9000 TPD Cement Plant

Project Updates

As of January 27, 2025

Project : Calatagan Cement Plant
Location : Calatagan, Batangas
Status Report No. : JANUARY 27, 2025
(Commissioning Target – Sept., 2026)

Report by : Advantage Concrete Industries Corp. (ACIC)

Scope : Overall Project Management

Calatagan Cement Line 1 Project Update as of January 27, 2025

Revised Timeline:

Completion of the Project – September 2026

Cold Commissioning Completion – October 2026

Start of Hot Commissioning / Production / Commercial – November 2026

Overall Actual Percentage Accomplishment – 23.10% (Negative 10 days)

 LIMESTONE
ADDITIVE/COAL STORAGE: 0.60%
CRUSHING AND MAIN CRUSHING:
HANDLING: 5.65%
2.60% RAW MATERIAL
FEED BIN: 6.33%

HOMO SILO: COAL MILL:

11.53% 7.73% CCR AND
RAW MILLING: LAB: 9.46%
CEMENT STORAGES:
39.85%
41.45%

GCT AND MDS: 1.84%

CLINKER
STORAGES: 69.40%
PREHEATER:
25.84%
ROTARY KILN:
16.19%
CLINKER
COOLER: 2.90%
69 KV INDOOR
SUBSTATION: 33.71%

FINISH MILLING:
27.43%

PACKHOUSE:
4.35%
 Construction Project Performance
A. Calatagan Cement Plant Project (Related in Cement Plant Operation) (Without Main Plant Site Development)

As of As of
Remarks
(Jan. 27, 2025) (Jan. 13, 2025)

Projected 21.79% 19.71%

Actual 16.99% 16.17%

Variance -4.80% -3.54%

EQUVALENT NO. OF DAYS ADVANCE /

DELAYED -5.6 days -3.6 days Commissioning target: September, 2026

B. ASSOCIATED STRUCTURE (OTHERS) (Not Related to Cement Plant Operation)

As of As of
Remarks
(Jan. 27, 2025) (Jan. 13, 2025)

Projected 57.89% 69.04%

Actual 54.03% 56.74%

Variance -3.86% -12.30%

Adjustment of projected and actual
accomplishment are based on port facility
EQUVALENT NO. OF DAYS ADVANCE /
-22.75 days -179 days adjusted timeline for civil and mechanical
DELAYED
installation. And as per advice to defer
concreting of Balayan access road.
 Overall Construction Project Performance
C. EQUIVALENT ACCOMPLISHMENT COMBINING ITEM A AND B (Without Main Plant Site Development)

As of As of
Remarks
(Jan. 27, 2025) (Jan. 13, 2025)

Projected 27.75% 27.70%

Actual 23.10% 22.86%

Variance -4.65% -4.84%

Impact of delays are adjusted

EQUVALENT NO. OF DAYS
-10 days -28 days based on the load factor of Port
ADVANCE / DELAYED
facility and road network program
 Project Accomplishment Per Department (Construction and Installation)
Days
Proj. Act.
Var. Days (+ / -)
Department Accom Accom Cause of Delay Remarks / Action Taken
(%) (+ / -) (Previous
(%) (%)
Status)

1. Main Crushing 11.59 5.65 -5.94 -6 -5 On going rebar works.

Late start of civil / foundation works.

On going excavation works. Request additional
Target is October, 2024. (Late
2. Limestone Storage 8.66 0.60 -8.06 -12 -10 backhoe to fast-track excavation works.
submission of loadings from supplier for
(Increasing (-) variance)
ATI-DMG reference)
Late start of civil / foundation works.
Target is October, 2024. (Late Awarded Storages foundation: 11/7/2024
submission of loadings from supplier for (JOC) (Additive) – On going excavation.
3. Additive, Coal
13.57 2.60 -10.97 -43 -19 ATI-DMG reference) Awarded Storages foundation: 11/7/2024
Crushing and Handling
Additional cause of delay is Coal (EVER) (Coal) – Request for commencement of
Storage foundation contractor not work. Increasing (-) variance
yet started (EVER Pacific)

Positive for Mechanical works. Negative for civil

New target of Raw Mill building
4. Raw Milling 23.74 39.85 16.11 +29 +31 (Request for turn over of building foundation
foundation turn over is Feb. 15, 2025
until third week of January, 2025)

Late start of silo construction due to lack

5. Raw Meal Silo & of manpower and late submission of
26.09 11.53 -14.56 -16 -15 Increasing (-) variance
Kiln Feeding rebar cutting list by contractor
(Submitted Oct 15, 2024).

Overall accomplishment is positive cause by

Late turn over of Civil works. (Turnover
6. Preheater 25.27 25.84 0.57 +1 +4 Mechanical works. But negative for structural
last Jan. 16, 2025)
works.
 Project Accomplishment Per Department (Construction and Installation)
Days
Proj. Act.
Days (+ / -)
Department Accom Accom Var. (%) Major Cause of Delay Remarks / Action Taken
(+ / -) (Previous
(%) (%)
Status)

On going pre assembly. Raise during

Insufficient manpower for Mechanical pre coordination meeting to provide additional
7. Rotary Kiln 32.37 16.19 -16.18 -22 -21
assembly by contractor. Still not sufficient manpower and equipment. Increasing (-)
variance

Late completion of Clinker Cooler foundation

Contractor extended working manhour.
8. Clinker Cooler by civil contractor. Latest schedule is Dec.
9.48 2.90 -6.58 -10 -8 Cooler Bagfilter Structural: Fabwerx /
w/ Bag Filter 30, 2024. And late start of bagfilter
Mechanical Installation: Rhajtek 11/16/2024.
contractor (Rhajtek)
Building foundation, Struc and Mechanical
Unavailability of area for building foundation Installation Awarded to
9. Coal Mill 7.95 7.73 -0.22 -0.38 +3 excavation. Clearing of ANTA and kiln shell Positif : 10/14/2024. To commence work after
relocation. transfer of Kiln equipment. Access for
mobilization

10. Main
MDS : Insufficient manpower for MDS Already provided manpower. Negative
Dedusting System 11.87 1.84 -10.03 -5 -6
foundation (ANTA) variance is decreasing
(MDS) and GCT

11. Clinker Silo Construction of 2-units silo shell and unburnt

74.28 69.40 -4.88 -5 -2
and Transport silo
Positive for Mechanical works. Negative for civil
Delayed for civil works but positive for
(Request for turn over of building foundation
mechanical pre –assembly works. Anta to
12. Finish Mill 23.34 27.43 4.09 +10 +8 until third week of January, 2025)
fast-track civil works. Structural works must
Latest target of turn over is
start Dec., 2024
end of February, 2025
 Project Accomplishment Per Department (Construction and Installation)

Days
Proj. Act.
Var. Days (+ / -) Major Cause of Delay
Department Accom Accom Remarks / Action Taken
(%) (+ / -) (Previous
(%) (%) Status)

Positive for cement silos but

negative for bulk silo. Delayed start
Already provided manpower. Decreasing
13. Cement Storage 42.63 41.45 -1.18 -2 -3 of bulk loading silo. NOA issued April
negative variance
17, 2024 but only start by Oct.,
2024.

Late start of foundation work. Must Increasing (-) variance). Excavation for
14. Roto Packing / Packhouse 13.44 4.35 -9.09 -10 -8 start on Nov., 2024 due to remaining areas scheduled on February 5,
submission of rebar cutting list. 2025 (Availability of heavy equipment)

15. 230 KV Transmission Supplier to increase quantity of delivered

39.53 26.46 -13.07 -13 -9 Late submission of cutting list
Power Line (Phase 1) rebars per week

16. 230 KV Transmission Construction must start January,

4.67 0.00 -4.67 -5 -2 Awarded to Hefty
Power Line (Phase 2) 2025
STATUS PER DEPARTMENT
(MAIN ACTIVITIES)
 MAIN CRUSHING
DEPARTMENT
Overall Project Accomplishment: 11.59%
Overall Actual Accomplishment: 5.65%
Variance: -5.94%
Equivalent Days: -6 days

Remarks: Ongoing rebar works

 MAIN CRUSHING DEPARTMENT
a. Main Crushing (Civil, Structural and Mechanical Works) – POSITIF
Target Completion Date: November 8, 2025
Projected Accomplishment: 7.68%
Actual Accomplishment: 6.12%
Variance: -1.56%
Equivalent Days: -9 days

On-going Activities Photos

1. Excavation Works
2. Rebar Fabrication

b. Main Crushing (Electrical Works) – for bidding

 LIMESTONE STORAGE

Overall Project Accomplishment: 8.66%

Overall Actual Accomplishment: 0.60%
Variance: -8.06%
Equivalent Days: -12 days

Remarks: On going excavation works and rebar

works
 LIMESTONE STORAGE
a. Dome Storage Foundation Phase 1 (Civil Works) – JOC
Target Completion Date: July 15, 2025
Projected Accomplishment: 5.05%
Actual Accomplishment: 2.21%
Variance: -2.84%
Equivalent Days: -9 days

On-going Activities Photos

1. Excavation Works
2. Placement of gravel bedding
3. Installation of formworks for combined
footing
4. Installation of rebars for combined footing
5. Concreting works for combined footing

b. Dome Storage (Structural Works) – RHAJTEK

c. Mechanical Installation for Limestone stacker and reclaimer – for bidding
d. Dome Storage (Electrical Works) – for bidding
 ADDITIVE, COAL
CRUSHING AND HANDLING
Overall Project Accomplishment: 13.57%
Overall Actual Accomplishment: 2.60%
Variance: -10.97%
Equivalent Days: -19 days

Remarks: Additional cause of delay: Coal

storage foundation contractor hasn’t started yet
(EVER PACIFIC)
 ADDITIVE STORAGE
a. Dome Storage Foundation Phase 1 (Civil Works) – JOC
Target Completion Date: July 15, 2025
Projected Accomplishment: 3.60%
Actual Accomplishment: 1.31%
Variance: -2.29%
Equivalent Days: -17 days

On-going Activities Photos

1. Excavation Works
2. Placement of gravel bedding
3. Installation of formworks for combined footing
4. Installation of rebars for combined footing
5. Concreting works for combined footing

b. Dome Storage (Structural Works) – RHAJTEK

c. Mechanical Installation for Additive stacker and reclaimer – for bidding
d. Dome Storage (Electrical Works) – for bidding
 COAL STORAGE
a. Dome Storage Foundation Phase 1 (Civil Works) – EVER PACIFIC
Target Completion Date: July 12, 2025
Projected Accomplishment: 14.12%
Actual Accomplishment: 5.90%
Variance: -8.22%
Equivalent Days: -16 days

On-going Activities Photos

1. Site Clearing
2. Layout/Surveying/Staking

b. Dome Storage (Structural Works) – RHAJTEK

c. Mechanical Installation for Additive stacker and reclaimer – for bidding
d. Dome Storage (Electrical Works) – for bidding
 RAW MILL DEPARTMENT
Overall Project Accomplishment: 23.74%
Overall Actual Accomplishment: 39.85%
Variance: 16.11%
Equivalent Days: +29 days

Remarks: Positive for Mechanical works. New

target of Raw Mill Building Foundation turnover
is Feb. 15, 2025.
 RAW MILL DEPARTMENT

a. Raw Mill Machine Foundation (Civil Works) – ANTA

Target Completion Date:
Projected Accomplishment: 100.00%
Actual Accomplishment: 93.10%
Variance: -6.90%
Equivalent Days: -150 days

On-going Activities Photos

1. Styrofoam installation at primary foundation

 RAW MILL DEPARTMENT

b. Raw Mill Mechanical Fabrication and Installation Works – TACOPHIL

Target Completion Date: September 30, 2025
Overall Projected Accomplishment: 80.45%
Overall Actual Accomplishment: 60.80%
Variance: -19.65%
Equivalent Days: -27 days

On-going Activities Photos

1. Bending & fit-up of Cyclone (DC2,DC4) - Duct (89-1) &

(89-2)
2. Finishing & Blasting Painting Plates for Cyclone
(DC1,DC2,DC3,DC4) - Duct (89-1) & (89-2)
3. Fit-up and welding of upper casing
 RAW MILL DEPARTMENT
c. Raw Mill Building and Cyclone Substructure (Civil Works) - POSITIF
Target Completion Date: February 28, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 37.44%
Variance: -62.56%
Equivalent Days: -86 days

On-going Activities Photos

1. Installation of shoring at Raw Mill Fan

2. Dismantling of formworks at Raw Mill Fan
3. Installation of pocket holes at Raw Mill Fan

d. Raw Mill Building and Cyclone Substructure (Structural Works) - FABWERX

 RAW MILL DEPARTMENT

e. Raw Material Feed Bin (Civil, Structural, & Mechanical works) – RHAJTEK
Target Completion Date: December 31, 2025
Projected Accomplishment: 8.20%
Actual Accomplishment: 6.33%
Variance: -1.87%
Equivalent Days: -8 days

On-going Activities Photos

1. Rebar fabrication
2. Gravel bedding

f. Electrical Works – for bidding

 RAW MEAL SILO
Overall Project Accomplishment: 26.09%
Overall Actual Accomplishment: 11.53%
Variance: -14.56%
Equivalent Days: -16 days

Remarks: Late start of silo construction due to

lack of manpower and late submission of rebar
cutting list by contractor. Increasing negative (-)
variance
 RAW MEAL SILO
a. Raw Meal Silo (Civil and Structural works) – ANTA
Target Completion Date: September 20, 2025
Projected Accomplishment: 64.17%
Actual Accomplishment: 24.88%
Variance: -39.29%
Equivalent Days: -83 days

On-going Activities Photos

1. Installation of rebars at foundation

Note: Upcoming concrete pouring of foundation.

b. Raw Meal Silo (Mechanical Works) – for awarding

c. Raw Meal Silo ( Electrical Works) – for bidding
 PREHEATER DEPARTMENT

Overall Project Accomplishment: 25.27%

Overall Actual Accomplishment: 25.84%
Variance: 0.57%
Equivalent Days: +1 day

Remarks: Late turnover of Civil Works.

(Turnover last Jan. 16, 2025)
 PREHEATER DEPARTMENT
a. Preheater (Civil Works) – ANTA
Target Completion Date: February 15, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 94.61%
Variance: -5.39%
Equivalent Days: -10 days

On-going Activities Photos

1. Stripping of Formworks at 2nd Floor - 3rd

Floor.
 PREHEATER DEPARTMENT

b. Preheater (Fabrication - Mech, Structural and Mechanical Installation Works) – TACOPHIL

Target Completion Date: October 2, 2025
Projected Accomplishment: 70.01%
Actual Accomplishment: 38.62%
Variance: -31.39%
Equivalent Days: -56 days

On-going Activities Photos

1. Assembly and Fabrication of Calciner

2. Ongoing Full Welding of Calciner
3. Cutting, Rolling and Bending
4. Sand Blasting and Painting
 PREHEATER DEPARTMENT

c. Tertiary Air duct (Civil and Structural Works) – POSITIF

Target Completion Date: April 30, 2025
Projected Accomplishment: 31.82%
Actual Accomplishment: 27.83%
Variance: -3.99%
Equivalent Days: -34 days

On-going Activities Photos

1. Installation of structural member

d. TAD(Mechanical Fabrication and Installation Works) – TACOPHIL

 PREHEATER DEPARTMENT

e. Exhaust Gas Blower (Civil and Structural Works) – POSITIF

Target Completion Date:
Projected Accomplishment: 100.00%
Actual Accomplishment: 52.18%
Variance: -47.82%
Equivalent Days: -71 days

On-going Activities Photos

1. Waiting for delivery of structural materials

(PEBSTEEL)
2. Installation of formworks of pedestals and FTB

f. EGB (Mechanical Fabrication and Installation Works) – TACOPHIL

ROTARY KILN DEPARTMENT

Overall Project Accomplishment: 32.37%

Overall Actual Accomplishment: 16.19%
Variance: -16.18%
Equivalent Days: -22 days

Remarks: On going pre assembly. Raise during

coordination meeting to provide additional
manpower and equipment. Increasing (-)
variance
 ROTARY KILN DEPARTMENT
a. Rotary Kiln Pier 1 & 2 (Civil Works) – ANTA
Target Completion Date: February 1, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 94.06%
Variance: -5.94%
Equivalent Days: - 7 days
On-going Activities Photos

1. Painting & Grinding of Railings

2. Housekeeping
 ROTARY KILN DEPARTMENT
b. Rotary Kiln (Mechanical Fabrication & Installation Works) - TACOPHIL
Target Completion Date: August 31, 2025
Projected Accomplishment: 35.84%
Actual Accomplishment: 1.69%
Variance: -34.15%
Equivalent Days: -110 days

On-going Activities Photos

1. Grouting of packer plates (Pier 1 and 2)

2. Alignment of Shell no. 1 and 2

c. Rotary Kiln (Electrical Works) – for bidding

 CLINKER COOLER
DEPARTMENT
Overall Project Accomplishment: 9.48%
Overall Actual Accomplishment: 2.90%
Variance: -6.58%
Equivalent Days: -10 days

Remarks: Late completion of Clinker Cooler

foundation by civil contractor.
 CLINKER COOLER DEPARTMENT
a. Clinker Cooler (Civil Works) – POSITIF
Target Completion Date: February 28, 2025
Projected Accomplishment: 82.85%
Actual Accomplishment: 73.91%
Variance: -8.94%
Equivalent Days: -24 days

On-going Activities Photos

1. Installation of scaffolding pipes for elev. 10m.

2. Masonry works at hydraulic room
 CLINKER COOLER DEPARTMENT
b. Cooler (Mechanical Installation) & Kilnhood (Supply and Installation) - RHAJTEK
Target Completion Date: June 6, 2025
Projected Accomplishment: 25.99%
Actual Accomplishment: 17.63%
Variance: -8.36%
Equivalent Days: -20 days

On-going Activities Photos

1. Fabrication works:
- Kiln hood casing
- Ladder for kiln hood
- Split slide door assembly
- Kiln hood sliding seal

c. Clinker Cooler (Structural Works) – FABWERX

d. Clinker Cooler (Electrical Works) – for bidding
COAL MILL DEPARTMENT
Overall Project Accomplishment: 7.95%
Overall Actual Accomplishment: 7.73%
Variance: -0.22%
Equivalent Days: -0.38%

Remarks: Unavailability of area for building

foundation excavation. Clearing of ANTA and kiln
shell relocation
 COAL MILL DEPARTMENT

a. Coal Mill (Civil Works) – POSITIF: MAIN EQUIPMENT FOUNDATION (done)

b. Coal Mill (Building Foundation, Structural, and Mechanical Works) – POSITIF
c. Coal Mill (Electrical Works) – for bidding
d. Coal Dosing System inc. Firing System – for awarding
 MAIN DEDUSTING
SYSTEM (MDS) & GCT

Overall Project Accomplishment: 11.87%

Overall Actual Accomplishment: 1.84%
Variance: -10.03%
Equivalent Days: -5 days

Remarks: Negative variance is decreasing

 MAIN DEDUSTING SYSTEM (MDS) & GCT

a. MDS (Civil Works) - ANTA

Target Completion Date: February 15, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 60.66%
Variance: -39.34%
Equivalent Days: -21 days

On-going Activities Photos

1. Installation of Anchor Bolts for Pedestal and Planted

Column
2. Installation of formworks at pedestal.
 MAIN DEDUSTING SYSTEM (MDS) & GCT
b. GCT (Civil Works) – POSITIF
Target Completion Date: February 28, 2025
Projected Accomplishment: 58.22%
Actual Accomplishment: 30.17%
Variance: -28.05%
Equivalent Days: -40 days

On-going Activities Photos

1. Shoring of formworks of columns at GCT Building

2. Installation of scaffolding pipes 5th lift
3. Concrete pouring of columns (2nd lift)
 MAIN DEDUSTING SYSTEM (MDS) & GCT
c. MDS Filter Fan (Civil Works) – POSITIF
Target Completion Date: February 15, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 32.08%
Variance: -67.92%
Equivalent Days: -84 days

On-going Activities Photos

1. Concreting works
 MDS AND GCT

d. MDS and Filter Fan (Mechanical Works) – TACOPHIL

e. GCT (Mechanical Works) – TACOPHIL (on-going fit-up works)
f. MDS and Filter Fan (Electrical Works) – for bidding
g. GCT (Electrical Works) – for bidding
 CLINKER SILO AND
TRANSPORT Clinker Silo 1

Overall Project Accomplishment: 74.28%

Overall Actual Accomplishment: 69.40%
Variance: -4.88%
Equivalent Days: -2 days

Clinker Silo 2
 CLINKER SILO AND TRANSPORT

a. Clinker Silo 1 (Civil and Structural Works) – ANTA

Target Completion Date: January 31, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 99.73%
Variance: -0.27%
Equivalent Days: -40 days

On-going Activities Photos

1. Roofing works at canopy

 CLINKER SILO AND TRANSPORT

b. Clinker Silo 2 (Civil and Structural Works) – ANTA

Target Completion Date: April 5, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 93.56%
Variance: -6.44%
Equivalent Days: -49 days

On-going Activities Photos

1. Installation of Cage Ladder, Platform & Manhole Cover

2. Installation of sag rods at bag filter house
 CLINKER SILO AND TRANSPORT
c. Unburnt Silo (Civil and Structural Works) – POSITIF
Target Completion Date: July 6, 2025
Projected Accomplishment: 13.92%
Actual Accomplishment: 7.15%
Variance: -6.77%
Equivalent Days: -17 days

On-going Activities Photos

1. Fabrication and installation of rebars for foundation

 CLINKER SILO AND TRANSPORT

d. Clinker Silo 1 (Mechanical Works) – POSITIF

e. Clinker Silo 2 (Mechanical Works) – POSITIF
f. Unburnt Silo (Mechanical Works) – POSITIF
g. Clinker Silo 1 & 2 and Bulk Silo (Electrical Works) – for bidding
FINISH MILL DEPARTMENT
Overall Project Accomplishment: 23.34%
Overall Actual Accomplishment: 27.43%
Variance: 4.09%
Equivalent Days: +10 days

Remarks: Positive for Mechanical works.

Negative for civil (Request for turn over of
building foundation until third week of January,
2025). Latest target of turnover is end of
February, 2025
 FINISH MILL DEPARTMENT

a. Finish Mill Machine Foundation (Civil Works) – ANTA

Target Completion Date:
Projected Accomplishment: 100.00%
Actual Accomplishment: 75.28%
Variance: -24.72%
Equivalent Days: -65 days

On-going Activities Photos

1. Chipping Works at Mill stand pedestals,

2. Styrofoam at primary foundation
 FINISH MILL DEPARTMENT
b. Finish Mill Mechanical Fabrication and Installation Works – TACOPHIL
Target Completion Date: December 30, 2025
Projected Accomplishment: 46.82%
Actual Accomplishment: 31.07%
Variance: -15.75%
Equivalent Days: -36 days

On-going Activities Photos

1. Rectification of Upper reject cone

2. Bolt installation for flange of Top and Upper casing
3. Mill housing hot pass
4. Lower reject cone root pass
5. Lower intermediate cone welding works (root pass)
6. Continues vanes installation at Rotor
7. Lay-out / Marking
8. Cutting, Rolling, and Bending
9. Fit-up and Welding
10. Blasting and Painting
 FINISH MILL DEPARTMENT
c. Finish Mill Building and Bag Filter (Civil Works) – ANTA
Target Completion Date: February 28, 2025
Projected Accomplishment: 100.00%
Actual Accomplishment: 76.60%
Variance: -23.40%
Equivalent Days: -21 days

On-going Activities Photos

1. Backfilling works
2. Concreting works at columns

d. Finish Mill Building (Structural Works) – FABWERX

e. Electrical Works – for bidding
 Cement Silo 1 Cement Silo 2 Bulk Silo

CEMENT STORAGES

Overall Project Accomplishment: 42.63%

Overall Actual Accomplishment: 41.45%
Variance: -1.18%
Equivalent Days: -2 days

Remarks: Decreasing negative variance

 CEMENT STORAGE
a. Cement Silo 1 (Civil and Structural Works) – ANTA
Target Completion Date: July 19, 2025
Projected Accomplishment: 94.49%
Actual Accomplishment: 72.40%
Variance: -22.09%
Equivalent Days: -64 days

On-going Activities Photos

1. Ongoing slipform concreting.

Start Date: January 10, 2025
Completion Date: January 26, 2025
 CEMENT STORAGE
b. Cement Silo 2 (Civil and Structural Works) – ANTA
Target Completion Date: May 5, 2025
Projected Accomplishment: 98.21%
Actual Accomplishment: 81.67%
Variance: -16.54%
Equivalent Days: -65 days

On-going Activities Photos

1. Concreting of Roof Slab. DONE

 CEMENT STORAGE
c. Bulk Silo (Civil and Structural Works) – ANTA
Target Completion Date: July 15, 2025
Projected Accomplishment: 31.84%
Actual Accomplishment: 11.12%
Variance: -20.72%
Equivalent Days: -55 days
On-going Activities Photos

1. Slipforming Set-up
Target Date of completion: February 28, 2025

d. Cement Silo Transport and Silo Aeration - for awarding

e. Cement Silo 1 & 2 and Bulk Silo (Electrical Works) – for bidding
 ROTOPACKING/
PACKHOUSE
Overall Project Accomplishment: 13.44%
Overall Actual Accomplishment: 4.35%
Variance: -9.09%
Equivalent Days: -10 days

Remarks: Increasing (-) variance). Excavation for

remaining areas scheduled on February 5, 2025
(Availability of heavy equipment)
 ROTOPACKING / PACKHOUSE
a. Packhouse Building (Civil, Structural, and Mechanical Works) – POSITIF
Target Completion Date: January 2, 2026
Projected Accomplishment: 3.48%
Actual Accomplishment: 3.25%
Variance: -0.23%
Equivalent Days: -4 Days

On-going Activities Photos

1. Installation of formworks for assembled

footing rebars for Phase 1 (18 out of 36)
2. Installation of formworks for pedestals of
Phase 1 (18 out of 36)
3. Shoring of forms for Phase 1 footings
4. Installation of lateral ties for Phase 1

b. Packhouse (Electrical Works) – for bidding

 ADMIN BUILDING
ARCHEN – CG – Administrative Building (Civil and Structural Works)
Target Completion Date: May 18, 2025
Projected Accomplishment: 17.57%
Actual Accomplishment: 23.23%
Variance: 5.66%
Equivalent Days: +10 days

On-going Activities Photos

1. Fabrication and Installation of Rebars

230 KV TRANSMISSION
POWER LINE (PHASE 1)
Overall Project Accomplishment: 39.53%
Overall Actual Accomplishment: 26.46%
Variance: -13.07%
Equivalent Days: -13 days

Remarks: Supplier to increase quantity of delivered

rebars per week
 TRANSMISSION LINE

a. Transmission Line Phase 1 (Civil, Structural, & Electrical Works) – HEFTY

Target Completion Date: June 27, 2025
Projected Accomplishment: 33.48%
Actual Accomplishment: 26.49%
Variance: -6.99%
Equivalent Days: -11 days
On-going Activities Photos

1. Acquiring of LGU Clearances and

Permits and Clearing of Right of Way.
2. On-going foundation and column works
for towers 25-34.
3. Manufacturing of line hardwares, line
insulators, power conductors, OPWG,
signages and other line accessories.

b. Transmission Line Phase 2 (Civil, Structural, & Electrical Works) – HEFTY

 69 KV INDOOR SUBSTATION
a. 69 KV Indoor Substation (Civil Works) – RHODIUM
Target Completion Date: February 28, 2025
Projected Accomplishment: 63.16%
Actual Accomplishment: 33.71%
Variance: -29.45%
Equivalent Days: -64 days
On-going Activities Photos

1. Rebar and Formworks of suspended slab and

beams el. +3.10m GL 1-11/A-C.
2. Concrete Pouring of suspended slab and
beams el. +3.10m GL 1-11/A-C.
3. Concrete Pouring of column second lift at GL
1&11/G-N and GL G/2 & 5-10.
4. Concrete Pouring of column third lift GL 1-11/
A-F.
5. CHB Laying at GL A/1-11 and GL N/5-11 (both
second lift).

b. 69 KV Indoor Substation (Structure and Roofing) – ATAD

c. 69 KV Indoor Substation (Electrical Works – Equipment and Installation) – HITACHI / CEAM
 CABLE GALLERY
a. Cable Gallery (Civil and Structural Works) – EVER PACIFIC
Target Completion Date: May 10, 2025
Projected Accomplishment: 27.94%
Actual Accomplishment: 27.19%
Variance: -0.75%
Equivalent Days: -3 days
On-going Activities Photos

1. Installation of column footing

2. Rebar works for foundation
3. Formworks of footing and column

b. Cable Gallery (Electrical Works) – for awarding

 CCR AND LABORATORY
EVER PACIFIC – CCR and Laboratory Building (Civil and Structural Works)
Target Completion Date: May 10, 2025
Projected Accomplishment: 9.72%
Actual Accomplishment: 9.46%
Variance: -0.26%
Equivalent Days: -3 days

On-going Activities Photos

1. Rebar Works of Foundation and Column.

2. Concreting of Footing.
3. Formworks
4. Excavation of FTB.
5. Rebar Works of FTB and Column.
 RAW MILL EE ROOM
EVER PACIFIC – Raw Mill EE Room (Civil Works)
Target Completion Date: June 25, 2025
Projected Accomplishment: 12.91%
Actual Accomplishment: 5.36%
Variance: -7.55%
Equivalent Days: -48 days

On-going Activities Photos

1. Excavation
2. Rebar and Formworks Fabrication.
3. Fabrication of Structural Steel (off-site).
4. Installation of Rebar.
 CEMENT MILL EE ROOM
EVER PACIFIC – Cement Mill EE Room (Civil Works)
Target Completion Date: June 25, 2025
Projected Accomplishment: 18.40%
Actual Accomplishment: 5.43%
Variance: -12.97%
Equivalent Days: -58 days

On-going Activities Photos

1. Excavation
2. Rebar and Formworks Fabrication.
3. Fabrication of Structural Steel (off-site).
4. Installation of Rebar.
 PREHEATER MILL EE ROOM

PRE-HEATER EE ROOM

EVER PACIFIC – Pre-Heater EE Room (Civil

Works)

Target Completion Date: June 25, 2025

Projected Accomplishment: 2.75%
Actual Accomplishment: 0.00
Variance: -2.75%
Equivalent Days: -83 days

Remarks: Site not yet turned over.

LOW VOLTAGE POWER DISTRIBUTION & INSTRUMENTATION EQUIPMENT & INSTALLATION PACKAGES

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

1 230 kV Tranmission Line – Phase 2 1. NOA released to HPSC on
Double Circuit Tranmission line from December 17, 2024.
Barangay Tanggoy to Tuy NGCP March 01, 2025 – Dec 31, 2. Kick off meeting was conducted
Substation. Tower 35 - Tower 89. 2025 last January 13, 2025.
Approximately 14km 300 Calendar Days 3. Site kick off meeting was
conducted last January 17, 2025.

2 230/69 kV Outdoor Substation 1. Pre bidding was conducted last

200 MVA 230/69/13.8 kV Power January 24, 2025. Target awardin
March 01, 2025 – Dec 31,
Transformer is March 2025.
2025
300 Calendar Days

3 69 kV Double Circuit Transmission Line 1. For submission of Bid Docs and

600 meters transmission line from drawings from ATI – PEG.
outdoor substation to 69kV Indoor 120 Calendar Days
substation
HIGH AND MEDIUM VOLTAGE PACKAGES

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

4 69/6.6 kV Indoor Substation Equipment 1. Awarded to CEAM on December
2 x 50 MVA Transformer and other 12, 2024 as the contractor.
Electrical equipment 210 Calendar Days 2. Supply of 2 x 50 MVA Power
Transformer was awarded to
Hitachi on December 12, 2024.
LOW VOLTAGE POWER DISTRIBUTION & INSTRUMENTATION EQUIPMENT & INSTALLATION PACKAGES

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

1 Main and Additive/Coal Crushing & 1. ACIC Consolidates packing list of
Handling OSM for Bid docs preparation of
Main Crushing to Limestone storage bidders.
May 01, 2025 - Mar 01, 2026
feeding only, and handling transport
300 Calendar Days
(Dept. 2 - Dept. 3), Additive and Coal
Crushing including the Handling
Transport (Dept. 4)
2 Limestone , Additive Storage Reclaimers Mar 01, 2025 - Sep 01, 2025 Waiting for drawings from ATI.
180 Calendar Days
3 Raw Mill 1. ACIC Consolidates packing list of
Limestone storage discharge only, Raw May 01, 2025 - Mar 01, 2026 OSM for Bid docs preparation of
Grindig, Raw Meal storage Feeding only 300 Calendar Days bidders.
and Handling Transport (Dept. 3, 5, & 6)
LOW VOLTAGE POWER DISTRIBUTION & INSTRUMENTATION EQUIPMENT & INSTALLATION PACKAGES

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

4 Pyro Process 1. ATI on going revision of drawings
Raw Meal storage discharge only, Pyro waiting for submission.
processing, Kiln Section, Clinker cooler, Feb 01, 2025 - Dec 01, 2026
Bag Filter and Clinker feeding Handling 300 Calendar Days
Transport only (Dept. 6,7,8,9,10,12 and
13)
5 Coal Mill Apr 01, 2025 - Feb 01, 2026 1. ACIC submitted comments for the
Coal Grinding and Handling Transport 300 Calendar Days drawings last January 9, 2025.
6 Pier Waiting for drawings from ATI.
Pier transport to Coal storage and 180 Calendar Days
tranport to Raw Coal Bin storage
7 Cement Mill & Pack House 1. ACIC Consolidates packing list of
Clinker storage discharge and Handling, OSM for Bid docs preparation of
Cement Grinding, Cement Storage, bidders.
Cement Dispatch and Hanlding Feb 01, 2025 - Dec 01, 2025
Transport (Dept. 13, 14, 15, and 16) 300 Calendar Days
LOW VOLTAGE POWER DISTRIBUTION & INSTRUMENTATION EQUIPMENT & INSTALLATION PACKAGES

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

8 CCR Automation On going Engineering design and
assembly of electrical panels. Overall
progress for Engineering and supply as
Jul 2, 2024 – Nov 13, 2025
of December 2024 was 54%.

9 Cable Gallery Electrical and FDAS For Bid Docs revision of ATI-QS.
Feb 01, 2025 - Jun 01, 2025
Installation of Cable Gallery,
120 Calendar Days
Lightings, and FDAS
POWER CENTERS / EE ROOM

No. SYSTEM PACKAGE PROJECT TIMELINE STATUS

1 Main Crushing and 1. Pre-Bid was conducted last January 10, 2025.
Additive/Coal Crusher Feb 01, 2025 - Jul 01, 2025 Bidders will do site inspection on January 14, 2025.
Handling 150 Calendar Days

2 Clinker Cooler 150 Calendar days Awarded to Rhajtek.

3 Coal Mill TBD
4 Pack House 1. Awarded to Positif.
2. Schedule to be discussed with Positif to align with
TBD
the schedule of Packhouse construction.

5 Pier and Coal Handling 1. On-going approval of location.

Transport TBD

6 Ancillary ( for Admin 1. Locational plan of power center back to original

Building, Clinic, proposal.
Timekeeping, Truckscale,
etc.) 2. Waiting for Bidding.
 Status of Other Major Works
Activity Projected Actual Variance Remarks

92.85%
D. Design and Engineering 91.96% -0.89% 103 out of 104 submitted.

E. Procurement (Main
100% 98% -2.0% 1. Port Facility Equipment (Ship Loader)
Equipment)
Main Packages for Awarding:
a. Additive Crusher Civil, Structural and
Mechanical Works
b. Mechanical installation of coal, additive
and limestone storages.
F. Bids and Awards
c. Coal Dosing System
(Construction and 76.85% 68.51% -8.34%
d. Kiln Feeding and Homo Silo Mechanical
Installation)
Works
e. Cement Transport System
f. LV System per Department
g. Transport System (Belt conveyors and
Support)
 MAIN PACKAGES AT MAIN PLANT FOR AWARDING AND FINAL DRAWINGS
Activity Date Needed on Site Concern Remarks

1. Additive Crusher with Vibrating screen Civil, Structural Oct., 2024

For awarding (Follow-up awarding)
and Mechanical works

2. Cement Transport Civil and Structural Works Dec., 2024 CEPG For warding

Dec., 2024
3. Cement Transport Mechanical Lay out CEPG For awarding

4. Raw Meal Silo Mechanical Works January, 2025 CEPG For awarding

Submitted transport drawing and

5. Conveyor transport systems March, 2025 ATI-DMG / QS specifications. On going bidding for
support

6. Air Distribution System (Centralize Compressors) ATI-DMG Submission of bids.

January, 2025 Some packages are bid completed. No

7. Electrical Distribution System (LV System)
awarded package yet for LV system

8. Mechanical Installation for Limestone / Additive and

For bidding
Coal stacker and reclaimer

9. Coal Dosing System including Firing System January, 2025 CEPG For awarding
 STATUS OF PREVIOUS ISSUES AND CONCERN

Project Title Issue Concern Remarks / Request

Design of Low Voltage

Awarding to sufficient
Systems for other
1. Electrical Works (Low Voltage) lead time of contractor to Bidding schedule on Dec. 17, 2024.
departments.
purchase materials.
(Submitted)

Verify lead time of suppliers for the schedule

Lead time of high voltage Ordering lead time if still energization of October, 2025. October 2025 is not
2. Electrical Works (High Voltage) transformer (200 mva / 50 sufficient until possible based on all offers. March 2026 delivery
mva) commissioning period. schedule once awarded by Dec., 2024. 2 x50MVA
awarded and 200MVA for bidding

Schedule prioritize area, coordinate procedure to fast

Simultaneous works for Insufficient equipment for
3. Backfilling and Compaction Works rack activity and equipment scheduling and
backfilling. backfilling
additional. (already addressed)

Requested to provide program / timeline for water

No submitted schedule of distribution and treatment plant. On
4. Water Treatment Plant
program going approval of design of Top
Management as per Archen - BWG
 CALATAGAN CEMENT PLANT OSM REBAR REQUIREMENT – as of January 11, 2025
Rebar
Delivered Percent
Department Requirement Contractor Remarks Comments/ Status
()Kgs ()%
()Kgs
Main Crushing Plant
1 564,169.33 359,213.16 63.67% POSITIF on-going delivery
(Building & Equipment Foundation)
Additive Crushing & Coal Handling
2 waiting for awarding
(Building & Equipment Foundation) 32,961.00
Limestone Storage (Building
3 594,580.61 329,817.51 55.47% JOC on-going delivery
& Stacker Reclaimer Foundation)

4 Additive Storage (Building & Stacker Reclaimer Foundation) 623,756.28 49,162.32 7.88% JOC on-going delivery

Coal Storage
5 388,266.45 - 0.00% EVER PACIFIC with PRF (Jan. 11, 2025)
(Building & Stacker Reclaimer Foundation)

6 Preblending Bin Building Foundation 501,302.75 501,302.75 100.00% RHAJTEK complete requirement complete delivery

Raw Mill

7 a Raw Mill Building Foundation 203,721.76 203,721.76 100.00% POSITIF complete requirement complete delivery

b Raw mill (OK mill 56-4) Equipment Foundation 260,853.39 260,854.13 100.00% ANTA complete delivery

Homo Silo

a Footing / Foundation 857,718.12 857,718.12 100.00% complete delivery

8 ANTA complete requirement
b Silo Shell, Columns, and Pedestals 2,357,239.64 1,778,847.81 75.46% on-going delivery

Beam, Suspended Slab, Roof Deck, Wall Opening, and

c 402,043.58 - 0.00% with PRF (Jan. 11, 2025)
Building Slab Portion

9 GCT Foundation 103,255.45 103,255.45 100.00% POSITIF complete requirement complete delivery

10 a Main Dedusting Foundation 180,801.26 180,801.26 100.00% ANTA complete requirement complete delivery
11 Exhaust Gas Blower (EGB Foundation) 59,211.14 59,211.14 100.00% POSITIF complete requirement complete delivery

12 Preheater Building ( Up to 3rd Floor ) 1,456,111.43 1,456,104.40 100.00% ANTA complete requirement complete delivery

13 Rotary Kiln (Pier 1 & 2) 462,118.78 462,118.78 100.00% ANTA complete requirement complete delivery

14 Clinker Cooler Building & Foundation 574,808.44 574,808.44 100.00% POSITIF complete requirement complete delivery

15 Tertiary Air Duct (TAD) Foundation 17,976.81 17,976.81 100.00% POSITIF complete requirement complete delivery

Clinker Cooler Bagfilter Foundation RHAJTEK waiting for bar cutting list
16
a Clinker Cooler Heat Exchanger 20,183.36 - 0.00% RHAJTEK with PRF ( Jan. 07, 2025 )

17 Clinker Pan Conveyor 38,050.68 38,050.68 100.00% POSITIF on-going delivery

Coal Milling

18 a Building 245,690.01 117,165.68 47.69% POSITIF on-going delivery

b Mill Foundation 40,905.98 40,905.98 100.00% complete requirement complete delivery

Clinker Silo 1

19 a Foundation 200,000.00 200,000.00 100.00% ANTA complete requirement complete delivery

Silo shell, Tunnel Footing, Tunnel Wall, Tunnel

b 821,000.00 821,000.00 100.00% complete delivery
Slab, 500mm THK slab

Clinker Silo 2

20 a Foundation 333,315.69 333,315.69 100.00% ANTA complete requirement complete delivery

Silo shell, Tunnel Footing, Tunnel Wall, Tunnel

b 681,981.97 681,981.97 100.00% complete delivery
Slab, 500mm THK slab

Unburnt Silo
21 ANTA complete requirement complete delivery
a Foundation 79,803.68 79,803.68 100.00%
22 Finish Milling ANTA complete requirement

Finish Milling

a Finish Mill Building Foundation 232,333.44 232,333.44 100.00% complete delivery

22 b Finish Mill (OK Mill 71-6) Equipment Foundation 265,366.62 265,366.62 100.00% ANTA complete requirement complete delivery

c Finish Mill Bag Filter Foundation 249,974.55 249,974.55 100.00% complete delivery

d Finish Mill Building and Bag Filter (Slab) Add'l 15,662.58 - 0.00% with PRF (Sept. 26, 2024 )

Cement Silo 1

a Foundation 623,381.60 100.00% ANTA complete delivery

23 623,381.60 complete requirement
Silo shell, Additional starter bars, Inclined column, Hopper
b 1,095,708.13 1,095,708.13 100.00%
slab, Inverted cone, Roof slab, Slab on fill
c Replacement to damages after ST Kristine 13,082.18 13,082.18 100.00% ANTA complete delivery

Cement Silo 2

a Foundation 641,321.06 641,321.06 100.00% complete requirement complete delivery

24 ANTA
Silo shell, Additional starter bars, Inclined column, Hopper
b 1,411,075.63 1,411,075.63 100.00%
slab, Inverted cone, Roof slab, Slab on fill
c Extended Foundation and Cappring Beam 53,383.23 53,383.23 100.00% complete requirement complete delivery
Bulk Silo

a Foundation and Starter Bars of Silo Shell & Inclined Columns 389,818.95 389,818.95 100.00% complete delivery
25 ANTA partial requirement
Bulk Silo (Foundation And Starter Bars Of Silo Shell And
b 811,918.22 with PRF (Jan. 25, 2024)
Inclined Columns)

26 Packhouse Building 459,713.80 459,713.80 100.00% POSITIF complete requirement complete delivery

27 CCR & Laboratory EVER PACIFIC contractor's supply

28 69kv Indoor Substation 472,773.83 472,773.83 100.00% RHODIUM complete requirement complete delivery
 EE Rooms

a Raw Mill EE Room 26,594.65 18,284.02 68.75% EVER PACIFIC complete requirement on-going delivery

30 b Finish Mill EE Room 46,280.44 46,280.44 100.00% EVER PACIFIC complete requirement complete delivery

c Preheater EE Room 2,293.39 - 0.00% EVER PACIFIC partial requirement with PRF (Jan. 11, 2024)

d Packhouse EE Room POSITIF waiting for bar cutting list

31 Main Plant Site Development

a Storm Drainage System & Side Walk contractor's supply

b Slab on ground contractor's supply

SPECIAL PROJECTS

a BORED PILING WORKS 1,860,456.17 1,860,456.17 100.00% BAUER complete delivery

b PORT FACILITIES JEMCO contractor's supply

ANCILLARIES

1 Admin Building 57,369.84 52,284.57 91.14% ARCHEN on-going delivery

2 Clinic waiting for submission of bids

w/ conceptual flow design, final design
3 Water Treatment Plant
c/o ATI-BWG
4 Truckscale, Gate, Guardhouse & Logistic Office waiting for submission of bids

5 Truck Marshalling in-house, w/ conceptual design

6 Magazine in-house, w/ conceptual design @ NCC

7 Guesthouse waiting for submission of bids

8 Canteen & Timekeeping waiting for submission of bids

EQUIPMENT DELIVERIES

SUPPLIER DELIVERED NOT YET DELIVERED

FLSMIDTH 91.18% 8.82%
Schade 100.00% 0.00%
MDG 100.00% 0.00%
IKN 100.00% 0.00%
Aumund 44.44% 55.56%
Pfister 100.00% 0.00%
CTP 5.00% 95.00%
Haver and Boecker 80.00% 20.00%
Thyssenkrupp 83.33% 16.67%
Loesche 33.33% 66.67%
Five’s Pillard 0.00% 100.00%
PEBSTEEL 70.83% 29.17%
JIANGSU ANDY STEEL 75.00% 25.00%