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Welding

The document provides an introduction to welding, detailing its definition, classification of processes, and specific methods such as gas and arc welding. It covers various welding techniques, including fusion and solid-state welding, as well as the equipment used and safety considerations. Additionally, it discusses the advantages and limitations of gas welding, particularly the oxy-acetylene method.

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chandraprabhakar272
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35 views12 pages

Welding

The document provides an introduction to welding, detailing its definition, classification of processes, and specific methods such as gas and arc welding. It covers various welding techniques, including fusion and solid-state welding, as well as the equipment used and safety considerations. Additionally, it discusses the advantages and limitations of gas welding, particularly the oxy-acetylene method.

Uploaded by

chandraprabhakar272
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Welding – Introduction & Processes

Today’s Agenda

●
What is Welding?

●
Classification of Welding Processes

●
Gas Welding & Arc Welding

●
Special Welding Processes

●
Weld Defects

●
Safety in Welding

●
Q&A / Activity
What is Welding?

●
Welding is a process of joining two or
more metal pieces by heating them to
their melting point and allowing them to
fuse together.

●
Filler material may or may not be used.

●
Usually forms a permanent joint.
Classification of Welding Processes

●
Fusion Welding

●
Solid State Welding

●
Gas Welding (e.g., Oxy-acetylene)

●
Arc Welding (e.g., SMAW, MIG, TIG)

●
Resistance Welding (e.g., spot, seam)

●
Thermit, Friction, Ultrasonic Welding
Classification of Welding Processes

1.) Based on Mode of Joint Formation:


● Fusion Welding
● • Base metals are melted and joined (with or without filler).
● • No external pressure is applied.
● • Examples: Gas welding, Arc welding, Thermit welding
● Solid-State Welding
● • No melting of base metal.
● • Pressure and/or heat used to create bonds.
● • Examples: Friction welding, Forge welding, Ultrasonic welding
Classification of Welding Processes
Gas Welding – Oxy-Acetylene

What is Gas Welding?


●
Gas welding is a fusion welding process in which heat is generated by burning a mixture of
fuel gas (usually acetylene) and oxygen.
Oxy-Acetylene Welding Process:
●
Uses a torch to mix and burn oxygen + acetylene.
●
Produces a flame with temperature up to approx. 3200°C.
●
Melts base metal and filler rod (if used) to form the joint.
●
No need for external electrical power.
Gas Welding – Oxy-Acetylene

Types of Flames in Oxy-Acetylene Welding:


●
Neutral Flame (1:1 ratio of oxygen to acetylene)
●
• Most commonly used
●
• Ideal for welding mild steel, aluminum, copper
●
Oxidizing Flame (more oxygen than acetylene)
●
• Used for brass and bronze
●
• Not suitable for steel (can cause oxidation)
●
Carburizing or Reducing Flame (more acetylene than oxygen)
●
• Used for high-carbon steels and lead
Gas Welding – Oxy-Acetylene
Gas Welding – Oxy-Acetylene
Gas Welding – Oxy-Acetylene

🛠️ Equipment Used in Gas Welding: ✅ Advantages of Gas Welding:


●
Oxygen cylinder (black) ●
Simple and portable setup
●
Acetylene cylinder (maroon) ●
No electrical supply required
●
Pressure regulators and flow meters ●
Suitable for thin metal sheets and delicate
repair jobs
●
Welding torch with nozzle
●
Smooth and clean weld appearance
●
Filler rods (optional)
●
Goggles, gloves, and safety gear
Gas Welding – Oxy-Acetylene

Limitations:
●
Slow process compared to arc welding
●
Not suitable for thick sections
●
Requires skilled handling for flame control

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