springs (8) and 8
4
lock it together with the housing (3).
F 13
F
6
F 8
3
F
13
3
4
2

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 7 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

10 Turn the complete locking

mechanism (1) around and position 15 14 5
11 10
the Bowden pull wire (5) in the F
housing (3).

11 Guide the Bowden pull wire (5)

through the cutout (14) in the upper 5
16 F 3
suspension part (11).
4
3 9
12 Place the right latch (16) in front of
17
the groove (15) in the upper
suspension part (11) and press it in.
Installation notes:
11
• Check the latch guides (7) in the 10
upper suspension part (11) for tight
fit before inserting the latches
(16, 17) (pressed in). 11 5
• Apply acid-free multi-purpose
lubricant to the recess (F) of the 7
latch guides (7). 10

3 9
17

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 8 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

13 Press in the left latch (17) by hand

while pressing the cover (9) onto the 15 14 5
11 10
housing (3) (secure!) and push the F
entire locking mechanism (1) into the
upper suspension part (11) until both
latches (16, 17) are engaged.
5
16 F 3
14 Engage the seat frame (10) in the
latches (16, 17) by pressing the seat 4
3 9
frame (10) down.
17
15 Install the seat cushion and the lever
for seat angle and seat depth
adjustment (Chapter 3.2). 11
10

11 5

7
10

3 9
17

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3.17 Bowden pull wire for seat angle adjustment with locking mechanism –
Page 9 of 9
removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

16 Install the compression spring (2)

under the bearing pins of the catch 11
element (4).

17 Adjust the seat angle to the lowest

position. 4
2
18 Install the bellows at the front of the
seat frame and hang it in at the two
supports (see Chapter 3.6).
11
19 Install the front covering (see 10
Chapter 3.5).

20 Check the Bowden pull wire for seat

5
angle adjustment and adjust it, if
necessary (Chapter 3.16).

21 Install the left covering

(Chapter 3.4).

22 Install the seat cushion

(Chapter 3.1).

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3.18 Handle rail – removal and installation Page 1 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Handle rail

(2) Rounded head screw .............. 3 Nm
(3) Bowden pull wire for seat height
adjustment
(4) Bowden pull wire for quick lowering
of the seat
(5) Bowden pull wire for vertical shock
absorber adjustment 4 5 3
2

3
2 4
1 Lift off the seat cushion in position for
5
repair (Chapter 3.1). 3

2 Remove the left covering in position

for repair (Chapter 3.4).
4
5

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3.18 Handle rail – removal and installation Page 2 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

3 WARNING Risk of crushing!

Bring the seat into the highest position

and secure the swinging structure to
the front plastic rollers of the lower
suspension part by means of 4 5 3
appropriate spacers. 2

4 Unscrew two rounded head screws (2) 3

and lay the handle rail (1) down. 2 4
Installation note:
Rounded head screw (2), 3 Nm. 5
3
Note:
The Bowden pull wires for seat height
adjustment (3), quick lowering of the 4
seat (4) and vertical shock absorber 5
adjustment (5) must only be replaced, if
the respective Bowden pull wire (3, 4, 5)
is defective. 1

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3.18 Handle rail – removal and installation Page 3 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

5 If the Bowden pull wire for quick

lowering of the seat (4) is defective:
Remove the Bowden pull wire for
quick lowering of the seat (see
Chapter 3.7).

6 If the Bowden pull wire for quick

lowering of the seat (4) is not
defective:
4 5 3
Remove the Bowden pull wire for
2
quick lowering of the seat at the
handle rail (see Chapter 3.7).
3
7 If the Bowden pull wire for seat 2 4
height adjustment (3) is defective:
5
Remove the Bowden pull wire for seat 3
height adjustment (see Chapter 3.9).

8 If the Bowden pull wire for seat

height adjustment (3) is not 4
defective: 5
Remove the Bowden pull wire for seat
height adjustment at the handle rail
1
(see Chapter 3.9).
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3.18 Handle rail – removal and installation Page 4 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

9 If the Bowden pull wire for vertical

shock absorber adjustment (5) is
defective:
Remove the Bowden pull wire for
vertical shock absorber adjustment
(see Chapter 3.11).

10 If the Bowden pull wire for vertical

shock absorber adjustment (5) is
4 5 3
not defective:
2
Remove the Bowden pull wire for
vertical shock absorber adjustment
at the handle rail (see Chapter 3.11). 3
2 4
11 Detach the handle rail (1).
5
3
12 Re-install the components in the
reverse order of their removal.

4
5

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3.19 Heater switch – removal and installation Page 1 of 1

END

TABLE OF CONTENTS

3.19.1 Heater switch – removal and installation

3.19.2 Heater switch – removal and installation (seat with climate control system)

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3.19.1 Heater switch – removal and installation Page 1 of 2

RAISE/ATTACH TABLE OF CONTENTS

(1) Heater switch 3

(2) Left covering
B
(3) Plug (for cable for heater switch)

3
B
1
1
1 Lift off the seat cushion in position for
repair (Chapter 3.1). 2
2

2 Remove the left covering in position

for repair (Chapter 3.4).

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3.19.1 Heater switch – removal and installation Page 2 of 2

RAISE/ATTACH TABLE OF CONTENTS

Removal and installation 3

3 Disconnect the electrical connection

B
(B) between the connector (3) and
heater switch (1).

4 Compress the springs (arrows) at the 3

B
heater switch (1) and pull out heater 1
switch (1) from the left-hand 1
covering (2). 2
2
5 Re-install the components in the
reverse order of their removal.

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3.19.2 Heater switch - removal and installation

Page 1 of 2
(seat with climate control system)
RAISE/ATTACH TABLE OF CONTENTS

(1) Heater switch 3 3

3 N
(2) Left covering
(3) Plug (cable harness for heater
switch)
3
3 33
3 1
N

1 Lift off the seat cushion in position for 2

1 2
repair (Chapter 3.1).

2 Remove the left covering in position

for repair (Chapter 3.4).

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3.19.2 Heater switch - removal and installation

Page 2 of 2
(seat with climate control system)
RAISE/ATTACH TABLE OF CONTENTS

Removal and installation 3 3

3 N
3 Mark two electrical connections (N)
(note the color of the cables) and
disconnect the electrical connections
(N) between the six connectors (3) 3
and the heater switch (1). 3 33
Installation note: 3 1
N
Re-establish the electrical connections
(N) according to the markings. 2
1 2
4 Compress the springs (arrows) at the
heater switch (1) and pull out heater
switch (1) from the left-hand
covering (2).

5 Re-install the components in the

reverse order of their removal.

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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 1 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable for backrest heater

9
(2) Cable for seat cushion heater 2 2
1 12
(3) Cable for heater switch 5 C
5
13
(4) Cable for vehicle connection D E
10
(5) Belt tensioner cable 4
5 D
(6) Heater cable = (3) + (4) C 1
5 4
(7) Belt tensioner 11
3 14
(8) Cable tie 3

(9) Seat frame

(10) Cable tie 2
1
(11) Secondary belt 10
B
(12) Cable tie 5 E
(13) Cable tie 8
C E 5
(14) Clip 6
4 D 9
3 2

11
4
A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 2 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

Electrical plug and socket

9
connections: 2
1 12 2
(A) Electrical connection between the 5
5 C
vehicle and the cable for vehicle 13
connection (4) D E
10
(B) Electrical connection between the 4 D
heater switch and the cable for 5 1
C
heater switch (3) 5 4
11
3 14
(C) Electrical connection (3-pin) 3
between the heater cable (6) and
the cable for seat cushion heater (2)
(D) Electrical connection (2-pin) 2
1
between the cable for seat cushion
10
heater (2) and the cable for B
backrest heater (1) 5 E
(E) Electrical connection between the 8
C E 5
belt tensioner cable (5) and the belt 4 D 9
6
tensioner (7) 3 2

11
4
A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 3 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 9
2 2
1 12
2 Remove the left covering in position 5 5
C
for repair (Chapter 3.4). 13
D E
10
3 Remove the rear covering 4 D
(see Chapter 3.5). 5 1
C
5 4
11
4 Remove the bellows at the rear left of 3 14
3
the seat frame (see Chapter 3.6).

2
Removal and installation 1
10
B
5 E
5 WARNING Risk of crushing! 8
C E 5
4 D 9
Bring the seat into the highest position 6
3 2
and secure the swinging structure to
the front plastic rollers of the lower 11
suspension part by means of 4
appropriate spacers. A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 4 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Seat with belt tensioner (7):

6.1 Mark the point where the belt 9
2 2
tensioner cable (5) is fastened to the 1 12
belt roller support (7) by means of 5 5
C
cable tie (8) and remove the cable 13
D E
tie (8). 10
4 D
5 1
C
5 4
6.2 ATTENTION Damage! 11
3 14
When removing or installing the belt 3
tensioner cable (5), do not expose it
to impacts.
2
1
Disconnect the electrical
connection (E). 10
B
5 E
8
C E 5
4 D 9
6
3 2

11
4
A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 5 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Mark the point where the cable of the

seat cushion heater (2) and the belt 9
2 2
tensioner cable (5) are fastened by 1 12
means of cable ties (10) and remove 5 5
C
the cable ties (10). 13
D E
Note: 10
The belt tensioner cable (5) is only 4 D
fitted for seats with belt tensioner (7). 5 1
C
5 4
11
8 Mark the points where the two 3 14
3
electrical connections (C, D) are
bundled by means of cable ties (13)
and remove the cable ties (13). 2
Installation note: 1
The cable tie (13) must be guided 10
through the cable tie (12) fastened to B
5 E
the seat frame (9) in order to fasten
the electrical connections (C, D) to the 8
C E 5
seat frame (9) at the same time. 6
4 D 9
3 2

11
4
A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 6 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

9 Disconnect the electrical connections

(C, D). 9
2 2
1 12
10 Seat with belt tensioner (7): 5 5
C
Pull out the belt tensioner cable (5) 13
D E
to the left at the secondary belt (11) 10
and put it aside. 4 D
Installation note: 5 1
C
The belt tensioner cable (5) has to 5 4
11
be laid in the top seam (arrow) of the 3 14
3
cross member of the seat frame (9).

11 Disconnect the electrical 2

connection (B). 1
10
12 Pull out the clip (14) at the seat B
5 E
frame (9) and detach the cable for
vehicle connection (4) and the belt 8
C E 5
tensioner cable (5) at the clip (14). 6
4 D 9
Note: 3 2
The belt tensioner cable (5) is only 11
fitted for seats with belt tensioner 4
(7).
A
5 7
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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 7 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

13 Pull out the clip (14) at the Z-section

(15) and detach the cable of the 1
2
heater switch (3) at the clip (14).
4 17 4
14 Mark the point where the cable for
vehicle connection (4) is attached to
the level control (16) by means of C E 5
cable ties (17) and remove the cable D
ties (17). 16
3
4
15 For seat models Atego, Axor:
Mark the point where the cable for A
vehicle connection (4) at the air
intake hose (20) and at the air
exhaust hose (19) is bundled by
means of cable tie (18) and remove
15
the cable tie (18).
Note:
20 19
For seat models with EPS cable, 3
the EPS cable is fastened by 3
means of cable ties as well
(see Chapter 3.21).
14
4 18

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3.20 Heater cable and belt tensioner cable (delivery option) –

Page 8 of 8
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

16 Disconnect the electrical

connection (A). 9
2 2
For seat model Actros: 1 12
(see Chapter 3.39). 5 5
C
For seat models Atego, Axor: 13
D E
(see Chapter 3.40). 10
4 D
17 Mark the installation position for the 5 1
C
cable for vehicle connection (4), pull 5 4
11
the cable for vehicle connection (4) 3 14
3
out of the suspension in backward
direction and remove it with the
cable of the heater switch (3) and 2
the belt tensioner cable (5). 1
Installation note: 10
B
5 E
WARNING Malfunction! 8
Lay the cable for vehicle connection C E 5
4 D 9
(4) according to the markings in 6
3 2
such a way that they cannot be
squeezed when the seat is moved 11
vertically. 4
A
18 Re-install the components in the 5 7
reverse order of their removal. 2187

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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 1 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable for electro-pneumatic

gearshift (EPS cable)
(2) Right covering 3 1
2 8
(3) Seat frame
(4) Cable tie 4

(5) Cable tie 6 9

(6) Spring clip 6

7
(7) Blind rivet 1
(8) Clip
2 4
(9) Seat fore/aft adjustment

3
5

1 1

2
6
1 6 4
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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 2 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).
3 1
2 Remove the left covering in position 2 8
for repair (Chapter 3.4).
4
3 Remove the operator console for the 9
electro-pneumatic gearshift (EPS) 6
(see Chapter 3.25). 6
7
1
Removal and installation 2 4

4 WARNING Risk of crushing!

3
Bring the seat into the highest position 5
and secure the swinging structure to
the front plastic rollers of the lower
1 1
suspension part by means of
appropriate spacers.
2
6
1 6 4
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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 3 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Thread the EPS cable (1) through the

right covering (2).
3 1
6 Remove the entire covering 2 8
(Chapter 3.5).
4
7 Detach the EPS cable (1) at the two 9
spring clips (6). 6
6
7
8 Mark the point where the EPS cable
(1) is fastened to the seat frame (3) by 1
means of cable ties (4) and remove 2
the cable ties (4). 4

9 Bore out the rivet head and drive out

the blind rivet (7).
3
Note:
5
The rivet head must not be knocked
off.
1 1

2
6
1 6 4
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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 4 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Mark the position of the clip (8) at

the EPS cable (1) and pull off the
clip (8) at the EPS cable (1). 3 1
Installation notes: 2 8

4
WARNING Malfunction!
• Attach the clip (8) at the new EPS 6 9
cable (1) according to the marking 6
and fasten it by means of a blind 7
rivet (7) in such a way that the EPS 1
cable cannot be squeezed, kinked or
distorted when the seat is moved 2 4
vertically or horizontally.
• Mount the clip (8) in such a way
that the EPS cable (1) can be guided
inwards parallel to the seat fore/aft 3
adjustment (9). 5

1 1

2
6
1 6 4
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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 5 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

11 For seat model Actros:

11.1 Remove the plug of the EPS cable 2
4
at the pin contact strip (see 3 2
Chapter 3.39).
4
11.2 Mark the point where the EPS 3
5 6
cable (1) is fastened to the
swinging structure (10) by means 6
of cable tie (5) and remove the
cable tie (5).
1
Installation note:
For easier fastening of the cable
tie (5), remove the operator
console at the fore/aft adjustment
(see Chapter 3.39).

1
10 8

9
5
1 7

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3.21 Cable for electro-pneumatic gearshift (EPS) – removal and installation Page 6 of 6
REMOVAL / INSTALLATION TABLE OF CONTENTS

12 For seat models Atego, Axor: 4

2
12.1 Remove the plug of the EPS cable 3
at the pin contact strip (see
Chapter 3.40). 2
1

12.2 Mark the points where the EPS 3 4

cable (1) is fastened or bundled by 6
means of three cable tie (11) and
remove the cable tie (11). 6

13 Pull the EPS cable (1) out of the 1

seat suspension in backward
direction and remove it.

14 Re-install the components in the

reverse order of their removal.
1
10 8
1
11

7
11 11 1
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3.22 Air hose set – removal and installation Page 1 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Air hose (blue) for air spring (Z) A

(2) Air hose (black) for air intake (P)
4 8
(3) Air hose (gray) for air exhaust (R) 6
(4) Air hose (black) for lumbar support 12 10 1
and lateral support adjustment (A) 12 P R 2
Z
5
(5) Entire air hose set 4
9 3
= (1) + (2) + (3) + (4) 4
8 14
Note: 19
The adhesive tapes are intended to P
bundle the air hose set (5) and to Z R
mark where the cable ties (11, 13) 9
have to be fastened.
7
(6) Air spring 2 3 11 15
2
(7) Air hose set for vehicle connection 4 3 2 13
13
(8) Level control 16 3
(9) Hose nozzle 4
14
(10) Retainer (level control) 1 8
1 12
(11) Cable tie
4
13 13 15 13 16 13

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3.22 Air hose set – removal and installation Page 2 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

(12) Cable for vehicle connection A

(13) Cable tie
4
(14) Hose connector (T-piece) 8
6
10
(15) Lower suspension part 1
12 P R 2
(16) Air spring support (swinging Z
12 5
structure) 4
9 3
(17) Z-section 8 4
19 14
(18) Clip P
Z
(19) Bellows R
9

7
2 3
17
4 3 2 13
13
16
4
12
1 8
1 12
18
15 4
13 13

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3.22 Air hose set – removal and installation Page 3 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

General instructions for air hose

A
(2, 3, 4) installation in bus seats:
• Make sure that sufficient length of the 4 8
air hoses (2, 3, 4) is provided. 6
Move the seats to the maximum forward 12 10 1
and backward stop of the seat fore/aft 12 P R 2
Z
adjustment. The air hoses (2, 3, 4) must 5
4 3
not be squeezed! 9
• Fasten the cable ties so as to ensure 8 4
14
sufficient movement space for the air 19
hoses (2, 3, 4) when the seat is moved P
Z R
(sufficient hose length should be
9
provided).
7
2 3 11 15
2
4 3 2 13
13
16 3
4
14
1 8
1 12
4
13 13 15 13 16 13

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3.22 Air hose set – removal and installation Page 4 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

A
ATTENTION Malfunction!
4 8
6
• It is not allowed to replace individual
12 10 1
air hoses (2, 3, 4) due to risk of crushing
12 P R 2
(when improperly installed). Z
5
If an individual air hose (2, 3, 4) is 4 3
9
defective, the air hose set for vehicle 4
connection (7) of the seat has to be 8 14
19
removed and replaced. P
Note: Z R
The air hose (1) to the air spring (6) 9
must only be replaced, if the air hose (1)
is defective. 7
2 3 11 15
• The air hoses (1, 2, 3, 4) differ in 2
length and colour. 4 3 2 13
13
• The provided illustrations show how to
16 3
run the hoses in an assembled seat. The 4
instructions on how to run hoses to 14
individual assemblies and the respective 1 8
attachment points of the cable ties for 1 12
the air hose set (7) are to be observed! 4
13 13 15 13 16 13

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3.22 Air hose set – removal and installation Page 5 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

A
ATTENTION Hydrostatic test!
4 8
The hydraulic test of the seat should be 6
12 10 1
performed upon installation of the air
hoses (1, 2, 3, 4). To do this, apply 60 kg 12 P R 2
Z
load to the seat for 24 hours. The 5
4 3
9
lowering within this time must not
8 4
exceed 15 mm. 14
19
P
Z R
1 Lift off the seat cushion in position for 9
repair (Chapter 3.1).
7
2 Remove the left covering in position 2 3 11 15
2
for repair (Chapter 3.4). 4 3 2 13
13
16 3
4
14
1 8
1 12
4
13 13 15 13 16 13

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3.22 Air hose set – removal and installation Page 6 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

3 Take off the rear covering at the right

A
covering (see Chapter 3.5).
4 8
4 Remove the bellows at the rear of the 6
lower suspension part (see 12 10 1
Chapter 3.6). 12 P R 2
Z
5
4 3
5 Seat with compressed-air quick 9
coupling: 8 4
14
Remove the quick coupling and the air 19
hose for the compressed-air quick P
Z R
coupling at the supporting structure
9
(see Chapter 3.42).
7
2 3 11 15
2
4 3 2 13
13
16 3
4
14
1 8
1 12
4
13 13 15 13 16 13

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3.22 Air hose set – removal and installation Page 7 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

A

4 8
6 WARNING Risk of crushing! 6
12 10 1
Bring the seat into the highest position 12 P R 2
Z
and secure the swinging structure to 5
4 3
9
the front plastic rollers of the lower
8 4
suspension part by means of 14
19
appropriate spacers. P
Z R
9
7 WARNING The pressure in the 7
pneumatic system might cause injury! 11 15
2 3
2
The pneumatic system is to be vented 4 3 2 13
13
before removing the air hoses (1, 2, 16 3
3, 4) (e.g. by means of the quick 4
lowering). 14
1 8
1 12
8 If the air hose (1) to the air spring
(6) is defective: 4
13 13 15 13 16 13
8.1 Pull off the hose nozzle (9) and push
it backwards at the air hose (1).
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3.22 Air hose set – removal and installation Page 8 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

A
8.2 ATTENTION Damage!
Take care not to damage the 4
8
connection (mandrel profile) of the 6
10
level control (8). 1
12 P R 2
Z
Pull off the air hose (1) at the 5
4 12 3
9
connection (arrow) of the level
8 4
control (8). 14
19
Notes: P
• For easier removal, carefully slit Z R
the air hose (1) with a sharp knife. 9
• Do not use screwdrivers or similar
tools to lift off the air hose (1) at the 7
connections (arrow) of the level 2 3
control (8). 8
4 3 2 13 Z
Installation note: 13 P
Push the air hose (1) completely 16 9 R
4 9
onto the connection (arrow) of the 4
level control (8) by exerting 1
1 8
pressure. 1 12
3 2
13 15
13
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3.22 Air hose set – removal and installation Page 9 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

8.3 Pull off the hose nozzle (9) at the air

A
hose (1).
4
8.4 Lay the seat on the side to allow 8
6
10
access to the bottom side. 1
12 P R 2
Z
8.5 Remove the air hose (blue) at the air 5
4 12 3
spring (see Chapter 3.36). 9
8 4
8.6 Pull out the air hose (1) at the air 19 14
spring support (16) and remove it. P
Z R
9
9 Remove the air hose for lumbar
support and lateral support adjustment 7
at the valve for lumbar support and
lateral support adjustment (see 2 3
Chapter 3.23). 4 3 2 13 Z 8
13 P
16 9 R
4 9
4
1
1 8
1 12
3 2
13 15
13
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3.22 Air hose set – removal and installation Page 10 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Pull out the clip (18) at the Z-section

(17) and detach the air hose (4) at 17
the clip (18).
19
11 Mark the installation position of the
air hose (4) and guide the air hose 12
(4) inwards at the cut-out (arrow) in 4
the bellows (19).
18
Installation note:
Lay the air hose (4) according to the 4
marking.
A
12 Detach the air hose (4) at the
retainer (10) of the level control (8). 4
8
6
10
13 Pull off the hose nozzle (9) and push 1
it backwards at the air hose (2). 12 P R 2
Z
12 5
4 9 3

8 4
19 14
P
Z R
9

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3.22 Air hose set – removal and installation Page 11 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

A
14 ATTENTION Damage!
Take care not to damage the 4
8
connections (mandrel profiles) of the 6
10
level control (8). 1
12 P R 2
Z
Pull off the air hoses (2, 3) at the 5
4 12 3
9
connections (arrows) of the level
8 4
control (8). 14
19
Notes: P
• For easier removal, carefully slit the Z R
air hoses (2, 3) with a sharp knife. 9
• Do not use a screwdriver or similar
tools to lift off the air hoses (2, 3) at 7
the connections (arrows) of the level 2 3
control (8). 8
4 3 2 13 Z
Installation notes: 13 P
• Push the air hoses (2, 3) 16 9 R
4 9
completely onto the connections 4
(arrows) of the level control (8) by 1
1 8
exerting pressure. 1 12
• The air hose (3) has to be installed 3 2
at the level control (8) without hose 15
nozzle (9). 13 13
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3.22 Air hose set – removal and installation Page 12 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Pull off the hose nozzle (9) at the air

A
hose (2).
4
16 Lay the seat on the side to allow 8
6
10
access to the bottom side. 1
12 P R 2
Z
17 Mark the installation position of the 5
4 12 3
air hose set for vehicle connection 9
(2, 3, 4) prior to removal. 8 4
14
• For seat model Actros: The air 19
hoses (2, 3) are placed in a loop of P
Z R
180° to the connection at the pin
9
contact strip.
• For seat models Atego/Axor: 7
The air hoses (2, 3) are placed in a
loop of 360° to the connection at the 2 3
pin contact strip. 4 3 2 Z 8
13
13 P
16 9 R
4 9
4
1
1 8
1 12
3 2
13 15
13
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3.22 Air hose set – removal and installation Page 13 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

18 For seat model Actros:

A
18.1 Remove the air hoses at the pin
contact strip (see Chapter 3.39). 4 8
6
18.2 Mark the points where the air 12 10 1
hoses (2, 3, 4) are fastened to the 12 P R 2
Z
air spring support (16) by means of 5
4 3
four cable ties (13) and remove the 9
cable ties (13). 8 4
14
Note: 19
If an EPS cable is fitted, take into P
Z R
consideration the fastening of the
9
EPS cable at the air hoses (2, 3, 4)
by means of additional cable ties 7
(see Chapter 3.21). 11 15
2 3
Installation note: 2
The air hose (3) must run over the 4 3 2 13
13
connection piece (14). 16 3
4
18.3 Mark the point where the air hoses 14
(2, 3) are fastened to the lower 1 8
1 12
suspension part (15) by means of
cable ties (11) and remove the 4
13 13 15 13 16 13
cable ties (11).
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3.22 Air hose set – removal and installation Page 14 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

19 For seat models Atego/Axor:

A
19.1 Remove the air hoses at the pin
contact strip (see Chapter 3.40). 4
8
6
19.2 Mark the points where the air 10
1
hoses (2, 3, 4) are fastened to the 12 P R 2
Z
air spring support (16) by means of 12 5
4 3
four cable ties (20) and remove the 9
cable ties (20). 8 4
19 14
19.3 Mark the points where the air P
P
Z R
hoses (2, 3) are fastened to the
9
lower suspension part (15) and to
the supporting structure (23) by 7
means of cable ties (21) and
remove the cable ties (21). 4 2 3 20 4 20 2 3

Z 8
23 P
1 9 R
21 4 21 9
4
15 1
8 16

3 2
22 12 20 1 20 14

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3.22 Air hose set – removal and installation Page 15 of 15

REMOVAL / INSTALLATION TABLE OF CONTENTS

19.4 Mark the point where the air hoses

A
(2, 3) and the cable for vehicle
connection (12) are bundled by 4
means of cable ties (22) and 8
6
remove the cable ties (22). 10
1
Note: 12 P R 2
Z
If an EPS cable is fitted, take into 12 5
4 3
consideration the fastening of the 9
EPS cable at the air hoses (2, 3) 8 4
by means of the cable ties (21, 22) 19 14
and additional cable ties (see P
P
Z R
Chapter 3.21).
9
20 Pull the air hose set for vehicle 7
connection (7) out of the seat in
downward direction and remove it. 4 2 3 20 4 20 2 3
Installation note: Z 8
Lay the air hose set for vehicle 23 1
P
connection (7) according to the 9 R
21 4 21 9
4
marked installation position.
15 1
8 16
21 Re-install the components in the
reverse order of their removal. 3 2
22 12 20 1 20 14

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3.23 Valves for lumbar support and lateral support adjustment –

Page 1 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Air hose for lumbar support, lower

6 6
chamber
(2) Air hose for lumbar support, upper 4
5
chamber 4 11 11
5
(3) Air hose for lateral support
adjustment 10 10
(4) Air hose for lumbar support and
lateral support adjustment 1
2 1 7 8 9
(5) Hose nozzle 3 3 2 5 5
(6) Left covering
(7) Valve for lateral support adjustment
(8) Valve for lumbar support, upper 1 2
chamber 3 6
4
(9) Valve for lumbar support, lower
chamber
(10) Valve unit (entire valve)
= (7) + (8)+ (9) 5
(11) Hose nozzle
11
55
7
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3.23 Valves for lumbar support and lateral support adjustment –

Page 2 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

6
repair (Chapter 3.1). 6

2 Remove the left covering in position 5 4

4 11 11
for repair (Chapter 3.4). 5

10 10

ATTENTION Hydrostatic test! 1

The hydraulic test of the suspension 2 1 7 8 9
should be performed upon installation of
3 3 2 5 5
the valve unit (10).

1 2
Removal and installation 3
4 6

3 Pull off three hose nozzles (5) at the

air hoses (1, 2, 3) and one hose
nozzle (11) at the air hose for air
intake (4) and push them backwards. 5

11
55
7
10 9 8 2210

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3.23 Valves for lumbar support and lateral support adjustment –

Page 3 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 6
4 ATTENTION Damage!
5 4
Take care not to damage the air 4 11 11
hoses (1, 2, 3, 4). Do not use a 5
screwdriver or similar tools to lift off
10 10
the air hoses (1, 2, 3, 4) at the
connections (arrows) of the valves
(7, 8, 9). 1
2 1 7 8 9
Mark the air hoses (1, 2, 3, 4) and cut
3 3 2 5 5
them off in a clean and straight way
directly behind the connections
(arrows) of the valves (7, 8, 9) by
1 2
means of a sharp knife.
3 6
Installation notes: 4
• Install the air hoses (1, 2, 3, 4)
according to the marking.
• Push the air hoses (1, 2, 3, 4)
completely onto the connections 5
(arrows) of the valves (7, 8, 9) by
exerting pressure.
11
55
7
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3.23 Valves for lumbar support and lateral support adjustment –

Page 4 of 4
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

Notes:
6 6
• The air hoses (1, 2, 3, 4) can be cut
off only once.
• After cutting, mark the air hoses 5 4
4 11 11
(1, 2, 3, 4) in order not to cut them 5
several times.
10 10
5 Press the springs (arrows) on the top
and bottom of the valves (7, 8, 9) and 1
pull the valve unit (10) out of the left 2 1 7 8 9
covering (6). 3 3 2 5 5

6 Re-install the components in the

reverse order of their removal.
1 2
3 6
4

11
55
7
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3.24 Armrests – removal and installation (delivery option) Page 1 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Backrest
(2) Backrest cover
(3) Rounded head screw
(inner race) ............................ 4 Nm
(4) Armrest on the left 7
7
(5) Micro-encapsulated cap
screw .................. to replace, 25 Nm
6
(6) Armrest on the right 3
(7) Micro-encapsulated cap
screw .................. to replace, 25 Nm
3

5
5

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3.24 Armrests – removal and installation (delivery option) Page 2 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

1 Unscrew two rounded head

screws (3).
Installation note:
Rounded head screw (3), 4 Nm. 7
7
2 Unscrew two micro-encapsulated cap
screws on the left (5) or right (7) and 6
remove the left armrest (4) or right 3
armrest (6) from the backrest (1).
Note:
Slightly lift the backrest cover (2) so
that the micro-encapsulated cap 3
screws (5) or (7) are accessible.
Installation note: 5
Replace the micro-encapsulated cap 5
screw (5) or (7), 25 Nm.
4
3 Re-install the components in the
reverse order of their removal.

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3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) –

Page 1 of 5
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Support for EPS console 15 16

3
(2) Stud 13
14 16 12
(3) EPS control element 15 5
(4) Operator console for electro- 13
17
pneumatic gearshift = EPS console 12
11
(5) Cover (EPS console) 18
11
(6) Plug (EPS cable) 11 4
3
11 4 19
(7) Cable tie 9
8
20 9
(8) Micro-encapsulated cap 5 19 2
screw, M8 ........... to replace, 25 Nm 7 8
10
6
(9) Micro-encapsulated cap 1
screw, M8 ........... to replace, 25 Nm 10
(10) Micro-encapsulated cap 1
screw, M6 ........... to replace, 12 Nm 3
(11) Rounded head screw 6
20
(inner race) ............. to hand-tighten

21

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3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) –

Page 2 of 5
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(12) Left armrest, bottom 15 16

(13) Right armrest, top 13
14 13 12
16
(14) Catch element 15 5
(15) Washer 17
12 4
(16) Rounded head screw
11
(inner race) ........................... 12 Nm 18
11
(17) Pin 11
3
11 4
(18) Clamping sleeve 9
22
20
(19) Washer 5 19 2
7 8
(20) EPS cable
6
(21) Right covering
10
(22) Countersunk screw 1
3

21

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3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) –

Page 3 of 5
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 15 16

13
1 Disconnect the electrical connection 14 13 12
16
between the plug of the EPS cable (6) 15 5
and the EPS control element (3).
17 4
12
2 Unscrew three countersunk screws 11
(22) and remove the control element 18
11
(3) from the EPS console (4). 11
3
Installation note: 11 4 22
Hand-tighten the countersunk 9 20
5 19 2
screw (22).
7 8
3 Lift off the cover (5) at the EPS 6
console (4). 10
1
4 Mark the point where the EPS cable
3
(20) is fastened to the EPS console
(4) by means of cable tie (7) and
remove the cable tie (7).

5 Pull the EPS cable (20) out of the EPS 21

console (4) in backward direction.

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3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) –

Page 4 of 5
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Unscrew the micro-encapsulated cap 15 16

screws (8, 9, 10) at the support for the 3
13
EPS console (1) and remove the EPS 14 16 12
console (4) as well as the washer 15 5
(19). 13
17
Installation note: 12
• Replace the micro-encapsulated cap 11
screws (8, 9) by new ones, 25 Nm. 18
11
• Replace the micro-encapsulated cap 11 4
3
screw (10) by a new one, 12 Nm. 11 4 19
8
9 20 9
5 19 2
7 Remove the catch element (14):
7.1 Unscrew two rounded head screws 7 8
10
6
(16) and remove two washers (15). 1
Installation note: 10
Rounded head screw (16), 12 Nm. 1
3
7.2 Mark the installation position of the 6
catch element (14) and remove the 20
catch element (14).

21

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3.25 Operator console and armrest for electro-pneumatic gearshift (EPS) –

Page 5 of 5
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Remove the right armrest (12, 13): 15 16

8.1 Unscrew four rounded head screws 3
13
(11) and remove the top of the 14 16 12
armrest (13). 15 5
Installation note: 13
17
Hand-tighten the rounded head 12
screw (11). 11
18
11
8.2 Drive out the pin (17) at the bottom 11 4
3
of the armrest (12). 11 4 19
8
9 20 9
5 19 2
8.3 Drive out the clamping sleeve (18) at
the EPS console (4). 7 8
10
6
1
8.4 Remove the bottom of the armrest 10
(12) at the EPS console (4). 1
3
9 Remove the support for the EPS
6
console at the seat frame (see 20
Chapter 3.30).

10 Re-install the components in the 21

reverse order of their removal.

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3.26 Backrest cover and seat belt – removal and installation Page 1 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Hexagon bolt ........................ 45 Nm 6

(2) Belt buckle 11
(3) Spacer 11
14
(4) Spring washer 23
(5) Adjustment washer (plastic) 8
13
(6) Safety belt 9
(7) Hexagon bolt ........................ 45 Nm 11
10
(8) Spring washer 11
(9) Belt roller 24 12
3 6
1
CAUTION Pay attention to 2
the safety notes in Chapter 1.1 on 10 11
belt rollers with belt tensioners! 9
8
(10) Hexagon bolt ........................ 45 Nm
6
(11) Rounded head screw
(inner race) ............................. 4 Nm
4
5
(12) Backrest cover
(13) Support 5
7
(14) Lock
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3.26 Backrest cover and seat belt – removal and installation Page 2 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

(15) Belt guide

24
(16) Rounded head screw 18
(inner race) ............................. 2 Nm 22
(17) Belt bracket 21
19
(18) Serrated washer head screw 21 20
............................ to replace, 25 Nm 17
19
17
(19) Hexagon bolt ........................ 45 Nm
6
(20) Spacer sleeve 6
(21) Belt guide
(22) Spring washer
(23) Backrest
(24) Microphone support 16 16 18
19
21

17
16
15

6
23

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3.26 Backrest cover and seat belt – removal and installation Page 3 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 24
18

2 Seat with operator console and 22

armrest for electro-pneumatic 21
19
gearshift:
21 20
Remove the supporting structure for 17
19
electro-pneumatic gearshift (EPS) 17
(see Chapter 3.25). 6
6
3 Remove the left covering in position
for repair (Chapter 3.4).

4 Remove the covering completely

(Chapter 3.5).
Note: 16 16 18
19
For seat models with fore/aft isolator 21
remove only the left and right
covering. Do not remove the covering 17
at the front. 16
15

6
23

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3.26 Backrest cover and seat belt – removal and installation Page 4 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

6
11
5 Unscrew the five rounded head
screws (11) and remove the backrest 11
cover (12). 14
23
Installation note:
8
Rounded head screw (11), 4 Nm. 13
9
6 Unscrew the hexagon bolt (7) and 11
remove the two adjustment washers 10
(5) and the spring washer (4). 11
Installation notes: 24 12
• For a new safety belt (6) the items 3 6
1
hexagon bolt (7), adjustment washer
(5) and spring washer (4) are 2
10 11
preassembled at the safety belt (6).
• Hexagon bolt (7), 45 Nm. 9
8
6

4
5

5
7

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3.26 Backrest cover and seat belt – removal and installation Page 5 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Belt roller (9) with belt tensioner

(25):
13
WARNING Risk of injury!
Pay attention to the safety notes in
Chapter 1.1 on belt roller (9) with 14
belt tensioners (25)!
9
7.1 Mark the point where the belt
tensioner cable (28) is fastened with
6
the cable tie (26) and remove the 1
23
cable tie (26). 24
3
9 10
7.2 Disconnect the electrical connection 2
between the plug (27) and the belt
28
tensioner (25). 8
26

27
4
5 6 9

5 25
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3.26 Backrest cover and seat belt – removal and installation Page 6 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Unscrew the hexagon bolt (10) at the

support (13) and remove the spring
washer (8).
13
Installation notes:
• Hexagon bolt (10), 45 Nm.
• For a new safety belt (6), the items
hexagon bolt (10) and spring washer 14
(8) are preassembled on the belt
roller (9). 9

9 Carefully place the belt roller down (9). 6

1
Installation note: 23
24
Hang in the lock (14) at the belt roller 3
(9) behind the support (13) in the 9 10
2
installation position (arrow).
28
8
26

27
4
5 6 9

5 25
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3.26 Backrest cover and seat belt – removal and installation Page 7 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Unscrew the serrated washer head

screw (18), and put aside the belt 24
18
bracket (17) with the belt guide (21).
Note: 22
For seats with climate control 21
19
system the microphone support (24)
21 20
must be removed. 17
19
Installation notes: 17
• Replace the serrated washer head 6
screw (18), 25 Nm. 6
• The hook (arrow) at the belt
bracket (17) must engage into the
square hole at the backrest (23).
• For seats with climate control
system the belt bracket (17) must be
16 16 18
screwed on together with the 19
microphone support (24). 21

11 Unscrew the three rounded head 17

16
screws (16) at the belt guide (15).
Installation note: 15
Rounded head screw (16), 2 Nm.
6
23

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3.26 Backrest cover and seat belt – removal and installation Page 8 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

12 Pull out the belt guide (15) forwards

towards the backrest (23). 24
18

13 Hang out the safety belt (6) and the 22

belt guide (15) and guide it out of the 21
19
backrest (23) towards the back.
21 20
17
19
14 Unscrew the hexagon bolt (19) and 17
remove the belt guide (21) with 6
safety belt (6), spacer sleeve (20) 6
and spring washer (22) from the belt
bracket (17).
Installation notes:
• For a new safety belt (6) the items
hexagon bolt (19), spacer sleeve
(20) and spring washer (22) are 16 16 18
19
preassembled at the belt guide (21). 21
• Hexagon bolt (19), 45 Nm.
17
16
15

6
23

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3.26 Backrest cover and seat belt – removal and installation Page 9 of 9
REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Belt buckle with belt buckle cable:

6
Remove the belt buckle with belt
11
buckle cable (Chapter 3.28).
11
16 Belt buckle without belt buckle 14
23
cable:
8
Unscrew the hexagon bolt (1) and 13
remove the belt buckle (2) and the 9
spacer (3). 11
Installation notes: 10
• Hexagon bolt (1), 45 Nm. 11
• The nose (arrow) at the bottom of 24 12
the spacer (3) must snap into the 3 6
1
hole of the seat frame (24).
2
10 11
17 Re-install the components in the
reverse order of their removal. 9
8
6

4
5

5
7

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3.27 Lap belt – removal and installation Page 1 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Hexagon bolt ........................ 45 Nm

(2) Belt buckle
(3) Spacer
(4) Seat frame
(5) Socket
(6) Support (for belt roller)
(7) Hexagon bolt ........................ 12 Nm
(8) Belt roller
(9) Hexagon bolt ........................ 45 Nm 4
1 3
(10) Hexagon nut
2 11
(11) Groove screw ....................... 12 Nm
4
6
9
8
5
10
7

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3.27 Lap belt – removal and installation Page 2 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).

2 Seat with operator console and

armrest for electro-pneumatic
gearshift:
Remove the operator console for the
electro-pneumatic gearshift (EPS)
(see Chapter 3.25).

3 Remove the left covering in position

for repair (Chapter 3.4). 4
1 3
4 Remove the entire covering 11
2
(Chapter 3.5).
Note: 4
For seat models with fore/aft isolator, 6
remove only the left and right 9
covering. Do not remove the front
8
covering.
5
10
7

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3.27 Lap belt – removal and installation Page 3 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

5 Belt buckle with belt buckle cable:

Remove the belt buckle with belt
buckle cable (Chapter 3.28).

6 Belt buckle without belt buckle

cable:
Unscrew the hexagon bolt (1) from the
seat frame (4) and remove the belt
buckle (2) and the spacer (3).
Installation notes: 4
• Hexagon bolt (1), 45 Nm. 1 3
• The nose (arrow) on the bottom side 2 11
of the spacer (3) must snap into the
4
drill hole of the seat frame (4).
6
9
8
5
10
7

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3.27 Lap belt – removal and installation Page 4 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Unscrew the groove screw (11) from

the support (6).
Note:
The groove screw (11) protects the
belt roller (8) against distortion.
Installation note:
Groove screw (11), 12 Nm.

8 Unscrew the hexagon bolt (9) and

remove the belt roller (8) and the
hexagon nut (10).
Installation note: 4
Hexagon bolt (9), 45 Nm. 1 3
2 11
9 Unscrew the hexagon bolt (7) from the
seat frame (4) and remove the support 4
(6) and the socket (5). 6
Installation note: 9
Hexagon bolt (7), 45 Nm.
8

10 Re-install the components in the 5

reverse order of their removal. 10
7

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3.28 Belt buckle with belt buckle cable (delivery option) –

Page 1 of 3
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Belt buckle (with belt buckle cable) 1 10

(2) Belt buckle cable (short)
(3) Hexagon bolt ........................ 45 Nm 4 9
10
(4) Spacer 2
9 3
(5) Cable tie 8
8
(6) Bowden pull wire for backrest
adjustment 7
6 5 7
(7) Plug (short belt buckle cable) 2

(8) Clip
4
(9) Socket (long belt buckle cable) 3
1
(10) Seat frame 2

10

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3.28 Belt buckle with belt buckle cable (delivery option) –

Page 2 of 3
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 1

repair (Chapter 3.1). 10

2 Remove the left covering in position 4 9

10
for repair (Chapter 3.4). 2
9 3
3 Remove the entire covering 8
8
(Chapter 3.5).
Note: 7
5 7
6
For seat models with fore/aft isolator, 2
remove only the left and right
covering. Do not remove the front 4
covering. 3
1
2

Removal and installation 10

4 Mark the point where the belt buckle

cable (2) is fastened to the seat frame
(10) by means of a cable tie (5) and
remove the cable tie (5).

5 Disconnect the electrical connection

between the plug (7) and the
socket (9).
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3.28 Belt buckle with belt buckle cable (delivery option) –

Page 3 of 3
removal and installation
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Pull out the clip (8) at the seat 1

frame (10). 10

7 Remove the belt buckle cable (2) from 4 9

10
the clip (8). 2
9 3
8 Unscrew the hexagon bolt (3) and 8
8
remove the belt buckle (1) with the
belt buckle cable (2) and the 7
5 7
6
spacer (4). 2
Installation notes:
• Hexagon bolt (3), 45 Nm. 4
• The nose (arrow) on the bottom side 3
1
of the spacer (4) must snap into the 2
drill hole of the seat frame (10).
• The belt buckle cable (2) must run in 10
front of the Bowden pull wire for
backrest adjustment (6).

9 Re-install the components in the

reverse order of their removal.

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3.29 Secondary belt – removal and installation Page 1 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Webbing (secondary belt)

(2) Seat frame 2 1
(3) Protective profile
(4) Micro-encapsulated cap
screw .................. to replace, 25 Nm
3
(5) Webbing retaining plate
(6) Lower suspension part

5 1 4

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3.29 Secondary belt – removal and installation Page 2 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).
2 1
2 Seat with operator console and
armrest for electro-pneumatic
gearshift:
Remove the clip for the EPS cable at 3
the lower suspension part (see
Chapter 3.21).

3 Remove the bellows at the rear of the

lower suspension part (see 5 1 4
Chapter 3.6).

Removal and installation

6
4 Unscrew the micro-encapsulated cap
screw (4).
Installation note:
Replace the micro-encapsulated cap
screw (4), 25 Nm.

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3.29 Secondary belt – removal and installation Page 3 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Detach the webbing retaining plate (5)

at the lower suspension part (6).
2 1
6 Pull out the webbing retaining plate (5)
at the webbing (1) and remove the
webbing (1).
Installation notes: 3
• Both loops of the webbing (1) have
to be hung in the webbing retaining
plate (5) on the left next to the micro-
encapsulated cap screw (4).
5 1 4
• The webbing (1) must be placed
over the protective profile (3) inserted
into the seat frame (2).

7 Re-install the components in the

reverse order of their removal.
6

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3.30 Backrest – removal and installation Page 1 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

(1) Renew micro-encapsulated

hexagon bolt (right),
.............. to replace, grease, 47 Nm
7
(2) Bearing support (right-hand)
(3) Micro-encapsulated cap
screw .................. to replace, 25 Nm
(4) Hexagon nut (welded for end stop)
F 5
(5) Torsion spring (right) 3
(6) Leaf (tooth sheet) 1 4
(right) ............................... to grease
(7) Backrest 12 6
2
(8) Leaf (tooth sheet) F 8
11 3
(left) ................................. to grease F
9
(9) Torsion spring (left) F
(10) Renew micro-encapsulated
hexagon bolt (left), 10
............... to replace, grease, 47 Nm
(11) Bearing support (left)
(12) Support for EPS console

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3.30 Backrest – removal and installation Page 2 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

Note:
If the scope of delivery of spare parts
contain bolts which are not micro-
encapsulated, a suitable threadlocking 7
compound (e. g. LOCTITE) should be
used.

F 5
3
1 4
1 Lift off the seat cushion in position for
repair (Chapter 3.1).
12 6
2 Seat with operator console and 2
F 8
armrest for electro-pneumatic 11 3
F
gearshift: 9
Remove the supporting structure for F
electro-pneumatic gearshift (EPS)
(see Chapter 3.25). 10

3 Seat with armrests:

Remove the armrests (Chapter 3.24).

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3.30 Backrest – removal and installation Page 3 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

4 Remove the left covering in position

for repair (Chapter 3.4).

5 Remove the covering completely 7

(Chapter 3.5).
Note:
For seat models with fore/aft isolator
remove only the left and right
covering. Do not remove the covering F 5
at the front. 3
1 4
6 Pull off the lever for backrest
adjustment at the bolt (see 12 6
Chapter 3.13). 2
Note: F 8
11 3
Left and right Bowden pull wires need F
9
not be taken off at the lever for F
backrest adjustment.
10

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3.30 Backrest – removal and installation Page 4 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

7 Remove the backrest cover and the

safety belt (see Chapter 3.26).
Note:
Remove the safety belt only at the 7
backrest. Do not remove the belt roller
and the belt buckle.

8 Remove air hoses for lumbar support

and lateral support adjustment at the F 5
valve unit (see Chapter 3.23). 3
1 4
9 Seat with climate control system:
9.1 Remove covering clamps and 12 6
insertion rod at the backrest cover 2
and pull the backrest cover over the F 8
11 3
foam plastic part in upwards F
9
direction (see Chapter 3.31). F

10

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3.30 Backrest – removal and installation Page 5 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

9.2 Remove the cable harness for the

brackets (see Chapter 3.49).
Note:
Electrical connections between 7
cable harness for backrest and cable
harness for vehicle connection, and
between cable harness for backrest
and cable harness for heater switch
need not be disconnected. F 5
3
9.3 Remove radial fan for backrest 1 4
(Chapter 3.52).
12 6
9.4 Remove the control module for 2
climate control system F 8
11 3
(Chapter 3.53). F
9
F
9.5 Remove the cable for the
microphone (Chapter 3.54). 10

9.6 Remove the microphone support

(Chapter 3.55).

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3.30 Backrest – removal and installation Page 6 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

Removal

10 Unscrew two micro-encapsulated

cap screws (3) from the right and left 7
hexagon nut (4).
Installation note:
Replace the micro-encapsulated cap
screw (3), 25 Nm.
F 5
11 Temporarily reinstall the lever for 3
backrest adjustment to unlock the 1 4
backrest (7) (see Chapter 3.13).
12 6
12 Fold the backrest (7) forward and 2
secure it in this position. F 8
11 3
F
9
F

10

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3.30 Backrest – removal and installation Page 7 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

13 Unscrew two hexagon bolts (1, 10)

and remove the backrest (7) with the
torsion springs (5, 9) at the bearing
supports (2, 11). 7
Notes:
• Hexagon bolts (1, 10) have
different widths across flats
depending on the seat’s special
equipment (e.g. console for electro- F 5
pneumatic gearshift). 3
• If a console for electro-pneumatic 1 4
gearshift exists, the support for the
EPS console (12) must also be 12 6
removed or installed. 2
F 8
11 3
F
9
F

10

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3.30 Backrest – removal and installation Page 8 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

Installation

1 Put the backrest (7) in forward inclined

horizontal position on the bearing F F
supports (2, 11).
Installation note:
Apply acid-free multi-purpose lubricant
to the teeth (F) of the leaf (6, 8).

Note:
Perform installation consecutively first on
the right (2) and then on the left bearing
support (11).

2 Installation on the right bearing

support (2):
2.1 Lift the backrest (7) and put the
torsion spring (5) to the right bearing
support (2). F
F
• The straight leg (a) points
downwards.
• The angular leg (b) points towards
the leaf (6) of the backrest (7).

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3.30 Backrest – removal and installation Page 9 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

2.2 Hang in the angular leg (b) of the

torsion spring (5) in the drill hole (c)
on the leaf (6) of the backrest (7).
F F
2.3 Push the leaf (6) with the engaged
torsion spring (5) down in front the
bearing support (2) and temporarily
fasten it with a micro-encapsulated
hexagon bolt (1).

3 Installation on the left bearing

support (11):
3.1 Lift the backrest (7) at the left and
put the torsion spring (9) to the left
bearing support (11):
• The straight leg (d) points
downwards.
• The angular leg (e) points towards
the leaf (8) of the backrest (7). F
F

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3.30 Backrest – removal and installation Page 10 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

3.2 Hang in the angular leg (e) of the

torsion spring (9) in the drill hole (f)
on the leaf (8) of the backrest (7).
F F
3.3 Push the leaf (8) with the engaged
torsion spring (9) down in front the
bearing support (11) and temporarily
fasten it with a micro-encapsulated
hexagon bolt (10).

4 Tighten the micro-encapsulated

hexagon bolt (1, 10).
Installation notes:
• Renew micro-encapsulated hexagon
bolt (1, 10), 47 Nm.
• Apply acid-free multi-purpose
lubricant to collar (F) of the micro-
encapsulated hexagon bolts (1, 10).
• The thread of the micro- F
F
encapsulated hexagon bolts (1, 10)
and the inside thread of the backrest
(7) must be free of grease.

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3.30 Backrest – removal and installation Page 11 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

5 Set the backrest (7) upright.

6 Tighten the micro-encapsulated cap

screws (3) at the right and left hexagon 7
nut (4).
Installation note:
Replace the micro-encapsulated cap
screw (3), 25 Nm.
F 5
7 Install air hoses for lumbar support and 3
lateral support adjustment at the valve 1 4
unit (see Chapter 3.23).
12 6
8 Seat with climate control system: 2
8.1 Remove the microphone support F 8
11 3
(Chapter 3.55). F
9
F
8.2 Install the cable for the microphone
(Chapter 3.54). 10

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3.30 Backrest – removal and installation Page 12 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

8.3 Install the control module for climate

control system (Chapter 3.53).

8.4 Install radial fan for backrest 7

(Chapter 3.52).

8.5 Install the cable harness for the

brackets (see Chapter 3.49).
F 5
8.6 Pull the backrest cover downward 3
over the foam plastic part and install 1 4
with insertion rod and covering
clamps (see Chapter 3.31). 12 6
2
9 Install the backrest cover and the F 8
11 3
safety belt (see Chapter 3.26). F
9
F
10 Attach the lever for backrest
adjustment (see Chapter 3.13). 10

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3.30 Backrest – removal and installation Page 13 of 13

REMOVAL INSTALLATION TABLE OF CONTENTS

11 Install the complete covering

(Chapter 3.5).

12 Attach the left covering 7

(Chapter 3.4).

13 Seat with armrests:

For the installation of a new
backrest, the armrests of the old F 5
backrest are installed onto the new 3
backrest (see Chapter 3.24). 1 4

14 Seat with operator console and 12 6

armrest for electro-pneumatic 2
gearshift: F 8
11 3
Install the supporting structure for F
9
electro-pneumatic gearshift (see F
Chapter 3.25).
10
15 Install the seat cushion
(Chapter 3.1).

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3.31 Backrest cover – removal and installation Page 1 of 1

END

TABLE OF CONTENTS

3.31.1 Backrest cover – removal and installation

3.31.2 Backrest cover – removal and installation (seat with climate control system)

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3.31.1 Backrest cover – removal and installation Page 1 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Backrest cover

3 4 5
(2) Foam plastic part 1
(3) Velcro 3

(4) Zipper 1 2

(5) Insertion rod

(6) Covering clamps ................. replace 5

(7) Safety belt 6

7

Note: 1
No claims for warranty can be accepted 7 4
6 6 6 6 6
if you install the backrest cushion covers 5
of other manufacturers than
GRAMMER AG.
5

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3.31.1 Backrest cover – removal and installation Page 2 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 3 4 5
1
2 Remove the left covering in position 3
for repair (Chapter 3.4). 1 2

3 Remove the covering at the back (see

Chapter 3.5). 5
6
4 Seat with armrests:
7
Remove the armrests (Chapter 3.24).

5 Pull off the lever for backrest

adjustment at the bolt (see
Chapter 3.13). 4 1
7
Note: 6 6 6
6 6
Left and right Bowden pull wires need 5
not be taken off at the lever for
backrest adjustment. 5

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3.31.1 Backrest cover – removal and installation Page 3 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Remove the backrest cover and the

safety belt (see Chapter 3.26). 3 4 5
Note: 1
Remove the safety belt only at the 3
backrest. Do not remove the belt roller 1 2
and the belt buckle.

5
Removal and installation 6
7
7 Bend open the five covering clamps
(6), turn off from the backrest (1) and
remove.
Installation notes:
4 1
7
• ATTENTION Damage! 6 6 6 6 6
5
Attach the new covering clamps (6)
with the sharp side to the foam part
(2). Do not install any covering clamps 5
(6) in the safety belt area (7) (arrows).
• Replace the covering clamps (6).

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3.31.1 Backrest cover – removal and installation Page 4 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Open fully the zip fastener (4) of

backrest cushioning (1). 3 4 5
1
9 Remove the lower and upper insertion 3
rod (5) from the backrest cover (1). 1 2

5
10 ATTENTION Damage!
The backrest cover (1) is secured in 6
the backrest area with two Velcros 7
(3). When separating the Velcro
fasteners, make sure the Velcros (3)
are not torn out of the foam plastic
part (2).
4 1
7
Pull off the backrest cover (1) from 6 6 6 6 6
5
the foam plastic part (2) in upward
direction.
5

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3.31.1 Backrest cover – removal and installation Page 5 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

Installation notes:
• When installing a new backrest 3 4 5
1
cover (1), cut in the holes for the belt
guide and belt bracket mounting. 3
• Put the backrest cover (1) to top of 1 2
the headrest and evenly pull it onto
the foam plastic part (2) from top to
bottom. 5
• When pulling the backrest cover (1), 6
release the tension by compressing 7
the foam plastic part (2).

11 Re-install the components in the

reverse order of their removal.
4 1
7
6 6 6 6 6
5

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3.31.2 Backrest cover – removal and installation

Page 1 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Backrest cover 14

2
3 3 13
(2) Foam plastic part 3
(3) Clamp 11

(4) Ventilation cushion (fabric inlay)

(5) Strip
4 12 15
(6) Tie strap 1 12 9
(7) Zipper 5
(8) Safety belt 6 9 11
(9) Covering clamps ................. replace
(10) Insertion rod 2
5 1
(11) Cable tie 6 7 1
8
(12) Cable for backrest heater 3 9 9
3
10
(13) Cable harness for backrest 3
(14) Cable for microphone 12 10
4 11
9
(15) Backrest frame 14
1 13
12
11

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3.31.2 Backrest cover – removal and installation

Page 2 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Note: 14
No claims for warranty can be accepted 2
3 3 13
3
if you install the backrest cushion
covers of other manufacturers than 11
GRAMMER AG.

4 12 15
1 12 9
1 Lift off the seat cushion in position for 5
repair (Chapter 3.1).
6 9 11
2 Remove the left covering in position
for repair (Chapter 3.4).
5 1 2
3 Remove the covering at the back (see 6 7 1
8
Chapter 3.5). 3 9 9
3
10
3
4 Seat with armrests:
Remove the armrests (Chapter 3.24). 12 10
4 11
9
14
1 13
12
11

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3.31.2 Backrest cover – removal and installation

Page 3 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Remove the backrest cover and the 14

safety belt (see Chapter 3.26). 2
3 3 13
3
Note:
Remove the safety belt only at the 11
backrest. Do not remove the belt roller
and the belt buckle.
4 12 15
6 Pull off the lever for backrest 12
1 9
adjustment at the bolt (see 5
Chapter 3.13).
6 9 11
Note:
Left and right Bowden pull wires need
not be taken off at the lever for
backrest adjustment. 5 1 2
6 7 1
8
7 Remove the microphone cable at the 3 9 9
microphone support and pull out 3
10
3
through the backrest cover towards
the inside (see Chapter 3.54). 12 10
4 11
9
14
1 13
12
11

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3.31.2 Backrest cover – removal and installation

Page 4 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 14

2
3 3 13
3
8 Bend open the three covering clamps
(9), turn off from the backrest (1) and 11
remove.
Installation notes:
4 12 15
• ATTENTION Damage! 1 12 9
Attach the new covering clamps (9) 5
with the sharp side to the foam part 6 9 11
(2). Do not install any covering clamps
(9) in the safety belt area (8) (arrows).
• Replace the covering clamps (9). 2
5 1
6 7 1
9 Mark the points where the cable for 8
3 9 9
the backrest heater (12) is attached to 3
10
the cable harness for the backrest 3
(13) and to the microphone cable (14) 12 10
4 11
by means of two cable ties (11) and 9
14
remove the cable ties (11). 1 13
12
10 Open fully the zip fastener (7) of 11
backrest cushioning (1).

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3.31.2 Backrest cover – removal and installation

Page 5 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

11 Remove the lower and upper 14

insertion rod (10) from the backrest 2
3 3 13
3
cover (1).
11
12 Pull the cable for the backrest heater
(12) out of the backrest frame (14) in
downward direction. 4 12 15
1 12 9
5
13 ATTENTION Damage! 6 9 11
The backrest cushion cover (1) is
kept under tension with a strip (5) at
the tie strap (6) in the upper backrest 2
5 1
area. When removing the backrest
6 7 1
cover (1), make sure that the tie 8
strap (6) does not tear. 3 9 9
3
10
3
Pull the backrest cover (1) up to the 12 10
strip (5) in upward direction over the 4 11
9
14
plastic foam part (2) and hang out 1 13
the strip (5) from the three
12
clamps (3). 11

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3.31.2 Backrest cover – removal and installation

Page 6 of 6
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

14 Pull off the backrest cover (1) over 14

the foam plastic part (2) in upward 2
3 3 13
3
direction.
Installation notes: 11
• When installing a new backrest
cover (1), cut in the holes for the belt
guide and belt bracket mounting. 4 12 15
• Put the backrest cover (1) to the 1 12 9
top of the headrest and evenly pull it 5
down onto the foam plastic part (2). 6 9 11
• When pulling the backrest cover
(1), release the tension by
compressing the foam plastic
part (2). 5 1 2
• Ensure that the ventilation cushion 6 7 1
8
(4) has been placed correctly in the 3 9 9
3
foam plastic part (2). 10
3
12 10
15 Re-install the components in the 4 11
9
reverse order of their removal. 14
1 13
12
11

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 1 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

(1) Bearing support (right)

3
(2) Bearing support (left)
1 9
5
(3) Seat frame (right) 11
14
(4) Rounded head screw .............. 6 Nm 4
13 15
(5) Blind rivet 16
2
(6) Hexagon bolt 17
7 12
(7) Retaining spring (right)
14 5 5
(8) Retaining spring (left)
6 1
(9) Seat frame (left) 5 2
3
(10) Backrest 4 5
18
(11) Rounded head screw .............. 6 Nm 7 19
9
10
(12) Blind rivet 8
6 19
(13) Lock ................................. to grease
11
(14) Spacer ............................. to grease
12
(15) Catch element ................. to grease
(16) Torsion spring

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 2 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

(17) Bracket for backrest hook-in

function (right) 3
20
1 9
(18) Bracket for backrest hook-in 5
function (left) 14 24 11
4 21
(19) Leaf (tooth sheet) 13 15
16
2
Delivery option pos. 20 - 24 7 17
12
for seat with operator console and 5
14 5 22
armrest for electro-pneumatic 23
gearshift (EPS console): 6 1
5 2
(20) Support for EPS console 3
4 5
(21) Micro-encapsulated cap screw, 18
7 19
M8 ...................... to replace, 25 Nm 9
8 10
(22) Micro-encapsulated cap screw,
6 19
M8 ...................... to replace, 25 Nm
11
(23) Micro-encapsulated cap screw,
M6 ...................... to replace, 12 Nm 12
(24) Washer

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 3 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

Note:
If screws are included in the scope of 3
delivery of spare parts which are not 1 9
5
micro-encapsulated, an appropriate 14 11
threadlocking compound (e.g. LOCTITE) 4
has to be used. 13 15
16
2
7 17
12
14 5 5

1 Lift off the seat cushion in position for 6 1

repair (Chapter 3.1). 5 2
3
4 5
18
2 Seat with operator console and 19
7 9
armrest for electro-pneumatic 10
gearshift: 8
Remove the operator console for the 6 19
electro-pneumatic gearshift (see 11
Chapter 3.25).
12

3 Remove the left covering in position

for repair (Chapter 3.4).

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 4 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

4 Remove the entire covering

(Chapter 3.5). 3
Note: 1 9
5
For seat models with fore/aft isolator, 11
14
remove only the left and right
4
covering. Do not remove the front 13 15
covering. 16
2
7 17
5 Remove the backrest (see 12
Chapter 3.30). 14 5 5
Notes:
• The seat belt remains installed and 6 1
5 2
3
the backrest is put down to the back.
4 5
• The electrical connections do not 18
7 19
have to be disconnected and the air 9
hoses do not have to be removed. 8 10
6 19
11
12

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 5 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

6 Pull off the lever for backrest

adjustment at the stud (see 3
Chapter 3.13). 1 9
5
Note: 11
14
The left and right Bowden pull wires
4
for backrest adjustment do not have to 13 15
be detached at the lever for backrest 16
2
adjustment. 17
7 12
7 Detach the Bowden pull wires for 14 5 5
backrest adjustment at the left and
right catch elements (see 6 1
5 2
Chapter 3.13). 3
4 5
18
7 19
9
8 10
6 19
11
12

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 6 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

Removal
3
8 Drill off two rivet heads and drive out 1 9
5
blind rivets (5) at the right bearing 11
14
support (1).
4
13 15
9 Unscrew the rounded head screw (4) 16
2
and remove the right bearing support 17
(1) on the right seat frame (3) with the 7 12
parts attached to it (7, 13, 14, 15, 14 5 5
16, 17).
6 1
5 2
10 Bore out the rivet head and drive out 3
4 5
the blind rivet (12) at the left bearing 18
19
support (2). 7 9
8 10
11 Unscrew the rounded head screw 6 19
(11) and remove the left bearing
11
support (2) on the left seat frame (9)
with the parts attached to it 12
(8, 13, 14, 15, 16, 18).

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 7 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

Installation A B

Note:
1
Reuse or convert parts which are not 1
included in the scope of delivery of the
backrest locking mechanism. 14
F

F F 13
1 Assembly of the right bearing
14
support (1):
1.1 Insert two spacers (A/14) with their 14 F
F 14
round side into the right and left
milling hole of the bearing
support (A/1).
Notes:
• The groove (arrows) of the spacer C
(A/14) must stay in alignment with 1
the groove (A/arrow) of the bearing 15
support (A/1). 1
• Apply acid-free multi-purpose
16 14
lubricant to the side surfaces (F) of
17
the spacers (A/14). 15
7 14 F
• The milling holes on the left and
right of the bearing support (A/1) 13
15 14
prevent moving of the spacers 13
(A/14). 14 2227

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 8 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

1.2 Insert the lock (B/13) into the A B

bearing support (B/1).
Notes:
1
• The flat side of the lock (B/13) 1
must point towards the bearing
14
support (B/1). F
• The even and flat side of the lock F 13
F
(B/13) must lie on the bottom of the 14
bearing support (B/1).
14 F
• The groove (B/arrow) of the lock F 14
(B/13) must stay in alignment with
the groove (B/arrows) of the spacer
(B/14) and of the bearing
support (B/1).
• Apply acid-free multi-purpose C
lubricant to the entire external 1
surface (F) of the lock (B/13). 15
1

16 14
17
7 F 15
14

15 13
13 14
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3.32 Bearing support with backrest locking mechanism and hook-in

Page 9 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

1.3 Push the catch element (C/15) from A B

the right through the bearing support
(C/1) as far as possible.
1
Notes: 1
• Before pushing it through, place
14
(turn) the catch element (C/15) in F
such a way that the nose (C/arrow)
F F 13
at the catch element (C/15) can be 14
guided through the groove (C/arrow)
in the bearing support (C/1). 14 F
F 14
• Apply acid-free multi-purpose
lubricant to the entire front surface
(F) of the catch element (C/15).
• Move the catch element (C/15) up
and down several times to check it C
for easy running. 1
15
1

16 14
17
7 F 15
14

15 13
13 14
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3.32 Bearing support with backrest locking mechanism and hook-in

Page 10 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

1.4 Hang the transversal bracket of the D E

torsion spring (D/16) into the hinge
of the bearing support (D/1). 1
Note: 1
The bend at the transversal bracket 17
of the torsion spring (D/16) must 14 17 15
point towards the bearing 16 16
15
support (D/1). 15 14
7
13
1.5 Insert the bracket (D/17) into the 13
14 14
hinge of the bearing support (D/1)
and hang in the legs of the torsion
spring (D/16) into the lateral hook of
the bracket (D/17).
The torsion spring (16) presses the F
1 14 2
bracket (17) onto the bearing
15
support (1).
15
Note:
The nose (D/arrow) on the side of 18 13
the bracket (D/17) must point 16
towards the bearing support (D/1) 17
and must be located on the inserting 14
side of the catch element (D/15). 15 16
14 13
8
7 14
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3.32 Bearing support with backrest locking mechanism and hook-in

Page 11 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

1.6 Insert the short leg of the retaining D E

spring (E/7) into the catch element
(E/15). 1
Notes: 1
• The long leg of the retaining spring 17
(E/7) must point towards the bearing 14 17 15
support (E/1) and to the back. 16 16
15 15
• When it is installed, the retaining 14
7
spring (7) must press upwards the 13
engaging surface (arrow) of the 13
14 14
lock (13).

2 Assembly of the left bearing

support (2):
Assemble the left bearing support F
1 14 2
(F/2) according to steps 1.1 to 1.6 with 15
the retaining spring (F/8) and the 15
components (F/13, F/14, F/15, F/16
18 13
and F18) laterally reversed.
16
17
14
15 16
14 13
8
7 14
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3.32 Bearing support with backrest locking mechanism and hook-in

Page 12 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

3 Insert the right and left bearing

supports (1, 2) into the right and left 3
side of the seat frame (3, 9) and 1 9
5
fasten them by means of hexagon 11
14
bolts (6) in installation position for
4
adjustment. 13 15
Note: 16
2
The retaining springs (7, 8) must lie 17
flat against the right and left side of 7 12
the seat frame (3, 9) with initial 14 5 5
tension.
6 1
5 2
4 Loosely screw the right and left 3
4 5
bearing support (1, 2) with rounded 18
19
head screws (4, 11). 7 9
8 10
5 Fasten the right bearing support (1) 6 19
with two blind rivets (5) on the right of
11
the seat frame (3) (fixed bearing).
12

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 13 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

6 Tighten the rounded head screw (4) at

the right bearing support (3) and pull 3
the hexagon bolt (6) out again. 1 9
5
Installation note: 11
14
Rounded head screw (4), 6 Nm.
4
13 15
7 Install the backrest (see 16
2
Chapter 3.30). 17
7 12
8 Hang in the Bowden pull wires for 14 5 5
backrest adjustment at the left and
right catch elements and install the 6 1
5 2
lever for backrest adjustment (see 3
4 5
Chapter 3.13). 18
7 19
9
9 To align the backrest locking 8 10
mechanism, fold the backrest (10) 6 19
forwards and backwards several times
11
until the notching between the lock
(13) and the leaf (19) stays in 12
alignment.

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3.32 Bearing support with backrest locking mechanism and hook-in

Page 14 of 14
function – removal and installation
REMOVAL INSTALLATION TABLE OF CONTENTS

10 Tighten the rounded head screw

(11) of the left bearing support (2). 3
Installation note: 1 9
5
Rounded head screw (11), 6 Nm. 11
14
4
11 Fasten the left bearing support (2) 13 15
with a blind rivet (12) on the left of 16
2
the seat frame (9). 17
7 12
12 Install the complete covering 14 5 5
(Chapter 3.5).
6 1
5 2
13 Install the left covering 3
4 5
(Chapter 3.4). 18
7 19
9
14 Seat with operator console and 8 10
armrest for electro-pneumatic 6 19
gearshift:
11
Install the operator console for the
electro-pneumatic gearshift (see 12
Chapter 3.25).

15 Install the seat cushion

(Chapter 3.1).
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3.33 Lumbar support – removal and installation Page 1 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Backrest
4 10 3
2
(2) Safety belt 6 11 11 11
3 6
(3) Backrest cover 6
5 6
(4) Foam plastic part 10 9 10
(5) Lumbar support
7 9
(6) Lattice frame
(7) Air hose for upper chamber
8
(8) Air hose for lower chamber
(9) Hose connector 1
2
(10) Zipper
(11) Covering clamps ................. replace
2

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3.33 Lumbar support – removal and installation Page 2 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 4 10 3
2
6 6 11 11 11
3
2 Remove the left covering in position 6
for repair (Chapter 3.4). 5 6
10 9 10
3 Carefully detach the rear covering at 7 9
the right covering (see Chapter 3.5).

4 Remove the backrest cover at the 8

backrest (see Chapter 3.26).
Note: 1
2
The seat belt does not have to be
removed.

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3.33 Lumbar support – removal and installation Page 3 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

4 10 3
2
5 Hang in the seat belt (2) at the left 6 6 11 11 11
3
curvature of the backrest (1). 6
5 6
10 9
6 Bend open the covering clamps (11) 10
in the zipper area (10) and remove 7 9
them.
Installation notes
8

• ATTENTION Damage!
1
Attach the new covering clamps (11) 2
with the pointed side pointing towards
the foam plastic part (4). Do not attach
any covering clamps (11) in the safety
belt area (2) (arrow). 2
• Replace the covering clamps (11).

7 Completely open the zipper (10).

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3.33 Lumbar support – removal and installation Page 4 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

4 10 3
2
ATTENTION Hydrostatic test! 11 11
6 6 11
3
6
The hydraulic test of the lumbar support 6
(5) and of the air hoses for the upper 5
10 9 10
and lower chamber (7, 8) should be
performed upon installation of the 7 9
lumbar support (5).
8

8 WARNING Damage! 1
2
Take care not to damage the air
hoses for the upper and lower
chamber (7, 8).
2
Pull off the air hoses for the upper and
lower chamber (7, 8) at the
corresponding hose connector (9).
Installation note:
Push the air hoses for the upper and
lower chamber (7, 8) completely onto
the corresponding hose connector (9)
by exerting pressure.
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3.33 Lumbar support – removal and installation Page 5 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

9 Detach the lumbar support (5) at the

lattice frame (6). 4 10 3
2
6 6 11 11 11
3
10 Pull out the lumbar support (5) 6
through the lattice frame (6) in 5 6
10 9
backward direction. 10
Installation note: 7 9
Before hanging it into the lattice
frame (6), exactly align the lumbar
support (5) between the foam plastic 8
part (4) and the lattice frame (6).
1
2
11 Re-install the components in the
reverse order of their removal.

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3.34 Lateral support adjustment – removal and installation Page 1 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Lateral support adjustment, left

(2) Backrest frame 1 6
3
(3) Foam plastic part ..... to glue with (2) 3 2
5
(4) Hose connector (T-piece)
4 8
(5) Air hose, left chamber 2 3
(6) Lateral support adjustment, right
(7) Air hose, right chamber 12 2 9 7
(8) Hose connector
(9) Cable tie 2

(10) Blind rivet 1

(11) Washer 11
(12) Air hose for lateral support 10
1
adjustment 3
5

10

11
4

12
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3.34 Lateral support adjustment – removal and installation Page 2 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1).
1 6
3
2 Seat with armrests: 3 2
Remove the armrests (Chapter 3.24). 5
4 8
3 Seat with operator console and 2 3
armrest for electro-pneumatic
gearshift:
12 2 9 7
Remove the operator console for the
electro-pneumatic gearshift (EPS)
(see Chapter 3.25). 2
1
4 Remove the left covering in position
for repair (Chapter 3.4). 11

5 Remove the entire covering 1 10

3
(Chapter 3.5). 5
Note:
For seat models with fore/aft isolator, 10
remove only the left and right
11
covering. Do not remove the front 4
covering.
12
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3.34 Lateral support adjustment – removal and installation Page 3 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Remove the backrest cover and the

seat belt (see Chapter 3.26).
1 6
Note: 3
Remove the seat belt at the backrest 3 2
only. Do not remove the belt roller and 5
the belt buckle. 4 8
2 3
7 Remove the backrest cover
(Chapter 3.31).
12 2 9 7

Removal and installation 2

1

ATTENTION Hydrostatic test! 11

1 10
The hydraulic test of the left and right 3
lateral support adjustment (1, 6) and of 5
the air hoses for the left and right 10
chamber (5, 7) should be performed
upon installation of the lateral support 11
adjustment. 4

12
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3.34 Lateral support adjustment – removal and installation Page 4 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Mark the point where the air hose for

the right chamber (7) is fastened to
1 6
the backrest frame (2) by means of 3
cable ties (9) and remove the cable 3 2
ties (9). 5
4 8
9 Lateral support adjustment, 2 3
left (1):
9.1 Carefully pull off the foam plastic
12 2 9 7
part (3) in the area of the left lateral
support adjustment (1) at the
backrest frame (2). 2
Installation note: 1
Glue together the foam plastic part
(3) and the backrest frame (2) at the 11
provided bonding surfaces by means
of appropriate adhesive (e.g. Dunlop 1 10
3
upholstery glue). 5

9.2 Drill off two rivet heads, drive out the 10

blind rivets (10) and remove the
11
washer (11). 4

12
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3.34 Lateral support adjustment – removal and installation Page 5 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

9.3 ATTENTION Damage! 1 6

Take care not to damage the air 3
hose for the left chamber (5). 3 2
5

Pull off the air hose for the left 4 8

2 3
chamber (5) at the hose
connector (4).
Installation note: 12 2 9 7
Push the air hose for the left
chamber (5) completely onto the
2
hose connector (4) by exerting
pressure. 1

9.4 Remove the left lateral support 11

adjustment (1) at the backrest 10
1
frame (2). 3
5

10

11
4

12
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3.34 Lateral support adjustment – removal and installation Page 6 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Lateral support adjustment,

right (6):
1 6
10.1 Carefully pull off the foam plastic 3
part (3) in the area of the left lateral 3 2
support adjustment (6) at the 5
backrest frame (2). 4 8
Installation note: 2 3
Glue together the foam plastic part
(3) and the backrest frame (2) at
12 2 9 7
the provided bonding surfaces by
means of appropriate adhesive
(e.g. Dunlop upholstery glue). 2
1
10.2 Drill off two rivet heads, drive out
the blind rivets (10) and remove 11
the washer (11).
1 10
3
5

10

11
4

12
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3.34 Lateral support adjustment – removal and installation Page 7 of 7

REMOVAL / INSTALLATION TABLE OF CONTENTS

10.3 ATTENTION Damage! 1 6

Take care not to damage the air 3
hose for the right chamber (7). 3 2
5

Pull off the air hose for the right 4 8

2 3
chamber (7) at the hose
connector (8).
Installation note: 12 2 9 7
Push the air hose for the right
chamber (7) completely onto the
2
hose connector (8) by exerting
pressure. 1

10.4 Remove the right lateral support 11

adjustment (6) at the backrest 10
1
frame (2). 3
5
11 Re-install the components in the 10
reverse order of their removal.
11
4

12
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3.35 Vertical shock absorber – removal and installation Page 1 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Vertical shock absorber

6
(2) Collar screw .... to replace, to grease
(3) Hexagon nut ......................... 25 Nm F

(4) Bracket (swinging structure) 2 F

(5) Washer ............................... replace

(6) Axle (swinging structure).. to grease 1 3

4
1 Lift off the seat cushion in position for
repair (Chapter 3.1). 1

2 Remove the Bowden pull wire and the

bearing at the vertical shock absorber
(see Chapter 3.11).

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3.35 Vertical shock absorber – removal and installation Page 2 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

3 WARNING Risk of crushing! 5

Bring the seat into the highest position

and secure the swinging structure to 2
the front plastic rollers of the lower
suspension part by means of 3 1
appropriate spacers. 4

4 Unscrew the hexagon nut (3) at the

collar screw (2).
Installation note: 1
Hexagon nut (3), 25 Nm.

5 Pull out the collar screw (2) at the

bracket (4) and at the vertical shock
absorber (1) and remove two
1
washers (5). 4
2 3

F 5 5
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3.35 Vertical shock absorber – removal and installation Page 3 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

Installation notes:
• Replace the collar screw (2). 6
• Apply acid-free multi-purpose
lubricant to the entire collar (F) of the F
collar screw (2). 2 F
• Replace the washer (5).

6 Move the seat to the middle position in 1 3

order to be able to pull off the vertical
shock absorber (1) at the axle (6). 5

7 Pull off the vertical shock absorber (1) 4

at the axle (6) and remove it.
Installation notes: 1
• Install the vertical shock absorber (1)
with the labelling at the top.
• Apply acid-free multi-purpose
lubricant to the entire surface (F) of
the axle (6).

8 Re-install the components in the

reverse order of their removal.

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3.36 Air spring – removal and installation Page 1 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Air spring 5

(2) Collar screw (inner race) ......... 5 Nm 2 4
10
(3) Upper air spring support (swinging Z
structure) 1

(4) Lower air spring support (swinging 3

structure)
6 7
(5) Thread collar (air spring) 8
4 1 11
(6) Air hose (blue) to the air spring (Z)
(7) Retaining ring of quick coupling
(8) Pin (air spring)
(9) Collar screw (inner race) ......... 5 Nm
(10) Upper suspension part 11
(11) Level control 4

11 1 9
6
8

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3.36 Air spring – removal and installation Page 2 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

5
ATTENTION Damage! 2 4
10
Z
• Before pulling out the air hose (6) at 1
the air spring (1), the retaining ring of
the quick coupling (7) must be 3
pressed to the very back (e.g. using
6 7
flat pliers), in order to avoid scoring of 8
the air hose (6). 4 1 11
• Connect the air hose (6) not more
than 1 to 2 times. Always check the air
hose (6) for scoring prior to
connection.
• It is possible to cut off the defective
part in a straight and clean way (about 11
12 mm) with a sharp knife only once. 4
• After cutting off, mark the air hose
(6) in order not to cut it several times.
11 1 9
6
8

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3.36 Air spring – removal and installation Page 3 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

5
ATTENTION Hydrostatic test! 2 4
10
Z
The hydraulic test of the seat should be 1
performed upon installation of the air
spring (1). To do this, apply 60 kg load to 3
the seat for 24 hours. The lowering
within this time must not exceed 15 mm. 6 7
4 8
1 11

1 Lift off the seat cushion in position for

repair (Chapter 3.1).

2 Detach the Bowden pull wire for quick

lowering of the seat at the level control 11
(retainer and valve lever) (see 4
Chapter 3.7).

11 1 9
6
8

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3.36 Air spring – removal and installation Page 4 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

3 Hang out the Bowden pull wire for 5

seat height adjustment at the level 4
control (control disc) (see 2
10
Chapter 3.9). Z
1
4 Remove the cable for vehicle
connection at the level control 3
(see Chapter 3.20). 6 7
4 8
1 11
5 Remove the air hose for lumbar
support and lateral support adjustment
at the retainer of the level control (see
Chapter 3.22).

6 Remove the level control at the

11
swinging structure and lift off the level
control in upward direction as far as 4
possible (see Chapter 3.28).
Note: 11 1 9
The air hoses at the level control do
not need to be removed. 6
8

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3.36 Air spring – removal and installation Page 5 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 For seat model Actros: 5

Remove the pin contact strip at the 4
supporting structure (see 2
10
Chapter 3.39). Z
1

Removal and installation 3

6 7
4 8
1 11
8 WARNING Risk of crushing!

Bring the seat into the highest position

and secure the swinging structure to
the front plastic rollers of the lower
suspension part by means of 11
appropriate spacers. 4

11 1 9
6
8

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3.36 Air spring – removal and installation Page 6 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

5
9 WARNING The pressure in the 2 4
pneumatic system might cause injury! 10
Z
1
The pneumatic system is to be vented
before removing the air hose (1) (e.g. 3
by means of the quick lowering).
6 7
4 8
10 Unscrew the collar screw (2) through 1 11
the mounting hole (arrow) in the
upper suspension part (10).
Installation notes:
• Collar screw (2), 5 Nm.
• The thread collar (5) of the air
spring (1) must lie flush in the hole of 11
the upper air spring support (3). 4

11 1 9
6
8

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3.36 Air spring – removal and installation Page 7 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

11 Unscrew the collar screw (9). 5

Installation note: 4
Collar screw (9), 5 Nm. 2
10
Z
12 Press the retaining ring of the quick 1
coupling (7) against the air spring (1)
and pull the air hose (6) out of the air 3
spring (1). 6 7
Installation notes: 4 8
1 11
• Insert the air hose (6) into the
retaining ring of the quick coupling
(7) as far as possible.
• The air hose (6) is automatically
locked after it has been connected.
11
4

11 1 9
6
8

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3.36 Air spring – removal and installation Page 8 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

13 Pull out the air spring (1) between 5

the upper and lower air spring 4
support (3, 4) and remove it from the 2
10
seat in downward direction. Z
Note: 1
Press the removed level control (11)
aside when removing the air 3
spring (1). 6 7
Installation note: 4 8
1 11
Insert the air spring (1) at the lower
air spring support (4) so that the pin
(8) at the bottom of the air spring (1)
engages in the drill hole (arrow) of
the air spring support (4).
11
14 Re-install the components in the
reverse order of their removal. 4

11 1 9
6
8

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3.37 Fore/aft isolator – removal and installation (delivery option) Page 1 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Stopper 3
12 10
(2) Rounded flange head screw
(inner race) ............................. 5 Nm
1
(3) Upper suspension part
(4) Clamp .............................. to grease 1 11
11
(5) Rubber spring 12
(6) Swinging structure
5
(7) Tube section .................... to grease 7 F
(8) Washer F
4 7
2
(9) Hexagon bolt ........................ 25 Nm
(10) Stop lever F
8 F F
3 2 8
(11) Running surface (U-shaped rail) 1
6 5 9
(12) Stud
9
(13) Lever for fore/aft isolator 4
6

13

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3.37 Fore/aft isolator – removal and installation (delivery option) Page 2 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

3
repair (Chapter 3.1). 12 10

1
Removal and installation
11
2 To unlock the fore/aft isolator, turn the 1 11
lever for the fore/aft isolator (13) 12
upwards.
5
7 F
3 Move the seat to a high position and
secure it. F
4 7
2

WARNING Risk of crushing! F

F
3 2 8 F
Secure the obtained height position by 1
8
means of appropriate spacers 5 9
6
between the upper suspension part
9
and the lower suspension part.
4
Note: 6
The swinging structure (6) has to
remain movable in the entire running
surface area (11). 13

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3.37 Fore/aft isolator – removal and installation (delivery option) Page 3 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

4 Unscrew two rounded flange head

3
screws (2). 12 10
Installation note:
Rounded flange head screw (2), 1
5 Nm.
11
5 Pull off two stoppers(1) at the studs 1 11
(12) and remove them from the 12
running surfaces (11) of the upper
suspension part (3). 5
7 F
6 Unscrew two hexagon bolts (9) and F
4 7
remove the washers (8). 2
Installation note: F
Hexagon bolt (9), 25 Nm. 8 F F
3 2 8
1
6 5 9
9
4
6

13

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3.37 Fore/aft isolator – removal and installation (delivery option) Page 4 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Release the clamp (4) and the stop

3
lever (10) and push the upper 10 10
suspension part (3) backwards
4
against the pivot point (arrow) of the
stop lever (10). 13
14 3 11
11
6
8 ATTENTION Deformation!
The clamp (4) is mounted between the 5
swinging structure (6) and the upper 5 F
7
suspension part (3). F
4 7
2
To remove the clamp (4), push a
screwdriver from the front horizontally F
F
3 2 8 F
between the upper suspension part 1
8
(3) and the right side of the clamp (4) 5 9
6
and carefully lift the upper suspension
9
part (3) by means of the screwdriver
4
at the pivot point (arrow) of the stop 6
lever (10).

9 Push the clamp (4) forwards under the 13

stop lever (10) until it can be pressed
off at the swinging structure (6).
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3.37 Fore/aft isolator – removal and installation (delivery option) Page 5 of 5

REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Press off the clamp (4) at the

3
swinging structure (6). 10 10
Installation notes:
4
• The groove (14) of the clamp (4)
must engage in the guide (13) at the 13
upper suspension part (3). 14 3 11
11
• Apply acid-free multi-purpose
6
lubricant to the entire groove (F) and
running surface (F) of the clamp (4).
5
5 F
7
11 Pull the rubber spring (5) out of the
F
clamp (4). 4 7
2

12 Pull two tube pieces (7) out of the F

rubber spring (5). 8 F F
3 2 8
Installation note: 1
Apply acid-free multi-purpose 6 5 9
lubricant to the entire external 9
surface (F) of the tube pieces (7). 4
6
13 Re-install the components in the
reverse order of their removal.
13

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.38 Level control – removal and installation Page 1 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Level control 3

3 2 6
(2) Swinging structure
4 2
(3) Lock washer 5
Z 4
9
(4) Centre axle (swinging structure) 1
8 R
(5) Front axle, bottom (swinging 6 1
structure) P
9 7
(6) Clamp, right (level control) Z 11 10 11
5 R 7
(7) Clamp, left (level control) P 10 8
(8) Bracket (level control)
(9) Air hose (blue) to the air spring (Z)
(10) Air hose (black) for air intake (P)
2
(11) Air hose (gray) for air exhaust (R)
1
(12) Air spring 12

P R
6
10 Z
11 9 1

Z
8
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3.38 Level control – removal and installation Page 2 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

3
3 2 6
WARNING Hydrostatic test!
4 2
Z 4
The hydraulic test of the seat should be 5 9
performed upon installation of the level 1
control (1). To do this, apply 60 kg load 8 R
6 1
to the seat for 24 hours. The lowering P
within this time must not exceed 15 mm. 9 7
Z 11 10 11 7
5 R
P 10 8
Notes:
• When replacing the level control (1),
the air hose (9) to the air spring (12) is
replaced as well.
2
• To prevent any damages of the air
hoses (9, 10, 11) and connections 1
(Z, P, R) of the level control (1), all 12
necessary notes including the safety and
P R
installation notes in Chapter 3.22 are to 6
read and to be observed. 10 Z
11 9 1

Z
8
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3.38 Level control – removal and installation Page 3 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 3

repair (Chapter 3.1). 3 2 6
4 2
2 Remove the left covering in position 5
Z 4
9
for repair (Chapter 3.4). 1
8 R
3 Detach the front covering at the right 6
P 1
covering (see Chapter 3.5).
9 7
Z 11 10 11 7
4 Remove the bellows at the front of the 5 R
upper suspension part (see P 10 8
Chapter 3.6) and press it down.

5 Detach the Bowden pull wire for quick

lowering of the seat at the level control 2
(retainer and valve lever) (see
Chapter 3.7). 1
12
6 Hang out the Bowden pull wire for P R
seat height adjustment at the level 6
control (control disc) (see 10 Z
Chapter 3.9). 11 9 1

Z
8
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3.38 Level control – removal and installation Page 4 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Remove the cable for vehicle 3

connection at the level control (see 3 2 6
Chapter 3.20). 4 2
Z 4
5 9
8 Remove the air hose for lumbar 1
support and lateral support adjustment 8 R
at the retainer of the level control (see 6
P 1
Chapter 3.22).
9 7
Z 11 10 11 7
9 Pull the air hose out of the air spring 5 R
(see Chapter 3.36). P 10 8

10 Pull out the air hose at the air spring

support (see Chapter 3.22).
2
11 Remove the air hoses for the air
spring, air intake and air exhaust at 1
12
the level control (see Chapter 3.22).
P R
6
10 Z
11 9 1

Z
8
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3.38 Level control – removal and installation Page 5 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 3

2 6
3
4 2
Z 4
12 WARNING Risk of crushing! 5 9

Bring the seat into the highest 8 R

1
position and secure the swinging P
structure to the front plastic rollers of
the lower suspension part by means 10 11 7
of appropriate spacers.

13 WARNING The pressure in

the pneumatic system might cause 2
1
injury! 6

The pneumatic system is to be

disconnected from the air supply 9 7
before removing the level control (1). Z 11 1
R
P 10 8
14 Loosen the lock washer (3) at the
centre axle (4) of the swinging
structure (2).
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3.38 Level control – removal and installation Page 6 of 6

REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Detach the level control first with the 3

right clamp (6) and then with the left 2 6
3
clamp (7) at the centre axle (4) of
4 2
the swinging structure (2). 5
Z 4
9
Installation note:
During installation, make sure that 8 R
the bracket (8) is hung into the lower P 1
front axle (5) of the swinging
structure (2).
10 11 7
16 Remove the level control (1) from
the seat in upward direction. 5
Installation note:
If the new air hose to the air spring
(9) is not yet preassembled at the 2
1
new level control (1), the air hose (9) 6
has to be mounted at the level
control (1) prior to installation (see
Chapter 3.22). 9 7
Z 11 1
17 Re-install the components in the R
P 10 8
reverse order of their removal.

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3.39 Supporting structure – removal and installation Page 1 of 1

END

TABLE OF CONTENTS

3.39 Supporting structure – removal and installation

3.39.1 Supporting structure and pin contact strip – removal and installation (Actros)
3.39.2 Supporting structure – removal and installation (Atego, Axor)
3.39.3 Supporting structure – removal and installation (bus seat)

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3.39.1 Supporting structure and pin contact strip –

Page 1 of 3
removal and installation (Actros)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Supporting structure 4 4

4
4
(2) Pin contact strip
(3) Rounded head screw
(inner race) ............................. 5 Nm
(4) Micro-encapsulated cap 4 4
screw .................. to replace, 25 Nm
4 4 4
(5) Plug of the cable for vehicle
connection 4
(6) Connection for air intake
(7) Connection for air exhaust
1
(8) Plug of EPS-cable (delivery option)
(9) Air hose for air exhaust
(10) Air hose for air intake
2
2
5
Note:
1 6
For removal and installation of other
supporting structures, please refer to the 7
installation instructions on "Linea & 10
3 8
Tourea" (material no.: 1 089 979). 3 9
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3.39.1 Supporting structure and pin contact strip –

Page 2 of 3
removal and installation (Actros)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 4 4

4
4
1 Unscrew two rounded head screws (3)
and lay the pin contact strip (2) down.
Installation note:
Rounded head screw (3), 5 Nm. 4 4

2 Push the seat backwards as far as 4 4

4
possible and unscrew two micro-
encapsulated cap screws (4) at the 4
front.
Installation note:
Replace the micro-encapsulated cap 1
screw (4), 25 Nm.

3 Push the seat forwards as far as

possible and unscrew four micro-
encapsulated cap screws (4) at the 2
rear. 2
Installation note: 5
Replace the micro-encapsulated cap 1 6
screw (4), 25 Nm. 7

3 10
3 9 8
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3.39.1 Supporting structure and pin contact strip –

Page 3 of 3
removal and installation (Actros)
REMOVAL / INSTALLATION TABLE OF CONTENTS

4 Lift off the seat from the supporting 4 4

structure (1) and remove the 4
4
supporting structure (1).

5 Removal of the pin contact strip (2):

5.1 Disconnect the electrical connection 4 4
between the pin contact strip (2) and
the plug of the cable for vehicle 4 4 4
connection (5).
4
5.2 Pull off the air hose for air intake
(10) and air exhaust (9) at the
connection for air intake (6) and air 1
exhaust (7).

5.3 Seat with operator console and

armrest for electro-pneumatic
gearshift (EPS): 2
Disconnect the electrical connection 2
between the pin contact strip (2) and 5
the plug of the EPS cable (8).
1 6
5.4 Remove the pin contact strip (2). 7

3 10
6 Re-install the components in the 3 9 8
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3.39.2 Supporting structure – removal and installation (Atego, Axor) Page 1 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Supporting structure

(2) Micro-encapsulated cap 3
screw .................. to replace, 25 Nm
(3) Lower suspension part

1
1 Remove the seat fore/aft adjustment 2
at the supporting structure (see 2
Chapter 3.40).
Note:
The pin contact strip does not need to 2
be removed from the supporting 2
2
structure.
2

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3.39.2 Supporting structure – removal and installation (Atego, Axor) Page 2 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

2 Unscrew four micro-encapsulated cap 3

screws (2).
Installation note:
Replace the micro-encapsulated cap
screw (2), 25 Nm.

3 Remove the supporting structure (1) 1

from the lower suspension part (3). 2
2
4 Re-install the components in the
reverse order of their removal.
2
2
2
2

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3.39.3 Supporting structure – removal and installation (bus seat) Page 1 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Supporting structure

5 7
Note: 6 6
Size and shape of the supporting 1
6
structure (1) might differ depending 5 7
on the design or model of the seat. 7
6
10
(2) Swivel
(3) Lever for seat fore/aft adjustment 5 6
6
(4) Seat fore/aft adjustment
7
(5) Plate with mounting holes 3

(6) Micro-encapsulated cap 6 10

5
screw .................. to replace, 25 Nm
4
(7) Hexagon nut
(8) Washer 2 3
6 1
(9) Micro-encapsulated cap 8
screw .................. to replace, 25 Nm 10

(10) Locking rail 7 8

8
9
7
8
8 7
1 9 7
7
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3.39.3 Supporting structure – removal and installation (bus seat) Page 2 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

5 7
6 6
1 Push the seat backwards as far as 1
possible. 6
5 7
7
10 6
2 Unscrew two micro-encapsulated cap
screws (6) at the front and remove the
washers (8) and hexagon nuts (7). 5 6
6
Installation note:
Replace the micro-encapsulated cap 7
screw (6), 25 Nm. 3
6 10
5
3 Push the seat forwards as far as
possible. 4

4 Unscrew two micro-encapsulated cap 2 3

6 1
screws (9) and remove the washers 8
(8) and hexagon nuts (7). 10
Installation note:
7 8
Replace the micro-encapsulated cap 8
9
screw (9), 25 Nm. 7
8
8 7
1 9 7
7
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3.39.3 Supporting structure – removal and installation (bus seat) Page 3 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Unscrew four micro-encapsulated cap

screws (6) at the rear and remove 5 7
6 6
hexagon nuts (7), washers (8) and the 1
plates with mounting holes (5). 6
5 7
7
10 6
6 Remove the supporting structure (1)
at the locking rail (10) of the seat
fore/aft adjustment (4). 5 6
6

7 Re-install the components in the 7

reverse order of their removal. 3
6 10
5

2 3
6 1
8
10

7 8
8
9
7
8
8 7
1 9 7
7
9 8 7 2045

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.40 Seat fore/aft adjustment – removal and installation Page 1 of 1

END

TABLE OF CONTENTS

3.40.1 Seat fore/aft adjustment – removal and installation (Actros)

3.40.2 Seat fore/aft adjustment and pin contact strip – removal and installation (Atego, Axor)
3.40.3 Seat fore/aft adjustment – removal and installation (bus seat)

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3.40.1 Seat fore/aft adjustment – removal and installation (Actros) Page 1 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Lever for seat fore/aft adjustment

(2) Locking rail ...................... to grease
8
(3) Adjusting rail
(4) Seat fore/aft adjustment
= (2) + (3)
(5) Micro-encapsulated cap
screw .................. to replace, 25 Nm
(6) Plate with mounting holes 3
(7) Micro-encapsulated cap F4
screw .................. to replace, 25 Nm 3 2
(8) Lower suspension part 1 2
F
5
F
3
2 4
5 F 6

7 6
7

1
7
7
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3.40.1 Seat fore/aft adjustment – removal and installation (Actros) Page 2 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Remove the supporting structure (see

Chapter 3.39).
Note: 8
The pin contact strip does not need to
be removed from the supporting
structure.

Removal and installation

3
2 Push the seat forwards as far as
F4
possible.
3 2
3 Unscrew two micro-encapsulated cap 1 2
F
screws (5) at the front. 5
Installation note: F
3
Replace the micro-encapsulated cap 2 4
screw (5), 25 Nm. 5 F 6

4 Push the seat backwards as far as 7 6

7
possible.

1
7
7
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3.40.1 Seat fore/aft adjustment – removal and installation (Actros) Page 3 of 3

REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Unscrew four micro-encapsulated cap

screws (7) at the rear and remove two
plates with mounting holes (6) from 8
the adjusting rails (3).
Installation note:
Replace the micro-encapsulated cap
screw (7), 25 Nm.

6 Remove the seat fore/aft adjustment

(4) with the lever for fore/aft 3
adjustment (1) at the lower
F4
suspension part (8).
Installation note: 3 2
Apply acid-free multi-purpose lubricant 1 2
F
to the notching (F) of the locking 5
rails (2). F
3
2 4
7 Pull the lever for seat fore/aft 5 F 6
adjustment (1) out of the retainers for
the adjusting rails (3). 7 6
7

8 Re-install the components in the

reverse order of their removal. 1
7
7
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 1 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Seat fore/aft adjustment (complete)

= (2) + (3) + (4) + (5)
12
(2) Lever for seat fore/aft adjustment
12
(3) Locking rail ...................... to grease 7
(4) Adjusting rail
(5) Base plate
(6) Pin contact strip
(7) Supporting structure
4
(8) Micro-encapsulated cap 2
screw ................. to replace, 25 Nm
7 2
(9) Micro-encapsulated cap 6
5 3 9
screw .................. to replace, 25 Nm 15 18 6
6 10
(10) Plate with mounting holes 4
16 19
(11) Micro-encapsulated cap 8
14 10 9
screw .................. to replace, 25 Nm 3 5
11
(12) Screw-on plate 5 17 21 11
8
20
21 11
11

13 20
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 2 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(13) Rounded head screw

(inner race) .......................... 2.6 Nm
12
(14) Plug of the cable for vehicle
12
connection
7
(15) Connection for air exhaust
(16) Connection for air intake
(17) Plug of EPS cable (delivery option)
(18) Air hose for air exhaust
4
(19) Air hose for air intake 2
(20) Micro-encapsulated cap
screw .................. to replace, 25 Nm 7 2
6
5 3 9
(21) Stopper 15 18 6
6 10
16 4
19
14 8
3 5 10 9
11
5 17 21 11
8
20
21 11
11

13 20
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 3 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

1 Unscrew the rounded head 12

screw (13). 12
Installation note: 7
Rounded head screw (13), 2.6 Nm.

2 Push the pin contact strip (6) to the

right to unhook the two noses (arrows)
at the base plate (5).
4
3 Remove the pin contact strip (6) at the 2
base plate (5) and put it aside.
7 2
Note: 6
5 3 9
In left-hand drive vehicles, the pin 6
15 18
contact strip (6) is installed on the 6 10
right side of the base plate (5) (tunnel 16 4
19
side). For right-hand drive vehicles, 14 8
the pin contact strip (6) has to be 3 5 10 9
11
mounted to the left side of the base 5 17 21 8 11
plate (5).
20
21 11
11

13 20
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 4 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

4 Push the seat forwards as far as

possible.
12
5 Seat without operator console and 12
armrest for electro-pneumatic 7
gearshift:
Unscrew two micro-encapsulated cap
screws (8) at the front.
Installation note:
Replace the micro-encapsulated cap
screw (8), 25 Nm. 4
2
6 Seat with operator console and
7 2
armrest for electro-pneumatic 6
5 3 9
gearshift: 6
15 18
Unscrew two micro-encapsulated cap 6 10
screws (20) at the front and remove 16 4
19
the stoppers (21). 14 8
Installation note: 3 5 10 9
11
Replace the micro-encapsulated cap 5 17 21 8 11
screw (20), 25 Nm.
20
21 11
11

13 20
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 5 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Move the seat by means of the seat

fore/aft adjustment (1) so that the
micro-encapsulated cap screws 12
(9, 11) are accessible via the 12
mounting holes (arrows) at the bottom 7
in the base plate (5).

8 Unscrew two micro-encapsulated cap

screws (9).
Installation note: 4
Replace the micro-encapsulated cap
screw (9), 25 Nm. 2

7
9 Unscrew four micro-encapsulated cap 6 2
5 3 9
screws (11) and remove two plates
6
with mounting holes (10) and two 10
screw-on plates (12). 4
Installation note: 8
5 10 9
Replace the micro-encapsulated cap 3 5
screw (11), 25 Nm. 11
5 21 11
8
10 Remove the seat fore/aft adjustment 20
21 11
(1) at the supporting structure (7). 11
20
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3.40.2 Seat fore/aft adjustment and pin contact strip –

Page 6 of 6
removal and installation (Atego, Axor)
REMOVAL / INSTALLATION TABLE OF CONTENTS

11 Removal of the pin contact

strip (6):
11.1 Disconnect the electrical 12
connection between the pin contact 12
strip (6) and the plug of the cable 7
for vehicle connection (14).

11.2 Pull off the air hose for air intake

(19) and air exhaust (18) at the
connection for air intake (16) and
air exhaust (15). 4
2
11.3 Seat with operator console and
7 2
armrest for electro-pneumatic 6
5 3 9
gearshift: 6
15 18
Disconnect the electrical 6 10
connection between the pin contact 16 4
19
strip (6) and the plug of the EPS 14 8
cable (17). 3 5 10 9
11
5 17 21 11
8
11.4 Remove the pin contact strip (6).
20
21 11
12 Re-install the components in the 11
reverse order of their removal. 20
13
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3.40.3 Seat fore/aft adjustment – removal and installation (bus seat) Page 1 of 3
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Lever for seat fore/aft adjustment

(2) Locking rail ...................... to grease
45°
(3) Adjusting rail
(4) Seat fore/aft adjustment
= (2) + (3) 8
(5) Micro-encapsulated cap 6
screw .................. to replace, 25 Nm 7
6 6
(6) Hexagon nut
(7) Rotary table
(8) Swivel, upper part
F 9
(9) Swivel 4 6 1
4
= (7) + (8) F 2
4 2 7
3

1 Remove the supporting structure 3 5

(Chapter 3.39).
5
5
3 5
1
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3.40.3 Seat fore/aft adjustment – removal and installation (bus seat) Page 2 of 3
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

2 Turn the swivel (7) by approx. 45

45°
degrees.

3 Push the seat fore/aft adjustment (4)

forwards as far as possible. 8
6
7
4 Unscrew two micro-encapsulated cap 6 6
screws (5) at the front and remove two
hexagon nuts (6).
Installation note:
Replace the micro-encapsulated cap F 9
screw (5), 25 Nm. 4 6 1
4
F 2 7
5 Move the seat by means of the seat 4 2 3
fore/aft adjustment (4) so that the two
micro-encapsulated cap screws (5)
are accessible via the mounting hole 5
(arrow) at the bottom left and right in
the adjusting rail (5). 3 5
5
5
3 5
1
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3.40.3 Seat fore/aft adjustment – removal and installation (bus seat) Page 3 of 3
REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Unscrew two micro-encapsulated cap

screws (5) at the rear and remove two
hexagon nuts (6).
45°
Installation note:
Replace the micro-encapsulated cap
screw (5), 25 Nm.
8
6
7 Remove the seat fore/aft adjustment
7
(4) with the lever for fore/aft 6 6
adjustment (1) at the swivel (8).
Installation note:
Apply acid-free multi-purpose lubricant
to the notching (F) of the locking F 9
rails (2). 4 6 1
4
F 2 7
8 Pull the lever for seat fore/aft 4 2 3
adjustment (1) out of the retainers for
the adjusting rails (3).
5
9 Re-install the components in the
reverse order of their removal. 3 5
5
5
3 5
1
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3.41 Guides – removal and installation Page 1 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Guide ............................... to grease

(2) Blind rivet
2
(3) Seat frame F 2 2
F F

1
1 2
F 1

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 1

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3.41 Guides – removal and installation Page 2 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

2 Bore off four rivet heads at the guides 2

(1) and drive out the blind rivets (2). F 2 2
F F
3 Remove four guides (1) at the seat
1
frame (3). 1 2
F 1
Installation note:
Apply acid-free multi-purpose lubricant
to the bearing surfaces of the seat 1
cushion (F) for the guides (1).

4 Re-install the components in the

reverse order of their removal.

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3.42 Air hose for compressed-air quick coupling – removal and installation
Page 1 of 3
(delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Air hose (for compressed-air quick

coupling) 7
(2) Compressed-air quick coupling
5
(3) Supporting structure
(4) Retaining ring
(5) Hose nozzle 2
(6) Hose connector (T-piece) 4 1 6
3
(7) Cable tie

WARNING Hydrostatic test!

1
The hydraulic test of the seat should be
performed upon installation of the new
air hose for compressed-air quick
coupling (1). To do this, apply 60 kg load
to the seat for 24 hours. The lowering 2 3
within this time must not exceed 15 mm. 2 3
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3.42 Air hose for compressed-air quick coupling – removal and installation
Page 2 of 3
(delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

7

5
1 WARNING The pressure in the
pneumatic system might cause injury!

The pneumatic system is to be vented 2

before removing the air hose (1) (e.g. 4 1 6
by means of the quick lowering). 3

2 Mark the point where the air hose (1)

is fastened to the supporting structure
(3) by means of cable ties (7) and
remove the cable ties (7).

3 Push the hose nozzle (5) backwards

at the air hose (1).
1
4 Pull off the air hose (1) at the hose
connector (6).

2 3
2 3
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3.42 Air hose for compressed-air quick coupling – removal and installation
Page 3 of 3
(delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Pull off the hose nozzle (5) at the air

hose (1). 7

6 Push the retaining ring (4) of the 5

compressed-air quick coupling (2)
completely backwards (arrow
direction) and pull the air hose (1) out
of the compressed-air quick 2
coupling (2). 4 1 6
Installation notes: 3
• Insert the air hose (1) into the
compressed-air quick coupling (2) as
far as possible.
• The air hose (1) is automatically
locked with the retaining ring (4) after
it has been inserted.

7 Re-install the components in the

1
reverse order of their removal.

2 3
2 3
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3.43 Seat frame – removal and installation Page 1 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Seat frame 5 21 18

(2) Stud ................................. to grease 3 F 19 1
11 1 7
(3) Blind rivet 3
2
F
(4) Support F 13 6 F
13 11
(5) Blind rivet
6 20
(6) Rounded head screw F
4 8
(inner race) ............................. 3 Nm 11
2 5
(7) Protective profile 4 18
F 1
14 8
(8) Clip (for cable and Bowden pull 17
wire) 12 10
14 8 10
11
(9) Z-section 17 15 9

(10) Blind rivet 8

(11) Guide ............................... to grease 16
9
9
(12) Upper suspension part
(13) Clearance spacer 10 10
10 22
(14) Slider 10
8

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3.43 Seat frame – removal and installation Page 2 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

(15) Support 5 21 18
(16) Eccentric 3 F 19 1
11 1 7
(17) Blind rivet 3
2
F
(18) Support (Bowden pull wire) F 13 6 F
13 11
(19) Blind rivet
6 20
(20) Clamp (Bowden pull wire) F
4 8
(21) Clamp (EPS cable) 11
2 5
4 18
(22) Handle rail F 1
14 8
17
12 10
14 8 10
11
17 15 9

1 Lift off the seat cushion in position for 8

16
repair (Chapter 3.1). 9
9
2 Remove the left covering in position
for repair (Chapter 3.4). 10 10
10 10 22

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3.43 Seat frame – removal and installation Page 3 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

3 Seat with operator console and 5 21 18

armrest for electro-pneumatic F 19 1
3
gearshift: 1
11 7
Remove the operator console for the 3
2
electro-pneumatic gearshift (EPS) F
F 13 F
6
(see Chapter 3.25). 13 11
6 20
4 Remove the covering completely
4 F 8
(Chapter 3.5). 11
2 5
4 18
5 Remove the bellows at the upper F
8 1
suspension part and at the supports 17 14
12 10
(see Chapter 3.6) and press it down. 14 8 10
11
17 15 9
6 Remove the Bowden pull wire and the
lever for backrest adjustment 8
16
(Chapter 3.13). 9
9
7 Remove the Bowden pull wire for seat
angle adjustment with the locking 10 10
mechanism (see Chapter 3.17). 10 10 22
Note:
8
Remove the entire locking
mechanism, do not disassemble it.
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3.43 Seat frame – removal and installation Page 4 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Remove the seat belt at the seat 5 21 18

frame (see Chapter 3.26). F 19 1
3
11 1 7
9 Seat with lap belt: 3
2
Remove the lap belt (Chapter 3.27). F
F 13 F
6
13 11
10 Remove the belt buckle with the belt 6 20
buckle cable (Chapter 3.28).
4 F 8
11
11 Remove the secondary belt 2 5
4 18
(Chapter 3.29). F
8 1
17 14
12 10
12 Remove the backrest 14 8 10
11
(Chapter 3.30). 17 15 9

13 Remove the bearing support with 8

16
backrest locking mechanism and 9
hook-in function (see Chapter 3.32). 9
Note:
Remove the entire bearing support, 10 10
do not disassemble it. 10 10 22

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3.43 Seat frame – removal and installation Page 5 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation 5 21 18

3 F 19 1
11 1 7
3
14 WARNING Risk of crushing! 2
F F
F 13 6
Bring the seat into the highest 13 11
position and secure the swinging 6 20
structure to the front plastic rollers of 4 F 8
the lower suspension part by means 11
2 5
of appropriate spacers. 4 18
F 1
14 8
17
15 Unscrew two rounded head screws 12 10
14 8 10
(6) and lay the handle rail (22) down. 15
11
17 9
Installation note:
Rounded head screw (6), 3 Nm. 8
16
16 Pull out three clips (8) at the upper 9
9
suspension part (1) and at the
Z-section (9). 10 10
Note: 10 22
10
The Bowden pull wires and cables
do not need to be detached at the 8
clips (8).

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3.43 Seat frame – removal and installation Page 6 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

17 Bore off two rivet heads and drive 5 21 18

out the blind rivets (5) at the seat F 19 1
3
frame (1). 1
11 7
3
2
18 Pull out two studs (2). F
F 13 F
6
Installation note: 13 11
Apply acid-free multi-purpose 6 20
lubricant to the entire surface (F) of
4 F 8
the studs (2). 11
2 5
4 18
19 Remove the seat frame (1) in F
8 1
upward direction. 17 14
12 10
Installation notes: 14 8 10
11
• For installation of a new seat 17 15 9
frame (1):
Convert assembles that do not 8
16
belong to the scope of delivery of the 9
9
new seat frame (1).
• If necessary, adjust the clearance
10
between the seat frame (1) and the 10
10 10 22
upper suspension part (12) by
means of clearance spacers (13). 8

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3.43 Seat frame – removal and installation Page 7 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

• Apply acid-free multi-purpose 5 21 18

lubricant to the contact surfaces of 3 F 19 1
the seat cushion (F) of the four 1 7
11
guides (11). 3
2
• Place the seat frame (1) F F
F 13 6
horizontally and in the right position 13 11
onto the upper suspension part (12). 6 20
4 F 8
20 Removal of further assemblies: 11
2 5
4 18
20.1 Bore off four rivet heads, drive out F 1
14 8
17
the blind rivets (3) at the seat 12 10
frame (1) and remove two 14 8 10
11
supports (4). 17 15 9

20.2 Pull off the clamp (20) at the seat 8

16
frame (1). 9
9

20.3 Seat with operator console and

10
armrest for electro-pneumatic 10
10 10 22
gearshift:
Pull off two clamps (21) at the seat 8
frame (1).

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3.43 Seat frame – removal and installation Page 8 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

20.4 Bore off four rivet heads, drive out 5 21 18

the blind rivets (10) at the seat F 19 1
3
frame (1) and remove two 1
11 7
Z-sections (9). 3
2
F F
F 13 6
20.5 Bore off four rivet heads, drive out 13 11
the blind rivets (17) at the seat 6 20
frame (1) and remove the support
4 F 8
(15) with the eccentric (16). 11
2 5
4 18
20.6 Bore off the rivet head, drive out F
8 1
the blind rivet (19) at the seat 17 14
12 10
frame (1) and remove the support 14 8 10
11
(18). 17 15 9

20.7 Remove two sliders (14). 8

16
9
20.8 Pull off the protective profile (7) at 9
the seat frame (1).
10 10
21 Re-install the components in the 10 10 22
reverse order of their removal. 8

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3.44 Seat suspension – removal and installation Page 1 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Seat suspension

2
(2) Seat frame 6
(3) Stud ................................. to grease
(4) Blind rivet 4 4
3
(5) Clearance spacer 3 5
(6) Backrest F
5
(7) Countersunk screw
(inner race) ........................... 25 Nm
(8) Support (belt roller) 3
2
F
(9) Holder (Bowden pull wire) 10
4
(10) Rounded head screw 9
(inner race) .......................... 2.7 Nm 11 8 2

(11) Air hose for lumbar support and

lateral support adjustment 12
(12) Cable for vehicle connection
1

7 1
7
6
7
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3.44 Seat suspension – removal and installation Page 2 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 2
6
2 Remove the seat cushion and the
lever for seat angle and seat depth 4 4
adjustment (Chapter 3.2). 3
3 5
3 Remove the left covering in position F
5
for repair (Chapter 3.4).

4 Seat with operator console and

armrest for electro-pneumatic 2 3
gearshift: F
10
Remove the operator console for the 4
electro-pneumatic gearshift (EPS) 9
11 8 2
(see Chapter 3.25).

5 Remove the covering completely 12

(Chapter 3.5).
1
6 Remove the bellows (Chapter 3.6).
7 1
7
6
7
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3.44 Seat suspension – removal and installation Page 3 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Hang out the Bowden pull wire for

quick lowering of the seat at the level 2
control (valve lever and retainer) (see 6
Chapter 3.7) and pull it out in
backward direction. 4 4
3
8 Remove the Bowden pull wire for seat 3 5
height adjustment at the level control F
5
(control disc) and at the holder (see
Chapter 3.9) and pull it out in
backward direction.
2 3
9 Remove the Bowden pull wire for F
10
vertical shock absorber adjustment at 4
the vertical shock absorber and at the 9
11 8 2
holder (see Chapter 3.11) and pull it
out in backward direction.
12

7 1
7
6
7
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3.44 Seat suspension – removal and installation Page 4 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Seat with fore/aft isolator:

10.1 Remove the Bowden pull wire for 2
the locking mechanism of the 6
fore/aft isolator (Chapter 3.15).
4 4
10.2 Remove the fore/aft isolator 3
(Chapter 3.37). 3 5
F
5
11 Remove the Bowden pull wire for
seat angle adjustment with the
locking mechanism (Chapter 3.17).
Note: 2 3
Remove the entire locking F
10
mechanism, do not disassemble it. 4
9
11 8 2
12 Seat with belt buckle and belt
buckle cable:
Disconnect the electrical connection 12
between the plug and the socket of
the belt buckle cable (see 1
Chapter 3.28).
7 1
7
6
7
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3.44 Seat suspension – removal and installation Page 5 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

13 Detach the belt roller at the support

(upper suspension part) (see 2
Chapter 3.26), lead it upwards at the 6
webbing and secure it.
4 4
14 Remove the air hose for lumbar 3
support and lateral support 3 5
adjustment at the valve unit (see F
5
Chapter 3.23).

15 Detach the cable of the heater

switch at the clip (see Chapter 3.20). 2 3
F
10
16 Detach the air hose for lumbar 4
support and lateral support 9
11 8 2
adjustment at the clip (see
Chapter 3.22).
12

7 1
7
6
7
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3.44 Seat suspension – removal and installation Page 6 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

17 Detach the cable for vehicle

connection and the belt tensioner 2
cable at the clip (see Chapter 3.20). 6

18 Remove the secondary belt 4 4

(Chapter 3.29). 3
3 5
19 Remove the supporting structure F
5
(Chapter 3.39).

20 Remove the seat fore/aft adjustment

(Chapter 3.40). 2 3
F
10
4
Removal and installation 9
11 8 2

WARNING Risk of crushing! 12

The seat frame is not locked anymore. 1

21 Unscrew two countersunk screws (7)

and remove the holder (8). 7 1
7
Installation note: 6
Countersunk screw (7), 25 Nm.
7
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3.44 Seat suspension – removal and installation Page 7 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

22 Unscrew the rounded head screw

(10) and remove the support (9) at 2
the seat suspension (1). 6
Installation note:
Rounded head screw (10), 2.7 Nm. 4 4
3
23 Bore off two rivet heads and drive 3 5
out the blind rivets (4) at the seat F
5
frame (2).

24 Pull two studs (3) out of the seat

suspension(1) and the seat 2 3
frame (2). F
10
Installation note: 4
Apply acid-free multi-purpose 9
11 10
lubricant to the entire surface (F) of
the stud (3). 12
9 1

6
7
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3.44 Seat suspension – removal and installation Page 8 of 8

REMOVAL / INSTALLATION TABLE OF CONTENTS

25 Lift off the seat frame (2) with the

attached backrest (6) in upward 2
direction. 6
Installation notes:
• If necessary, adjust the clearance 4 4
between the seat frame (2) and the 3
seat suspension (1) by means of 3 5
F
clearance washers (5). 5
• Place the seat frame (2)
horizontally in the right position onto
the seat suspension (1).
2 3
F
26 Remove the seat suspension (1). 10
Installation note: 4
For installation of a new seat 9
11 8 2
suspension (1):
Convert assemblies that do not
belong to the scope of delivery of the 12
new seat suspension (1).
1
27 Re-install the components in the
reverse order of their removal. 7 1
7
6
7
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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.45 Swinging structure – disassembly and assembly Page 1 of 2

DISASSEMBLY / ASSEMBLY TABLE OF CONTENTS

(1) Lower suspension part, guiding rail 11 12

14 19 17
.................. face side to be greased 20 15
13 12
(2) Swinging structure 14 17
11
........................ axles to be greased 12 15
11 F
(3) Upper suspension part, guiding rail 13
14
.................. face side to be greased 3
F 12 11
(4) Buffer 11 F 13
16
(5) Collar screw (inner race) ......... 7 Nm F 18
2 21 F 16
(6) Stopper F 11
(7) Buffer F 11 14
11 12 13
(8) Hexagon nut 12
1,3 1,3
(9) Buffer (spacer) F 2
(10) Micro-encapsulated cap 9
7 10
screw .................. to replace, 25 Nm 8
9
(11) Clearance spacer, 5 8
1
thickness................. 0.2 and 0.5 mm
4 6
(12) Plastic roller 6 -0,25 -0,1 A
Note: FF
Max. clearance between the roller 7 10
A
and the upper suspension part or 5
the lower suspension part: 0.25 mm. 4
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3.45 Swinging structure – disassembly and assembly Page 2 of 2

DISASSEMBLY / ASSEMBLY TABLE OF CONTENTS

(13) Sleeve (tube piece) 11 12

14 19 17
(14) Fixed bearing 20 15
13 12
14 17
(15) Hexagon nut ......................... 25 Nm 11
12 15
(16) Threaded bolt 11 F
13
14
(17) Rounded flange head screw 3
(inner race) ............................. 5 Nm F 12 11
11 F 13
(18) Stopper 16
F 18
(19) Rounded head screw 2 21 F
F 16
(inner race) .......................... 2.7 Nm 11
F 11 14
(20) Holder (Bowden pull wire)
11 12 13
(21) Centre bearing ................. to grease 12
1,3 1,3
F 2
9
7 10
8
9
5 8
Note: 1
If the swinging structure (2) is defective, 4 6
the entire seat suspension has to be 6 -0,25 -0,1 A
replaced (Chapter 3.44). FF 7 10
A
5
4
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3.46 Worn parts – removal and installation Page 1 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Fork (1x)

1 2 3 4 5
(see Chapter 3.11)
(2) Compression spring (1x)
(see Chapter 3.11)
(3) Fixing (1x)
(see Chapter 3.11)
(4) Collar screw (1x) ................... 25 Nm 6 7 8 9 10
(see Chapter 3.35)
(5) Hexagon nut (1x)
(see Chapter 3.35)
Hexagon nut (4x)
(see Chapter 3.45)
(6) Washer (2x) 11 12 13 15
14
(see Chapter 3.35)
(7) Bellows pin (16x)
(see Chapter 3.6)
(8) Collar screw (2x)
(inner race) ............................. 7 Nm 19
16 17 18
(see Chapter 3.45)
(9) Stopper (2x)
(see Chapter 3.45)
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3.46 Worn parts – removal and installation Page 2 of 2

REMOVAL / INSTALLATION TABLE OF CONTENTS

(10) Buffer (2x)

1 2 3 4 5
(see Chapter 3.45)
(11) Fixed bearing (4x)
(see Chapter 3.45)
(12) Sleeve (tube piece) (4x)
(see Chapter 3.45)
(13) Buffer (2x) 6 7 8 9 10
(see Chapter 3.45)
(14) Clearance spacer (8x)
(see Chapter 3.45)
(15) Buffer (spacer) (2x)
(see Chapter 3.45)
11 12 13 15
(16) Plastic roller (4x) 14
(see Chapter 3.45)
(17) Micro-encapsulated cap
screw (2x) ............................. 25 Nm
(see Chapter 3.45)
(18) Threaded bolt (2x) 16 17 18 19
(see Chapter 3.45)
(19) Slider (2x)
(see Chapter 3.43)
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3.47 Entire swivel – removal and installation

Page 1 of 1
(driver's seat with swivel, e.g. bus seat)
END

TABLE OF CONTENTS

3.47.1 Swivel and linkage rod – removal and installation

3.47.2 Cylinder for swivel – removal and installation
3.47.3 Button and valve for swivel – removal and installation
3.47.4 Air hose set for swivel – removal and installation

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3.47.1 Swivel and linkage rod – removal and installation Page 1 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Swivel (complete)

(2) Micro-encapsulated cap
screw .................. to replace, 25 Nm 4 7
(3) Supporting structure for swivel 6
(4) Lower suspension part 11
(5) Micro-encapsulated cap 2
screw .................. to replace, 25 Nm 12
2 2
(6) Cylinder 3 2 1
(7) Air hose to the cylinder 5
(8) Air hose for air intake 2
5
(9) Air hose for air exhaust
(10) Cable for vehicle connection 5
5 5
(11) Rounded head screw 5 7
(inner race) ............. to hand-tighten 6
(12) Wire bracket

10
1 8 9

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3.47.1 Swivel and linkage rod – removal and installation Page 2 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Position the backrest vertically and put

the seat onto the backrest.
4 7
2 Remove the supporting structure
(Chapter 3.39). 6

11
3 Remove the seat fore/aft adjustment 2
(Chapter 3.40).
12
2 2
3 2 1
5
2
5

5
5 5
5 7
6

10
1 8 9

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3.47.1 Swivel and linkage rod – removal and installation Page 3 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

4 7
4 ATTENTION Damage! 6
When lifting off the swivel (1), do not
overstretch the air hose to the cylinder 11
(7) and take care not to damage the 2
hose connection to the cylinder (6). 12
2 2
3 2
Unscrew six micro-encapsulated cap 1
screws (2) and remove the swivel (1) 5
at the supporting structure for the 2
5
swivel (3).
Installation note:
Replace the micro-encapsulated cap 5
screw (1), 25 Nm. 5 5
5 7
6
5 Thread the air hoses for air intake and
air exhaust (8, 9) and the cable for
vehicle connection (10) through the
swivel (1) to the lower suspension
10
part (4).
1 8 9

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3.47.1 Swivel and linkage rod – removal and installation Page 4 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

6 Unscrew the rounded head screw (11)

at the cylinder (6).
Installation note:
4 7
Hand-tighten the rounded head
screw (11). 6

11
7 Detach the wire bracket (12) at the 2
cylinder (6) and remove the swivel (1).
12
2 2
8 Removal of the supporting 3 2 1
structure for the swivel (3):
5
Unscrew six micro-encapsulated cap
2
screws (5) and remove the supporting 5
structure for the swivel (3) at the lower
suspension part (4).
5
Installation note: 5 5
Replace the micro-encapsulated cap 5 7
screw (5), 25 Nm. 6

9 Re-install the components in the

reverse order of their removal.
10
1 8 9

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3.47.2 Cylinder for swivel – removal and installation Page 1 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Air hose (to the cylinder)

(2) Cylinder for the swivel
1
(3) Rounded head screw 5
2
(inner race) ............. to hand-tighten
(4) Wire bracket 3

(5) Hose nozzle

(6) Connection (fixed throttle) 4

1
1
ATTENTION Hydrostatic test! 5
2
The hydraulic test of the seat should be 6
performed upon installation of the
cylinder (2). To do this, apply 60 kg load 1 3
to the seat for 24 hours. The lowering 2
within this time must not exceed 15 mm.

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3.47.2 Cylinder for swivel – removal and installation Page 2 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Position the backrest vertically and put

the seat onto the backrest.
1
2 Remove the supporting structure 5
2
(Chapter 3.39).
3
3 Remove the swivel (see
Chapter 3.47).
Note: 4
Do not remove the fore/aft adjustment
at the swivel.
3

Removal and installation

1
1
5

4 WARNING The pressure in the 2

pneumatic system might cause injury! 6

1 3
The pneumatic system is to be vented 2
before removing the cylinder for the
swivel (2).
4
5 Pull off the hose nozzle (5) and push it
backwards over the air hose (1). 2260

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3.47.2 Cylinder for swivel – removal and installation Page 3 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

6 ATTENTION Damage!
Take care not to damage the 1
connection (6) of the cylinder (2). Do 5
2
not use a screwdriver or similar tools
3
to lift off the air hose (1) at the
connection (6) of the cylinder (2).

Cut off the air hose (1) in a clean and 4

straight way directly behind the
connection (6) of the cylinder (2) by
means of a sharp knife. 3
Installation note:
Push the air hose (1) completely onto 1
the connection (6) of the cylinder (2) 1
5
by exerting pressure.
Notes: 2
• The air hose (1) can be cut off only 6
once. 1 3
• After cutting off, mark the air hose 2
(1) in order not to cut it several times.

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3.47.2 Cylinder for swivel – removal and installation Page 4 of 4

REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Pull off the hose nozzle (5) at the air

hose (1).
1
8 Unscrew the rounded head screw (3). 5
2
Installation note:
Hand-tighten the rounded head screw 3
(3), 2.6 Nm.

9 Detach the wire bracket (4) at the 4

cylinder (2) and remove the
cylinder (2).
3
10 Removal of the connection (6):
Unscrew the connection (6) at the
1
cylinder (2). 1
5
11 Re-install the components in the 2
reverse order of their removal. 6

1 3
2

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3.47.3 Button and valve for swivel – removal and installation Page 1 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Button for swivel 1

(2) Handle rail
6
(3) Holder (for button of swivel)
(4) Grooved pin ..................... to grease
(5) Rounded head screw
(inner race) ............................. 3 Nm
12
(6) Lever (of button for swivel)
(7) Valve support 12
(8) Valve for swivel
(9) Hose nozzle
(10) Air hose (to the cylinder)
(11) Air hose (short)
(12) Rounded head screw F 2
(inner race) ............................. 3 Nm F

10 4
1
5 3
6

11 7
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3.47.3 Button and valve for swivel – removal and installation Page 2 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 1

repair (Chapter 3.1).
6
2 Remove the right covering in position
for repair (Chapter 3.4).

Removal and installation

12

3 Drive out the grooved pin (4) at the

lever (6) and at the holder (3) in back- 12
ward direction and remove the lever
(6) with the button for the swivel (1).
Installation note:
Apply acid-free multi-purpose lubricant
to the entire external surface (F) of the
grooved pin (4). F 2
F
4 If the button for the swivel (1) is
defective: 10 4
Unscrew two rounded head screws 1
(12) and remove the button for the 5 3
swivel (1). 6
Installation note: 11 7
Rounded head screw (12), 3 Nm. 9 8 2262

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3.47.3 Button and valve for swivel – removal and installation Page 3 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Unscrew the rounded head screw (5) 1

and pull out the valve for the swivel (8)
with the valve support (7) at the 6
holder (3).
Installation note:
Rounded head screw (5), 3 Nm.

12
6 WARNING The pressure in the
pneumatic system might cause injury! 12

The pneumatic system is to be vented

before removing the valve for the
swivel (8).

7 Pull off two hose nozzles (9) and push

them backwards over the air hoses F 2
F
(10, 11).

10 4
1
5 3
6

11 7
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3.47.3 Button and valve for swivel – removal and installation Page 4 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

1
8 WARNING Damage!
Take care not to damage the air hoses 6
(10, 11). Do not use a screwdriver or
similar tools to lift off the air hoses
(10, 11) at the connections (arrows) of
the valve (8).
12
Mark the air hoses (10, 11) ad cut
them off in a clean and straight way 12
directly behind the connections
(arrows) of the valve (8) by means of a
sharp knife.
Installation notes:
• Install the air hoses (10, 11)
according to the marking.
• Push the air hoses (10, 11) F 2
F
completely onto the connections
(arrows) of the valve (8) by exerting
pressure. 10 4
1
5 3
6

11 7
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3.47.3 Button and valve for swivel – removal and installation Page 5 of 5
REMOVAL / INSTALLATION TABLE OF CONTENTS

Notes: 1
• The air hoses (10, 11) can be cut off
only once. 6
• After cutting, mark the air hoses
(10, 11) in order not to cut them
several times.

9 Remove the valve for the swivel (8) 12

with the valve support (7).

10 Re-install the components in the 12

reverse order of their removal.

F 2
F

10 4
1
5 3
6

11 7
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3.47.4 Air hose set for swivel – removal and installation Page 1 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Valve (for swivel) 9 16

13 14
(2) Hose nozzle 15
(3) Cable tie
8
(4) Hose connector (reducer) 9
8
(5) Hose nozzle
(6) Air hose (short) 5 5
11
(7) Air hose (long)
5
(8) Air hose (to the cylinder)
(9) Air hose (for lumbar support, lateral
support adjustment and swivel)
(10) Air hose (for lumbar support and
lateral support adjustment)
(11) Hose connector 12
(12) Bowden pull wire for vertical shock
absorber adjustment
8 11
(13) Z-section
(14) Clip 2
6 1
2 3
9 5 5 7 5 4
5
10
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3.47.4 Air hose set for swivel – removal and installation Page 2 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

(15) Retainer
(16) Level control 13
(17) Cable tie 14
18
(18) Bellows
17
(19) Cable tie 9
(20) Air spring support 9
8 18 8

9 16
15

8
WARNING Hydrostatic test!
19
The hydraulic test of the seat should be
performed upon installation of the air 19 8 9
hoses (6, 7, 8, 9, 10). To do this, apply 20
60 kg load to the seat for 24 hours. The 9
lowering within this time must not exceed 9
15 mm. 5 19

11
19
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3.47.4 Air hose set for swivel – removal and installation Page 3 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 9 16

repair (Chapter 3.1). 13 14
15

2 Remove the right covering in position 8

for repair (Chapter 3.4). 9
8
3 Carefully detach the rear covering at
the left covering (see Chapter 3.5). 5 5
11
4 Detach the bellows at the supports 5
(see Chapter 3.6).

5 Remove the swivel (see

Chapter 3.47.1).
Note:
Do not remove the supporting
structure and the fore/aft adjustment at 12
the swivel.

6 Remove the air hose to the cylinder at 8 11

the cylinder (see Chapter 3.47.2).
2
6 1
2 3
9 5 5 7 5 4
5
10
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3.47.4 Air hose set for swivel – removal and installation Page 4 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Remove the air hose for lumbar 9 16

support and lateral support adjustment 13 14
15
at the valve for lateral support
adjustment (see Chapter 3.23). 8
9
8
Removal and installation
5 5
11
8 WARNING Risk of crushing! 5

Bring the seat into the highest position

and secure the swinging structure to
the front plastic rollers of the lower
suspension part by means of
appropriate spacers.
12

9 WARNING The pressure in the 8 11

pneumatic system might cause injury!
2
6 1
The pneumatic system is to be vented 2 3
9 5 5 7 5 4
before removing the air hoses (6, 7, 8, 5
10
9, 10).
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3.47.4 Air hose set for swivel – removal and installation Page 5 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Mark the point where the air hose (8) 9 16

and the connection piece (4) are 13 14
15
fastened to the Bowden pull wire (12)
for vertical shock absorber 8
adjustment by means of cable tie (3) 9
and remove the cable tie (3). 8

11 Pull off the hose nozzles (2, 5) and 5 5

push them backwards over the air 11
hoses (6, 7, 8, 9, 10). 5

12 WARNING Damage!
Take care not to damage the
connections (mandrel profiles) at the
valve (1) and the connection pieces
(4, 11). 12

Pull off the air hoses (6, 7, 8, 9, 10)

at the connections (arrows) and 8 11
connection pieces (4, 11). 2
6 1
2 3
9 5 5 7 5 4
5
10
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3.47.4 Air hose set for swivel – removal and installation Page 6 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

Notes: 9 16
• For easier removal, carefully slit the 13 14
15
air hoses (6, 7, 8, 9, 10) by means of
a sharp knife. 8
• Do not use a screwdriver or similar 9
tools to lift off the air hoses (6, 7, 8, 8
9, 10) at the connections (arrows)
and connection pieces (4, 11). 5 5
Installation note: 11
Push the air hoses (6, 7, 8, 9, 10) 5
completely onto the connections
(arrows) and connection pieces
(4, 11) by exerting pressure.

13 Remove the air hoses (6, 7, 10).

14 Pull off the hose nozzles (2, 5) at the 12

air hoses (6, 7, 8, 9, 10).

15 Pull out the clip (14) at the Z-section 8 11

(13) and detach the air hoses (8, 9)
at the clip (14). 2
6 1
2 3
9 5 5 7 5 4
5
10
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3.47.4 Air hose set for swivel – removal and installation Page 7 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

16 Mark the point where the air hoses

(8, 9) are bundled by means of cable
13
ties (17) and remove the cable
ties (17). 14
18
17 Detach the air hoses (8, 9) at the 17
retainer (15) of the level control (16). 9
9
18 Mark the points where the air hoses 8 18 8
(8, 9) are fastened to the air spring
9 16
support (20) by means of cable ties
15
(19) and remove the cable ties (19).
8
19 Pull off the hose nozzle (5) and push
it backwards over the air hose (9).
19
20 Pull off the air hose (9) at the
19 8 9
connection piece (11).
20
Note:
Please observe the notes and safety 9
notes listed under step 12. 9
5 19

11
19
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3.47.4 Air hose set for swivel – removal and installation Page 8 of 8
REMOVAL / INSTALLATION TABLE OF CONTENTS

21 Pull off the hose nozzle (5) at the air

hose (9).
13
22 Pull out the air hoses (8, 9) in 14
upward direction through the seat 18
suspension and then in backward 17
direction (arrow) at the bellows (18) 9
and remove them. 9
8 18 8
23 Re-install the components in the
9 16
reverse order of their removal.
15
Installation note:
Cut the required air hoses (6, 7, 8,
8
9, 10) to the length of the removed
air hoses (6, 7, 8, 9, 10) using piece
goods. 19
19 8 9
20
9
9 19
5

11
19
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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 1 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Bowden pull wire for optional

backrest adjustment 1 2
15
(2) Baffle
10 13
(3) Lever for backrest adjustment 12 14
(4) Seat frame (left) 5 15 8
(5) Backrest 17
11 1
(6) Countersunk screw 18 3
19 23
(hexagon socket screw) ......... 12 Nm 16
21
(7) Cable tie 20
13
10 22
(8) Bowden pull wire for left backrest 1
adjustment
(9) Bowden pull wire for right backrest 4
6
adjustment
4
(10) Bearing 2 2
1
(11) Leaf spring 3 1
(12) Blind rivet 3 1

(13) Blind rivet 7

8
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 2 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(14) Angle plate

24
(15) Handle for optional backrest 15 20
adjustment
10 13
(16) Holder (for Bowden pull wire) 12 14
1
(17) Blind rivet 5 15 8
(18) Blind rivet 17
11
(19) Lock washer 19 18
16 23 7
(20) Backrest cover 21
20
(21) Lock washer 10 13
1 22
(22) Stopper
(23) Lever 4
(24) Zipper 6
2
2
1 4
3 1
3 1
8
7
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 3 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 2
ATTENTION Noise!
15

When driving out the blind rivets, make 10 13

12 14
sure that the residues of the blind rivets
do not fall into the seat. 5 15 8
17
11 1
18 3
1 Remove the backrest cover (see 19 23
16
Chapter 3.26). 21
20
10 13 22
2 Lift off the seat cushion in position for 1
repair (Chapter 3.1).
4
3 Remove the left covering in position for 6
repair (Chapter 3.4). 4
2 2
4 Carefully detach the rear covering at 1
3 1
the right covering (see Chapter 3.5).
3 1

7
8
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 4 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Remove the lever for backrest

adjustment at the stud (see 24
Chapter 3.13). 15 20

10 13
12
6 Detach the left and right Bowden pull 14
1
wire for backrest adjustment at the 5 8
15
lever for backrest adjustment (see
17
Chapter 3.13). 11
19 18
16 23 7
21
Removal and installation 20
10 13
1 22
7 Mark the point where the Bowden pull
wire for optional backrest adjustment
(1) is fastened to the Bowden pull wire 4
for the left backrest adjustment (8) by 6
means of cable ties (7) and remove 2
2
the cable ties (7). 1 4
3 1
3 1
8
7
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 5 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Unscrew the countersunk screw (6) at

the left side of the seat frame (4). 1 2
Installation note: 15
Countersunk screw (6); 12 Nm. 10 13
12 14
9 Detach the Bowden pull wire for 15
5 8
optional backrest adjustment (1) at the
17
baffle (2) and remove the baffle (2). 11 1
Installation note: 19 18 3
16 23
The nose (arrow) of the baffle (2) acts
21
as an anti-rotation device and must 20
engage into the provided drill hole on 10 13 22
the left side of the seat frame (4). 1

10 Detach the Bowden pull wire for 4

optional backrest adjustment (1) at 6
the lever for backrest adjustment (3). 4
2 2
1
3 1
3 1

7
8
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 6 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

11 Loosen the lock washer (21) at the

Bowden pull wire for optional 1 2
backrest adjustment (1). 15
10 13
12 Detach the Bowden pull wire for 12 14
optional backrest adjustment (1) at 15
5 8
the bearing (10).
17
11 1
13 Bore off the rivet head and drive out 19 18 3
16 23
the blind rivet (18) at the holder (16).
21
20
14 Detach the Bowden pull wire for 10 13 22
optional backrest adjustment (1) at 1
the holder (16) and remove the
holder (16). 4
6
4
2 2
1
3 1
3 1

7
8
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 7 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Completely open the zip fastener

(24) of the backrest upholstery (20). 24
15 20
16 Pull the Bowden pull wire for optional 10
12 13
backrest adjustment (1) out of the 14
1
backrest cover (20) in downward 5 8
15
direction and remove it.
17
Installation note: 11
The Bowden pull wire for optional 19 18
backrest adjustment (1) runs below 16 23 7
21
the backrest cover (20). 20
10 13
1 22
17 Loosen the lock washer (19) at the
axle of the bearing (10).
4
18 Bore off two rivet heads and drive 6
the blind rivets (13) out of angle plate 2
2
(14), bearing (10) and backrest (5). 1 4
3 1
3 1
8
7
9

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3.48 Bowden pull wire and bearing for optional backrest adjustment –
Page 8 of 8
removal and installation (delivery option)
REMOVAL / INSTALLATION TABLE OF CONTENTS

19 Pull off the lever for backrest

adjustment (23) at the axle of the 1 2
bearing (10) and remove it together 15
with the angle plate (14). 10 13
12 14
20 Pull off the handle for optional 15
5 8
backrest adjustment (15) at the lever
17
(23). 11 1
18 3
19 23
21 Pull the lever (23) out of the angle 16
21
plate (14). 20
10 13 22
22 Bore off the rivet head, drive the 1
blind rivet (17) out of the bearing (10)
and backrest (5) and remove the 4
bearing (10). 6
4
2 2
23 If the leaf spring (11) is defective: 1
Bore off the rivet head, drive the 3 1
blind rivet (12) out of the leaf spring 3 1
(11) and bearing (10) and remove
the leaf spring (11). 8
7
9
24 Re-install the components in the
reverse order of their removal. 2483

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.49 Cable harness for backrest – removal and installation

Page 1 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable harness for backrest 1

20 7
(2) Cable for microphone 8 3
17
(3) Cable for backrest heater
16
(4) Cable tie 2 I
J
(5) Cable tie
19 H
(6) Cable tie
(7) Cable for seat fan M 18 1
(8) Cable seat cushion heater 1
(9) Seat frame
1 16
(10) Cable tie 2
4
(11) Cable tie 12
(12) Cable tie 1 1 3
(13) Cable harness for vehicle
12 L 7
connection 4
11
8
K I
J
13 10 9
15 H 5
14 6
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3.49 Cable harness for backrest – removal and installation

Page 2 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(14) Air hose 1

20 7
(15) Cable harness for heater switch 8 3
17
(16) Backrest frame
16
(17) Cable tie 2 I
J
(18) Cable tie
19 H
(19) Cable of backrest fan
(20) Control module for the climate M 18 1
system 1

1 16
2
4
12
1 1 3

12 L 7
11 4
8
K I
J
13 10 9
15 H 5
14 6
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3.49 Cable harness for backrest – removal and installation

Page 3 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Electrical plug and socket 1

connections: 20 7
8 3
(H) Electrical connection between cable 17
harness for backrest (1) and seat 16
cushion heater (8) 2 J I
(I) Electrical connection between seat
19 H
cushion heater (8) and backrest
heater cable (3) M 1
18
(J) Electrical connection between cable 1
harness for backrest (1) and seat
fan cable (7)
1 16
(K) Electrical connection between cable 2
harness for backrest (1) and cable 4
12
harness for the heater switch (15)
1 1 3
(L) Electrical connection between cable
harness for backrest (1) and cable 12 L 7
harness for the vehicle 11 4
connection (13) 8
K I
J
(M) Electrical connection between cable 13 10 9
harness for backrest (1) and 15 H 5
backrest fan cable (19)
14 6
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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.49 Cable harness for backrest – removal and installation

Page 4 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for 1

repair (Chapter 3.1). 20 7
8 3
17
2 Remove the left covering in position
16
for repair (Chapter 3.4).
2 J I
3 Remove the covering at the back (see
19 H
Chapter 3.5).
M 18 1
4 Remove the backrest cover (see
Chapter 3.26). 1

5 Remove the covering clamps and 1 16

2
upper insertion rods at the backrest 4
cover (see Chapter 3.31). 12
1 1 3
6 Open the zip fastener of the backrest
cover completely and pull the backrest 12 L 7
cover on the right side upwards over 11 4
the foam plastic part (see 8
K I
Chapter 3.31). J
13 10 9
15 H 5
14 6
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3.49 Cable harness for backrest – removal and installation

Page 5 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Disconnect the electrical connection 1

between the cable harness for 20 7
backrest and control module for 8 3
17
climate control system (see
16
Chapter 3.53).
2 J I

19 H
Removal and installation
M 18 1
8 Mark the points where the cable
harness for the backrest (1) is 1
attached to the backrest heater cable
(3) and to the microphone cable (2) by 1 16
2
means of two cable ties (4) and 4
remove the cable ties (4). 12
1 1 3
9 Mark the points where the cable
harness for the backrest (1) is 12 L 7
fastened to the air hoses (14) with two 11 4
cable ties (12) and remove the cable 8
K I
ties (12). J
13 10 9
15 H 5
14 6
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3.49 Cable harness for backrest – removal and installation

Page 6 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

10 Mark the points where the electrical 1

connections (H, I, J) are bundled 20 7
with a cable tie (6) and remove the 8 3
17
cable tie (6).
16
Installation note:
2 J I
The cable tie (6) must be guided
trough the cable tie (5) fastened at
19 H
the seat support (9).
M 18 1
11 Mark the points where the electrical
connections (K, L) are bundled with 1
a cable tie (10) and remove the
cable tie (10). 1 16
2
Installation note: 4
The cable tie (10) must be guided 12
trough the cable tie (11) fastened at 1 1 3
the seat support (9).
12 L 7
12 Disconnect electrical connections 11 4
(H, I, J, K, L). 8
K I
J
13 10 9
15 H 5
14 6
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3.49 Cable harness for backrest – removal and installation

Page 7 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

13 Mark the points where the cable 1

harness for the backrest (1) and the 20 7
microphone cable (2) are fastened to 8 3
17
the backrest frame (16) with cable
16
ties (17) and remove the cable
2 J I
ties (17).
19 H
14 Mark the points where the cable
harness for the backrest (1), the M 1
18
microphone cable (2) and the
electrical connection (M) are 1
fastened to the backrest frame (16)
with cable ties (18) and remove the 1 16
2
cable ties (18). 4
Installation note: 12
The excess length of the backrest 1 1 3
fan cable (19) is tied back in loops
with the cable tie (18). 12 L 7
11 4
8
K I
J
13 10 9
15 H 5
14 6
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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.49 Cable harness for backrest – removal and installation

Page 8 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Disconnect the electrical connection 1

(M) between cable harness for 20 7
backrest (1) and backrest fan 8 3
17
cable (19).
16
2 J I
16 Pull the cable harness for the
backrest (1) out of the backrest
19 H
frame (16) in backward direction and
remove it. M 1
18
17 Re-install the components in the 1
reverse order of their removal.
1 16
2
4
12
1 1 3

12 L 7
11 4
8
K I
J
13 10 9
15 H 5
14 6
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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.50 Cable harness heater switch – removal and installation

Page 1 of 4
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable harness for heater switch

3
(2) Plug (cable harness for heater
N
switch) 7
1
4
(3) Heater switch K
2
(4) Air hose (for lumbar support and
lateral support adjustment) 2 3 L
3
2
(5) Seat frame N 13
1
(6) Cable tie 9
2
(7) Cable harness for backrest
(8) Cable tie
(9) Cable harness for vehicle 5
6 7
connection
K
(10) Cable tie
(11) Bowden pull wire for backrest 3 8
adjustment on the left 1
(12) Bowden pull wire for backrest
adjustment on the right 4
2 1
12 9
11 10

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3.50 Cable harness heater switch – removal and installation

Page 2 of 4
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 3
N
7
2 Remove the left covering in position 1
4
for repair (Chapter 3.4). 2 K

3 Remove the covering at the back (see 2 3 L

Chapter 3.5). 3
2
N 13
1
2 9
Removal and installation

4 Mark the installation position of the

cable harness for the heater 5
6 7
switch (1).
K

3 8
1

4
2 1
12 9
11 10

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.50 Cable harness heater switch – removal and installation

Page 3 of 4
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Mark two electrical connections (N)

(note the color of the cables) and 3
disconnect the electrical connections N
7
(N) between the six connectors (2) 1
4
and the heater switch (3). 2 K
Installation notes:
• Re-establish the electrical 2 3 L
connections (N) according to the 3
2
N 13
markings. 1
• Lay the cable harness of the heater 9
2
switch (1) within (arrow) the air
hose (4).

6 Mark the point where the cable 5

6 7
harness of the heater switch (1) is
fastened to the Bowden pull wires for K
the backrest adjustment (11, 12) with
cable tie (10), and remove the cable 3 8
tie (10). 1

4
2 1
12 9
11 10

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3.50 Cable harness heater switch – removal and installation

Page 4 of 4
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

7 Mark the points where the electrical

connections (K, L) are bundled with a 3
cable tie (8) and remove the cable N
7
tie (8). 1
4
Installation note: 2 K
The cable tie (8) must be guided
trough the cable tie (6) fastened at the 2 3 L
seat support (5). 3
2
N 13
1
8 Disconnect the electrical connection
2 9
(K) between cable harness of the
heater switch (1) and the cable
harness for the backrest (7).
5
6 7
9 Remove the cable harness for the
heater switch (1). K
Installation note:
Install the cable harness of the heater 3 8
switch (1) according to the marking. 1

10 Re-install the components in the 4

reverse order of their removal. 2 1
12 9
11 10

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.51 Cable harness for vehicle connection – removal and installation

Page 1 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable harness for vehicle

connection 2

(2) Cable harness for backrest

1 18 1 L
(3) Cable harness for heater switch 17 F
4 13
(4) Microphone contact cable (in cable 10
14
harness for vehicle connection)
(5) Belt buckle contact cable (in cable 19
harness for vehicle connection)
1 15 5 5 15 6
16
(6) Belt buckle cable
(7) Cable for microphone
(8) Bellows
2
(9) Swivel 17 4 2 12 13

(10) Cable clamp 45

K L 17
F 7 11 12
(11) Cable tie 6 L
K 12
(12) Cable tie 10
3 5 O
(13) Seat frame 3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 2 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(14) Cable clamp

2
(15) Cable tie
(16) Plug (belt buckle cable) 1 18 1 L
17 F
(17) Cable for signal 4 13
10
(18) Cable tie 14

(19) Level control

19
1 15 5 5 15 6
16

2
17 4 2 12 13
45
K L 17
F 7 11 12
6 L
K 12
3 5 10
O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 3 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Electrical plug and socket

connections: 2

(A) Electrical connection between

1 18 1 L
vehicle and cable harness for 17 F
vehicle connection (1) 4 13
10
14
(F) Electrical connection between belt
buckle contact cable (5) and belt
buckle cable (5) 19
(K) Electrical connection between cable 1 15 5 5 15 6
16
harness for backrest (2) and cable
harness for the heater switch (3)
(L) Electrical connection between cable
2
harness for backrest (2) and cable 17 4 2 12 13
harness for the vehicle
45
connection (1) K L 17
F 7 11 12
(O) Electrical connection between 6 L
K 12
microphone cable (7) and
3 10
microphone contact cable (4) 5 O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 4 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

repair (Chapter 3.1). 2

2 Remove the left covering in position 1 18 1 L

for repair (Chapter 3.4). 17 F
4 13
10
14
3 Remove the covering at the back (see
Chapter 3.5).
19
1 15 5 5 15 6
16
Removal and installation

4 WARNING Risk of crushing! 2

17 4 2 12 13
Bring the seat into the highest position
and secure the swinging structure to 45
K L 17
the front plastic rollers of the lower F 7 11 12
6 L
suspension part by means of K 12
appropriate spacers. 3 10
5 O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 5 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Disconnect electrical connection (A).

Note: 2
Follow the installation instructions of
the vehicle manufacturer. 1 18 1 L
17 F
4 13
6 Mark the points where the electrical 10
14
connections (K, L) are bundled with a
cable tie (11) and remove the cable
tie (11). 19
Installation note: 1 15 5 5 15 6
16
The cable tie (11) must be guided
trough the cable tie (12) fastened at
the seat support (13).
2
7 Disconnect electrical connection (L). 17 4 2 12 13
Note: 45
Electrical connection (K) needs not be K L 17
F 7 11 12
disconnected. 6 L
K 12
3 5 10
O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 6 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

8 Mark the points where the bellows (8)

is fastened to the seat frame (13) by 2
means of three cable ties (12) and
remove the cable ties (12). 1 18 1 L
Installation note: 17 F
4 13
The microphone contact cable (4) and 10
14
the signal cable (17) are also fastened
with the two left cable ties (12).
19
9 Pull out cable clamp (10) at the seat 1 15 5 5 15 6
16
support (13) and hang out the cable
harness for the vehicle connection (1)
at the cable clamp (10).
2
10 Disconnect electrical connection (F). 17 4 2 12 13
45
11 Pull out cable clamp (14) at the seat K L 17
F 7 11 12
support (13) and hang out the plug 6 L
K 12
(16) at the cable clamp (14).
3 5 10
O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 7 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

12 Mark the points where the cable for

the belt buckle contact (5) is 2
fastened to the seat support (13)
with two cable ties (15) and remove 1 18 1 L
the cable ties (15). 17 F
4 13
Installation note: 10
14
The cable for the belt buckle contact
(5) is placed in the bottom seam
(arrow) of the seat support (13). 19
1 15 5 5 15 6
16
13 Disconnect electrical connection (O).

14 Mark the point where the cable

harness of the vehicle connection (1) 2
is fastened to the level control (19) 17 4 2 12 13
with the cable tie (18) and remove 45
the cable tie (18). K L 17
F 7 11 12
6 L
K 12
3 5 10
O
3
1
8 1
F 5
8 4
9
O 7
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3.51 Cable harness for vehicle connection – removal and installation

Page 8 of 8
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

15 Mark the installation position of the

cable harness for the vehicle 2
connection (1) and pull out the cable
harness for the vehicle connection 1 18 1 L
(1) from the large opening of the 17 F
4 13
swivel (9) and the seat suspension 10
14
towards the top.

16 Pull out the cable harness for vehicle 19

connection (1) from the opening 1 15 5 5 15 6
16
(arrow) in the bellows (8) towards
the back and remove.
Installation note:
2
17 4 2 12 13
WARNING Malfunction! Lay
the cable harness for the vehicle 45
K L 17
connection (1) according to the mark F 7 11 12
6 L
so that it cannot be squeezed when K 12
the seat is moved vertically. 3 10
5 O
3
1
17 Re-install the components in the 8 1
reverse order of their removal. F 5
8 4
9
O 7
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3.52 Radial fan for backrest – removal and installation

Page 1 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Radial fan for backrest 3

(2) Support (in foam part for backrest)
2 4
(3) Cable for microphone
5
(4) Flat head screw 1 6
(inner race) ............................. 6 Nm
7
(5) Backrest frame 4
(6) Cable of backrest fan M 8
(7) Cable harness for backrest 7
(8) Cable tie

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3.52 Radial fan for backrest – removal and installation

Page 2 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Remove the backrest cover (see

3
Chapter 3.26).
2 4
2 Completely open the zipper of the
5
backrest cover (see Chapter 3.31) and
1 6
pull apart in the range of the radial fan
(1) in order to make the radial fan (1) 7
and the electrical connection (M) 4
accessible. M 8
7
Removal and installation

3 Mark the points where the cable

harness for the backrest (7), the
microphone cable (3) and the
electrical connection (M) are fastened
to the backrest frame (5) with cable
ties (8) and remove the cable ties (8).
Installation note:
The excess length of the backrest fan
cable (6) is tied back in loops with the
cable tie (8).

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.52 Radial fan for backrest – removal and installation

Page 3 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

4 Disconnect the electrical connection

3
(M) between cable harness for
backrest (7) and backrest fan 2 4
cable (6).
5
1 6
5 Unscrew the two flat head screws (4)
at the support (2) and remove radial 7
fan (1). 4
Installation note: M 8
Flat head screw (3), 6 Nm.
7
6 Re-install the components in the
reverse order of their removal.

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.53 Control module for climate control system – removal and installation
Page 1 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Control module for the climate

3
system 1
(2) Backrest frame 3 7
6 P
(3) Blind rivet 5
2
(4) Cable harness for backrest 4 2
(5) Bracket (at the connector)
(6) Catcher (at the connector) 3

(7) Connector 1 3

1
2

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3.53 Control module for climate control system – removal and installation
Page 2 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Remove the backrest cover (see

Chapter 3.26). 3
1

2 Remove the covering clamp and 3 7

6 P
upper insertion rods at the backrest 5
2
cover (see Chapter 3.31). 4 2
3 Open the zip fastener of the backrest
cover completely and pull the backrest 3
cover on the right side upwards over
1 3
the foam plastic part (see
Chapter 3.31).

1
2

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3.53 Control module for climate control system – removal and installation
Page 3 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

3
1
4 Unlock the bracket (5) at the catcher
(6) of the connector (7) and 3 7
6 P
disconnect the electrical connection 5
2
(P) between the cable harness for the 4
backrest (4) and the control module 2
for the climate control system (1).
Note: 3
To unlock, press down the catcher (6)
1 3
at the connector (7) and turn the
bracket (5) as far as possible (arrow)
via the catcher (6).

5 Bore off two rivet heads and drive out

the blind rivets (3) at the backrest 1
frame (2). 2

6 Remove the control module for the

climate control system (1).
4
7 Re-install the components in the
reverse order of their removal.

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.54 Cable harness for microphone – removal and installation

Page 1 of 5
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Cable for microphone 6

7
(2) Microphone support 4
2 6 4
5 2 8
(3) Backrest
5 9
(4) Serrated washer head screw 1
........................... to replace, 25 Nm 3
3 1
(5) Cable tie 10
1
(6) Belt bracket M 11
(7) Backrest cover 12

(8) Cable tie

(9) Backrest frame 10 9 1
(10) Cable harness for backrest 1
(11) Cable tie 2 13 14
(12) Cable of backrest fan
3 10
(13) Cable tie
15
(14) Cable for backrest heater 1 13
(15) Cable for microphone contact
O O

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.54 Cable harness for microphone – removal and installation

Page 2 of 5
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

1 Lift off the seat cushion in position for

6
repair (Chapter 3.1). 4
7
2 6 4
5 2 8
2 Remove the left covering in position
for repair (Chapter 3.4). 5 9
1
3
3 1
3 Remove the covering at the back (see
10
Chapter 3.5). 1
M 11
4 Remove the backrest cover (see 12
Chapter 3.26).

5 Open the zipper of the backrest cover 10 9 1

completely (see Chapter 3.31).
1
2 13 14

3 10
15
1 13

O O

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.54 Cable harness for microphone – removal and installation

Page 3 of 5
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

6
7
4
6 Disconnect the electrical connection 2
5 6 4 8
2
(O) between microphone cable (1)
and microphone contact cable (15). 5 9
1
3
3 1
7 Mark the points where the microphone
10
cable (1) is attached to the backrest 1
heater (14) and to the cable harness M 11
for the backrest (10) by means of two 12
cable ties (13) and remove the cable
ties (13).
10 9 1
8 Mark the points where the microphone
cable (1), the cable harness for the 1
backrest (10) and the electrical 2 13 14
connection (M) are fastened to the
backrest frame (9) with cable ties (11) 3 10
and remove the cable ties (11). 15
Installation note: 1 13
The excess length of the backrest fan
cable (12) is tied back in loops with
the cable tie (11). O O

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.54 Cable harness for microphone – removal and installation

Page 4 of 5
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

9 Mark the points where the microphone

6
cable (1) and the cable harness for 4
7
the backrest (10) are fastened to the 2
5 6 4 8
2
backrest frame (9) with cable ties (8)
and remove the cable ties (8). 5 9
1
3
3 1
10 Fold the backrest (3) forwards.
10
1
11 Unscrew the serrated washer head M 11
screw (4), and put aside the 12
microphone support (2) on the
backrest (3).
Note: 10 9 1
After unscrewing the serrated
washer head screw (4) the belt 1
bracket (6) is loose. 2 13 14
Installation notes:
• Replace the serrated washer head 3 10
screw (4), 25 Nm. 15
• The hook (arrow) at the belt 1 13
bracket (6) must engage into the
square hole at the backrest (3).
O O

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.54 Cable harness for microphone – removal and installation

Page 5 of 5
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

12 Mark the point where the

6
microphone cable (1) is fastened at 4
7
the microphone support (2) with 2
5 6 4 8
2
cable tie (5) and remove the cable
tie (5). 5 9
1
Installation note: 3
1
The locking head of the cable tie (5) 3
10
must be located inside between 1
microphone support (2) and M 11
backrest (3). 12

13 Pull the microphone cable (1) out of

the backrest cover (7) remove it. 10 9 1

14 Re-install the components in the 1

reverse order of their removal. 2 13 14

3 10
15
1 13

O O

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.55 Microphone support – removal and installation

Page 1 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

(1) Microphone support

(2) Cable for microphone 7 1 4
1 6
5
(3) Backrest
(4) Serrated washer head screw
........................... to replace, 25 Nm 3

(5) Cable tie 8

2
(6) Belt bracket 8
(7) Adapter plate (for microphone) 8

(8) Rounded head screw

(inner race) ..............................6 Nm

2 4
1
1 Remove the backrest cover (see 1 5
Chapter 3.26). 2
3
2 Open the zipper of the backrest cover 3
completely (see Chapter 3.31).

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.55 Microphone support – removal and installation

Page 2 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

Removal and installation

7 1 4
3 Fold the backrest (3) forwards. 1
5 6

4 Unscrew the serrated washer head

screw (4), and put aside the 3
microphone support (1) on the 8
backrest (3). 2
Note: 8
After unscrewing the serrated washer 8
head screw (4) the belt bracket (6) is
loose.
Installation notes:
• Replace the serrated washer head
screw (4), 25 Nm. 6
• The hook (arrow) at the belt bracket
(6) must engage into the square hole 2 4
1
at the backrest (3). 1 5
2
3
3

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.55 Microphone support – removal and installation

Page 3 of 3
(seat with climate control system)
REMOVAL / INSTALLATION TABLE OF CONTENTS

5 Mark the point where the microphone

cable (2) is fastened at the 1 4
7
microphone support (1) with cable tie 1
5 6
(5) and remove the cable tie (5).
Installation note:
The locking head of the cable tie (5) 3
must be located inside between 8
microphone support (1) and 2
backrest (3). 8
8
6 Remove the microphone cable (1).

7 Microphone support (1) with

adapter plate (7):
Unscrew the three rounded head 6
screws (8) and remove the adapter
plate (7). 2 4
1
Installation note: 5
1
Rounded head screw (8), 6 Nm. 2
3
8 Re-install the components in the 3
reverse order of their removal.

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 Repair Manual MSG 90.6PG Commercial Vehicles, Omnibuses – November 2017

3.56 Play in the backrest locking mechanism – inspection and adjustment Page 1 of 3
INSPECTION TABLE OF CONTENTS

(1) Backrest
(2) Bearing support, right-hand 1
(3) Catch element
(4) Lock 2 3
2
(5) Washer 6
(6) Spacer at the bearing support
opposite the lever (white) * 4
(7) Spacer at the bearing support
lever-side (black) * 5
(8) Bearing support, left-hand

1 Lift off the seat cushion in position for 1

repair (Chap. 3.1).

2 Remove the left covering in position 8

for repair (Chapter 3.4).
7

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3.56 Play in the backrest locking mechanism – inspection and adjustment Page 2 of 3
INSPECTION TABLE OF CONTENTS

3 Remove the covering at the back (see

Chapter 3.5). 1

4 Fold the backrest forwards. 2 3

2
Inspection of play 6
5 Determine clearance between bearing
support (2, 8) and lock (4) with a 4
feeler gauge with no load on the
backrest (1).
5
● Play 0 to 0.15 mm:
No adjustment necessary
● Play > 0.15 to 0.25 mm:
Take up play with a 0.1 mm thick
washer (5).
● Play > 0.25 to 0.35 mm:
Take up play with a 0.2 mm thick 1
washer (5).
● Play > 0.35:
Replace the spacer * (6, 7) (see 8
Chap. 3.32).
7

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3.56 Play in the backrest locking mechanism – inspection and adjustment Page 3 of 3
INSPECTION/ADJUSTMENT TABLE OF CONTENTS

Adjusting play

6 Remove the catch element (3) and 1

lock (4) (see Chapter 3.29).
2 3
7 Push washer (5) between lock (4) and 2
spacer * (6, 7) based on the result of 6
the inspection.
4
8 Assemble the seat (see Chap. 3.29)
and check play in backrest locking
5
mechanism again.

* Delivery option
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